Bolens Tiller 12207 User Manual

OWNERS MANUAL  
Tiller/Edger  
SAFETY FIRST!  
Before operating this equipment, read this  
Owner's Manual and the separate manual  
supplied by the engine manufacturer.  
Safety  
Assembly  
Operation  
Maintenance/Service  
Parts List  
Model  
12207  
GARDEN WAY INCORPORATED  
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SAFETY RULES  
Stop the engine, disconnect the spark plug wire and prevent  
Never operate the unit if you are tired, or under the influence  
of alcohol, drugs, or medication.  
it from touching the spark plug whenever you leave the equip-  
ment, before unclogging the tines, or when making any repairs,  
adjustments or inspections.  
Do not tamper with the engine governor settings on the  
machine; the governor controls the maximum safe operating  
speed and protects the engine and all other moving parts from  
damage caused by engine overspeed. Authorized service shall  
be sought if a problem exists.  
Take all possible precautions when leaving the machine unat-  
tended. Always stop the engine. Disconnect the spark plug  
wire and prevent it from touching the plug.  
Before cleaning, repairing, or inspecting, stop the engine and  
make certain all moving parts have stopped. Disconnect the  
spark plug wire and prevent it from touching the spark plug to  
avoid accidental starting.  
Do not touch engine parts which may be hot from operation.  
Allow parts to cool before inspecting, cleaning or repairing.  
Remember: you can stop the tines by releasing the engine  
throttle lever. Move the engine On-Off switch to OFF to shut the  
engine off.  
Never operate equipment without proper guards, plates, or  
other protective safety devices in place.  
Never transport this machine when the engine is running.  
Do not run the engine in an enclosed area. The exhaust  
fumes from the engine contain extremely dangerous carbon  
monoxide gas. This gas is colorless, odorless, tasteless and  
deadly poisonous.  
Terminals and non-insulated electrical parts shall be protect-  
ed against shorting during normal servicing, refueling or  
lubrication.  
Use extreme caution when reversing or pulling the machine  
toward you.  
Keep children and pets away.  
Be aware that the equipment may unexpectedly bounce up-  
ward or jump forward if the tines should strike extremely hard  
packed soil, frozen ground, or buried obstacles such as large  
stones, roots or stumps. If you are in doubt about the tilling  
conditions, always use the following operating precautions to  
assist you in maintaining control of the equipment:  
Start the engine carefully according to instructions and with  
feet well away from the tines.  
MAINTENANCE/STORAGE  
Keep the tiller, attachments and accessories in safe working  
condition.  
a. Stand behind the equipment, using both hands on the  
handlebars. Relax your arms, but use a secure hand grip.  
Check all nuts, bolts, and screws at frequent intervals for  
proper tightness to be sure equipment is in safe working  
condition.  
b. Start tilling at shallow depths, working gradually deeper  
with each pass.  
c. Clear the tilling area of all large stones, roots, and other  
Never store equipment with fuel in fuel tank inside a building  
where fumes may reach an open flame or spark (hot water and  
space heaters, furnaces, clothes dryers, stoves, electric motors,  
etc.).  
debris.  
d. In an emergency, stop the tines by releasing the engine  
throttle lever on the handlebar. To stop the engine, move  
the engine On-Off switch to OFF.  
Allow the engine to cool before storing the equipment.  
Do not overload the machines capacity by attempting to till  
too deeply at too fast a rate.  
Keep the engine free of grass, leaves, or grease to reduce the  
chance of a fire hazard.  
Never operate the equipment on slippery surfaces. Look  
behind and use care when backing up.  
Store gasoline in a cool, well-ventilated area, safely away  
from any spark- or flame-producing equipment. Store gasoline  
in an approved container, safely away from the reach of  
children.  
Do not operate the equipment on a slope that is too steep for  
safety. When on slopes, slow down and make sure you have  
good footing.  
Never perform maintenance when engine is running or spark  
plug wire is connected unless instructed to do so.  
Never allow bystanders near the unit.  
Only use attachments and accessories that are factory-  
approved.  
If fuel tank must be drained, do so outdoors.  
Follow manufacturers recommendations for safe loading,  
unloading, transport and storage of machine.  
Never operate the equipment without good visibility or good  
light.  
WARNING:  
The engine exhaust from this product  
contains chemicals known to the State of  
California to cause cancer, birth defects, or  
other reproductive harm.  
3
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CONGRATULATIONS on your purchase of a Tiller/Edger with  
Edger Attachment. It has been designed, engineered and  
manufactured to give you the best possible dependability and  
performance.  
WARNING  
TO AVOID INJURY:  
READ THE OPERATORS MANUAL.  
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.  
KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE  
Should you experience any problems you cannot easily reme-  
dy, please contact your nearest authorized dealer or the  
Factory.  
AND WORKING.  
NEVER ALLOW CHILDREN OR UNINSTRUCTED  
Please read and retain this Manual. The instructions will help  
you assemble and maintain your machine properly. Always  
observe the SAFETY RULES.”  
ADULTS TO OPERATE MACHINE.  
SHUT OFF ENGINE AND DISCONNECT SPARK PLUG  
WIRE BEFORE MANUALLY UNCLOGGING TINES OR  
MAKING REPAIRS.  
Product Specifications  
KEEP BYSTANDERS AWAY FROM MACHINE.  
KEEP AWAY FROM ROTATING PARTS.  
USE EXTREME CAUTION WHEN REVERSING OR  
HORSEPOWER:  
DISPLACEMENT:  
2 HP  
3.0 CU. IN.  
20 ozs.  
FUEL CAPACITY:  
(24:1 gasoline to 2-cycle oil mixture)  
PULLING THE MACHINE TOWARDS YOU.  
SPARK PLUG (GAP 0.030-in.):  
Champion RCJ-6Y*  
or equivalent  
IGNITION  
Electronic  
7.5 LBS.  
NET ENGINE WEIGHT  
* Always replace spark plug with a resistor plug.  
See Back Cover for  
Customer Service Information  
TABLE OF CONTENTS  
SAFETY RULES......................................................2  
PRODUCT SPECIFICATIONS.......................................4  
ACCESSORIES AND ATTACHMENTS .............................5  
ASSEMBLY...........................................................6  
OPERATION..........................................................9  
MAINTENANCE/SERVICE .........................................13  
STORAGE...........................................................15  
TROUBLESHOOTING..............................................16  
DECALS.............................................................16  
REPAIR PARTS - TRANSMISSION...............................17  
REPAIR PARTS - GENERAL ASSEMBLY ........................18  
WARNING: This machine is equipped with an internal combus-  
tion engine and should not be used on or near any unimproved  
forest-covered, brush-covered or grass-covered land unless the  
engines exhaust system is equipped with a spark arrester muf-  
fler meeting applicable local or state laws (if any). If a spark ar-  
rester muffler is used, it should be maintained in effective work-  
ing order by the operator.  
