Bolens Tiller 12228 User Manual

OWNERS MANUAL  
Tiller/Edger  
Safety  
Assembly  
Features and Controls  
Operation  
Maintenance  
Parts List  
SAFETY FIRST!  
Before operating this equipment, read this  
Owner's Manual and the separate manual  
supplied by the engine manufacturer.  
Model  
12228  
GARDEN WAY INCORPORATED  
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3
Section  
Safety  
1
Make sure that the Throttle/Tines Con-  
trol Lever is disengaged and is in the neu-  
tral position before you begin to start the  
engine.  
TRAINING  
A
Read this Owner’s Manual and the sepa-  
rate Engine Owner’s Manual very carefully  
before operating this equipment. Be com-  
pletely familiar with the controls and the  
proper use of the equipment. Know how  
to stop the unit and disengage the controls  
quickly. A replacement Manual is available  
by contacting your authorized dealer or the  
Factory.  
C
B
Do not operate the machine without  
wearing adequate outer garments. Avoid  
loose garments or jewelry that could get  
caught in moving parts of the machine or  
its engine.  
D
Do not operate the equipment when  
barefoot or when wearing sandals,  
sneakers, or similar lightweight footwear.  
Wear protective footwear that will protect  
your feet and improve footing on all  
surfaces.  
E
Never allow children or untrained adults  
to use this equipment. Let adults operate  
the unit only if instructed properly.  
F
Keep the area of operation clear of all  
persons, particularly small children and  
pets. Keep bystanders at least 25 feet  
from the area of operation.  
Wear approved safety glasses when  
operating this equipment. The operation  
of any powered machine can result in for-  
eign objects being thrown by high-speed  
rotating parts.  
G
H
Keep in mind that the operator or user is  
responsible for accidents or hazards  
occurring to other people, their property  
and themselves.  
A - Handlebar  
B - Throttle/Tines Control Lever  
C - Engine On/Off Switch  
D - Carrying Handle  
E - Handlebar Height Adjust Knob  
F - Tilling Depth Adjust Knob  
G - Tine Cover  
Do not till near underground electric  
cables, telephone lines, pipes, or hoses. If  
in doubt, contact your utility or telephone  
company to locate underground services.  
Familiarize yourself with all of the safety  
and operating decals on this equipment  
and on any attachments or accessories.  
Handle fuel with care. It is highly  
flammable and has explosive vapors. Take  
these precautions:  
Do not run engine in an enclosed area.  
Engine exhaust contains carbon monoxide  
gas, a deadly poison that is odorless, col-  
orless, and tasteless. Do not operate this  
equipment near buildings, windows, or air  
conditioning equipment.  
H - Tines  
a. Use an approved fuel container.  
b. Add fuel before starting the engine.  
Never remove the cap of the fuel  
tank or add fuel while the engine is  
running or when the engine is hot.  
Operators shall not smoke.  
OPERATION  
The correct operators position is when  
you are standing behind and gripping the  
handlebar, facing forward toward the  
engine. Do not leave this position while  
using the engine Throttle/Tines lever.  
Do not allow hands or any other part of  
the body or clothing near the rotating tines  
or near any other moving part. The tines  
begin to rotate forward once the engine is  
started and the Throttle/Tines Control  
Lever is squeezed. The tines continue to  
rotate until the operator releases the  
Throttle/Tines Control Lever.  
c. Keep matches, cigarettes, cigars,  
pipes, open flames, and sparks away  
from the fuel tank and fuel container.  
d. Fill fuel tank outdoors and with  
extreme caution. Never fill fuel tank  
when indoors. Use a funnel or spout  
to prevent spillage.  
Before inspecting or servicing any part  
of the equipment, shut off engine, make  
sure all moving parts have come to a com-  
plete stop, then disconnect spark plug  
wire from spark plug and move wire away  
from the plug.  
e. Replace all fuel tank and fuel con-  
RIGHT SIDE  
tainer caps securely.  
f. If fuel is spilled, do not attempt to  
start the engine, but move the  
machine away from the area of  
spillage and avoid creating any  
source of ignition until fuel vapors  
have dissipated.  
LEFT SIDE  
Do not operate this equipment if you are  
under the influence of alcohol, medication,  
or when you are tired or ill.  
LEFT and RIGHT sides of the tiller are  
from the operator’s position behind the  
handlebars (unless noted otherwise).  
PREPARATION  
Thoroughly inspect the area where the  
equipment is to be used and remove all  
foreign objects.  
Never make adjustments to your equip-  
ment when the engine is running or spark  
plug wire is connected (unless specifically  
recommended in Owners Manual).  
Do not put hands or feet near or under  
rotating parts.  
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4
Section 1: Safety  
Exercise extreme caution when on or  
crossing gravel drives, walks or roads.  
Stay alert for hidden hazards or traffic. Do if the tines should strike extremely hard  
Be aware that the equipment may unex-  
pectedly bounce upward or jump forward  
Do not touch engine parts which may be  
hot from operation. Allow parts to cool  
before inspecting, cleaning or repairing.  
not carry passengers.  
packed soil, frozen ground, or buried  
obstacles such as large stones, roots or  
stumps. If you are in doubt about the  
tilling conditions, always use the following  
operating precautions to assist you in  
maintaining control of the equipment:  
Remember: you can stop the tines by  
releasing the engine Throttle/Tines lever.  
Move the engine On/Off switch to OFF to  
shut the engine off.  
After striking a foreign object, stop the  
engine, let all moving parts come to a  
complete stop, disconnect the spark plug  
wire and prevent it from touching the  
spark plug, then carefully inspect the  
machine for damage. Repair the damage  
before restarting and operating the  
machine.  
Never transport this machine when the  
engine is running.  
a. Stand behind the equipment, using  
both hands on the handlebars. Relax  
your arms, but use a secure hand  
grip.  
Terminals and non-insulated electrical  
parts shall be protected against shorting  
during normal servicing, refueling or  
lubrication.  
Exercise caution to avoid slipping or  
falling.  
b. Start tilling at shallow depths,  
working gradually deeper with each  
pass.  
Use extreme caution when reversing or  
pulling the machine toward you.  
