3D Connexion Dishwasher mD4000 b User Manual

INSTALLATION INSTRUCTIONS  
& REpLACEMENT pARTS LIST  
MD4000 SERIES SOLID STATE  
DUAL UNIT LEAD/LAG CONTROLLER  
for use with H-Series  
Wall Mount Air Conditioners  
with F & G Spyder™ Economizers only  
Bard Manufacturing Company, Inc.  
Bryan, Ohio 43506  
Manual No.:  
Supersedes:  
File:  
2100-574  
NEW  
Vol. III Tab 19  
07-05-12  
Since 1914...Moving ahead, just as planned.  
Date:  
Page  
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Getting Other Information and Publications  
These publications can help you install the air  
conditioner or heat pump. You can usually find these  
at your local library or purchase them directly from the  
publisher. Be sure to consult current edition of each  
standard.  
FOr mOre InFOrmatIOn, cOntact  
these PublIshers:  
ACCA  
Air Conditioning Contractors of America  
1712 New Hampshire Avenue, NW  
Washington, DC 20009  
Telephone: (202) 483-9370  
Fax: (202) 234-4721  
Standard for the Installation............... ANSI/NFPA 90A  
of Air Conditioning and  
Ventilating Systems  
ANSI  
American National Standards Institute  
11 West Street, 13th Floor  
New York, NY 10036  
Standard for Warm Air Heating ......... ANSI/NFPA 90B  
and Air Conditioning Systems  
Telephone: (212) 642-4900  
Fax: (212) 302-1286  
ASHRAE American Society of Heating, Refrigerating,  
and Air Conditioning Engineers, Inc.  
1791 Tullie Circle, N.E.  
Atlanta, GA 30329-2305  
Telephone: (404) 636-8400  
Fax: (404) 321-5478  
BARD  
Bard Manufacturing Company, Inc.  
1914 Randolph Drive  
Bryan, OH 43506  
Telephone: (419) 636-1194  
Fax: (419) 636-2640  
Manual  
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The MD4000 is equipped with the B alarm board.  
Form C dry contact alarm relays are used, offering  
both NO and NC switching to meet the user’s specific  
alarm protocol, providing complete flexibility to meet  
any user's requirements. All alarm actuations are  
individually indicated on the controller front panel.  
** ImPOrtant **  
The equipment covered in this manual is to be installed by  
trained, experienced service and installation technicians.  
Please read entire manual before proceeding.  
There is an Ethernet based remote communication  
option that can be either factory or field installed. See  
section on Communication Module.  
shIPPInG DamaGe  
Upon receipt of equipment, the carton should be  
checked for external signs of shipping damage. If  
damage is found, the receiving party must contact  
the last carrier immediately, preferably in writing,  
requesting inspection by the carrier’s agent.  
cOntrOller certIFIcatIOns  
The MD4000 main controller board, alarm board,  
optional communication module, and remote sensors  
have undergone extensive testing for immunity  
and emissions. This system is FCC-compliant, in  
accordance with CE requirements, and meets the  
following standards:  
General  
These instructions explain the operation, installation  
and troubleshooting of the MD4000 Series controller.  
All internal wiring is complete. Only attach low  
voltage field wiring to designated terminal strips.  
MD4000 Series  
Master Controller  
The MD4000 is for use with units with economizers.  
This device complies with FCC Rule Part 15, Subpart  
B, Class A. Operation is subject to the following two  
conditions:  
Each unit should be sized to handle the total load of the  
structure if 100% redundancy is required.  
The MD4000 controller is suitable for both 50 and 60  
HZ operation. See Controller Programmable Features  
and Default Settings.  
1. This device may not cause harmful interference  
2. This device must accept any interference  
received, including that which may cause  
undesired operation.  
This device complies with CE Standards EN55011/  
EN50081 and EN55024 for ISM Equipment, Class A.  
theOrY OF OPeratIOn  
The controller is used to control two wall mount air  
conditioners from one control system. It provides total  
redundancy for the structure and equal wear on both  
units. It must be used with units with economizers and  
both units be equipped alike.  
This ISM device also complies with Canadian ICES – 001.  
Bard Manufacturing Company, Inc.  
Bryan, OH 43506  
The MD4000 controller is configured for alternative  
(lead/lag/lead/lag) sequence, which is default setting.  
The MD4000 works in conjunction with the Economizer  
Logic Modules to provide room temperature control  
based on the DC amp load that the building is using.  
The Economizer Logic Modules, in the air conditioner,  
control the cooling stages and functions. The MD4000  
controls the heating stages, lead lag operation and  
alarming operation for the system.  
Manual 2100-574  
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If the differential is greater than 12F then the controller  
will check to determine the on-board sensor is reading a  
temperature that is between the SP (set-point) plus 12F  
and the SP minus the DB (dead-band) minus 12F. If it is  
the on-board sensor will become the valid sensor reading  
and the controller will ignore the local sensor reading. If  
it is not then the controller will still use the local sensor  
reading. This is to add additional level of operational  
capability in the rare event the local sensor fails. If the  
controller is operating in this mode it is indicated by the  
lower left decimal point flashing in the display. Note: for  
purposes of testing when the local sensor is manually  
driven higher or lower by applying warm or cool water  
to the probe the on-board sensor is inhibited for the first  
30-minutes following power up, or when power is cycled  
off and back on.  
sPecIFIcatIOns/Features FOr  
mD4000-b cOntrOller  
MD4000 Basic Controller  
•Input power: 18-32 VAC, 60/50Hz, power is supplied from  
A/C #1 and/or A/C #2  
•Isolation circuitry: no line or low voltage phasing required  
•Backup power: connection for -24 VDC or -48 VDC (-20 to  
-56V) maintains microprocessor operation, front panel indication  
& alarm relay operation during commercial power outages.  
•Digital display: 4-character LCD  
•Temperature display: F or C  
•HVAC outputs: Form A (NO) relays (1A @ 24 VAC)  
•Cooling control stages:  
2 for each A/C unit (4 total)  
•Heating Control stages:  
1 for each A/C unit  
•Operating temperature range: 0 to 120F (-18 to 49C)  
•Storage temperature range: -20 to 140F (-29 to 60C)  
•Temperature accuracy: +/- 1F from 60-85F (16-30C)  
+/- 1% outside 60-85F  
•Lead/lag changeover time: 0 to 30 days  
•Timing accuracy: +/- 1%  
•Inter-stage time delay: 10 seconds between stages  
•On-Off differential: 2F (1C) is standard, 4F (3C) when  
“excessive cycling” mode is enabled  
•Comfort setting, Heating 68F(20C), for 1 hour  
•Dead band (difference between cooling and heating set  
points): 2F to 40F (1.1C to 22.2C)  
•Fire/smoke interface: standard NC circuit jumper, remove  
for connection to building system control, shuts down both  
A/C units immediately  
•Memory: EEPROM for set point and changeable  
parameters (maintains settings on power loss)  
•Space temperature sensors: 1 local is standard, will accept up  
to 2 optional 25' remote sensors, Bard part number 8612-023.  