In the state of California the above is required by law (Section  
4442 of the California Public Resources Code). Other states  
may have similar laws. Federal laws apply on federal lands.  
This engine is not equipped with a spark arrestor for the muf-  
fler. A spark arrester for the muffler is available through your  
nearest authorized Engine Dealer.  
INDEX  
Accessories and Attachments . . . . . . . . . . . . . . . . . . . . . . . .5  
Aerator Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
This machine meets voluntary safety standard  
B71.8 1996, which is sponsored by the Outdoor  
Power Equipment Institute, Inc., and is published by  
the American National Standards Institute.  
Borders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 12  
Border/Edger Attachment . . . . . . . . . . . . . . . . . . . . . . . . .6, 8  
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Control Lever, Engine Throttle . . . . . . . . . . . . . . . . . . . . . . . .9  
Cultivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
4
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INDEX (CONTINUED)  
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
OPERATORS  
POSITION  
Edging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
Engine  
References to LEFT and  
RIGHT sides of the tiller  
are given from the op-  
erators position behind  
the handlebars (unless  
noted otherwise).  
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Engine On-Off Switch . . . . . . . . . . . . . . . . . . . . . . . . .9,10  
Fuel Mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Fuel Primer Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Recoil Start Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Stopping Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
RIGHT  
SIDE  
FORWARD  
LEFT  
SIDE  
ACCESSORIES/ATTACHMENTS  
Features/Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Fuel Mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Fuel Primer Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
The following accessories and attachments are available where  
the Tiller/Edger was purchased. See your authorized dealer or  
contact the Factory for details.  
Gasoline/ Two-Cycle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Handlebar Height Adjustment . . . . . . . . . . . . . . . . . . . . . .7, 9  
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Power Lawn Rake Attachment Model 12575  
The Power Lawn Rake will help keep  
your lawn healthy and vigorous.  
Matted grass and debris not  
only looks unattractive, but  
stifles lawn growth and  
overall health. This attach-  
ment mounts without tools  
and features dozens of  
tempered steel fingers”  
that spring off the surface  
to penetrate and loosen  
matted grass without disturb-  
ing root growth. An 18"-wide  
swath covers a large lawn area quickly.  
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Oil/Gasoline Mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Off-Season Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19  
Power Lawn Rake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Recoil Starter Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19  
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3  
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
Service Recommendation Checklist . . . . . . . . . . . . . . . . . .13  
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Starter Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
Lawn Aerator Attachment Model 12574  
Helps promote healthy, dense lawns by  
aerating and loosening the soil to  
contribute to better root  
growth. Four tempered steel  
tines puncture the  
surface of the lawn, letting  
nutrients more easily reach  
the roots. Assembles  
Tilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
Tilling Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Tilling Widths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
Tine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Tips/Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
without tools. When  
mounted, it takes the  
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
place of the standard tine  
sections.  
W, X, Y, Z  
5
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CONTENTS OF HARDWARE PACK  
Parts bag contents (not shown full size)  
(1) Border/Edger Wheel  
(2) Bushings for Narrow Width Tilling  
(1) Short Bushing  
for Border/Edger  
Parts packed separately in carton (not shown full size)  
(1) Border/Edger Tine  
ASSEMBLY  
Read these instructions in their entirety before you attempt to  
assemble or operate your new equipment.  
Perform the assembly on a clean, level surface. Be careful not  
to severely bend any of the control cables on the unit.  
The Border Edger Attachment does not need to be installed until  
you are ready to do edging projects (refer to instructions in this  
Section).  
Before starting any assembly steps, disconnect the engine  
spark plug wire from the spark plug.  
TOOLS NEEDED FOR ASSEMBLY: An adjustable wrench and a  
slotted-head and a Phillips-head screwdriver may be needed to  
tighten any loose hardware.  
To ensure safe and proper operation of your machine, all parts  
and hardware you install or adjust must be tightened securely.  
Use the correct tools to ensure proper tightness.  
IMPORTANT: The correct mixture of unleaded automotive gaso-  
line and two-cycle motor oil (a 24:1 ratio of gasoline to two-  
cycle oil) must be added to the fuel tank before starting the  
engine. See instructions in this Section.  
ASSEMBLY STEPS  
STEP 1: Unfold and Adjust Handlebars  
IMPORTANT: Be careful not to pinch any wires or cables while  
unfolding and adjusting the handlebars.  
UNPACKING INSTRUCTIONS  
Inspect your machine immediately. If you find or suspect  
damage to the carton or contents, contact your local autho-  
rized dealer or the Factory for assistance.  
Loosen the two handlebar knobs (A, Figure 1) and unfold the  
handlebars into the operating position. Do not use force if  
there is binding, continue to loosen the knobs.  
There are two height settings holes in the upper handlebar.  
The unit is shipped with the handlebar knobs in the lowest  
Remove any packing material. Check for small parts before  
discarding the packing material or carton.  
6
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ASSEMBLY  
WARNING: Experience indicates that alcohol-blended  
height setting holes. If this height is correct for you, simply  
tighten the two handlebar knobs. If a higher setting is  
desired, reposition the handlebar knobs, mounting screws  
and washers in the other set of holes.  
fuels (called gasohol or using ethanol or methanol) can  
attract moisture which leads to separation and formation  
of acids during storage. Acidic gas can damage the fuel  
system of an engine while in storage. To avoid engine  
problems, the fuel system should be emptied before  
storage for 30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines and carbure-  
tor are empty. Use fresh fuel next season. See “STOR-  
AGE” instructions for additional information. Never use  
engine or carburetor cleaner products in the fuel tank or  
permanent damage may occur.  
Check the locations of the three plastic ties (C, Figure 1). The  
ties must be positioned as shown.  
NOTE: There is just one handlebar storage position folded  
over the engine as originally shipped.  
STEP 3: Add a Mixture of Gasoline  
and Two-Cycle Oil to the Fuel Tank  
B
C
DANGER  
Gasoline and its vapors are highly flammable and  
explosive. Keep gasoline away from possible  
ignition sources.  
Do not smoke while mixing the gasoline and two-cycle oil  
together or when filling the fuel tank.  
Never fill fuel tank when engine is running or hot.  
Failure to follow these precautions could result in the fuel  
igniting, causing personal injury or property damage.  
C
A
A
IMPORTANT: Read the separate Engine Owners Manual before  
starting the engine.  
Use clean, high quality 2-cycle oil, NMMA TC-WII or TC-  
W3. DO NOT USE MULTI-VISCOSITY OIL!  
C
Use fresh, clean, unleaded regular, unleaded premium or  
reformulated automotive gasoline only. DO NOT USE LEAD-  
ED GASOLINE. NOTE: Do not use gasoline containing  
methanol (wood alcohol). Fuel containing up to 10% ethanol  
(gasohol) or up to 15% MTBE (Methyl Tertiary Butyl Ether)  
may be used, but requires special care when the engine is not  
used for extended periods. See STORAGEinstructions in  
Engine Owners Manual for additional information.  
