Bosch Appliances Home Security System tc9346a User Manual

TC9346A Series  
Instruction Manual  
EN Environmental  
Enclosure  
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CONTENTS  
Section  
Page  
1.0 GENERAL ..................................................................................................3  
1.1 IMPORTANT SAFEGUARDS AND WARNINGS ...............................3  
2.0 DESCRIPTION ..........................................................................................4  
2.1 MODELS ............................................................................................4  
2.2 OPTIONAL ACCESSORIES ..............................................................4  
3.0 INSTALLATION ..........................................................................................5  
4.0 OPERATION .............................................................................................11  
5.0 MAINTENANCE AND TROUBLESHOOTING ..........................................12  
5.1 MAINTENANCE ................................................................................12  
5.2 TROUBLESHOOTING ......................................................................12  
6.0 SPECIFICATIONS ....................................................................................14  
LIST OF ILLUSTRATIONS  
Figure  
Page  
1
2
3
4
5
6
Exploded Assembly Diagram for Blower and Circuit Board ...............5  
TC9346A Series Input Wiring Diagram ..............................................9  
Component Locations for Optional Circuit Board..............................12  
Layout of Traces on Optional Circuit Board .......................................12  
Wiring Diagram for Optional Circuit Board (O/I-PCB) .......................13  
TC9346A Dimension Drawing...........................................................15  
LIST OF TABLES  
Table  
Page  
24 VAC Wiring Distances ..................................................................10  
A
2
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1.0 GENERAL  
1.1 IMPORTANT SAFEGUARDS AND WARNINGS  
Prior to installation and use of this product, the following WARNINGS should be  
observed.  
1. Installation and servicing should only be done by qualified service personnel  
and conform to all local codes.  
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or  
6P enclosure, it is designed for indoor use only and it must not be installed  
where exposed to rain and moisture.  
3. Only use replacement parts recommended by manufacturer.  
4. After replacement/repair of this unit’s electrical components, conduct a resis-  
tance measurement between line and exposed parts to verify the exposed  
parts have not been connected to line circuitry.  
5. The installation method and materials should be capable of supporting four  
times the weight of the enclosure, pan/tilt, camera and lens combination.  
The product and/or manual may bear the following marks:  
This symbol indicates that dangerous voltage constituting a  
risk of electric shock is present within this unit.  
This symbol indicates that there are important operating and  
maintenance instructions in the literature accompanying this  
unit.  
CAUTION:  
RISK OF  
ELECTRIC SHOCK.  
DO NOT OPEN.  
CAUTION:  
TO REDUCE THE RISK OF ELECTRICAL SHOCK,  
DO NOT REMOVE COVER. NO USER-  
SERVICEABLE PARTS INSIDE. REFER SERVICING  
TO QUALIFIED SERVICE PERSONNEL.  
Please thoroughly familiarize yourself with the information  
in this manual prior to installation and operation.  
3
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2.0 DESCRIPTION  
Environmental enclosures in the TC9346A Series are used with pan/tilt units or  
fixed mounts.  
The enclosures are constructed of aluminum.  
You can install cameras with either fixed focal length lenses or motorized zoom  
lenses. All models have an adjustable camera sled to accommodate different sizes  
of cameras and lenses.  
2.1 MODELS  
TC9346A  
Environmental enclosure with rear-opening lid. Lid has gas  
spring to hold it open. 29-inch (73.66 cm) length.  
TC9346A-1  
TC9346A-2  
TC9346A-3  
TC9346A with 120 VAC thermostatically controlled heater and  
blower.  
TC9346A with 24 VAC thermostatically controlled heater and  
blower.  
TC9346A with 230 VAC thermostatically controlled heater and  
blower.  
