G a s H o b
INSTRUCTION BOOKLET
Models EHG 678 B - EHG 678W
GB
35670-2701
Contents
For the Installer
For the User
Technical Data
Page 12
Description
of the Hob
Page 5
Page 6
Important Safety
Requirements
Page 13
Page 14
Page 14
Page 15
Operation
Installation
Maintenance
and Cleaning
Page 7
Page 8
Gas Connection
Building In
Something Not
Working?
Electrical Connection Page 16
Service and
Spare Parts
Wiring Diagram
Fault Finding
Commissioning
Servicing
Page 17
Page 18
Page 20
Page 21
Page 8
Guarantee Conditions Page 9
Electrolux Service Force
Centre Addresses
Page 10
Conversion from
natural gas to LPG
Page 21
Guide to Use the instructions
The following symbols will be found in the text to
guide you throughout the Instructions:
Safety Instructions
This appliance is manufactured according
to the following EEC directives:
73/23 EEC - 90/683 EEC - 93/68 EEC -
89/336 EEC - 90/396 EEC,
Step by step instructions for an
☞
operation
current edition.
Hints and Tips
i
4
Description of the Hob
1
2
3
6
7
8
4
9
5
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5.
Control Panel
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
9. Control knob for back right burner (semi-rapid)
INSTALLATION
WHEN THE HOB IS FIRST INSTALLED
Any gas installation must be carried out by
a registered CORGI installer, and in
accordance with existing rules and
regulations.
Once the hob has been installed, it is
important to remove any protective
materials, which were put on in the factory.
The relevant instructions are to be found in the
second section of this manual.
Please, ensure that, once the hob is
installed, it is easily accessible for the
engineer in the event of a breakdown.
5
Operation
HOB BURNERS
To light a burner, turn the relevant knob
anticlockwise to maximum position and push down
the knob to ignite.
If the burner does not ignite, turn the control knob to
zero, and try again.
When switching on the mains, after
installation or a power cut, it is quite normal
for the spark generator to be activated
automatically.
i
To ensure maximum burner efficiency, you should
only use pots and pans with a flat bottom fitting the
size of the burner used (see table).
Burner
minimum maximum
diameter
diameter
Large (rapid)
Medium (semi-rapid) 120 mm.
Small (Auxiliary) 80 mm.
160 mm.
240 mm.
220 mm.
160 mm.
If you use a saucepan which is smaller than
the recommended size, the flame will spread
beyond the bottom of the vessel, causing the
handle to overheat.
As soon as a liquid starts boiling, turn down
the flame so that it will barely keep the
liquid simmering.
i
Take care when frying food in hot oil or fat,
as the overheated splashes could easily
ignite.
If the control knobs become difficult to turn,
please contact your local Electrolux Service
Centre.
6
Maintenance and Cleaning
Before any maintenance or cleaning can be
carried out, you must DISCONNECT the
hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as
spillage can be removed more easily than if it is left
to cool.
The HobTop
Regularly wipe over the hob top using a soft cloth
well wrung out in warm water to which a little
wasing up liquid has been added. Avoid the use of the
following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, it is
recommended that a cleaning product such as Hob
Brite or Bar Keepers Friend is used.
Pan Supports
The pan supports are dishwasher proof. If washing
them by hand, take care when drying them as the
enamelling process occasionally leaves rough edges.
If necessay, remove stubborn stains using a paste
cleaner.
The Burners
The burner caps and crowns can be removed for
cleaning.
Wash the burners taps and crowns using hot soapy
water, and remove marks with a mild paste cleaner. A
well moistened soap impregnated steel wool pad can
be used with caution, if the marks are particularly
difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
7
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local
Electrolux Service Force Centre.
SYMPTOM
SOLUTION
■ There is no spark when lighting the gas
◆ Check that the unit is plugged in and the electrical
supply is switched on
◆ Check that the RCCB has not tripped (if fitted)
◆ Check the mains fuse has not blown
◆ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
■ The gas ring burns unevenly
◆ Check the main jet is not blocked and the burner
crown is clear of food particles.