Figure 1: Loosen handlebar knobs and unfold handlebars. Slide  
plastic ties to the locations shown.  
STEP 2: Inspect and Tighten Hardware  
Check all nuts, bolts and screws on your unit and tighten as  
needed. NOTE: Use a 7/16" socket with an extension to check  
hardware at ends of handlebar.  
The fuel/oil mix ratio is 24:1 with the use of a NMMA classi-  
fied oil. For new engines, use twice the normal oil quantity  
for the first gallon of fuel. NOTE: Due to differences in fuel  
and oil availability worldwide, Tecumseh recommends a 16:1  
mix ratio if NMMA oil is not available.  
IMPORTANT: Do not tighten the engine governor screw  
(A, Figure 2). This screw is factory-adjusted for proper engine  
operation.  
Do not mix fuel directly in engine fuel tank. Always use a  
clean, safety-approved fuel container.  
To Mix:  
1. Fill a clean, approved container one quarter full with  
recommended gasoline.  
2. Add recommended oil to gasoline per FUEL MIXTURE  
CHART on next page.  
A
3. Screw cap on container and shake vigorously. Then un-  
screw cap and fill container with gasoline as shown in  
FUEL MIXTURE CHART. Once mixed, oil and gasoline will  
not separate.  
Figure 2: Do not adjust or tighten the engine governor screw.  
7
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ASSEMBLY  
Install the short bushing (D, Figure 4) on the right-hand or  
FUEL MIXTURE CHART  
left-hand tine shaft. Then place the Border/Edger wheel (C)  
on the same shaft the wheel hub should face toward the  
tiller. Insert the ring lock pin through the rounded side of the  
tine shaft and snap the ring down over the shaft (see  
DETAIL, Figure 4).  
(Mixture Ratio is 24 parts gasoline to 1 part two-cycle oil)  
U.S. Measure  
Metric Measure  
Gas  
Oil  
Petrol  
Oil  
1 Gal.  
2 Gal.  
5 oz.  
11 oz.  
4 liters  
8 liters  
167 ml  
333 ml  
Slide the long bushing (B) on the opposite side shaft. Then  
install the Border/Edger tine (A) and secure it with the ring  
lock pin. See the Operation Section for information and full  
instructions on using the Border/Edger Attachment.  
Fill Fuel Tank:  
Engine must be cool. Clean area around fuel tank cap and  
remove cap. Insert a clean funnel into the fuel tank.  
E
Slowly pour gasoline/oil mixture into fuel tank. Fill tank no  
higher than 1/2" from top of tank to allow for gasoline expan-  
sion. Install fuel cap and clean up any fuel spills.  
STEP 4: To Make Borders and Edges,  
Install the Edger Attachment  
To create borders or edges near walks, driveways, flower beds,  
etc., you must remove the four tine sections and install the  
Edger Attachment (this attachment was supplied with the unit –  
see Page 6).  
To Install the Edger Attachment:  
Figure 3: Remove ring lock pins and tines from both sides of the  
tine shaft. Keep left and right-side tines separated and marked for  
easier reinstallation.  
WARNING  
Contact with rotating tines or other moving parts can cause  
serious personal injury.  
Before installing or removing attachments, or adjusting or  
servicing the machine, stop the engine, let all moving parts  
come to a complete stop, disconnect the spark plug wire and  
move the wire away from the spark plug.  
DETAIL -Ring Lock Pin  
This side  
faces out  
Collect the following parts (see Figure 4): (A) Border/Edger  
Tine; (B) Long Bushing; (C) Border/Edger Wheel; and (D)  
Short Bushing.  
C
Prop the machine carefully on the front of the tubular carrying  
handle. The work surface should be firm and flat. NOTE:  
Usually the Border/Edger Tine is mounted on the right-side of  
the unit for right-handed persons, and on the left-side of the  
unit for left-handed persons.  
D
Flip open the ring on the two ring lock pins (E, Figures 3 and  
4) and remove the ring lock pin on each tine shaft.  
IMPORTANT: The ring lock pin is under spring tension wear  
gloves to protect your fingers when removing or replacing the  
ring lock pin.  
E
A
It is important for proper tilling performance that the tine  
sections be later reinstalled in their original positions. There-  
fore, mark the position of each tine section (Left-Outer, Left-In-  
ner, etc.) before removing them. Refer to Figures 3 and 12 for  
tine position information.  
E
B
Figure 4: The Border/Edger tine (A) can be mounted on left or right  
sides of machine (with long bushing B). The Border/Edger wheel  
(C) mounts on the other side (with short bushing D).  
8
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OPERATION  
KNOW YOUR EQUIPMENT  
READ THIS OWNERS MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR EQUIPMENT. Know the  
location and function of all features and controls on the equipment. Save this manual for future reference.  
Engine On-Off Switch (A, Fig. 5-Engine Detail)  
Move switch to ON prior to starting engine. Move switch to  
WARNING  
OFF to stop the engine.  
Contact with rotating tines or other moving parts will cause  
serious personal injury!  
Handlebar Height Adjustment (B, Fig. 5)  
Before inspecting or servicing any part of the machine, shut  
off engine, let all moving parts come to a complete stop, dis-  
connect the spark plug wire and move the wire away from the  
spark plug.  
Two height settings, plus a storage position are available. Refer  
to STEP 1: Unfold and Adjust Handlebars in the Assembly  
Section for adjustment instructions.  
Tilling Depth Adjustment Knob (C, Fig. 5)  
Loosen this knob to allow the wheel bracket (K) to move up or  
down on the height adjustment bar (L). The wheel bracket  
helps to control the tilling depth. Move the bracket down for  
deeper tilling; up for shallower tilling. It is recommended that  
you first use a shallow tilling setting, with the wheel bracket in a  
fairly high position. Keep in mind that any adjustment must  
result in your personal comfort and control.  
Engine Detail  
T
O
S
T
A
R
T
A
G
J
IMPORTANT: Do not move the wheel bracket any higher than  
the top of the adjustment bar.  
Adjustable Tine Positions (D, Fig. 5)  
M
The four tine sections are assembled at the factory for maxi-  
mum performance under a wide variety of conditions. If need-  
ed, the two outer tine sections can be removed to permit nar-  
rower tilling or close cultivating, and the two inner tine sections  
can be swapped for tilling in very stony soil. For further details,  
refer to Optional Tine Positions in the Operation Section.  
B
J
E
Carrying Handle (E, Fig. 5)  
B
When the handlebar is folded in the storage position the unit is  
perfectly balanced and can be carried by the carrying handle.  
The carrying handle also serves as a tie-down anchor point.  
F
J
C
Engine Recoil Start Rope (F, Fig. 5)  
K
Use the recoil start rope to start the engine. It should be pulled  
out slowly until resistance is felt, then pulled rapidly. Always let  
the rope rewind slowly.  
L
Engine Throttle Lever (G, Fig. 5)  
Squeeze this lever to start tine rotation and to vary the tine  
speed. Release the lever to stop all tine motion. When starting  
the engine, this lever must not be squeezed.  
