Broilmaster Gas Grill T3CAN User Manual

Premium "T" Gas Grill  
Owner’s Manual  
T3-2, T3N-2 Models  
T3C-2, T3CN-2 Models  
T3CF-2, T3CFN-2 Models  
T3CA-2, T3CAN-2 Models  
GAS-FIRED  
Page 1  
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Congratulations!  
Welcome to the beauty, durability, and prestige of a Premium Gas Grill by  
Broilmaster®. With award-winning excellence built into every feature and du-  
rability that surpasses other Premium gas grills, Broilmaster has manufactured  
the ultimate gas grill for discriminating outdoor chefs for over 30 years.  
At Broilmaster, we continually strive to enhance the performance and quality  
of our products for your grilling enjoyment. Every effort will be made to en-  
sure that Broilmaster continues to be your choice as the Premium grill of the  
future.  
Whether you are at the lake or in the privacy of your own backyard, the Broil-  
master Premium Gas Grill performs far beyond the ordinary and is designed to  
provide your family with years of outdoor cooking pleasure.  
Thank You!  
B101179-0-0907  
Page 3  
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TABLE OF CONTENTS  
Congratulations!  
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual  
before assembling your Premium Broilmaster gas grill.  
Hardware Package ...............................................................................................................................................5  
Parts Diagram.......................................................................................................................................................6  
Parts List .................................................................................................................................................................7  
Grill Assembly ...............................................................................................................................................8-12  
Propane Gas Grills........................................................................................................................................13-15  
Gas Conversion..................................................................................................................................................16  
Natural Gas Grills ..............................................................................................................................................17  
Operation- Propane & Natural Grills............................................................................................................18-19  
Maintenance...........................................................................................................................................................20  
Troubleshooting ....................................................................................................................................................21  
Warranty ................................................................................................................................................................22  
Notes ......................................................................................................................................................................23  
Your Broilmaster Premium Gas Grill is identified by model number, serial number, and gas type. This  
information is provided on a product identification label located on the grill’s control panel. For your  
convenience, complete this section for future reference when contacting your dealer.  
Model No.  
Dealer  
Serial No.  
Dealer Phone No.  
Date of Purchase  
Gas Type: Propane  
Natural  
Page 4  
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HARDWARE PACKAGE  
B072217 SCREW 1/4-20 X 3/4 PH TRUSS HEAD SS  
B073097 FOAM GRIP  
B101082 SPACER, IGNITOR  
B101048 WIRE, IGNITOR GROUND  
B069747 LUG, IGNITOR GROUND  
B073978 SCREW #10-24 X 1 PHILLIPS TRUSS STAINLESS  
B101212 COLLECTOR BOX ASSEMBLY  
B076529 BATTER
Y
,
A
A  
R3918 KNOB  
B101179-0-0907  
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PARTS DIAGRAM  
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area,  
service, please provide the following information when placing a repair part order: Model Number, Serial Number,  
Part Name, Part Number, and Quantity of parts needed.  
1
2
5
3
5
6
4
7
26  
25  
8
11  
25  
10  
13  
9
12  
15  
14  
16  
17  
19  
20  
21  
18  
22  
23  
24  
Page 6  
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PARTS LIST  
Index  
Number  
Description  
T3  
Part  
T3C  
Part  
T3CF  
Part  
T3CA  
Part  
T3N  
Part  
T3CN  
Part  
T3CFN  
Part  
T3CAN  
Part  
Number Number Number Number Number Number Number Number  
B101039 B101039 B101039 B101039 B101039 B101039 B101039 B101039  
B101118 B101118 B101118 B101118 B101118 B101118 B101118 B101118  