If the machine should start to vibrate  
abnormally, stop the engine. Disconnect  
the spark plug wire and prevent it from  
touching the plug. Check immediately for  
the cause. Vibration is generally a  
Start the engine carefully according to  
instructions and with feet well away from  
the tines.  
c. Clear the tilling area of all large  
stones, roots and other debris.  
d. In an emergency, stop the tines by  
releasing the engine Throttle/Tines  
lever on the handlebar. To stop the  
engine, move the engine On/Off  
switch to OFF.  
warning of trouble. Fix the problem before  
using the equipment again.  
MAINTENANCE/STORAGE  
Keep the tiller, attachments and acces-  
sories in safe working condition.  
Stop the engine, disconnect the spark  
plug wire and prevent it from touching the  
spark plug whenever you leave the equip-  
ment, before unclogging the tines, or  
when making any repairs, adjustments or  
inspections.  
Do not overload the machines capacity  
by attempting to till too deeply at too fast  
a rate.  
Check all nuts, bolts, and screws at fre-  
quent intervals for proper tightness to be  
sure equipment is in safe working  
condition.  
Never operate the equipment on slip-  
pery surfaces. Look behind and use care  
when backing up.  
Take all possible precautions when  
leaving the machine unattended. Always  
stop the engine. Disconnect the spark  
plug wire and prevent it from touching the  
plug.  
Never store equipment with fuel in fuel  
tank inside a building where fumes may  
reach an open flame or spark (hot water  
and space heaters, furnaces, clothes  
dryers, stoves, electric motors, etc.).  
Do not operate the equipment on a  
slope that is too steep for safety. When  
on slopes, slow down and make sure you  
have good footing.  
Before cleaning, repairing, or  
Allow the engine to cool before storing  
the equipment.  
inspecting, stop the engine and make  
certain all moving parts have stopped.  
Disconnect the spark plug wire and  
prevent it from touching the spark plug to  
avoid accidental starting.  
Never allow bystanders near the unit.  
Only use attachments and accessories  
that are factory-approved.  
Keep the engine free of grass, leaves,  
or grease to reduce the chance of a fire  
hazard.  
Never operate the equipment without  
good visibility or good light.  
Store gasoline in a cool, well-ventilated  
area, safely away from any spark- or  
flame-producing equipment. Store gaso-  
line in an approved container, safely away  
from the reach of children.  
Never operate equipment without  
proper guards, plates, or other protective  
safety devices in place.  
Never operate the unit if you are tired,  
or under the influence of alcohol, drugs,  
or medication.  
Do not run the engine in an enclosed  
area. The exhaust fumes from the engine  
contain extremely dangerous carbon  
monoxide gas. This gas is colorless,  
odorless, tasteless and deadly poisonous.  
Do not tamper with the engine governor  
settings on the machine; the governor  
controls the maximum safe operating  
speed and protects the engine and all  
other moving parts from damage caused  
by engine overspeed. Authorized service  
shall be sought if a problem exists.  
Never perform maintenance when  
engine is running or spark plug wire is  
connected unless instructed to do so.  
If fuel tank must be drained, do so out-  
doors.  
Keep children and pets away.  
Follow manufacturers recommenda-  
tions for safe loading, unloading, transport  
and storage of machine.  
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5
Section  
Assembly  
2
STEP 2: Inspect and Tighten Hardware  
WARNING  
Check all bolts and screws on your unit and tighten as needed.  
To prevent personal injury or property damage, do not start  
the engine until all assembly steps are complete and you  
have read and understand the safety and operating instruc-  
tions in this manual.  
Tools Needed to Check for Loose Hardware:  
Adjustable wrench  
Slotted-head screwdriver  
Phillips-head screwdriver  
7/16" socket and extension (to check hardware on handlebar)  
INTRODUCTION  
Carefully read these instructions in their entirety before you  
attempt to assemble or operate your new equipment.  
STEP 3: Add Motor Oil to Engine  
The Border Edger Attachment (D, Figure 1) does not need to be  
installed until you are ready to do edging projects (refer to  
instructions in Section 4).  
IMPORTANT: The engine is shipped without oil in the  
crankcase. Do not start the engine without first adding motor  
oil. Severe engine damage will result if the engine is run without  
motor oil.  
UNPACKING INSTRUCTIONS  
1. Inspect your machine immediately. If you find or suspect  
damage to the carton or contents, contact your local authorized  
dealer for assistance.  
1. Refer to the separate Engine Owners Manual for motor oil  
specifications and capacities.  
2. Add oil as described in the Engine Owners Manual (the  
engine is a vertical type, GX 31 model).  
2. Remove any packing material. Check for loose parts before  
discarding the packing material or carton. Loose parts include  
the following:  
(1) Wheel (for edging)  
(1) Edger Tine  
(2) *Long Bushings  
D
C
(1) *Short Bushing  
*Packed in a separate plastic bag.  
B
3. Perform the assembly on a clean, level surface. Be careful  
not to severely bend any of the control cables on the unit.  
C
ASSEMBLY STEPS  
C
STEP 1: Unfold and Adjust Handlebars  
IMPORTANT: Be careful not to pinch any control cables. Push  
the cables out and away before unfolding the handlebars.  
A
C
1. Loosen the two handlebar knobs (A, Figure 1) and unfold the  
handlebars into the operating position. Do not use force if  
there is binding, continue to loosen the knobs.  
C
2. There are two height setting holes in the upper handlebar.  
The unit is shipped with the handlebar knobs in the lowest  
height setting holes. If this height is correct for you, simply  
tighten the two handlebar knobs. If desired, reposition the han-  
dlebar knobs, mounting screws and washers in the other set of  
holes.  
3. Check the six (6) plastic ties (C, Figure 1). The ties must be  
positioned as shown.  
NOTE: There is only one handlebar storage position folded  
over and down as originally shipped.  
Figure 1  
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6
Section  
Features and Controls  
3
KNOW YOUR EQUIPMENT  
READ THIS OWNERS MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR EQUIPMENT. Know the location and function  
of all features and controls on the equipment. Save this manual for future reference.  