D
Fuel Primer Bulb (M, Fig. 5-Engine Detail)  
Use the fuel primer bulb injects fuel into the carburetor for easi-  
er starting. Priming the engine for starting is necessary unless  
the engine is warm and has fuel in the tank. See detailed prim-  
ing instructions in the engine starting instructions.  
Figure 5: Features and controls.  
IMPORTANT: After each squeeze or push on the priming bulb,  
hesitate before repeating. This lets fuel move more efficiently  
by letting air re-enter the bulb.  
9
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OPERATION  
PRE-START PREPARATION  
Before starting the engine, perform the following checks and  
services:  
Disconnect the spark plug wire from the spark plug.  
Put the engine On-Off switch in the OFF position.  
Check that all wires and cables are properly and securely con-  
nected. It is very important that the three plastic cable ties (J,  
Figure 5) be positioned as shown. The control cables must  
not be kinked or jammed in the handlebar.  
Standard-Volume  
Priming Position  
High-Volume  
Priming Position  
Figure 6: Fuel primer bulb.  
Adjust handlebar height to desired position (see Assembly  
Section).  
A
B
Check hardware for tightness.  
Add the correct fuel mixture (see Assembly Section).  
Adjust the tilling depth as follows:  
C
a. Loosen tilling depth adjustment knob (A, Fig. 7).  
b. Move wheel bracket (B, Figure 7) up in relation to the  
height adjustment bar (C). Moving the bracket upward  
results in shallower tilling, which is recommended for ini-  
tial use. IMPORTANT: Do not move the wheel bracket  
any higher than the top of the adjustment bar.  
Figure 7  
c. Retighten the depth adjustment knob.  
STOPPING AND STARTING THE ENGINE  
WARNING  
Reconnect the spark plug wire.  
Do not squeeze Engine Throttle Lever while starting the  
engine.  
DANGER  
Gasoline is highly flammable and its vapors are explosive.  
Follow these safety practices to prevent injury from fire or  
explosion:  
Tines may propel the machine forward if the engine speed is  
advanced from idle. Failure to comply can result in personal  
injury or property damage.  
Never fill fuel tank when the engine is running or when it is  
still hot from operation. Allow the engine and muffler to  
cool before refueling.  
Stopping the Engine  
To stop the engine, move the engine On-Off Switch to the OFF  
position.  
Do not allow open flames, sparks, matches, or smoking in  
fueling area.  
Fill fuel tank outdoors in a well-ventilated area.  
Wipe up any spills and move tiller away from fumes before  
starting engine.  
Starting the Engine  
Move the engine On-Off Switch to the ON position. Then, deter-  
mine which of the next three starting conditions to use:  
Use only an approved fuel container and lock it safely away  
from children.  
Priming When First Time Starting:  
Store fuel and machine in a well-ventilated area. Do not  
store fuel or equipment in an area where fuel vapors could  
reach an open flame or spark, or an ignition source (such  
as hot water heaters, furnaces, clothes dryers, stoves,  
electric motors, etc.).  
Use this priming method to start a new engine for the first time,  
or after running out of gas, or after extended storage. Use  
thumb and forefinger to squeeze the side of the primer bulb that  
is in line with the light colored rib on the primer body, as shown  
in Figure 6 (High-Volume Priming Position). Squeeze the  
primer bulb six (6) times. This process removes air from the  
priming system. As fuel enters the priming system, the priming  
action will feel more firm.  
Allow engine to cool before storing machine.  
10  
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OPERATION  
Priming When Cold Starting:  
Use this priming method to start the engine after it has been  
sitting or has been in brief storage, and has fuel in the tank.  
Use the Standard-Volume Priming Position (Figure 6) and push  
in top of primer bulb two (2) times for above 550F, or three (3)  
times if below 550F.  
When Warm Starting:  
Do not use the primer to restart the engine after it has been  
stopped after running, still has fuel in the tank, and has not  
cooled completely.  
Pull Out Recoil Start Rope:  
After priming the engine (if required), assume the starting posi-  
tion, keeping your feet positioned safely away from the tines.  
See Figure 8.  
Put one hand on the upper handlebar to stabilize the machine.  
Use the other hand to pull out the recoil start rope, slowly, until  
it pulls slightly harder. Let rope rewind slowly. Then, with a  
quick arm motion, pull the rope all the way out, up to ten (10)  
times. Let the start rope rewind slowly.  
Figure 9: Assume operator’s  
position once engine starts.  
Figure 8: Starting  
position.  
Allow the engine to warm up for several seconds. If engine  
either fails to start or to continue running, push in primer bulb  
two (2) times. Grasp starter rope and pull with a rapid, full  
stroke, up to ten (10) times.  
the ground. Squeeze and release the Engine Throttle Lever –  
the engine should speed up and then return to idle speed. At  
idle, the tines should stop rotating or they may rotate very  
slowly. Lowering them back to the ground should stop any  
rotation.  
TROUBLESHOOTING: Push the primer bulb in two (2) more  
times. Using a rapid full stroke, pull out the starting rope up to  
ten (10) times. If engine still does not start, wait 15 minutes.  
Do not prime engine further. Grasp start rope and pull with a  
rapid, full stroke up to ten (10) times.  
NOTE: If the tines continue to rotate when the engine is idling,  
either the idle speed is too high or the centrifugal clutch is  
malfunctioning. If this occurs, contact the Factory or your local  
authorized dealer.  
Squeeze the Engine Throttle Lever to start the tines rotating.  
Lower the tines to begin digging. Firmly hold the handlebars  
to prevent the machine from moving forward too quickly and  
to allow enough time for the tines to dig deeply enough.  
BASIC OPERATION  
Use your machine for busting sod, preparing seedbeds and  
for cultivating in gardens and flower beds.  
The machine is easy to operate, but it is important that you  
start out slowly and read this Section thoroughly before  
putting it to use.  
Tilling Patterns  
When preparing a seedbed, go over the same path twice in the  
first row, then overlap one-half (1/2) the machine width on  
each succeeding pass (Figure 10).  
Please remember that tilling depth is determined by soil con-  
ditions, the depth adjustment setting, engine speed and the  
amount of pressure applied to the handlebars. With experi-  
ence, you will find the right combinations for a variety of tilling  
and cultivating applications. Generally, the machine provides  
best results when the soil has moderate moisture content and  
a granular texture.  
After going up and down the rows in one direction, make sec-  
ond passes at a right angle across the original passes (Figure  
11). Again, overlap each pass to thoroughly pulverize the  
entire seedbed area. In very hard ground, it may take three  
(3) or four (4) passes before the desired depth is achieved.  
If your garden is not wide enough to till lengthwise and then  
crosswise, then first overlap by one-half (1/2) the machine  
width, followed by successive passes at one-quarter (1/4)  
machine width. This overlapping method assures thorough  
breaking-up of the ground.  
