Operating Instructions and Parts Manual
HV2100, HV2105
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
HVLP Paint Sprayers
BUILT TO LAST
Thank you for purchasing a Campbell Hausfeld product. If you have any technical
questions about this product, please call 1-800-626-4401.
For Parts and Accessories: 1-800-626-4401
NOTE: If you purchased Model HV2105, please refer to page 8 for additional
instructions on the setup and operation of your product.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
For parts, product & service information
© 2002 Campbell Hausfeld/Scott Fetzer
IN422300AV 11/02
visit www.chpower.com
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
1. For any questions regarding proper
installation of the ground plug,
consult a qualified (licensed or
certified) electrician.
• When not in use, be sure to disconnect
the hose and place the gun on a solid,
level surface or in the turbine gun storage
area to avoid tipping.
General Safety
Information (Cont.)
GROUNDING INSTRUCTIONS
SPECIAL NOTE ON LACQUERS AND
2. Do not modify the plug provided. If
the plug does not fit the outlet,
have the proper outlet installed by
a qualified electrician.
This product must be properly
grounded. In the event of an electrical
short circuit, grounding reduces the
risk of electrical shock by providing an
alternate path for the electrical
current.
OTHER OIL (SOLVENT) BASED
COATINGS
When mixing or thinning:
1. Eliminate potential sources of fire
• Turn off the HVLP sprayer, all other
electrical appliances, spark or flame
sources
• Follow lacquer (or other coating) and
thinner (solvent) manufacturer
directions very carefully
3. This product is for use on a nominal
120-volt circuit and has a grounding
plug that looks like the plug in
Figure 1. Make sure that the
This product is equipped with a cord
that has a ground wire and an
product is connected to an outlet
having the same configuration as
the plug. No adapters should be
used with this product.
appropriate ground plug. Plug the unit
into an outlet that is properly installed
and grounded in accordance with local
codes and ordinances.
2. Minimize vapors in the spray area.
Eliminate all potential for spilling
lacquer or thinner in the spray area
• Tightly recap all containers
immediately after mixing or thinning
and store away from the spray areas.
• Do not operate the HVLP turbine in
the presence of open containers or
spillage.
4. If an extension cord is required, use
only a three wire extension cord
that has the same configuration as
the unit cord, including the (round)
ground terminal. Make sure that
the extension cord is plugged into a
properly grounded receptacle.
Grounded
Outlet
• Make sure all vapors have dispersed
prior to turning the HVLP sprayer on.
5. When using an extension cord, be
sure it is in good condition and
heavy enough to meet the
!
WARNING
Grounded Outlet
Box
Grounding Pin
• Hazardous vapors: Paints,
solvents, insecticides, and
other materials may be
harmful if inhaled, causing
severe nausea, fainting, or
poisoning.
Figure 1 - Grounding
specifications in the chart below. If
an extension cord is needed, the
following wire sizes must be used
(See Table 1).
!
DANGER
Improper installation of the
ground plug can result in the
risk of electrical shock. If
repair or replacement of the plug or cord
is necessary, consult an authorized service
provider.
• Always wear a mask or
respirator and eye protection
when painting. Be certain
mask or respirator will
provide necessary protection
against inhalation of harmful
vapors.
Extension Cord Requirements
• NEVER point the spray gun at any part
of the body, or at anyone else.
Length of Cord
Gauge
!
CAUTION
25’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
25-50’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
50-100’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
100-150’ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
• Tipping the gun may cause the gun to
clog. Dried spray material clogs the
pressure delivery tube and fittings. The
spray gun does not function when
clogging occurs.
Table 1 - Appropriate Extension Cord Lengths
3
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
turbine in a warm environment or
in direct sunlight.
Pre-Operation
PREPARING TO USE YOUR HVLP
TURBINE SYSTEM
How Your HVLP
System Works
FAMILIARIZING YOURSELF WITH
YOUR SPRAY GUN
Your turbine system has three
1. Connect the air hose to the turbine.
Pull back the spring loaded quick
disconnect coupler and insert the
male connector on the air hose into
the turbine connector. Release the
ring. Your air hose will be locked
into place. To disconnect, pull back
on the connector to release the air
hose.
components: the turbine unit, an air
hose and a spray gun. The turbine unit,
when connected to the correct
electrical power supply and powered
on, provides a continuous source of
clean, warm, dry, High Volume Low
Pressure air. The air hose connects the
turbine unit to the spray gun. Air flows
through the hose to the nozzle of the
specially designed spray gun.
Atomization of the coating is achieved
when the air mixes with the stream of
fluid passing through the tip/nozzle.
This low pressure atomization principle
achieves minimum misting (overspray)
to the spray environment.
HVLP Spray Gun:
1. Slide the lever to one side,
releasing the cup from the holding
pins on the cup. Reverse the
procedure to install the cup onto
the gun body. Make sure the cup is
secure. Be sure the cup is centered
on the gasket under the top of the
cup.
If you have just
finished spraying,
the metal coupler at the turbine end
may be hot.
!