◆ Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
In-guarantee customers should ensure that the
above checks have been made as the engineer will
make a charge if the fault is not a mechanical or
electrical breakdown.
If after all these checks, your hob still does not
operate correctly, contact your local Electrolux
Service Force Centre.
Please note that it will be necessary to provide proof
of purchase for any in-guarantee service calls.
Service and Spare Parts
If you require spare parts or an engineer contact your
local Service Force Centre by telephoning:
CUSTOMER CARE
For general enquiries concerning your Electrolux
appliance and for further information on Electrolux
products, contact our Customer Care Department by
letter or telephone as follows:
0990-929929
Your call will be routed to the Service Centre
covering your post code area. The addresses of
Electrolux Service Force Centres are detailed on the
following pages.
Customer Care Department
Electrolux
PO Box 47
Newbury
RG14 5XL
Tel : 01635 52 27 99
When you contact the Service Centre, they will need
the following information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label
on the back of this instruction booklet)
5. Date of purchase
8
Guarantee Conditions
* Appliances found to be in use within a
ELECTROLUX STANDARD GUARANTEE
CONDITIONS
commercial or similar environment, plus those
which are the subject to rental agreements.
We, Electrolux, undertake that if, within 12 months
of the date of the purchase, this Electrolux appliance
or any part thereof is proved to be defective by any
reason only of faulty workmanship or materials, we
will, at our option, repair or replace the same FREE
OF ANY CHARGE for labour, materials or carriage
on condition that:
* Products of Electrolux manufacture which are not
marketed by Electrolux.
European Guarantee
If you should move to another country within Europe
then your guarantee moves with you to your new
home subject to the following qualifications:
* The appliance has been correctly installed and
used only on the gas and electricity supply stated
on the rating plate.
* The guarantee starts from the date you first
purchased your product.
* The appliance has been used for normal domestic
purposes only, and in accordance with the
manufacturer's instructions.
* The guarantee is for the same period and to the
same extent for labour and parts as exist in the
new contry of use for this brand or range of
products.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any
person not authorised by us.
* This guarantee relates to you and cannot be
transferred to another user.
* All service work under this guarantee must be
undertaken by a Electrolux Service Force Centre.
* Your new home is within the European
Community (EC) or European Free Trade Area.
* Any appliance or defective part replaced shall
become the Company's property.
* The product is installed and used in accordance
with our instructions and is only used
domestically, i.e. a normal household
* This guarantee is in addition to your statutory and
other legal rights.
The electrical supply complies with the
specification given in the rating label.
Home visits are made between 8.30am and 5.30pm
Monday to Friday. Visits may be available outside
these hours, in which case a premium will be
charged.
* The product is installed taking into account
regulations in your new country.
Before you move, please contact your nearest
Customer Care centre, listed below, to give them
details of your new home. They will then ensure that
the local Service Organisation is aware of your move
and able to look after you and your appliances.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any
light bulbs or removable parts of glass or plastic.
France
Senlis
+33 (0)3 44 62 22 22
Germany Nürnberg +49 (0)911 323 2600
Italy
Sweden
UK
Pordenone +39 (0)1678 47053
Stockholm +46 (0)20 78 77 50
Newbury +44 (0)1635 522 799
* Costs incurred for calls to put right an appliance
which is improperly installed or calls to appliance
outside the United Kingdom.
9
ELECTROLUX SERVICE FORCE
To contact your local Electrolux Service Force Centre telephone 0990 929929
ISLE OF LEWIS
(M69)
ND Macleod
16 James Street
Stornoway
Isle of Lewis
PA872QW
NORTH EAST
CHANNEL ISLANDS
GUERNSEY
Guernsey Electricity
PO Box 4
GATESHEAD
Unit 356a
Dukesway Court
Dukesway
(M39)
Vale , Guernsey
Channel Islands
Team Valley
Gateshead
NE11 0BH
KELSO
(M08)
2-8 Wood Market
Kelso
Borders TD5 7AX
JERSEY
Jersey Electricity
Company
PO Box 45
Queens Road
St Helier
Jersey
Channel Islands
JE4 8NY
GRIMSBY
(M42)
Unit 2
Cromwell Road
Grimsby
South Humberside
DN31 2BN
ORKNEY
(M65)
Corsie Domestics
7 King Street
Kirkwall
Orkney KW15 1RE
SHETLAND
Tait Electronic Systems
Ltd.
