Sun Microsystems NERA 1800 User Manual

Netra ft 1800  
Installation Guide  
Sun Microsystems, Inc.  
901 San Antonio Road  
Palo Alto, CA 94303-4900 USA  
650 960-1300  
Fax 650 969-9131  
Part No.: 805-4533-10  
Revision A, February 1999  
Send comments about this document to: [email protected]  
Contents  
1. Before Installation  
1
Electrical Supply Considerations  
Environmental Considerations  
1
1
Dimensions  
Airflow Consideration when Mounting in the Equipment Frame  
Mechanical Considerations when Mounting in the Equipment Frame  
Mounting Requirements  
2
2
6
6
2. Hardware Installation  
9
Unshipping and Mounting the System  
Mounting Flanges 13  
9
19-inch Mountings 13  
23-inch, 24-inch and 600mm Mountings 18  
Cable Bracket Assemblies 22  
Removing and Installing Modules 23  
Module Injector/ Ejector Mechanisms 23  
Replacing an RMM 30  
Replacing a Disk Chassis 32  
Flexible Module Cabling 35  
iii  
Installing the Filter Trays 36  
CAF External I/ O Connections 38  
System Console Terminal Connections 39  
Modem Port Connections 40  
Alarms Port Connections 41  
3. Electrical Supply Installation 43  
System Switch 43  
DC Source Site Requirements 44  
Overcurrent Protection Requirements 44  
Required Connection Materials 48  
DC Supply and Ground Conductor 48  
Dual Grounding Environment 49  
Connecting the Power Leads 51  
4. Powering on the System 55  
5. Software and Operating Environment Installation 57  
Netra ft 1800 Install Media 57  
Disk Space Requirement 57  
Installation Methods 58  
Local Installation 58  
Network Installation 59  
Before You Start 60  
Finishing Installation 63  
Setting up Access to  
Netra ft 1800 CMS Utilities 63  
Setting the MANPATHVariable 63  
iv Netra ft 1800 Installation Guide • February 1999  
6. Installing and Configuring Sun StorEdge Volume Manager 65  
Before You Install Sun StorEdge Volume Manager 65  
Installing the Volume Manager Software 67  
Mounting the CD-ROM Manually 67  
Running the Installation 67  
Setting up the Volume Manager Environment 68  
Initializing the Volume Manager 69  
Setting up Boot Disks 70  
Setting up Other Disks 71  
Configuring Storage 71  
Boot Disk Aliases 72  
Index 73  
Contents  
v
vi Netra ft 1800 Installation Guide • February 1999  
Figures  
FIGURE 1-1  
FIGURE 1-2  
FIGURE 2-1  
FIGURE 2-2  
FIGURE 2-3  
FIGURE 2-4  
FIGURE 2-5  
FIGURE 2-6  
FIGURE 2-7  
FIGURE 2-8  
FIGURE 2-9  
Netra ft 1800 Airflow Requirements (External)  
Netra ft 1800 Airflow Requirements (Internal)  
Shipping Brackets and Sacrificial Plinth 11  
4
5
Location Matrix For Mounting Flange Screws (19-inch rack) 14  
Support Rail and Fixings (19-inch Rack) 15  
Orientation of Support Rail Spacers 16  
Rear Rack Mounting (19-inch Rack) 16  
19-inch Rack Mounting Flange Kit 17  
23-inch Rack Mounting Flange Kit 19  
24-inch Rack Mounting Flange Kit 20  
600-mm Rack Mounting Flange Kit 21  
FIGURE 2-10 Cable Bracket Assembly 22  
FIGURE 2-11 Module Injector/ejector Lever 24  
FIGURE 2-12 Removing a CPUset Module 26  
FIGURE 2-13 Removing a CAF 27  
FIGURE 2-14 Removing a PCI Card Carrier 28  
FIGURE 2-15 Removing a Power Supply 29  
FIGURE 2-16 Removing an RMM Module 31  
FIGURE 2-17 Removing a Disk Drive 33  
vii  
FIGURE 2-18 Removing a DSK Module 34  
FIGURE 2-19 Cable Management Shelf 35  
FIGURE 2-20 Large Filter Tray 36  
FIGURE 2-21 Small Filter Tray 37  
FIGURE 2-22 External I/O Connections on CAF Module 38  
FIGURE 3-1  
FIGURE 3-2  
FIGURE 3-3  
Circuit Breakers for Single Power Rails 46  
Circuit Breakers for Dual Power Rails 47  
Location of Chassis-to-Logic-0V Link and Grounding Points, and Wrist Strap Connection  
Point 50  
FIGURE 3-4  
FIGURE 3-5  
FIGURE 3-6  
FIGURE 3-7  
FIGURE 3-8  
FIGURE 4-1  
Power Inlet Filter 51  
Power Connector Wiring Polarity and Securing Screws 52  
Power Lead Receptacles 53  
Power Lead Securing Screws 53  
Power Cable Arrangement for Strain Relief 54  
System Switches (Front Panel) 56  
viii Netra ft 1800 Installation Guide • February 1999  
Tables  
TABLE 1-1  
TABLE 2-1  
TABLE 2-2  
TABLE 2-3  
TABLE 2-4  
TABLE 2-5  
TABLE 2-6  
TABLE 2-7  
TABLE 3-1  
TABLE 5-1  
Mounting Hole Pattern Dimensions  
7
19-inch Mounting Flange Kit 13  
Support Rail Screw Hole Locations 15  
23-inch, 24-inch and 600mm Mounting Flange Kits 18  
Console Connector Pinout 39  
Console and Modem Port Parameters 39  
Modem Port Pinout  
40  
Alarms Port Pinout 41  
Overcurrent Protection Requirements 44  
Suggested Disk Layout 62  
ix  
x
Netra ft 1800 Installation Guide • February 1999  
Preface  
This document describes the installation procedures for the core hardware and  
software used in the Netraft 1800. Upon completion of the procedures in this  
manual, the Netra ft 1800 is fully functional as a fault-tolerant Solarisserver.  
