Chicago Electric Welder 92496 User Manual

HEAVY DUTY OXY - ACETYLENE  
WELDING OUTFIT  
Model 92496  
ASSEMBLY AND OPERATING INSTRUCTIONS  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
©
®
Copyright 2003 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions, please call 1-800-444-3353.  
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3.  
4.  
Keep bystanders, children, and visitors away while operating a power tool.  
Distractions can cause you to lose control. Protect others in the work area from  
debris such as chips and sparks. Provide barriers or shields as needed.  
PERSONAL SAFETY  
Stay alert. Watch what you are doing, and use common sense when oper-  
ating a power tool. Do not use a power tool while tired or under the influ-  
ence of drugs, alcohol, or medication. A moment of inattention while operat-  
ing power tools may result in serious personal injury.  
5.  
6.  
7.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,  
jewelry, or long hair can be caught in moving parts.  
Avoid accidental starting. Be sure the Power Switch is off before plugging in.  
Carrying power tools with your finger on the Power Switch, or plugging in power  
tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A wrench  
or a key that is left attached to a rotating part of the power tool may result in personal  
injury.  
8.  
9.  
Do not overreach. Keep proper footing and balance at all times. Proper footing  
and balance enables better control of the power tool in unexpected situations.  
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must be used for appropriate conditions.  
TOOL USE AND CARE  
10.  
Use clamps (not included) or other practical ways to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your body is  
unstable and may lead to loss of control.  
11.  
12.  
Do not force the tool. Use the correct tool for your application. The correct tool  
will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must be  
replaced.  
13.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive safety  
measures reduce the risk of starting the tool accidentally.  
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TOOL USE AND CARE  
14.  
15.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp and clean. Properly  
maintained tools with a sharp cutting edge are less likely to bind and are easier to  
control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.  
16.  
17.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have the  
tool serviced before using. Many accidents are caused by poorly maintained  
tools.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SERVICE  
18.  
19.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaningsection of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
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SPECIFIC SAFETY RULES  
1.  
2.  
3.  
Maintain labels and nameplates on the Heavy Duty Welding Kit. These carry  
important information. If unreadable or missing, contact Harbor Freight Tools for  
a replacement.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris.  
Prevent eye injury and burns. Wearing and using personal safety clothing and  
safety devices reduce the risk for injury. Wear ANSI approved welding goggles  
(such as those included in this kit) featuring at least a number 10 shade lens rating.  
Leather leggings, fire resistant shoes or boots should be worn when using this  
product. Do not wear pants with cuffs, shirts with open pockets, or any clothing that  
can catch and hold molten metal or sparks. Keep clothing free of grease, oil, solvents,  
or any flammable substances. Wear dry, insulating gloves and protective clothing.  
Wear an approved head covering to protect the head and neck. Use aprons, cape,  
sleeves, shoulder covers, and bibs designed and approved for welding and cutting  
procedures. When welding or cutting overhead or in confined spaces, wear flame  
resistant ear plugs or ear muffs to keep sparks out of ears.  
4.  
Prevent accidental fires. Remove any combustible material from the work area.  
When possible, move the work to a location well away from combustible materials.  
If relocation is not possible, protect the combustibles with a cover made of fire  
resistant material. Remove or make safe all combustible materials for a radius of  
35 feet (10 meters) around the work area. Use a fire resistant material to cover or  
block all open doorways, windows, cracks, and other openings. Enclose the work  
area with portable fire resistant screens. Protect combustible walls, ceilings, floors,  
etc., from sparks and heat with fire resistant covers. If working on a metal wall,  
ceiling, etc., prevent ignition of combustibles on the other side by moving the  
combustibles to a safe location. If relocation of combustibles is not possible, designate  
someone to serve as a fire watch, equipped with a fire extinguisher, during the  
welding process and for at least one half hour after the welding is completed. Do  
not weld or cut on materials having a combustible coating or combustible internal  
structure, as in walls or ceilings, without an approved method for eliminating the  
hazard. Do not dispose of hot slag in containers holding combustible materials.  