Holmsgarth Road
Lerwick
HULL
(M41)
Unit 1
Boulevard Industrial
Estate
Hull
HU3 4AY
(OWN SALES)
SHETLAND
Shetland ZE1 0PW
SCOTLAND
Bolts Shetland Ltd
26 North Road
Lerwick
LEEDS
(M37)
64-66 Cross Gates Road
Leeds
LS15 7NN
ABERDEEN
(M05)
8 Cornhill Arcade
Cornhill Drive
Aberdeen
(OWN SALES)
WHALSAY
Shetland ZE1 0PE
AB2 5UT
NEWTON AYCLIFFE Unit 16
(M45)
Leask Electrical
Harlsdale
Symbister, Whalsay
Shetland ZE2 9AA
Gurney Way
AUCHTERMUCHY 33A Burnside
Aycliffe Ind Estate
Newton Aycliffe
DL5 6UJ
(M03)
Auchtermuchy
Fife
KY14 7AJ
(OWN SALES)
SHEFFIELD
(M38)
Pennine House
Roman Ridge Ind.
Roman Ridge Road
Sheffield
BLANTYRE
(M07)
Unit 5
Block 2
Auchenraith Industrial
Estate
Rosendale Way
Blantyre
S9 1GB
NORTHERN IRELAND
G72 0NJ
BELFAST
(M27)
Owenmore House
Kilwee Industrial Estate
Upper Dunmury Lane
Belfast
NORTH WEST
DUMFRIES
(M01)
93 Irish Street
Dumfries
Scotland
BIRKENHEAD
(M11)
1 Kelvin Park
Dock Road
Birkenhead
L41 1LT
BT17 0HD
DG1 2PQ
DUNOON
(M 67)
Briar Hill
7 Hill Street
Dunoon
Argyll
PA23 7AL
WALES
CARLISLE
(M10)
Unit 8
South John Street
Carlisle
CARDIFF
(M28)
Guardian Industrial
Estate
Clydesmuir Road
Tremorfa, Cardiff
CF2 2QS
CA2 5AJ
GLASGOW
(M04)
20 Cunningham Road
Clyde Estate
Rutherglen,
Glasgow,
G73 1PP
ISLE OF MAN
(M64)
South Quay Ind Estate
Douglas
Isle of Man
CLYWD
(M14)
Unit 6-7 Coed - Parc
Abergele Road
Rhuddlan
Clwyd
Wales
LIVERPOOL
(M15)
Unit 1
INVERNESS
(M06)
Unit 3B
Smithton Indust. Est.