2.2 OPTIONAL ACCESSORIES  
You can order the following optional accessories for the TC9346A Series en-  
closures:  
BK57-1*  
Blower kit, 120 VAC, 15 watts  
BK57-2*  
Blower kit, 24 VAC, 10 watts  
BK57-3*  
Blower kit, 230 VAC, 15 watts  
HK57-1*  
Heater kit, 120 VAC, 90 watts  
HK57-2*  
Heater kit, 24 VAC, 50 watts  
HK57-3*  
Heater kit, 230 VAC, 70 watts  
O/I-PCB  
Circuit board with thermostats  
O/I-LPP*  
O/I OUTLET*  
SS5729  
Preset position lens wire harness (must be used with O/I-PCB)  
120 VAC electrical outlet (must be used with O/I-PCB)  
Sun shroud  
TI57  
Thermal insulation kit  
WD57-1*  
WD57-3*  
WD57-2*  
WW5729-1**  
WW5729-2**  
WW5729-3**  
Window defroster and defogger kit, 120 VAC, 30 watts  
Window defroster and defogger kit, 230 VAC, 30 watts  
Window defroster and defogger kit, 24 VAC, 30 watts  
Window wiper kit, 120 VAC, 15 watts  
Window wiper kit, 24 VAC, 15 watts  
Window wiper kit, 230 VAC, 15 watts  
* These accessories are factory wired with a plug-in connector for use with the  
O/I-PCB. The O/I-PCB is included with all -1/-2/-3 models. You must order one  
O/I-PCB if you are using a basic enclosure (TC9346A) with these optional  
accessories.  
** Factory installed option only; consult factory for availability.  
4
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3.0 INSTALLATION  
1. Unlatch and raise the enclosure lid. The gas spring will hold the lid in place  
when it is fully opened.  
2. Remove the camera sled from the rail:  
a. Loosen the screws.  
b. Slide the sled so that the screws are in the large part of the mounting  
slots.  
c. Remove the sled.  
d. Remove the parts tied to the sled.  
3. TC9346A-1, -2, -3 Models Only  
If you are installing the enclosure in a marine or high-moisture environment,  
make the following modifications to your enclosure:  
Refer to Figure 1 for an exploded assembly diagram of the blower assembly.  
a. Disconnect the electrical plug (3) from the fan (4).  
b. Remove the three sets of screws and washers (A, B, and C) that secure  
the fan plate (5) and fan (4) to the enclosure.  
C
4
D
5
B
C
B
A
3
B
A
TO FAN  
BLACK  
22 GA. (1 FT.)  
RED  
22 GA. (1 FT.)  
TO PC BOARD  
24 VAC MODELS  
2
1
Figure 1. Exploded Assembly Diagram for Blower and Circuit Board  
5
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c. Remove the four screws and washers (B and D) that secure the fan to  
the fan plate.  
d. Turn the fan around so that it blows toward the viewing window (refer to  
the arrows on the fan).  
e. Reinstall the fan on the fan plate.  
f.  
Reinstall the fan plate and fan in the enclosure.  
g. Reconnect the electrical plug on the fan.  
h. Close the enclosure lid.  
i.  
On the bottom of the enclosure, remove the vent grill (1) and filters (2) at  
the front of the unit. Replace the grill with one of the vent covers that was  
attached to the camera sled as loose equipment.  
j.  
On the bottom of the enclosure, attach the other vent plate over the grill  
at the rear of the unit.  
k. Open the enclosure lid.  
4. If you are going to wire the enclosure with cable, remove the wiring glands and  
nuts from the parts bag and install them in the bottom of the enclosure. If you  
are going to wire the enclosure with conduit, do not install the glands.  
5. Mount the camera/lens to the sled with the 1/4-20 Phillips-head screws that  
are provided in the parts bag.You can mount the camera to either side of the  
U-shaped sled, depending on the camera height required.  
6. There are two threaded mounting holes on the bottom of the enclosure.Mount  
the enclosure to a pan/tilt assembly or fixed mount with 1/4-20 screws with  
threads that do not exceed 5/8 of an inch (1.59 cm) in length (not supplied with  
the enclosure).  
7. Install the sled and camera/lens in the enclosure:  
a. If the camera’s lens is adjustable, extend the lens to its maximum length.  
b. Place the sled over the mounting screws in the enclosure.  
c. Slide the sled forward until the camera’s lens almost touches the window.  
d. Tighten the screws to secure the camera sled to the enclosure.  
8. Wire the video output from the camera.  
9. If you are going to synchronize cameras, wire the camera’s synchronization  
connection.  
10. If your camera has a motorized zoom lens control, wire it.  
TC9346A Model Only – Wire the camera’s lens control directly to the lens  
controller.  
TC9346A-1, -2, -3 Models Only  
Refer to Figure 2 and wire the motorized zoom lens control as follows:  
a. Connect or wire the lens control from the camera to the LENS or LENS  
CONTROL connector on the circuit board.  
