Bolens Lawn Mower OEM 190 821 User Manual

Operator’s Manual  
Triple Rear Bagger  
For FastAttach Compatible Garden Tractors  
Model  
OEM-190-821 (for 46-inch decks)  
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722  
PRINTED IN U.S.A.  
FORM NO. 770-10207B  
(8/98)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 3: IMPORTANT SAFE OPERATION PRACTICES  
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF  
NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF  
YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL  
BEFORE ATTEMPTING TO OPERATE YOUR LAWN MOWER. FAILURE TO COMPLY WITH  
THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL,  
HEED ITS WARNING.  
WARNING:  
The Engine Exhaust from this product contains chemicals known to  
the State of California to cause cancer, birth defects or other reproductive harm.  
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in  
this manual. As with any type of power equipment, carelessness or error on the part of the operator  
can result in serious injury. This lawn mower is capable of amputating hands and feet and throwing  
objects. Failure to observe the following safety instructions could result in serious injury or death.  
1. GENERAL OPERATION  
• Read, understand, and follow all instructions in the  
• Never leave a running machine unattended. Always  
turn off blade(s), place transmission in neutral, set  
park brake, stop engine and remove key before  
dismounting.  
operator’s manual and on the machine before  
starting. Keep this manual in a safe place for future  
and regular reference and for ordering replacement  
parts.  
• Turn off blade(s) when not mowing.  
• Only allow responsible individuals familiar with the  
instructions to operate the machine. Know controls  
and how to stop the machine quickly.  
• Stop engine and wait until blade(s) comes to a  
complete stop before (a) removing grass catcher or  
unclogging chute, or (b) making any repairs,  
adjusting or removing any grass or debris.  
• Do not put hands or feet under cutting deck or near  
rotating parts.  
• Mow only in daylight or good artificial light.  
• Clear the area of objects such as rocks, toys, wire,  
etc., which could be picked up and thrown by the  
blade. A small object may have been overlooked  
and could be accidentally thrown by the mower in  
any direction and cause injury to you or a  
bystander. To help avoid a thrown objects injury,  
keep children, bystanders and helpers at least 75  
feet from the mower while it is in operation. Always  
wear safety glasses or safety goggles during  
operation or while performing an adjustment or  
repair, to protect eyes from foreign objects. Stop  
the blade(s) when crossing gravel drives, walks or  
roads.  
• Do not operate the machine while under the  
influence of alcohol or drugs.  
• Watch for traffic when operating near or crossing  
roadways.  
• Use extra care when loading or unloading the  
machine into a trailer or truck. This unit should not  
be driven up or down a ramp onto a trailer or truck  
under power, because the unit could tip over,  
causing serious personal injury. The unit must be  
pushed manually on a ramp to load or unload  
properly.  
• Never make a cutting height adjustment while  
engine is running if operator must dismount to do  
so.  
• Be sure the area is clear of other people before  
mowing. Stop machine if anyone enters the area.  
• Never carry passengers.  
• Wear sturdy, rough-soled work shoes and close-  
fitting slacks and shirts. Do not wear loose fitting  
clothes or jewelry. They can be caught in moving  
parts. Never operate a unit in bare feet, sandals, or  
sneakers.  
• Disengage blade(s) before shifting into reverse and  
backing up. Always look down and behind before  
and while backing.  
• Be aware of the mower and attachment discharge  
direction and do not point it at anyone. Do not  
operate the mower without either the entire grass  
catcher or the chute guard in place.  
• Check overhead clearance carefully before driving  
under power lines, wires, bridges or low hanging  
tree branches, before entering or leaving buildings,  
or in any other situation where the operator may be  
struck or pulled from the unit, which could result in  
serious injury.  
• Slow down before turning. Operate the machine  
smoothly. Avoid erratic operation and excessive  
speed.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
• Disengage all attachment clutches, thoroughly  
depress the brake pedal, and shift into neutral  
before attempting to start engine.  