Smithton
Inverness
IV1 2PD
Honeys Green Precinct
Honeys Green Lane
Liverpool
L12 9JH
LL18 5UG
MANCHESTER
(M09)
Unit 30
Oakhill Trading
Estate
Devonshire Road
Worsley
Manchester
M28 3PT
OSWESTRY
(M17)
Plas Funnon Warehouse
Middleton Road
Oswestry
ISLE OF ARRAN
Arran Domestics
Unit 4 The Douglas
Centre
Brodick
Isle of Arran
KA27 8AJ
SY11 2PP
HAVERFORDWEST Cromlech Lodge
(M75)
(OWN SALES)
Amerlston
Haverfordwest
SA62 5DS
ISLE OF BARRA
J Zerfah
PRESTON
(M13)
Unit 250
244 Bruernish
Isle of Barra
Western Islands
HS9 5QY
Dawson Place
Walton Summit
Bamber Bridge
Preston
(OWN SALES)
Lancashire
PR5 8AL
ISLE OF BUTE
(M66)
Walker Engineering
Glenmhor
Upper Serpentine Road
STOCKPORT
(M16)
Unit 20 Haigh Park
Haigh Avenue
Stockport
Rothesay
Isle of Bute
PA20 9EH
SK4 1QR
10
ELECTROLUX SERVICE FORCE
To contact your local Electrolux Service Force Centre telephone 0990 929929
MIDLANDS
LONDON & EAST ANGLIA
SOUTH EAST
BIRMINGHAM
66 Birch Road East,
Wyrley Road Industrial
Estate
Witton
Birmingham
B67DB
CANVEY ISLAND
2-4 Sandhurst
Kings Road
Canvey Island
SS8 0QY
ASHFORD
(M58)
Unit 2
(M18)
Bridge Road Business
Estate
Bridge Road
Ashford
Kent
CHELMSFORD
(M47)
Hanbury Road
Widford Ind Estate
Chelmsford
Essex
TN2 1BB
BOURNE
(M44)
Manning Road Ind
Estate
Pinfold Road
Bourne
FLEET
(M59)
Unit 1
Redfields Industrial
Estate
Church Crookham
Fleet
Hampshire
GU13 0RD
CM12 3AE
COLINDALE
(M53)
Unit 14
PE10 9HT
Capital Park
Capital Way
Colindale
BRIDGNORTH
(M72)
1 Underhill Street
Bridgnorth
Salop
London NW9 0EQ
WV16 4BB
HAYWARDS HEATH 21-25 Bridge Road
ENFIELD
(M49)
284 Alma Road
Enfield
London
(M55)
Haywards Heath
Sussex
GLOUCESTER
(M23)
101 Rycroft Street
Gloucester
GL1 4NB
RH16 1UA
EN3 7BB
TONBRIDGE
(M56)
Unit 30 Deacon Trading
Estate
Morley Road
Tonbridge
Kent
TN9 1RA
HEREFORD
(M31)
Unit 3
GRAVESEND
(M57)
Unit B4,
Imperial Business Estate
Gravesend
Kent
DA11 0DL
Bank Buildings
Cattle Market
Hereford
HE4 9HX
HIGHAM FERRERS The Old Barn
HARPENDEN
(M46)
Unit 4
(M51)
Westfield Terrace
Higham Ferrers
NN10 8BB
Riverside Estate
Coldharbour Lane
Harpenden
SOUTH WEST
AL5 4UN
BARNSTAPLE
(M30)
P.O. Box 12
Barnstaple
North Devon
EX31 2YB
ILKESTON
(M43)
Unit 2
Furnace Road
Ilkeston
LETCHWORTH
(M50)
16-17 Woodsite Ind Est.
Works Road
Letchworth
DE7 5EP
Herts
SG6 1LA
BOURNEMOUTH
(M26)
63-65 Curzon Road
Bournemouth
Dorset
LEICESTER
(M22)
Unit 7
Oaks Industrial Estate
Coventry Road
Narborough
Leicestershire
LE0 5GF
LETCHWORTH
(M50)
16-17 Woodsite Ind Est.