CAUTION
2. Familiarize yourself with the
controls on the spray gun. There
are three main controls: rotating
air cap, material flow knob and air
cap locking ring. Click the rotating
air cap into each position:
2. Plug the electric cord into a
correctly grounded electrical outlet.
Be sure the electric current is the
correct voltage. If you need to use
an extension cord, be sure it is at
least 12 gauge wire and has a
correctly grounded outlet.
horizontal, vertical and 45°. When
the air cap is in the 45° position the
pattern is round. This is useful for
spraying small, narrow pieces of
work. Paint flow will increase when
using the diagonal position. It is
usually necessary to reduce the
paint flow by adjusting the flow
knob. (See Figure 2)
The turbine blower has one air hose
outlet on the side of the unit and is
designed to run one spray gun. The 4-
stage model has the capability to run
two spray guns at the same time with
an optional “Y” connector. When
using only one spray gun, always be
sure that one outlet is capped.
3. Select a safe, well ventilated area
where you will spray your work
piece. Locate your turbine unit
away from the area where you will
be directly spraying. Do not cover
or enclose the turbine. It is
3. Turn the material flow knob
counterclockwise to open or
release more fluid, clockwise to
reduce or close material flow.
How Your HVLP
Spray Gun Works
Turbine Spray Guns are bleeder type
spray guns. When the turbine is turned
on, air will constantly flow through the
air cap. This helps makes the
important to draw cool/ambient air
through the unit for optimum
performance. Avoid placing the
equipment more durable. Air also
flows through the air feed tube in
order to pressurize the cup, and deliver
fluid to the tip/nozzle. When the paint
flow screw is opened and the trigger
pulled back, fluid flows through the
tip/nozzle, mixing with the air flow
delivered from the air cap. The spray
gun projects a fine atomized mist on
your work piece.
1. Use this position when spraying across from side to side.
2. Use this position when spraying from top to bottom.
3. Use this position for spotting small objects, corners and sharp angles.
Figure 2 - Material flow knob positions and spray patterns
4
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
properties of the coating selected (see
Table 4).
a connected wet film. Achieving a
smooth, level surface will depend on
the proper relationship between
available atomizing pressure, the
viscosity of the coating being applied
and the properties of the coating.
Pre-Operation (Cont.)
4. Loosen the air cap locking ring one
HVLP TURBINE PROPERTIES: Each
or two turns. This will feather the
turbine unit offers the finisher a
top and bottom of the fan pattern
maximum operating pressure. This
and slightly reduce the fan pattern
pressure is determined by the size and
size.
output of the unit you have selected.
USING LATEX PAINT: Although your
turbine spray system is best suited to
spray Class A Finish coatings such as
lacquers, enamels, urethanes,
varnishes, waterbornes etc., you can
spray latex house paint if you follow a
few simple rules:
COATINGS
The maximum available pressure will
COATING PROPERTIES: Coatings are a
blend of resins and additives to create
a product that will provide a protective
and beautifying surface to your work
piece. Different resins have different
properties. It is important to use the
correct coating to achieve a desired
result. Manufacturers of coatings can
control the resin solids content,
production viscosity, sheen, color, flow-
out enhancement and other
properties. Some products offer ways
to adjust the coating properties such as
speeding up or slowing down the
drying time, adding catalysts to
have a direct bearing upon the
viscosity of the fluid that you choose to
spray. Atomizing pressure and fluid
viscosity directly relate to the efficiency
of the equipment operation and the
quality of the results that you will
achieve.
1. It is necessary to thin some latex
paints. This will vary from as little as
5% to no more than 20%. This will
depend on the model turbine you
are using and the quality of the
paint used.
Turbine Performance
Turbine Size . . . . . . . . . . . . . . 4 stage
Unrestricted Pressure . . . . . . .7.0 psi
Coating Types
Light-Heavy
2. It is necessary to use a larger nozzle
and needle set in the spray gun (2.0
mm or 2.5 mm).
Viscosity Materials
Table 2
3. It is recommended that a latex
conditioner, Floetrol, be added to
aid flow-out. If unable to find this
product, locate one that is labeled
“latex enamel” or “HVLP
strengthen the molecular bond or
adding flattening agents to lower the
sheen. Manufacturers will often give
some guidelines on how to thin their
product for spray application.
The available air volume and pressure
at the air cap will meet the delivery of
fluid coming out of the nozzle to
create a fine mist called atomization.
This mist travels directly to your work
piece where it blends together to form
compatible.” These products are
available at local paint stores.
There are many different types of
spray equipment in use. Coating
manufacturers cannot address all of
them. Make sure you know about
your spray equipment. Make sure to
use the correct fluid viscosity to
produce the best possible results.
