Philips FPF42C128135UA 52 User Manual

Colour Television  
Module  
FHP PDP Repair Manual  
FPF42C128135UA-52 (42” A4)  
Contents  
Page  
©
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.  
All rights reserved. No part of this publication may be reproduced, stored in a  
retrieval system or transmitted, in any form or by any means, electronic,  
mechanical, photocopying, or otherwise without the prior permission of Philips.  
Published by MW 0667 BG CD Customer Service  
Printed in The Netherlands  
Subject to modification  
EN 3122 785 16400  
Technical Specifications  
FHP PDP  
1.  
EN 3  
1.3 Chassis overview  
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㪰㪄㪪㪬㪪  
㪧㪪㪬  
㪣㪦㪞㪠㪚  
㪘㪙㪬㪪㪄㪣  
㪘㪙㪬㪪㪄㪩  
㪘㪛㪤㪌 㪘㪛㪤㪍 㪘㪛㪤㪎 㪘㪛㪤㪏  
㪘㪛㪤㪈 㪘㪛㪤㪉 㪘㪛㪤㪊 㪘㪛㪤㪋  
G_16400_005.eps  
180706  
Figure 1-5 PWB locations  
G_16400_006.eps  
270706  
Figure 1-6 Connector positions  
 
Technical Specifications  
EN 4  
1.  
FHP PDP  
1.4 Some connector layouts  
Pin No.  
Signal name  
Pin No.  
Signal name  
1
RA-  
RA+  
2
GND (LVDS)  
SCL  
3
4
5
RB-  
6
GND  
7
RB+  
8
SDA  
9
RC-  
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
GND (LVDS)  
CPUGO  
PDPGO  
IRQ  
11  
13  
15  
17  
19  
21  
23  
25  
27  
29  
RC+  
RXCLKIN-  
RXCLKIN+  
RD-  
PDWN  
GND (LVDS)  
GND  
RD+  
RE-  
RE+  
GND  
GND  
GND  
GND  
GND  
GND  
GND  
G_16400_035.eps  
280706  
Figure 1-7 LVDS connector CN1 Logic Board  
Pin No.  
Symbol  
1
2
3
4
5
6
7
8
9
Vcc  
GND  
Vpr2  
GND  
Vra  
Vrs  
VCEGO  
VSAGO  
PFCGO  
G_16400_036.eps  
270706  
Figure 1-8 Power supply connector CN6 Logic Board  
Pin No.  
Symbol  
1
2
Va  
N.C.  
Vcc  
GND  
GND  
GND  
N.C.  
Vs  
3
4
5
6
7
8
9
Vs  
10  
Vs  
G_16400_037.eps  
270706  
Figure 1-9 Power supply connector CN23 X-SUS Board  
Safety Instructions, Warnings, and Notes  
FHP PDP  
2.  
EN 5  
2. Safety Instructions, Warnings, and Notes  
LED is positioned at the right side of IR-receiver eye of the  
E-box. Take into account that receiver-LED on DST is  
positioned not in the middle but at the left side. Point  
corresponding LEDs to each other. In case the amount of  
Infrared produced by the screen pollutes the  
2.1 Safety Instructions h  
It is not allowed to operate the FTV-set without glass plate. One  
function of this glass plate is to absorb Infrared Radiation.  
Without this glass plate the level of Infrared Radiation produced  
by the plasma display could damage your eyes.  
communication, the set can be set in Stand-by-mode. Then  
still the error-messages can be retrieved.  
1. Safety regulations require that during a repair:  
the set should be connected to the mains via an  
isolating transformer (in this particular case a  
transformer of 800 VA).  
2.3.1 Notes on Safe Handling of the Plasma Display  
safety components, indicated by the symbol h,  
should be replaced by components identical to the  
original ones.  
Notes to Follow During Service  
The work procedures shown with the Note indication are  
important for ensuring the safety of the product and the  
servicing work. Be sure to follow these instructions.  
Before starting the work, secure a sufficient working space.  
At all times other than when adjusting and checking the  
product, be sure to turn OFF the main POWER switch and  
disconnect the power cable from the power supply of the  
display during servicing.  
2. Safety regulations require that after a repair the set must  
be returned in its original condition. In particular attention  
should be paid to the following points.  
Note: The wire trees should be routed correctly and  
fixed with the mounted cable clamps.  
The insulation of the mains lead should be checked for  
external damage.  
The electrical DC resistance between the mains plug  
and the secondary side should be checked (only for  
sets that have a mains isolated power supply). This  
check can be done as follows:  
To prevent electric shock and breakage of PC board, start  
the servicing work at least 30 seconds after the main power  
has been turned off. Especially when installing and  
removing the power supply PC board and the SUS PC  
board in which high voltages are applied, start servicing at  
least 2 minutes after the main power has been turned off.  
While the main power is on, do not touch any parts or  
circuits other than the ones specified. The high voltage  
power supply block within the PDP module has a floating  
ground. If any connection other than the one specified is  
made between the measuring equipment and the high  
voltage power supply block, it can result in electric shock or  
activation of the leakage-detection circuit breaker.  
When installing the PDP module in, and removing it from  
the packing carton, be sure to have at least two persons  
perform the work white being careful to ensure that the  
flexible printed-circuit cable of the PDP module does not  
get caught by the packing carton.  
When the surface of the panel comes into contact with the  
cushioning materials, be sure to confirm that there is no  
foreign matter on top of the cushioning materials before the  
surface of the panel comes into contact with the cushioning  
materials. Failure to observe this precaution may result in,  
the surface of the panel being scratched by foreign matter.  
When handling the circuit PC board, be sure to remove  
static electricity from your body before handling the circuit  
PC board.  
unplug the mains cord and connect a wire between  
the two pins of the mains plug;  
set the mains switch to the on position (keep the  
mains cord unplugged!);  
measure the resistance value between the pins of  
the mains plug and the metal shielding of the tuner  
or the aerial connection on the set. The reading  
should be between 4.5 Mand 12 M;  
switch off the TV and remove the wire between the  
two pins of the mains plug.  
The cabinet should be checked for defects to avoid  
touching of any inner parts by the customer.  
2.2 Warnings  
ESD w  
All ICs and many other semiconductors are susceptible to  
electrostatic discharges (ESD w). Careless handling during  
repair can reduce life drastically. When repairing, make sure  
that you are connected with the same potential as the mass of  
the set by a wristband with resistance. Keep components and  
tools also at this same potential.  
Be sure to handle the circuit PC board by holding the large  
parts as the heat sink or transformer. Failure to observe  
this precaution may result in the occurrence of an  
abnormality in the soldered areas.  
1. Available ESD protection equipment:  
complete kit ESD3 (combining all 6 prior products -  
small table mat) 4822 310 10671  
wristband tester 4822 344 13999  
Do not stack the circuit PC boards. Failure to observe this  
precaution may result in problems resulting from scratches  
on the parts, the deformation of parts, and short-circuits  
due to residual electric charge.  
2. Never replace modules or other components while the unit  
is switched on.  
3. When making settings, use plastic rather than metal tools.  
This will prevent any short circuits and the danger of a  
circuit becoming unstable.  
Routing of the wires and fixing them in position must be  
done in accordance with the original routing and fixing  
configuration when servicing is completed. All the wires are  
routed far away from the areas that become hot (such as  
the heat sink). These wires are fixed in position with the  
wire clamps so that the wires do not move, thereby  
ensuring that they are not damaged and their materials do  
not deteriorate over long periods of time. Therefore, route  
the cables and fix the cables to the original position and  
states using the wire clamps.  
