Blue Rhino Outdoor Kitchen Island GBT830L User Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBT830L / Item No. 129314

WARNING

Table of Contents

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration,

service or maintenance can cause injury or

property damage.

2. Read the installation, operation, and

maintenance instructions thoroughly before

installing or servicing this equipment.

3. Failure to follow these instructions could

result in ﬁre or explosion, which could cause

property damage, personal injury, or death.

Save these instructions for future reference.

If you are assembling this unit for someone else,

give this manual to him or her to read and save

for future reference.

The use and installation of this product must conform to local codes. In absence of

local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,

Natural Gas and Propane Installation Code.

California Proposition 65: Chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm are created by the combustion of propane.

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Manufactured in China for:

Blue Rhino Global Sourcing, Inc.

Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

GBT830L-OM-108 ES

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Parts List

Exploded View

55-08-045

Branding Plate

55-08-049

Lid Handle

55-08-052

Thermometer Assembly

Lid

55-08-048

55-15-328

Warming Rack

Cooking Grid

Top Hinge (2)

Heat Plate

55-15-293

55-15-305

55-15-301

55-15-304

Bottom Hinge (2)

55-15-292

10 Burner

55-15-295

11 Electrode

55-15-302

12 Heat Plate Support (2)

13 Bottom Bowl

14 Wind Cover

55-08-044

55-07-683

55-15-322

15 Regulator/Control Valve

16 Grease Tray Support (2)

17 Left Side Handle

18 Right Side Handle

19 Igniter Wire

55-15-298

55-08-050

55-08-051

55-15-307

55-15-306

20 Igniter

55-08-053

21 Leg (2)

55-15-296

22 Grease Tray

23 Lock (2)

55-15-316

Hardware

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M4x10 Zinc Plated Phillips Truss Head

M5x12 Zinc Plated Phillips Truss Head

M6x8 Zinc Plated Phillips Truss Head

M6x12 Zinc Plated Phillips Truss Head

M4 Steel

Screw

8 pcs

16 pcs

7 pcs

2 pcs

8 pcs

20 pcs

8 pcs

2 pcs

8 pcs

2 pcs

Screw

Wing Nut

M5 Steel

Wing Nut

ø4 Zinc Plated

Washer

ø5 Zinc Plated

Washer

ø6 Heat Resistant

Washer

ø4 Zinc Plated

Lock Washer

ø5 Zinc Plated

Lock Washer

ø5 x 30 Zinc Plated

ø1.4 x 30 Steel

Cotter Pin

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Outdoor LP Gas Barbecue Grill Model No. GBT830L / Item No. 129314

Assembly Instructions

Attach Branding Plate

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have

your owner’s manual and serial number available for

reference.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble

your product on a hard level surface that does not have cracks

or openings.

• Clear an area large enough to layout all components and

hardware.

• When applicable, tighten all hardware connections by hand

first. Once the step is completed go back and fully tighten all

hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make

solution are included in “Operating Instructions” section)

• (1) 14.1 oz or (1) 16.4 oz LP gas tank.

Note: You must follow all steps to properly assemble grill.

Typical assembly: approximately 30 minutes.

x 2

Attach Lid Handle and Thermometer Assembly

Attach Top Hinges

x 2

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Attach Bottom Hinges

Attach Locks

x 4

Attach Grease Tray Supports

Insert Heat Plate Supports

x 4

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Outdoor LP Gas Barbecue Grill Model No. GBT830L / Item No. 129314

Assembly Instructions (continued)

Assemble Legs

Attach Legs

x 6

x 2

x 6

Attach Burner and Igniter Wire

Attach Wind Guard and Regulator/Control Valve

x 1

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Attach Lid

Insert Warming Rack

x 2

Insert Heat Plate and Cooking Grid

Insert Grease Plate

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Outdoor LP Gas Barbecue Grill Model No. GBT830L / Item No. 129314

Assembly Instructions (continued)

Operating Instructions

This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. or 14.1 oz.

propane gas tank (DOT 39 Cylinder).

DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!

Figure 1a

Figure 1b

Connecting Gas Tank

1. Make sure the regulator/control valve is in the “LOCK

OFF” position. (Figure 1a)

Lock Lid

LOCK

OFF

2. Lubricate the threads of the regulator valve with

petroleum jelly, insert the gas tank into the regulator

valve and hand-tighten firmly. (Figure 1b)

PUSH

TURN ON

M E D

3. Test for leaks

Checking for Leaks

Burner Connection

Figure 2

1. Make sure the control valve is securely fastened to

the burner. (Figure 2)

If your unit was assembled for you, visually check the

connection between the burner and control valve.