Handlebar Height Adjustment Knob (B, Figure 2)  
WARNING  
Two height settings and a storage position are available. Refer  
Before operating your machine, carefully read and under-  
stand all safety, control, and operating instructions in this  
Manual, the separate Engine Owners Manual and on the  
decals on the machine.  
to Assembly Steps, STEP 1 in Section 2 for instructions.  
Tilling Depth Adjustment Knob (C, Figure 2)  
This knob enables you adjust the tilling depth by moving the  
wheel bracket (K) up or down on the height adjustment bar (L).  
Failure to follow these instructions can result in serious per-  
sonal injury.  
IMPORTANT: Do not move the wheel bracket any higher than the  
top of the adjustment bar.  
Adjustable Tine Patterns (D, Figure 2)  
The four tine sections are arranged from the factory for max-  
imum performance under a wide variety of conditions. If  
needed, the tines can be arranged for narrower tilling, close cul-  
tivating or stony soil applications. See Adjusting Tine Positions  
in Section 4 for details.  
H
A
Carrying Handle (E, Figure 2)  
With the handlebar folded in the storage position, the unit can be  
carried by the carrying handle. The handle also serves as a tie-  
down anchor point.  
G
J
J
Edger Attachment (H, Figure 2)  
Use this attachment to create borders or edges along walks,  
driveways, flower beds, etc. See Section 4 for details on  
installing and using this attachment.  
J
Engine Controls  
B
J
Fuel Primer Bulb (Section 4, Figure 4)  
E
F
Use the Fuel Primer Bulb to help start the engine under certain  
conditions. See Stopping and Starting the Engine in Section 4  
and the Engine Owners Manual for details.  
J
B
J
Engine Choke (Section 4, Figure 5)  
C
Use the Engine Choke lever to help start a cold engine. See  
Stopping and Starting the Engine in Section 4 and the Engine  
Owners Manual for details.  
K
L
Engine On/Off Switch (A, Figure 2)  
Use the ON/OFF Switch to start or stop the engine. See Stop-  
ping and Starting the Engine in Section 4 for details.  
Engine Recoil Start Rope (F, Figure 2)  
Use the recoil start rope to start the engine. See Stopping and  
Starting the Engine in Section 4 for details.  
D
Figure 2: Features and controls.  
Throttle/Tines Control Lever (G, Figure 2)  
Use the Throttle/Tines Control Lever to start and stop tine rota-  
tion, and to vary the tine speed. Release the lever to stop the  
tines. See Section 4 for more details on this control.  
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7
Section  
Operation  
4
10. Reconnect the spark plug wire.  
WARNING  
B
11. Add gasoline to the fuel tank.  
Before operating the unit, carefully read  
and understand all safety, control and  
operating instructions in this Manual,  
the separate Engine Owners Manual  
and the decals on the machine.  
DANGER  
GASOLINE IS HIGHLY FLAMMABLE AND  
ITS VAPORS ARE EXPLOSIVE.  
A
Follow the gasoline safety rules in this  
Manual (Section 1) and in the separate  
Engine Owners Manual.  
Figure 4  
Failure to follow these instructions can  
result in serious personal injury.  
Close  
Open  
Failure to follow gasoline safety instruc-  
tions can result in serious personal  
injury and property damage.  
C
PRE-START PREPARATION  
Before starting the engine, perform the fol-  
lowing checks and services:  
1. Disconnect the spark plug wire.  
IMPORTANT: Read the separate Engine  
Owners Manual before starting the  
Figure 5  
2. Move the engine On/Off switch to the  
engine. Never use stale or contaminated  
gasoline or oil/gas mix. The engine must  
be stopped and cool before adding fuel.  
OFF position.  
2. To start a cold engine, move the choke  
lever (C, Figure 5) to the CLOSED position.  
To restart a warm engine, leave the choke  
lever in the OPEN position.  
3. Check that all wires and cables are  
properly and securely connected.  
Fill the fuel tank with unleaded gasoline  
(with a pump octane rating of 86 or  
higher) according to the directions in the  
separate Engine Owners Manual. The  
engine is a vertical type, GX 31 model.  
4. Check that the six plastic cable ties (J,  
Figure 2) are positioned as shown, and  
that the cables are not kinked or jammed.  
3. To start a cold engine, or after refueling  
an engine that has run out of fuel, press  
the priming bulb (A, Figure 4) repeatedly  
until fuel can be seen in the clear-plastic  
fuel-return tube (B). To restart a warm  
engine, it is not necessary to press the  
priming bulb.  
5. Adjust handlebar height to desired posi-  
tion (see Section 2).  
6. Check hardware for tightness.  
STOPPING AND  
STARTING THE ENGINE  
7. Check engine oil level (see Engine  
Owners Manual).  
Stopping the Engine  
To stop the engine, move the On/Off  
Switch (A, Figure 2) to the OFF position.  
4. Stand in the starting position (Figure 6),  
keeping your feet positioned safely away  
from the tines.  
8. Check the air filter (see Engine Owners  
Manual).  
9. Adjust the tilling depth as follows:  
5. Place one hand on the upper handlebar  
to stabilize the machine. Use the other  
hand to pull the recoil start rope lightly  
until you feel resistance, then pull briskly.  
Let the rope rewind slowly after each pull.  
NOTE: The On/Off switch wire must be  
securely connected at both ends. Check  
regularly to ensure that the switch wire is  
securely connected to the switch and the  
engine.  
A
B
C
NOTE: An alternate stabiliza-  
tion method is to stand in  
the starting position  
(Figure 6), but place one  
hand on the carrying  
handle while pulling the  
starter rope with the  
other hand.  
Starting the Engine  
NOTE: Do not squeeze Engine  
Throttle/Tines Control Lever (G, Figure 2)  
when starting engine.  
Figure 3  
a. Loosen tilling depth adjustment knob  
(A, Figure 3).  
1. Move On/Off Switch (A, Figure 2) to ON  
position.  
b. Move wheel bracket (B, Figure 3) up  
in relation to height adjustment bar  
(C). Moving bracket upward results  
in shallower tilling, which is recom-  
mended for initial use.  