Nozzle, Needle, and Air Caps
Tip/Needle Size Application
Air Cap
HV104505AV
HV104505AV
.75 mm (.0295)
HV104520SV
1.0 mm (.039)
HV104521SV
Inks, dyes, stains, extremely thin viscosity
fluids, water based finishes
All purpose, thin lacquers, thin enamels,
water based finishes, automotive, marine,
airplane finish
YOUR CHOICE OF COATINGS AND
VISCOSITY: Extremely thin, watery or
light bodied fluids such as inks, aniline
dyes and oil stains can generally be
used straight from the can. Most water
based finishing products are also
formulated to be used straight from
the can without thinning with a 3
stage or larger turbine. Most other
coating products will need to be
thinned anywhere from 10% to 50%
depending on the available air
1.5 mm (.059)
HV104522SV
Catalyzed lacquers, conversion varnish,
primers, automotive, marine, airplane, finish
varnish, high viscosity industrial coatings,
urethanes, enamel
HV104505AV,
A.5297
2.0 mm (.079)
A.5220-2
Thinned latex paint, multi-spec, heavy
primers, butyrate, nitrate dope, high visosity
industrial coatings
Thinned latex paint, multi-spec, solvent
adhesives, wax based paint strippers
A.5297
A.5297
2.5 mm (.098)
A.5221
pressure of the turbine model and the
Table 3 - Needle, Nozzle, and Air Cap Combinations
5
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
spray gun closer or further away from
your work piece. A little practice will
enable you to master this technique.
vertical pattern for spraying up and
down, and the third will produce a
round pattern to spray small or narrow
Pre-Operation (Cont.)
PREPARING TO SPRAY
After some practice, you should be
ready to spray your coating of choice
on your work piece. (See the
pieces. (See Figure 2.)
PRACTICE: Practice using your spray
gun by following these steps:
USING YOUR SPRAY GUN
1. Remove the cup from your spray
gun. Fill it halfway with some
water.
Your spray gun is certified High
Operation section for more
Volume Low Pressure. This means your
spray gun only uses from 3 psi to 10 psi
(depending on your turbine unit) of air
pressure measured at the air cap. All
passages and air ports are much larger
than on a conventional spray gun. If
one of these air passages becomes
blocked, or buildup of material starts
to occur, your spray pattern will
information on spray patterns, spray
gun use, and other usage procedures).
Good quality results with your HVLP
system are a combination of:
2. Attach the cup to the body of the
spray gun.
3. Attach the spray gun to the air
hose.
- Careful preparation of your
project
- A proper spraying environment
4. Turn the turbine unit on.
- A basic knowledge of the coatings
you will be using and how these
coatings work with your spray
equipment
5. You will notice air is now flowing
through the air cap. This is normal
and correct.
become distorted. Therefore, always
keep your spray gun clean.
6. Position the air cap in the
horizontal position (see Figure 2)
and turn the material flow knob
counter clockwise approximately 1
to 1-1/2 turns.
Your spray gun comes fitted with a
1mm tip/nozzle and needle inscribed
with the number “2”. This will cover
about 85% of all the
materials/coatings that you will spray.
Using this size tip/nozzle and needle,
you can achieve a 1/4" line up to a 10"
fan pattern just by rotating the air cap
to the desired fan type (see Spray Gun
Diagrams), opening the material flow
knob counterclockwise and moving the
- Close adherence to safety
precautions
Operation
SPRAY PATTERNS
7. Point the spray gun away from
yourself (and anyone else) and pull
the trigger all the way back. You
should see a “V” shaped mist (or
triangle) called a fan pattern.
Your spray gun offers you many
options. You can adjust (click) the air
cap to three positions. One will
produce a horizontal pattern for
spraying across, another will produce a
8. Now, with the trigger depressed,
slowly begin to turn the material
flow knob clockwise (closing).
Notice that the fan pattern is
beginning to get smaller.
Viscosity
Type of Coating
Amount to Thin/Reduce (Typical)
9. Turn the material flow knob
counterclockwise and notice the
pattern get larger.
Lacquers
25-50%
20-30%
Sanding Sealer
Enamels
20-40%
10. Take a large piece of cardboard
and direct the pattern at the
surface. Turn the material flow
knob 2 full turns and hold the spray
gun approximately 6" from the
surface.
Stains
Use from can
50-60%
Acrylic Enamel
Catalyzed Polyurethane
Polyurethanes, Varnishes
Waterborne Coatings
Latex Paint, Emulsion Paint
10-30%
20-30%
0-10%
11. Pull the trigger. Observe the
outline and size of the pattern.
10-40%
NOTE: The amount of thinning needed will depend on the model turbine used,
flow out properties of the coating, and the desired appearance of the finished
work piece. It is best to test spraying results prior to thinning.
12. Turn the material flow knob
clockwise (closing). Move the spray
gun 1-2” closer to the surface.
Table 4 - Types of Coatings, Recommended Amount of Thinning
6
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
coatings can harden in your spray gun
quickly, making cleaning difficult or
13. Pull the trigger. Notice the pattern
impossible. Read manufacturer’s
Continue spraying in the opposite
direction overlapping your previous
coat by 1/3 to 1/2. When finished, you
should have an even wet coat on your
work. If you have dry spots, you have
overlapped too widely.