Let the machine do most of the work. The tines will pull the  
machine forward, letting you adjust forward speed by press-  
ing down or lifting the handlebars.  
TILLING AND CULTIVATING  
Roll the machine to the work area.  
Adjust the tilling depth to the desired position (see Pre-Start  
Preparation on the previous page).  
Start the engine (see Stopping and Starting the Engine on the  
previous page). Assume the operators position behind the  
handlebars, facing forward toward the engine. Using the han-  
dlebar, tilt the machine backward enough to raise the tines off  
Figure 11: Make a second set  
of passes at a right angle over  
the first set of passes.  
Figure 10: Use an overlap  
technique on every pass.  
11  
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OPERATION  
Tips and Techniques  
WARNING  
Adjust engine speed to suit the tilling conditions. Remember  
that the rotating tines help to pull the machine forward. Use  
slower speeds and a shallow depth setting when learning to  
use the unit and whenever you are tilling on hard, rough or  
uneven ground.  
Contact with rotating tines will cause serious personal injury.  
Before attempting to remove or clean tines, stop the engine,  
let all moving parts stop completely, then disconnect spark  
plug wire and move wire away from plug.  
The amount of pressure applied to the handlebars helps to  
control tilling depth. Depending upon soil firmness and tex-  
ture, you may have to push down or lift up on the handlebars  
to achieve the correct tilling depth.  
Set the handlebars at a height which provides maximum con-  
trol at all times. The machine should feel comfortable and  
well-balanced.  
If the machine stays and tills in one spot, try swinging the  
handlebars from side to side to start it moving forward again.  
Tilling Depths  
B
A
Do not try to till too deeply in the first pass through sod or  
very hard ground. If the machine jumps or bucks, use a shal-  
lower depth setting and reduce the engine speed. With each  
succeeding pass, till more deeply.  
Figure 12: Ashows all four  
tine gangs in standard position;  
Bshows two outer gangs  
removed for narrow tilling; C”  
shows the two inner gangs have  
been swapped for stony tilling  
conditions.  
Apply downward pressure on the handlebars for shallower till-  
ing. Lift the handlebars to dig more deeply.  
For easier tilling, water very hard soil a few days before tilling.  
Avoid soggy or wet soil. Wait a day or two after heavy rain for  
the ground to dry.  
C
Cultivating  
The machine is well-suited for cultivating (shallow tilling that  
disrupts weeds and aerates the upper crust of soil).  
Shallow tilling is very important! Do not till deeper than 1"-2"  
to avoid injuring nearby plant roots. Cultivate often, so that  
weeds do not grow large and cause needless tangling in the  
tines.  
Making Border Edges  
Use the Edger Attachment to make clean, sharp edges next to  
walkways, driveways, paths, planted areas, patios, etc. Refer to  
page 8 for instructions on attaching this accessory.  
With careful planning, you can space the seed rows far  
enough apart to allow sufficient room for the machine to culti-  
vate after the plants have grown.  
Take your time when edging.  
Decide how far away the edge is  
going to be from the walk or  
drive, then slowly proceed  
using the walk or drive as  
your sight line.  
Optional Tine Positions  
Depending upon the tilling project, you have a choice of three  
tine patterns:  
Wide Tine Pattern As shipped from the factory, the unit is set  
up for general tilling and cultivating. This 10" wide tine pattern  
(the maximum tilling width) uses all four tine sections arranged  
as shown in Figure 12 A.  
The built-in maneuverability  
of the equipment helps you  
create a near-perfect circle,  
or to easily negotiate a  
meandering or abruptly-  
changing path.  
Narrow Tine Pattern For a narrow, 4-1/2" tilling width, remove  
the outside tine section on the left- and right-sides (see B,  
Figure 12). This width is particularly well-suited for flower beds.  
The tine removal procedure is explained in the Maintenance/  
Repairs Section.  
Stony Soil Tine Pattern When tilling deeply in stony soil,  
stones may become jammed between the inner tines and the  
machine hood. To minimize jamming, swap the positions of the  
two inner tine sections (see C, Figure 12). The procedure for  
doing so is explained in the Maintenance/Repairs Section.  
Figure 13  
12  
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MAINTENANCE/SERVICE  
REQUIRED MAINTENANCE SCHEDULE  
WARNING  
REQUIRED MAINTENANCE Before  
After  
Each  
Use  
Every Every End  
25 75 of  
Hours Hours Season  
Before inspecting, cleaning or servicing the  
machine, shut off engine, let all moving  
parts come to a complete stop, disconnect  
the spark plug wire and move the wire away  
from the spark plug.  
Each  
Use  
Check Tightness of Bolts and Nuts  
Failure to follow these instructions can result  
in personal injury or property damage.  
Clean Engine Cooling System  
Check Transmission Lubricant (1)  
Service Air Filter (2)  
Note (1) After first five (5) hours of use.  
Inspect Spark Plug (3)  
Clean Machine  
Note (2) Clean daily when conditions are extremely  
dusty or dirty.  
Note (3) Spark plug may be checked annually or  
Clean Engine Exhaust Ports  
(see Factory or authorized Dealer)  
every 100 operating hours.  
Clean Tine Shaft  
Clean the transmission housing to prevent dirt and debris  
from entering the transmission.  
EQUIPMENT MAINTENANCE  
Remove the three threaded plugs (A, B and C, Figure 14) from  
the transmission. Lubricant should be visible in the top two  
holes (B and C). If so, replace all three plugs. If lubricant is  
needed, proceed as follows.  
Transmission Maintenance  
The transmission was lubricated with grease at the factory and  
it should not require any further lubrication.  
However, you should check the lubricant level after the first five  
(5) hours of operation and every twenty-five (25) operating  
hours thereafter. If needed, use a high-quality, automotive-  
grade petroleum-base grease.  
To lubricate the transmission:  
Place the nozzle of a standard grease gun firmly against the  
rim of the middle hole (B, Figure 14) and add grease until it  
begins to seep from the bottom hole (A). Reinstall the plug in  
the bottom hole (A). Next apply grease to the top fill hole (C)  
until it begins to seep from the middle hole (B). Reinstall the  
plugs in the middle (B) and top (C) holes.  
WARNING  
Before tipping engine or equipment to service transmission,  
drain fuel from tank by running engine until fuel tank is  
empty.  
Before reinstalling the tines, use a fine grade sandpaper to  
clean any rust off the tine shaft. Apply a few drops of oil to  
the tine shaft to make future tine removal easier.  
To check the transmission:  
Other Lubrication Points  
Handlebar Adjustment Knobs: Spray occasionally with a sili-  
cone type lubricant.  
Stop the engine, let it cool and disconnect the spark plug wire  
before proceeding.  
Place the machine down on its left side so the right end of the  
tine shaft points up.  
Engine Throttle Lever Cable: Squeeze the lever closed and  
spray a lubricant (such as WD40) into the cable area.  
Remove the right-side tines (see Tine Removal and Installa-  
tion in this Section).  