When multiple sensors are used, temperatures are averaged  
•Controller Enclosure: 20-gauge pre-painted steel, 9.25"W  
x 20.875"H x 3.00"D, hinged cover, twenty four (24) .875"  
diameter electrical knockouts  
The controller is designed to accept 1 or 2 additional  
sensors and those have 25-foot leads. The Bard part  
number for the optional sensor with 25-foot leads is  
8612-023. These can be installed as required in the  
structure to address hot spots, barriers to airflow, etc.  
It is recommended that the sensor lead wires be installed  
in conduit for protective purposes.  
The highest reading of any connected sensor will be  
used for high temperature alarm and the lowest reading  
sensor will be used for low temperature alarm.  
Note: All sensors are polarity sensitive. the copper  
lead must connect to terminal CU, and the silver  
lead to AG. Sensors are solid state, not RtD. Use  
only sensors supplied by Bard. Sensor leads can be  
extended up to 200 feet. Use 18-gauge twisted pair  
with soldered connections.  
temPerature sensOr lOGIc  
The standard local (LSEn) sensor monitors the  
temperature at the controller location. If this is the only  
sensor connected, it will control the temperature read-out,  
the space (building) temperature, and also be used for  
Low and High Temperature alarm functions.  
If one or more REMOtE sensors are installed and  
connected (Rem 1 or Rem 2), the temperature read-out  
will display and the building will be controlled to an  
average of all connected sensors. If there is more than  
10F difference from the highest to the lowest connected  
sensor, the actual control will be governed by the hottest  
sensor for cooling and the coldest sensor for heating.  
•LEDs for basic controller: Lead unit, Heating Stages 1 – 4  
•Six (6) Push-button controls: On/Off switch-Change lead  
unit-Increase & Decrease set points-Program/Save-Comfort.  
mOuntInG the cOntrOller  
Included in the controller carton is the controller and  
installation instructions.  
The controller should be installed on a vertical wall  
approximately four (4) feet above the floor-away from drafts &  
outside doors or windows. Four (4) mounting holes are provided  
for mounting to the wall and 7/8" holes for conduit connections  
are provided in both the base, sides & top of the controller.  
If multiple temperature sensors are used, the High and  
Low temperature alarms will be governed by the average  
of the connected sensors.  
temPerature sensOrs  
The standard (local) temperature sensor has 12" leads and  
comes installed from the factory.  
A secondary sensor is located internally on the main  
controller board and serves as a reference and back-up  
sensor to the local sensor. Any differential of +/- 12F  
between the on-board and local sensor will cause the  
controller to use the local sensor as its point of reference.  
Manual  
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basIc mD4000 cOntrOller  
InPut/OutPut sPecIFIcatIOns  
lOcateD In the mD4000 Panel bOx  
Unit #1 terminal Block  
mD4000 cOntrOller cOnnectIOns  
R – 24VAC hot from Unit  
C – 24VAC common from Unit  
Y – Compressor Signal to Unit  
F – Economizer Shutdown Output to Economizer  
A – Compressor Signal from Economizer  
4 – Dirty Filter Alarm from Unit  
5 – Dirty Filter Alarm from Unit  
6 – Signal Common for F  
8 – Economizer Fail from Unit  
9 – Economizer Fail from Unit  
10 – Emergency Vent Output to Economizer  
41 – To Unit 2, 43  
42 – To Unit 2, 44  
43 – To Unit 2, 41  
44 – To Unit 2, 42  
45 – To Unit 2, 45 DCA Input  
46 – To Unit 2, 46 DCA Input  
47 – To Unit 1 Display  
Located on Main Controller Board  
Unit #1  
C – 24VAC common  
R – 24VAC hot  
G – fan (Form A, NO)  
W – heat (Form A, NO)  
C – 24VAC common  
R – 24VAC hot  
Unit #2  
G – fan (Form A, NO)  
W – heat (Form A, NO)  
F1-F2 Fire/smoke interface  
Shipped with jumper installed (a)  
48Vdc Back-up power input  
-24Vdc or –48Vdc  
-20V to –56V range  
Local  
Main sensor, 12-inch leads  
CU – copper, AG – silver  
Polarity sensitive  
48 – To Unit 1 Display  
Rem 1 Optional remote indoor sensor  
CU – copper, AG – silver  
Polarity sensitive  
Rem 2 Optional remote indoor sensor  
CU – copper, AG – silver  
Polarity sensitive  
H1-H2 Humidity controller input  
Requires optional controller  
Field installed  
NOTE:  
Unit #2 terminal Block  
Sensors are  
solid state,  
not RTD.  
R – 24VAC hot from Unit  
C – 24VAC common from Unit  
Y – Compressor Signal to Unit  
F – Economizer Shutdown Output to Economizer  
A – Compressor Signal from Economizer  
4 – Dirty Filter Alarm from Unit  
5 – Dirty Filter Alarm from Unit  
6 – Signal Common for F  
Use Bard  
sensors only.  
Advance Input used to remotely toggle lead/lag change  
8 – Economizer Fail from Unit  
9 – Economizer Fail from Unit  
10 – Emergency Vent Output to Economizer  
41 – To Unit 1, 43  
(a) These connections require either jumper or Normally  
Closed (NC) relay contact at the Fire/Smoke and Generator  
interface for Controller to function.  
42 – To Unit 1, 44  
43 – To Unit 1, 41  
44 – To Unit 1, 42  
45 – To Unit 1, 45 DCA Input  
46 – To Unit 1, 46 DCA Input  
47 – To Unit 2 Display  
48 – To Unit 2 Display  
Note: All alarm and output relays are dry contacts rated  
1A @ 24 VAC.  
Gen Run/Econ Shutdown terminal Block(a)  
Gen Run Input  
Note: All alarm relay outputs have 10-second delay  
before issuing to protect against nuisance alarm signals.  
Economizer Fail terminal Block  
Alarm Output  
Alarm relays can be wired for NO (close on alarm) or NC (open on alarm) strategy. Alarm relays can be used individually if  
there are enough available building alarm points, or can be arranged into smaller groups or even a single group so that all  
alarm capabilities can be utilized. When multiple alarms are grouped together and issued as a single alarm there will be no  
off-site indication of which specific problem may have occurred, only that one of the alarms in the group has been triggered.  
The individual alarm problem will be displayed on the LED display on face of the controller.  
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sPecIFIcatIOns/Features FOr  
lOW vOltaGe FIelD WIrInG  
The MD4000 is powered from the air conditioners that  
it is controlling, 24 VAC (18-32V) low voltage only.  
mD4000-b & -bc cOntrOller alarms  
Inputs  
Lockout 1  
Lockout 2  
2, 3 – input from HVAC #1  
2, 3 – input from HVAC #2  
Circuitry in the MD4000 isolates the power supplies of  
the two air conditioners so that no back feeds or phasing  
problems can occur. Additionally, if one air conditioner  
loses power, the MD4000 and the other air conditioner  
are unaffected and will continue to operate normally.  