Operation (Cont.)
has become smaller. (You can
continue reducing the material
coating instructions to help determine
how quickly a particular coating will
flow and move the spray gun even
harden in your spray gun.
closer to the surface and the
pattern will keep getting smaller).
SPRAYING TECHNIQUE
If you have heavy or wet spots, you
have overlapped too much. When
spraying a large or pre-assembled
piece, start at the top and work down.
Try to spray the hard-to-reach surfaces
first. Keep in mind that a light, wet
film will generally produce better
results than a heavy, wet coat. When
spraying a vertical surface, apply a
thin“tack” coat first, followed by a
normal light wet coat. This technique
will help prevent “runs” and “sags.”
Practice is the key element in achieving
14. Rotate the air cap to a diagonal
a proper spray technique. Never try to
position (See Figure 2).
rush the spray finishing process. Learn
15. Every so often, turn the material
the properties of the coating you will
flow knob to a different position.
be spraying. Build up layers of material
Also, change the distance of the
(3-4 applications, or more if needed).
spray gun from work surface. Notice
Sand between coats, if needed, and
how doing this changes pattern size.
allow proper drying time between
applications.
There is one additional control to
know. If you loosen the air cap locking
ring, approximately 1-2 turns, you can
control the fan pattern size and trim or
feather the edge of the fan pattern
itself. This should be considered a
secondary control, the primary fan
pattern size being adjusted between
fluid flow and distance of the spray
gun from the work piece.
Remember to keep the distance of the
spray gun the same when moving
across your work (called a “pass”). Do
not rotate or turn your wrist from side
to side (See Figure 3). Move the spray
gun across your work from end to end.
Be sure to maintain the same speed of
movement. This will ensure an even
application of coating. Always release
the trigger at the end of a pass.
When using your Spray Gun you
control five variables.
1. Fluid flow
2. Distance of the spray gun from
your work. (4"–8" is average. Closer
if necessary.)
3. Pattern Direction (vertical fan,
horizontal fan and round)
!
WARNING
4. Speed of application
Even when the turbine is turned off,
pressure will remain in the spray cup.
When trigger is pulled back, a stream
of fluid will flow. To prevent accidents,
turn material flow knob clockwise until
it is completely closed, locking trigger
in closed position.
5. Fan pattern control (adjust air cap
ring)
NOTE: Items 1, 2, and 4 directly relate
to each other.
NOTE: It is not necessary to empty and
clean your spray gun when you pause
between applications. Be sure,
however, to clean your spray gun
thoroughly at the end of your work
session.
RUNNING MULTIPLE SPRAY GUNS
WITH A TURBINE
It is possible to run the 4-stage turbine
system with two spray guns at the
same time by installing “Y” Connector
to the turbine outlet port.
IMPORTANT: If the “Y” connector is
installed and only one spray gun
operated, the 2nd outlet must be
capped or closed so that performance
to the single spray gun will not be
affected.
Clean spray gun
thoroughly at end
of work session. Do not allow coating
to dry in spray gun overnight or at any
time when not in use.
NOTICE
Extra caution should be taken when
spraying coatings that have a catalyst
or hardener added since many of these
coatings have short pot life. These
Figure 3 - Proper Spray Technique
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
USING OPTIONAL ACCESSORIES
WITH SPRAY GUN
NOTE: Do not place pressure pot onto
the cart or insert handle into cart base
until the turbine unit is firmly bolted
and secured to the cart. Using the cart
without the turbine installed can result
in the cart tipping over.
Operation (Cont.)
USING PRESSURE POTS WITH
OPTION 1: In parts diagram on page
TURBINE SYSTEMS (HV2105)
14, locate Item No. 13. Most turbine
When using a remote cup or pressure
spray guns are fitted with this blanking
pot, it is necessary to introduce
cap. You can remove the cap and
compressed air in order to pressurize
install Item Nos. 14A and 14B. This
ATTACHING TURBINE UNIT TO CART
the remote pot and move the fluid
gives you the option to attach your air
1. Set the turbine unit on the cart
base plate with the turbine air
hose quick disconnect coupler
facing out.
from the pot to the tip/nozzle of the
hose onto this port instead of into the
spray gun. In general, 5 pounds of
handle. To install, unscrew blanking
pressure is sufficient for most average
cap. Screw in Item No. 14A and 14B. To
viscosity fluids in order to deliver the
use this port, unscrew the male hose
2. Line up the four holes on the
turbine base plate with the four
holes on the cart base plate.
proper flow of fluid to the tip. Higher
coupler and screw onto Item No. 14A.
pressure would only be necessary for a
Take the small blanking cap (Item No.
heavier viscosity fluid.
14B) and screw it onto the threads at
3. Secure turbine unit to cart base
plate with the four hex bolts,
washers and hex nuts (supplied).
Insert bolt through the holes, place
washer over the bolt on the
underside, screw hex nut onto bolt
and tighten. Be sure that hex nut is
tight enough so as not to vibrate
loose.
A good test to determine the correct
fluid delivery is as follows:
the bottom of the handle. Reverse
these two fittings to use the air hose
coupled to the handle.