DO NOT:  
• Do not turn on slopes unless necessary; then, turn  
slowly and gradually downhill, if possible.  
• Your mower is designed to cut normal residential  
grass of a height no more than 10". Do not attempt  
to mow through unusually tall, dry grass (e.g.,  
pasture) or piles of dry leaves. Debris may build up  
on the mower deck or contact the engine exhaust  
presenting a potential fire hazard.  
• Do not mow near drop-offs, ditches or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff or ditch, or  
if an edge caves in.  
• Do not mow on wet grass. Reduced traction could  
cause sliding.  
• Do not try to stabilize the machine by putting your  
foot on the ground.  
2. SLOPE OPERATION  
Slopes are a major factor related to loss of control and tip-  
over accidents which can result in severe injury or death.  
All slopes require extra caution. If you cannot back up the  
slope or if you feel uneasy on it, do not mow it.  
For your safety, use the slope gauge included as part of  
your tractor’s Operator’s Manual to measure slopes before  
operating this unit on a sloped or hilly area. If the slope is  
greater than 15° as shown on the slope gauge, do not  
operate this unit on that area or serious injury could result.  
• Do not use grass catcher on steep slopes.  
3. CHILDREN  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the  
machine and the mowing activity. Never assume that chil-  
dren will remain where you last saw them.  
• Keep children out of the mowing area and in  
watchful care of an adult other than the operator.  
DO:  
• Be alert and turn machine off if children enter the  
area.  
• Mow up and down slopes, not across.  
• Remove obstacles such as rocks, limbs, etc.  
• Before and when backing, look behind and down  
for small children.  
• Watch for holes, ruts or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
• Never carry children, even with the blades off. They  
may fall off and be seriously injured or interfere with  
the safe machine operation.  
• Use slow speed. Choose a low enough gear so that  
you will not have to stop or shift while on the slope.  
Always keep machine in gear when going down  
slopes to take advantage of engine braking action.  
• Never allow children under 14 years old to operate  
the machine. Children 14 years and over should  
only operate machine under close parental  
supervision and proper instruction.  
• Follow the manufacturer’s recommendations for  
wheel weights or counterweights to improve  
stability.  
• Use extra care when approaching blind corners,  
shrubs, trees or other objects that may obscure  
your vision of a child or other hazard.  
• Use extra care with grass catchers or other  
attachments. These can change the stability of the  
machine.  
• Remove key when machine is unattended to  
prevent unauthorized operation.  
• Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed or  
direction. Rapid engagement or braking could  
cause the front of the machine to lift and rapidly flip  
over backwards which could cause serious injury.  
4. SERVICE  
• Use extreme care in handling gasoline and other  
fuels. They are extremely flammable and the  
vapors are explosive.  
• Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blade(s) and proceed slowly  
straight down the slope.  
• Use only an approved container.  
• Never remove fuel cap or add fuel with the engine  
running. Allow engine to cool at least two minutes  
before refueling.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
• Replace fuel cap securely and wipe off any spilled  
fuel before starting the engine as it may cause a  
fire or explosion.  
• Grass catcher components are subject to wear,  
damage and deterioration, which could expose  
moving parts or allow objects to be thrown. For  
your  
safety  
protection,  
frequently  
check  
• Extinguish all cigarettes, cigars, pipes and other  
sources of ignition.  
components and replace with manufacturer’s  
recommended parts when necessary.  
• Never refuel the machine indoors because fuel  
vapors will accumulate in the area.  
• Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves and use extra caution  
when servicing blade(s).  
• Never store the fuel container or machine inside  
where there is an open flame or spark, such as a  
gas hot water heater, space heater or furnace.  
• Check brake operation frequently. Adjust and  
service as required.  
• Never run a machine inside a closed area.  
• Muffler, engine and belt guards become hot during  
operation and can cause a burn. Allow to cool  
down before touching.  