B070486 B070486 B070486 B070486 B070486 B070486 B070486 B070486  
B073097 B073097 B073097 B073097 B073097 B073097 B073097 B073097  
B100594 B072695 B072695 B072695 B100594 B072695 B072695 B100594  
B101053 B101053 B101053 B101053 B101053 B101053 B101053 B101053  
1
Grill Body Top - Black  
Heat Indicator (Stainless)  
Lid Handle (Stainless)  
Foam Grip  
2
3
4
5
Retract-A-Rack  
6
Cooking Grid (Single)  
Briquet Rack  
7
B101061 B101061 N/A  
B101030 B101030 B101030 B101030 B101030 B101030 B101030 B101030  
N/A N/A DPA103 N/A N/A N/A DPA103 N/A  
B101061 B101061 B101061 N/A  
B101061  
8
Burner  
9
Flavor Screen  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
Collector Box Assembly  
Ignitor Spacer  
B101212 B101212 B101212 B101212 B101212 B101212 B101212 B101212  
B101082 B101082 B101082 B101082 B101082 B101082 B101082 B101082  
B069747 B069747 B069747 B069747 B069747 B069747 B069747 B069747  
B101045 B101045 B101045 B101045 B101045 B101045 B101045 B101045  
B101044 B101044 B101044 B101044 B101044 B101044 B101044 B101044  
Ground Lug  
Radiation Shield  
Grill Body Bottom - Black  
Lid Stop Kit  
N/A  
DPA106  
DPA106 DPA106 N/A  
DPA106 DPA106 DPA106  
Valve Shield  
B101046 B101046 B101046 B101046 B101046 B101046 B101046 B101046  
B101042 B101042 B101042 B101042 B101042 B101042 B101042 B101042  
Valve Assembly (No Orifice)  
Manifold And Valve Assembly B101040 B101040 B101040 B101040 B101112 B101112 B101112 B101112  
Electronic Ignitor  
Control Panel Assembly  
Control Panel Label  
Valve Knob  
B072218 B072218 B072218 B072218 B072218 B072218 B072218 B072218  
B101033 B101066 B101066 B101066 B101033 B101066 B101066 B101033  
B101028 B101028 B101028 B101028 B101028 B101028 B101028 B101028  
R3918  
R3918  
R3918  
R3918  
R3918  
R3918  
N/A  
R3918  
N/A  
R3918  
N/A  
Hose And LP Regulator  
Pin, Shelf  
B069756 B069756 B069756 B069756 N/A  
B073963 B073963 B073963 B073963 B073963 B073963 B073963 B073963  
B101154 B101154 B101154 B101154 B101154 B101154 B101154 B101154  
Burner Shield  
Smoker Shutter  
Char-Master Briquets  
Hardware Pack  
N/A  
N/A  
N/A  
B100445 N/A  
N/A  
N/A  
B100445  
B058122  
B058122 B058122 N/A  
B058122 B058122 B058122 N/A  
B101218 B101218 B101218 B101219 B101219 B101219 B101219 B101219  
B101048 B101048 B101048 B101048 B101048 B101048 B101048 B101048  
B057805 B057805 B057805 B057805 B057805 B057805 B057805 B057805  
B057804 B057804 B057804 B057804 B057804 B057804 B057804 B057804  
Ignitor Ground Wire  
Bridge Pin  
Hinge Pin  
Natural Gas Conversion Kit  
Orifice, LP 1.25mm  
Orifice, NAT #49  
B101062 B101062 B101062 B101062 N/A  
B101111 B101111 B101111 B101111 N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
B101063 B101063 B101063 B101063  
B101179-0-0907  
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GRILL ASSEMBLY  
Before You Begin  
Recommended Tools  
All Broilmaster grills require some assembly and installation.  
Follow all instructions unless noted to apply only to other  
specific models.  
These items are recommended for the assembly of your  
grill:  
• Phillips screwdriver  
If you purchased an accessory with your Broilmaster, follow  
the instructions provided with the accessory for assembly  
and installation. If an instruction refers to a step that is not  
required for your grill model, please continue to the next  
step.  
• Adjustable wrench set  
• Socket set  
• Soapy water solution (to test for leaks)  
• Liquid soap (for foam grip)  
In each step, parts are identified with “Key” numbers. Key  
numbers appear in parenthesis after a part name is mentioned  
for the first time in the instructions. You can reference each  
part by its key number on the Parts List if you need help in  
identifying a part.  
Grill Mountings  
Assemble your base option before assembling your Broil-  
master grill head.  
Compare the parts found in the shipping container to the  
parts list provided. If any parts are missing contact your  
Broilmaster dealer before beginning assembly.  
Refer to the Broilmaster Cart, Base, and Post instructions  
provided with each accessory for assembly, installation, and  
mounting procedures.  
CAUTION: FOR YOUR SAFETY  
Parts may have sharp edges. Wear leather work  
glovesandhandlepartscarefullyduringtheunpack-  
ing, assembly and installation.  
Page 8  
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GRILL ASSEMBLY  
1. Mount grill onto cart, post or base per the mounting in-  
structions.  
2. Place radiation shield (13) (flange side up) onto four  
raised bosses located on the interior bottom of the grill.  
Secure with four 1/4-20 x 3/4 screws. See Figure 1.  
Figure 1  
3. Place burners (8) into grill and insert burner tubes over  
orifice fittings on valve (17). Secure each burner and  
burner shield (25) with one (1) 1/4-20 x 3/4 phillips  
screw. See Figures 2, 3 and 4.  