Keep a fire extinguisher nearby and know how to use it. After welding or cutting,  
make a thorough examination for evidence of fire. Be aware that easily visible  
smoke or flame may not be present for some time after the fire has started. Do not  
weld or cut in atmospheres containing dangerously reactive or flammable gases,  
vapors, liquids, and dust. Provide adequate ventilation in work areas to prevent  
accumulation of flammable gases, vapors, and dust. Do not apply heat to a container  
that has held an unknown substance or a combustible material whose contents,  
when heated, can produce flammable or explosive vapors. Clean and purge  
containers before applying heat. Vent closed containers, including castings, before  
preheating, welding, or cutting.  
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5.  
Avoid overexposure to fumes and gases. Always keep your head out of the  
fumes. Do not breathe the fumes. Use enough ventilation or exhaust, or both, to  
keep fumes and gases from your breathing zone and general area. Where ventilation  
is questionable, have a qualified technician take an air sampling to determine the  
need for corrective measures. Use mechanical ventilation to improve air quality. If  
engineering controls are not feasible, use an approved respirator. Work in a confined  
area only if it is well ventilated, or while wearing an air-supplied respirator. Follow  
OSHA guidelines for Permissible Exposure Limits (PEL’s) for various fumes and  
gases. Follow the American Conference of Governmental Industrial Hygienists  
recommendations for Threshold Limit Values (TLV’s) for fumes and gases. Have a  
recognized specialist in Industrial Hygiene or Environmental Services check the  
operation and air quality and make recommendations for the specific welding or  
cutting situation.  
6.  
7.  
Always keep theWelding Hoses (D1A, or D1B) away from moving parts on the  
tool. Examine the Welding Hoses for cuts, burns, or worn areas before each use.  
If any damaged areas are found, replace the Welding Hoses immediately.  
Read and understand all instructions and safety precautions as outlined in  
the manufacturer’s manual for the material you will weld or cut.  
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8.  
Proper cylinder care. Secure cylinders to a cart, wall, or post, to prevent them  
from falling. All cylinders should be used and stored in an upright position.  
Never drop or strike a cylinder. Do not use cylinders that have been dented.  
Cylinder caps should be used when moving or storing cylinders. Empty cylinders  
should be kept in specified areas and clearly marked “empty”.  
9.  
Never use oil or grease on any inlet connector, outlet connector, or cylinder  
valves.  
10.  
11.  
12.  
Always use reverse-flow check valves on the torch and regulator. This  
greatly reduces the possibility of mixing gases in the regulator or hose.  
Working pressure on the Acetylene Regulator should NEVER be set above  
15 PSI.  
There must be TWO O-Rings (C24, C25) on the Connector (C23) end. The  
absence of either O-Ring can lead to flashback within the Torch  
Cutting Attachment.  
Handle  
or  
13.  
14.  
For the Cutting Attachment, inspect the tapered seating surfaces on the  
Tip and in theTorch Head. Have a qualified technician resurface the seat area  
if it has dents, burrs, or is burned. A poor seating surface may result in backfire  
or flashback.  
Backfire and flashback. When the flame goes out with a loud “pop”, it is called  
a backfire. Backfire can be caused by (1) operating the Torch at lower pressures  
than required for the Tip used, (2) touching the Tip against the workpiece, (3)  
overheating the Tip, or (4) an obstruction in the Tip. If backfire occurs, shut off  
the Torch Handle Valves (oxygen first) and after remedying the cause, relight the  
Torch. A flashback is a condition that results when the flame flashes back into  
the Torch and burns inside with a shrill hissing or squealing noise. If flashback  
occurs, close the Torch Handle Valves (oxygen first), IMMEDIATELY. Flashback  
generally indicates a problem that should be repaired. A clogged Tip, improper  
functioning of the Valves, or incorrect acetylene/oxygen pressure could lead to  
flashback. Make sure to find the cause before relighting the Torch.  
15.  
16.  
WARNING! This product, when used for welding and similar applica-  
tions, contains or produces a chemical known to the State of California to  
cause cancer and birth defects (or other reproductive harm).  
(California Health & Safety Code 25249.5 et seq.)  
WARNING! The brass components of this product contain lead, a  
chemical known to the State of California to cause birth defects (or other  
reproductive harm). (California Health & Safety Code 25249.5 et seq.)  
