U Line BI 95 User Manual

Installation Guide  
BI-95 Ice Maker  
Phone (414) 354-0300 • FAX (414) 354-7905  
Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696  
©2005 U-Line Corporation  
02/2005  
BI-95 Ice Maker  
General Precautions  
2 Inspect and Plan  
Use this appliance for its intended purpose only and  
follow these general precautions along with those listed  
throughout this guide:  
You have received a carton containing your BI-95 Ice  
Maker with a package inside containing a User Manual, a  
Product Registration Card and water connection parts.  
Complete and mail the Product Registration Card or  
is installed, keep the User Manual and this Installation  
Guide in a safe place for future reference.  
WARNING  
SHOCK HAZARD — Electrical Grounding Required.  
• Keep the unit unplugged throughout installation  
except during testing.  
BI-95 units are available in vinyl clad cabinets with  
matching doors which have a slightly contoured handle  
across the top and are reversible. The doors have recessed  
front panels that will accept a custom 1/4 inch thick door  
panel.  
• Never remove the round grounding prong from  
the plug and never use a two-prong grounding  
adapter.  
• Never use an extension cord to connect power to  
the unit.  
Please carefully follow the directions that apply to your  
unit and your intended design.  
• Always keep your working area dry.  
CAUTION  
Tools/Materials Required  
• Screwdrivers — slotted and Phillips head  
• Use care when moving and handling the unit. Use  
gloves to prevent personal injury from sharp edges.  
• 1/4-inch OD copper tubing and shut-off valve for water  
supply line  
• Do not lift the unit by the door or door handle.  
• 1/4-inch thick door panel material and cutting tools  
• Do not install the unit behind closed doors or in any  
way that would obstruct airflow to the front grille,  
which may cause the unit to malfunction.  
Inspection  
Unwrap and inspect the unit on a flat, level surface  
capable of supporting its entire weight.  
Exterior Cleaning  
(As Required)  
Black and White Models:  
Black and white surfaces may be cleaned with a mild  
detergent and warm water solution. Do not use solvent-  
based or abrasive cleaners. Use a soft sponge and rinse  
with clean water. Wipe with a soft, clean towel to prevent  
water spotting.  
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BI-95 Ice Maker  
Product Dimensions  
3 Prepare Site  
17"  
Including  
Handle  
Your U-Line product has been designed for either free-  
standing or built-in installation. When built-in, your unit  
does not require additional air space for top, sides or rear.  
However, the front grille must NOT be obstructed and  
clearance is required for water and electrical connections  
in the rear.  
Note: Unit can NOT be installed behind a closed cabinet  
door.  
24-3/4"  
Cut-Out Dimensions  
Filler Panel (Not Provided by U-Line) –  
May Be Added Above or Below Unit  
to Enclose for a Built-In Look  
13-15/16"  
Figure 2  
Door Swing/Clearances Information  
Units have a zero clearance for the door to open  
90° (see Figure 3). U-Line recommends a minimum door  
clearance of 1/4" to accommodate the handle if the unit is  
right-hand hinged and installed next to a wall or similar  
type of structure.  
Typical  
Counter  
Height  
34-1/4"  
to  
18-1/2" Minimum  
See Electrical  
Specifications  
for Power Supply  
35-1/8"  
Note: When a raised panel is used, additional clearance is  
needed for easy removal of ice bin if door hinge side is  
installed adjacent to wall.  
Cut-Out  
Height  
24-7/8"  
to  
25"  
8"  
Wall  
14-3/16"  
1/4" Min.  
Figure 1  
14-3/8"  
Follow the cut-out drawing in Figure 1. The 14-3/16"  
width allows 1/4" for ease in installation and removal of  
the unit. 24" is the counter depth in most installations.  
18-1/2" depth includes the door, handle and water line  
connection (see Figure 2).  
15-1/2"  
90°  
Door Swing  
IMPORTANT  
It is extremely important that the unit sits on a level  
surface, as it does not have feet levelers. If it is not level,  
the ice mold will not fill evenly.  
Figure 3  
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BI-95 Ice Maker  
5. Relocate plastic spacer/  
Reversing the Door  
bushing on bottom of  
door to opposite side,  
and place door on  
bottom hinge pin. See  
Figure 8. Clean out  
bushing hole in door  
bottom with a  
All units may be left- or right-hand opening.  
Note: The grille should not yet be installed. If it has been  
installed, remove it for door reversing. See Page 10.  