Perform a safety check when servicing is completed. Verify  
that the peripherals of the serviced points have not  
undergone any deterioration during servicing. Also verify  
that the screws, parts and cables removed for servicing  
purposes have all been returned to their proper locations in  
accordance with the original setup  
2.3 Notes  
1. A glass plate is positioned before the plasma display. This  
glass plate can be cleaned with a slightly humid cloth. If  
due to circumstances there is some dirt between the glass  
plate and the plasma display panel it is recommended to do  
some maintenance by a qualified service employee only.  
2. Never disconnect the power display cable when the set is  
operating  
3. With DST no failures (error-codes) can be red, when the  
set is in Service-mode.  
4. If DST reacts with "error 2", there is no communication  
between the TV and the DST. Note that the IR-transmitter  
 
Directions for Use  
EN 6  
3.  
FHP PDP  
3. Directions for Use  
Not applicable.  
4. Mechanical Instructions  
Notes:  
4.1.2 X-SUS and X-BUS Circuit Boards  
Figures below can deviate from the actual situation, due to  
different set executions.  
For more detailed instructions regarding the (dis)assembly  
of the TV chassis that hold these PDPs, read the  
corresponding TV Service Manual.  
5
5
3
4.1 Board Swap Instructions  
4.1.1 General  
2
Before dismounting panels read notes below!  
Caution when removing circuit board!  
When removing the circuit board after the main power is turned  
on/off, wait for at least one minute before starting to remove the  
circuit board.  
4
If the circuit board removal is started immediately after turning  
off the main power, it can result in electric shock or damage to  
the circuit due to residual electric charge.  
2
2
Caution on handling the FPC connector!  
To release the black lock lever of the connector, flip it up gently  
in the middle with the nail of the thumb or forefinger, from the  
side with the cable.  
5
3
1
4
Never pinch the lock lever with fingers or tools. Doing so might  
damage the lock lever.  
5
G_16400_007.eps  
300706  
Figure 4-2 X-BUS and X-SUS board removal (1/2)  
X-BUS  
X-SUS  
E_14580_025.eps  
071005  
Figure 4-1 Handling the FPC connector  
G_16400_008.eps  
180706  
Figure 4-3 X-BUS and X-SUS board removal (2/2)  
Remove the circuit boards by following the steps below. To  
install the circuit boards, reverse the removal procedure.  
1. Release the lock of the FPC connector [1] and unplug the  
signal cable.  
2. Unplug the connectors [2].  
3. Unplug the 4 XFPC’s [3] on the X-BUS board.  
4. Remove the fixing screws [4].  
5. Release the white stand-offs [5] from the X-SUS board,  
and from the top and bottom of the X-BUS board.  
   
Mechanical Instructions  
FHP PDP  
4.  
EN 7  
6. Remove the X-BUS board and the X-SUS board together.  
Make sure that you do not touch the heat sink when removing  
the Y-SUS board.  
Threaded bush for  
SDM-U board  
4.1.3 Y-SUS Circuit Board  
4
Adhesive side should be  
against the IC of SDM-U  
5
3
SDM-U board  
Y-SUS board  
2
1
Radiation Plate  
4
G_16400_010.eps  
310706  
Figure 4-6 Radiation plate position  
G_16400_009.eps  
300706  
Figure 4-4 Y-SUS board removal (1/2)  
Y-SUS  
G_16400_011.eps  
180706  
Figure 4-5 Y-SUS board removal (2/2)  
Remove the circuit board by following the steps below. To  
install the circuit board, reverse the removal procedure.  
1. Release the lock of the FPC connector [1] and unplug the  
signal cable.  
2. Unplug the connector [2].  
3. Remove the fixing screws [3].  
4. Release the white stand-offs [4] from the Y-SUS board.  
5. Pull out the Y-SUS board horizontally, in this way  
unplugging the connectors [5].  
6. Remove the Y-SUS board.  
Make sure that you do not touch the heat sink when removing  
the Y-SUS board.  
Note: Make sure the radiation plate is positioned correctly. It is  
located underneath the upper SDM, and the threaded bush  
should sit in the hole of the radiation plate.  
Mechanical Instructions  
EN 8  
4.  
FHP PDP  
4.1.4 ABUS-L Circuit Board  
4.1.5 ABUS-R Circuit Board  
1
4
5
4
6
6
7
7
6
5
5
2
2
3
2
2
3
2
2
2
2
2
2
1
6
3
3
G_16400_012.eps  
310706  
G_16400_014.eps  
310706  
Figure 4-7 ABUS-L board removal (1/2)  
Figure 4-9 ABUS-R board removal (1/2)  
ABUS-R  
ABUS-L  
G_16400_015.eps  
180706  
G_16400_013.eps  
180706  
Figure 4-10 ABUS-R board removal (2/2)  
Figure 4-8 ABUS-L board removal (2/2)  
Remove the circuit board by following the steps below. To  
install the circuit board, reverse the removal procedure.  
1. Unplug the connector [1].  
Remove the circuit board by following the steps below. To  
install the circuit board, reverse the removal procedure.  
1. Unplug the connector [1].  
2. Remove the screws [2] fixing the ADMs.  
3. Release the lock of the FPC connectors [3], and remove  
the ADM flexible board.  
2. Remove the screws [2] fixing the ADMs.  
3. Release the lock of the FPC connectors [3], and remove  
the ADM flexible board.  
4. Release the lock of the FPC connector [4] and unplug the  
signal cable.  
4. Release the lock of the FPC connector [4] and unplug the  
signal cable.  
5. Unplug the connector [5].  
6. Remove the screws [6] fixing the ABUS-R board.  
7. Remove the ABUS-R board.  
8. When installing the ABUS-R board, put the board in such a  
position that it is locked by the tabs [7] before fixing it with  
the screws.  
5. Remove the screws [5] fixing the ABUS-L board.  
6. Remove the ABUS-L board.  
7. When installing the ABUS-L board, put the board in such a  
position that it is locked by the tabs [6] before fixing it with  
the screws.  
Mechanical Instructions  
FHP PDP  
4.  
EN 9  
4.1.6 LOGIC Board  
Remove the circuit board by following the steps below. To  
install the circuit board, reverse the removal procedure.  
1. Unplug connectors [1].  
2. Remove screws [2].  
3. Remove the PSU.  
3
3
1
2
4
4
G_16400_016.eps  
310706  
Figure 4-11 LOGIC board removal (1/2)  
Logic  
G_16400_017.eps  
180706  
Figure 4-12 LOGIC board removal (2/2)  
Remove the circuit board by following the steps below. To  
install the circuit board, reverse the removal procedure.  
1. Unplug connectors [1].  
2. Release the lock of the FPC connectors [2] and unplug the  
signal cables.  
3. Remove the screws [3] fixing the LOGIC board.  
4. Remove the LOGIC board.  
5. When installing the LOGIC board, put the board in such a  
position that it is locked by the tabs [4] before fixing it with  
the screws.  
4.1.7 PSU Board  
E_06532_032.eps  
270706  
Figure 4-13 PSU board removal  
Service Modes, Error Codes, and Fault Finding  
EN 10  
5.  
FHP PDP  
5. Service Modes, Error Codes, and Fault Finding  
Index of this chapter:  
5.1 Repair Tools  
To be able to repair the Plasma Display Panels on board level,  
the following repair tools are available:  
Special LVDS cable: T.B.D.  