WARNING: Failure to inspect this

connection or follow these instructions

could cause a fire or an explosion which

can cause death, serious bodily injury,

or damage to property.

Unlock Lid

2. If the burner pipe does not rest flush to the control

valve, please contact 1.800.762.1142 for assistance.

Figure 3

Regulator / 1# LP Gas Tank Connection

1. Make 2-3 oz. of leak solution by mixing one part

liquid dishwashing soap with three parts water.

2. Make sure control knob is “OFF”. (Figure 3)

3. Spoon several drops of solution, or use squirt bottle,

at the LP gas tank to regulator connection. (Figure 4)

4. Inspect the solution at the connection, looking for

bubbles.

Figure 4

If NO bubbles appear, the connections are

secure.

If bubbles appear, you have a leak.

a. Loosen and retighten this connection,

making sure the connection is secure.

b. Retest with solution.

If you continue to see bubbles after

several attempts, disconnect propane

source and contact 1.800.762.1142 for

assistance.

Figure 5

First Use

1. Make sure all labels, packaging and protective films

have been removed from the grill.

2. Remove manufacturing oils before cooking on this

grill for the first time, by operating the grill for at least

15 minutes on “HIGH” with the lid closed. This will

“heat clean” the internal parts and dissipate odors.

Lighting

1. Make sure all labels, packaging and protective films

have been removed from the grill.

Figure 6

2. Open lid. Attempting to light the burner with the

lid closed may cause an explosion!

3. Make sure there are no obstructions of airflow to the

gas unit. Spiders and insects can nest within and clog

the burner / venturi tube at the orifice.

A clogged burner tube can lead to a fire

beneath the appliance.

4. Control knob must be in the “LOCK OFF” position.

(Figure 4)

5. Turn the control knob to “HIGH”

6. Press the Igniter button repeatedly to light burner.

7. If ignition does not occur in 5 seconds, turn burner

control knob OFF, wait 5 minutes and repeat lighting

procedure.

Figure 7

8. If igniter does not light burner, use a lit match to light

burners manually. Access the burner through the hole

in bottom bowl as indicated. (Figure 5 and 6)

1/2"

Flame

12.7 mm

1/4"

6.4mm

9. Turn the grill to “LOW”, and position the lit match

near side of the burner.

0mm

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Cleaning and Care (continued)

10. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height

Cleaning Burner

matches illustration. (Figure 7)

1. Turn gas off at the control knob and remove LP gas tank.

2. Remove regulator and wind guard.

CAUTION: If burner flame goes out during operation, immediately turn

the gas “OFF” and open lid to let the gas clear for about 5 minutes

before re-lighting.

3. Remove cooking grids and heat plate.

4. Disconnect wire from igniter.

5. Remove burner.

Turning Off

1. Turn control knob to the “LOCK OFF” position.

6. Clean inlet of burner with small bottle brush or compressed air.

7. Remove all food residue and dirt on burner surface.

8. Clean any clogged ports with a stiff wire (such as an opened paper clip)

2. Remove LP gas tank and properly store tank.

9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new

burner.

Cooking

10. Reinstall burner. Reconnect igniter, wind guard, and regulator.

11. Replace heat plate and cooking grid

12. Preform leak test.

1. Open lid and ignite burner per lighting instructions.

2. Close lid and preheat grill on “HIGH”.

3. Wear protective gloves and use long handle tongs to place food onto cooking grids above the

lit burners.

4. Adjust controls to desired temperature.

5. With lid open or closed, cook until desired internal food temperatures are achieved.

Product Registration

For faster warranty service, please register your product immediately at www.bluerhino.com or

call 1.800.762.1142.

6. Turn grill “OFF” by turning control knob to the “LOCK OFF” position. Remove LP gas tank and

properly store tank.

Tips for Better Cookouts and Longer Grill Life

1. For food safety tips visit: http://www.fsis.usda.gov/Fact_Sheets/Barbecue_Food_Safety/

Limited Warranty

2. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or

cooking delicate foods in aluminum foil pouches.

Blue Rhino Global Sourcing, Inc. (“Vendor”) warrants to the original retail purchaser of this

product, and to no other person, that if this product is assembled and operated in accordance

with the printed instructions accompanying it, then for a period of one (1) year from the date

of purchase, all parts in such product shall be free from defects in material and workmanship.

Vendor may require reasonable proof of your date of purchase. Therefore, you should retain

your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of

parts, which prove defective under normal use and service and which Vendor shall determine

in its reasonable discretion upon examination to be defective. Before returning any parts, you

should contact Vendor’s Customer Service Department using the contact information listed

below. If Vendor conﬁrms, after examination, a defect covered by this Limited Warranty in any

returned part, and if Vendor approves the claim, Vendor will replace such defective part without

charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will

return replacement parts to the original retail purchaser, freight or postage prepaid.

3. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.

4. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on

very high temperatures.

5. Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper

cooking levels (warming rack).

6. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn

foods over just once during cooking.

7. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow

the wood manufacturer’s instructions.

8. Clean cooking grids and racks after every use with a quality grill bush designed for your grid

material. Wear protective gloves and gently remove the build-up while grids are hot.

This Limited Warranty does not cover any failures or operating difﬁculties due to accident,

abuse, misuse, alteration, misapplication, improper installation or improper maintenance or

service by you or any third party, or failure to perform normal and routine maintenance on

the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover

damage to the ﬁnish, such as scratches, dents, discoloration, rust or other weather damage,

after purchase.

9. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of

cooking oil, empty grease pan (if included), wipe outside surfaces with a suitable kitchen

cleaner and store in a cool dry place.

10. Visit websites like www.bluerhino.com, watch barbecue themed TV shows or purchase

related barbecue cookbooks to learn more interesting tips.

This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties

for products that are purchased from sellers other than authorized retailers or distributors,

including the warranty of merchantability or the warranty of ﬁtness for a particular purpose.

VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT

LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY

SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further

disclaims any implied or express warranty of, and assumes no responsibility for, defects in

workmanship caused by third parties.

Cleaning and Care

CAUTION: All cleaning and maintenance should be done when grill is

cool and with the fuel supply disconnected.

CAUTION: DO NOT clean any grill part in a self cleaning oven. The

extreme heat will damage the finish.

This Limited Warranty gives the purchaser speciﬁc legal rights; a purchaser may have other

rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or

limitation of special, incidental or consequential damages, or limitations on how long a warranty

lasts, so the above exclusion and limitations may not apply to everyone.

Notices

1. Abrasive cleaners will damage this product.

2. Never use oven cleaner to clean any part of grill.

3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage the

finish.

Vendor does not authorize any person or company to assume for it any other obligation or

liability in connection with the sale, installation, use, removal, return, or replacement of its

equipment, and no such representations are binding on Vendor.

Cleaning Surfaces

Blue Rhino Global Sourcing, Inc.

Winston-Salem, North Carolina USA

(800) 762-1142

1. Wipe surfaces clean with mild dishwashing detergent or baking soda.

2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.

3. Rinse clean with water.

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Outdoor LP Gas Barbecue Grill Model No. GBT830L / Item No. 129314

Troubleshooting

Problem

Burner will not light with match

Possible Cause

No gas ﬂow.

Prevention/Cure

Check if LP gas tank is empty.

Clear burner.

Obstruction of gas ﬂow.

Spider webs or insect nest in burner tube.

Burner ports clogged or blocked.

Clean burner tube.

Clean burner ports.

Irregular flame pattern, flame does not run the full length Burner ports are clogged or blocked.

of burner.

Flame is yellow or orange

New burner may have residual manufacturing oils.

Burn grill for 15 minutes with the lid closed.

Clean burner tube.

Spider webs or insect nest in burner tube.

Food residue, grease or seasoning salt on burner.

High or gusting winds.

Clean burner.

Flame blow out

Flare-up

Turn front of grill to face wind or increase ﬂame height.

Replace LP gas tank.

Low on LP Gas.

Grease buildup.

Clean grill.

Excess fat in meat.

Trim fat from meat before grilling.

Adjust (lower) temperature accordingly.

Excessive cooking temperature.

Grease trapped by food buildup around burner system.

Persistent grease fire.

Turn knobs to “LOCK OFF POSITION.” Let ﬁre burn out. Leave lid

in closed position and let ﬁre burn out. After grill cools, remove

and clean all parts.

Flashback (fire in burner tube(s))

Burner and/or burner tube is blocked.

Clean burner and/or burner tube.

Inside of lid or cooking grid is peeling

Baked on grease buildup has turned to carbon and is ﬂaking off. Clean thoroughly.

For more assistance please visit us online at www.bluerhino.com or call 1.800.762.1142 for immediate assistance.

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P U N I T I V O S , I N D I R E C T O S ,

A N T E E L C O M P R A D O R O A S U M E R E S P O N A S B A R B I I C L E A I L D N A F T D E N O T I C A U P R L A R .

A L E S O C O I N N C S I D E E Q N U

T E R C E R A P E R S O N A N P T O E R C D

A U N P R O P A O B S I L I T I D O A D Y A P T

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