Figure 3  
Figure 4  
Figure 2  
B101179-0-0907  
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GRILL ASSEMBLY  
6. Attach ignitor ground wire ends onto ground lugs. Slide  
ground lugs (12) over ignitor wires and onto collector  
box assemblies. Slide nuts over ignitor wires and se-  
cure collector box assemblies to grill. See Figure 7.  
4. Slide ignitor spacers (11) onto collector box assem-  
blies (10) and secure with nuts. See Figure 5.  
Attention: Do not cut or damage ignitor wires.  
Figure 5  
5. Insert collector box assemblies into holes adjacent to  
burners. The opening of the collector box should be  
facing the burner. See Figure 6.  
Figure 7  
7. Remove ignitor from the control panel by unscrewing  
the ignitor button and nut. Attach ignitor wires to termi-  
nals on the ignitor. See Figure 8.  
Figure 6  
Figure 8  
Page 10  
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GRILL ASSEMBLY  
8. Re-attach the ignitor to the control panel , then tighten  
nut and insert AA battery, positive side down, and re-  
place ignitor button. See Figure 9.  
13. T3CA models only: Position Smoker Shutter (26) see  
the DPA100 instruction manual included with the T3CA  
grills. See Figure 12.  
14 Set the cooking grids (6). See Figure 12.  
15. Push valve knobs (22) on to valves.  
Installing Char-Master Briquets  
Individually place the ‘Char-Masterbriquets in a single layer  
evenly on your grill’s briquet rack; DO NOT dump them onto  
the briquet rack. A single layer of ‘Char-Master’ briquets is  
all that’s needed. DO NOT overlap or stack the briquets.  
See Figure 12.  
After properly placing the ‘Char-Master’ briquets on your  
grill’s briquet rack, there may be some briquets left over.  
Save them for future use.  
Figure 9  
Before cooking, always preheat the grill as directed by the  
grill’s operating instructions. Hot briquets cause better,  
quicker cooking and better flavor.  
9. Install foam grip (4) on lid handle (3). See Figure 10.  
Tip: For ease of installation, slightly lubricate the lid  
handle with liquid soap before pushing the foam grip  
into place.  
Cleaning  
Routine preheating and routine burn-off (also called post  
heating) of a grill will clean the ‘Char-Master’ briquets. Pe-  
riodically turn the briquets over while they are cool.  
Figure 10  
10. Fasten the lid handle to the grill body top (1) with two  
#10-24 x 1" screws. See Figure 11.  
Figure 11  
T3 & T3C MODELS  
T3CF MODELS  
11. Place the briquet rack (7) or flavor screen (9) over the  
burners. See Figure 12.  
Figure 12  
12. T3 and T3C models only: Position the Char-Master bri-  
quets evenly on the briquette rack without overlapping.  
See Figure 12.  
B101179-0-0907  
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GRILL ASSEMBLY  
Lid Stop  
Attach the lid stop assembly to the grill bottom as shown.  
Figure 13.  
Lid stop assembly hardware  
Figure 13  
Page 12  
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PROPANE GAS GRILLS  
Grill Location  
When choosing the ideal location for your Broilmaster Pre-  
mium Gas Grill, remember this grill is designed for outdoor  
use ONLY.  
Gas Type  
Never use Liquid Propane (LP) gas with a grill designed for  
Natural gas, or Natural gas with a grill designed for Liquid  
Propane gas. The type gas required for your grill can be  
determined from the product identification label located on  
the grill’s control panel. Questions regarding different types  
of gases should be directed to your gas supplier.  
You should never install or operate your grill in any building,  
garage, or other enclosed area.  
For your safety, this grill should not be installed or operated  
under any combustible materials, such as carports, covered  
porches, awnings, or overhangs.  
Cylinder Requirements  
Your Broilmaster Premium Gas Grill requires a standard  
twenty (20) pound propane gas cylinder.  
Never install or operate your grill in or on any recreational  
vehicle or boat.  
The maximum height allowable for a replacement cylinder is  
approximately twelve (12") inches (30.5 centimeters).  
CAUTION: The installation and operation of this  
grill at clearances less than specified below may  
lead to the possibility of fire, property damage, or  
personal injury.  
The propane gas cylinder used must be:  
1. Constructed and marked in accordance with the speci-  
fications for LP gas cylinder of the U.S. Department  
of Transportation (D.O.T.) or the National Standard of  
Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes  
forTransportation of Dangerous Goods; and Commission  
as applicable.  
Aminimum clearance of sixteen (16") inches is required from  
the sides of the grill to any combustible material.  
A minimum clearance of eighteen (18") inches is required  
from the back of the grill to any combustible material.  