• To reduce fire hazard, keep the machine free of  
grass, leaves or other debris build-up. Clean up oil  
or fuel spillage. Allow machine to cool at least 5  
minutes before storing.  
• Do not change the engine governor settings or  
overspeed the engine. Excessive engine speeds  
are dangerous.  
• Before cleaning, repairing or inspecting, make  
certain the blade and all moving parts have  
stopped. Disconnect the spark plug wire, and keep  
the wire away from the spark plug to prevent  
accidental starting.  
• Observe proper disposal laws and regulations.  
Improper disposal of fluids and materials can harm  
the environment and the ecology.  
• Prior to disposal, determine the proper method to  
dispose of waste from your local Environmental  
Protection Agency. Recycling centers are  
established to properly dispose of materials in an  
environmentally safe fashion.  
• Check the blade and engine mounting bolts at  
frequent intervals for proper tightness. Also,  
visually inspect blade for damage (e.g., excessive  
wear, bent, cracked). Replace with blade which  
meets original equipment specifications.  
• Use proper containers when draining fluids. Do not  
use food or beverage containers that may mislead  
someone into drinking from them. Properly dispose  
of the containers immediately following the draining  
of fluids.  
• Keep all nuts, bolts and screws tight to be sure the  
equipment is in safe working condition.  
• Never tamper with safety devices. Check their  
proper operation regularly. Use all guards as  
instructed in this manual.  
• DO NOT pour oil or other fluids into the ground,  
down a drain or into a stream, pond, lake or other  
body of water. Observe Environmental Protection  
Agency regulations when disposing of oil, fuel,  
coolant, brake fluid, filters, batteries, tires and other  
harmful waste.  
• After striking a foreign object, stop the engine,  
remove the wire from the spark plug and thoroughly  
inspect the mower for any damage. Repair the  
damage before restarting and operating the mower.  
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons  
who read, understand and follow the warnings and instructions in this manual and on the machine.  
DO NOT OPEN THIS  
COVER UNLESS THE  
ENGINE IS SHUT OFF.  
Figure 3 Safety labels found on your unit  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4: TO THE OWNER  
Model 821 Triple Rear Bagger Kit is a grass collection system designed for use on FastAttach Compatible  
Garden Tractors equipped with a 46-inch cutting deck only.  
The instructions in this manual are divided into sections. Carefully read all sections and study the illustrations  
to ensure proper installation and usage of this attachment. Read and observe all WARNING and CAUTION  
statements. They are included to provide for the protection of the equipment installer and user, and to ensure  
the prolonged service life of the equipment.  
NOTE: References to LEFT and RIGHT indicate the left and right sides of the tractor when facing forward in  
the operator’s position. Reference to the FRONT indicates the grille end; to the REAR the drawbar end.  
SECTION 5: CONTENTS OF CARTON  
Before beginning installation, remove all parts from the carton to make sure everything is present. Carton  
contents are listed below and shown in Figure 4. Hardware part number are shown in parentheses.  
One Chute Tube  
Three Grass Bag Assemblies  
One Discharge Chute Assembly  
One Extension Tube  
One set of Blades  
One Grass Catcher Cover Assembly  
One Bracket Assembly w/ Clevis Pin (711-0309A)  
& Hairpin Clip (714-0117) in place  
Cover Assembly  
Chute Tube  
Discharge Chute  
Assembly  
Extension Tube  
Bracket Assembly  
Bag Assemblies  
Support Tube  
(attached to cover assembly)  
Clevis Pin  
Hairpin Clip  
Blades  
Figure 4  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: ASSEMBLY  
Warning: Before beginning installation, place the tractor on a firm and level surface. Place the  
PTO in the disengaged (OFF) position, stop the tractor engine and set the parking brake.  