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UNPACKING  
When unpacking, check to make sure all the parts shown on the Parts Lists on pages 15-  
19 are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the cover of this manual as soon as possible.  
ASSEMBLY AND OPERATING INSTRUCTIONS  
For additional information regarding the parts listed in the following pages, refer  
to the Parts Diagrams on pages 15-19.  
1.  
NOTE! The following instructions are for acetylene gas use only.  
Contact your gas supplier for instructions on the use of other fuel gases.  
2.  
3.  
Make sure to secure the cylinders (as noted in the Specific Safety Rules section).  
While standing to one side, “crack” each cylinder valve. “Cracking” is to quickly  
open and close the valve, allowing gas to escape and clearing the valve of any  
foreign material.  
cylinder and immediately contact your supplier.  
WARNING! If oil or grease is found, discontinue using  
(See Figure D.)  
QUICKLY  
OPEN/CLOSE  
VALVE TO  
CYLINDER  
VALVE  
HANDLE  
“CRACK”  
ACETYLENE  
OR  
OXYGEN  
CYLINDER  
(NOT INCLUDED)  
FIGURE D  
4.  
Attach the GREENOxygen Regulator (parts A1-A20E) to the oxygen cylinder. Then,  
attach the RED Acetylene Regulator (parts 1-19) to the acetylene cylinder. Make  
sure they are tightened in the correct directions (normally, clockwise for oxygen and  
counterclockwise for acetylene.)  
(See Figure E, next page.)  
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5.  
IMPORTANT! The Pressure Adjusting Screw (18) on the Acetylene Regulator and  
the Pressure Adjusting Screw (A18) on the Oxygen Regulator should be opened  
slightly by turning counterclockwise to relieve pressure on the Regulator diaphragms  
before opening the cylinder valves. If this is not done, pressure from the cylinders  
may damage the diaphragms and render the Regulators inoperable.  
WELDING NOZZLE (D4),  
OR CUTTING NOZZLE (D6)  
RED  
OXYGEN  
REGULATOR  
(PARTS A1-A20E)  
CYLINDER  
VALVE  
CUTTING  
PRESSURE  
ATTACHMENT  
(PARTS C1-C27)  
ADJUSTING  
SCREW  
(A18)  
GREEN  
TORCH  
ACETYLENE  
REGULATOR  
(parts 1-19)  
HANDLE  
(PARTS B1-B10)  
CYLINDER  
VALVE  
RED  
WELDING  
HOSE  
GREEN  
WELDING  
HOSE  
PRESSURE  
ADJUSTING  
SCREW  
(18)  
(D1B)  
(D1A)  
ACETYLENE  
CYLINDER  
(NOT INCLUDED)  
OXYGEN  
CYLINDER  
(NOT INCLUDED)  
FIGURE E  
6.  
Connect the GREEN and REDWelding Hoses (D1A, or D1B) to the proper connec-  
tions on the Torch Handle (parts B1-B10).  
WARNING! If any traces of oil or grease are found, do not use. Contact  
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your gas supplier immediately. (See Figure F.)  
TORCH HANDLE  
(PARTS B1-B10)  
GREEN (OX) WELDING HOSE  
(D1A)  
RED (AC) WELDING HOSE (D1B)  
FIGURE F  
7.  
Connect the Cutting Attachment (parts C1-C27) to the Torch Handle (parts B1-  
B10). Always check the Connector (C23) and Coupling Nut (C22) for damage or oil.  
If either are found, discontinue use and contact your gas supplier.  
WARNING!  
Make sure the two O-Rings (C24, C25) are not damaged or  
missing, otherwise gases will mix inside the Torch Handle (parts B1-B10)  
and result in flashback or backfires. (See Figures G, and H.)  
CUTTING ATTACHMENT (PARTS C1-C27)  
CONNECTOR (C23)  
COUPLING NUT (C22)  
O-RING O-RING  
(C24) (C25)  
FIGURE G  
GREEN (OXYGEN)  
WELDING HOSE  
(D1A)  
CUTTING ATTACHMENT (PARTS C1-C27)  
TORCH HANDLE (PARTS B1-  
B10)  
RED (ACETYLENE)  
WELDING HOSE  
(D1B)  
FIGURE H  
8.  