2. Provided with a listed overfilling protection device  
(OPD).  
3. Provided with a listed safety device having direct access  
with the vapor space of the cylinder and the cylinder  
supply system must be arranged for vapor removal.  
4. Provided with a shutoff valve terminating in a valve outlet  
as specified in the Standard for Compressed Gas Cylinder  
Outlet and Inlet Connections, ANSICGA-V-1.  
5. Provided with a plug to effectively seal off the cylinder  
outlet when the cylinder is being stored or transported.  
6. Provided with a collar to protect the cylinder valve.  
Some examples of combustible materials are a wall, a fence,  
patio furniture, or the wall of your home.  
The area surrounding the grill should be clear to ensure  
proper ventilation. Do not obstruct the flow of combustion  
and ventilation air in any way. The ventilation openings on  
the propane cylinder enclosure must also remain free and  
clear of debris.  
Portable grills should be level and positioned away from  
direct wind prior to each use.  
Caution: Do not use a propane gas cylinder which has a  
capacity greater than twenty (20) pounds with this grill  
and side burner.  
WARNING: Do not install oroperate this grill where  
gasoline or other flammable materials are used or  
stored. Failure to comply with this warning could  
result in explosion or fire causing property damage  
or personal injury.  
B101179-0-0907  
Page 13  
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PROPANE GAS GRILLS  
Propane Cylinder Safety  
Connection Requirements  
Liquid Propane (LP) gas has a long history of safe use  
when the safety precautions provided in this manual are  
followed.  
Caution: Never use Liquid Propane (LP) gas in a grill  
designed for Natural gas, or Natural gas in a grill designed  
for Liquid Propane gas. Questions regarding different  
types of gases should be directed to your local gas sup-  
plier.  
Failure to follow these safety precautions could result  
in a fire or explosion causing property damage or  
personal injury.  
Installation must conform to local codes or in the absence of  
local codes, with the National Fuel Gas Code,ANSI Z223.1/  
NFPA 54, Natural Gas and Propane Installation Code, CSA  
B149.1, or Propane Storage and Handling Code, B149.2.  
Propane gas cylinders should always be handled, stored,  
and transported with extreme caution in a secured upright  
position.  
Warning: Broilmaster Premium Gas Grills require Liq-  
uid Propane (LP) cylinders equipped with an Overfill  
Protection Device (OPD). An overfilled or improperly  
filled Propane cylinder can be dangerous.  
Never attempt to use or repair a propane gas cylinder that has  
been damaged. Never attempt to use or repair a cylinder with  
a faulty or damaged valve outlet. A cylinder that has been  
dropped, dented, or otherwise damaged must be replaced.  
Alwaysusethepressureregulatorandhoseassemblysupplied  
with your Propane gas grill.  
A propane gas cylinder should never be transported in the  
passenger area of a vehicle.  
Note: Not all valve and cylinder combinations are compat-  
ible. Check warning tag on valve and cylinder as well as  
external fitting threads.  
Keep cylinders out of direct sunlight and never apply any  
other source of direct heat to them.  
All Broilmaster pressure regulators and hose assemblies  
require Propane cylinders with a Type 1 connection device  
as illustrated. Figure 14.  
When refilling your cylinder, always insist on a reputable,  
qualified gas dealer. Your propane gas cylinder is filled by  
weight, and should never exceed eighty (80%) percent of its  
weight limit. If the cylinder is not completely empty, the gas  
dealer must make necessary adjustments to ensure it is not  
overfilled. Never use an overfilled Propane gas cylinder.  
Cylinder Storage  
Your grill must be stored outdoors in a well ventilated area  
if the cylinder is attached to it.  
Disconnected cylinders must have a threaded valve plug  
tightly installed and must not be stored in any building, ga-  
rage, or other enclosed area.  
Figure 14  
Flammable materials (gasoline, grill covers, etc.) must not  
be stored in the cylinder enclosure.  
Always store Propane cylinders in a secured upright position,  
out of the reach of children.  
Page 14  
B101179-0-0907  
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PROPANE GAS GRILLS  
Pressure Regulator and Hose Assembly  
The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to  
the Propane gas cylinder’s male valve outlet before the grill can be operated.  
Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas  
leaks which could lead to fire or explosion, resulting in property damage or personal injury.  
The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can  
cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster replacement parts unless otherwise speci-  
fied by the manufacturer.  
Connecting to Propane Gas / Cylinder Retention Means  
Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. Figure 15.  
Attach the pressure regulator to the Propane gas cylinder’s  
valve using the plastic handwheel. Tighten in a clockwise  
motion to achieve a gas tight seal. See Figure 16.  
