Washer-Extractors
UW Pocket Hardmount
2 Speed
P029I
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Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
Part No. F232085R6
January 2007
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Introduction.........................................................................................
3
Table of
Contents
Safety Information..............................................................................
Operator Safety.....................................................................................
5
Installation........................................................................................... 11
Delivery Inspection............................................................................... 12
Customer Service.................................................................................. 12
Serial Plate Location............................................................................. 12
Drain Connection.................................................................................. 24
Water Connection................................................................................. 26
Electrical Installation............................................................................ 27
© Copyright 2007, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
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Notes
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Notes
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Safety Information
Explanation of Safety Messages
Important Safety Instructions
Precautionary statements (“DANGER,” “WARNING,”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
DANGER
1. Read all instructions before using the washer.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
WARNING
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable, do not smoke or use an open flame
during this time.
CAUTION
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
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Safety Information
9. Do not install or store the washer where it will be
exposed to water and/or weather.
20. Replace worn power cords and/or loose plugs.
21. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
22. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
23. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power source.
13. Use washer only for its intended purpose,
washing textiles.
24. Always follow the fabric care instructions
supplied by the textile manufacturer.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
25. Never operate the washer with any guards and/or
panels removed.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
26. DO NOT operate the washer with missing or
broken parts.
16. Install the washer according to the
27. DO NOT bypass any safety devices.
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
28. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
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Safety Information
CAUTION
WARNING
Ensure that the machine is installed on a
level floor of sufficient strength and that
the recommended clearances for
Dangerous voltages are present in the
electrical control box(es) and at the motor
terminals. Only qualified personnel
familiar with electrical test procedures,
test equipment, and safety precautions
should attempt adjustments and
inspection and maintenance are provided.
Never allow the inspection and
maintenance space to be blocked.
SW020
troubleshooting. Disconnect power from
the machine before removing the control
box cover, and before attempting any
WARNING
service procedures.
Never touch internal or external steam
pipes, connections, or components. These
surfaces can be extremely hot and will
cause severe burns. The steam must be
turned off and the pipe, connections, and
components allowed to cool before the
SW005
Warnings are general examples that apply to this
machine. Warnings specific to a particular installation
or maintenance procedure will appear in the manual
with the discussion of that procedure.
pipe can be touched.
SW014
DANGER
Death or serious injury can result if
children become trapped in the machine.
Do not allow children to play on or around
this machine. Do not leave children
unattended while the machine door is
open.
SW001
WARNING
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar with
the potential hazards involved. Failure to
observe this warning may result in
personal injury and/or equipment damage,
and may void the warranty.
SW004
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Safety Information
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the factory
immediately.
Safety Decals
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
Use factory-authorized spare parts to avoid safety
hazards.
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Safety Information
Operator Safety
Safe Operating Environment
Safe operation requires an appropriate operating
environment for both the operator and the machine. If
questions regarding safety arise, contact the factory
immediately.
WARNING
NEVER insert hands or objects into basket
until it has completely stopped. Doing so
could result in serious injury.
Environmental Conditions
SW012
●
Ambient Temperature. Water in the machine
will freeze at temperatures of 32°F (0°C) or
below.
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
cases, malfunction or premature damage to solid
state devices that are used in some models.
Special cooling devices may be necessary.
1. Prior to operating the machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
the machine:
Water pressure switches are affected by increases
and decreases in temperature. Every 25°F (10°C)
change in temperature will have a 1% effect on
the water level.
a. Attempt to start the machine with the door
open. The machine should not start with the
door open.
●
Humidity. Relative humidity above 90% may
cause the machine’s electronics or motors to
malfunction or may trip the ground fault
interrupter. Corrosion problems may occur on
some metal components in the machine.
b. Close the door without locking it and attempt
to start the machine. The machine should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
If the relative humidity is below 30%, belts and
rubber hoses may eventually develop dry rot.
This condition can result in hose leaks, which
may cause safety hazards external to the machine
in conjunction with adjacent electrical
equipment.
If the door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate the machine if any of
the following conditions are present:
●
Ventilation. The need for make-up air openings
for such laundry room accessories as dryers,
ironers, water heaters, etc., must be evaluated
periodically. Louvers, screens, or other
separating devices may reduce the available air
opening significantly.
a. The door does not remain securely locked
during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
●
●
Radio Frequency Emissions. A filter is
available for machines in installations where
floor space is shared with equipment sensitive to
radio frequency emissions.
Do not bypass any safety devices in the machine.
WARNING
Never operate the machine with a
Elevation. If the machine is to be operated at
elevations of over 3,280 feet (1,000 meters)
above sea level, pay special attention to water
levels and electronic settings (particularly
temperature) or desired results may not be
achieved.
bypassed or disconnected out-of-balance
switch. Operating the machine with severe
out-of-balance loads could result in
personal injury and serious equipment
damage.
SW010
●
Chemicals. Keep stainless steel surfaces free of
chemical residues.
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Safety Information
For machines equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to install the
supplied steam filter may void the warranty.