Outputs  
Smoke/Fire  
Lockout 1  
Form C (SPDT)  
Form C (SPDT)  
Refrigerant alarm HVAC #1  
Form C (SPDT)  
Refrigerant alarm HVAC #2  
Form C (SPDT)  
Power loss HVAC #1  
Form C (SPDT)  
Power loss HVAC #2  
Form C (SPDT)  
Low temperature alarm  
Form C (SPDT)  
High temperature alarm #1  
Form C (SPDT)  
High temperature alarm #2  
Form C (SPDT)  
Controller failure alarm  
E, F - Form A (NO)  
See note (b)  
Connect the low voltage field wiring from each unit  
per the low voltage field wiring diagrams in Section on  
“Controller Wiring”. NOTE: Maximum of 18-gauge  
control wiring should be used. Using heavier gauge  
wiring can create excessive stress on the control board  
as door is opened and closed. Create a wiring loop so  
the door can open and close without stressing terminal  
blocks.  
Lockout 2  
Power Loss 1  
Power Loss 2  
Low Temp  
High Temp 1  
High Temp 2  
Controller  
Econ 1  
cOntrOller GrOunDInG  
A reliable earth ground must be connected in addition  
to any grounding from conduit. Grounding lugs are  
supplied for this purpose.  
cOntrOller POWer-uP  
Whenever power is first applied to the controller, there  
is a twenty (20) second time-delay prior to any function  
(other than display) becoming active. This time-delay  
is in effect if the controller On/Off button is used when  
24VAC from air conditioners is present, and also if  
controller is in “ON” position and 24VAC from air  
conditioners is removed and then restored.  
Econ 2  
E, F - Form A (NO)  
See note (b)  
Form C (SPDT)  
2nd-stage cooling alarm  
2nd Stage (c)  
(b) Make these connections to terminals E & F in HVAC 1  
and 2 respectively if desired to have economizers open for  
emergency ventilation at High Temp Alarm #2 setpoint  
condition.  
(c) For units with 2-stage compressors, 2nd stage cooling  
alarm activates on cooling Stage 3 initiation.  
2nd Compressor Form A (NC)  
Dirty Filter  
Form A (NC)  
4, 5 – Input from Unit  
Economizer Fail Form A (NC)  
8, 9 – Input from Unit  
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blOWer OPeratIOn  
FIre suPPressIOn cIrcuIt  
The controller can be configured to have main HVAC  
blowers cycle on and off on demand; have all blowers  
run continuously; or have the lead unit blower run  
continuously with the lag unit blower cycling on  
demand. Default setting is the blower on the lead unit  
operates continuously. There is also an option to have  
all blowers cycle on if one remote sensor is connected,  
and a temperature difference of more than 5F between  
any two sensors is observed. This helps to redistribute  
the heat load within the structure and should reduce  
compressor operating time.  
To disable the MD4000 and shut down both air  
conditioners, terminals F1 and F2 may be used. The F1  
and F2 terminals must be jumpered together for normal  
operation. A normally closed (nc) set of dry contacts  
may be connected across the terminals and the factory  
jumper removed for use with a field-installed fire  
suppression system. The contacts must open if a fire is  
detected. See appropriate connection diagram - Figures  
1, 2 or 3 for this connection. Contacts should be rated  
for pilot duty operation at 2 amp 24VAC minimum.  
Shielded wire (22-gauge minimum) must be used, and  
the shield must be grounded to the controller enclosure.  
When any of the stages are satisfied, the stage LED  
will blink for ten (10) seconds before the stage is  
actually turned off.  
staGInG DelaY PerIODs  
The following delays are built in for both cooling & heating:  
aDvance (sWaP) leaD/laG unIt  
Feature  
Stage 1 0 seconds for blower (if not already on as  
continuous)  
Pressing the Advance button for one (1) second will  
cause the lead and lag units to change positions.  
This may be useful during service and maintenance  
procedures. This function can also be done remotely by  
closing a contact across the Advance terminals on the  
main board.  
10 seconds for cooling or heating output  
Stage 2 10 seconds after Stage 1 for blower  
10 additional seconds for cooling or heating  
output  
Stage 3 10 seconds after Stage 2  
Stage 4 10 seconds after Stage 3  
accelerate tImer Feature  
Note: For cooling Stages 1 and 2, the stage LED will  
blink for 10 seconds while the cooling output is delayed  
after that stage is called for. There is also a delay after  
the stage is satisfied, and after the LED stops blinking,  
the stage will turn off. There is a minimum 10-second  
delay between stages 2 & 3, and 3 & 4, but no delayed  
output when stage is turned on or off, and LED for  
those stages will not blink.  
Pressing the UP arrow button for five (5) seconds  
will activate an accelerate (speed-up) mode, causing  
the normal changeover time increments of days to  
be reduced to seconds. Example: 7 days becomes  
7 seconds. When “ACC” displays, release button.  
Whichever LED is on, indicating lead unit will blink  
over for each second until the controller switches. This  
is a check for the timer functionality.  
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General PrOGrammInG OvervIeW  
mD4000 cOntrOller buttOns anD FunctIOn  
On/Off Button  
1.  
2.  
Press and release the On/Off button to turn On controller, 4-character display will illuminate and Lead unit LED will light.  
Press and release the On/Off button to turn Off controller. Controller will go dark and A/C units will stop.  
Comfort Button  
1.  
2.  
3.  
4.  
Press and release the Comfort button to change the Cooling Set Point to 72F and the Heating Set Point to 68F for a period of 1 hour.  
Set Points will return to the programmed settings automatically after 1 hour.  
Pressing the Comfort button during the 1 hour period will deactivate the Set Point change.  
The temperature display will flash the current temperature while in override mode.  
Program Button  
1.  
2.  
Press the Program button and release it when the message “Prog” appears on the display.  
Refer to Programming Instructions and follow these commands to change from Default settings.  
Advance/Change/Save Button  
1.  
2.  
3.  
Press and release the Advance button to swap lead and lag unit positions.  
When in Program mode the Down and Up buttons are used to scroll through the programming steps.  
A flashing display means that the particular function of that programming step is “set”, and the display will alternate between the step  
function and the setting.  
4.  
5.  
6.  
To change the setting press the Change button and the display will stop flashing, allowing change to the setting.  
Use Down or Up arrows to change setting as desired, and press the Save button and proceed as desired.  
When done with programming changes press the Program button until display stops flashing and room temperature is shown.  