Caution: Do not use a wrench or any other tool to  
tighten. Use of a wrench or other tool will damage the  
plastic handwheel.  
To disconnect the Propane gas cylinder, turn OFF the cylin-  
der’s valve and the grill’s control valve. Remove the regulator  
by turning the plastic handwheel counterclockwise.  
When not in use, the cylinder's valve must be closed.  
Attention: Propane gas cylinders that are acceptable for use  
with this grill must comply with "Cylinder Requirements"  
section (Page 13) and "Connection Requirements" section  
(Page 14.)  
Figure 15  
Clockwise  
Figure 16  
B101179-0-0907  
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GAS CONVERSION TO NATURAL GAS  
8. Remove the hose and regulator from the gas connection  
1. Remove cooking grids, flavor screen or, briquets and  
briquet rack from grill.  
on grill with adjustable wrench.  
9. Connect the grill to the natural gas supply.  
Attention: Before lighting your grill check all gas  
connections including the adjustment screws in valve  
stems for gas leaks with a soapy water mixture.  
Caution: Do not use the grill if a gas leak is detect-  
ed until gas leak is corrected. If a gas leak can not be  
stopped, do not use grill. You must contact a qualified  
repair person.  
2. Remove burners and burner shields from grill (one (1)  
1/4-20 x 3/4 phillips screw for each burner). See Figure  
17.  
10. Push valve knobs onto valves.  
11. Apply the completed conversion label adjacent to the  
rating plate label on the grill.  
12. The natural gas inlet pressure at the grill is to be set at  
7.0" of inlet pressure.  
13. Ignite burners on grill and observe flame pattern. If  
flame is yellow in color or flame is lifting off burner,  
the air shutter on burners will require adjustment.  
14. Beneath the control panel you can access the air shut-  
ters which are located on the end of the burner tubes.  
15. Loosen phillips screw at air shutter, open air shutter for  
a yellow flame or close air shutter for a lifting flame.  
Tighten phillips screw at air shutter.  
Figure 17  
3. Remove LP burner orifice marked 1.25mm from each  
orifice fitting. See Figure 18.  
16. Ignite burners on grill to verify burner flame character-  
istics.  
17. Replace flavor screen or briquet rack and briquets and  
cooking grids.  
Installation must conform to local codes or in the absence of  
local codes, with the National Fuel Gas Code,ANSI Z223.1/  
NFPA 54, Natural Gas and Propane Installation Code, CSA  
B149.1, or Propane Storage and Handling Code, B149.2.  
Figure 18  
4. Install natural gas burner orifice marked 49 into each  
orifice fitting. Apply pipe compound to threads on ori-  
fices prior to installation.  
Caution: The grill and its individual shutoff valve must  
be disconnected from the gas supply piping system dur-  
ing any system pressure testing at test pressures in ex-  
cess of 1/2 PSIG.  
5. Place burners into grill and insert burner tubes over ori-  
fice fittings. Secure each burner with one (1) 1/4-20 x  
3/4 phillips screw from Step 2.  
6. Grasp valve knobs and remove from valves.  
7. The low input adjustment screws are located inside  
the two valve stems. Use a small screwdriver to turn  
each adjustment screw clockwise 1/4 turn (90 degrees).  
When valves are in the "OFF" position, the slot in the  
adjustment screw should be vertical. See Figure 19.  
Caution: The grill must be isolated from the gas sup-  
ply piping system by closing its individual manual shut-  
off valve during any pressure testing of the gas supply  
piping system at test pressures equal to or less than 1/2  
PSIG.  
ADJUSTMENT SCREW  
ADJUSTMENT SCREW  
LPG  
NAT  
Figure 19  
Page 16  
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NATURAL GAS GRILLS  
Gas Type  
Grill Location  
The type gas required for your grill can be determined from  
the product identification label located on the grill’s control  
panel. Questions regarding different types of gases should  
be directed to your local gas supplier.  
When choosing the ideal location for your Broilmaster Pre-  
mium Gas Grill, remember this grill is designed for outdoor  
use ONLY.  
You should never install or operate your grill in any building,  
garage, or other enclosed area.  
Caution: Never use Liquid Propane (LP) gas in a  
grill designed for Natural gas, or Natural gas in a  
grill designed for Liquid Propane gas. Questions  
regarding different types of gases should be directed  
to your local gas company.  
For your safety, this grill should not be installed or operated  
under any combustible materials, such as carports, covered  
porches, awnings, or overhangs.  
Never install or operate your grill in or on any recreational  
vehicle or boat.  
Connection Requirements  
Broilmaster grills are not equipped with pressure regulators.  