DANGER
Do not place volatile or flammable fluids in
any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel
●
Drainage System. Provide drain lines or
troughs large enough to accommodate the total
number of gallons that could be dumped if all
machines on the site drained at the same time
from the highest attainable level. If troughs are
used, they should be covered to support light foot
traffic.
reducers, carbon tetrachloride, gasoline,
benzene, naptha, etc. Doing so could
result in serious personal injury and/or
damage to the machine.
SW002
●
Power. For personal safety and for proper
operation, the machine must be grounded in
accordance with state and local codes. The
ground connection must be to a proven earth
ground, not to conduit or water pipes. Do not use
fuses in place of the circuit breaker. An easy-
access cutoff switch should also be provided.
●
Water Damage. Do not spray the machine with
water. Short circuiting and serious damage may
result. Repair immediately all seepage due to
worn or damaged gaskets, etc.
Machine Location
●
Foundation. The concrete floor must be of
sufficient strength and thickness to handle the
floor loads generated by the high extract speeds
of the machine.
WARNING
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
●
Service/Maintenance Space. Provide
sufficient space to allow comfortable
performance of service procedures and routine
preventive maintenance.
Consult installation instructions for specific details.
SW008
CAUTION
Always disconnect power and water supplies before a
service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety
devices.
Misuse
SW019
Never use this machine for any purpose other than
washing fabric.
Input and Output Services
●
●
Never wash petroleum-soaked rags in the
machine. This could result in an explosion.
●
Water Pressure. Best performance will be
realized if water is provided at a pressure of
30-85 psi (2.0-5.7 bar). Although the machine
will function properly at lower pressure,
increased fill times will occur. Water pressure
higher than 100 psi (6.7 bar) may result in
damage to machine plumbing. Component
failure(s) and personal injury could result.
Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
●
Never allow children to play on or around this
machine. Death or serious injury can result if
children become trapped in the machine. Do not
leave children unattended while the machine door
is open. These cautions apply to animals as well.
●
Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided
at a pressure of 30-80 psi (2.0-5.4 bar). Steam
pressure higher than 125 psi (8.5 bar) may result
in damage to steam components and may cause
personal injury.
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Installation
This manual is designed as a guide to the installation
and maintenance of the UW35 and UW60 2 speed
rigid-mount washer-extractor.
Water enters the machine through electromechanical
water valves. Vacuum breakers are installed in the
water-inlet plumbing to prevent backflow of water.
All information, illustrations, and specifications
contained in this manual are based on the latest
product information available at the time of printing.
We reserve the right to make changes at any time
without notice.
A motorized drain valve holds water in the machine
during the wash, soak, and rinse steps. The drain valve
is normally open, which means that it closes only
when power is applied, thus allowing the machine to
drain in the event of a power failure.
A door-lock system prevents opening of the stainless
steel door when a cycle is in progress. It also prevents
operation of the machine when the door is open. The
doorbox contains the door-lock microswitch, door-
closed magnetic switch, and the door unlock solenoid.
Machine Overview
The design of the washer-extractor emphasizes
performance reliability and long service life. The
cylinder, shell, and main body panels are fabricated of
stainless steel. The washer-extractor is mounted on a
welded base frame which supports the bearings,
cylinder, and shell.
The UW35 shaft seal assembly includes two lip seals
integrated into the cast-iron bearing housing. Each seal
has two lips which make contact with a polished sleeve
mounted to the shaft.
Electrical controls for the washer-extractor are housed
in a separate enclosure located on the top of the
machine. The controls are accessed by removing the
top cover from the control module.
The UW60 shaft seal assembly includes a brass collar
held in place on the cylinder shaft with set screws. The
collar has a flange with a ceramic ring which makes
contact with a spring-loaded carbon face seal enclosed
in a nylon housing mounted on the rear of the shell.
The collar contains two internal O-rings which
maintain contact with the cylinder shaft.
One 2 speed motor drives the cylinder via a V-drive
system. The cylinder is supported via the shaft by two
bearings. The UW35 uses two ball bearing sets held in
place by a cast-iron housing that is bolted to the A-
frame. The UW60 uses two flange-mounted, spherical
roller bearings bolted to the A-frame.
The polypropylene supply dispenser is mounted on the
right side of the washer-extractor, viewed from the
front. The dispenser has five supply compartments,
numbered 1–5, starting from the rear of the machine.
The compartments hold plastic supply cups that are
used for either liquid or dry supplies. A nozzle flushes
supplies from the cups with water for the time
programmed in the cycle.
On the UW60, a balance switch is installed between
the faces of the A-frame to signal the controls to slow
the machine when a severely out-of-balance load
occurs during extract.
The cylinder is constructed with lifters or ribs that lift
the laundry from the bath solution when the cylinder
rotates at slow speed and then allow the laundry to
tumble back into the bath. This mechanical action
accomplishes the washing function. The cylinder is
perforated, allowing the water to drain from within
during the wash and extract steps.