Foam buffers: 3122 785 90581.  
E_14580_024.eps  
250304  
CN06  
CN01  
14  
3k3  
3k3  
Figure 5-2 Foam buffers for FTV  
Vpr  
3
SDA  
GND  
SCL  
8
6
4
I2C  
Power Supply  
5.2 Error codes  
Compair  
When an error causes the PDP to switch “OFF”, an error code  
is put into an EEPROM on the Logic Board. You can read out  
the contents of the error code memory with the ComPair tool.  
CN06  
I2C  
5.2.1 How to Connect the ComPair Tool  
Compair  
G_16400_018.eps  
270706  
CN01  
Logic Board  
Carefully disconnect the LVDS cable from CN01 on the  
Logic Board.  
If necessary connect a PSU with a voltage of 3.3V to drive  
the LOGIC board.  
Connect the cable from the ComPair tool to connector  
CN01 of the LOGIC board.  
Figure 5-1 Extension cable kit ALiS PDP  
Turn on the ComPair tool.  
Launch the ComPair software.  
Read out the error buffer.  
5.2.2 Error Code Overview  
Table 5-1 Error code table  
Error code Detected by board  
Error description  
Suspected board(s)  
21  
24  
25  
26  
44  
45  
46  
4C  
61  
62  
64  
65  
66  
68  
69  
6A  
79  
7B  
X-SUS  
Vxx power voltage is too high  
Vxx power voltage is too low  
Vex power voltage is too high  
Vex power startup is faulty  
Vey power voltage is too low  
Vey power voltage is too high  
Vey power startup is faulty  
Temperature too high  
X-SUS  
X-SUS  
X-SUS  
X-SUS  
Y-SUS  
Y-SUS  
Y-SUS  
Y-SUS  
Y-SUS  
X-SUS  
LOGIC  
Y-SUS  
LOGIC  
Y-SUS  
LOGIC  
Y-SUS  
LOGIC  
LOGIC  
LOGIC  
LOGIC  
Y-SUS  
LOGIC  
LOGIC  
X-SUS  
Y-SUS  
X-SUS  
Y-SUS  
X-SUS  
LOGIC  
Y-SUS  
LOGIC  
X-SUS  
X-SUS  
X-SUS  
Y-SUS  
Vs power voltage is too high  
Vs power startup is faulty  
Ve power voltage is too low  
Ve power voltage is too high  
Ve power startup is faulty  
Vw power voltage is too low  
Vw power voltage is too high  
Vw power startup is faulty  
LOGIC  
PSU  
PSU  
LOGIC  
Y-SUS  
Y-SUS  
Vw power current is too high (during operation) Y-SUS  
Vs power voltage is too high (during startup) Y-SUS  
LOGIC  
LOGIC  
   
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 11  
the defective PDP, accompanied by a completely filled in  
Defect Description Form (see figure “Defect Description Form  
(DDF)“), in this flight case to EuroService. EuroService makes  
sure the defect PDP is repaired and afterwards added to its  
swap pool. The workshop makes the TV set complete by  
building in the refurbished PDP. Afterwards the TV set is  
returned to the customer.  
5.3 Process Flow  
The selected workshop receives the defect TV set and  
investigates the PDP. Two possible solutions follow:  
5.3.1 Advanced PDP Exchange (Actual Way-of-Working)  
In case of:  
5.3.2 Customized Repair  
Glass broken,  
Flex foil damaged,  
Y-COM IC on flex foil is damaged, or  
NVM on logic board defect: no communication with  
ComPair  
If the defect is not mentioned in 5.2.1, the workshop orders the  
necessary spare parts, being boards, at EuroService. After  
receipt the workshop swaps the concerning board and makes  
the TV set complete by building in the PDP. Afterwards the TV  
set is returned to the customer.  
the procedure for repair is as follows:  
A new PDP will be ordered at EuroService. They issue an RMA  
number and ship a refurbished PDP from its swap pool in a  
flight case to the workshop. After receipt, the workshop sends  
PDP flow chart  
(from 1st May 2003 onwards)  
End user contacts dealer because his  
plasma TV set is defective  
Dealer requests VIP workshop  
to contact end user  
VIP workshop pays home visit to end user  
and swaps defective TV set with a loan set  
VIP workshop analyses the PDP  
of the defective plasma TV set  
PDP:  
glass repair  
YES  
NO  
VIP workshop orders refurbished PDP  
at EuroService  
or  
flex cable machine  
needed  
VIP workshop orders spare part(s)  
being boards at EuroService  
??  
EuroService ships refurbished PDP from its  
swap pool to VIP workshop in a flight case  
EuroService ships spare part(s) with  
next-day-delivery to VIP workshop  
VIP workshop swaps PDP's  
and makes plasma TV set complete  
VIP workshop repairs PDP on board level  
and makes plasma TV set complete  
VIP workshop brings plasma TV set to  
end user and swaps with loan set  
VIP workshop brings plasma TV set to  
end user and swaps with loan set  
E_14580_027.eps  
280706  
Figure 5-3 PDP flow chart  
 
Service Modes, Error Codes, and Fault Finding  
EN 12  
5.  
FHP PDP  
5.4 Repair Instructions  
5.4.1 General  
In case of:  
a broken glass panel,  
a defective flex foil, or  
a defective Y-COM IC on the flex foil  
the PDPs need to be send back via the central repair procedure  
of EuroService.  
In other cases the Plasma Display Panels must be repaired on  
board level.  
5.4.2 42” A4 ALiS Plasma Display Panel  
The involved Plasma Display Panel is:  
Display type  
Service code number  
FPF42C128135UA-52  
9322 235 43682  
The available modules for these Plasma Display Panels are:  
FHP code number  
FPF33R-XSS0041  
FPF33R-YSS0042  
FPF33R-LGC0061  
FPF33R-ABL0038  
FPF33R-ABR0039  
FPF33R-XBU0035  
FPF29R-CBL001411  
FPF29R-CBL001412  
FPF29R-CBL001401  
Service code number  
9965 000 35647  
9965 000 35648  
9965 000 35646  
9965 000 35649  
9965 000 35650  
9965 000 35651  
9965 000 32669  
9965 000 32670  
9965 000 32668  
9965 000 32671  
9965 000 32672  
9965 000 32673  
Module description  
X-SUS board  
Y-SUS board  
Logic board  
A-BUS Left  
A-BUS Right  
X-BUS board  
Signal Cable LOGIC-X-SUS  
Signal Cable LOGIC-Y-SUS  
Signal Cable LOGIC-ABUS-L  
Signal Cable LOGIC-ABUS-R FPF29R-CBL001421  
Power Cable X-SUS-Y-SUS FPF29R-CBL003601  
Power Cable X-SUS-ABUS-R FPF29R-CBL003701  
Remark:  
1. If the LOGIC board is defective, the procedure mentioned  
in figures "Logic Board Exchange (1 and 2)" must be used.  
 
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 13  
5.4.3 Fault Finding Flowcharts  
Problem analysis procedure: PDP repair / board swap  
PDP Repair procedure Board Swap  
Horizontal bar?  
Go to the  
Vertical Line / Vertical Bar?  
Go to the  
"Vertical line/Vertical bar"  
problem analysis procedure  
The entire Screen does not light.  
The set is going into protection.  
(PSU is OK)  
"Horizontal bar"  
problem analysis procedure  
Go to Step 1 in the procedure  
Check the 3.3V Vpr2 on the PSU  
and the Logic board  
Logic Board Exchange  
procedure.  