Your gas grill operates at a manifold pressure of seven (7")  
inches water column.  
CAUTION: The installation and operation of this  
grill at clearances less than specified below may  
lead to the possibility of fire, property damage, or  
personal injury.  
Connect cart mounted Natural gas grills to a pre-installed  
gas supply line using the twelve (12’) foot flexible hose and  
quick disconnect kit which can be purchased from your lo-  
cal dealer.  
Aminimum clearance of sixteen (16") inches is required from  
the sides of the grill to any combustible material.  
A minimum clearance of eighteen (18") inches is required  
from the back of the grill to any combustible material.  
Some examples of combustible materials are a wall, a fence,  
patio furniture, or the wall of your home.  
The area surrounding the grill should be clear to ensure  
proper ventilation. Do not obstruct the flow of combustion  
and ventilation air in any way. The ventilation openings on  
the propane cylinder enclosure must also remain free and  
clear of debris.  
Portable grills should be level and positioned away from  
direct wind prior to each use.  
WARNING: Do not install oroperate this grill where  
gasoline or other flammable materials are used or  
stored. Failure to comply with this warning could  
result in explosion or fire causing property damage  
or personal injury.  
B101179-0-0907  
Page 17  
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OPERATION - PROPANE & NATURAL GAS GRILLS  
Operating Instructions  
Checking for Gas Leaks  
Before each use, inspect all hoses. If it is evident there is  
excessive abrasion or wear, or the hose is cut, it must be  
replaced prior to using your Broilmaster grill. Call your local  
Broilmaster dealer for a replacement.  
Check for gas leaks every time you connect your Broilmaster  
propane gas grill to a Propane gas cylinder, when a connected  
cylinder has not been used recently, or when either a natural  
or propane grill is being used for the first time.  
Using the Ignitor  
Caution: Do not use an open flame when checking for  
leaks. Checking for leaks with an open flame may lead  
to a fire or explosion, resulting in property damage or  
personal injury.  
Caution: If a burner fails to light after 5 seconds, turn  
the burner OFF for 5 minutes, to allow the gas to clear,  
then try again.  
Note: Each burner must be lit individually.  
To check for gas leaks:  
1. Turn knob on the grill CLOCKWISE to the OFF posi-  
tion.  
1. Use dish washing liquid and a little water to make a soapy  
solution.  
2. Turn ON gas at the source.  
3. With the grill lid open, push and turn the burner control  
knob COUNTERCLOCKWISE to Hi.  
4. Push and hold the ignitor button until the burner lights  
(approximately 5 seconds).  
5. If a burner does not light, turn OFF all gas and refer to  
the Troubleshooting section of this manual.  
6. Repeat steps 3 through 5 for other burner.  
2. Turn OFF the knob on the control panel.  
3. Turn ON the gas at the supply or cylinder. Ahissing sound  
indicates a leak. Turn OFF the gas and repair the leak.  
4. Apply the soapy water solution to all gas connections.  
5. Look for bubbles. Bubbles indicate a leak.  
6. If there are bubbles turn OFF the gas and repair the  
leak.  
7. Turn the gas back ON and repeat the above procedures  
until all leaks are repaired.  
Using Matches  
Air Shutter Adjustment  
Caution: If a burner fails to light after 5 seconds, turn  
the burner OFF for 5 minutes, to allow the gas to clear,  
then try again.  
The burner (venturi) tube air shutter is preset at the factory  
so that after five minutes the burner flames are blue with well  
defined cones. If, after five minutes the flame is yellow, or  
there is a gap between the burner and the flame, adjust the  
burner (venturi) tube air shutter as follows:  
Note: Each burner must be lit individually.  
1. Turn knob on the grill CLOCKWISE to the OFF posi-  
tion.  
2. Turn ON gas at the source.  
1. Turn gas OFF and let the burner cool.  
2. Beneath the control panel you can access the air shutter(s)  
which are located on the end of the burner tubes.  
3. Loosen shutter set screw  
4. Close the air shutter to the minimum opening.  
5. Light the burner, wait five minutes and then carefully open  
the air shutter until the flame is blue and well defined.  
6. Retighten the set screw.  
3. Open the grill lid.  
4. Insert a burning long wooden match through the lighter  
hole on either side of the grill. See Figure 20.  
5. Turn the burner control knob COUNTERCLOCKWISE  
to HI.  
6. If a burner does not light, turn OFF all gas and refer to  
the Troubleshooting section of this manual.  