Liquid supplies can be injected directly into the cups
by a customer-supplied external chemical supply
system. Five hose strain reliefs on top of the supply
dispenser facilitate connection to an external supply
system. A terminal strip inside a compartment
attached to the left side of the control module, viewed
from the rear of the washer-extractor, provides
connection points for external supply signals. On all P
and B models this terminal strip is located on the rear
of the module.
The spray rinse feature (available only on S and P
computers) consists of a fiber-reinforced clear hose
connected to the center of the door glass and to both a
hot and cold water inlet valve. A hemispherically-
shaped spray nozzle inside the door glass produces a
fan-action water spray which disperses rinse water
throughout the load.
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Installation
Delivery Inspection
Serial Plate Location
Upon delivery, visually inspect crate, protective cover,
and unit for any visible shipping damage. If the crate,
protective cover, or unit are damaged or signs of
possible damage are evident, have the carrier note the
condition on the shipping papers before the shipping
receipt is signed, or advise the carrier of the condition
as soon as it is discovered.
A record of each machine is on file with the
manufacturer. The serial number decal is located at the
serial number on the decal. Always provide the
machine’s serial number and model number when
ordering parts or when seeking technical assistance.
For the UWP2 models, the serial number decal is
located on the left side of the control module toward
the rear.
Remove the crate and protective cover as soon after
delivery as possible. If any damage is discovered upon
removal of the crate and/or protective cover, advise the
carrier and file a written claim immediately.
Customer Service
If literature or replacement parts are required, contact
the source from which the machine was purchased or
contact Alliance Laundry Systems LLC at
(920) 748-3950 for the name of the nearest authorized
parts distributor.
For technical assistance, call:
(920) 748-3121
Ripon, Wisconsin
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Installation
Model Number Familiarization Guide
Sample Model Number: UW60P2OU70001
Model Number Prefix
UW
60
Washer-Extractor Capacity (pounds dry weight)
Type of Electrical Control
P = WE-6 Computer
P
S = 12 Cycle Computer
M = Mechanical Timer
B = Millenium Computer
(S)
(M)
(B)
Washer-Extractor Speed Capabilities
Electrical Characteristics
Design Series
2 = 2 Speeds
2
O
Refer to Table 8.
U7
Option Identification (varies from machine to machine)
0001
UW60P2OU70001
00000000000
220-240
11
30
60
3
3
60
27
465
500000
PHM549N
SAMPLE DECAL
Figure 1
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Installation
.
UW 2 Speed Pocket Hardmount Models
UW35
Specifications
UW60
Overall Dimensions
Overall width, in. (mm)
Overall height, in. (mm)
Overall depth, in. (mm)
Weight and Shipping Information
Net weight, lb (kg)
32-1/2 (826)
55-1/2 (1410)
38-1/4 (972)
36-5/8 (930)
64-1/2 (1638)
45 (1143)
750 (341)
74 (34)
1136 (515)
200 (92)
Basket/shaft weight, lb (kg)
Domestic shipping weight, lb (kg)
810 (367)
66 (1.9)
1175 (533)
84 (2.4)
3
3
Domestic shipping volume, ft (m )
Domestic shipping dimensions W x D x H, in. (mm)
38 x 47 x 64
40 x 49 x 74-1/2
(970 x 1200 x 1630)
(1016 x 1245 x 1892)
Export shipping weight, lb (kg)
910 (413)
78 (2.2)
1300 (590)
96 (2.7)
3
3
Export shipping volume, ft (m )
Export shipping dimensions W x D x H, in. (mm)
41 x 50 x 65-1/2
43 x 52-1/8 x 74-1/2
(1050 x 1280 x 1670) (1092 x 1324 x 1892)
Wash Cylinder Information
Cylinder diameter, in. (mm)
Cylinder depth, in. (mm)
26-1/4 (667)
18-3/8 (467)
5.76 (163)
3/16 (4.8)
18
32 (813)
20 (508)
9.31 (264)
3/16 (4.8)
22
3
Cylinder volume, ft (l)
Perforation size, in. (mm)
Perforation open area, %
Door Opening Information
Door opening size, in. (mm)
14-11/32 (364)
23-3/4 (603)
17-1/2 (445)
28-1/4 (718)
Height of door bottom above floor, in. (mm)
Water Consumption*
Average water consumption per cycle, gal (l)
HOT
45 (170)
24 (91)
61 (231)
29 (110)
102 (386)
COLD
Average hot water used per hour, gal (l)
Power Consumption
78 (295)
Average power used per cycle, kW-hr
Average HVAC load, Btu/hr (kcal/hr)
0.3
0.47
600 (151)
875 (220)
Table 1
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Installation
UW 2 Speed Pocket Hardmount Models
UW35
Specifications
UW60
Drive Train Information
Number of motors in drive train
Wash/reverse motor power, hp (kW)
High extract motor power, hp (kW)
Cylinder Speeds / Centrifugal Force Data
Wash/reverse speed, rpm/g
1
1
0.4 (0.3)
1.8 (1.3)
0.6 (0.5)
3.0 (2.2)
50 / 0.95
–
44 / 0.88
–
Distribution speed, rpm/g
High extract speed, rpm/g
504 / 95
465 / 98
Balance Detection
Vibration safety switch installed
Safety switch gap setting, in. (mm)
N/A
N/A
STD
0.008-0.010
(0.20-0.25)
Direct Steam Heating (Optional)
Steam inlet connection size, in. (mm)
Number of steam inlets
1/2 (13)
1
1/2 (13)
1
Steam required to raise bath temperature 10°F, lb (10°C, kg)
LOW
MED
HIGH
2.1 (1.5)
2.3 (1.7)
2.7 (1.9)
1.4 (21.4)
3.3 (2.4)
3.7 (2.6)
4.1 (2.9)
2.1 (33.4)
Average consumption per cycle, BHP (kg/hr)
Electrical Heating (Optional)
Total electrical heating capacity, kW
Number of electrical heating elements
Electrical heating element size, kW
15.6
6
25.2
6
2.6
4.2
Time required to raise bath temperature 10°F, min (10°C, min) LOW
2.4 (3.6)
2.7 (4.1)
3.1 (4.7)
2.4 (3.7)
2.7 (4.1)
3.0 (4.6)
MED
HIGH
* For P and S control only. M and B control have no spray rinse.