1. Pressurize the pot. DO NOT turn on
the turbine.
OPTION 2: This will allow you to
control the air flow and create
2. Pull spray gun trigger until a stream
of fluid flows from the tip/nozzle.
textured or splatter paint effects. To
install, remove blanking plug (Item No.
13) or Item Nos. 14A and 14B. Screw
Item No. 13A into the spray gun. After
installing the air control/texturing
device, turn the adjusting screw as far
as you can counter clockwise (open).
Always use in the full open position
unless it is necessary to reduce the flow
of air, or to create a textured or
splatter effect.
3. Adjust the pressure until the fluid
drops off or bends at approximately
2-1/2 inches (6.35 cm). Pot pressure
should be correct at this point.
4. Insert the chrome handle into the
frame tube. Be sure to push handle
all the way down so that the spring
loaded buttons lock into place,
securing the handle firmly.
!
WARNING
Always depressurize the remote pot
using the safety valve when the
equipment will be idle for a while. This
will prevent excess fluid from
5. Plug turbine unit into outlet on side
of the Cart.
remaining in the fluid hose, and
prevent a possible accident should the
trigger be pulled and paint streams
from the spray gun.
4. Place the 2.643 gallon (10L)
pressure pot onto the pressure pot
deck. Align the fluid outlet toward
the front of the cart. This will
position air inlet toward the back
of the cart.
Additional
Instructions for Model
HV2105
Always ensure that the remote cup is
tightly sealed, and all gaskets are in
good shape, to prevent air and fluid
leaks.
UNPACKING
NOTE: Pressure pot support rings can
be adjusted for use with different size
pressure pots.
Remove contents of shipping box and
lay out all of the pieces. You will find
the cart base, handle, 2.643 gallon
(10L) pressure pot (with regulator,
gauge, safety valve and connectors
attached), 3/8” black lined fluid hose,
bag of nuts and bolts for assembly, and
instructions.
Be sure to flush and clean fluid hose at
the end of a work session.
CONVERT SPRAY GUN FROM CUP
GUN TO PRODUCTION FLUID FEED
For smaller jobs, insert a one gallon
can inside the 2.5 gallon pressure pot.
This will keep the inside of the pot
clean.
1. Remove cup assembly.
a. Disconnect the upper section of
the air feed tube from the non-
8
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
6. Take the other end of the black
Additional
4. Plug the power cord into a proper
grounded receptacle outlet.
If you are using an
fluid hose and attach it to the
Instructions for Model
paint outlet (marked on the pot).
NOTICE
extension cord, it is
Secure and tighten.
HV2105 (Cont.)
imperative to use at least a 12 gauge
cord to avoid damage to electrical
components.
7. Locate the compressor under the
Pressure Pot Deck. Take the air
hose from the compressor and
connect the female quick
return valve, leaving the valve
attached to the lower section of
the tube. This will provide safe
storage while using the spray gun
without the cup in a production
mode.
SETTING POT PRESSURE AND
PRIMING SPRAY GUN
disconnect to the male connector
(marked air inlet).
5. Turn on the mini-compressor unit.
Locate the on/off switch, which is
mounted on top of the silver box
on the compressor located at the
back of the cart. Move the switch
to the “ON” position. You should
hear the compressor activate.
8. Your cart system is now set up for
production spraying.
b. With a wrench, loosen the center
bolt and remove the cup assembly.
Set aside.
PREPARING TO SPRAY
c. Remove air feed connector and
upper section of air feed tube
with small wrench.
NOTE: Never open the pressure pot
without turning off the air compressor
and releasing the air pressure in the
pot with the air pressure release valve.
(Open valve until all pressure is
released. Pressure gauge will read “0
psi” when there is no more pressure in
the pot).
6. Look at the pressure gauge located
on top of the pressure pot lid. You
will notice the gauge begin to rise.
Attached to the pressure gauge is
the pressure regulator. The
d. Install the blanking screw provided
(10/32”) to close the hole where
you removed the air feed
connector. Store the air feed
connector with tube attached in
the cup assembly for future use.
pressure gauge will tell you how
much pressure is in the pressure
pot. Generally you will only need
about 5 psi for most light to
medium viscosity fluids. Increasing
pressure should only be necessary
for high viscosity fluids.
1. Prepare your paint or coating for
spraying. Adjust viscosity as
recommended. See page 6 for
viscosity guidelines.
ATTACHING AIR HOSE AND FLUID
HOSE
1. Attach turbine air hose to handle
of spray gun with quick disconnect
coupler.
2. Carefully loosen the four wing nuts
to remove the pot lid. Open the
pressure pot. (NOTE: You may have
to disconnect the air hose from the
compressor when opening the lid.
Be sure to reconnect air hose when
the lid is closed again). You can
either pour your coating into the
pot, or you can insert a smaller
7. If the pressure rises above the
desired maximum, you can release
pressure in the pot with the air
release valve and control the
maximum amount of pressure with
the pressure regulator.