Support Tube Rests Here  
Insert Support Tube Here  
Bracket  
Assembly  
Hitch Plate  
Clevis Pin  
Shoulder Bolt  
Hairpin Clip  
Figure 5  
2. Place the cover assembly in position so that the  
support tube rests on both sides of the bracket  
1. To ease the following procedures, tilt the seat  
assembly. Refer to Figure 5. Allow the plastic  
cover to rest in the “open” position on the back  
of the tractor’s seat for ease of assembly.  
2. Remove the hairpin clip and clevis pin from the  
3. Attach the grass bags using the slots as shown  
hole in the rear of the bracket assembly. Refer to  
in Figure 6.  
MOUNTING THE BRACKET ASSEMBLY  
forward and leave it in that position until the  
grass collector is fully attached.  
Figure 4  
Slots  
Slots  
3. Position the hooked ends of the bracket  
assembly to the outside of the hitch plate and  
over the shoulder bolts. Refer to Figure 5.  
Slots  
4. Reinsert the clevis pin through the aligned holes  
in both the bracket assembly and the hitch plate.  
Affix with the hairpin clip. Refer to Figure 5.  
IMPORTANT: There are two holes found in the  
clevis pin. Be certain to insert the hairpin clip in the  
UPPER hole to properly secure the bracket  
assembly to the hitch plate  
ATTACHING THE COVER AND BAGS  
1. Place the cover assembly’s support tube (refer  
to Figure 4) in position on the rear of unit by  
sliding the support tube down through the holes  
in the center of the bracket assembly. Refer to  
Figure 5.  
Figure 6  
4. Close the cover on the grass collector.  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
ATTACHING THE CUTTING BLADES  
ATTACHING THE DISCHARGE CHUTE  
1. Raise the deck to its highest position by placing  
the lift lever in the top notch on the right fender.  
Raise the chute deflector on the deck.  
WARNING: Cutting blades are sharp.  
Always protect hands by wearing heavy  
leather work gloves to grasp blades.  
2. Place the top edge of the discharge chute in  
position over the chute opening on the deck,  
then push down on the discharge chute so the  
front edge fits snugly around the cutting deck  
opening. See Figure 8.  
Remove the blades from your tractor’s cutting deck  
as follows.  
1. Remove the cutting deck from beneath the  
tractor, (refer to DECK REMOVAL in the  
MAINTENANCE section of your tractor’s  
Operator’s Manual for detailed instructions) then  
gently flip the deck over to expose its underside.  
Chute  
Deflector  
Retainer  
Strap  
Clip  
2. Place a block of wood between the center deck  
housing baffle and the cutting blade to act as a  
stabilizer. See Figure 7.  
3. Use a 15/16" wrench to remove the hex flange  
nut that secures the blade to the spindle  
assembly. See Figure 7.  
NOTE: The hex flange nut has a right-handed  
thread pattern. Do NOT attempt to force the nut in  
the incorrect direction. Doing so may damage the  
nut and create a safety hazard.  
Discharge Chute  
Cutting Deck  
Figure 8  
3. Fasten the discharge chute in position by  
hooking the retainer strap over the retainer clip  
on the top* of the deck. See Figure 8.  
Hex Flange Nut  
Block of Wood  
*NOTE: On later model decks, the retainer clip  
may be found on the SIDE or on the FRONT SKIRT  
area of the deck rather than on the top of it.  
4. Insert the upper end of the chute tube into the  
hole in the cover assembly, then insert the  
extension tube between the discharge chute and  
the chute tube as shown in Figure 9.  
Cutting Blade  
Spindle  
Assembly  
5. Secure by placing the ends of the retainer straps  
on the discharge chute over the clips on the  
chute tube. See Figure 9.  
Figure 7  
4. Install the new blades packed with the bagger.  
Be sure to install the blade with the side of the  
blade marked ‘‘Bottom’’ (or with a part number  
stamped in it) facing the ground when the mower  
is in the operating position.  
IMPORTANT: Mount the smaller of the three  
blades to the center spindle. The remaining two  
blades are interchangeable.  