7. Repeat steps 3 through 6 for other burner.  
Figure 20  
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OPERATION  
Electrical Accessories  
Before Cooking  
If an electrical accessory (e.g. rotisserie) is used on your grill,  
the accessory must be electrically grounded in accordance  
with local codes or, in the absence of local codes, with the  
National Electric Code,ANSI/NFPA70. In Canada, the elec-  
trical accessory must be electrically grounded in accordance  
with the applicable section of the current Canadian Electrical  
Code, CSA C22.1.  
Before cooking on a grill for the first time, it should be  
operated to burn off any oil residue from the manufacturing  
process.  
1. Raise the grill lid.  
2. Light grill burners.  
3. Burn on HI for ten minutes.  
4. Close the lid and burn on HI for an additional ten  
minutes.  
Any electrical accessory should be equipped with a three-  
prong (grounding) plug, and plugged into a properly grounded  
three-prong receptacle or wall outlet. Do not cut or remove  
the grounding prong from the plug.  
5. Turn OFF gas. The grill is now ready for use.  
Preheating  
Before cooking on a gas grill, allow the grill to preheat on  
HI for 5 minutes with the lid closed.  
If an extension cord is required, use only a three-prong cord  
and plug into a properly grounded receptacle as described  
above.  
This uses very little fuel and provides better flavor.  
Do not expose an electrical accessory to water. Avoid using  
any electrical accessory in wet weather as it may present a  
shock hazard.  
Cooking  
Broilmaster is happy to provide a cookbook with each of  
its grills. The cookbook contains helpful cooking tips and  
instructions as well as great tasting recipes for preparing  
many delicious foods on your grill.  
Keep any electrical cord and fuel supply hose away from all  
heated surfaces.  
B101179-0-0907  
Page 19  
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MAINTENANCE  
Cleaning the Grill  
Grease Tray  
Caution: To prevent injury, use care when cleaning a  
hot grill.  
Empty periodically. Replacement tray liners can be  
purchased at most supermarkets where disposable aluminum  
baking pans are displayed.  
Note: Do not use a commercial cleaner on the cooking  
grids. Do not brush grids while they are hot. Do not  
scrape grids. This can damage the porcelain coating and  
void the warranty on the cooking grids.  
Burner (Venturi) Tubes  
The burner (venturi) tubes allow air and gas to mix prior  
to burning, thus ensuring an efficient flame. Spiders or  
other small insects may build webs or nests inside the  
tubes obstructing air flow. Fire, or flashback, can occur,  
in and/or around obstructed burner (venturi) tubes and can  
cause damage to components beneath the grill or an unsafe  
condition. To reduce risk, inspections and cleaning should  
be performed at least twice monthly when spiders are active.  
If the grill has been unused for an extended period of time  
inspect the tubes before using the grill.  
For baked on residue use a BRASS (NOT STEEL) brush on  
the cooking grid and other components.  
Burn Off  
This process is much like that used in self-cleaning ovens  
and is most efficient when completed after each use of the  
grill.  
Caution: Do not open the grill during the burn off  
process. Opening the grill during the burn off process  
may cause a sudden grease fire flare up that could burn  
your face and arms. Wait until the grill has cooled before  
opening.  
Clean burner (venturi) tubes as follows:  
1. Remove the cooking grids and briquette rack or flavor  
screen.  
2. Remove the burner from the grill.  
3. Use a small flexible brush to remove any debris from the  
burner (venturi) tube.  
4. Flush with water.  
5. Allow the burner (venturi) tube to dry before  
reinstalling.  
1. Turn gas knob to HI. Close lid and allow the grill to  
burn for ten minutes, or until no smoke is present. Do  
not allow the grill to burn for more than 30 minutes.  
2. Turn gas knob and supply to OFF and allow the grill to  
cool.  
3. Wipe COOL grill with a damp cloth to remove soot.  
6. Reinstall the burner, briquet rack and briquets or flavor  
screen, and cooking grids.  
Grill Bottom  
Periodically remove cooking grids and Char-Master Briquets  
or flavor screen to clean the interior of the grill. Scrape off  
baked on residue with a putty knife or brass brush and rinse  
with water. Clean the bottom air holes with a small knife.  
Exterior  
Clean regularly with a solution of mild detergent and hot  
water. Touch-up paint is available from your dealer. Broil-  
master protective covers are recommended. Stainless steel  
components can be easily cleaned with a spray-on stainless  
steel cleaner found in most hardware stores.  
Burner Maintenance  
Visually inspect the burner flames with each use. Five minutes  
after lighting, the flames should be blue and have well defined  
cones. See Figure 21. See the troubleshooting section if the  
flames are yellow or lift off the burner.  