Works Road
Letchworth
Herts
SG6 1LA
BH1 4PW
BRIDGEWATER
(M35)
6 Hamp Industrial Estate
Bridgewater
Somerset
LINCOLN
(M40)
Unit 8 Stonefield Park
Clifton Street
Lincoln
LONDON
(M76)
2/4 Royal Lane
Yiewsley
West Drayton
Middlesex
BRISTOL
(M25)
11 Eldon Way
Eldonwall Trading
Bristol
Avon
BS4 3QQ
LN5 8AA
NEWCASTLE
UNDER LYME
(M12)
18-21 Croft Road
Brampton Industrial
Estate
Newcastle under Lyme
Staffordshire
ST5 0TW
UB7 8DL
MOLESEY
(M61)
10 Island Farm Avenue
West Molesey
Surrey
EMSWORTH
(M33)
266 Main Road
Southboure
Emsworth
KT8 2UZ
PO10 8JL
NUNEATON
(M21)
19 Ptarmigan Place
Townsend Drive
Nuneaton
NEWBURY
(M24)
PO BOX 5672
Newbury
Berkshire
ISLE OF WIGHT
(M34)
Unit 8
Enterprise Court
Ryde Business Park
Ryde
CV11 6RX
RG14 5GF
Isle of Wight
PO33 1DB
IPSWICH
(M48)
Unit 2B
Elton Park Business
Centre
Hadleigh Road
Ipswich
IP2 0DD
REDDITCH
(M20)
Heming Road
Washford
Redditch
Worcestershire
B98 0DH
NEWTON ABBOT
(M29)
Unit 2
Zealley Industrial Estate
Kingsteignton
Newton Abbot
S. Devon
TAMWORTH
(M19)
Unit 3
NORWICH
(M52)
2b Trafalgar Street
Norwich
NR1 3HN
TQ12 3TD
Sterling Park
Claymore
Tamworth
B77 5DO
PLYMOUTH
(M32)
16 Faraday Mill
Cattledown
Plymouth
SUNBURY
(M63)
Unit 1a
The Summit
Hanworth Road
Hanworth Ind Estate
Sunbury on Thames
TW16 5D
PL4 0ST
WORCESTER
(M73)
Unit 1
Northbrook Close
Gregorys Mill Ind Estate
Worcester
REDRUTH
(M36)
Unit 7D Pool Industrial
Estate
Wilson Way, Redruth,
Cornwall
WR3 8BP
SYDENHAM
(M62)
Unit 6
TR15 3QW
Metro Centre
Kangley Bridge Road
Sydenham
SE26
11
Instructions for the Installer
Engineer technical data
OVERALL DIMENSIONS
SUPPLY CONNECTIONS
Width:
Depth:
Height:
Weight:
580 mm.
500 mm.
88 mm.
8,5 Kg.
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with
non rewireable plug fitted with a 3 amp cartridge
fuse.
CUT OUT DIMENSIONS
Width:
Depth:
550 mm.
470 mm.
This appliance complies with the EEC Directive No
89/336, concerning suppression of radio electrical
interference.
Thickness: 30 mm.
Ignition HT Spark
Spark Generator
Spark Gap
Ispra Control's BF 50046 - 230-240V 0.6 YA T 120
Fixed
Rear Left Burner (semi rapid)
Rear Right Burner (semi rapid)
Heat Input
2.0 kW (6824 BTU/HR)
Heat Input
2.0 kW (6824 BTU/HR)
Front Left Burner (rapid)
Heat Input
3.0 kW Natural Gas (10236 BTU/HR)
2.8 kW L.P.G. (9554 BTU/HR)
Front Right Burner (auxiliary)
Heat Input
1.0 kW (3412 BTU/HR)
BURNER
RAPID
(large)
SEMI-RAPID
(medium)
AUXILIARY
(small)
POSITION
MAX
MIN
MAX
MIN
MAX
MIN
NOMINAL THERMAL
POWER
kW
3.0
0.65
2.0
0.45
1.0
0.33
NOMINAL FLOW
RATE
m3/h
0.286
119
0.057
0.190
96
0.038
0.095
70
0.028
NOZZLE REFERENCE
1/100 mm
Adjust.
Adjust.
Adjust.
NOMINAL THERMAL
POWER
kW
2.8
0.65
2.0
0.45
1.0
0.33
NOMINAL FLOW
RATE
g/h
202
86
43.5
40
144
71
29
32
72
50
21,5
28
NOZZLE REFERENCE
1/100 mm
CLASS APPLIANCE: 3
Burner
Dia. Tap By-pass
1/100 mm
Tap colour
APPLIANCE
Auxiliary
Semi-rapid
Rapid
28
32
40
Red/Red
CATEGORY: II2H3+
Blue/Blue
Black/Black
APPLIANCE
GAS SUPPLY: Natural gas G20 / 20mbar
Aeration adjustment none
12
Important safety requirements
This hob must be installed in accordance with the Gas
Safety (Installation and Use) Regulations (Current
Edition) and the IEE Wiring Regulations (Current
Location
Edition).