6. If the choke lever  
was moved to the  
CLOSED position to  
start the engine, grad-  
ually move it to the  
OPEN position as the  
WARNING  
Do not squeeze the Throttle/Tines Con-  
trol Lever while starting engine.  
Tines may propel the machine forward if  
the engine speed is advanced from idle.  
Failure to comply can result in personal  
injury or property damage.  
IMPORTANT: Do not move the wheel  
bracket any higher than the top of  
the adjustment bar.  
engine warms up.  
Figure 6  
c. Retighten depth adjustment knob.  
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8
Section 4: Operation  
A
C
B
Figure 7: Tine patterns.  
TILLING AND CULTIVATING  
WARNING  
The rotating tines help to pull the machine  
forward. Use slower speeds and a shallow  
depth setting when learning to use the unit  
and when tilling on hard, rough or uneven  
ground.  
Narrow Tine Positions For a narrower  
tilling width, remove the outside tine  
section on the left- and right-sides (B,  
Figure 7).  
Stony Soil Tine Positions When tilling  
deeply in stony soil, stones may become  
jammed between the inner tines and the  
machine hood. This pattern (C, Figure 7)  
swaps the two inner tines to minimize  
jamming.  
5. Do not try to till too deeply in the first  
pass through sod or very hard ground. If  
the machine jumps or bucks, use a shal-  
lower depth setting and reduce the engine  
speed. With each succeeding pass, till  
more deeply.  
Keep away from rotating tines. Rotating  
tines will cause serious personal injury.  
Use your machine for busting sod,  
preparing seedbeds and for cultivating. It  
is easy to operate, but it is important that  
you start out slowly and read this Section  
thoroughly before putting it to use. Let  
the machine do most of the work. The  
tines will pull the machine forward, letting  
you adjust forward speed by pressing  
down or lifting the handlebars.  
Tilling Patterns  
6. Press on the handlebars for shallower  
tilling. Lift the handlebar to dig more  
deeply. If the machine stays in one spot,  
try swinging the handlebar from side to  
side to start it moving forward.  
1. To make seedbeds, go over the same  
path twice in the first row, then overlap  
one-half the machine width on each suc-  
cessive pass until all rows are tilled twice  
(D, Figure 8).  
7. For easier tilling, water very hard soil a  
few days before tilling. Avoid working the  
soil when soggy or wet. Wait a day or two  
after heavy rain for the ground to dry.  
2. Make a second pass at a right angle  
across the original passes. Again, overlap  
each pass (E, Figure 8). Hard ground may  
take three to four passes before the  
desired depth is achieved.  
1. Roll the machine to the work area.  
2. Adjust the tilling depth to the desired  
position (see Pre-Start Preparation).  
Cultivating  
1. Cultivating is shallow tilling that dis-  
rupts weeds and aerates the upper crust of  
soil.  
NOTE: For small gardens, overlap by one-  
half (1/2) the machine width, followed by  
successive passes at one-quarter (1/4)  
machine width. This overlapping method  
assures thorough tilling.  
3. Start the engine (see Stopping and  
Starting the Engine). Stand behind the  
handlebar and push down on the han-  
dlebar to raise the tines off the ground.  
Squeeze the Throttle/Tines Lever the  
engine should speed up and the tines start  
rotating. Release the Throttle/Tines Lever  
to return to idle the tines should stop  
rotating or they may rotate very slowly.  
Lowering them back to the ground should  
stop any rotation.  
2. Do not till deeper than 1"-2" to avoid  
injuring nearby plant roots. Cultivate  
often, so that weeds do not grow large and  
cause tangling in the tines.  
3. With planning, you can space the seed  
rows far enough apart to allow room for  
cultivating after the plants have grown.  
Adjusting Tine Positions  
Depending upon the tilling project, you  
have a choice of three tine patterns. See  
Tine Removal and Installation in Section 5  
for information on how to rearrange the  
tines.  
NOTE: If the tines continue to rotate when  
engine is idling, either the idle speed is too  
high or the centrifugal clutch is malfunc-  
tioning. If this occurs, contact your local  
authorized dealer.  
D
E
Figure 8: Recommended Tilling Pattern.  
4. Squeeze the Throttle/Tines Lever to  
start the tines rotating. Lower the tines to  
begin tilling. Firmly hold the handlebar to  
prevent the machine from moving forward  
too quickly and to allow enough time for  
the tines to dig deeply enough. Adjust  
engine speed to suit the tilling conditions.  
Wide (Standard) Tine Positions As  
shipped from the factory, the unit is set up  
for general tilling and cultivating. This tine  
pattern (the maximum tilling width) uses  
all four tine sections (A, Figure 7).  
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Section 4: Operation 9  
INSTALLING AND USING  
THE EDGER ATTACHMENT  
DETAIL  
Ring Lock Pin  
E
This side out  
WARNING  
Contact with rotating tines or other  
moving parts can cause serious per-  
sonal injury.  
C
Before installing or removing attach-  
ments, or adjusting or servicing the  
unit, stop the engine, let all moving  
parts come to a complete stop, discon-  
nect the spark plug wire and move the  
wire away from the spark plug.  
Figure 9: Ring lock pin and tines.  
D
IMPORTANT: The ring lock pin is under  
spring tension use care when removing  
or replacing the ring lock pin.  
E
4. It is important for proper tilling perfor-  
mance that the tine sections be later rein-  
stalled in their original positions.  
Therefore, mark the position of each tine  
section (Left-Outer, Left-Inner, etc.) before  
removing them. Refer to Figure 7 for tine  
position information.  
E
B
A
To create borders or edges near walks,  
driveways, flower beds, etc., you must  
install the Edger Attachment (this attach-  
ment was supplied with the unit see  
Section 3).  
Figure 10: Border/Edger tine assembly.  
Using the Edger Attachment  
The Edger Attachment makes clean, sharp  
edges next to walkways, driveways, paths,  
planted areas, patios, etc.  
5. Install the short bushing (D, Figure 10)  
onto the tine shaft. Then place the  
Border/Edger wheel (C) onto the same  
shaft the wheel hub should face toward  
the tiller. Insert the ring lock pin through  
the rounded side of the tine shaft and snap  
the ring down over the shaft (see  
Installing the Edger Attachment  
1. Gather together the following parts:  
Border/Edger Tine (A, Figure 10); Long  
Bushing (B); Border/Edger Wheel (C); and  
Short Bushing (D).  