Who Should Use This Book  
This guide is intended to be read by installation engineers, software support  
personnel and service personnel. It is not intended for the end user of the system.  
How This Book Is Organized  
This guide is arranged as follows:  
Chapter 1 “Before Installation” gives guidelines on site preparation and  
environmental considerations.  
Chapter 2 “Hardware Installation” describes how to unpack the system, fit the  
mounting flanges and install the chassis in a rack.  
Chapter 3 “Electrical Supply Installation” provides the information required to  
install the electrical supply.  
Chapter 4 “Powering on the System” tells you how apply power to the Netra ft 1800.  
Chapter 5 “Software and Operating Environment Installation” explains the software  
installation procedure.  
xi  
Chapter 6 “Installing and Configuring Sun StorEdge Volume Manager” summarizes  
what you need to know in order to use the Volume Manager on the Netra ft 1800.  
Related Books  
Netra ft 1800 Software Release Notes (Part No. 805-4527-10)  
Netra ft 1800 Hardware Release Notes (Part No. 806-0179-10)  
Netra ft 1800 CMS API Developers Guide (Part No. 805-5870-10)  
Netra ft 1800 CMS Developers Guide (Part No. 805-7899-10)  
Netra ft 1800 Developers Guide (Part No. 805-4530-10)  
Netra ft 1800 Hardware Reference Guide (Part No. 805-4531-10)  
Netra ft 1800 Users Guide (Part No. 805-4529-10)  
Netra ft 1800 Reference Manual (Part No. 805-4532-10)  
Netra ft 1800 Safety and Compliance Manual (Part No. 805-7019-10)  
Sun StorEdgeVolume Manager 2.5.4 Installation Guide (Part No. 805-5706-10).  
What Typographic Changes Mean  
The following table describes the typographic changes used in this book.  
TABLE P-1 Typographic conventions  
Typeface or  
Symbol  
Meaning  
Example  
AaBbCc123  
The names of commands, files,  
and directories; on-screen  
computer output  
Edit your .loginfile.  
Use ls -ato list all files.  
machine_name% You have mail.  
What you type, contrasted with machine_name% su  
AaBbCc123  
on-screen computer output  
Password:  
AaBbCc123  
Command-line placeholder:  
replace with a real name or  
value  
To delete a file, type rmfilename.  
AaBbCc123  
Book titles, new words or terms, Read Chapter 6 in Users Guide. These  
or words to be emphasized  
are called class options.  
You must be root to do this.  
xii  
Netra ft 1800 Installation Guide • February 1999  
Shell Prompts in Command Examples  
The following table shows the default Open Boot PROM (OBP) prompt and the  
system prompt and superuser prompt for the C shell, Bourne shell, and Korn shell.  
TABLE P-2 Shell prompts  
Shell  
Prompt  
Open Boot PROM prompt  
C shell prompt  
ok  
machine_name%  
machine_name#  
$
C shell superuser prompt  
Bourne shell and Korn shell prompt  
Bourne shell and Korn shell superuser prompt #  
Symbols  
The following symbols mean:  
Note – A note provides information which should be considered by the reader.  
Caution – Cautions accompanied by this Attention icon carry information about  
procedures or events which if not considered may cause damage to the data or  
hardware of your system.  
!
Caution – Cautions accompanied by this Hazard icon carry information about  
procedures which must be followed to reduce the risk of electric shock and danger  
to personal health. Follow all instructions carefully.  
Preface  
xiii  
Sun Documentation on the Web  
sm  
The docs.sun.com web site enables you to access Sun technical documentation  
on the Web. You can browse the docs.sun.comarchive or search for a specific book  
title or subject at:  
Sun Welcomes Your Comments  
We are interested in improving our documentation and welcome your comments  
and suggestions. You can email your comments to us at:  
Please include the part number of your document in the subject line of your email.  
xiv Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
1
Before Installation  
This section provides information on what should be considered when choosing a  
location for a Netra ft 1800 system.  
Note – This equipment is only intended for installation in a Restricted Access  
Location as defined by UL1950, 3rd Edition, and EN60950: 1992 / A11: 1997.  
Electrical Supply Considerations  
Before you install the system, verify that the correct power supply is available. Refer  
to “DC Source Site Requirements” on page 44 for further information.  
Environmental Considerations  
The system can be installed in an environment with the following specific parameter  
ranges:  
Ambient temperature  
Operating: 0 to 40 degrees Celsius (short term operation up to a temperature of  
50 degrees Celsius is possible; however, the operation of removable media  
devices cannot be guaranteed.)  
Storage: –40 to 70 degrees Celsius  
1
Relative humidity  
1
Operating: 5 to 85% noncondensing  
Storage: 10 to 90% noncondensing1  
Elevation  
Operating: 0 to 3000 meters  
Storage: 0 to 12000 meters  
Dimensions  
Height: 1466.85 mm (57.75 inches) 33U NOM  
Width: 437.60 mm (17.22 inches)  
Depth: 392.8 mm (15.4 inches)  
Weight: Maximum 190.5 kg (420 lb) (excluding rack or AC converter items)  
Maximum rate of heat release for fully configured system: 3000W  
(10,200 Btu/ hour)  
GR 63 CORE heat release calculation result: 425.4 W per square foot  
[3000 W / (3.25 ft x 2.17 ft)] (4579 W per square meter).  