Tine Shaft: After each use, remove the tines, clean the tine shaft  
with sandpaper and apply a light coat of oil to the tine shaft.  
Hardware  
A
Before each use, check that all hardware is in place and tight-  
ened securely.  
B
C
ENGINE MAINTENANCE  
Engine Lubrication  
The engine is a two-cycle engine. Lubrication is provided by  
mixing two-cycle oil with unleaded regular gasoline as described  
in the Assembly Section. Attempting to operate the engine on  
gasoline alone will cause the engine to overheat and seize up.  
Figure 14: Transmission lubricant check and fill locations (A,B,C).  
13  
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MAINTENANCE/SERVICE  
Engine Air Filter  
It is very important that air filter service be performed accord-  
ing to the maintenance schedule. Refer to the separate Engine  
Owners Manual for inspection and cleaning instructions.  
Primer Bulb  
Primer Line  
Idle Speed Screw (Silver)  
Idle Mixture Screw (Black)  
IMPORTANT: Never run engine without air filter assembly prop-  
erly installed.  
Fuel Line  
Carburetor Adjustment  
WARNING  
Fuel Tank  
Do not tamper with the engine governor screw which is  
factory-set for the proper engine speed. Overspeeding the  
engine beyond the factory high speed setting can be danger-  
ous and will void the engine warranty. Authorized service  
shall be sought if a problem exists.  
Figure 15: Idle Mixture Screw can be adjusted.  
Spark Plug  
Inspect the spark plug annually or every 75 operating hours ac-  
cording to the instructions in the separate Engine Owners Man-  
ual. Use a wire feeler gauge to be sure the gap is .030". For re-  
placement use Champion RCJ-6Y or equivalent (a resistor  
spark plug must be used for replacement).  
WARNING  
The temperature of the muffler and adjacent engine areas  
may exceed 150oF (65oC). Contact may cause burns. Avoid  
these areas. Remove the spark plug lead and ground the  
lead to the engine to prevent accidental starts and fires.  
Cooling System  
Failure to do this could cause personal injury.  
It is important to frequently check and remove grass clippings,  
dirt and other debris that accumulates on the engine, cooling  
fins, air intake screen and on levers and linkages. This helps to  
ensure adequate air cooling and correct engine speed.  
If the engine is running poorly or has low power while tilling, an  
adjustment to the carburetor may solve the problem. However,  
first inspect and service the spark plug and the air filter before  
making a carburetor adjustment. If the engine continues to run  
poorly (and the fuel mixture is fresh), proceed to the following  
carburetor adjustment instructions.  
TINE REMOVAL AND INSTALLATION  
This factory-engineered instruction is designed to provide con-  
tinued optimum engine operating performance after the engine  
break-in period, which is approximately 5 to 10 hours. The ad-  
justment, when properly performed as described below, will not  
void the engine warranty. A common screwdriver is needed. If  
you prefer, see an authorized engine dealer for adjustment.  
WARNING  
Avoid contact with the cutting edges on the tines.  
To avoid personal injury when removing or installing tines,  
wear heavy work gloves. The engine must be off, all moving  
parts completely stopped, and the spark plug wire discon-  
nected from the spark plug and moved away from the plug.  
Prior to Carburetor Adjustment:  
Let engine cool for 30 minutes before continuing.  
From the operators position behind the handlebars, lay the  
machine down on its left side (muffler side).  
The tines will wear with use and they should be replaced if till-  
ing seems to take longer than usual or if the soil is not being  
mixed as thoroughly. Also, in addition to the standard 10" till-  
ing width tine configuration, the tines can be arranged in two  
other configurations: (1) A narrow, 41/2" tilling width for smaller  
areas and (2) A special pattern for stony soil conditions.  
IMPORTANT: The ring lock pin (A, Figure 16) is under spring  
tension wear gloves to protect your fingers when removing or  
replacing the ring lock pin.  
Carburetor Adjustment:  
Locate the carburetor idle mixture screw (Figure 15). It is  
directly under the air filter and is black. Do Not Adjust The  
Silver-Colored Screw.  
Turn the idle mixture screw 1/16 of a turn clockwise.  
Return the unit to its normal upright operating position and  
reconnect the spark plug wire.  
Tine Pattern for a Narrow, 4-1/2" Wide Tilling Width:  
If the engine continues to run poorly, please contact an autho-  
rized engine dealer.  
Prop the machine forward so it rests on the front of the tubu-  
lar carrying handle. The work surface should be flat and firm.  
Flip open the ring (A, Figure 16) on the left side ring lock pin  
and remove the ring lock pin.  
Remove the outer tine section (do not remove inner tine sec-  
tion) and mark it as to which side it is from (left or right) and  
whether its an outer or inner tine section.  
14  
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MAINTENANCE/SERVICE  
Slide one of the long bushings (provided with unit) onto the  
STORAGE  
shaft. See Figure 17. Insert the ring lock pin through the  
rounded side of the tine shaft and snap the ring down over the  
shaft (see DETAIL, Figure 4, in the Assembly Section).  
WARNING  
Repeat on the opposite side of the machine.  
Never store your equipment when there is a fuel mixture in  
the fuel tank.  
Tine Pattern for Stony Soil Conditions:  
Never place your equipment near any source of sparks or  
open flame (such as from a hot water heater, a space  
heater or clothes dryer).  
Prop the machine forward so it rests on the front of the tubu-  
lar carrying handle. The work surface should be flat and firm.  
If tilling in stony soil, remove the ring lock pin (A, Figure 16)  
from both sides of the unit. Remove both outer tine sections.  
Mark each section as a left or right side tine and whether it is  
an inner or outer section.  
Failure to comply can result in serious personal injury or  
property damage.  
Remove the inner tine sections and swap their positions (the  
inner right side section goes on the left side of the machine,  
and vice versa).  
IMPORTANT: It is important to prevent gum deposits from  
forming in essential fuel system parts such as carburetor, fuel  
filter, fuel hose, or tank during storage. Also, experience indi-  
cates that alcohol-blended fuels (called gasohol or using ethanol  
or methanol) can attract moisture which leads to separation and  
formation of acids during storage. Acidic gas can damage the  
fuel system of an engine while in storage.  
Reinstall the two outer tine sections on the sides from which  
they were removed. See Figure 18.  
Insert the ring lock pins through the rounded side of the tine  
shafts and snap the rings down over the shafts (see DETAIL,  
Figure 4, in the Assembly Section).  
To Replace Worn Tine Sections:  
Off-Season Storage Procedure  
Prop the machine forward so it rests on the front of the tubu-  
lar carrying handle. The work surface should be flat and firm.  
Drain the fuel tank of all of the gasoline/two-cycle oil mixture.  
NOTE: Do not use a fuel mixture that is older than one season  
in order to avoid varnish deposits throughout the fuel system.  
Dispose of the fuel mixture properly.  