IMPORTANT: Use a torque wrench to tighten the  
blade spindle hex flange nut to between 70 foot-  
pounds and 90 foot-pounds.  
5. Remount the cutting deck.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
Retainer Clips  
Extension Tube  
Chute Tube  
Discharge Chute  
Retainer Straps  
Figure 9  
SECTION 7: OPERATION  
GRASS BAG REMOVAL  
1. To open the cover, simply lift up on cover. The  
chute tube assembly does not have to be  
removed.  
A
B
2. To remove the grass bags, lift up on bag and  
unhook the frame of the bag from the support  
tube assembly. See Figure 10A.  
3. To empty the grass, use the handle which is  
provided on the bottom of each bag. See Figure  
10B.  
NOTE: Under normal usage, the grass collector is  
subject to wear and should be checked periodically.  
Be certain any replacement bag complies with the  
mower manufacturer’s recommendation. Wash  
grass bag periodically with water. Allow to air dry. Do  
not use heat.  
Figure 10  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
Model 821  
19  
15  
1
1
8
33  
15  
4
15  
8
17  
8
32  
33  
15  
15  
23  
15  
15  
10  
18  
29  
15  
15  
16  
31  
12  
20  
3
2
25  
9
8
14  
11  
13  
22  
5
21  
24  
31  
15  
27  
9
14  
7
28  
6
26  
30  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Model 821  
REF.  
NO.  
1
PART NO.  
16606  
DESCRIPTION  
Retainer Hook Bracket  
2
3
4
5
17200A  
17201A  
17204  
Catcher Support Bracket  
Bag Frame Hanger Bracket  
Cover Assembly Complete  
Support Tube Bracket  
17247  
6
7
8
9
710-0473  
710-0604  
710-0751  
710-3008  
Screw, #10-24 x .5  
Self Tapping Screw, 5/16-18 x .625  
Hex Cap Screw, 1/4-20 x .62  
Hex Cap Screw, 5/16-18 x .75  
Clevis Pin  
10 711-0309A  
11 712-0272  
12 712-0431  
13 783-0765  
14 712-3004A  
15 712-3027  
16 714-0117  
17 723-0383  
18 731-0925B  
19 731-0926  
20 736-0108  
21 736-0253  
22 736-0270  
23 783-0764  
24 738-0380  
25 783-0673  
26 742-0644  
27 742-0645  
28 749-0745A  
29 749-0750  
30 764-0251  
31 783-0601  
32 731-2299  
33 723-0476  
Hex Sems Nut, 10-24  
Hex Flange Lock Nut, 3/8-16  
Support Cross Bracket  
Hex Flange Lock Nut, 5/16-18  
Hex Flange Lock Nut, 1/4-20  
Internal Cotter Pin, .148 x 3  
Retainer Strap Assembly  
Discharge Chute  
Chute Tube  
Flat Washer, .51 x .75 x .033  
Belleville Washer  
Bell Washer, .265 x .75 x .062  
LH Catcher Support Bracket  
Shoulder Screw, .50 x .27, 3/8-16  
RH Catcher Support Bracket  
Star-center Blade, 16.28  
Star-center Blade, 14.88  
Grassbag Frame Tube  
Catcher Support Tube  
Grassbag  
Catcher Support Bracket  
Extension Tube  
Retainer Strap Assembly  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MANUFACTURERS  
LIMITED WARRANTY  
c. Routine maintenance items such as lubricants, filters,  
The limited warranty set forth below is given by MTD  
PRODUCTS INC (MTD) with respect to new merchandise  
purchased and used in the United States, its possessions  
and territories.  
blade sharpening and tune-ups, or adjustments such  
as brake adjustments, clutch adjustments or deck  
adjustments; and normal deterioration of the exterior  
finish due to use or exposure.  
d. MTD does not extend any warranty for products sold  
or exported outside of the United States of America,  
its possessions and territories, except those sold  
through MTDs authorized channels of export distribu-  
tion.  