Up and Down Buttons  
These buttons are used to change the settings in conjunction with the Advance/Change/Save button when in programming mode.  
cOntrOller PrOGrammable Features anD DeFault settInGs  
Order /  
Description  
range / choice  
Default  
Display  
LSEn  
SP  
Temperature at local (main) sensor  
65 to 90F (18 to 32C)  
2 to 40F (1 to 24C)  
77F (25C)  
27F (15C)  
Cooling set point temperature  
db  
Deadband between cooling SP and heating set point  
Temperature at remote sensor 1 location, if connected  
Temperature at remote sensor 2 location, if connected  
Continuous blower operation  
r1  
r2  
cFAn  
deg  
None, Lead, Both  
F or C  
Lead  
F
Controller system operates in F or C  
Alternating Lead-Lag-Lead-Lag sequence or Non-Alternating Lead-Lead-Lag-Lag sequence —  
Yes = Alternating  
Alt  
LLCO  
HP  
Not Used  
Yes  
7
1 - 30 days, or 0 for  
disabled  
Lead-Lag changeover time (Days)  
Heat pump logic enabled — only for 1-stage heat pumps and forces Lead-Lag sequence  
(overrides a Non-Alt setting)  
Not Used  
No  
Cbd5  
OFde  
crun  
Unit 1 and 2 blowers automatically both run if delta T >5F between any 2 connected sensors  
3-minute lead unit & 4-minute lag unit off-delay enabled  
Minimum 3-minute compressor runtime enabled  
Low temperature alarm setpoint  
Yes or No  
Not Used  
Yes  
No  
Not Used  
No  
LoAL  
HAL1  
HAL2  
Not Used  
45F (7.2C)  
90F (32C)  
95F (35C)  
High temperature alarm level #1 setpoint  
70F to 120F (21 to 49C)  
70F to 120F (21 to 49C)  
High temperature alarm level #2 setpoint  
If locked, display will show  
Locd if changes attempted  
Locd  
Controller is locked and no changes can be made. Consult building authority.  
Unlocked  
Inter-Stage Differential  
ISd2  
ISd3  
ISd4  
From Stage 1 to Stage 2  
Not Used  
Not Used  
Not Used  
4
2
2
From Stage 2 to Stage 3  
From Stage 3 to Stage 4  
On/Off Differential (Hysterisis)  
CSon  
CSoF  
Turn "On" above SP for Stage 1 Cooling  
Not Used  
Not Used  
2
Turn "Off" below SP for Stage 1 Cooling  
-4  
Stage 2, 3 and 4 Cooling automatically set same as Stage 1 decisions  
All Heating Stages are equal -/+ on & off differential  
HSoo  
CoPr  
-1/+1 or -2/+2  
Not Used  
-2/+2  
1
1 or 2-stage compressor, if set to 1 the 2nd stage Cooling Alarm activates on Cooling Call 2,  
if set to 2 the 2nd stage Cooling Alarm activates on Cooling Call 3  
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1. Air Conditioners with Electric Heat  
heatInG seQuence OF OPeratIOn  
1st stage heating set point is the dead-band (db) below  
the 1st stage cooling set point (the SP entered into the  
program). The dead-band is adjustable from 2-40F, and  
factory default is 27F.  
2nd stage heating set point will operate at same inter  
stage differential as set for cooling mode.  
Note: All heating sequences for air conditioners with  
electric heat or heat pumps will automatically operate  
in Alternating Lead/Lag/Lead/Lag sequence even if  
controller is set to Non-Alternating for cooling with or  
without economizers.  
MD4000  
decides Lead  
unit  
MD4000-BCESDC/MD4000-BESDC  
W/ AC UNITS W/ DC CONTROL  
ECONOMIZERS  
Spyder 1 is lead  
Signals Spyder2  
as lag.  
Spyder 2 is lead  
Signals Spyder1  
as Lag  
If OAT <= SP-MTD  
and Enthalpy is below  
curve(if equipped  
No  
Is OAT suitable  
for Cooling  
Yes  
DC Amp load is read and  
converted to building load  
with the equation DCA *  
Determine Building  
106.4-.2455 = BTUH  
Load  
OAT = Outdoor Air Temperature  
BL = Building Load  
MAT will be adjusted to take  
Calculate adjusted  
MDT = Minimum Temperature Differential  
RT = Room Temperature  
SP = Setpoint  
into account deviation from  
building Load  
(BL)  
setpoint  
BL+((RT-SP)*Airflow*1.2)  
AC = Available Cooling  
Calculate  
Available Cooling  
Available cooling =( SP-  
(AC) for 1 econ  
MTD-OAT)*1.08*Airflow  
No  
Calculate  
If AC > BL  
Yes  
Available cooling  
for 2 econ  
No  
Calculate MAT  
Start Econ 1  
Start Econ 2  
Start Blower 2  
Allow econ  
operation with  
Compressor  
If AC*2 > BL  
Yes  
Yes  
No  
Calculate MAT  
Start Econ 1  
Stop Econ 2  
Stop Blower 2  
Calculate MAT  
Start Econ 1  
Start Econ 2  
Start Blower 2  
Stop Econ 1  
Stop Econ 2  
Stop Blower 2  
Is RT  
No  
above or  
below SP  
No  
Is RT  
above SP  
Yes  
Yes  
Start Lead  
Compressor  
Start Lead Blower  
Yes  
No  
No  
Is RT  
Above ALarn  
Setpoint  
Is RT  
Below SP  
Is 2nd comp  
Allowed  
NO  
Yes  
Yes  
Stop Lead  
Start Lag  
Compressor  
Compressor  
Manual 2100-574  
Page  
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For Vista or Windows 7:  
sPecIFIcatIOns FOr OPtIOnal remOte  
cOmmunIcatIOn bOarD  
1. Open Control Panel, click Network & Internet.  
2. Click Network & Sharing Center.  
3. Click Local Area Network link.  
4. Click Properties.  
5. Highlight Internet Protocol Version 4 (TCP/  
IPV4) and select Properties.  
CB4000 COMMUNICAtION BOARD  
Note: If this communication board was not originally  
factory installed it can be field-installed at anytime. Bard  
part number is CB4000. It allows remote access via  
Ethernet, depending upon level of authority assigned,  
to all functions of the controller system the same as it  
one was in the building where the controller system is  
physically installed.  
6. Change the addresses as follows:  
IP address:  
Subnet mask:  
Default gateway:  
Preferred DNS server:  
Alternate DNS server:  
192.168.1.50  
255.255.255.0  
192.168.1.1  
192.168.1.10  
192.168.1.11  
Required Input Connections to the CB4000 (these are  
all internal connections from either the alarm board or  
main controller board):  
7. Click OK and close all windows.  
8. Start your browser, enter the CB4000’s default IP  
address 192.168.1.67 and hit Enter.  
9. The MD4000 log-in page should appear.  
1. Fire/smoke connection from MD4000 main  
controller board.  