Take your time when edging. Decide how  
far away to edge the walk  
or drive, then slowly pro-  
ceed using the walk or  
2. Prop the machine carefully onto the  
front of the tubular carrying handle. The  
work surface should be firm and flat.  
NOTE: Typically, the Border/Edger Tine is  
mounted on the right side of the unit for  
right-handed people, and on the left-side  
of the unit for left-handed people.  
drive as your sight line.  
DETAIL, Figure 10).  
6. Slide the long bushing (B, Figure 10)  
onto the opposite side shaft. Then install  
the Border/Edger tine (A) and secure it  
with the ring lock pin.  
3. Flip open and remove the two ring lock  
pins (E, Figures 9 and 10) on each tine  
shaft. Keep left and right-side tines sepa-  
rate and marked for easier reinstallation.  
Attachments  
The following Tiller/Edger attachments are available. See your local authorized dealer for details.  
Lawn Aerator Attachment Model 12574  
Power Lawn Rake Attachment Model 12575  
The Lawn Aerator Attachment helps to  
promote healthy, dense lawns by  
loosening and aerating the soil  
for better root growth. Four  
The Power Lawn Rake helps keep your  
lawn healthy and vigorous. Matted  
grass and debris looks unattractive  
and stifles lawn growth and  
tempered steel tines puncture  
the surface of the lawn, thus  
allowing nutrients to reach the  
roots more easily. This attachment  
assembles without tools.  
overall health. This attachment  
mounts without tools and fea-  
tures dozens of tempered steel  
fingersthat penetrate and loosen  
matted grass without disturbing root  
growth. The 18"-wide swath covers a large  
area quickly.  
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10  
Section  
Maintenance  
5
REQUIRED MAINTENANCE SCHEDULE  
WARNING  
REQUIRED MAINTENANCE  
Perform at every indicated month or  
operating hour interval, whichever  
comes first.* See Engine Owners Manual  
for engine related maintenance.  
Before  
Each  
First  
month  
Every 3  
months  
Every 6 Yearly Every  
months  
Before inspecting, cleaning or servicing  
the machine, shut off engine, let all  
moving parts come to a complete stop,  
disconnect the spark plug wire and move  
the wire away from the spark plug.  
2 years  
Use or 10 Hrs. or 25 Hrs. or 50 Hrs.  
Check Tightness of Bolts and Nuts  
Check Transmission Lubricant Level  
Clean Machine  
x
Failure to follow these instructions can  
result in personal injury or property  
damage.  
x (1)  
x
x
Clean Tine Shaft  
x
x
Engine Oil Level  
Check  
EQUIPMENT MAINTENANCE  
Transmission Maintenance  
Change  
Check  
x
x
Air Cleaner  
x
Change  
Check/Clean  
Replace  
Check  
x (2)  
The transmission was lubricated at the  
factory and should not require any further  
lubrication.  
Spark Plug  
x
x
x
However, you should check the lubricant  
level after the first five (5) hours of opera-  
tion and every twenty-five (25) operating  
hours thereafter. If needed, use a high-  
quality, automotive-grade petroleum-  
based grease.  
Cooling Fins  
Spark Arrester  
Fuel Tank  
Clean  
x
x
x
Clean  
Fuel Filter  
Check  
Clutch Shoes  
Idle Speed  
Check  
x (3)  
Check-Adjust  
Check-Adjust  
Check  
x (3)  
WARNING  
Valve Clearance  
Fuel Tubes  
x (3)  
Before tipping engine or equipment to  
service transmission, drain fuel from  
tank by running engine until fuel tank is  
empty. Allow engine to cool.  
Every 2 years (Replace if necessary) (3)  
* For commercial use, log hours of operation to determine proper maintenance intervals.  
(1) Check after first 5 hours of use.  
(2) Service more frequently when used in dusty areas.  
To check the transmission:  
(3) Item should be serviced by your servicing dealer, unless you have the proper tools and  
are mechanically proficient.  
1. Stop the engine, let it cool and discon-  
nect the spark plug wire.  
Lubricant should be visible in the top two  
Other Lubrication Points  
Handlebar Adjustment Knobs: Spray  
occasionally with a silicone lubricant.  
2. Place the machine down on its left side  
so the right end of the tine shaft faces up.  
holes (B and C). If so, replace all three  
plugs. If lubricant is needed, proceed as  
follows.  
3. Remove the right-side tines (see Tine  
Removal and Installation in this Section).  
Throttle/Tines Control Lever Cable:  
Squeeze the lever closed and spray a  
lubricant into the cable area.  
To lubricate the transmission:  
4. Clean the transmission housing.  
1. Place the nozzle (D, Figure 11) of a  
standard grease gun firmly against the rim  
of the middle hole (B) and add grease until  
it begins to seep from the bottom hole (A).  
Reinstall the plug in the bottom hole (A).  
Next apply grease to the top fill hole (C)  
until it begins to seep from the middle  
hole (B). Reinstall the plugs in the middle  
(B) and top (C) holes.  
5. Remove the three threaded plugs (A, B  
and C, Figure 11) from the transmission.  
Tine Shaft: After each use, remove the  
tines, clean the tine shaft with sandpaper  
and apply a light coat of oil to the shaft.  
D
Hardware/Electrical Connections  
A
B
C
Before each use, check that all hardware is  
tight and that the On/Off Switch wire con-  
nections are secure. Also check that the  
switch wiring is in good condition.  
2. Before reinstalling the tines, use a fine  
grade sandpaper to clean any rust off the  
tine shaft. Apply a few drops of oil to the  
shaft to make future tine removal easier.  
Figure 11: Transmission lubricant check and  
fill locations.  
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Section 5: Maintenance  
11  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, dis-  
connect spark plug wire and move wire away from spark plug.  
WARNING  
Failure to follow these instructions can result in serious personal injury or property damage.  
narrow, 4-1/2" tilling width pattern for  
smaller areas, and a special pattern for  
stony soil conditions.  