These dimensions are for the product without rack-mount flange adapters; the  
overall width of the flanges varies according to the equipment mounting  
requirements.  
The depth given does not include any I/ O or power connectors. The power  
connectors add 50 mm (2 inches) to the depth.  
Airflow Consideration when Mounting in the  
Equipment Frame  
The Netra ft 1800 system has been designed to function while mounted in a natural  
convection airflow, but to meet the declared environmental specification the  
following rules apply. Refer to FIGURE 1-1 on page 1-4 and FIGURE 1-2 on page 1-5.  
1. Adequate airflow through the equipment frame must be ensured. The  
Netra ft 1800 system utilizes internal fans that can achieve a maximum airflow of  
840 cfm in free air.  
2. The inlet air must enter at the bottom of the Netra ft 1800 cabinet and in front of  
the Power Supply Units (PSUs); the airflow exhausts vertically from the top of the  
cabinet.  
1. Subject to a maximum absolute humidity of 0.024Kg of water per Kg of dry air.  
2
Netra ft 1800 Installation Guide • February 1999  
3. A minimum of 2U (88.9 mm/ 3.5 inches) clearance must be allowed at both top  
and bottom of the Netra ft 1800 cabinet when mounted to allow adequate inlet  
and exhaust ventilation.  
4. The Netra ft 1800 system must not be mounted above any heat-generating sources  
within the same frame unless a heat deflector is used to provide fresh inlet air at  
ambient temperature.  
5. To maintain adequate airflow, replace the environmental filters every six months  
(contact your local support organization for further information). The  
environmental filter replacement kit (X-Option No.X6952A) contains six PSU  
filters and three base filters.  
Chapter 1  
Before Installation  
3
Minimum 2U  
(90 mm) gap  
Minimum 2U  
(90 mm) gap  
FIGURE 1-1 Netra ft 1800 Airflow Requirements (External)  
4
Netra ft 1800 Installation Guide • February 1999  
Min. 2U (90 mm)  
gap at top of  
system  
CAF  
CAF  
PSU  
PSU  
CPU CPU  
PSU  
PSU  
CPU  
PSU  
PSU  
CAF  
CAF  
Front  
Rear  
Front  
Rear  
Front  
Min. 2U (90 mm)  
gap at base of  
system  
Fan unit  
Min. 75 mm between  
front of system and  
rack door (if fitted)  
FIGURE 1-2 Netra ft 1800 Airflow Requirements (Internal)  
Chapter 1  
Before Installation  
5
Mechanical Considerations when Mounting in the  
Equipment Frame  
Caution – Mechanical assistance is required if installing a loaded chassis.  
If you intend not to use a lifting device for installation, all modules other than the  
motherboards must be removed from the system prior to lifting. The empty chassis  
weighs approximately 49 kg (108 lb), or 68 kg (150 lb) with the motherboards, plus  
the adaptors. The weight of any removable module depends on its configuration.  
Weight warning labels are for guidance only.  
See “Removing and Installing Modules” on page 23 for information about adding  
modules to the motherboard.  
The Netra ft 1800 chassis has been designed to accommodate most mounting  
configurations. Adaptor flanges to suit 19-inch, 23-inch, 24-inch and 600-mm (ETSI)  
rack sizes are available as required.  
The Netra ft 1800 system is shipped with a plinth, which protects the bottom of the  
chassis during transit and handling, and also ensures that the correct airflow inlet  
plenum is provided during installation. The plinth must be removed once the  
Netra ft 1800 is installed in a rack, then stored in a safe place.  
The Netra ft 1800 chassis must be mounted using screws suitable for the equipment  
frame. The screws should be M5, M6 or 10-32 UNF. All screws must be fitted. The  
recommended tightening torque value for either M5 or 10-32 UNF recess head  
screws is 3.8 Nm (2.8 lbf/ ft), and that for M6 screws is 6 Nm (4.4 lbf/ ft).  
Mounting Requirements  
The Netra ft 1800 is available with the following removable mounting flanges:  
19 inch EIA pattern  
23 inch EIA pattern  
24 inch EIA pattern  
600 mm IEC917 (ETSI) pattern  
Any of these flanges can be fitted in the following positions:  
Flush with the front of the system  
65 mm (2.56 inches) from front of system  
196.1 mm (7.72 inches) from front of system  
The second and third positions are intended for use with 5-inch web open frames  
(relay racks).  
6
Netra ft 1800 Installation Guide • February 1999  
Adjustable rear flanges can be fitted. They provide a mounting face anywhere  
between 400 mm and 500 mm (15.75 inches and 19.7 inches) from the front of the  
system (see “Mounting Flanges” on page 13).  
The vertical mounting hole pattern should conform to the standard dimensions  
given in TABLE 1-1.  
TABLE 1-1  
Standard  
Mounting Hole Pattern Dimensions  
Pattern  
EIA/ RETMA (RU)  
IEC917/ ETSI (SU)  
Repeating pattern of 5/ 8 inch, 5/ 8 inch, 1/ 2 inch  
Constant pitch of 25 mm  
Loading  
The rack must be capable of supporting 230 kg (500 lbs) for a fully configured and  
cabled Netra ft 1800.  
In Seismic (Earthquake) Risk Zones 3 and 4, it is recommended that the Netra ft 1800  
is installed in an appropriate secured seismic rack or cabinet.  
Vertical space  
The Netra ft 1800 chassis occupies 33RU (57.75 inches) of vertical height.  
To allow adequate airflow, the rack must provide a minimum of 38RU (66 inches) of  
rackable height, together with minimum inlet and exhaust vents of 2U gap each. If  
the rack provides unobstructed vertical airflow via vents of adequate size in the top  
and/ or bottom panels, then the minimum rack vertical opening required is 37RU  
(64.75 inches).  