Check connections for leaks. Adjust the Acetylene Regulator (parts 1-19) and  
Oxygen Regulator (parts A1-A20E) to their normal operating pressure. Use an  
approved leak detection solution to check for leaks at the Welding Hoses (D1A, and  
D1B) and cylinder valve connections. If leaks are found, tighten the nuts more  
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securely. If a leak still persists, discontinue use and call your gas supplier.  
WARNING! NEVER set the Acetylene Regulator (parts 1-19) to a delivery  
pressure above 15 PSI. (See Figures I, J, and K.)  
WELDINGTIP CHART  
Oxygen Pressure  
P.S.I.G.  
Acetylene Pressure  
P.S.I.G.  
MetalThickness  
Tip Size  
Min.  
3
Max.  
Min.  
Max.  
1/64” - 3/64”  
1/32” - 5/64”  
3/64” - 3/32”  
1/16” - 1/8”  
1/8” - 3/16”  
3/16” - 1/4”  
1/4” - 1/2”  
00  
0
1
5
5
5
5
3
3
3
5
5
7
3
3
3
4
5
5
5
3
3
2
3
4
4
5
6
6
7
8
10  
12  
5
FIGURE I  
OXY-ACETYLENE MULTI-FLAME HEATING CHART  
Acetylene  
Pressure  
Range  
Oxygen  
Pressure  
Range  
Oxygen Cubic  
Feet Per Hour  
Acetylene Cubic  
Feet Per Hour  
Tip Size  
P.S.I.G.  
P.S.I.G.  
Min.  
14  
Max.  
40  
Min.  
15  
Max.  
44  
6
8
4 - 6  
8 - 11  
8 - 12  
10 - 18  
30  
80  
33  
88  
FIGURE J  
OXY-ACETYLENE CUTTING NOZZLE CHART  
Oxygen  
Pressure  
P.S.I.G.  
Acetylene  
Pressure  
P.S.I.G.  
Metal Thickness Nozzle Size  
Min.  
Max.  
Max.  
Min.  
30  
35  
35  
3
5
5
1/2”  
3/4”  
0
1
3
30  
FIGURE K  
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9.  
To determine the proper Acetylene Regulator (parts 1-19) pressure and  
Oxygen Regulator (parts A1-A20E) pressure for neutral flame adjusting,  
refer to Figures I, and K.  
HIGH PRESSURE LEVER  
(C20)  
OXYGEN CONTROL VALVE  
(B8 with OX Label (B9))  
PRE-HEAT OXYGEN CONTROL VALVE  
(C26)  
CUTTING  
NOZZLE  
(D6)  
ACETYLENE CONTROL VALVE  
(B8 with AC Label (B10))  
FIGURE L  
10.  
11.  
Depending on use, attach either a Cutting Nozzle #1 (D6), or Welding Nozzle #2  
(D4) to the Cutting Attachment (parts C1-C27).  
(See Figure L.)  
Open the Oxygen ControlValve (B8 with label (B9)) on the Torch Handle. Open the  
Pre-Heat Oxygen Valve (C26) on the Cutting Attachment. Adjust the Oxygen  
Regulator (parts A1-A20E) to the desired working pressure. Then, close the Oxygen  
Control Valve on the Torch Handle. (See Figures E, and L.)  
12.  
13.  
Open the Acetylene Control Valve (B8 with label (B10)) on the Torch Handle. Adjust  
the Acetylene Regulator (parts 1-19) to the desired working pressure. Then, close  
the Acetylene Control Valve on the Torch Handle.  
(See Figures E, and L.)  
Hold the Torch Handle (parts B1-B10) in one hand and the Flint Lighter (D9) in the  
other hand. (See Figure M.)  
FIGURE M  
ACETYLENE  
CONTROL  
VALVE  
(B8 with AC Label (B10))  
FLINT LIGHTER (D9)  
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14.  
Open the Acetylene Control Valve (B8 with AC Label (B10)) about 1/4 turn, and  
ignite the acetylene gas coming out of the Nozzle (part D4).  