The hob may be located in a kitchen, a kitchen/diner
or bed sitting room, but not in a bathroom or shower
room.
Before making the cut out in the worktop ensure that
there is a minimum distance of 55 mm. between the
rear edge of the hob and the wall.
A minimum distance of 100 mm. must be left
between the side edges of the hob and any adjacent
cabinets or walls.
The minimum distance combustible material can be
fitted above the hob in line with the edges of the hob
is 420 mm. If it is fitted below 420 mm. a space of 50
mm. must be allowed from the edges of the hob.
The minimum distance combustible material can be
fitted directly above the hob is 700 mm.
Detailed recommendations are contained in the
following British Standards Codes Of Practice: B.S.
6172/ B.S. 5440, Par. 2 and B.S. 6891 Current
Editions.
The hob should not be installed in a bed sitting room
with a volume of less than 20 m3. If it is installed in a
room of volume less than 5 m3 an air vent of effective
area of 110 cm2 is required. If it is installed in a room
of volume between 5 m3 and 10 m3 an air vent of
effective area of 50 cm2 is required, while if the
volume exceeds 11 m3 no air is required.
However, if the room has a door which opens directly
to the outside no air vent is required even if the
volume is between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same
room, B.S. 5440 Part 2 Current Edition, should be
consulted to determine the requisite air vent
requirements.
INSTALLATION GUIDANCE INSTRUCTIONS
INSTALLATION GUIDANCE INSTRUCTIONS
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
600 mm
700 mm
700 mm
420 mm
420 mm
50 mm
55 mm
50 mm
55 mm
420 mm
420 mm
100 mm
100 mm
50 mm
50 mm
FO 0812
FO 0813
13
Installation
IMPORTANT
This hob must be installed by qualified
personnel to the relevant British Standards.
Any gas installation must be carried out by
a registered CORGI installer.
The manufacturer will not accept liability,
should the above instructions or any of the
other safety instructions incorporated in
this book be ignored.
On the end of the shaft, which includes the GJ 1/2"
threaded elbow, adjustment is fixed so that the washer
is fitted between the components as shown in the
diagram. Screw the parts together without using
excessive force.
Gas Connection
Connection to the gas supply should be with either
rigid or semi-rigid pipe, i.e. steel or copper.
The connection should be suitable for connecting to
RC 1/2 (1/2 BSP male thread).
When the final connection has been made, it is
essential that a thorough leak test is carried out on the
hob and installation.
FO 0264
A) End of shaft with nut
B) Washer
C) Elbow
Ensure that the main connection pipe does not exert
any strain on the hob.
It is important to install the elbow correctly,
with the shoulder on the end of the thread,
fitted to the hob connecting pipe.
Rectangular cut-out size for hob
Failure to ensure the correct assembly will
cause leakage of gas.
580
510
Cut Out Size
The dimensions of the cut-out are given in the
diagram.
560
480
FO 2065
14
Building In
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or
drawer it will be necessary to fit a heat resistant board
below the base of the hob on the underside of the
work surface.
It is also recommended to carry out the electrical
connection to the hob as shown in diagrams 1 and 2.
ON/OFF SWITCH
ON/OFF SWITCH
2
1
3
a
60
FLEX
OUTLET
b
FLEX
OUTLET
FO 0764
FO 1013
FO 0763
Dimensions are given in mm.
Building over a kitchen unit with door
Proper arrangements must be taken in designing the
furniture unit, in order to avoid any contact with the
bottom of the hob which can be heated when it is
operated. The recommended solution is shown in
diagram 3.
The panel fitted under the hob ("a") should be easily
removable to allow easy access if technical assistance
is needed. The space behind the kitchen unit ("b") can
be used for connections.
Fitting the hob to the worktop
Before fitting the hob into the cut out, an adhesive
sealing gasket supplied with the hob must be fitted to
the edge of the cut out. It is essential that no gaps are
left in this seal in order to prevent spillage near the
hob seeping into the cabinet below.