When you fit the Netra ft 1800 into a rack with its red transit plinth in place, allow  
1U (1.75 inches) of clearance beneath the plinth. This space permits removal of the  
plinth.  
Note – The plinth must be removed to allow fitment of the chassis environmental  
filters.  
Chapter 1  
Before Installation  
7
Depth  
The front door (if fitted) must provide a minimum of 75 mm (3 inches) of clearance  
across the entire front surface of the Netra ft 1800 to allow for routing of I/ O cables.  
As all I/ O cables must be routed from the front of the Netra ft 1800 system, due  
consideration should be made of the space required within the rack for these cables,  
as well as the power cables at the rear of the system.  
There must be a minimum of 545 mm (21.5 inches) usable internal depth in the rack/  
cabinet. This dimension includes space for connector housings, cabling and the  
power inlet filters.  
Safety  
All racks must be bolted to the floor, to adjacent frames or to both. This must be  
done in accordance with the rack manufacturers instructions, using the  
recommended hardware and fixings.  
Free-standing racks with a footprint of less than 600 mm x 600 mm (23.6 inches x  
23.6 inches) are likely to be unstable and should be treated with caution.  
8
Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
2
Hardware Installation  
This chapter provides information on the initial hardware installation procedure,  
including installing modules and external I/ O connections.  
Unshipping and Mounting the System  
Once you have removed the packaging from the system, you must then unship the  
system from the delivery pallet and brackets before attempting to mount the chassis  
in a rack.  
Caution – Do not attempt to remove the red plinth before the chassis has been  
mounted in the rack.  
There is an instruction card attached to the front of the system; the instructions  
below are intended to supplement this.  
Note – Do not discard the packaging after removing it from the system. It should be  
stored in safe, dry place so it can be used in the event that the system requires  
moving or returning for repair.  
Tools  
The tools required to unship the system are contained in a cloth bag attached to the  
chassis.  
9
Note – Do not discard the tools after unshipping and mounting the system. They  
can be stored in the cloth bag supplied and attached to the rack adjacent to the  
system for easy access when required.  
10 Netra ft 1800 Installation Guide • February 1999  
To Unship and Mount the System  
3 x Phillips screws  
at rear of plinth  
4 x Phillips screws  
at front of plinth  
2 x Allen bolts  
securing bracket to  
pallet  
Insert lifting  
device here  
2 x Phillips screws  
on each bracket  
FIGURE 2-1 Shipping Brackets and Sacrificial Plinth  
Chapter 2  
Hardware Installation  
11  
1. Remove all modules except the motherboards from the chassis and put them in a  
safe place.  
Refer to “Removing and Installing Modules” on page 23.  
2. Using the Phillips No.2 screwdriver (supplied), remove the two Phillips screws  
securing the four red brackets (two on each side) to the chassis (see FIGURE 2-1).  
You may also need to remove the brackets from the pallet. Use the Allen key  
supplied to remove the two Allen screws from each bracket. The brackets are not  
attached to the red mounting plinth.  
3. Install the appropriate mounting flanges.  
Refer to “Mounting Flanges” on page 13.  
4. Use an appropriate lifting device to lift the chassis by the red mounting plinth,  
and install it in the rack.  
Caution – If using a fork-lift device, ensure the tines of the lift extend right through  
the mounting plinth and beyond the rear of the chassis. The chassis could deform if  
you use incorrect lifting techniques.  
5. Secure the chassis into the rack using the appropriate mounting points.  
See “Mounting Flanges” on page 13.  
6. Remove the mounting plinth.  
Use the No.2 Phillips screwdriver supplied to remove the four screws from the front  
and the three screws from the rear.  
Mounting the chassis with the plinth attached ensures that the minimum amount of  
clearance for air flow is provided beneath the system.  
7. Install the two large and one small filter trays in the spaces immediately beneath  
the chassis revealed by the removal of the plinth.  
Refer to “To Install the Filter Trays” on page 36. The filter tray thumbscrews are  
inserted in the tapped threads exposed by removal of the mounting plinth.  
8. Install the modules into their appropriate locations.  
Refer to “Removing and Installing Modules” on page 23.  
12 Netra ft 1800 Installation Guide • February 1999  
Mounting Flanges  
The system is supplied with the appropriate mounting flanges; other mounting  
flanges kits are available, as follows, to enable the system to mounted in different  
industry-standard racks:  
19-inch racks X-Option No.X6938A  
23-inch racks X-Option No.X6939A  
24-inch racks X-Option No.X6940A  
ETSI (600 mm) racks X-Option No.X6941A  
Each mounting kit also includes six cable bracket assemblies, which can be fitted to  
the mounting flanges to facilitate cable management; see “Cable Bracket  
Assemblies” on page 22.  
19-inch Mountings  
The 19-inch mounting kit consists of the following items:  
TABLE 2-1  
19-inch Mounting Flange Kit  
Quantity Item  
Part number  
340-4699  
340-4698  
340-5479  
340-5480  
340-5481  
340-5482  
340-5483  
340-5484  
340-5553  
N/ A  
1
Front left-hand mounting flange  
1
Front right-hand mounting flange  
Rear top left mounting flange  
1
1
Rear top right mounting flange  
Rear bottom left mounting flange  
Rear bottom right mounting flange  
Spacers  
1
1
16  
8
Support rails  
6
Cable hook bracket with hooks already installed  
M4 10mm panhead screws (for rear flanges)  
M4 crinkle washers (for M4 screws)  
M5 8mm countersunk screws (for front flanges)  
M5 10mm countersunk screws (for support rails)  
16  
16  
20  
16  
N/ A  
N/ A  
N/ A  
Refer to FIGURES 2-3 to 2-6.  