Use of ComPair  
Go to Step 2 in the procedure  
Check if there is a short circuit  
on boardsY-SUS, X-SUS, SDMs,  
X-BUS, or XFPCs  
Copy data from the  
defective Logic board  
Restore data into the new  
board  
Go to Step 3 in the procedure  
Check if there is a short circuit on  
boards ABUS-L, ABUS-R, or ADMs  
Ship Out  
Auto alignment procedure  
Go to Step 4 in the procedure  
Check if Vcc (5V), Vs (85V) and  
Va (63V) are present  
on PSU and boards  
G_16400_025.eps  
310706  
Figure 5-4 Problem analysis procedure: PDP repair / board swap  
Service Modes, Error Codes, and Fault Finding  
EN 14  
5.  
FHP PDP  
Problem Analysis Procedure: The entire screen does not light  
1
The entire screen does not light  
Caution 1: never disconnect connectors or  
remove boards when the mains plug is connected.  
Allow discharge of power supplies before  
Remove CN06  
(on LOGIC Board,  
PSU-LOGIC cable)  
disconnecting connectors!  
Caution 2: do not interchange boards between  
different PDPs, this might damage your PDP  
All the boards are connected  
Connect the set to mains.  
Switch “ON” the set  
via the mains switch  
Vpr2 (3.3 V) on  
the PSU board is present?  
PSU board is  
defective  
N
Y
Turn “OFF” AC power  
Connect CN 6 (LOGIC)  
Turn on AC power  
Replace the  
Power Supply  
N
Vpr2 (3.3 V) on  
LOGIC board is  
defective  
the PSU board is present?  
Y
Disconnect the mains plug.  
Remove the following power connections:  
on X-SUS: CN23 (PSU -> X-SUS)  
on X-SUS: CN26 (X-SUS -> ABUS-R)  
on X-SUS: CN32 (X-SUS -> Y-SUS)  
on ABUS-R: CN47 (ABUS-R -> ABUS-L)  
Replace Logic Board  
Follow the  
“Logic Board Exchange” procedure  
2
G_16400_026.eps  
310706  
Figure 5-5 Problem analysis procedure: the entire screen does not light  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 15  
Short-circuit check on Boards and Power Supply Lines  
2
Check with an ohmmeter if following  
pins are shorted  
X-SUS  
X-SUS Board:  
CN23 pins 3 - 4  
CN23 pins 6 - 8  
CN22 pins 10 - 13  
are shorted?  
CN23  
[X-SUS - PSU]  
CN22  
[X-SUS - Y-SUS]  
X-SUS board is  
defective  
Y
10  
9
13  
Vs  
Vs  
-Vs  
12  
-Vs  
11  
NC  
10  
GND  
9
8
Vs  
(Switching circuit (power  
supply) has a short-circuit)  
7
NC  
6
GND  
GND  
GND  
Vcc  
NC  
NC  
8
5
Vu  
7
4
NC  
6
3
N
Vcc  
5
2
NC  
4
1
GND  
3
Va  
NC  
2
Vs  
1
Y-SUS Board:  
Vs  
CN32 pins 1 - 4  
CN32 pins 8 - 10  
CN32 pins 10 - 13  
are shorted?  
Y-SUS board is  
defective  
Y
(Switching circuit (power  
supply) has a short-circuit)  
Y-SUS  
CN32  
[Y-SUS - X-SUS]  
N
13  
Vs  
12  
Vs  
11  
NC  
10  
GND  
9
Remove SDM from the following  
two connectors of Y-SUS:  
CN34 and CN35  
NC  
8
Vcc  
7
NC  
6
Vx  
5
NC  
4
GND  
3
On SDM board,  
A1-A2, B1-B2,  
C1-C2, D1-D2,  
are shorted?  
NC  
2
SDM is defective  
(PDP is defective)  
-Vs  
1
Y
-Vs  
N
A2 A1  
B1  
B2 C1 C2 D1 D2  
On X-BUS board,  
CN61 pins 1 - 9  
are shorted?  
Y
Remove the 4 XFPCs  
(disconnect CN63, CN64, CN65, CN66)  
N
On X-BUS board,  
CN61 pins 1 - 9  
are shorted?  
X-BUS board is  
Y
defective  
PDP  
is defective  
N
3
End of analysis  
G_16400_027.eps  
310706  
Figure 5-6 Short circuit check on boards and power supply lines (1/3)  
Service Modes, Error Codes, and Fault Finding  
EN 16  
5.  
FHP PDP  
3
ABUS-L board:  
Y
CN52 pins 1 - 3 or  
CN52 pins 4 - 7  
are shorted?  
Remove ADM from the  
following connectors.  
CN 53, CN 54,  
ABUS-L  
N
CN 55, CN 56  
ABUS-L board:  
CN52 pins 1 - 3 or  
CN52 pins 4 - 7  
are shorted?  
N
ADM is defective  
(PDP is defective)  
Y
ABUS-L board is defective.  
ABUS-R board  
N
CN42 pins 1 - 3 or  
CN42 pins 3 - 5  
are shorted?  
Remove ADM from the  
following connectors:  
CN 43, CN 44,  
ABUS-R  
Y
CN 45, CN 46  
ABUS-R board  
CN42 pins 1 - 3 or  
CN42 pins 3 - 5  
are shorted?  
N
ADM is defective  
(PDP is defective)  
Y
ABUS-R board is defective.  
Replace the defective part  
4
G_16400_028.eps  
310706  
Figure 5-7 Short circuit check on boards and power supply lines (2/3)  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 17  
4
Connect CN23 (X-SUS) and  
CN32 (Y-SUS), and  
give the “PDP-go” signal (*1)  
1
*
When turning “ON” the PDP with PDP-go, refer to following procedure:  
1. Connect the special LVDS cable (see paragraph “Repair Tools”)  
between CN01 and CN06  
2. Supply power to the PSU  
Are Vcc (5V), Vs (85V),  
and Va (63V) present on  
the PSU board?  
Logic board, or X-SUS board, or  
Y-SUS board is defective  
N
In case that Vs Power system or Va Power  
system of X-SUS or Y-SUS is defective, Vcc  
starts but goes down in a few seconds.  
Y
Turn “OFF” AC power  
Connect SDM (with CN34 and CN35)  
Give the “PDP-go” signal (*1)  
On PSU board  
Vcc (5V), Vs (85V)  
exist ?  
N
SDM or PDP is defective  
Y
Turn “OFF” AC power.  
Connect CN 26 (X-SUS)  
Give the “PDP-go” signal (*1)  
Turn “OFF” AC power.  
And remove ADMs from following connectors  
CN43, CN44, CD45, CN46  
PSU board  
Va (63V) exists ?  
N
Afterwards give the “PDP-go” signal (*1)  
Y
PSU board  
Va (63V) exists ?  
N
ABUS-R board is defective  
Turn “OFF” the AC power.  
Connect CN 47 (ABUS-R)  
Give the “PDP-go” signal (*1)  
ADM is defective  
(PDP is defective)  
Y
Turn “OFF” AC power.  
And remove ADMs from following connectors  
CN53, CN54, CD55, CN56  
PSU board  
Va (63V) exists ?  
N
Afterwards give the “PDP-go” signal (*1)  
Y
PSU board  
Va (63V) exists ?  
N
ABUS-L board is defective  
ADM is defective  
(PDP is defective)  
Y
End of analysis  
Replace defective boards  
(In case of Logic Board replacement:  
Follow the “Logic Board Exchange”  
procedure!)  