Table 1 (Continued)
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Installation
Machine Dimensions
UW 2 Speed Pocket Hardmount Machine
Dimensional Clearances
35
60
Allow a minimum of 24 inches (60 cm) at the rear and
18 inches (45 cm) at the sides for maintenance,
inspection, and adjustment. Allow at least 18 inches
(45 cm) between machines in multiple installations.
in.
mm
in.
mm
A
30-1/8
32-1/2
23-3/4
38-1/4
1/2
765
826
603
972
13
35-5/8
36-5/8
28-1/4
45
905
930
718
1143
25
*
B
NOTE: The dimensions shown here are for
planning purposes only. They are approximate and
subject to normal manufacturing tolerances. If
exact dimensions are required for construction
purposes, contact the distributor or manufacturer.
We reserve the right to make changes at any time
without notice.
C
D
E
F
1
55-1/2
30-1/2
8
1410
775
203
1114
64-1/2
36
1638
914
394
1397
G
H
I
15-1/2
55
43-7/8
* Overhang dimensions for the optional starch dispenser
are as follows: UW35, 3-7/8 inches (9.86 cm); UW60,
1-3/4 inches (4.45 cm).
Table 2
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Installation
1
2
3
4
F
E
C
G (Base)
A (Base)
B (Overall)
D (Overall)
5
8
6
I
7
H
UWP2 MODEL SHOWN
PHM388N
1
2
3
4
Supply Valve Box
Supply Dispenser
Door Handle
5
6
7
8
Water Inlet Valves
Power Input Area (Inside)
Drain
Spray Rinse Nozzle
Steam Connection (Optional)
Figure 2
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Installation
Machine Foundation
UW 2 Speed Pocket Hardmount
Floor Load Data
A proper foundation is absolutely necessary for UW
2 speed washer-extractors because of the high extract
speed and the G-forces exerted.
35
60
Static floor load, lbs (kN)
Static pressure,
1174 (5.2) 1678 (7.5)
Do not mount on wooden floors, above ground level,
or over basements. Installation must be “slab on
grade” or equal.
184 (8.8)
663 (3.0)
104 (5.0)
188 (9.0)
1179 (5.2)
132 (6.3)
2
2
lbs/ft (kN/m )
Dynamic floor load,
lbs (kN)
Thoroughness of detail must be stressed with all
foundation work to ensure a stable unit installation,
eliminating possibilities of excessive vibration during
extract.
Dynamic pressure,
2
2
lbs/ft (kN/m )
Dynamic load frequency, Hz
8.4
7.75
Maximum vertical load,
lbs (kN)
1448 (6.4) 2375 (10.6)
122 (0.5) 17 (0.08)
1712 (2.3) 3709 (5.0)
CAUTION
Ensure that the machine is installed on a
level floor of sufficient strength and that
the recommended clearances for
inspection and maintenance are provided.
Never allow the inspection and
maintenance space to be blocked.
*
Minimum vertical load,
*
lbs (kN)
Base moment, lb/ft (kN/m)
*
Acting in the downward direction against the floor.
SW020
Table 3
The washer-extractor must be anchored to a smooth
level surface so that the entire base of the machine is
supported and rests on the mounting surface. (Do not
support the washer-extractor on only four points.)
A concrete base designed to elevate the washer-
extractor to a comfortable and more accessible height
for loading and unloading laundry may be used. Care
must be exercised in the design of such a base due to
the force exerted by the machine during extract. This
base must be adequately tied in to the existing floor
with rebar.
Static and dynamic loads on the floor or foundation are
when designing floors and foundations.