5. Repeat this procedure on the opposite  
side.  
ENGINE MAINTENANCE  
WARNING  
The temperature of the muffler and adja-  
o
cent engine areas may exceed 150 F  
WARNING  
Avoid contact with the cutting edges on  
the tines.  
o
(65 C). Contact may cause burns. Avoid  
B
these areas. Remove the spark plug  
lead and ground the lead to the engine to  
prevent accidental starts and fires.  
To avoid personal injury when removing  
or installing tines, wear heavy work  
gloves. The engine must be off, all  
moving parts stopped, and the spark  
plug wire disconnected from the spark  
plug and moved away from the plug.  
Failure to do this could cause personal  
injury.  
Figure 13: Narrow tilling pattern.  
Arranging Tines for Stony Soil  
Maintain the correct engine oil level and  
change the oil as recommended (more  
often in dusty conditions).  
1. Prop the machine forward so it rests on  
the front of the tubular carrying handle.  
The work surface should be flat and firm.  
Arranging Tines for Narrow Tilling  
1. Prop the machine forward so it rests on  
the front of the tubular carrying handle.  
The work surface should be flat and firm.  
Keep the air filter clean. Operating the  
engine with a dirty, clogged air filter can  
cause poor performance and damage to  
the engine. Never operate engine  
without air filter installed.  
2. Remove the ring lock pin (A, Figure 12)  
from both sides of the unit. Remove both  
outer tine sections. Be sure to mark each  
section as a left or right side tine and  
whether it is an inner or outer section.  
2. Flip open the ring (A, Figure 12) on the  
left side ring lock pin and remove the ring  
lock pin.  
Keep the spark plug clean and properly  
3. Remove the inner tine sections and  
swap their positions (the inner right-side  
section goes onto the left side of the  
machine, and the inner left-side goes onto  
the right side of the machine).  
gapped. Replace every 2 years.  
IMPORTANT: The ring lock pin (A, Figure  
12) is under spring tension use care  
when removing or replacing the ring lock  
pin.  
The engine cooling fins must be kept  
clean to prevent overheating of the  
engine.  
4. Reinstall the two outer tine sections  
onto the sides from which they were  
removed (Figure 14).  
WARNING  
A
Do not tamper with the engine governor  
screw which is factory-set for the proper  
engine speed. Overspeeding the engine  
beyond the factory high speed setting  
can be dangerous and will void the  
engine warranty. Authorized service  
shall be sought if a problem exists.  
5. Insert the ring lock pins through the  
rounded side of the tine shafts and snap  
the rings down over the shafts (see  
DETAIL - Ring Lock Pin, Figure 10, in Sec-  
tion 4).  
If the engine is equipped with a spark  
arrester, clean it every year.  
Figure 12: Standard wide tine pattern and  
ring lock pin location.  
Clean, check or adjust the following  
items according to the instructions in the  
Engine Owners Manual: fuel tank, fuel  
filter, clutch shoes, idle speed, valve  
clearance and fuel tubes.  
3. Remove the outer tine section (do not  
remove inner tine section) and mark which  
side it is from (left or right), and whether it  
is an outer or an inner tine section.  
Figure 14: Stony soil tine pattern.  
TINE REMOVAL  
4. Slide one of the long bushings (B,  
Figure 13), provided with the unit, onto the  
shaft. Insert the ring lock pin through the  
rounded side of the tine shaft and snap the  
ring down over the shaft (see DETAIL -  
Ring Lock Pin, Figure 10, in Section 4).  
AND INSTALLATION  
The tines wear with use and should be  
replaced if tilling takes longer than usual  
or if the soil does not mix thoroughly. In  
addition to the standard 10" tilling width  
tine pattern, the tines can be arranged in a  
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12  
Section 5: Maintenance  
Before inspecting, cleaning or servicing the machine, shut off engine, wait for moving parts to stop, dis-  
connect spark plug wire and move wire away from spark plug.  
WARNING  
Failure to follow these instructions can result in serious personal injury or property damage.  
Replacing Worn Tine Sections  
The tines are excessively worn if tilling  
takes much longer than before and the soil  
is not being mixed thoroughly enough.  
Off-Season Storage  
STORAGE  
Protect the engine and perform recom-  
mended engine maintenance by fol-  
lowing the engine storage instructions  
found in the separate Engine Owners  
Manual.  
WARNING  
Never store the unit when there is fuel  
in the fuel tank.  
1. Prop the machine forward so it rests on  
the front of the tubular carrying handle.  
The work surface should be flat and firm.  
Never place the unit near any source of  
sparks or open flame (such as from a  
hot water heater, a space heater or  
clothes dryer).  
NOTE: Be sure to protect the fuel lines,  
carburetor and fuel tank from gum  
deposits by removing the fuel or by  
treating the fuel with a stabilizer. See  
Engine Owners Manual for more infor-  
mation.  
2. Remove the ring lock pin (A, Figure 12)  
from both sides of the unit. Remove the  
old tine sections and replace them with  
new tine sections. Refer to Figure 12 and  
the tine position shown in the Parts List  
for tine positioning details. Insert the ring  
lock pins through the rounded side of the  
tine shafts and snap the ring over the shaft  
(see DETAIL - Ring Lock Pin, Figure 10, in  
Section 4).  
Failure to comply can result in serious  
personal injury or property damage.  
Remove tines. Clean all soil and debris  
from dust covers and tine shaft. Lubri-  
cate tine shaft with light oil. Replace  
tines.  
IMPORTANT: It is important to prevent  
gum deposits from forming in essential  
fuel system parts such as carburetor, fuel  
filter, fuel hose, or tank during storage.  
Also, experience indicates that alcohol-  
blended fuels (called gasohol or using  
ethanol or methanol) can attract moisture  
which leads to separation and formation of  
acids during storage. Acidic gas can  
damage the fuel system of an engine while  
in storage.  
Cover engine and store equipment in a  
dry, sheltered location.  
TROUBLESHOOTING  
Before performing any of the corrections in this Troubleshooting Chart, refer to the appropriate information contained in this Manual  
and the Engine Owners Manual for the correct safety precautions and servicing procedures. Contact your local authorized Engine Ser-  
vice Dealer for engine service. Contact your local authorized dealer for service problems with the machine.  