Chapter 2  
Hardware Installation  
13  
The sides of the system chassis are provided with tapped screwholes as shown in  
FIGURE 2-2.  
Front of system  
Rear of system  
Columns  
B
C
A
D
1
2
3
4
5
Support rails  
(340-5484)  
Row numbers  
6
7
8
9
10  
FIGURE 2-2 Location Matrix For Mounting Flange Screws (19-inch rack)  
The front flanges (see FIGURE 2-6 on page 17) are screwed to holes in column C or  
column D. Use column B only if the rear flanges are not going to be used.  
The support rails (see FIGURE 2-7 on page 19) are screwed to holes A and B in rows 1,  
4, 7 and 10. The spacers provided must be used between the rails and the chassis to  
prevent the rails being fouled by the rivets in the chassis metalwork.  
14 Netra ft 1800 Installation Guide • February 1999  
Spacer  
Spacer (340-5483)  
G
G
F1 F2  
F3  
F4  
E1 E2  
F5  
E3  
E4  
E5  
FIGURE 2-3 Support Rail and Fixings (19-inch Rack)  
The mounting screws should be placed in position pairs E1 and F1, E2 and F2, E3  
and F3, E4 and F4 or E5 and F5. The pair of holes to be used depends on the front-  
to-back depth of the rack (mounting flange to mounting flange). The holes marked  
with the appropriate figure, as shown in TABLE 2-2, should be closest to the rear of  
the chassis.  
TABLE 2-2  
Support Rail Screw Hole Locations  
Rack depth  
480 mm  
530 mm  
580 mm  
630 mm  
680 mm  
Screw holes  
E5 and F5  
E4 and F4  
E3 and F3  
E2 and F2  
E1 and F1  
The slots labeled G are used for mounting the rear flanges (see FIGURE 2-6 on  
page 17). Only one of the vertical pairs of holes in the rear flanges should be used.  
The spacers must be placed with the flat side towards the chassis and the  
countersink towards the support rail (see FIGURE 2-4).  
Chapter 2  
Hardware Installation  
15  
Support rail (340-5484)  
Chassis  
Screw  
Spacer (340-5483)  
FIGURE 2-4 Orientation of Support Rail Spacers  
The rear flanges are used to mount the chassis in the rear of the rack as shown in  
FIGURE 2-5.  
M5 10mm countersunk screw  
Chassis  
Support rail (340-5484)  
Spacer (340-5483)  
M5 10mm countersunk screw  
M4 10mm panhead screw  
and crinkle washer  
Rack  
Rear flange (340-5479/5480)  
Lockable fixing (not supplied)  
Rack rear mounting flange  
FIGURE 2-5 Rear Rack Mounting (19-inch Rack)  
16 Netra ft 1800 Installation Guide • February 1999  
Support rail  
(340-5484)  
Use M5 10mm  
screws  
Spacer  
(340-5483)  
Rear top mounting  
flange  
(left 340-5479  
right 340-5480)  
Use M4 10mm  
screws  
Front mounting flange  
(left 340-4699  
right 340-4698)  
Use M5 8mm screws  
Rear bottom mounting  
flange  
(left 340-5481  
right 340-5482)  
Use M4 10mm screws  
FIGURE 2-6 19-inch Rack Mounting Flange Kit  
Chapter 2  
Hardware Installation  
17  
23-inch, 24-inch and 600mm Mountings  
The 23-inch, 24-inch and 600mm mounting kits consist of the following items:  
TABLE 2-3  
23-inch, 24-inch and 600mm Mounting Flange Kits  
Part number  
Quantity Item  
23-inch  
24-inch  
600mm  
1
1
2
2
8
6
Front left-hand mounting flange  
340-4592  
340-4591  
340-5449  
340-5450  
340-5330  
340-5553  
340-5445  
340-5446  
340-5447  
340-5448  
340-5330  
340-5553  
340-5328  
340-5329  
340-5331  
340-5427  
340-5330  
340-5553  
Front right-hand mounting flange  
Rear top mounting flange  
Rear bottom mounting flange  
Support rails  
Cable hook bracket with hooks already  
installed  
40  
16  
M5 6mm panhead screws (for front and rear  
flanges)  
N/ A  
N/ A  
N/ A  
N/ A  
N/ A  
N/ A  
M5 8mm countersunk screws (for support  
rails)  
Refer to FIGURE 2-7 on page 19 for 23-inch kits, FIGURE 2-8 on page 20 for 24-inch kits  
and FIGURE 2-9 on page 21 for 600mm kits.  
The sides of the system chassis are provided with tapped screwholes as shown in  
FIGURE 2-2 on page 14.  
Fit the front brackets using the screwholes in columns C and D, or just column C, or  
just column D.  
Screw the slide mounts to holes A and B in rows 1, 4, 7 and 10. You can then screw  
the rear brackets to the rear of the rack (see FIGURE 2-7, FIGURE 2-8 and FIGURE 2-9)  
and slide the chassis onto the brackets until the front brackets are flush with the  
front of the rack.  