G_16400_029.eps  
310706  
Figure 5-8 Short circuit check on boards and power supply lines (3/3)  
Service Modes, Error Codes, and Fault Finding  
EN 18  
5.  
FHP PDP  
"Vertical line/Vertical bar" problem analysis procedure  
Vertical line / Vertical bar  
Y
LOGIC board ABUS-R/L  
Signal cable is  
defective  
board signal cable has  
abnormal appearance?  
N
Y
ADM is defective  
(PDP is defective)  
ADM flexible cable has  
abnormal appearance?  
N
1
*
When turning “ON” the PDP with PDP-go, refer to following procedure:  
1. Connect the special LVDS cable (see paragraph “Repair Tools”)  
between CN01 and CN06  
Give the “PDP-go” signal (*1)  
2. Supply power to the PSU  
Y
Tap lightly heat seal portion on  
ADM flexible cable  
One vertical line?  
N
Y
Any  
changes?  
Heat-melted junction is defective  
(PDP is defective)  
N
Panel address has open circuit or  
ADM IC chip is defective  
(PDP is defective)  
Logic board is defective,  
or ABUS-R board is defective,  
or Signal cable is defective,  
or loose contact of  
Left half of the  
panel does  
not light?  
Y
CN02 (LOGIC) or CN41(ABUS-R)  
N
Right half of the  
panel does  
not light?  
Y
Logic board is defective,  
or ABUS-L board is defective,  
or Signal cable is defective,  
or loose contact of  
Va (63V) exists on  
RL41(resistor) on  
ABUS-L board?  
Y
N
CN03 (LOGIC) or CN51 (ABUS-L)  
N
Power cable (CN52 to CN47) is defective  
or loose contact of CN47 (ABUS-R)  
Replace defective parts  
(1)  
G_16400_030.eps  
310706  
Figure 5-9 Vertical line / vertical bar problem analysis procedure (1/3)  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 19  
(1)  
1
*
When turning “ON” the PDP with PDP-go, refer to following procedure:  
1. Connect the special LVDS cable (see paragraph “Repair Tools”)  
between CN01 and CN06  
Is vertical bar  
N
2. Supply power to the PSU  
monochromatic?  
Y
Does the vertical bar  
appear in left  
Y
half of panel?  
Turn “OFF” the AC power  
Replace ABUS-L board  
N
Give the “PDP-go” signal (*1)  
Y
Normal?  
ABUS-L board is defective  
N
Turn “OFF” AC power  
Replace LOGIC board  
Give the “PDP-go” signal (*1)  
Y
Normal?  
LOGIC board is defective  
N
Turn “OFF” AC power  
Replace LOGIC - ABUS-L signal cable  
Give the “PDP-go” signal (*1)  
Y
Signal cable is defective  
Normal?  
N
ADM is defective  
(PDP is defective)  
Replace the defective parts  
G_16400_031.eps  
310706  
(2)  
(3)  
Figure 5-10 Vertical line / vertical bar problem analysis procedure (2/3)  
Service Modes, Error Codes, and Fault Finding  
EN 20  
5.  
FHP PDP  
(2)  
(3)  
1
*
When turning “ON” the PDP with PDP-go, refer to following procedure:  
1. Connect the special LVDS cable (see paragraph “Repair Tools”)  
between CN01 and CN06  
2. Supply power to the PSU  
Turn “OFF” the main power  
Replace ABUS-R board  
Give the “PDP-go” signal (*1)  
Y
Normal?  
N
ABUS-R board is defective  
Turn “OFF” the main power  
Replace LOGIC board  
Give the “PDP-go” signal (*1)  
Y
Normal?  
LOGIC board is defective  
N
Turn “OFF” the main power  
Replace signal cables LOGIC - ABUS-R  
Give the “PDP-go” signal (*1)  
Y
Signal cable is defective  
Normal?  
N
ADM is defective  
(PDP is defective)  
Panel is defective  
(PDP is defective)  
Replace the defective parts  
G_16400_032.eps  
310706  
Figure 5-11 Vertical line / vertical bar problem analysis procedure (3/3)  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 21  
"Horizontal bar" problem analysis procedure  
Horizontal bar  
1
*
When turning “ON” the PDP with PDP-go, refer to following procedure:  
1. Connect the special LVDS cable (see paragraph “Repair Tools”)  
between CN01 and CN06  
Turn “OFF” the main power  
Replace the X-SUS board  
Give the “PDP-go” signal (*1)  
2. Supply power to the PSU  
Y
Normal?  
N
X-SUS board is defective  
Turn “OFF” the main power  
Remove the X-SUS board  
Put back the initial X-SUS board  
Replace Y-SUS board  
Give the “PDP-go” signal (*1)  
Y
Y-SUS board is defective  
Normal?  
N
PDP is defective  
Replace the defective parts  
G_16400_033.eps  
310706  
Figure 5-12 Horizontal line problem analysis procedure  
Remark: Do not interchange boards between different PDPs,  
this might damage your PDP  
Service Modes, Error Codes, and Fault Finding  
EN 22  
5.  
FHP PDP  
Logic Board Exchange (1)  
1. Copy NVM Data from defective Logic Board  
1.  
Remove the Small Signal Board  
2.  
3.  
Disconnect the LVDS cable from CN01 and  
the power cable from CN06 of the Logic Board  
Connect the FHP A4 Service cable to CN01  
and CN06 of the Logic Board. Reconnect the power  
cable from the PSU to the FHP A4 Service cable on the  
CN06 side of the Logic Board. Connect the ComPair  
cable to the CN01 side of the FHP A4 Service cable.  
4.  
Plug in the Mains cable to the Mains filter and the  
screen will start up in Stand alone mode.  
5.  
6.  
7.  
Set will go into protection or into stand-by  
Click the link in ComPair to open the Logic Board  
exchange window  
Click the "On" button.  
In the title bar the module type will appear  
8.  
9.  
Click button "copy from original"  
Use the "Save" button to save the information to a file  
10.  
11.  
Click the "Off" button  
Remove the Mains cable from the Mains filter.  
G_16400_019.eps  
010806  
Figure 5-13 Logic Board Exchange (1/2)  
1. Remove the SSB. Now you can reach the cable going to  
connector CN01 on the Logic Board.  
5. Click the link in ComPair to open the Logic Board exchange  
window.  
2. Unplug the LVDS cable from the SSB at connector CN01.  
Also unplug the power cable at CN06.  
6. Click the 'On' button. In the title bar the module type will  
appear: 42A4, or something similar.  
3. Connect the FHP A4 service cable to CN01 and CN06.  
Connect the ComPair I2C cable to the CN01 side of the  
service cable, and the power cable to the CN06 side of it.  
4. Plug in the mains cable. The display starts up in stand-  
alone mode.  
7. Click button 'Copy from original'  
8. The data is read from the EEPROM on the logic board and  
displayed in the list.  
9. Use the 'Save' button to save the information to a file. This  
is optional, but better safe than sorry!  
Note: If you close the window without saving, all settings  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 23  
will be lost. If you intend to close this window before  
replacing the board, you should save the settings so you  
can load them later.  
11. Switch off the set and replace the Logic Board with another  
one.  
10. Click the 'Off' button.  
Logic Board Exchange (2)  
2. Write NVM Data to the new Logic Board  
1.  
Remove the Mains cable from the Mains filter.  
2.  