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Installation
Mechanical Installation
Mounting Bolt Installation
A bolt kit is available as an option. The UW35 uses
5/8-11 x 6 inch bolts; the UW60 uses 3/4-10 x 8 inch
bolts. The bolts should be embedded in a 3500 psi
minimum reinforced concrete floor that is a minimum
of 6 inches (15 cm) thick. For mounting bolt layouts
of the washer-extractor is the bottom of the diagram.)
NOTE: Make sure that all provided mounting bolts
are used to mount the machine to the floor.
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Installation
Mounting Bolt Hole Locations
28-5/8 in.
(727 mm)
39-1/32 in.
(991 mm)
35-1/8 in.
(892 mm)
3/4 in.
(19 mm)
FRONT
2 in.
(51 mm)
26-1/8 in.
(664 mm)
2 in.
(51 mm)
30-1/8 in.
(765 mm)
UW35
FRONT OF MACHINE
PHM635N
Figure 3
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Installation
3/4 in.
(19 mm)
34-1/8 in.
(867 mm)
3/4 in.
(19 mm)
3/4 in.
(19 mm)
4-3/16 in.
(122 mm)
46-13/16 in.
(1189 mm)
9 in.
(229 mm)
1-1/4 in.
(32 mm)
44-13/16 in.
(1138 mm)
1-1/4 in.
(32 mm)
39-1/4 in.
(997 mm)
21-7/16 in.
(554 mm)
3/4 in.
(19 mm)
31-3/4 in.
(803 mm)
2 in.
(51 mm)
2 in.
(51 mm)
35-5/8 in.
(905 mm)
UW60
FRONT OF MACHINE
PHM666N
Figure 4
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Installation
The threaded end of the bolts should extend 2 inches
(5 cm) above the surface of the floor.
1
mounting bolts on a UW60.
2
3
3/4 in.
(19 mm)
1
2
2 in.
(51 mm)
4
8 in.
(203 mm)
P035I
1
2
3
4
Machine Base
Mounting Bolt Threads
Grouting
Reinforcing Rod
PHM178N
1
2
Frame
Grout
Figure 6
If the existing floor is not reinforced concrete at least
6 inches (15 cm) thick over a solid foundation, cut a
hole approximately 5 feet square through the existing
floor. Excavate to a depth of 6 inches (15 cm) from the
top of the existing floor. Produce a pyramid-shaped
hole by excavating the bottom of the hole to a width
6 inches (15 cm) wider on each side than the width of
the top of the hole. Fill with 6 inches of reinforced
concrete. Embed the mounting bolts or base frame as
the concrete is poured. Ensure that the bolt threads
extend 2 inches (5 cm) above floor level.
Figure 5
A bolt-locator fixture or rebar frame is available as an
option. This rigid welded assembly made of
reinforcing rod and mounting bolts is designed to be
NOTE: Concrete should be poured at least
12 inches (30 cm) under the existing floor on all
four sides and tied in with rebar.
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Installation
After the concrete has cured, proceed as follows:
35-5/8 in.
(905 mm)
1. Place the washer-extractor adjacent to the
foundation. Do not attempt to move the machine
by pushing on the sides. Always insert a pry bar
or other device under the bottom frame of the
machine to move it.
27-7/8 in.
(708 mm)
4-1/16 in.
(103 mm)
Typical
2. Remove the wood skid by unscrewing the
carriage bolts holding the skid to the bottom
frame of the washer-extractor.
36 in.
(914 mm)
27-1/2 in.
(699 mm)
3. Place the washer-extractor carefully over the
anchor bolts. Never attempt to lift the machine by
the door handle or by pushing on the cover
panels.
4-1/16 in.
(103 mm)
Typical
UW60
4. Raise and level the washer-extractor 1/2 inch
(1.3 cm) off the floor on three points, using
spacers such as nut fasteners.
PHM548N
PHM548N
Figure 8
5. Fill the space between the washer-extractor base
and the floor with a good quality non-shrinking
machinery grout to ensure a stable installation.
Grout completely under all frame members.
(Remove front panel and rear panel to gain access
Force grout under machine base until all voids
are filled.
6. Remove the spacers carefully, allowing the
machine to settle into the wet grout.
7. Before grout sets completely, make a drain
opening in the rear of the washer-extractor
grouting with a stiff piece of wire. This opening
should be approximately 1/2 inch (13 mm) wide
to allow any surface water build-up under the
base of the machine to drain away. Do not omit
this step.
8. Position the mounting bolt washers and locknuts
on the anchor bolts and fingertighten locknuts to
machine base.
4-1/16 in.
(103 mm)
Typical
22-3/8 in.
(568 mm)
9. After the grout is completely dry, tighten the
locknuts by even increments – one after the
other – until all are tightened evenly and the
washer-extractor is fastened securely to the floor.
30-1/2 in.
(775 mm)
22 in.
(559 mm)
NOTE: Check and retighten the locknuts after five
to ten days of operation and every month
thereafter.
4-1/16 in.
(103 mm)
Typical
30-1/8 in.
(765 mm)
UW35
PHM547N
Figure 7
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Installation
If proper drain size is not available or practical, a surge
tank is required. A surge tank in conjunction with a
sump pump should be used when gravity drainage is
not possible, such as in below-ground-level
installations.