18 Netra ft 1800 Installation Guide • February 1999  
Rear top mounting  
flange (340-5449)  
Use M5 6mm  
screws  
Front mounting  
flange  
(left 340-4592  
right 340-4591)  
Use M5 6mm  
screws  
Slide support  
(340-5330)  
Use M5 8mm  
screws  
Rear bottom mounting  
flange (340-5450)  
Use M5 6mm screws  
FIGURE 2-7 23-inch Rack Mounting Flange Kit  
Chapter 2  
Hardware Installation  
19  
Rear top mounting  
flange (340-5447)  
Use M5 6mm  
screws  
Front mounting  
flange  
(left 340-5445  
right 340-5446)  
Use M5 6mm  
screws  
Slide support  
(340-5330)  
Use M5 8mm  
screws  
Rear bottom mounting  
flange (340-5448)  
Use M5 6mm screws  
FIGURE 2-8 24-inch Rack Mounting Flange Kit  
20 Netra ft 1800 Installation Guide • February 1999  
Rear top mounting  
flange (340-5331)  
Use M5 6mm screws  
Front mounting  
flange  
(left 340-5328  
right 340-5329)  
Use M5 6mm  
screws  
Slide support  
(340-5330)  
Use M5 8mm  
screws  
Rear bottom mounting  
flange (340-5427)  
Use M5 6mm screws  
FIGURE 2-9 600-mm Rack Mounting Flange Kit  
Chapter 2  
Hardware Installation  
21  
Cable Bracket Assemblies  
Six cable bracket mounting assemblies are provided with each mounting flange kit.  
These can be fitted to the mounting flanges to facilitate cable management.  
FIGURE 2-10 Cable Bracket Assembly  
The brackets can be fixed to the mounting flanges in the required position, using the  
same screws that fix the flanges to the rack. The hooks can be fitted to the brackets in  
one of three positions using the countersunk M3 screws supplied. The hooks must  
be fitted before the brackets are fixed to the mounting flange/ rack.  
22 Netra ft 1800 Installation Guide • February 1999  
Removing and Installing Modules  
This chapter describes how to remove and insert:  
CPUset, PCI, CAF and PSU modules (“To Remove a Module” on page 24)  
CPUset modules: “CPUset Modules” on page 25  
PCI modules: “PCI Modules” on page 28  
CAF modules: “CAF Modules” on page 27  
PSU modules: “PSU Modules” on page 29  
Drive chassis (“Replacing a Disk Chassis” on page 32)  
Removable media module (“Replacing an RMM” on page 30)  
Caution – The wrist-strap provided must be used when replacing modules, or  
making cable connections to the rear of the system. The wrist-strap connection point  
on the Netra ft 1800 system is located on the panel at the bottom rear of the chassis.  
All modules have their own guides in slots in the chassis, into which they fit exactly.  
No module will fit into a slot allocated to a different class of module. No module  
will fit into its own slot if it is upside down.  
Module Injector/ Ejector Mechanisms  
All the modules except the disk chassis (DSK) and RMM have an injector/ ejector  
lever (CPUset modules have two). They are all similar in function and usage. A  
common feature is a slide which engages and disengages the modules electrical  
connection to the motherboard, and a lever which physically engages and  
disengages the module. When the latch is disengaged, a red dot is exposed. This  
facilitates the identification of unlatched injectors.  
Chapter 2  
Hardware Installation  
23  
Open  
Closed  
Red warning dot  
FIGURE 2-11 Module Injector/ ejector Lever  
The module is disengaged from its electrical connection when the slide is moved  
towards the rounded end of the lever, exposing the red warning dot.  
The general procedure refers to CPUset, CAF, PCI and PSU modules. For more  
specific instructions for the RMM and disk chassis, refer to:  
“Replacing an RMM” on page 30  
“Replacing a Disk Chassis” on page 32  
To Remove a Module  
1. Move the slide in the lever on the module to the disengaged position.  
This will expose the red warning dot.  
2. Lower the lever.  
The module will slide out a small amount when the lever is fully lowered.  
3. Slide the module out of its slot, using the handle if there is one.  
For specific procedures relating to individual modules, refer to:  
“CPUset Modules” on page 25  
“CAF Modules” on page 27  
“PCI Modules” on page 28  
“PSU Modules” on page 29  
24 Netra ft 1800 Installation Guide • February 1999  
CPUset Modules  
CPUset modules have two injector levers which must be operated simultaneously.  
As you pull out the CPUset module, the handle in the top panel pops up and must  
be depressed again manually in order to withdraw the module fully from the chassis  
(see FIGURE 2-12). Once the handle is clear of the crossbar and has popped up again,  
it can be used to take the weight of the module.  
Caution – CPUset modules are very heavy. The weight warning label on the  
CPUset is for guidance only. The actual weight of a CPUset depends on its  
configuration. Both the front and top handles must be used simultaneously once the  
module has been withdrawn as illustrated in FIGURE 2-12.  
On inserting the CPUset module the handle must be depressed in order to push the  
module fully into the chassis.  
Chapter 2  
Hardware Installation  
25  
FIGURE 2-12 Removing a CPUset Module  
26 Netra ft 1800 Installation Guide • February 1999  
CAF Modules  
FIGURE 2-13 Removing a CAF  
Chapter 2  
Hardware Installation  
27  
PCI Modules  
FIGURE 2-14 Removing a PCI Card Carrier  
28 Netra ft 1800 Installation Guide • February 1999  
PSU Modules  
FIGURE 2-15 Removing a Power Supply  
Chapter 2  
Hardware Installation  
29  
To Replace a Module  
1. Slide the module into its slot but not fully home.  
A module will not fit into a slot designed for a different class of module.  
2. When the lever engages with the chassis, raise it to push the module fully home.  
3. Move the slide in the lever into the engaged position.  
Replacing an RMM  
RMM modules have a slide with an actuator microswitch on an ejector handle. The  
slide controls the electrical connection to the motherboard. When the slide is closed  
(to the right), the electrical connection is engaged; when it is open (to the left), the  
electrical connection is disengaged. The handle is lifted to disengage the module  
physically, and lowered to engage it.  
To Remove the RMM  
1. Slide the latch in the handle of the RMM to the left (towards the unlocked’  
symbol).  