2. Insert the male coupler on the
other end of the air hose into the
quick disconnect coupler on the
turbine unit. 3.
On spray
gun, put a strip of Teflon tape
around the threads on the fluid
connector.
8. To decrease pressure, rotate the
knob on the pressure regulator
counterclockwise. To increase
pressure rotate the knob clockwise.
Stop when the desired pressure is
achieved.
container inside the pot, making
sure that the material pick-up tube
is inserted into the coating. Place
the lid back on top of the pressure
pot, making sure that it is properly
seated. Bring each wing nut back
into place and secure the lid firmly.
4. Screw one end of the black fluid
hose onto fluid connector. Secure
and tighten.
5. Locate paint outlet on lid of the
2.643 gallon (10L) pressure pot
(marked on the pot). Put a strip of
Teflon tape around the threads of
the Fluid Connector.
9. Your compressor is set to shut off
when the desired pressure is
reached and back on when the
pressure drops down. This has been
preset at the factory and should
not be readjusted.
3. Secure each wing nut into place
using a cross pattern, rotating an
even amount of pressure on each
one until each is tight and secure.
9
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
spray gun, the pressure pot and the
Additional
Maintenance
fluid line. While it is possible to
leave fluid in the pressure pot
between uses, be sure that all
materials are compatible with the
components of the pressure pot to
avoid fluid contamination. Never
leave catalyzed or epoxy materials
in the pot beyond suggested pot
life of the fluid product to avoid set
up and hardening of the coating
and damage to the pot, its
TURBINE MAINTENANCE
Instructions for Model
HV2105 (3F485) (Cont.)
The turbine unit needs very little
maintenance. The motor has sealed
bearings that are pre-lubricated. No
service is necessary. Periodically, the
turbine air filters and pre-filters should
be examined. Clean filters are critical
to good performance and equipment
longevity. Your turbine has 2
NOTE: The following action should be
done without the turbine running.
10. When your desired pot pressure has
been set, pull the spray gun trigger
back. The first time you are using
the pressure pot each day, or after
the pressure pot has been
replaceable filters (see Turbine Repair
Parts on page 13).
depressurized, it will take about a
minute for the material to flow
through the fluid hose to the spray
gun (priming the spray gun).
components, fluid lines and the
spray gun.
- Remove the two hex-head securing
nuts in order to remove the filters
for cleaning or replacement.
2. Release all air pressure in the pot.
Locate the air release valve and
turn counterclockwise.
11. Hold the spray gun safely away
from you. When the material
reaches the tip of the spray gun, a
stream of fluid will flow out.
- Periodically wash and blow excess
dust and dirt with water and an air
compressor. Dirty filters will reduce
the air being drawn through the
motor. This will cause the unit to run
unusually hot, and it will lower spray
performance and reduce the life of
the motor.
3. You will hear a “hissing” sound.
The pressure in the pot is now
releasing. You will also notice that
pressure gauge will lower to “0
psi”. Once there is no more
pressure in the pot, it is safe to
open.
12. Watch the fluid stream. It should
extend out 2-1/2” (6.35 cm) before
the stream begins to bend. If it
extends out more than this, then
you have too much pressure. If it is
too little, then you need more
pressure. Adjust accordingly.
- Clean and/or replace filters and pre-
filters when you suspect they can no
longer be cleaned.
4. Follow normal cleaning procedures
of the spray gun as outlined in the
Maintenance section and in the
information supplied with the spray
gun.
13. Once this is adjusted, locate the
black ring on the pressure regulator
and screw it back into the pressure
regulator knob. This will lock the
regulator settings in place.
CLEANING YOUR SPRAY GUN
After spraying, clean your spray gun to
prevent buildup and hardening of
coating inside. Proper cleaning will
help prevent equipment damage and
will increase equipment life.
5. Clean pressure pot and fluid lines
with appropriate cleaning materials
for the product being sprayed. Use
caution and follow all safety
guidelines specirfied by the product
manufacturer.
14. Turn on the turbine system. You
should now be able to spray
continuous volume from the
pressure pot.
1. Empty any unused paint from the
paint cup. Wash out any residue with
a cleaner compatible with the
coating, or water if using a water
based material.
6.. Spray cleaning fluid from the
pressure pot through the fluid line
and the spray gun until you are
satisfied that all paint or coating
material has been flushed through
the system.
NOTE: Never open the pressure pot
without turning off the air compressor
and releasing the air pressure in the
pot with the air pressure release valve.
(Open valve until all pressure is
released. Pressure gauge will read “0
psi” when there is no more pressure in
the pot).
2. Fill the cup part way with cleaner.
Spray through the gun to flush out
the material passages.
Store equipment for future
application.
3. Remove the air cap and clean. Make
sure that the air holes in the horns of
the air cap are clean.
CLEANING THE SYSTEM
4. Using a brush and solvent, remove
any paint deposits on the outer
surface of the tip/nozzle. If it is
1. When you are finished spraying for
the day, it is wise to clean your
10
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
Maintenance (Cont.)
necessary to remove the tip/nozzle
and needle for cleaning, the
following procedure should be used:
a. Unscrew the material flow knob.