Bushing  
To reverse the door:  
1. Remove top hinge from cabinet (three screws). See  
screwdriver if necessary.  
Figure 4. Hold door to keep it from falling.  
6. Remove plastic hole  
plug from door handle  
and relocate on  
2. Lift the door off the bottom hinge.  
Figure 8  
opposite side. See  
.
Hinge  
Plastic  
Plug Hole  
Plastic  
Plug Hole  
Screw  
Right Side  
Door Swing  
Left Side  
Door Swing  
Figure 4  
Figure 5  
Right Side  
Hinge  
Invert  
Screw  
Invert  
Hinge  
Figure 9  
3. Remove bottom hinge from cabinet (two screws). See  
Figure 5. Remove screws on opposite side of cabinet  
7. Remove pivot screw from top hinge, invert screw and  
(Figure 6). Note that there may be a nut behind one or  
reinstall pivot screw in top hinge. See Figure 9  
.
both screws on either side.  
8. Remove three plastic  
screw plugs from hinge  
holes, top of cabinet,  
opposite side. Be careful  
not to scratch cabinet.  
.
9. Place door on lower  
hinge pin. Invert and  
install upper hinge on  
door.  
Figure 10  
Figure 6  
Figure 7  
4. Install hinge on opposite side, bottom of cabinet. See  
Figure 7. Replace nut on back side where installed.  
Align hinge outer edge with cabinet before tightening  
screws.  
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BI-95 Ice Maker  
10. Fasten upper hinge to  
unit (three screws).  
4 Prepare and Install Door Panel  
Partially tighten screws.  
.
Units will accept a Custom 1/4" Thick Insert to harmonize  
with or accent the surrounding decor.  
11. Adjust door to assure  
proper seal. Tighten  
upper and lower hinge  
screws securely.  
If this treatment is not included in this installation, go on  
to 5 Adjust Door.  
Custom 1/4" Thick Door Panel Insert  
12. Replace three plastic  
plugs removed in Step 8  
into holes on top of  
unit. Replace screws in  
holes in bottom of unit  
on opposite side.  
Door Panel Preparation  
Figure 11  
A custom door panel can be inserted into the doorframe.  
Custom door panels can be flat or raised, as long as the  
maximum panel thickness where inserted into the door  
reveal (channel) is 1/4"-thick. For raised panels, the depth  
of the reveal is 1/4" on all four sides.  
Other Site Requirements  
Power Supply  
IMPORTANT  
Raised panels will reduce the door’s 90° swing/zero  
clearance if the unit is installed next to a wall or similar  
type of structure (see Page 4).  
The unit requires a grounded and polarized 115 VAC,  
60 Hz, 15A circuit (normal household current). See  
Electrical Specifications on Page 9.  
Cut the panel insert to the following dimensions.  
Custom 1/4" Dimensions:  
Water Supply  
The unit requires a 1/4-inch OD water supply line and a  
shut-off valve. For more information see Page 8.  
Width:  
12-15/16"  
Height: 13-15/32"  
Environmental Requirements  
The door panel must not weigh more than 20 lbs.  
The surrounding air temperature must be at least 50°F  
(10°C) but must not exceed 110°F (40°C). Units may be  
installed outdoors in a covered area. The unit must not be  
located near heat-generating equipment or in direct  
sunlight.  
Door Panel Installation  
Install the insert as follows:  
CAUTION  
Use care when handling the insert. Insert edges may be  
sharp.  
1. Remove top hinge screw pin with a Phillips head  
screwdriver (see Figure 12). Remove door by tilting  
forward and lifting off bottom hinge pin.  
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BI-95 Ice Maker  
5 Adjust Door  
Checking Door Alignment  
The unit’s door is aligned at the factory before shipment.  
However, its alignment could have been disturbed during  
shipment or during door panel installation.  
IMPORTANT  
Properly aligned, the door's gasket should be firmly in  
contact with the cabinet all the way around the door (no  
gaps).  
Figure 12  
Figure 13  
1. Carefully examine the door's gasket to assure that it is  
firmly in contact with the cabinet.  
2. Pull door gasket out of  
groove (top edge of door  
only). Start in the middle  
and pull outward, moving  
toward the edge (see  
Figure 13). This may take  
some force.  
Note: When inspecting door alignment, make sure the  
door gasket is not pinched on the hinge side of the door.  