Char-Master Briquettes  
If the briquettes did not come clean during burn off, after  
cooling turn them over. The residue will burn off during  
warm-up for the next use.  
Stainless steel burners often turn reddish brown after use.  
This does not effect the performance of the grill. When  
cleaning the interior of the grill, remove the burners and clean  
with a brass brush. Wash with water and a mild detergent.  
Correct Flame Pattern  
Incorrect Flame Pattern  
Figure 21  
Page 20  
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TROUBLESHOOTING  
Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, some-  
times problems do arise. The following troubleshooting guide lists several possible problems and their probable  
cause and solution.  
Problem  
Cause  
Solution  
Burner will not light.  
Gas injector not inserted in venturi Realign/engage gas injector with the  
tube.  
venturi tube.  
Clogged gas injector.  
Remove gas injector from gas control  
assembly and clean.  
Obstruction in gas line.  
For propane models, ensure gas valve on  
cylinder is OFF. Remove flexible hose  
and blow out any debris.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Maintenance  
Section.  
Misalignment of collector box and Position electrode properly. Clean col-  
burner.  
lector box.  
Out of gas.  
Refill LP gas cylinder. If natural model,  
turn on gas at source.  
Dead battery.  
Replace with AAAlkaline battery.  
Adjust air shutter.  
Inadequate grill temperature. Poor combustion.  
Misalignment of venturi tube and  
gas injector.  
Realign/engage gas injector with the  
venturi tube.  
Inadequate gas pressure.  
Incorrect orifice/valve setting.  
Contact gas supplier for assistance.  
Refer to gas conversion instructions in  
this manual.  
Flames off the burner.  
Cold grill.  
Preheat grill at least 5 minutes on HI  
with the grill lid closed.  
Misalignment of burner tube and  
gas injector.  
Realign/engage gas injector with the  
burner tube.  
Poor combustion.  
Adjust air shutter.  
Turn or shield grill.  
Open air shutter.  
Extreme wind.  
Yellow flames.  
Air shutter improperly set.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Maintenance  
Section.  
Seasoning salts on burner.  
Oil film on burner.  
Clean by washing burner with mild  
detergent.  
Allow burner to operate on HI for 10-15  
minutes.  
B101179-0-0907  
Page 21  
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WARRANTY TERMS  
The Most Durable Grill Known  
To Man  
Aluminum Grill Housing (except paint)  
Porcelain Coated Cast Iron Cooking Grids  
Cast Stainless Steel Cooking Grids (Damaged caused by dropping, scraping, or abrasive clean-  
ing voids the warranty for cooking grids)  
Lifetime  
Select Stainless Steel Components - Cart, Mounting, Bowtie Burner, T3 Burner, Side Burner,  
Side Burner Housing, and Warming Rack.  
Painted Electro-Galvanized Steel Components  
Stainless Steel Smoker Shutter  
5 Years  
2 Years  
Porcelain Coated Steel Briquet Racks  
Chrome-Plated Warming Rack  
Stainless Steel Flavor Screen and Heat Shield  
Valves, knobs, ignitors, labels, hoses, fittings and all other parts and accessories - including  
those made from stainless steel and painted steel - unless specified above.  
Paint on aluminum grill head  
1 Year  
What Is Covered And For How Long  
From the date this Broilmaster Premium Gas Grill is first purchased, we will make available at our factory a free  
replacement for any defective part covered by this warranty on the following basis. Proof of purchase required.  
Warranty applies to original owner and is not transferable.  
What Is Not Covered  
Removal and reinstallation cost.  
Labor for replacement or repairs.  
The costs of a service call to diagnose a problem.  
Transportation and shipping cost.  
Surface corrosion.  
Grills and finishes damaged by abrasive cleaning, improper installation, improper storage, accident, mis-  
use, abuse, alteration, commercial use, and unusually harsh environmental conditions. Harsh conditions  
could include, but are not limited to: continual seawater spray, direct contact with pool chemicals or lawn  
chemicals, direct contact with corrosive materials.  
This warranty does not imply or assume any responsibility for consequential damages that might result from mis-  
use, or improper installation of this cooking appliance. This warranty does not cover claims that do not involve  
defective workmanship or materials.  
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty  
period. Note: Empire Comfort Systems is committed to continuous product improvement. Materials and  
specifications are subject to change without notice.  
Page 22  
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NOTES  
B101179-0-0907  
Page 23  
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THE MOST DURABLE GRILL  
KNOWN TO MAN  
BROILMASTER®  
is registered trademark of  
Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Phone: 1-800-851-3153  
FAX: 1-800-443-8648  
VISIT OUR WEB SITE AT WWW.broilmaster.com  
Page 24  
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