Connect the FHP A4 Service cable to CN01  
and CN06 of the Logic Board. Connect the power  
cable from the PSU to the FHP A4 Service cable on the  
CN06 side of the Logic Board. Connect the ComPair  
cable to the CN01 side of the FHP A4 Service cable.  
3.  
Click the "On" button  
4.  
Load the saved values  
5.  
Click button “paste to replacement”  
6.  
Click button "Ship Out" (1)  
(1) The PDP screen will be blanked for about 15s,  
then 15s later, the 'Ship out' process will end  
7.  
Disconnect the ComPair cable and Power cable from the  
FHP A4 Service cable on the CN01 and CN06 sides of the  
Logic Board. Disconnect the FHP A4 Service cable. Reconnect  
the Power cable from the PSU to CN06 and the LVDS cable  
to CN01 on the Logic Board.  
G_16400_020.eps  
010806  
Figure 5-14 Logic Board Exchange (2/2)  
1. Switch off the set and replace the Logic Board by another  
one. Now connect the service cable to connectors CN01  
and CN06. Connect the power cable to the CN06 side of  
the service cable, and the ComPair cable to the CN01 side.  
2. Restart the display with the new board.  
8. Disconnect ComPair and remove the service cable, plug in  
the power cable at CN06 and the original LVDS cable at  
CN01.  
3. Click the 'On' button.  
4. The module type will again appear in the title bar. This may  
be different now from step 6 on the previous page, because  
now another Logic Board is used. If you closed the window  
after step 9 and did save the settings you should load them  
now. Use the ‘Load’ button to do so.  
5. Click button 'Paste to replacement'. The settings previously  
copied from the old board are now written to the new board.  
If successful the button 'Ship out' will be enabled.  
6. Click button 'Ship out'.  
7. Now a process of voltage feedback initialization and self-  
adjustment starts. This will take a few seconds. When  
ready you can switch off the display.  
Service Modes, Error Codes, and Fault Finding  
EN 24  
5.  
FHP PDP  
NO  
Fault  
contents  
Fault status  
Suspected  
fault location  
Analysis procedure  
and measure  
1
Entire screen After momentarily going on, the  
X-SUS  
Refer to  
does not  
light.  
screen becomes black  
immediately or after a few  
seconds (main power is turned  
off.)  
Y-SUS  
PSU  
Panel chassis  
LOGIC  
“Entire screen  
does not light”  
ABUSL  
ABUSR  
2
3
Screen lights dimly even on the  
back screen.  
LOGIC  
Replace the LOGIC  
board, following the  
“Logic Board  
Exchange” procedure  
Vertical line  
Single vertical line (of different  
color)  
Panel chassis  
LOGIC  
Refer to  
“Vertical line/bar”  
4
5
Vertical line from the middle of  
effective scan area (vertical line  
of different color)  
Panel chassis  
Replace panel  
chassis  
Vertical bar  
Bar width of 1/7 of horizontal size  
or in multiples of 1/7, is displayed.  
Abnormal display  
Panel chassis  
ABUS-L  
ABUS-R  
Refer to  
“Vertical line/bar”  
LOGIC  
Above boards  
are connected  
.
6
7
Bar width of 3/7 or 4/7 of the  
screen width, is displayed.  
Abnormal display (vertical line of  
different color)  
ABUS-L  
ABUS-R  
LOGIC  
Above boards  
are connected.  
Horizontal  
line  
Single horizontal line (no light) or  
single horizontal line does not  
light among the effective scanning  
Panel chassis  
X-SUS  
Y-SUS  
Replace panel  
chassis  
ABUS-L  
ABUS-R  
area.  
Single horizontal line does not  
light.  
X-SUS  
Replace  
X-SUS, Y-SUS  
Every other line (no light) in entire  
screen  
8
Y-SUS  
ABUS-L  
ABUS-R  
G_16400_023.eps  
280706  
Figure 5-15 Fault symptom overview (1/2)  
Service Modes, Error Codes, and Fault Finding  
FHP PDP  
5.  
EN 25  
NO Fault contents  
Fault status  
Suspected  
fault  
Analysis procedure  
and measure  
location  
9
Horizontal bar  
Bar width of 1/8 or multiples of  
1/8 of the screen height, is  
displayed.  
Panel chassis  
Replace panel  
chassis  
Abnormal (screen does not  
light)  
10  
Bar width of 1/2 of the screen  
height.  
Panel chassis  
Y-SUS  
Refer to  
“Horizontal bar”  
Abnormal display  
(screen does not light)  
X-SUS  
Above boards  
are connected.  
11  
Image sticking  
(Image  
retention)  
Fixed display contents are  
always displayed.  
Panel chassis  
Perform all white heat  
run. After judgement,  
replace panel chassis  
#$%&'(  
12  
13  
Twinkle  
Flicker  
The entire screen momentarily  
becomes brighter or darker.  
Poor connector  
contact  
The entire screen flickers  
continuously.  
Poor connector Connector / cable  
contact  
(CN2,3,21,31)  
re-connection or  
cable exchange  
14  
15  
Luminance is  
abnormal  
Screen is too dark or too bright.  
(Out of specifications)  
Chrominance  
is abnormal  
Colors cannot be displayed  
correctly.  
Replace Logic  
LOGIC board  
board, following the  
“Logic Board  
Exchange” procedure  
16  
17  
18  
Sync is  
disturbed  
Picture  
distorted  
Steps of  
Luminance linearity is poor.  
gradation are  
skipped  
19  
Abnormal  
sound  
PSU  
X-SUS  
Y-SUS  
Locate cause of  
abnormality from  
listening and viewing.  
(Core is broken, Replace the cause of  
or transformer  
is abnormal.)  
problem.  
20  
Control on  
external  
communication changed.  
is abnormal  
Contrast, color temperature  
adjustment and ϒ cannot be  
Replace Logic  
LOGIC board  
board, following the  
“Logic Board  
Exchange” procedure  
G_16400_024.eps  
190706  
Figure 5-16 Fault symptom overview (2/2)  
Service Modes, Error Codes, and Fault Finding  
EN 26  
5.  
FHP PDP  
5.5 Defect Description Form  
This form must be used by the workshops for warranty claims:  
DDF FLAT TV (panels & boards) version 1.1  
Date last modified: 08/03/2005  
To be filled in by WORKSHOP / WORK CENTER  
Type nr./Model nr. set  
Country:  
Philips  
Serial nr. set  
Customer Account nr.:  
Job sheet nr.:  
LCD & Plasma  
Type nr. display  
Serial nr. display  
Part nr display (12nc)  
Return number  
DEFECT DESCRIPTION  
FORM  
0170 _ _ _ _ _ _  
Constantly  
In a hot environment  
In a cold environment  
Intermittently  
After a while  
Condition  
Other : …………………………………  
Flickering / flashing picture  
Lines across/down image  
Inactive row(s)  
No backlight  
No picture  
Picture too bright  
Inactive column(s)  
Shading / smearing on  
picture  
Symptom(s)  
Missing colour(s)  
Only partial picture  
Unstabel picture  
Other: ………………………………………………  
……………………………………………….  
Qty of dots  
:
---------- Picture ----------  
Mark  
Pixel  
Defect(s):  
……..  
……..  
Dark dots  
Insert picture or mark defect !  
Defect(s)  
Bright dots  
Following defect symptoms are out of warranty:  
Symptoms  
These  
symptoms  
are not  
Broken glass  
Number of dark/bright pixels within spec.  