2. Lift the handle.  
3. Slide the RMM out of its slot.  
30 Netra ft 1800 Installation Guide • February 1999  
FIGURE 2-16 Removing an RMM Module  
Chapter 2  
Hardware Installation  
31  
To Replace the RMM  
1. Slide the RMM into its slot until it is almost completely home.  
A module will not fit into a slot designed for a different class of module.  
2. Lower the handle to engage the RMM fully in its slot.  
3. Slide the latch in the handle to the right (towards the locked’ symbol).  
Replacing a Disk Chassis  
DSK modules have a slide on an ejector handle. The handle is lifted to disengage the  
module physically, and lowered to engage it.  
To Remove the Disk Chassis  
1. Remove any HDD modules (hard disks) in the disk chassis.  
Refer to FIGURE 2-17 on page 33.  
Caution – Always remove all hard disk drive modules before removing a disk  
chassis. Always put a hard disk back in the same location from which you removed  
it.  
2. Slide the latch in the handle of the disk chassis to the left (towards the unlocked’  
symbol).  
3. Lift the handle.  
4. Slide the disk chassis out of its slot.  
32 Netra ft 1800 Installation Guide • February 1999  
NOTE: The injector/ejector lever of a disk drive  
module does not switch the power on and off. If the  
chassis is powered on, the disk drive will power off  
when it is removed and power on as soon as it is  
inserted, regardless of the position of the lever.  
FIGURE 2-17 Removing a Disk Drive  
Chapter 2  
Hardware Installation  
33  
FIGURE 2-18 Removing a DSK Module  
To Replace the Disk Chassis  
1. Slide the disk chassis into its slot until it is almost completely in.  
2. Lower the handle to engage the disk chassis fully in its slot.  
3. Slide the latch in the handle to the right (towards the locked’ symbol).  
4. Replace the hard disk drives.  
34 Netra ft 1800 Installation Guide • February 1999  
Flexible Module Cabling  
The cable management shelf is illustrated in FIGURE 2-19.  
FIGURE 2-19 Cable Management Shelf  
The cable management shelf adjacent to the PCI card locations is flexible and can be  
used in a number of different configurations. The holes are equidistant, and the  
hooks can be inserted in whatever position is required. The hooks are a firm push-fit  
into the holes.  
Chapter 2  
Hardware Installation  
35  
Installing the Filter Trays  
The Netra ft 1800 has three filter trays, two large and one small.  
To Install the Filter Trays  
FIGURE 2-20 Large Filter Tray  
36 Netra ft 1800 Installation Guide • February 1999  
FIGURE 2-21 Small Filter Tray  
1. Insert the trays into the appropriate apertures at the base of the chassis; the two  
large trays are fitted on the left and the small tray on the right.  
It is unimportant which way up the trays are fitted.  
2. Push the trays securely home and hand-tighten the two thumbscrews on each.  
The thumbscrews are inserted into the tapped threads exposed by removal of the  
sacrificial mounting plinth.  
Chapter 2  
Hardware Installation  
37  
CAF External I/ O Connections  
The Netra ft 1800 system has the following connectors on each CAF module:  
Female 25-pole D-type connectors for the system console and modem ports  
(RS232).  
A male 9-pole D-type connector for the Remote Control Processor (RCP) ports.  
A male 15-pole D-type connector for the alarm relay/ reset signals.  
Two RJ45 Ethernet ports.  
Modem  
port  
(DB-25)  
Ethernet ports  
(RJ45)  
CAF  
Alarm port  
(DB-15)  
Console  
port  
Remote  
Control  
(DB-25)  
Processor  
port (DB-9)  
FIGURE 2-22 External I/ O Connections on CAF Module  
38 Netra ft 1800 Installation Guide • February 1999  
System Console Terminal Connections  
The system console and modem connections are provided on separate 25-pole  
female D-type connectors. TABLE 2-4 shows the pin allocation on these connectors.  
TABLE 2-4  
Console Connector Pinout  
Pin  
Function  
GND  
TxD  
Description  
1
Chassis ground  
Output data  
Input data  
2
3
RxD  
7
SREF  
Signal reference  
Chassis ground  
Shield  
Except for pin 1, all pins of the console and modem connectors are isolated from the  
frame ground of the Netra ft 1800 system.  
The connectors have two screw-threaded mounting pillars with 4-40 UNC threads.  
You should secure the cable headshell in place with the screws engaged in these  
pillars. If you use a cable headshell without securing the screws, make sure that the  
pillars do not prevent full engagement of the connector. This can happen with some  
types of cable headshell where screw heads can foul against the mounting pillars.  
You must also secure the other end of the cable to the console terminal if the  
terminal provides some means of locking.  
Note – To ensure EMC compliance always use a high quality screened cable that has  
metal connector shells.  
TABLE 2-5 shows the console terminal configuration parameters for both console and  
modem ports. You can modify these parameters using Solaris utilities.  
TABLE 2-5  
Parameter  
Console and Modem Port Parameters  
Setting  
Transmit rate  
Receive rate  
Data bits  
9600 baud  
9600 baud  
8
Chapter 2  
Hardware Installation  
39  
TABLE 2-5  
Console and Modem Port Parameters (Continued)  
Parameter  
Setting  
Stop bits  
1
Parity enable/ sense  
XON/ XOFF protocol  
off/ off  
on  
System consoles can be connected only to the CAF module.  
Modem Port Connections  
The modem port pinout is described in TABLE 2-6.  
TABLE 2-6  
Modem Port Pinout  
Pin  
Function  
GND  
TxD  
Description  
1
Chassis ground  
Output data  
2
3
RxD  
Input data  
4
RTS  
Output handshake  
Input handshake  
Signal reference  
Input status  
5
CTS  
7
SREF  
DCD  
DTR  
8
20  
Output status  
Chassis ground  
Shield  
40 Netra ft 1800 Installation Guide • February 1999  
Alarms Port Connections  
The alarms port pinout is described in TABLE 2-7.  