Drain Connection
A drain system of adequate capacity is essential to
washer-extractor performance. Ideally, the water
should empty through a vented pipe directly into a
and drain trough configurations.
Before any deviation from specified installation
procedures is attempted, the customer or installer
should contact the distributor.
Increasing the drain hose length, installing elbows, or
causing bends will decrease drain flow rate and
increase drain times, impairing washer-extractor
performance.
1 ft.
(30 cm)
PHM620N
Figure 9
A flexible connection must be made to a vented drain
system to prevent an air lock and to prevent siphoning.
IMPORTANT: Washer-extractor must be installed
in accordance with all local codes and ordinances.
IMPORTANT: The top of the vent must be 1 foot
(30 cm) lower than the bottom of the dispenser.
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24
Installation
information.
1
2
Installation of additional washer-extractors will
require proportionately larger drain connections. Refer
UW 2 Speed Pocket Hardmount
Drain Information
35
60
3
Drain connection size, I.D.,
in. (mm)
2-3/8 (60)
3 (76)
4
Number of drain outlets
1
1
5
Drain flow capacity,
gal/min (l/min)
35 (132)
64 (242)
6
Recommended drain pit size,
ft (l)
5 (142)
6 (170)
3
7
Table 4
PHM621N
UW 2 Speed Pocket Hardmount
Drain Line Sizing
Minimum Drain I.D. in. (mm)
1
2
3
4
5
6
7
Back of Machine
Drain Pipe
Air Gap per Local Code
Steel Grate
Drain Trough
Strainer
Waste Line
Number of
35
60
Machines
1
2
3
4
3 (76.2)
3 (76.2)
3-1/2 (89)
4 (102)
3 (76.2)
4 (102)
6 (152)
6 (152)
Figure 10
Table 5
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Installation
Water Connection
UW 2 Speed Pocket Hardmount
Water Supply Line Sizing
UW 2 Speed Pocket Hardmount
Water Supply Information
Water inlet connection size, in. (mm)
Number of water inlets (standard)
Recommended pressure psi (bar)
Supply Line Size
Number of
in. (mm)
3/4 (19)
4*
Machines
Main
1 (25)
Hot/Cold
1
2
3
4
1
2
3
4
3/4 (19)
1 (25)
30 – 85
(2 – 5.7)
1-1/2 (38)
2 (50)
35
60
Inlet flow capacity, gal/min
(l/min) (80 psi)
35
60
28 (106)
39 (148)
1-1/4 (32)
1-1/2 (38)
1 (25)
2 (50)
*M and B models have two connections.
1-1/4 (32)
2 (50)
Table 6
1-1/4 (32)
1-1/2 (38)
2 (50)
2 (50)
Connections should be supplied by hot and cold water
of additional machines will require proportionately
2-1/2 (64)
Table 7
To connect water service to machine with rubber
hoses, use the following procedure:
Suitable air cushions should be installed in supply
lines to prevent “hammering.” Refer to .
1. Before installing hoses, flush the water system
for at least two minutes.
1
2. Check filters in the washer-extractor’s inlet hoses
for proper fit and cleanliness before connecting.
3. Hang the hoses in a large loop; do not allow them
to kink.
If additional hose lengths are needed, use flexible
hoses with screen filters. Each hose should have a
screen filter installed to keep rust and other foreign
particles out of the water inlet valves.
2
Pressure of 30-85 psi (2-5.7 bar) provides best
performance. Although the washer-extractor will
function properly at lower pressures, increased fill
P004I
1
2
Air Cushions (Risers)
Water Supply Faucets
Figure 11
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Installation
Electrical connections are made at the rear of the
Electrical Installation
control module. The machine must be connected to the
proper electrical supply shown on the identification
plate attached to the side of the control module.
IMPORTANT: Electrical ratings are subject to
change. Refer to serial decal for electrical ratings
information specific to your machine.
IMPORTANT: Alliance Laundry Systems
warranty does not cover compounds that fail as a
result of improper input voltage.
WARNING
This machine must be installed, adjusted,
and serviced by qualified electrical
NOTE: Do NOT use fuses in place of a circuit
breaker.
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar with
the potential hazards involved. Failure to
observe this warning may result in
The washer-extractor should be connected to an
individual branch circuit not shared with lighting or
other equipment.
The connection should be shielded in a liquid-tight or
approved flexible conduit with proper conductors of
correct size installed in accordance with the National
Electric Code or other applicable codes. The
connection must be made by a qualified electrician
using the wiring diagram provided with the washer-
extractor.
personal injury and/or equipment damage,
and may void the warranty.
SW004
WARNING
Use wire sizes indicated in the Electrical
Specifications chart for runs up to 50 feet (15.24 m).
Use next larger size for runs of 50 to 100 feet (15.24 to
30.48 m). Use 2 sizes larger for runs greater than
100 feet (30.48 m).