PROBLEM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Engine does not start.  
1. Spark plug wire disconnected.  
2. Out of gas.  
1. Reconnect wire to spark plug.  
2. Check fuel tank.  
3. Stale gas.  
3. Drain old gas. Replace with fresh gas.  
4. Priming/Choking procedure not correct.  
4. Refer to Priming/Choking procedure  
and starting instructions in manual.  
5. Dirty air filter(s).  
6. Worn, corroded or broken spark plug.  
7. On/Off Switch in OFF position.  
5. Clean or replace air filters.  
6. Replace spark plug.  
7. Move On/Off Switch to ON.  
Engine runs poorly or  
has low power under  
tilling conditions.  
1. Fouled spark plug.  
2. Dirty air filter(s).  
3. Stale gas.  
1. Remove, inspect, clean spark plug.  
2. Clean or replace dirty air filters.  
3. Drain old fuel and replace with fresh fuel.  
4. See authorized engine service dealer.  
4. Carburetor malfunction/fuel filter  
clogged/ignition malfunction/valves stuck, etc.  
Engine overheats.  
Tines stop rotating.  
1. Engine cooling system clogged.  
2. Carburetor out of adjustment.  
1. Remove debris.  
2. See an authorized engine dealer.  
1. Object wedged between tines and hood.  
2. Internal transmission problem.  
1. Remove wedged object.  
2. See an authorized engine dealer.  
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Parts List 13  
Model 12228  
DRAWING NO. 1  
2
13  
7
19  
23  
5
21  
A
B
18  
6
A
18  
B
B
A
9
22  
24  
3
1
10  
4
A
13  
A
8
14, 15  
20  
3
16, 17  
5
21  
24  
21  
22  
14, 15  
11, 12  
Ref. # Part #  
Description  
Qty.  
Ref. # Part #  
Description  
Qty.  
12  
1100069 Hex Screw, 1/4-20 x 1 (three locations,  
1
1915039 Transmission Case - left-side.  
(Incl. pressed-in bushing) . . . . . . . . . . . .  
1915040 Transmission Case - right-side.  
(Incl. pressed-in bushing) . . . . . . . . . . . .  
identified as Bon transmission case) . . .  
3
8
1
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
1817146 Locknut, Nyloc, 1/4-20 . . . . . . . . . . . . . . . . .  
2
1
2
1
2
1
1
1983635 Thrust Washer, Output (.050") . . . . . . . . . . .A/R  
1983640 Thrust Washer, Output (.040") . . . . . . . . . . .A/R  
1983641 Thrust Washer, Input (.020") . . . . . . . . . . . .A/R  
1983642 Thrust Washer, Input (.035") . . . . . . . . . . . .A/R  
3
4
5
6
7
8
1983632 Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1918308 Worm Input Shaft Assembly . . . . . . . . . . . .  
1983731 Input Bearing . . . . . . . . . . . . . . . . . . . . . . . .  
1983636 Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . .  
1983637 Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . .  
1983638 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . .  
1107381 Flat Washer, 1/4 . . . . . . . . . . . . . . . . . . . . . .  
1983663 Hex Hd. Screw, 1/4-20 x 5 . . . . . . . . . . . . . .  
1747166 Set Screw, 1/4-28 x 3/8 . . . . . . . . . . . . . . . .  
1915055 Dust Cover . . . . . . . . . . . . . . . . . . . . . . . . . .  
1918052 Oil Seal, Input . . . . . . . . . . . . . . . . . . . . . . . .  
1983713 Felt Washer . . . . . . . . . . . . . . . . . . . . . . . . .  
2
2
2
4
2
1
2
1904416 Shaft Assembly. (Incl. pressed-on worm  
gear and two ring lock pins) . . . . . . . . . . .  
1
1
3
9
1909923 Oil Seal, Input . . . . . . . . . . . . . . . . . . . . . . . .  
1185741 Plug, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
10  
11  
1111600 Hex Screw, 1/4-20 x 7/8 (five locations,  
identified as Aon transmission case) . . .  
5
A/R As Required  
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14 Parts List  
Model 12228  
DRAWING NO. 2  
7
4
10, 10A  
11  
9
42  
5
SEE PREVIOUS PAGE  
2
56  
6
12  
42  
3
13  
55  
13  
1
53  
13  
54  
13  
8
16  
20  
45  
44  
48  
45  
15  
52  
29  
46  
50  
51  
21  
44  
18  
14  
13  
13  
17  
49  
18  
19  
47  
42  
37  
35  
36  
31  
42  
19  
32  
38  
24  
27  
34  
43  
25  
39  
23  
33  
41  
40  
26  
28  
22  
29  
30  
40  
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Parts List 15  
Model 12228  
Ref. # Part #  
Description  
Qty.  
Ref. # Part #  
Description  
Qty.  