2. Refrigerant lockout inputs.  
3. If economizers are used an additional 24V signal  
wire is required from each air conditioner to the  
controller system.  
4. Communication cable from CB4000 plugs into  
phone jack connection on main MD4000 controller  
board.  
LOG IN PAGE  
1. Type in “Admin” for the user name and “Bard” for  
the password. These are case sensitive. Hit “Log In”.  
2. Click the “System Setup” button.  
SYStEM SEtUP PAGE  
Note: If the remote user is on a different subnet than the  
CB4000 it is recommended that Static IP Addressing be  
used rather than DHCP.  
OPERAtING SYStEM  
No special software is required to access the system.  
The CB4000 has a default address, simply follow these  
instructions:  
IF YOUR NETWORK USES STATIC IP ADDRESSING  
1. Enter the correct address information provided by  
your IT department and click the “Save Config”  
button.  
2. The assumption is that the new IP address has  
already been configured into the network to get  
through any firewall(s).  
tO ACCESS tHE SYStEM  
1. Connect CAT 5 or CAT 6 Ethernet cable from  
computer to Ethernet port on the CB4000.  
2. Change your computer’s IP address as shown  
below to gain initial access to the CB4000.  
3. Disconnect the Ethernet cable from the computer  
and plug into your router.  
4. Change your computer system’s IP address back to  
their previous settings from Note 1.  
NOTE 1: Record your computer’s current IP settings  
BEFORE making any changes. You will need to reset  
back to these original settings once you’ve assigned an IP  
address to the CB4000.  
5. Type the new IPaddress into the browser and make  
any changes to the MD4000 system before logging  
out.  
For XP or Windows 2000:  
1. Open Control Panel, double click Network  
Connections.  
2. Double click Local Area Connection on the  
General tab and select Properties.  
3. Using the General tab, scroll to Internet  
Protocol (TCP/IP).  
4. Highlight Internet Protocol (TCP/IP) and select  
Properties.  
5. Change the addresses as follows:  
IF YOUR NETWORK USES DHCP  
1. Check the “Enable DHCP” box.  
2. Click “Save Config” box (it will take several  
seconds before you receive a message that you are  
now offline.At this point the unit is now running in  
DHCP mode).  
3. Change your computer system’s IP address back to  
their previous settings from Note 1.  
4. Type CB4000 in the browser’s URL address bar to  
access the CB4000.  
IP address:  
Subnet mask:  
Default gateway:  
Preferred DNS server:  
Alternate DNS server:  
192.168.1.50  
255.255.255.0  
192.168.1.1  
192.168.1.10  
192.168.1.11  
6. Click OK and close all windows.  
7. Start your browser, enter the CB4000’s default IP  
address 192.168.1.67 and hit Enter.  
NOTE 2: If you need to get back to the CB4000 default  
IP setting simply hold the reset button next to the phone  
jack for 5+ seconds, then release.  
8. The MD4000 log-in page should appear.  
Manual  
Page  
2100-574  
11 of 23  
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4. General Alarm Status:  
USER PAGE  
a. Fire/Smoke, Clear or Alarm  
b. Low Temp, Clear or Alarm  
c. High Temp #1, Clear or Alarm  
d. High Temp #2, Clear or Alarm  
e. Controller Failure, Clear or Alarm  
1. The designated Admin person can assign up to 9  
additional users and set-up as Admin, Write or  
Read authority.  
2. User Name and password must be assigned, each  
must be at least 3 characters long, and are case  
sensitive.  
3. Only “Admin” can add, change or delete users and  
has access to all controller pages.  
4. “Write” can make changes to the controller  
settings and operating characteristics, and has  
access to only Log In, System Status, Setpoints,  
and Log Out pages.  
SEtPOINtS PAGE (Note: “Read” level authority  
can view this screen but cannot make any changes.  
“Admin” and “Write” authority can make changes)  
1. General Setpoints  
a. On initial installation and start-up all  
selectable characteristics are set to factory default  
settings.  
b. Each of these points has a drop-down menu  
for ease of use.  
5. “Read” can only view Status and Setpoints pages  
and cannot make any changes.  
2. Alarm Board Setpoints  
SYStEM StAtUS PAGE  
a. Low temperature alarm setpoint  
b. High temperature alarm #1 setpoint  
c. High temperature alarm #2 setpoint  
3. System Overrides  
1. This page shows the overall HVAC status of:  
a. Active cooling or heating stages or  
dehumidification mode (requires humidity  
sensor)  
a. System 1 Heating Override  
b. System 2 Heating Override  
c. Turn Power On to the System (Note: Cannot  
remotely turn the controller system Off)  
d. Lock/Unlock Controller  
e. Advance Lead to Lag Unit  
f. Comfort Mode  
g. Restore System Defaults  
b. Active controller outputs (blower, Stage 1 or  
2, heating) to each air conditioner  
c. Which unit is the Lead unit  
d. Power loss or refrigerant lock-out for each air  
conditioner  
e. If economizers are used, this will show if the  
economizers are on or off.  
2. General status of:  
h. Reset Controller. There are built-in routines to  
prevent the controller system from getting  
“locked up”, but this also allows a manual  
remote reset as a backup before having a  
service call to the site.  
a. Backup Generator Active or not (if tied to  
generator run controls to inhibit lag unit  
operation during generator run)  
b. Alarm board connected or not  
c. Controller system Locked or Unlocked  
d. Comfort mode Active or not  
LOG OUt BUttON  
1. Clicking this button will automatically log you  
off the controller remote access.  
2. To log back in will require entering assigned IP  
address into your browser and entering valid  
User Name and Password.  
3. Temperatures:  
a. Average temperature (if more than ones sensor  
used, if not will read same as Local sensor)  
b. Local sensor at controller  
c. Remote 1 or Remote 2 if connected  
CONNECt tO NEtWORk  
1. After initial set-up using laptop computer,  
disconnect computer cable from the Ethernet port  
and connect the CAT 5 or CAT 6 network cable.  
cb4000 cOmmunIcatIOn bOarD  
2. Remote access is now available using the assigned  
IP address and valid User Name and Password  
(case sensitive).  
RESET BUTTON TO RETURN TO DEFAULT CONTROLLER SETTINgS  
PHONE jACk  
CONNECTION  
TO MAIN  
CONTROLLER  
BOARD  
IP DEFAULT ADDRESS RESET  
ETHERNET PORT  
Manual 2100-574  
Page 12 of 23  
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A normally closed (NC) dry contact as part of generator  
controls is required. These contacts must open when  
the generator is started, and such action will signal the  
MD4000 controller to this condition and disable lag  
air conditioner run function and close economizers if  
active.  
cOntrOller WIrInG  
The MD4000 can be used for controlling two (2) air  
conditioners with economizers.  
securItY (lOckInG) Feature  
The MD4000 controller can be locked such that  
unauthorized persons cannot make any changes  
to temperature set points or any other selectable  
parameters of the controller system.  