Dangerous voltages are present in the
electrical control box(es) and at the motor
terminals. Only qualified personnel
familiar with electrical test procedures,
test equipment, and safety precautions
should attempt adjustments and
For personal safety and for proper operation, the
washer-extractor must be grounded in accordance with
state and local codes. If such codes are not available,
grounding must conform with the National Electric
Code or other applicable codes. The ground
connection must be made to a proven earth ground, not
to conduit or water pipes.
troubleshooting. Disconnect power from
the machine before removing the control
box cover, and before attempting any
service procedures.
SW005
WARNING
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
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Installation
Do not connect the ground to the neutral (N-white
wire) leg at the power input block terminal strip. Refer
1
If a delta supply system is used, the high leg must be
connected to L3 (red wire) at the power input block. If
three-phase service is not available and a phase adder
is used, the artificial leg must be connected to L3.
Connections to
Control Module
2
1
N
White
(L1)
R
Black
(L2)
S
Blue
(L3)
T
Red
T (L3)
Red
S (L2)
Blue
DESIGN 5
R (L1)
Black
P037I
1
2
Ground Lug: Connect to proven earth ground
Power Input Block
2
Figure 13
DESIGNS 1-4
P039I
P039I
1
2
Power Input Block
Ground Lug: Connect to proven earth ground
Figure 12
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Installation
UW 2 Speed Pocket Hardmount
Electrical Specifications
Voltage Designation
Standard
Electric Heat
D
F*
G
220-240
440-480
440
50
60
50
60
60
60
50
50
60
50
60
50
60
60
60
50
50
3
3
3
3
3
3
3
3
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
3
3
3
3
3
3
3
3
7
5
20
15
15
15
15
20
15
15
25
30
25
25
25
25
30
25
25
12
14
14
14
14
12
14
14
10
10
10
10
10
10
10
10
10
3x4
3x2.5
3x2.5
3x2.5
3x2.5
3x4
38
25
25
20
50
30
30
25
6
3x16
3x6
3x6
3x6
10
10
10
5
H
380
5
M
O*
S
550-575
208-240
380
5
Not available in this voltage.
35
7
38
20
22
50
25
30
6
3x16
3x6
5
3x2.5
3x2.5
2x6
10
10
W
Y*
D
380-415
208-240
220-240
440-480
440
5
3x6
12
11
7
Not available in this voltage.
3x6
66
33
30
26
80
40
40
35
3
8
8
8
3x30
3x10
3x10
3x10
F*
G
3x6
7
3x6
H
380
7
3x6
60
M
O*
S
550-575
208-240
380
7
3x6
Not available in this voltage.
11
7
3x6
66
26
33
80
35
40
3
8
8
3x30
3x10
3x10
3x6
W
380-415
7
3x6
NOTE: Wire sizes shown are for copper, THHN, 90° conductor per NEC article 310.
Table 8
* Active voltages only
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Installation
For washer-extractors equipped with optional steam
heat, install piping in accordance with approved
commercial steam practices. Steam requirements are
Steam Requirements
Steam Heat Option Only
The optional steam connection is located at the upper
right corner panel, as seen from the rear.
UW 2 Speed Pocket Hardmount
Steam Supply Information
WARNING
Steam inlet connection, in. (mm)
Number of steam inlets
Recommended pressure, psi (bar)
Maximum pressure, psi (bar)
Table 9
1/2 (DN13) 12.7
1
Never touch internal or external steam
pipes, connections, or components. These
surfaces can be extremely hot and will
cause severe burns. The steam must be
turned off and the pipe, connections, and
components allowed to cool before the
30 – 80 (2.0 – 5.4)
80 (5.4)
pipe can be touched.
NOTE: Failure to install the supplied steam filter
may void the warranty.
SW014
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30
Installation
Undiluted chemical dripping can damage the washer-
extractor. Therefore, all chemical supply dispenser
pumps should be mounted below the washer’s
injection point. All dispenser tubing should also run
below the injection point. Loops do not prevent drips if
these instructions are not followed. Failure to follow
these instructions could damage the machine and void
injection supply system.
Chemical Injection Supply System
WARNING
Wear eye and hand protection when
handling chemicals; always avoid direct
contact with raw chemicals. Read the
manufacturer’s directions for accidental
contact before handling chemicals. Ensure
an eye-rinse facility and an emergency
shower are within easy reach. Check at
regular intervals for chemical leaks.
SW016
1
2
3
P040I
1
2
3
Injection Point
Chemical Dispenser Pump Outlet
PVC Pipe
Figure 14
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Installation
1
1
2
2
3
3
4
4
5
5
6
6
5
DESIGNS 1-4
DESIGN 7
PHM559N
P041I
1
2
3
4
5
6
Tubing from Pump
Seal Nut
Tubing Ring
Base
Lid
Nut
1
2
3
4
5
6
Tubing from Pump
Seal Nut
Tubing Ring
Base
Lid
Nut
Figure 15
Figure 16
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Installation
Connecting External Liquid Supplies to
the Washer-Extractor
Chemical Injection Supply System
Number of dry supply compartments
Number of liquid supply connections
5
5
Plugs are assembled inside the tubing ring.