6
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b. Wire the 10-connector INPUTS terminal on the circuit board to the lens  
controller as follows:  
Lens Common - Connector 1  
Focus - Connector 2  
Zoom - Connector 3  
Iris - Connector 4  
Preset Common - Connector 5  
Preset Focus - Connector 6  
Preset Zoom - Connector 7  
Preset High - Connector 8  
11. TC9346A-1, -2, -3 Models Only  
Refer to Figure 2 and connect the camera’s power input to the circuit board.  
There are two ways to supply power to the camera - when the power require-  
ments for the camera and enclosure’s accessories are the same (for example,  
if the camera and accessories use 24 VAC), and when the power require-  
ments for the camera and the enclosure’s accessories are different (for ex-  
ample, if the camera uses 24 VAC and the accessories use 120 VAC).  
When the power requirements are the same, there are two ways to connect  
power:  
WARNING: Camera  
damage possible.You  
can damage your camera  
if you connect it to the  
wrong connector.  
(1) A three-pin plug is supplied as loose equipment. Connect the wires from  
the plug to the camera as follows:  
Brown - AC HI  
Blue - AC NT  
Green - Ground  
If your camera will use the same  
power as the enclosure, plug the  
camera into the CAM 1 socket on  
the circuit board.  
Connect the plug to the CAM 1 socket on the circuit board (remove the  
plastic cover over the power supply section of the circuit board).  
or  
If your camera’s voltage will be dif-  
ferent from the enclosure’s voltage,  
plug the camera into the CAM 2  
socket. DO NOT plug the camera  
into the CAM 1 socket or you can  
damage your camera. CAM 1 has  
enclosure voltage on it.  
(2) If both the camera and enclosure use 120 VAC and you ordered the op-  
tional 120 VAC electrical outlet accessory (O/I-OUTLET), connect the  
120VAC plug to the camera and the three-pin plug to CAM 1 (remove the  
plastic cover over the power supply section of the circuit board).  
When the power requirements are different, connect the wires from the two-  
pin plug, which is supplied as loose equipment, to the camera as follows:  
Brown - AC HI  
Blue - AC NT  
BE CAREFUL - REMEMBER  
CAM 1 IS ENCLOSURE  
POWER  
Connect the plug to the CAM 2 socket on the circuit board.  
12. Wire power to the enclosure to operate the camera.  
NEVER PLUG YOUR CAM-  
ERA INTO CAM 1 IF THE  
CAMERA’S VOLTAGE IS  
DIFFERENT FROM THE  
ENCLOSURE’S VOLTAGE.  
TC9346A Model Only Wire power directly to the camera.If you are using  
24 VAC, refer to Table A to determine the size of wire to use.  
TC9346A-1, -2, -3 Models Only  
CAM 1 - If the camera’s power input is connected to CAM 1 on the circuit  
board, go to step 13.  
CAM 2 - If the camera’s power input is connected to CAM 2 on the circuit  
board, wire power for the camera as follows:  
a. Connect AC high to connector 9 of the 10-connector INPUTS terminal  
block (goes to the brown wire in the CAM 2 connector).  
b. Connect AC neutral to connector 10 of the 10-connector INPUTS termi-  
nal block (goes to the blue wire in the CAM 2 connector).  
7
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13. TC9346A-1, -2, -3 Models Only  
Wire power to the enclosure to operate accessories (and the camera if its  
power is connected to CAM 1 on the circuit board) as follows:  
a. Remove the plastic cover over the power supply section of the circuit  
board.  
b. Connect AC high to AC HI of the 3-connector terminal block.  
c. Connect AC neutral to AC NT of the 3-connector terminal block.  
d. Connect ground to GND of the 3-connector terminal block.  
e. Reinstall the plastic cover over the power supply section of the circuit  
board.  