Remove the needle spring, and
then withdraw the needle.
b. Remove the tip.
c. Clean both tip and needle using
cleaner or water and a brush.
d. Reassemble all parts, making sure
that all washers and gaskets are
replaced correctly.
e. Oil the needle spring and put a
spot of oil on the gland seal to
prevent the needle from sticking.
To adjust the gland nut, tighten
until needle sticks, and then
slacken off by about 1/8 turn.
f. Check the cup top gasket and
replace if damaged. Always seat
the cup top gasket flat in the cup
groove. Failure to do this will
allow the cup to drip and impair
the spray pattern due to loss of
pressure.
g. Lubricate all threads to ensure
smooth operation.
Blockages and or leaks may occur if the
gun is left on its side or turned upside
down. Always hang the gun by the
hook when not in use.
11
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Operating Instructions and Parts Manual
HV2100, HV2105
HVLP Paint Sprayers
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
1. Cup not pressurizing due to
loose fittings
1. Check air feed tube/one way air valve and air feed
connector.
No paint comes out when
trigger is pulled
2. Cup not pressurizing due to
loose cup connection
3. Cup top gasket damaged
4. Blockage in “C” shaped tube
underneath cup top lid
2. Make sure cup is screwed on or clamped on tightly.
3. Check for damage and replace if necessary.
4. Look under cup top lid. Locate “C” shaped tube. Remove
blockage from it.
1. Too much distance from
spray gun to work piece
2. Too much spray material
coming out
1. Move spray gun closer to work piece.
Excessive overspray
2. Decrease the amount of spray material flowing through
spray gun.
3. Too much air power behind
pressure stream
3. Reduce air power (use optional air control/texturing
device).
4. Tip/needle assembly too large
4. Use a smaller tip/needle assembly instead of the current
one you are using.
Coating not strained/thinned
properly
Thin coating more.
Coating on surface of
work piece is not flat and
level after drying (orange
peel effect)
When spray gun is
connected to turbine and
turbine is on, air
continually flows through
air cap even if trigger is
not pulled
N/A. This is normal and expected.
“Bleeder” type guns are set up
this way to help increase the life
of the turbine motor.
12
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Operating Instructions and Parts Manual
HV2100, HV2105
For Replacement Parts, Call 1-800-626-4401
Please provide following information:
-Model number
Address parts correspondence to:
Campbell Hausfeld
-Serial number (if any)
100 Production Drive
Harrison, OH 45030 U.S.A.
-Part descriptions and number as shown in parts list
Turbine Repair Parts
2-1/2 Gallon (10L) Cart
and Fluid Feed System
Part No. HV210510AV
Filter Assembly
Part No. CH4098
25’ Air Hose
Part No. HV0126
5’ Whip Hose
Part No. HV0125
Parts Not Pictured:
Female Quick Connect for Air Hose
Part No. HV002200AV
Male Quick Connect for Turbine
Part No. PM068020AV
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Operating Instructions and Parts Manual
HV2100, HV2105
Spray Gun with Quick Release Cup
14
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HV2100, HV2105
Operating Instructions and Parts Manual
For Replacement Parts, Call 1-800-626-4401
Please provide following information:
Address parts correspondence to:
Campbell Hausfeld
-Model number
-Serial number (if any)
-Part descriptions and number as shown in parts list
100 Production Drive
Harrison, OH 45030 U.S.A.
Parts List for Spray Gun with Quick Release Cup
Ref. No.
Description
Part Number
Qty.
1
2
Air cap ring
Air cap #2
Air cap #3
A.5200
HV104505AV
A.5297
HV104511AV
HV104512AV
1
1
1
1
1
3
4
5
6
Air distributor plate (stainless)
Air distributor spring (stainless)
Not applicable
Fluid nozzle/jet (stainless) 0.75mm
Fluid nozzle/jet (stainless) 1.00mm
Fluid nozzle/jet (stainless) 1.50mm
Fluid nozzle/jet (stainless) 2.00mm
Fluid nozzle/jet (stainless) 2.50mm
Fluid nozzle gasket
ꢀ
HV104520SV
HV104521SV
HV104522SV
A.5220-2
A.5221
HV104524AV
A.5211
1
1
1
1
1
1
1
7
8
Air feed connector
9
Not applicable
10
11
12
13
13a
14a
Trigger bushing (comes with Item No. 11)
Trigger pivot screw (stainless) (comes with Item No. 10)
Trigger screw washer
Air blanking plug
Air control texturing valve
Upper port insert
HV104521SV
HV104521SV
HV104508AV
A.5202
1
1
1
1
1
1
1
A.5257
HV103901AV
HV104001AV
ꢀ
14b
15
Air blanking plug
Needle (stainless) 0.75mm
Needle (stainless) 1.00mm
Needle (stainless) 1.50mm
Needle (stainless) 2.00mm
Needle (stainless) 2.50mm
Needle spring (stainless)
Adjuster insert
Material flow knob
Gun casting (handle)
Handle tube
ꢀ
ꢀ
ꢀ
ꢀ
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
HV104513AV
HV104503AV
HV104502AV
A.5225
A.5226L
A.5227
HV104514AV
HV104515AV
HV104507AV
A.5232
A.5274
A.5271
A.5278
A.5270
A.5266
A.5272
A.5280
DH077900AV
A.5277
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Air hose quick release coupler (male)
Packing
Packing nut
Trigger
Air feed tube and non return valve
Center bolt/pickup tube
Yoke
Lever
Cup top casting
90 degree miniature brass block
Cup top lock nut
Cup top gasket (white poly)
Quick release cup
Quick release cup (Teflon coated)
Not applicable
3/8” Fluid connector
34
35
A.5254
1
ꢀ All fluid/nozzle jets (Item No. 6) include the corresponding needle of the same size (Item No. 15).