1
2
3
4
1918087  
1909936  
Handlebar Assy. (Incl. Refs. 2, 3, 4 & 5)....... 1  
Decal - On/Off Ignition Switch....................... 1  
Part not used on Model 12228  
32 1909539  
33 1909712  
34 1909711  
Inner Tine - Right-Hand Side ........................ 1  
Outer Tine - Left-Hand Side .......................... 1  
Inner Tine - Left-Hand Side........................... 1  
1918221  
Decal - Throttle/Tines Control  
Lever Operation .......................................... 1  
35 1909680001 Wheel Bracket............................................... 1  
36 90077  
Carriage Bolt................................................. 1  
Knob ............................................................. 1  
Hex Hd. Screw, 1/4-20 x 1............................ 3  
5
6
7
8
9
1917451  
1917755  
1750608  
1731025  
1909775  
Handlebar Grip, PVC..................................... 2  
Throttle Lever and Cable............................... 1  
Pan Hd. Screw, #10-16 x 1-1/2..................... 1  
Saddle Hd. Screw, 5/16-18 x 2 ..................... 2  
Spacer, Throttle Lever................................... 1  
On/Off Ignition Switch................................... 1  
37 1909835  
38 1100069  
39 1909517001 Axle............................................................... 1  
40 1909853  
41 9532  
Wheel............................................................ 2  
E-Ring........................................................... 4  
Ring Lock Pin ............................................... 2  
10 1983718  
42 1904321  
10A 1981012001 Bracket - On/Off Ignition Switch .................. 1  
43 1981022010 Tine Hood Cover ........................................... 1  
11 1766503  
12 1918051  
13 1763682  
Phillips Hd. Screw, #12-24 ........................... 1  
Wire Assy. - On/Off Ignition Switch .............. 1  
Plastic Wire Tie............................................. 6  
44 1763767  
45 1177038  
46 90041  
Knob ............................................................. 2  
Lock Washer, 5/16........................................ 2  
Hex. Hd. Screw, M6 x 20 .............................. 4  
Hex Flange Screw, 5/16-18 x 1-1/4............... 4  
Adapter Plate - Engine .................................. 1  
Adapter Plate - Transmission........................ 1  
Clutch Assy. (Incl. Refs. 55 and 56).............. 1  
Hex Hd. Screw, M8....................................... 2  
Flat Washer, M8 x M17................................. 2  
14 1917576001 Lower Handlebar - Left-Side......................... 1  
15 1917575001 Lower Handlebar - Right-Side....................... 1  
47 1186332  
48 1917530  
49 1917529  
50 1918365  
16 1909720  
17 1983663  
18 1107381  
19 1817146  
Foam Sleeve.................................................. 1  
Hex Hd. Screw, 1/4-20 x 5............................ 2  
Flat Washer, 1/4-20 ...................................... 2  
Hex Locknut, 1/4-20 ..................................... 5  
Engine........................................................... 1  
Clutch Drum and Hub ................................... 1  
Tine Shield (Incl. Refs. 23, 24, 25 & 26)....... 1  
Decal - Logo ................................................. 1  
Decal - Warning, Rotating TInes................... 1  
Decal - Warning, Hot Surfaces...................... 1  
Decal - Caution, Operation Hazards .............. 1  
Hex Hd. Screw, #10-24 x 1/2........................ 2  
Flange Locknut, #10-24 ............................... 2  
Lock Washer, 1/4-20 .................................... 8  
Hex Cap Screw, 1/4-20 x 2 ........................... 4  
Outer Tine - Right-Hand Side........................ 1  
51  
52  
**  
**  
20  
*
21 1917531  
22 1918310  
23 1918336  
24 1917249  
25 1917248  
26 1917250  
27 1186292  
28 1186387  
29 1100241  
30 1100807  
31 1909540  
EDGER ATTACHMENT  
53 1903777  
54 1903778  
55 1983648  
56 1915054  
Edger Wheel.................................................. 1  
Bushing - Short ............................................ 1  
Bushing - Long ............................................ 2  
Edger Tine..................................................... 1  
OPTIONAL ATTACHMENTS  
---- 12575  
Power Lawn Rake Attachment ...................... 1  
---- 12574  
Lawn Aerator Attachment ............................. 1  
* Order parts from your local authorized engine dealer. Refer to engine nameplate for model/type number.  
** Not available separately.  
SAFETY AND OPERATING DECALS  
Decals are not shown at full size. See above Parts List for reordering information.  
ON  
On rear, left-side of tine  
shield  
On rear, right-side of tine  
shield  
On top, left-side of tine  
shield  
OFF  
On right-side  
handlebar  
On top of handlebar  
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CUSTOMER SERVICE INFORMATION  
Owner Registration Card  
Customer Service and Technical Service  
Please fill out and mail the enclosed owner  
registration card. The purpose of this card is  
to register each unit at the factory so that we  
can provide you with warranty benefits and  
informational bulletins.  
If you have questions or problems with the  
unit, contact your local dealer. (When calling  
or writing, provide the Model/Serial Numbers  
of the unit.)  
MAIL  
MAIL  
Replacement Parts  
Warranty Service  
Factory specified replacement parts are  
available from your authorized dealer.  
When ordering parts, be sure to provide  
the following:  
The warranty statement is included in the units literature  
package.  
Model/Serial Numbers  
Model/Serial Numbers of the unit.  
Part number of the part needed.  
Part Description.  
A Model/Serial Numbers decal is located on the handlebar.  
For ready reference, record these numbers in the spaces  
below.  
Date of Purchase:  
Model Number:  
Serial Number:  
Quantity needed.  
NOTE: All replacement parts must conform to our rigid quality  
specifications. Although some replacement parts we provide  
may vary slightly in shape, color or texture from the original  
parts, any variations will not affect the fit or performance of  
these parts on your unit.  
Authorized Dealer Information  
If you purchased your unit from an authorized dealer, record  
the dealers address and phone number below for ready  
reference:  
Engine Service and Repair  
Dealer Name:  
Address:  
For engine service or repair, contact your  
nearest authorized engine dealer. The  
engine is warranted by the engine manufac-  
turer. Any unauthorized work performed on  
the engine during the warranty period may  
void this warranty. For complete details on  
the engine warranty, refer to the Engine  
Owners Manual.  
Phone:  
IMPORTANT:  
Left and right sides of the unit are determined by standing  
behind the unit, in the operators position, and facing in the  
direction of forward travel.  
WARNING  
NOTICE:  
We reserve the right to change specifications, add  
improvements or discontinue the manufacture of any of our  
equipment without notice or obligation to purchasers of our  
equipment.  
We urge using only genuine replacement parts, which  
meet all the latest requirements. Replacement parts  
manufactured by others could present safety hazards,  
even though they may fit on the unit.  
For customer assistance, contact your nearest authorized dealer or:  
GARDEN WAY INCORPORATED 1 Garden Way Troy, New York 12180  
Customer Service: 1-800-437-8686 Technical Service: 1-800-520-5520 Parts Service: 1-800-648-6776  
FAX: (518) 233-4622  
Outside the United States and Canada:  
Customer Service: (518) 233-4807 Technical Service: (518) 233-4808 Parts Service: (518) 233-4806 FAX (518) 233-4622  
1905559 (11/00)  
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© 2000 Garden Way Incorporated  
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