If the camera’s power is connected to CAM 1 on the circuit board, add the  
camera’s wattage to the power consumption of the accessories to determine  
the size of wire to use. If you are using 24 VAC, refer to Table A to determine  
the size of wire to use. Here are the wattages for the accessories:  
Defrosters for all enclosures - 30 watts  
Wipers for all enclosures - 15 watts  
Blowers for 120 VAC enclosures - 15 watts  
Blowers for 24 VAC enclosures - 10 watts  
Blowers for 230 VAC enclosures - 15 watts  
Heaters for 120 VAC enclosures - 90 watts  
Heaters for 24 VAC enclosures - 50 watts  
Heaters for 230 VAC enclosures - 70 watts  
14. Adjust the camera focus and iris, if necessary.  
15. Close the enclosure lid.  
8
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B L U  
W H T  
B L K  
B L U  
W H T  
B L K  
W H T  
W H T  
V O L T A G E  
H I G H  
C A U T I O N  
W / W  
G R N  
W H T  
B L K  
W A S H O N  
W I P E O N  
D E F  
R E D  
G R N  
B L U  
B R N  
W / W  
C A M 1  
1
F A N  
F A N  
H T R  
B L U  
B R N  
R E D  
W H T  
C A M  
C A M  
H I  
P R S T  
Z O O M  
P R S T  
F O C U S  
P R S T  
C O M  
P R S T  
I R I S  
Z O O M  
F O C U S  
C O M  
L E N S  
W H T  
B L K  
B L K  
G R N / W H T  
R E D / W H T  
Y E L / W H T  
B L K / W H T  
W H T / B L U  
W H T / R E D  
W H T / B R N  
W H T / O R G  
T U N S O E D  
Figure 2. TC9346A Series Input Wiring Diagram  
9
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Table A. 24 VAC Wiring Distances  
The following are the recommended maximum distances for 24 VAC applications  
and are calculated with a 10-percent voltage drop. (Ten percent is generally the  
maximum allowable voltage drop for AC-powered devices.)  
EXAMPLE: An enclosure that re-  
quires 80 vA and is installed 35 feet  
(10 m) from the transformer would  
require a minimum wire gauge of  
20 AWG.  
Wire Gauge  
20  
18  
16  
14  
12  
10  
10  
20  
30  
40  
50  
60  
70  
80  
90  
283 451 716 1142 1811 2880  
(86) (137) (218) (348) (551) (877)  
141 225 358 571 905 1440  
(42) (68) (109) (174) (275) (438)  
94 150 238 380 603 960  
NOTE: Distances are calculated in  
feet; values in parentheses are  
meters.  
(28) (45) (72) (115) (183) (292)  
70  
112 179  
(21) (34) (54)  
285 452 720  
(86) (137) (219)  
56  
90 143  
228 362 576  
(69) (110) (175)  
(17) (27) (43)  
47 75 119  
190 301 480  
(57) (91) (146)  
(14) (22) (36)  
40 64 102  
163 258 411  
(49) (78) (125)  
(12) (19) (31)  
35 56 89  
142 226 360  
(43) (68) (109)  
(10) (17) (27)  
31 50 79  
126 201 320  
(38) (61) (97)  
(9) (15) (24)  
100 28  
(8)  
45  
71  
114 181 288  
(34) (55) (87)  
(13) (21)  
110 25  
(7)  
41 65  
103 164 261  
(31) (49) (79)  
(12) (19)  
37 59  
120 23  
(7)  
95  
150 240  
(11) (17)  
(28) (45) (73)  
130 21  
(6)  
34 55  
87  
139 221  
(10) (16)  
32 51  
(26) (42) (67)  
140 20  
(6)  
81 129 205  
(9) (15)  
(24) (39) (62)  
76 120 192  
150 18  
(5)  
30 47  
(9) (14)  
28 44  
(23) (36) (58)  
160 17  
(5)  
71 113 180  
(8) (13)  
26 42  
(21) (34) (54)  
67 106 169  
170 16  
(4)  
(7) (12)  
(20) (32) (51)  
180 15  
(4)  
25 39  
63 100 160  
(7) (11)  
23 37  
(19) (30) (48)  
60 95 151  
190 14  
(4)  
(7) (11)  
(18) (28) (46)  
200 14  
(4)  
22 35  
(6) (10)  
57 90 144  
(17) (27) (43)  
10  
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4.0 OPERATION  
If your enclosure has a thermostatically controlled blower, the thermostat is set to  
turn the fan on between 77° and 93°F (25° and 34°C) and to turn the fan off be-  
tween 62° and 78°F (17° and 26°C).  
If your enclosure has thermostatically controlled heaters or defroster, the thermo-  
stat is set to turn them on between 42° and 58°F (6° and 14°C) and to turn them off  
between 72° and 88°F (22° and 31°C).  