2. Install strain reliefs, included in the seal nut.
Liquid supply connection size,
in. (mm)
5/8 (15.9)
3. Insert tubes through base. Do not remove cups.
Tube should extend into the plastic cup, with the
exception of the softener tube, which should be
routed to the outside of the cup.
4. Tighten the seal nut to prevent tubing from
escaping the assembly.
The UW 2 speed washer-extractor has a polypropylene
supply dispenser with five supply compartments.
Do not attempt to make chemical injection electrical
connections to points other than those provided
specifically for that purpose by the factory.
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Installation
1
2
3
4
5
DESIGN 7
Strain Relief for Liquid Chemical Supply Lines
Supply Dispenser Lid
Dry Supply Cups
PHM553N
1
2
3
4
5
Dry Supply Insert
Supply Dispenser
Figure 17
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Installation
1
2
3
4
5
6
DESIGNS 1-4
P040I
1
2
3
Strain Relief for Liquid Chemical Supply Lines
Supply Dispenser Lid
Dry Supply Cups
4
5
6
Dry Supply Insert
Four-Way Water Valve
Supply Dispenser
Figure 18
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Installation
On U4 and earlier model units, a stainless steel box at
the right rear of the control module houses a terminal
strip which furnishes supply output signals for the
chemical injection supply pumps. Refer to Figure 19
for an example of a typical terminal strip decal.
LINE 1
LINE 2
NEUTRAL
On U5 and later model units, the terminal strip that
furnishes the supply output signal for the chemicals
injection and supply is located inside the control
module at the rear. Access is through the rear panel of
the module.
SUPPLY 1
SUPPLY 2
SUPPLY 3
SUPPLY 4
SUPPLY 5
Terminals Supply 1 through Supply 5 provide
120 VAC or 240 VAC fused at 500 mA. (Refer to the
decal at the external supply terminal strip to determine
whether the washer-extractor provides 120 VAC or
240 VAC, as well as other pertinent information.)
These terminals may be used to provide signals to the
chemical injection supply system but must not be used
to provide power to the actual pump. Do not attempt to
increase fuse rating as this may cause damage to the
washer-extractor’s circuitry.
P043I
Figure 19
Control Function Test
The washer-extractor should be cleaned after the
installation is complete. A function test should then be
executed on the unloaded machine:
Any injection system pump which requires
110 VAC must be powered by a separate external
power source.
1. Check the power supply for such characteristics
as correct voltage, phase, and cycles to be certain
they are correct for the washer-extractor.
2. Open manual shut-off valves to the washer-
extractor.
CAUTION
Attempting to obtain 110VAC by using L1
or L2 with the common may damage
laundry machine circuitry and/or the
chemical injection system. Using a
240VAC power wire in the washer-
extractor and an earth ground to obtain
110VAC could cause microprocessor
NOTE: If the washer-extractor is equipped with
the WE-6 microcomputer, press the emergency stop
button at this point in the procedure.
3. Apply power to the washer-extractor.
problems.
SW028
Consult the chemical injection supply system
instructions for operational details.
F232085
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Installation
NOTE: If the washer-extractor is equipped with
the WE-6 microcomputer, release the emergency
stop button at this point in the procedure by pulling
the button sharply.
b. For washer-extractors equipped with the
S-series microcomputer, select an appropriate
cycle from the 12 cycles listed in the S-series
Operation/Programming manual F232087.
Run the complete cycle, checking operation
of all functions.
4. Check the door interlock before starting
operation:
As an alternative, a test cycle is available for
the S-series microcomputer. To access the test
cycle, verify that the RUN/PROGRAM mode
toggle switch is in the RUN position. Press
the Up or Down key until the display
alternately flashes “CHEC” and “CYC,”
indicating that the test cycle is selected. Press
the Start key to begin the test cycle.
a. Attempt to start the washer with the door
open. The washer should not start with the
door open.
b. Close the door without locking it and attempt
to start the washer. The washer should not
start with the door unlocked.
c. Close and lock the door and start a cycle.
Attempt to open the door while the cycle is in
progress. The door should not open.
NOTE: Pressing the Start key while the test cycle is
in progress will prompt the computer to advance to
the next step in the test cycle. Drain steps may not
be skipped.
If the door lock and interlock are not functioning
properly, call a service technician.
5. Run a full test cycle:
c. For washer-extractors equipped with the
mechanical timer, select any of the four cycles
listed on the control module decal by pressing
the corresponding button.
a. For washer-extractors equipped with the
WE-6 microcomputer, select Cycle 01 by
pressing key 0 and key 1 on the keypad. Then
press the Start key.
Run the complete cycle, checking operation
of all functions.
Run the complete cycle, checking operation
of all functions.
6. Cylinder rotation must be clockwise in the
extract step. If rotation is not clockwise in the
extract step, disconnect power. A qualified
electrician must reverse any two leads between
the mains contactor and the motor.
F232085
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Download from Www.Somanuals.com. All Manuals Search And Download.
37
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