Remove the ring lock pin (A, Figure 16) from both sides of the  
unit. Remove the old tine sections and replace them with new  
tine sections. Refer to Figure 16 and the tine pattern shown in  
the Parts List for tine positioning details. (The tines are ex-  
cessively worn if tilling takes much longer than before and the  
soil is not being mixed thoroughly.) Insert the ring lock pins  
through the rounded side of the tine shafts and snap the ring  
over the shaft (see DETAIL, Figure 4, in the Assembly  
Section).  
Start engine and run until fuel mixture is used up. This will  
prevent poor performance from stale fuel when your equip-  
ment is taken out of storage.  
NOTE: If Gasoholhas been used, complete above instruc-  
tions and then put 1/2 pint of gasoline properly mixed with  
two-cycle oil (see Fuel Mixing Chart) into fuel tank and repeat  
above instructions.  
NOTE: Fuel stabilizer (such as STA-BIL) is an acceptable alter-  
native in minimizing the formation of fuel gum deposits during  
storage. Add stabilizer to the fuel mixture in the fuel tank or  
the fuel storage container. Always follow the mix ratio instruc-  
tions on the stabilizer container. Run engine at least 10 min-  
utes after adding stabilizer to allow the stabilizer to reach the  
carburetor. Do not drain the gas tank and carburetor if using  
fuel stabilizer.  
A
Let engine cool down after fuel mixture has been used up.  
Clean dirt and debris from engine cooling fins, linkage and  
other engine surfaces.  
Figure 16: Remove ring lock pin (A) to take off tines.  
Pull starter handle slowly until resistance is felt due to com-  
pression pressure, then stop. Release starter tension slowly  
to prevent engine from reversing due to compression pres-  
sure. This position will close both the intake and exhaust ports  
to prevent corrosion of the piston and cylinder bore.  
Remove tines. Clean all soil and debris from dust covers and  
tine shaft. Lubricate tine shaft with light oil. Replace tines.  
Cover engine and store equipment in a dry, sheltered location.  
Figure 17: Narrow tilling tine  
configuration.  
Figure 18: Stony soil tine  
configuration.  
15  
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TROUBLESHOOTING GUIDE  
POSSIBLE CAUSE  
PROBLEM  
CORRECTIVE ACTION  
Engine does not start.  
1. Spark plug wire disconnected.  
2. Out of gas/two-cycle oil fuel mixture.  
3. Stale fuel mixture.  
1. Reconnect wire to spark plug.  
2. Check fuel tank. Add fuel mixture.  
3. Drain old mixture. Add fresh mixture.  
4. Priming procedure not correct.  
4. Refer to priming instructions  
and starting procedure in manual.  
5. Dirty air filter(s).  
5. Clean or replace air filters.  
6. Replace spark plug.  
6. Worn, corroded or broken spark plug.  
7. Engine On-Off Switch in OFF position.  
7. Move engine On-Off Switch to ON.  
Engine runs poorly or  
has low power under  
tilling conditions.  
1. Fouled spark plug.  
2. Dirty air filter(s).  
1. Remove, inspect, clean spark plug.  
2. Clean or replace dirty air filters.  
3. Drain old mixture. Add fresh mixture.  
3. Stale fuel mixture.  
4. Carburetor out of adjustment.  
4. Adjust carburetor referring to instruc-  
tions in manual.  
Engine overheats.  
Tines stop rotating.  
1. Engine cooling system clogged.  
2. Carburetor out of adjustment.  
1. Remove blower housing. Remove  
debris.  
2. Authorized Engine Dealer.  
1. Object wedged between tines and hood.  
2. Internal transmission problem.  
1. Remove wedged object.  
2. Authorized Engine Dealer.  
OPERATING AND SAFETY DECALS  
Decals are not shown at full size. See Repair Parts pages for reordering information.  
ON  
On top of handlebars  
On top, left-side of tine  
shield  
On rear, left-side of tine  
shield  
OFF  
On back of  
engine near  
engine On-Off  
switch  
On rear, right-side of tine  
shield  
16  
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REPAIR PARTS Model 12207  
2
13  
19  
21  
7
5
22  
23  
A
18  
6
A
A
18  
B
B
B
9
24  
3
1
10  
4
A
8
20  
13  
A
14, 15  
5
3
22  
23  
24  
16, 17  
14, 15  
22  
11, 12  
TRANSMISSION ASSEMBLY  
Ref # Part #  
Description  
Qty  
Ref # Part #  
Description  
Qty  
12  
1100069 Hex Screw, 1/4-20 x 1 (three locations,  
1
1915039 Transmission Case - left-side.  
(Incl. pressed-in bushing) . . . . . . . . . . . . . 1  
1915040 Transmission Case - right-side.  
(Incl. pressed-in bushing) . . . . . . . . . . . . . 1  
identified as Bon transmission case) . . . 3  
1817146 Locknut, Nyloc, 1/4-20 . . . . . . . . . . . . . . . . . . 8  
1983635 Thrust Washer, Output (.050") . . . . . . . . . . . .A/R  
1983640 Thrust Washer, Output (.040") . . . . . . . . . . . .A/R  
1983641 Thrust Washer, Input (.020") . . . . . . . . . . . . .A/R  
1983642 Thrust Washer, Input (.035") . . . . . . . . . . . . .A/R  
1983638 Thrust Washer . . . . . . . . . . . . . . . . . . . . . . . . 2  
1107381 Flat Washer, 1/4 . . . . . . . . . . . . . . . . . . . . . . . 2  
1983663 Hex Hd. Screw, 1/4-20 x 5 . . . . . . . . . . . . . . . 2  
1909486 Clutch Drum and Hub . . . . . . . . . . . . . . . . . . 1  
1747166 Set Screw, 1/4-28 x 3/8 . . . . . . . . . . . . . . . . . 4  
1915055 Dust Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
1983713 Felt Washer . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
2
3
4
5
6
7
8
1983632 Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
1918307 Worm Input Shaft Assembly . . . . . . . . . . . . . 1  
1983731 Bearing, Input . . . . . . . . . . . . . . . . . . . . . . . . 2  
1983636 Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . 1  
1983637 Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
1904416 Shaft Assembly. (Incl. pressed-on worm  
gear and two ring lock pins) . . . . . . . . . . . . 1  
9
1909923 Oil Seal, Input . . . . . . . . . . . . . . . . . . . . . . . . 1  
1185741 Plug, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
10  
11  
1111600 Hex Screw, 1/4-20 x 7/8 (five locations,  
identified as Aon transmission case) . . . 5  
A/R As Required  
17  
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REPAIR PARTS Model 12207  
7
4
9
5
1
42  
SEE PREVIOUS PAGE  
42  
6
49  
13  
48  
46  
47  
13  
8
45  
16  
44  
15  
20  
45  
44  
18  
14  
13  
17  
21  
18  
19  
37  
35  
42  
36  
31  
19  
42  
32  
38  
24  
27  
34  
43  
25  
39  
41  
23  
33  
40  
26  
28  
22  
40  
29  
30  
18  
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REPAIR PARTS Model 12207  