Always point the Nozzle away from other people when  
WARNING!  
lighting. (See Figures L, and M.)  
15.  
16.  
17.  
Slowly open the Acetylene Control Valve (B8 with AC Label (B10)) further until the  
smoke subsides and the flame jumps away from the end of the Nozzle (part D4)  
slightly. (See Figure M.)  
Slowly open the Oxygen Control Valve (B8 with OX Label (B9)) until a brilliant neutral  
flame is reached. (If the flame has a smooth inner cone, the flame is called neutral.)  
(See Figure N.)  
WARNING! Always use appropriate welding goggles or welding  
helmet when welding or cutting (at least a #10 shade lens rating).  
OXYGEN CONTROL VALVE  
(B8 with OX Label (B9))  
NOZZLE (PARTS D4)  
ACETYLENE  
CONTROL VALVE  
(B8 with AC Label (B10))  
FIGURE N  
18.  
Once the welding or cutting job is competed, turn off the Oxygen Control Valve (B8  
with OX Label (B9)). Then, turn off the Acetylene Control Valve (B8 with AC Label  
(B10)).  
NOTE: Reversal of this procedure may cause damage to the Torch Handle  
(parts B1-B10). (See Figure N.)  
19.  
20.  
Shut off both cylinder valves. (See Figure E.)  
Drain the gas from the Oxygen Regulator (parts A1-A20E) by opening the Oxygen  
Control Valve (B8 with OX Label (B9)). Complete this Step on the acetylene side.  
(See Figure N.)  
21.  
Release the pressure on the Acetylene and Oxygen Regulators by turning their  
Pressure Adjusting Screws (18, A18) counterclockwise. (See Figure E.)  
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INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Welding Kit is cool to the touch and  
disconnected from its oxygen and acetylene cylinders before performing  
any inspection, maintenance, or cleaning procedures.  
BEFORE EACH USE, inspect the general condition of the Welding Kit. Check for  
loose screws, misalignment or binding of moving parts, cracked or broken parts,  
damaged Welding Hoses (D1A, or D1B), and any other condition that may affect its  
safe operation. If a problem occurs, have the problem corrected before further use.  
Do not use damaged equipment.  
3.  
4.  
PERIODICALLY, use the Tip Cleaner (D7) to clean out dirt and debris from the  
Nozzle (parts D4). Make sure to use the correct sizeTip Cleaner for each individual  
Nozzle. (See Assy. Diagram E.)  
TO CLEAN, use a clean cloth. If necessary, a mild detergent may be used.  
Do not immerse any part of the Welding Kit in liquid.  
Do not use solvents or other flammable agents to clean the Welding Kit.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS LIST AND  
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER  
THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR  
WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE  
ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT  
BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF  
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT  
PARTS THERETO.  
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PARTS LIST AND DIAGRAM 1 - ACETYLENE REGULATOR  
Note: When ordering parts from  
this parts list and diagram  
always take the number from  
the No. column (on the left).  
For example: If you wish to order  
a Body for this regulator you’d  
take the part number from the  
No. column (1). So you’d  
order part 1.  
Components Of: #12  
Item  
No.  
Item  
No.  
Description  
Description  
1
2
Body  
12A  
12B  
Nut  
H.P. Gauge (2.1” x 400psi/2800kpa)  
Diaphragm Plate  
3
4
5
6
7
8
9
10  
11  
12  
L.P. Gauge (2.1” x 30psi/200kpa)  
Inlet Nut (CGA 510)  
Inlet Spigot  
12C  
Centralizer  
Slip Ring  
Adjusting Spring  
Spring Button  
Bonnet  
Diaphragm  
12D  
13  
14  
15  
16  
17  
18  
19  
Filter  
Valve Spring  
Anti-Vibrator  
Valve  
Nozzle  
Plunger  
Label  
Adjusting Screw “T” Bar  
Outlet Adaptor  
Diaphragm Assembly  
NOTE:Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
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PARTS LIST AND DIAGRAM 2 - OXYGEN REGULATOR  
Note: When ordering parts from this  
Components Of: #12  
parts list and diagram always take  
the number from the No. column  
(on the left) and add a suffix of A to  
the beginning.  