A wire jumper is factory-installed across the Generator  
Run / Economizer Shutdown terminals. To utilize  
the generator run feature, remove the jumper from  
Generator Run / Economizer Shutdown, and connect  
the generator normally closed (NC) contacts that will  
open-on-run generator condition to the Generator Run /  
Economizer Shutdown terminals.  
The ON/OFF and Comfort buttons remain fully  
active for their normal intent. The Advance/Change/  
Save button remains active for the Advance feature  
only, which allows the position of the lead and lag air  
conditioners to be swapped (reversed). The Program  
button remains partially active - allowing the review  
of temperature sensor(s) actual reading of temperature,  
and the current settings/choices that have been chosen.  
However, no changes can be made when the controller  
is locked, and if the change button is pressed when in  
the Program mode, the display will come up showing  
“Locd” instead of flashing the selectable choices for  
that parameter. The default (DEF) reset capability is  
also disabled when the controller is in locked mode.  
backuP Dc POWer cOnnectIOn  
There are input connections available for -24VDC or  
-48VDC (-20 to -56V) backup power connection. Making  
this connection will maintain microprocessor operation,  
front panel display, LED signaling, and alarm relay  
operation during periods of commercial power outages  
and when no standby generator is available. This circuit  
is protected by a replaceable .5A (500mA) 250V fuse.  
IMPORtANt: The shelter DC battery power must  
be connected to the controller and wired as shown in  
controller wiring diagrams.  
Locking and Unlocking the MD4000 Controller:  
The backup DC power connection is polarity  
sensitive. If polarity is reversed, the controller will  
not function on backup power, no display and no  
alarm functions will be evident.  
1. Locking the controller requires using 3 buttons  
while the controller is in the normal operating (run)  
mode.  
2. Press and hold the Advance/Change/Save button  
and the Up and Down arrow buttons simultaneously  
for 20 seconds until the display shows “Locd”.  
3. To unlock the controller, press the Change, Up and  
Down arrow buttons simultaneously for 20 seconds  
until the display reads “uLoc”.  
GeneratOr run / ecOnOmIzer  
shutDOWn Feature  
If desired, the MD4000 controller can be signaled  
from a standby generator system to lockout (disable  
operation of the) lag air conditioning system and close  
economizers if active. This is sometimes mandated if  
the generator size is not sufficient to handle the building  
load (amperage) and that of both air conditioning  
systems.  
Manual  
Page  
2100-574  
13 of 23  
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table 1  
hOOk-uP DIaGram selectIOn table reFerence FIGure 1 shOWn  
mD4000-b  
newer ecOnWmt economizer —  
no communication board  
system  
type  
model  
series  
mD4000-bc newer ecOnWmt economizer  
with cb4000 communication board  
A/C with 1-Stage Compressor  
H**A / H**L  
1
2
FIGure 1  
mD4000-b cOntrOller cOnnectIOns  
1-staGe (h**a/h**l serIes) aIr cOnDItIOners  
WIth (ecOnWmt) ecOnOmIzers  
AC UNIT 1  
3
4
48  
47  
46  
45  
44  
43  
42  
41  
MD4000 UNIT 1  
MD4000  
TERMINAL BLOCK  
46  
45  
44  
43  
42  
41  
R
C
Y
F
DISPLAY 1  
DISPLAY 2  
1
2
3
4
1
2
3
4
R
C
Y
F
A
4
R
C
RED/WHITE  
BLACK/WHITE  
BLUE  
27  
NO  
9
YELLOW  
YELLOW/WHITE  
PURPLE  
A
4
26  
DIRTY FILTER  
ALARM (NC)  
28  
BLUE/WHITE  
YELLOW/RED  
BROWN/WHITE  
ORANGE  
5
5
30  
6
6
MD4000  
MAIN BOARD  
10  
7
8
8
9
15  
R
ECON FAIL  
ALARM (NC)  
9
UNIT 1  
SPYDER ECON  
C
W
Y1  
Y2  
G
W
Y1  
Y2  
G
E
UNIT 1  
NOTE: DC BACK-UP POWER  
IS POLARITY SENSITIVE AND  
+
_
48VDC  
2
MUST BE CONNECTED AS SHOWN  
OR CONTROLLER WILL NOT  
3
OPTIONAL  
48VDC  
OPERATE ON DC POWER ONLY  
10  
1
E
F
2
3
E
F
2
3
1
LOCKOUT ALARM  
1
LOCKOUT ALARM  
ALARM  
BOARD  
2
REFRIGERANT PRESSURE LOCKOUT  
ALARM - REQUIRES "J" CONTROL MODULE IN  
A/C UNITS  
FIRE/SMOKE  
ALARM CIRCUIT  
"NC" CONTACTS -  
OPEN ON ALARM  
1
GEN RUN ALARM/  
ECON SHUTDOWN  
FIRE/  
SMOKE  
THE "E" AND "F" CONNECTION FOR EMERGENCY  
VENTILATION ARE AVAILABLE  
2
3
NC CONTACTS  
OPEN ON ALARM  
NC CONTACTS  
OPEN ON ALARM  
F1  
F2  
REMOVE  
JUMPER  
2 COMP RUN ALARM  
TERMINAL BLOCK  
USE SHIELDED CABLE OR EQUIVALENT.  