Ref # Part #  
Description  
Qty  
Ref # Part #  
Description  
Qty  
30 1100807  
31 1909540  
32 1909539  
33 1909712  
34 1909711  
Hex Cap Screw, 1/4-20 x 2 . . . . . . . . . . . . . . 4  
Outer Tine - Right-Hand Side . . . . . . . . . . . . 1  
Inner Tine - Right-Hand Side . . . . . . . . . . . . 1  
Outer Tine - Left-Hand Side . . . . . . . . . . . . . 1  
Inner Tine - Left-Hand Side . . . . . . . . . . . . . . 1  
1
2
4
5
6
7
8
9
1918303  
1909936  
1918221  
1917451  
1918123  
1750608  
1731025  
1909775  
Handlebar Assy. (Incl. Refs. 4 & 5) . . . . . . . . 1  
Decal - On/Off Ignition Switch . . . . . . . . . . . 1  
Decal - Throttle Lever Operation . . . . . . . . . . 1  
Handlebar Grip, PVC . . . . . . . . . . . . . . . . . . . 2  
Throttle Lever and Cable . . . . . . . . . . . . . . . . 1  
Pan Hd. Screw, #10-16 x 1-1/2 . . . . . . . . . . . 1  
Saddle Hd. Screw, 5/16-18 x 2 . . . . . . . . . . . 2  
Spacer, Throttle Lever . . . . . . . . . . . . . . . . . . 1  
Plastic Wire Tie . . . . . . . . . . . . . . . . . . . . . . . 3  
35 1909680001 Wheel Bracket . . . . . . . . . . . . . . . . . . . . . . . . 1  
36 90077  
Carriage Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Hex Hd. Screw, 1/4-20 x 1 . . . . . . . . . . . . . . 3  
37 1909835  
38 1100069  
13 1763682  
39 1909517001 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
14 1918120001 Lower Handlebar - Left-Side . . . . . . . . . . . . . 1  
15 1918121001 Lower Handlebar - Right-Side . . . . . . . . . . . . 1  
40 1917754  
41 9532  
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
E-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Ring Lock Pin . . . . . . . . . . . . . . . . . . . . . . . . 2  
16 1909720  
17 1983663  
18 1107381  
19 1817146  
Foam Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Hex Hd. Screw, 1/4-20 x 5 . . . . . . . . . . . . . . 2  
Flat Washer, 1/4-20 . . . . . . . . . . . . . . . . . . . . 2  
Hex Locknut, 1/4-20 . . . . . . . . . . . . . . . . . . . 5  
Engine (Incl. Ref. 2) . . . . . . . . . . . . . . . . . . . 1  
Clutch Rotor and Washer . . . . . . . . . . . . . . . 1  
Tine Shield (Incl. Refs. 23, 24, 25 & 26) . . . . 1  
Decal - Logo . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Decal - Warning, Rotating TInes . . . . . . . . . . 1  
Decal - Warning, Hot Surfaces . . . . . . . . . . . 1  
Decal - Caution, Operation Hazards . . . . . . . 1  
Hex Hd. Screw, #10-24 x 1/2 . . . . . . . . . . . . 2  
Flange Locknut, #10-24 . . . . . . . . . . . . . . . . 2  
Lock Washer, 1/4-20 . . . . . . . . . . . . . . . . . . . 4  
42 1904321  
43 1981022010 Tine Hood Cover . . . . . . . . . . . . . . . . . . . . . . 1  
44 1763767  
45 1177038  
Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Lock Washer, 5/16 . . . . . . . . . . . . . . . . . . . . 2  
20  
*
21 1909487  
22 1918310  
23 1918336  
24 1917249  
25 1917248  
26 1917250  
27 1186292  
28 1186387  
29 1100241  
EDGER ATTACHMENT  
46 1903777  
47 1903778  
48 1983648  
49 1915054  
Edger Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Bushing - Short . . . . . . . . . . . . . . . . . . . . . . 1  
Bushing - Long . . . . . . . . . . . . . . . . . . . . . . 1  
Edger Tine . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
ADDITIONAL ATTACHMENTS  
---- 12575  
Power Lawn Rake Attachment . . . . . . . . . . . 1  
* Order parts from your local authorized engine dealer. Refer to engine nameplate  
for model/type number.  
19  
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CUSTOMER SERVICE INFORMATION  
Customer Service and Technical Service  
Owner Registration Card  
If you have questions or problems with the  
unit, contact your local dealer or the factory.  
(When calling or writing, provide the  
Model/Serial Numbers of the unit.)  
Please fill out and mail the enclosed owner  
registration card. The purpose of this card is  
to register each unit at the factory in order to  
keep the owner informed with informational  
bulletins and safety literature.  
MAIL  
MAIL  
Replacement Parts  
Factory specified replacement parts are  
available from your authorized dealer or  
directly from the factory. When ordering  
parts, be sure to provide the following:  
Model/Serial Numbers of unit.  
Part number of the part needed.  
Part description.  
Model/Serial Numbers  
A Model Number/Serial Number decal is located on the  
handlebar. For ready reference, record these numbers in the  
spaces below.  
Model Number:  
Serial Number:  
Quantity needed.  
NOTE: All replacement parts must conform to our rigid quality  
specifications. Although some parts we provide may vary  
slightly in shape, color or texture from the original parts, any  
variations will not affect the fit or performance of these parts  
on your unit.  
IMPORTANT:  
Left and right sides of the unit are determined by standing  
behind the unit, in the operators position, and facing in the  
direction of forward travel.  
Engine Service and Repair  
For engine service or repair, contact your  
nearest authorized engine dealer (look in  
the Yellow Pages under EnginesGaso-  
line). The engine is warranted by the  
NOTICE:  
We reserve the right to change specifications, add  
improvements or discontinue the manufacture of any of our  
equipment without notice or obligation to purchasers of our  
equipment.  
engine manufacturer. Any unauthorized  
work performed on the engine during the  
warranty period may void this warranty. For complete details  
on the engine warranty, refer to the engine owner manual.  
Authorized Dealer Information  
If you purchased your unit from an authorized dealer, record  
the dealers address and phone number below for ready  
reference:  
WARNING  
Dealer Name:  
We urge using only genuine replacement parts, which  
meet all the latest requirements. Replacement parts man-  
ufactured by others could present safety hazards, even  
though they may fit on the unit.  
Address:  
Phone:  
For customer assistance, contact your nearest authorized dealer or:  
Garden Way Incorporated 1 Garden Way Troy, New York 12180  
Customer Service: 1-800-437-8686 Technical Service: 1-800-520-5520 Parts Service: 1-800-648-6776 FAX (518) 391-7332  
Outside the U.S.A. and Canada:  
Customer Service: (518) 233-4807 Technical Service: (518) 233-4808 Parts Service: (518) 233-4806 FAX: (518) 233-4622  
©
1905617 (1/01)  
Printed in U.S.A.  
2001 Garden Way Incorporated  
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