1) Place the sealing gasket all around the edge
☞
of the cut out.
2) Place the hob into the cut out and secure it by
means of the relevant fixing clamps and
screws, as shown in the diagram.
FO 0402
a) Sealing gasket
15
Electrical connections
Any electrical work required to install this
hob should be carried out by a qualified
electrician or competent person, in
Permanent Connection
In the case of a permanent connection, it is necessary
that you install a double pole switch between the hob
and the electricity supply (mains), with a minimum
gap of 3 mm. between the switch contacts and of a
type suitable for the required load in compliance with
the current electric regulations.
accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The switch must not break the yellow and green earth
cable at any point.
The manufacturer declines any liability
should these safety measures not be
observed.
Ensure that the hob supply cord does not
come into contact with surfaces with
temperatures higher than 50 deg. C.
This hob is designed to be connected to a
230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply
voltage is the same as that indicated on the hob rating
plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this
book.
The hob is supplied with a 3 core flexible supply cord
incorporating a 3amp plug fitted. In the event of
having to change the fuse, a 3amp ASTA approved
(BS 1362) fuse must be used.
Should the plug need to be replaced for any reason,
the wires in the mains lead are coloured in
accordance with the following code:
Green and Yellow - Earth
Blue
Brown
- Neutral
- Live
— Connect the green and yellow (earth) wire to
the terminal in the plug which is marked with
☞
the letter 'E' or the earth symbol
coloured green and yellow.
or
— Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N'
or coloured black.
— Connect the brown (live) wire to the terminal
in the plug which is marked with the letter 'L'
or coloured red.
Upon completion there must be no cut, or stray
strands of wire present and the cord clamp must be
secure over the outer sheath.
FO 0390
A cut off plug inserted into a 13 amp
socket is a serious safety (shock) hazard.
Ensure that the cut off plug is disposed of
safely.
16
Wiring diagram
N
1
2
3
4
220
240
0
2
1
L
1. TAPS IGNITOR SWITCHES
2. IGNITOR UNIT
17
Fault Finding
Preliminary Electrical Systems Check
PLUG (with cover removed)
SOCKET
(face view)
Earth Wire
Green/Yellow
( )
( )
E
Blue
Brown
Green
Yellow
START
Neutral Wire
Blue
Isolate appliance
and carry out:
A: Earth Continuity
check.
N
L
Blue
Green
Yellow
Brown
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
NO
YES
Carry out:
C: Polarity check.
A. EARTH CONTINUITY CHECK -
Appliance must be electrically
Has inlet fuse blown?
disconnected - meter set on Ω (Ohms) x 1
scale and adjust zero if necessary.
YES
NO
a) Test leads from any appliance earth point
to earth pin on plug. Resistance should
be less than 0.1 Ω (Ohm), check all earth
wires for continuity and all contacts clean
and tight.
Inlet wiring
faulty.
Rectify any
fault.
B. INSULATION CHECK - Appliance
electrically disconnected, all switches ON.
a) meter set on Ω (Ohms) x 1 scale.
Test leads from L to N in appliance
terminal block. If meter reads «0» then
there is a short circuit.
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
b) meter set on Ω (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter
reads less than ∞ (infinity) there is a fault.
NOTE - Should it be found that the fuse
has failed but no fault is indicated - a
detailed continuity check (i.e. by
disconnecting and checking each
component) is required to trace the faulty
component.
It is possible that a fault could occur as a
result of local burning/arcing but no fault
could be found under test. However a
detailed visual inspection should reveal
evidence of burning around the fault.
18
Ignition System / Gas Ignition
YES
Check gas supply at
burner
Ignitor does not spark
NO
Check plug top fuse and
replace if necessary
Light burner manually
Check by pass simmer
adjusted
Check polarity and earth
continuity of supply point
Check position of the
electrode
Check earth continuity
of appliance
Check fitting of burners
Check continuity from 'N' on the
mains connector block and "O" on
the ignitor unit
Check continuity from the tip of
each electrode to the terminals 1
to 4 on the ignitor unit
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check for breaks in the insulation
of the HT leads
Change the taps ignition
switches
Check continuity from ignition
switches connector to ignitor unit
Change the ignitor unit
19
Commissioning
When the hob has been fully installed it will be
necessary to check the minimum flame setting. To do
this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn
the control knob from MIN to MAX several times.