CONNECT SHIELD AT SPYDER ONLY  
REMOVE  
JUMPER  
AC UNIT 2  
R
G
1
E
Y2  
Y1  
W
C
2
UNIT 2  
3
10  
G
Y2  
Y1  
W
NOTE: ALL SENSORS ARE  
POLARITY SENSITIVE. COPPER  
LEAD MUST CONNECT TO  
CU, AND SILVER MUST  
LEAD TO AG  
CU COPPER  
LOCAL  
REM 1  
REM 2  
AG  
SILVER  
MD4000 UNIT 2  
TERMINAL BLOCK  
UNIT 2  
SPYDER ECON  
CU COPPER  
AG SILVER  
9
9
8
OPTIONAL FIELD INSTALLED  
25 FOOT TEMPERATURE  
SENSORS, BARD PART  
NUMBER 8612-023  
ECON FAIL  
ALARM (NC)  
15  
30  
ORANGE  
8
YELLOW/RED  
CU COPPER  
AG SILVER  
7
6
10  
28  
26  
9
BROWN/WHITE  
BLUE/WHITE  
PURPLE  
6
5
5
DIRTY FILTER  
ALARM (NC)  
G2  
G1  
4
4
YELLOW/WHITE  
YELLOW  
A
F
Y
C
R
A
F
OPTIONAL FIELD INSTALLED  
HUMIDITY  
H1  
H2  
NO  
27  
C
HUMIDITY CONTROLLER  
"NO" CONTACTS - CLOSE ON RISE  
BLUE  
Y
C
CONTROLLER  
BLACK/WHITE  
RED/WHITE  
ADVANCE  
R
R
41  
42  
43  
44  
45  
41  
42  
43  
44  
45  
46  
46  
47  
48  
4
3
MIS-3092 A  
Manual 2100-574  
Page  
14 of 23  
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FIGure 2  
mD4000-bc cOntrOller cOnnectIOns  
1-staGe (h**a/h**l serIes) aIr cOnDItIOners  
WIth (ecOnWmt) ecOnOmIzers  
anD WIth alarm bOarD & cb4000 cOmmunIcatIOn bOarD  
AC UNIT 1  
3
4
48  
47  
46  
45  
44  
43  
42  
41  
MD4000 UNIT 1  
MD4000  
TERMINAL BLOCK  
46  
45  
44  
43  
42  
41  
R
C
Y
F
DISPLAY 1  
DISPLAY 2  
1
2
3
4
1
2
3
4
R
C
RED/WHITE  
BLACK/WHITE  
BLUE  
R
C
Y
F
A
4
27  
NO  
9
YELLOW  
YELLOW/WHITE  
PURPLE  
A
4
26  
28  
30  
10  
15  
DIRTY FILTER  
ALARM (NC)  
BLUE/WHITE  
YELLOW/RED  
BROWN/WHITE  
ORANGE  
5
5
MD4000  
MAIN BOARD  
6
6
7
8
8
9
R
ECON FAIL  
ALARM (NC)  
9
UNIT 1  
SPYDER ECON  
C
W
Y1  
Y2  
G
W
Y1  
Y2  
G
E
UNIT 1  
NOTE: DC BACK-UP POWER  
IS POLARITY SENSITIVE AND  
MUST BE CONNECTED AS SHOWN  
OR CONTROLLER WILL NOT  
OPERATE ON DC POWER ONLY  
+
_
48VDC  
2
3
OPTIONAL  
48VDC  
10  
1
E
F
2
3
E
F
2
3
1
LOCKOUT ALARM  
1
LOCKOUT ALARM  
ALARM  
2 BOARD  
REFRIGERANT PRESSURE LOCKOUT  
ALARM - REQUIRES "J" CONTROL MODULE IN  
A/C UNITS  
FIRE/SMOKE  
ALARM CIRCUIT  
"NC" CONTACTS -  
OPEN ON ALARM  
1
CB4000  
NO  
C
GEN RUN ALARM/  
ECON SHUTDOWN  
FIRE/  
SMOKE  
THE "E" AND "F" CONNECTION FOR EMERGENCY  
VENTILATION ARE AVAILABLE  
REMOVE  
JUMPER  
2
3
NC CONTACTS  
OPEN ON ALARM  
NC CONTACTS  
OPEN ON ALARM  
NC  
1-3  
2-3  
3-3  
1
F1  
F2  
2 COMP RUN ALARM  
TERMINAL BLOCK  
USE SHIELDED CABLE OR EQUIVALENT.  
CONNECT SHIELD AT SPYDER ONLY  
REMOVE  
JUMPER  
AC UNIT 2  
2
3
R
G
1
E
2
Y2  
Y1  
W
C
UNIT 2  
3
10  
G
NOTE: ALL SENSORS ARE  
POLARITY SENSITIVE. COPPER  
LEAD MUST CONNECT TO  
CU, AND SILVER MUST  
LEAD TO AG  
Y2  
Y1  
W
CU COPPER  
LOCAL  
REM 1  
REM 2  
AG  
SILVER  
MD4000 UNIT 2  
TERMINAL BLOCK  
UNIT 2  
COPPER  
SILVER  
CU  
AG  
SPYDER ECON  
9
9
8
OPTIONAL FIELD INSTALLED  
25 FOOT TEMPERATURE  
SENSORS, BARD PART  
NUMBER 8612-023  
ECON FAIL  
ALARM (NC)  
15  
30  
ORANGE  
8
CU COPPER  
AG SILVER  
YELLOW/RED  
7
6
10  
28  
26  
9
BROWN/WHITE  
BLUE/WHITE  
PURPLE  
6
5
5
DIRTY FILTER  
ALARM (NC)  
G2  
G1  
4
4
A
F
Y
C
R
YELLOW/WHITE  
YELLOW  
A
F
OPTIONAL FIELD INSTALLED  
HUMIDITY  
H1  
H2  
NO  
27  
C
HUMIDITY CONTROLLER  
"NO" CONTACTS - CLOSE ON RISE  
BLUE  
Y
C
CONTROLLER  
BLACK/WHITE  
RED/WHITE  
ADVANCE  
R
R
41  
42  
43  
44  
45  
41  
42  
43  
44  
45  
46  
46  
47  
48  
4
MIS-3093  
3
Manual  
Page  
2100-574  
15 of 23  
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ecOnOmIzer FaIlure alarm  
alarm WIrInG  
Upon failure of either economizer to open on command  
or close on command, the Economizer Failure Alarm  
will open normally closed contacts to signal the  
failure. To utilize this feature, terminals 8 & 9 must be  
connected to the shelter alarm panel.  
Alarm relays can be wired for NO (close on alarm) or  
NC (open on alarm) strategy.  
Alarm relays can be used individually if there are  
enough available building alarm points, or can be  
arranged into smaller groups or even a single group so  
that all alarm capabilities can be utilized.  
A normally closed economizer fail alarm is available on  
terminals 8 & 9 of the Unit 1 & 2 terminal blocks.  
When multiple alarms are grouped together and issued  
as a single alarm, there will no off-site indication of  
which specific problem may have occurred, only that  
one of the alarms in the group has been triggered. The  
individual alarm problem will be shown on the LED  
display on the face of the controller.  
DIrtY FIlter alarm  
A normally closed dirty filter alarm is available on  
terminals 4 & 5 of the Unit 1 & 2 terminal blocks.  
2-cOmPressOr run alarm  
Note: All alarm and output relays are Form C (SPDT)  
If both compressors are running at the same time, the  
2-Compressor Run Alarm will open indicating this  
condition.  
dry contacts rated 1A @ 24 VAC.  
Note: All alarm relay outputs have 10-second delay in  
acutally issuing to protect against nuisance alarm signals.  
The Power Loss 1, Power Loss 2 and controller alarm  
relays are all “reverse actuated”, which means they  
are continuously energized (the NO contact is closed)  
and switched to NC position upon alarm condition.  
Therefore, it is important to closely follow the alarm  
board connection diagrams that follow.  
Note: the alarm LeD display board is shipped  
uninstalled to protect it from possible damage during  
installation of the wiring to main controller board and/  
or the alarm board. It is polarity sensitive and is keyed  
so it can only be installed in correct position.  
Any alarm feature that is not desired can simply be  
ignored (not connected).  
NOtE: the LED display board can be replaced if  
needed independently of the alarm board. Bard  
part number is 8612-022.  
alarm leD DIsPlaY bOarD  
Note: The LED display board is polarized and will  
only fit in one direction as shown. It must be fully  
inserted in order for the controller to function properly.  