Out of  
claimable.  
warranty  
Scratch(es) on display  
Burn in (only for Plasma TV)  
Spare Part Nr. New Board Barcode Nr. Defect Board  
Barcode Nr. Replaced Board  
1.  
2.  
3.  
4.  
For Plasma  
TV repair  
only  
To be filled in by EUROSERVICE  
RMA number:  
Date of receipt:  
Note 1:  
Note 2:  
The defective LCD-panel / PDP needs to be returned in the same packaging as the new part was send. If not  
the warranty claim will be rejected.  
Please fill out this form completely and correctly, otherwise Euroservice is unable to fulfil the repair request!  
Owner: PHILIPS CE EUROSERVICE  
DE10WEG  
F_15590_115.eps  
110705  
Figure 5-17 Defect Description Form (DDF)  
 
Block Diagrams, Test point Overview, and Wave Forms  
FHP PDP  
6.  
EN 27  
6. Block Diagrams, Test point Overview, and Wave Forms  
6.1 Block Diagrams  
X-SUS  
S
D
M
-
Y-SUS  
X-SUS  
EVEN SW  
Y-SUS  
EVEN SW  
X
-
B
U
S
X-SCAN  
U
Y-SCAN  
EVEN SW  
EVEN SW  
S
D
M
-
X-SUS  
Y-SUS  
ODD SW  
ODD SW  
X-SCAN  
ODD SW  
D
Y-SCAN  
ODD SW  
ADM1 ADM2 ADM3 ADM4 ADM5 ADM6 ADM7 ADM8  
POS  
ABUS-R  
CN41  
ABUS-L  
CN51  
POS /NEG  
RESET SW  
RESET SW  
CN31  
CN21  
LOGIC Board  
TIMING ROM  
CN3  
SCAN CONTROLLER  
OSC  
24MHz  
CN1  
DATA CONVERTER  
DATA PROCESSOR  
SIGNAL  
INPUT  
RGB  
γ comp.  
DITHER  
/ERR  
SUB FIELD  
PRC.  
MEMORY  
LVDS  
GAIN  
CONTROLLER  
MPU  
FRAME  
V-SYNC cont.  
OSC  
OSC  
MEMORY  
40MH  
80MH  
I2C  
SCI.  
Failure DET.  
FLASH  
EEPROM  
Analog Sw  
APC cont.  
I/O  
Vrs  
Vra  
Vrw  
Vrx  
OSC  
D/A  
10MHz  
CN7  
PSU  
CN69  
PFCgo  
Vsago  
Vcego  
G_16400_021.eps  
190706  
Figure 6-1 Signal block diagram  
 
Block Diagrams, Test point Overview, and Wave Forms  
EN 28  
6.  
FHP PDP  
X-SUS  
X-SUS  
EVEN SW  
S
D
M
-
Y-SUS  
Y-SUS  
EVEN SW  
X
-
B
U
S
X-SCAN  
EVEN SW  
U
Y-SCAN  
EVEN SW  
S
D
M
-
X-SUS  
ODD SW  
Y-SUS  
ODD SW  
X-SCAN  
ODD SW  
D
Y-SCAN  
ODD SW  
ADM2  
ADM4  
ADM5  
ADM1  
ADM3  
ADM6 ADM7 ADM8  
CN52  
CN42  
CN26  
POS/NEG  
RESET SW  
POS/NEG  
RESET SW  
ABUS-L  
ABUS-R  
Va 63V  
Vcc 5V  
Va 63V  
Vcc 5V  
CN36  
Vcc 5V  
Vs 85V  
Va 63V  
Vcc 5V  
Vs 85V  
Va 63V  
Vw 190V  
Vu 55V  
CN32  
CN22  
Vxwgo  
DC/DC  
CONVERTER  
Vs 85V  
Vra  
Vrs  
Vrw  
Vrx  
YFVE Vy VE  
18V 18V 17V  
D/A  
CPUgo  
XFVE  
18V  
Vxx  
20V  
VE  
17V  
PDPgo  
DC/DC  
MPU  
CONVERTER  
Vcc  
DC/DC  
CONVERTER  
RST  
Vpr2 3.3V  
Vrst  
Vcc  
5V  
LOGIC board  
Vs  
85V  
CN6  
CN23  
AC100  
~240V  
10A  
380V  
63V  
5V  
PFC  
Va  
CN61  
Vsago  
Vcc  
CN68  
Vcego  
Servce  
SW  
85V  
Vs  
PFCgo  
Vpr2 3.3V  
Vpr1 5V  
5/3.3V  
Control  
PFCgo  
CN64  
Vsago  
Vcego  
PSU  
Vra  
G_16400_022.eps  
190706  
Figure 6-2 Power block diagram  
6.2 Test Points  
6.3 Wave Forms  
Not available.  
Not available.  
Circuit Diagrams and PWB Layouts  
FHP PDP  
7.  
EN 29  
7. Circuit Diagrams and PWB Layouts  
Not applicable.  
8. Alignments  
8.1 Voltage Setting Procedure  
On the back of the PDP, in the top right hand corner, you find the Voltage Setting label:  
G_16400_034.eps  
270706  
Figure 8-1 Voltage setting label  
This Voltage Setting label shows the following messages:  
Table 8-1  
Item  
Adjustment items  
Measurement point  
Adjustment value (conditions)  
1
2
Vs voltage adjustment  
Va voltage adjustment  
Pins 8-9-10 of CN23 on the X-SUS board  
Pin 1 of CN23 on the X-SUS board  
Voltage setting label indication value* 1%  
Voltage setting label indication value* 1%  
If the voltage adjustments Vs and Va on the Power Supply Unit must be performed, depends on the version of the Power Supply Unit.  
   
Circuit Descriptions and Abbreviation List  
EN 30  
9.  
FHP PDP  
9. Circuit Descriptions and Abbreviation List  
9.1.3 Function of Y-SUS Board  
9.1 Board Function Description  
9.1.1 Logic Board Function  
Data Processor  
DC/DC Power Supply Block  
Vcc (+5V) -> Ve (+17V) / YFve (+ 18V, floating)  
Vs (+85V) -> Vw (+185V)  
Gamma adjustment (1 / 2.2 / 2.4 / 2.6 / 2.8).  
NTSC/EBU format (Colour matrix) Switch.  
RGB gain Control (White balance adjustment, amplitude  
limitation).  
Error diffusion technology (grey scale adjustment).  
Dither (grey scale adjustment).  
Switching Block  
Switching during address period.  
Switching during sustain period.  
Switching during reset period.  
Burn-in pattern generation.  
Current Detector Block  
I_sy (sustain) current detection.  
I_sp (SDM) current detection.  
Data Converter  
Quasi out-line adjustment (luminous pattern control).  
9.1.4 Function of ADM Board  
Scan Controller  
Address driver control signal generator (ADM).  
Scan driver control signal generator (SDM).  
X/Y sustain control signal generator.  
Address Driver Module  
Supplies voltage Va to the glass plate.  
9.1.5 Function of SDM Board  
Scan Driver Module  
Waveform ROM  
Waveform pattern for drive / timing memory.  
Supplies voltage Vs to the glass plate.  
MPU  
Synchronous detection.  
System control.  
Driving voltage (Va, Vs, Vr, Vw) adjustment.  
Abnormal watch (breakdown detection) / abnormal  
processing.  
9.1.6 Function of PSU Board  
Stand-by Power Supply Block  
AC100-240: +5V & +3V3 Stand-by.  