For example: If you wished to order a  
Filter for this regulator you’d take the  
part number from the No. column (6)  
and add an A to the beginning. So  
you’d order part A6.  
Components Of: #20  
Item  
No.  
Item  
No.  
Description  
Description  
1
2
3
Body  
12C  
12D  
13  
Diaphragm  
Centralizer  
Slip Ring  
H.P. Gauge (2.1” x 4000psi/28000kpa)  
L.P. Gauge (2.1” x 200psi/1400kpa)  
4
5
6
Inlet Nut (CGA 540)  
Inlet Spigot  
Filter  
14  
15  
16  
Adjusting Spring  
Spring Button  
Bonnet  
7
8
9
10  
11  
12  
12A  
12B  
Valve Spring  
Anti-Vibrator  
Valve  
Nozzle  
Plunger  
Diaphragm Assembly  
Nut  
Diaphragm Plate  
17  
18  
19  
20  
20A  
20B  
20C  
20D  
20E  
Label  
Adjusting Screw “T” Bar  
Outlet Adaptor  
Safety Valve  
Safety Body  
Safety Rubber  
Safety Seat  
Safety Spring  
Safety Cap  
NOTE: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 92496  
PAGE 16  
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PARTS LIST AND DIAGRAM 3 - TORCH HANDLE  
Components Of: #8  
Note: When ordering parts from this  
parts list and diagram always take  
the number from the No. column  
(on the left) and add a suffix of B  
to the beginning.  
For example: If you wished to order a  
Tail for this handle you’d take the  
part number from the No. column  
(4) and add an B to the beginning.  
So you’d order part B4.  
Item  
No  
Item  
No  
Description  
Description  
1
2
3
4
5
6
7
Torch Head  
Handle  
Inner Tube  
Tail  
Oxygen Valve Body  
Gas Valve Body  
Cover  
8
Valve Stem Assembly  
Valve  
Washer  
8A  
8B  
8C  
8D  
9
Nut  
Adjusting Knob  
Label (OX)  
Label (AC)  
10  
NOTE: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 92496  
PAGE 17  
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PARTS LIST AND DIAGRAM 4 - CUTTING ATTACHMENT  
Note: When ordering parts from this parts list and  
diagram always take the number from the No.  
column (on the left) and add a suffix of C to  
the beginning.  
For example: If you wished to order a Head for this  
attachment you’d take the part number from  
the No. column (2) and add an C to the  
beginning. So you’d order part C2.  
Components Of: #26  
Item  
No  
Item  
No  
Description  
Description  
1
2
Tip Nut  
Head  
17  
18  
HP Spring  
Washer  
3
4
Oxygen Tube  
Nut  
19  
20  
Valve Cap  
Lever  
5
6
7
8
Ferrule  
Nut  
21  
22  
23  
24  
25  
26  
26A  
26B  
26C  
26D  
27  
Sprial Pin  
Coupling Nut  
Connector  
O-Ring (Big)  
O-Ring (Small)  
Valve Stem Assembly  
Valve  
Washer  
Nut  
Adjusting Knob  
Label (OX)  
Fuel Tube  
Inner Tube (A)  
Inner Tube (B)  
Spiro  
Inner Tube (C)  
O-Ring  
Washer (Teflon)  
Spring  
Body  
9
10  
11  
12  
13  
14  
15  
16  
Valve  
NOTE: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 92496  
PAGE 18  
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PARTS LIST AND DIAGRAM 5 - ACCESSORY PARTS  
Note: When ordering parts from this  
parts list and diagram always take  
the number from the No. column  
(on the left) and add a suffix of D  
to the beginning.  
For example: If you wished to order a  
Welding nozzle you’d take the part  
number from the No. column (4)  
and add an D to the beginning.  
So you’d order part D4.  
Item  
No  
Item  
No  
Description  
Description  
1A  
1B  
4
Green (OX) Welding Hose  
Red (AC) Welding Hose  
Welding Nozzle (#2)  
Cutting Nozzle #1  
8
9
10  
11  
Safety Glasses  
Flint Lighter  
Oxygen Check Valve  
Acetylene Check Valve  
6
7
Tip Cleaner  
NOTE: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 92496  
PAGE 19  
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