If the flame is unstable or is extinguished follow the
procedure below.
Procedure:
Re-ignite the burner and set to MIN.
Remove the control knob, insert a thin
FO 1042
☞
a) Minimum adjustment screw
b) Tap
bladed screwdriver down the centre of the
gas tap control shaft and turn the adjustment
screw until the flame is steady and does not
extinguish, when the knob is turned from
MIN to MAX. Repeat this procedure for all
burners.
Pressure Testing
Remove left hand pan support and front left
burner cap and crown.
☞
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite
another burner supply.
The pressure reading should be nominally
20mbar and must be between 17 mbar and
25mbar.
Turn off the burner supplies.
20
Servicing
A: Removal Of Control Panel
E: Removal Of Burner
1. Remove all the control knobs.
1. Follow the procedures in Sections A-B and C.
2. With the aid a 12mm spanner loosen off the pipe
connection nut.
3. From the underside of the hob remove 2 self tapping
screws from the burner body.
2. Using a levering action of the hand on the rear area
of the panel, pull it up until it disconnects from its
hooks. When doing this avoid using objects which
could damage the hob and/or the control panel.
4. Reassemble in reverse order and carry out leak test.
B: Removal Of Hob Top
F: Removal Of Ignitor Unit
(Isolate Electric Supply)
Follow the procedure in "A"
1. Remove the panstands and each burner cap and
crown.
2. Remove the 2 self tapping screws from each burner.
3. Remove control panel as Section A and remove 1
self tapping screw from Hob Top.
1. Follow the procedures in Sections A-B and C.
2. Disconnect H.T. leads and the ignition switches
connector.
3. With the aid of a pair of thin nose pliers, pull the
spring clip sidewards off of the underside of the
ignitor.
C: Removal Of the Hob Taps
(Isolate Electric Supply)
4. Reassemble in reverse order and check with wiring
diagram for correct reconnection.
1. Follow the procedures in Sections A and B.
2. With the aid of a 7mm spanner remove the clamping
bolt from the fixing clamp.
3. Loosen the pipe connection nut from the gas tap with
the aid of a 16mm spanner. Remove fixing clamps.
4. Reassemble in reverse order and carry out leak test.
G: Remove Taps Ignition Switches
(Isolate Electric Supply)
1. Follow the procedures in Sections A-B and C.
2. Disconnect the switches connector from the ignitor
unit and remove the supply cables pulling the tabs
connection off.
3. Reassemble in reverse order and check with wiring
diagram for correct reconnection.
D: Removal Of Mains Terminal Block
(Isolate Electric Supply)
1. Follow the procedures in Sections A and B-C.
2. Disconnect supply flex connections from terminal
block.
3. From the underside of the hob remove 1 self tapping
screw from the terminal block.
4. Reassemble in reverse order.
Repais may only be carried out by
CORGI registered engineers.
Conversion from Natural Gas to LPG
It is important to note that this model is designed for
use with natural gas but can be converted for use with
butane or propane gas providing the correct injectors
are fitted. The gas rate is adjusted to suit.
TO ADJUST THE GAS RATE
With the aid of a thin bladed screwdriver completely
tighten down the by pass adjustment screw, which is
located down the centre of the gas tap control shaft.
Upon completion stick the replacement rating plate
on the under side of the hob.
Method
• Ensure that the gas taps are in the 'OFF' position
• Isolate the hob from the electricity supply
• Remove all pan supports, burner caps, rings, crowns
and control knobs.
• With the aid of a 7mm box spanner the burner
injectors can then be unscrewed and replaced by the
appropriate LPG injectors.
IMPORTANT
The replacement/conversion of the gas hob should
only be undertaken by a competent person
21
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