I_s (sustain) current control (sustain pulse control).  
I_a (address) current control (sub-field control).  
External communication control.  
Flash memory (firmware).  
PFC Block (AD/DC Power Supply Block)  
AC100-240: +390V.  
AD/DC Power Supply Block  
+380V, Vcc (+5V), Vs (+80V), Va (+60V).  
EEPROM  
Control parameter memory.  
Counts operating time (number of hours).  
Abnormal status memory (16 places).  
Current Detection Block  
l_a (address) current detection.  
Abnormal Voltage Monitoring  
9.1.2 Function of X-SUS Board  
Vs excess voltage monitoring.  
Va excess voltage monitoring.  
DC/DC power supply block  
Vcc (+5V) -> Ve (+17V) / XFve (+18V, floating).  
X Switching Block  
Switching during address period.  
Switching during sustain period.  
Switching during reset period.  
Current Detector Block  
I_sx (sustain) current detection.  
I_ax (address) current detection.  
 
Circuit Descriptions and Abbreviation List  
9.2 Differences between the Versions A1, A2, A3, and A4  
FHP PDP  
9.  
EN 31  
9.2.1 Specifications  
Table 9-1 Specifications  
42A1  
994 x 585 x 66  
16  
42A2  
994 x 585 x 66  
16  
42A3  
42A4  
Item  
Dimensions (mm)  
Weight (kg)  
994 x 587 x 66  
16  
994 x 587 x 66  
16  
Resolution (h x v)  
1024 x 1024  
1,100  
1024 x 1024  
1,200  
1024 x 1024  
1,400  
1024 x 1080  
1,400  
Brightness (cd/m2)  
(display load 1%,  
standard)  
Contrast (dark room)  
1000 : 1  
1000 : 1  
3000 : 1  
3000 : 1  
9.2.2 Layouts  
X-SUS  
Y-SUS  
PSU  
LOGIC  
ABUS-L  
ABUS-R  
ADM1 ADM2 ADM3 ADM4  
ADM5 ADM6 ADM7 ADM8  
G_16400_038.eps  
310706  
Figure 9-1 Layout 42A1  
PSU  
X-SUS  
Y-SUS  
LOGIC  
ABUS-L  
ADM1 ADM2 ADM3 ADM4  
ABUS-R  
ADM5 ADM6 ADM7 ADM8  
G_16400_039.eps  
310706  
Figure 9-2 Layout 42A2  
Differences with respect to 42A1:  
The signal cable from the PSU to the Logic Board is  
standardised.  
The power cable from the PSU to the Logic Board is  
standardised.  
The signal cable arrangement has changed.  
The power cable arrangement has changed.  
An 80-pin FPC cable is used between Logic Board and  
ABUS-L and ABUS-R.  
Circuit Descriptions and Abbreviation List  
EN 32  
9.  
FHP PDP  
X-SUS  
Y-SUS  
PSU  
LOGIC  
ABUS-L  
ADM1 ADM2 ADM3 ADM4  
ABUS-R  
ADM5 ADM6 ADM7 ADM8  
G_16400_040.eps  
310706  
Figure 9-3 Layout 42A3  
Differences with respect to 42A2:  
The signal cable arrangement has changed (now similar to  
42A1).  
The power cable arrangement has changed (now similar to  
42A1).  
The XBB has been replaced by XFPC and X-BUS.  
A new connector type is used on ABUS-L, ABUS-R, and X-  
BUS.  
X-SUS  
Y-SUS  
PSU  
LOGIC  
ABUS-L  
ABUS-R  
ADM1 ADM2 ADM3 ADM4  
ADM5 ADM6 ADM7 ADM8  
G_16400_041.eps  
310706  
Figure 9-4 Layout 42A4  
Differences with respect to 42A3:  
There are no differences in cable arrangements with  
respect to 42A3.  
Spare Parts List  
FHP PDP  
10.  
EN 33  
Probe  
A cable with contact finger that can  
transfer the status of the electric circuit  
to be measured to an oscilloscope  
A cover made of aluminium to protect  
the PDP entirely during test  
Memory that stores the drive  
sequence and other data  
Scaler Control Audio Video Output &  
Input  
9.3 List of abbreviations  
ADM  
Address driver module  
Protection cover  
Burn-in rack  
Test equipment of the shelf test in  
which the PDP unit is left to stand in  
drive condition  
ROM  
CPU  
The unit for controlling the circuit  
operation  
SCAVIO  
DOXE  
The control voltage for even-  
numbered lines in the X direction  
The control voltage for odd-numbered  
lines in the X direction  
SDM  
SUS  
Tapping  
Unit of COM  
Scan driver module  
X-SUS or Y-SUS  
Light impact  
DOXO  
The unit of circuits connected to the  
panel with flexible cable (YCOM UP/  
DOWN, X-BUS UP/DOWN, address  
sections, the unit of PC boards in  
ACOM 1 to 5).  
The power supply at 60 V, which is  
used to write data on the panel  
The power supply at 5 V, which is used  
to operate the logic section mainly  
The power supply ranging from 127 V  
to 180 V, which is used to maintain  
display data. In addition, this can serve  
as the primary side for the secondary  
voltage (Vw, -Vy, Vsc)  
DOYSD  
DOYSU  
External power ON  
Used in the drive voltage in the Y  
direction (down)  
Used in the drive voltage in the Y  
direction (up)  
Running the external powers (Vcc, Va,  
Vs) on the designated voltage. Unless  
otherwise specified  
Va  
Vcc  
Vs  
External power OFF  
Making the external powers (Vcc, Va,  
Vs) to stop their operation completely.  
Unless otherwise specified  
The cable to connect the electric  
circuit to the panel  
Continuous switching between bright  
and dark views by the PDP itself  
Shading of the display colour  
The name of a circuit where the  
current from X/Y-SUS is returned  
A device that allows the flow and  
strength of the running current to be  
visually checked and measured  
The indication part of the plasma  
display panel (PDP)  
Flexible cable  
Flicker  
Solid white  
X-SUS  
A condition when the screen display is  
entirely white  
Gradation  
OPUMP  
The name of the circuit that controls  
the panel operation in the X direction  
The circuit used to output a panel Y  
line selection signal and the voltage of  
a display data keep signal  
The name of the panel drives voltage  
signal output from YCOM UP/DOWN  
section  
Oscilloscope  
YCOM  
Panel  
YCOMDV  
Y-SUS  
Panel voltage  
Parts  
The voltage required operating the  
PDP normally  
Each PC board and parts mounted in  
the PC boards  
The name of the circuit that controls  
the panel operation in the Y direction  
PDP  
Plasma display panel abbreviated  
10. Spare Parts List  
For spare parts list see chapter 5  
 
Revision List  
EN 34  
11.  
FHP PDP  
11. Revision List  
This manual is a supplement to the following service manuals:  
Table 11-1 Overview of chassis and manuals, covered by  
this manual  
Display type  
Model CTN  
Chassis  
12NC Manual  
42" A4  
42PF5331/10  
42PF5411/10  
42PF9531/79  
42PF9531/93  
42PF9531/98  
42PF9631D/10  
LC4.41E AA  
LC4.41E AA  
BJ3.0A PA  
BJ3.0A PA  
BJ3.0A PA  
BJ3.0E PA  
3122 785 16240  
3122 785 16240  
3122 785 15980  
3122 785 15980  
3122 785 15980  
3122 785 15960  
11.1 Service Manual xxxx xxx xxxx.0  
First release.  
 

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