11  
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5.0 MAINTENANCE AND TROUBLESHOOTING  
5.1 MAINTENANCE  
Perform the following maintenance at regularly scheduled intervals to prolong the  
operational life and appearance of the equipment.  
1. Clean the window with a mild non-abrasive detergent in water and a soft cloth  
to maintain picture clarity.  
2. If your enclosure has a blower, clean the foam filters as follows:  
a. On the bottom front of the enclosure, remove the two screws in the vent  
grill.  
b. Remove the vent grill and take out the filters.  
c. Clean the filters with warm water and mild detergent, dry thoroughly, and  
replace them in the grill.  
d. Reinstall the vent grill.  
To order replacement filters, use the part number EH550010045.  
5.2 TROUBLESHOOTING  
If your enclosure has the optional circuit board (O/I-PCB) and you need to trouble-  
shoot it, Figures 3 through 5 show the wiring, component locations, and layout of  
traces.  
Figure 3. Component Locations for Optional Circuit Board  
Figure 4. Layout of Traces on Optional Circuit Board  
12  
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ENCLOSURE CIRCUIT BOARD  
REFER TO FIGURE 3 FOR COMPONENT LOCATIONS  
Figure 5. Wiring Diagram for Optional Circuit Board (O/I-PCB)  
13  
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6.0 SPECIFICATIONS  
ELECTRICAL  
Input Voltage:  
24, 120 or 230 VAC, 50/60 Hz  
Electrical  
Connections:  
Oneeachofthefollowingwhenequippedwithoptionalcircuit  
board (O/I-PCB):  
3-connector terminal block for power input  
6-pin lens connector  
9-connector terminal block for lens wiring  
10-connector terminal block for camera/lens wiring  
2-connector terminal block for spare connections  
3-pin socket for camera power input  
2-pin socket for optional camera power input  
2-pin socket for blower  
2-pin socket for defroster  
4-pin socket for heaters  
4-pin socket for wiper  
2-pin socket for wiper control  
Input Power  
Heater -1:  
Heater -2:  
Heater -3:  
90 watts  
50 watts  
70 watts  
Defroster -1, -2, -3: 30 watts  
Blower-1, -3:  
Blower -2:  
15 watts  
10 watts  
Wiper -1, -2, -3:  
MECHANICAL  
Construction:  
Finish:  
15 watts  
Aluminum,0.080-inch(0.02cm)thick(Enclosurebodyandlid)  
Polyester vinyl powder coat  
Cable Entry:  
Two UL-approved glands on bottom of enclosures; maxi-  
mum cable diameter 0.47 inch (1.19 cm). Will accept 1/2-inch  
(1.27 cm) conduit without glands.  
Window:  
Glass, 0.25-inch (0.64 cm) thick  
Window Viewing Area: 3.8" H x 4.8" W (9.65 x 12.19 cm)  
Camera Mounting:  
Removable camera sled that can be inverted to accommo-  
date various heights of cameras and lenses  
Max. Camera and  
Lens Size  
TC9346A:  
28" L x 7.5" W x 5.5" H (71.12 x 19.05 x 13.97 cm)  
TC9346A-1, -2, -3: 21.5" L x 6.25" W x 5.5" H (54.61 x 15.88 x 13.97 cm)  
Latches:  
Stainless Steel  
See Figure 6  
Dimensions:  
Weight  
Unit  
Shipping  
TC9346A:  
TC9346A-1, -2, -3: 18 lb (8.14 kg)  
16 lb (7.26 kg)  
18 lb (8.16 kg)  
20 lb (9.07 kg)  
14  
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GENERAL  
NEMA Rating:  
iec 144 rating:  
Environment:  
3R (4 when vent cover plates are used)  
IP32 (IP56 when vent cover plates are used)  
Indoor/outdoor -10° to 120°F (-23° to 49°C)  
(Design and product specifications subject to change without notice.)  
C
10.55  
(26.79)  
5.25  
(13.35)  
4.25  
(10.79)  
6.19  
(15.72)  
3.06  
(7.78)  
8.60  
(21.84)  
A
A
B
C
29.00  
(73.66)  
14.50  
(36.83)  
32.50  
(82.55)  
B
NOTE: VALUES IN PARENTHESES ARE CENTIMETERS; ALL OTHERS ARE INCHES  
Figure 6. TC9346A Dimension Drawing  
15  
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