2. If the door is properly aligned, go on to 6 Prepare  
Plumbing. If it is not, use the following procedure.  
Adjusting Door Alignment  
3. Remove two outside  
screws holding door  
handle. Slightly separate  
door handle from door  
(see Figure 14).  
1. Loosen (do not remove)  
top and bottom hinge  
screws. See Figure 15.  
Figure 14  
2. Align door squarely with  
cabinet. Make sure gasket  
is firmly in contact with  
cabinet all the way around  
the door (no gaps).  
4. Pull handle up and off.  
5. Slide custom door panel insert into 1/4-inch channel in  
door front.  
3. Tighten bottom hinge  
screws.  
6. Holding door gasket out of the way, replace handle on  
door, making sure it is seated properly on insert and  
that screw holes line up.  
4. Tighten top hinge screws.  
Go on to 6 Prepare  
Plumbing  
Figure 15  
7. Install two small screws removed in Step 3  
.
.
8. Starting at the corners and working inward, push door  
gasket into place on door.  
9. Place door on bottom hinge pin and install upper hinge  
screw.  
10. Go on to 5 Adjust Door  
.
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BI-95 Ice Maker  
6 Prepare Plumbing  
CAUTION  
Plumbing installation must observe all state and local  
codes. All water connections MUST BE made by a licensed/  
qualified plumbing contractor. Failure to follow  
recommendations and instructions may result in damage  
and/or harm.  
Water Line  
WARNING  
Figure 16  
Figure 17  
To prevent accidental electrocution, make certain  
that the floor surfaces surrounding the unit are  
dry whenever power is removed from, or applied  
to, the unit.  
2. Locate the compression fitting and ferrule packed with  
the unit. Slide the compression fitting and ferrule over  
the 1/4-inch OD water supply line. Do not use thread  
sealing compound or tape. Using two wrenches,  
tighten the compression fitting on the supply line (see  
Water Supply Connection  
When connecting the water supply, follow these  
guidelines:  
3. Carefully bend the water supply line into position and  
connect the line to the solenoid valve (see Figure 17).  
Avoid kinking the water supply line.  
• Review the local plumbing codes before you install the  
unit.  
• Connect to the cold water supply.  
• The water pressure should be between 20 and 120 psi.  
• Install a shut-off valve in the 1/4 inch OD water supply  
line.  
• Connect sufficient tubing to the unit so that tubing  
may be looped, allowing the unit to be removed for  
cleaning and servicing (see Figure 18). However, make  
certain that the tubing is not pinched or damaged  
during installation.  
• U-Line recommends the use of copper tubing for  
installation.  
To connect to water supply:  
1. Install the 1/4 inch OD copper water line from the  
main water source.  
Figure 18  
IMPORTANT  
Route the water supply line through the unit so it does not  
come into contact with any internal components other  
than the solenoid valve. See Figure 18. Normal operation  
creates some vibration. A water supply line contacting an  
internal component or cabinet wall can cause excessive  
noise during operation or damage to the line.  
4. For recessed installations, allow extra water supply line  
length to provide slack for easy removal from the  
recessed area (see Figure 18). This will also safeguard  
against kinking the line.  
5. Go on to 7 Prepare Power Supply  
.
8
02/2005  
       
BI-95 Ice Maker  
7 Prepare Power Supply  
Electrical Specifications  
CAUTION  
8 Level the Unit  
Leveling Information  
IMPORTANT  
It is extremely important that the unit sits on a level  
surface, as it does not have feet levelers. If it is not level,  
the ice mold will not fill evenly.  
Electrical installation must observe all state and local  
codes. This unit requires connection to a grounded (three-  
prong), polarized receptacle that has been placed by a  
qualified electrician.  
Use a level to check the  
levelness of the unit from  
front to back and from side  
to side. Level should be  
placed along top edge and  
side edge as shown (see  
Figure 20). Go on to  
The unit requires a grounded and polarized 115 VAC,  
60 Hz, 15A power supply (normal household current).  
An individual, properly grounded branch circuit or circuit  
breaker is recommended. GFCI (ground fault circuit  
interrupter) is usually not required for fixed location  
appliances and is not recommended for your unit because  
a GFCI could be prone to nuisance tripping. However, be  
sure to consult your local codes.  
9 Install the Unit.  
See Figure 19 for recommended receptacle location.  