15
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Operating Instructions and Parts Manual
HV2100, HV2105
Cart Assembly
For Model HV2105 only
16
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Operating Instructions and Parts Manual
HV2100, HV2105
Parts List for Cart Assembly, For Model No. HV2105 Only
Ref. No.
Description
Part Number
Qty.
1
2
3
4
5
6
7
8
Cart base plate paint blue
Cart axle (zinc plated)
Wheel spacer (6061 alu.)
10” x 1-3/4” wheel
1/2” Axle cap
Frame tube (chrome)
A.4554
A.4555
A.4556
A.4558
A.4374
A.4551
A.4559
A.4560
A.4364
A.4300
A.4308
A.4198
A.4998
A.4503
A.4033
A.2116
A.2119
A.4026
A.4320
A.4553
A.4318
A.4307
A.4051
A.4557
A.4197
A.4053
A.4028
A.4178
A.4552
A.4113
A.4006
A.4042
1
1
2
2
2
2
2
2
4
20
20
1
1
1
Rubber tip for frame tube
Handle button
9
1/4” x 20 x 1-1/4” Hex bolt plated .5.
1/4” SAE F/W plated washer
1/4” x 20 Hex nuts plated
110V Mini compressor nut
Pressure regulator
1/8” male NPT x 1/4” male hose barb 90o
Air hose clip (stainless steel)
1/4” Air hose, per foot
1/4” x 1/4” Female swivel barb
Quick connect female with 1/4” male thread
1/4” x 20 x 1/2” Hex bolt plated .5.
Pressure pot deck
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2
3
1
1
16
1
4
2
2
1
1
1
1
3
2
1
1
2
6-32 x 1/2” Phill pan M/S plated
6-32 Hex M/S nuts plated
Cable clamps, black
Outlet box (plastic)
Outlet 15 Amp-125 volt
Flexible cord protector
8’ Power cord
Large ring terminal
Support ring for pressure pot
2.5 gallon pressure pot
Handle (chrome)
Handle grip
17
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Operating Instructions and Parts Manual
HV2100, HV2105
Fluid Tank Assembly
For Model HV2105 only
18
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Operating Instructions and Parts Manual
HV2100, HV2105
Parts List for Fluid Tank Assembly, For Model No. HV2105 Only
Ref. No.
Description
Part Number
Qty.
1
2
3
4
5
6
7
8
Fluid tank
Lid assembly
Handle
A.4901
A.4902
A.4903
A.4904
A.4905
A.4906
A.4907
A.4908
A.4909
A.4910
A.4911
A.4912
A.4913
A.4914
A.4915
A.4916
A.4917
A.4918
A.4919
A.4920
A.4921
A.4922
A.4923
A.4924
A.4925
A.4926
A.4927
A.4928
A.4929
A.4930
A.4931
A.4932
1
1
1
1
1
1
1
1
1
4
4
4
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
4
8
1
Gasket
Material pickup tube
Material filter housing
Filter base
Material filter element
Snap ring
T-bolt
Washer
Wing nut
Pressure regulator
Pressure gauge
On/off valve
3-Way block
1/4” x 1/4” Adapter
3-Way block
Adapter
Nut
Steel ball
Needle rod
Spring
Safety valve housing
Adapter
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
O-ring
Release valve
Material outlet adapter
Adapter
Cotter pin
C-Snap ring
Wrench
19
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Operating Instructions and Parts Manual
HV2100, HV2105
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all
Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems
- 5 years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: 1-800-626-4401.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale or rental) of the
Campbell Hausfeld Product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: All non-compressor driven paint application systems, HVLP spraying
systems, and paint application accessories supplied or manufactured by the Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Defects in material and workmanship which occur within the duration of the
warranty period. Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase
against defects in material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister
seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE
DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If product is used for rental purposes, the warranty will
apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an implied
warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to
operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such
safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or services that are normally required to maintain the product: HVLP-filters, motor brushes, gun packing, gun
canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-
rings., or any other expendable part not specifically listed, will only be covered for thirty days from date of original
purchase.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center.
Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have
other rights which vary from state to state, or country to country.
20
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