MTD warrants this product against defects in material and  
workmanship for a period of two (2) years commencing on  
the date of original purchase and will, at its option, repair or  
replace, free of charge, any part found to be defective in  
material or workmanship. This limited warranty shall only  
apply if this product has been operated and maintained in  
accordance with the Operators Manual furnished with the  
product, and has not been subject to misuse, abuse, com-  
mercial use, neglect, accident, improper maintenance,  
alteration, vandalism, theft, fire, water or damage because  
of other peril or natural disaster. Damage resulting from the  
installation or use of any accessory or attachment not  
approved by MTD Products Inc. for use with the product(s)  
covered by this manual will void your warranty as to any  
resulting damages.  
No implied warranty, including any implied warranty of  
merchantability or fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the parts as identified. No other  
express warranty or guaranty, whether written or oral,  
except as mentioned above, given by any person or  
entity, including a dealer or retailer, with respect to any  
product shall bind MTD. During the period of the War-  
ranty, the exclusive remedy is repair or replacement of  
the product as set forth above. (Some states do not  
allow limitations on how long an implied warranty lasts, so  
the above limitation may not apply to you.)  
Normal wear parts or components thereof are subject to  
separate terms as follows: All normal wear part or compo-  
nent failures will be covered on the product for a period of  
90 days regardless of cause. After 90 days, but within the  
two year period, normal wear part failures will be covered  
ONLY IF caused by defects in material or workmanship of  
OTHER component parts. Normal wear parts and compo-  
nents include, but are not limited to, belts, blades, blade  
adapters, grass bags, rider deck wheels, seats, snow  
thrower skid shoes, shave plates and tires. Batteries are  
covered by a 90-day limited replacement warranty.  
The provisions as set forth in this Warranty provide the  
sole and exclusive remedy arising from the sales. MTD  
shall not be liable for incidental or consequential loss  
or damages including, without limitation, expenses  
incurred for substitute or replacement lawn care ser-  
vices, for transportation or for related expenses, or for  
rental expenses to temporarily replace a warranted  
product. (Some states do not allow the exclusion or limita-  
tion of incidental or consequential damages, so the above  
exclusion or limitation may not apply to you.)  
HOW TO OBTAIN SERVICE: Warranty service is available,  
WITH PROOF OF PURCHASE THROUGH YOUR LOCAL  
AUTHORIZED SERVICE DEALER. To locate the dealer in  
your area, please check for a listing in the Yellow Pages or  
contact the Customer Service Department of MTD PROD-  
UCTS INC by calling 1-800-800-7310 or writing to P.O. Box  
368022, Cleveland, Ohio 44136-9722.  
In no event shall recovery of any kind be greater than the  
amount of the purchase price of the product sold. Alteration  
of the safety features of the product shall void this War-  
ranty. You assume the risk and liability for loss, damage, or  
injury to you and your property and/or to others and their  
property arising out of the use or misuse or inability to use  
the product.  
This limited warranty does not provide coverage in the  
following cases:  
a. The engine or component parts thereof. These items  
carry a separate manufacturers warranty. Please refer  
to the applicable manufacturers warranty on these  
items.  
This limited warranty shall not extend to anyone other than  
the original purchaser, original lessee or the person for  
whom it was purchased as a gift.  
b. Log splitter pumps, valves and cylinders have a sepa-  
rate one year warranty.  
How State Law Relates to this Warranty: This limited  
warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Belkin Network Router F5D7634 4A H User Manual
BenQ Projector MS517 User Manual
Bernard Stereo Receiver Cable Connectors User Manual
Bravetti Blender EP558 User Manual
BRK electronic Carbon Monoxide Alarm C05120PDBN User Manual
Bushnell Telescope 789565 User Manual
Canon Digital Camera 5169B001 User Manual
Canon Digital Camera SX520 HS User Manual
Canon Printer 2163B002 User Manual
Cisco Systems Network Card NPE 175 User Manual