Check  
Level  
Figure 20  
18-1/2"  
Minimum  
7"  
1-1/2"  
Figure 19  
WARNING  
SHOCK HAZARD — Electrical Grounding Required.  
• Never remove the round grounding prong from  
the plug and never use a two-prong grounding  
adapter.  
• Never use an extension cord to connect power to  
the unit.  
Go on to 8 Level the Unit.  
02/2005  
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BI-95 Ice Maker  
9 Install the Unit  
Installation of the BI-95  
Grille  
1. Open the water supply valve in the main water source.  
2. Plug in the power cord.  
3. Gently push the unit into position. Be careful not to  
kink the water supply line or entangle the electrical  
cord.  
Hook-Hinge  
Unit Base  
Front Lip  
4. Re-check the leveling, from front to back and side to  
side. Make any necessary adjustments. The unit’s top  
surface should be approximately 1/8" below the  
countertop.  
Figure 22  
4. Insert the screw. Do not overtighten.  
Installation Troubleshooting  
Grille Installation  
1. Locate and remove the grille screw from the cabinet,  
using a standard blade screwdriver (or a 1/4"  
Problem  
Q:  
Water is leaking under the unit.  
nutdriver). See Figure 21  
.
Solution  
A:  
Grille Screw  
A water leak under the unit is most likely caused by a bad  
connection in the water supply line. Make sure the water  
line’s brass fitting is screwed tight to its valve and  
threaded correctly. Make sure that plumbers tape was  
NOT used; if it was remove all traces before reinstalling.  
Figure 21  
2. Identify the grille screw hole on the grille itself. It is  
located toward the top of the middle recessed section  
of the grille.  
3. Place the two hook-hinges (located on the rear bottom  
side of the grille) onto the front lip of the unit base.  
Swing the grille up into position, aligning the grille  
screw hole on the grille to the grille screw hole on the  
cabinet. See Figure 22  
.
10  
02/2005  
         
BI-95 Ice Maker  
Start-Up Troubleshooting  
10 Start-Up for the First Time  
Initial Start-Up  
Problem  
Q:  
Unit does not appear to turn on when plugged in.  
The on/off switch is located behind the front grille. A  
small opening in the top of the grille is provided to access  
the switch. Ensure that the switch is turned on.  
Solution  
A:  
Make sure outlet has power (circuit breaker has not  
tripped). Make sure the on/off switch is turned on.  
No setting adjustments should be necessary at this time.  
For information about Adjusting the Temperature  
Control, see the User Manual.  
Problem  
Q:  
As soon as the ice maker  
mold reaches the proper  
temperature, the ice maker  
mechanism will fill the mold  
with water.  
Water does not appear to be flowing into unit.  
Solution  
A:  
Check that the water is connected and turned on and the  
line is not obstructed. Water coming into the unit may  
take an hour or more.  
Note: The first cubes may be  
small because of air in the  
water line. After two hours,  
cubes will be standard size.  
Problem  
Q:  
The ice maker will continue  
The cubes produced during the first two to three hours of  
operation have been discarded. New cubes still appear  
cloudy.  
to produce until the bin is  
full. You may interrupt  
Figure 23  
production by raising the bin  
arm into an upright and locked position (see Figure 23).  
While the bin arm is locked, the unit will maintain  
temperature for ice storage.  
Solution  
A:  
This is normal and is caused by air being trapped in the  
cube during fast freezing.  
IMPORTANT  
IMPORTANT  
It is possible that dirt or scale will dislodge in the water  
line. Always throw away all ice cubes made during the  
first twenty-four (24) hours of operation.  
See the User Manual’s Troubleshooting Guide for more  
solutions.  
02/2005  
11  
     
Who to Call  
Service Information  
If the need for service arises, contact the dealer from  
whom the unit was purchased. State the Model Number  
and Serial Number and explain the problem. The Model  
and Serial Number plate is located inside unit at upper  
right hand corner.  
If you need to locate a service company, you can go online  
at www.U-LineService.com and search for a service  
company by zip code.  
For more than four decades, U-Line has distinguished itself as the leader in built-in  
undercounter ice making, refrigeration and wine storage appliances.  
U-Line Corporation, located in Milwaukee, WI, is a family operated manufacturer of built-in  
undercounter icemakers, Combo® icemaker/refrigerators, Wine Captain® wine storage units,  
refrigerators, refrigerated drawers and refrigerator/freezers.  
©2005 U-Line Corporation  
Publication No. 30067E  
02/2005  
 

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