Installation & Operating Instructions
MODEL WDC
Waterless Deli Case
BKI (UK) Hot Food Deli Cases (Top Case Only)
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CONTROLS
Main Cabinet Control Switches
Temperature controller
& Cabinet Temp Display
Hot Cabinet ON/OFF Switch
Indicator Lamp
(Main Power “ON”)
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OPERATING INSTRUCTIONS
PREHEATING
DO NOT FILL THE CABINET WITH WATER!
To preheat the case turn the Hot counter main isolator switch “ON”, Power “ON” indicator
lamp should come “ON”.
Turn Hot cabinet switch “ON”.
Hot cabinet lamps & elements will come on & Temperature display will show cabinet air
temperature.
You should allow the Cabinet, with gastronorm food pans fitted; to preheat for a minimum of
30 minutes before loading product.
Temperature display will settle and display an average air temperature of 75 oC
During operation always close the doors after loading or serving product to maintain cabinet
temperature and therefore product temperature.
Remember you must always maintain a product temperature after cooking of at least 63.5 OC
Internal Food Temperature.
Once the cabinet controls have been set operate the cabinet using the Hot
Counter Switch only.
PLACING PRODUCT INTO CABINET
Always place freshly cooked food into clean food pans that have been preheated in the hot
case.
A screen liner or wire rack should be used in the bottom of the display pans that are used for
holding whole chickens or meat joints.
This will prevent the product from sitting in its own fat and keep meats from sticking to the
bottom of the pan.
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GASTRONORM PANS
Each WDC hot case has a number of fixed well sections that will accept Gastronorm food pans
up to a maximum depth of 100mm.
Each well section will accommodate a 1/1 + a 1/3 size Gastronorm pan.
I.E.: WDC 4
WDC 6
-
-
-
3 x 1/1 + 1/3 Pans
5 x 1/1 + 1/3 Pans
7 x 1/1 + 1/3 Pans
WDC 9
or equivalent combinations of smaller size Gastronorm pans.
NOTE: The following Gastronorm pan sizes will not fit this case.
2/1, 1/4, 1/6, or 1/9.
TEMPERATURE ADJUSTMENT
The Hot cabinet will be set up prior to store opening.
However after some time it may become necessary to adjust the temperature in order to
maintain the correct internal temperature for the products on display.
This should be performed by trained personnel only,
See separate sheet: (New Carel Temperature Controller IR-32-A) How to adjust cabinet
temperature, if further adjustment is required, if in doubt contact the Technical / Training dept
at BKI, Tel: 01189 508222.
A digital thermometer should be used to read the internal temperature of each product,
check the food temperatures hourly.
The temperature control should be set to maintain the minimum legal requirement for holding
hot foods, of at least 63.5oC.
OPERATIONAL GUIDELINES
• Rotate the food products. Foods loaded in first should be served first, as much as is
practical.
• Do not over cook or overheat food items that are to be held hot, overcooking will result in
excessive moisture loss that will reduce holding times.
• Always allow time for the cabinet to pre-heat before loading with product.
• Keep sliding doors closed after loading or unloading produc
• Keep your hot case clean.
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UNIT SHUTDOWN
Remove all food items left at the end of business.
Turn cabinet main switch “OFF”.
Remove all food pans & allow the cabinet to cool.
After the case has cooled to below 50oC (Hand Hot), remove any residue from the wells and
clean the case thoroughly.
CLEANING
NOTICE: THIS CABINET SHOULD BE CLEANED AT THE END OF EACH
WORKING DAY
1.
Turn the machine “OFF” and allow to cool.
DANGER
HIGH VOLTAGE. Failure to turn machine “OFF” may cause
severe electrical shock
This appliance may have more than one disconnect switch.
2.
3.
4.
5.
6.
Remove any food pans.
Use a mild soap solution to clean parts.
Sponge the inside and outside with a mild soap and water solution.
Wipe the parts and cabinet dry with a soft cloth or paper towel.
Leave doors open until final drying stage is complete.
CAUTION
Never use abrasive cleaners that may damage the cabinet finish.
Never steam clean the interior.
Avoid getting excess water into the interior of the cabinet.
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PREVENTATIVE MAINTENENCE
1.
2.
3.
4.
Read and understand the Operating Instructions.
Clean the unit each day.
Refer to the troubleshooting guide if the unit does not operate properly.
Have only an authorized serviceman check and repair unit when needed.
TROUBLE - SHOOTING
PROBLEM
CORRECTIVE ACTION
Unit fails to operate
1. No Power
2. Circuit breaker is off
1. Assure that power supply is sound
2. Reset circuit breaker
No Heat
1. Circuit breaker is off
2. Defective heating element
3. Defective thermostat
1. Check circuit breaker
2. Replace heating element
3. Replace thermostat
4. Repair
4. Loose wire or bad connection
Holding Temperature not Adequate
1. Door is opened
2. Temperature is too low
1. Keep door closed when not in use
2. One or more heating elements or
thermostat not operating properly
3. Repair
3. Loose wire or bad connection
NOTICE: ALL ELECTRICAL REPAIRS MUST ONLY BE PERFORMED BY
AUTHORIZED, QUALIFIED SERVICE PERSONNEL.
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BKI
PARTS LIST
WDC 4/6/9 MACHINES
CODE
DESCRIPTION
PN001
PN014
TY013
TY018
GN1/1 S/S Tray (40mm)
GN1/3 S/S Tray (40mm)
Wire Grid 1/1
Wire Grid 1/3
CA064
CA068
CE010
CE005/T
CE011
Ceramic Heater, 230VAC – 250W
Element, 230VAC - 1000W
Carel IR32 A 20000 Temp Controller
Transformer for CE010
Sensor for CE010
DO329s
DO330s
DO331s
DO332s
Door R/H – WDC4/9 Mirrored
Door L/H – WDC4/9 Mirrored
Door R/H – WDC6 Mirrored
Door L/H – WDC6 Mirrored
FU005
Fuse, 50mA/230VAC for CE010
GL117
GL118
GL120
Curved Glass WDC 6
Curved Glass WDC 4/9
WDC End Glass, Plain
LI021
LI010
Quartz lamp, jacketed, 150W / 230VAC
Neon Indicator, round, white 230VAC
SN010
SN011
SSR006
Gas ram, 700N, Type 20, hi-temp, silver (WDC6)
Gas ram, 500N, Type 20, hi-temp, silver (WDC4/9)
Solid state relay, 240VAC 40A/12VDC control
SW002Switch, 6 pole, Appliance switch
SW030Switch, 10 pole, Isolation switch
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