MIS-2042  
Manual 2100-574  
Page  
16 of 23  
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2nD staGe cOOlInG alarm  
emerGencY ventIlatIOn seQuence  
This alarm output is available for use if desired. It is  
important to note that in some installations, due to A/C  
system sizing and internal heat load, that the secondary  
(lag) air conditioning unit may be called upon to assist  
the lead air conditioner some of the time. If this is the  
case, or possibly when additional heat load is added,  
using the 2nd stage cooling alarm will cause nuisance  
alarm conditions.  
For units with economizers, there are two (2)  
emergency ventilation sequences designed into the  
controller. Both require the -B alarm board and  
connection of terminals E and F from the air conditioner  
24V terminal block to the matching terminals on the  
alarm board.  
Note: The E and F wiring connections at the 24V  
terminal block in the A/C units are different for  
older style EIFM economizers than for newer style  
ECONWMT economizers. Refer to the appropriate  
Controller Connection diagrams - See Table 1.  
Note: For units with 2-stage compressors, the dual  
stage cooling alarm activates on cooling Stage 3  
initiation. Menu Step 23, CoPr, must be set to “2” for  
this to occur, otherwise alarm will activate on cooling  
call Stage 2 causing nuisance alarm.  
Sequence one requires a refrigerant pressure alarm,  
coupled with high temperature alarm condition No. 1  
(HAL 1 set point). If both of these conditions occur,  
the economizer in the air conditioner that issued the  
refrigerant alarm will drive open to ventilate the building.  
For installations where it is known that there is 100%  
redundancy (one air conditioning unit can handle 100% of  
the load 100% of the time) use of the 2nd Stage Cooling  
Alarm is a method to issue an alarm signal that the lead  
air conditioner is down (or not delivering full capacity)  
and that the lag air conditioner is now operating.  
Sequence two (HAL 2 set point) is activated by high  
temperature alarm No. 2, and will initiate even without  
a refrigerant pressure alarm signal. Both economizers  
will be activated to provide emergency ventilation.  
This strategy help protect against building overheating  
if air conditioner(s) are inoperative for non-pressure  
related reasons (bad compressor, contactor, run  
capacitor, etc.).  
reFrIGerant Pressure alarms  
Air conditioners with “J” control module are equipped  
with an alarm relay that is activated upon high or low  
refrigerant pressure lockout conditions. Connecting  
terminals 2 and 3 from the air conditioner 24V terminal  
block to the matching terminals 2 and 3 on the alarm  
board will allow these alarms to function.  
sPYDer ecOnOmIzer DIsPlaYs  
The two (2) displays on the front of the MD4000 are for  
remotely monitoring and programming the 100% fresh  
air Spyder economizers in the units. See Instruction  
Manual 2100-576 for details.  
Manual  
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FIGure 3  
alarm bOarD cOnnectIOns  
FOr nOrmallY clOseD "nc" OPen-On-alarm strateGY  
IMPORtANt! LED display board is shipped loose to protect it from possible damage during  
installation of the wiring to main controller board and/or the alarm board. It is polarity sensitive  
and is keyed so it can only be installed in correct position.  
Manual 2100-574  
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FIGure 4  
alarm bOarD cOnnectIOns  
FOr nOrmallY OPen "nO" clOse-On-alarm strateGY  
IMPORtANt! LED display board is shipped loose to protect it from possible damage during  
installation of the wiring to main controller board and/or the alarm board. It is polarity sensitive  
and is keyed so it can only be installed in correct position.  
Manual  
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To change the setting of any step, press the CHANGE  
button and the display will stop flashing, allowing  
change to the setting by using the DOWN or UP  
arrows. When desired setting is reached, press the  
SAVE button, and proceed as desired. When done with  
programming changes, press the PROGRAM button  
until display stops flashing and room temperature  
display is shown. If no buttons are pushed within thirty  
(30) seconds, the controller will automatically revert  
back to “RUN” mode.  
PrOGrammInG InstructIOns  
To swap lead and lag unit positions, press the  
ADVANCE button.  
To enter the Program mode, press the PROGRAM  
button and release it when the message PROG  
appears on the display. When in Program mode, the  
DOWN and UP arrows are used to scroll through the  
programming steps.  
A FLASHING display means that the function or choice  
is “SET”, and the display will alternate between the step  
function and setting.  
To reset all controller settings to the factory default  
values, press the PROGRAM button for 10 seconds  
until display reads dEF.  
NOTE: When the controller has the security locking feature enabled, no changes to any selectable features can be  
made, and the default reset feature is also locked out. All of the programmable features/settings can be reviewed  
using the Program button and Up or Down arrows, but any attempt to change settings using the Change button will  
result is display showing “Locd” indicating controller is locked. See section on Security (Locking) Feature.  
See next page for Programmable Features, Default Settings and MD4000 front panel label layout.  
Note: When using the controller buttons to review settings or making changes, push and hold the buttons for  
approximately 1 second or until the display changes.  
Quickly pushing or jabbing the buttons will not allow the controller to respond.  
Manual 2100-574  
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D
See displays above  
h
N/A - See Operating Manual  
N/A - See Operating Manual  
27F/15C  
N/A - See Operating Manual  
N/A - See Operating Manual  
N/A - See Operating Manual  
N/A - See Operating Manual  
LEAD  
N/A - See Operating Manual  
N/A - See Operating Manual  
N/A - See Operating Manual  
N/A - See Operating Manual  
7961-762  
Manual  
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FIGure 5  
Parts lIst DescrIPtIOn DIaGram  
20  
6
18  
10  
8
1
11  
19  
14  
13  
17  
3
4
15  
5
12  
7
2
9
SEXP-648  
Manual 2100-574  
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Parts List  
Dwg.  
no.  
Part no.  
Description  
mD4000-b mD4000-bc ab3000-b  
cb4000  
1
2
3
4
5
6
7
8
9
127-423-4  
8612-038  
8612-021  
8612-022  
113-456-4  
152-515-4  
8611-099  
5400-002  
8612-023  
7961-762  
8611-006  
8612-035  
8201-015  
8201-071  
8607-030  
113-461-4  
8201-062  
8611-094  
8607-033  
8301-043  
Control Box  
Controller Board  
Alarm Board B  
Alarm Display  
Support Bracket  
Control Box Door  
LTF Fitting  
X
X
X
X
X
X
X
X
X
X
2
X
X
X
X
X
X
X
X
X
X
2
X
X
Hinge  
Sensor  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Label/keypad  
ground Lug  
Communication Board  
Relay  
X
2
X
2
3
2
1
2
2
2
2
Relay  
3
Terminal Block  
Alarm Bracket  
Relay  
2
1
2
Light  
2
Terminal Block  
Display  
2
2
Manual  
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2100-574  
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