TABLE 2-7  
Alarms Port Pinout  
Pin  
1
Description  
Pin  
9
Description  
RESET0+  
ALARM0-NC  
ALARM0-COM  
ALARM1-NO  
ALARM1-NC  
ALARM1-COM  
ALARM2-NO  
ALARM2-COM  
2
RESET0-  
10  
11  
12  
13  
14  
15  
3
RESET1+  
4
RESET1-  
5
SYSTEM-NO  
SYSTEM-NC  
SYSTEM-COM  
ALARM0-NO  
6
7
8
Chapter 2  
Hardware Installation  
41  
42 Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
3
Electrical Supply Installation  
This chapter provides information about the Netra ft 1800 system switches and the  
installation of the electrical supply. See the Netra ft 1800 Hardware Reference Manual  
for full details of the electrical supply hardware.  
The Netra ft 1800 has six power input feed pairs, three for each side, which plug in  
to the back of the system. These must be assembled by the user, as described in  
“Connecting the Power Leads” on page 51.  
Note – This equipment is only intended for installation in a Restricted Access  
Location as defined by UL1950, 3rd Edition, and EN60950: 1992 / A11: 1997.  
Note – In NORWAY, this requirement does not apply to permanently connected  
equipment or pluggable equipment type B, installed in areas where equipotential  
bonding has been applied, e.g. a telecommunications Central Office.  
System Switch  
The Netra ft 1800 in fault tolerant mode consists of two sides: processors and  
associated modules which function and are powered as separate systems. The  
system switches of the Netra ft 1800 function as standby devices for their respective  
sides, enabling and disabling the power supply units (PSU) outputs. The system  
switches are push, momentary switches. They are located on the CAF module on  
each side of the system.  
The system does not contain any integral circuit breakers. The only means of  
isolating the system from power is by means of external circuit breakers, to be  
provided by the user.  
43  
Note – The system On and Stby switches handle low voltage signals only; the high-  
power circuits do not pass through these switches.  
DC Source Site Requirements  
The DC source site requirements are as follows:  
Suitable for use in –48 Vdc ((classified SELV) nominal or –60 Vdc (classified  
TNV-2) nominal systems.  
The supply source must be electrically isolated by double or reinforced insulation  
from any hazardous AC or DC source.  
The DC source must be reliably connected to earth (that is, battery room positive  
bus is connected to the grounding electrode).  
The DC source must be capable of providing up to 925W of continuous power per  
feed pair. The sum of all three feeds on one side will be less than 1500W for  
single-feed and 3000W for dual feed.  
Overcurrent Protection Requirements  
Overcurrent protection devices must be provided as part of each host equipment  
rack.  
Circuit breakers meeting the requirements shown in TABLE 3-1 must be fitted  
between the DC source and the Netra ft 1800.  
TABLE 3-1  
Overcurrent Protection Requirements  
Current rating  
Voltage  
30A maximum  
Maximum 60 Vdc rated in –48 Vdc power systems  
Maximum 75 Vdc rated in –60 Vdc power systems  
Type  
Fast trip  
Protection  
Double pole breaking (both grounded and ungrounded conductor  
open on fault)  
Contact gap  
Minimum 3 mm  
Nuisance tripping  
Circuit breaker must not operate when presented with an inrush  
current of 27 amps and a duration of 2.5 microseconds  
Quantity  
One per feed, up to 12 per system  
44 Netra ft 1800 Installation Guide • February 1999  
Caution – Double pole circuit breakers are required on each rail for DC  
installations. This is necessary because the return path of the current is not isolated  
in the PSU.  
FIGURE 3-1 on page 3-46 shows the required arrangement for single power rails.  
FIGURE 3-2 on page 3-47 shows the required arrangement for dual power rails.  
Note – Overcurrent devices must meet applicable national and local electrical safety  
codes and be approved for the intended application.  
Chapter 3  
Electrical Supply Installation  
45  
Return A  
Return B  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
–48V supply  
–48V supply  
A
B
RTN B  
RTN BA  
–48V A  
–48V B  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
FIGURE 3-1 Circuit Breakers for Single Power Rails  
46 Netra ft 1800 Installation Guide • February 1999  
Return A  
Return B  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
–48V supply  
–48V supply  
A
CB  
CB  
B
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
CB  
CB  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
CB  
CB  
CB  
RTN B  
RTN A  
–48V A  
–48V B  
CB  
FIGURE 3-2 Circuit Breakers for Dual Power Rails  
Chapter 3  
Electrical Supply Installation  
47  
Required Connection Materials  
DC branch circuits:  
The required number of field wiring kits are supplied in the shipkit with each  
system, according to configuration.  
Grounding:  
One Thomas & Betts two-hole lug (part number: 54204-UB) suitable for 8 AWG  
conductor or UL/ CSA approved equivalent having 5/ 8-inch pitch; torque value:  
3.5 Nm maximum.  
A Thomas & Betts crimping tool (part number: TBM 5-S), or approved equivalent  
to secure the lug on to the cable.  
A grounding bus bar that is near the equipment and easily accessible.  
Dual Grounding Environment:  
Additional Thomas & Betts two-hole lug for logic 0V studs.  
Caution – External filtering and/ or surge suppression devices may be required on  
the power feeds where branch circuit electromagnetic characteristics are unknown.  
!
DC Supply and Ground Conductor  
The requirements are:  
Suitable conductor material: copper only.  
Supply conductors: 8 AWG (6 mm2) (between the Netra ft 1800 and the circuit  
breaker).  
Ground conductor: 8 AWG.  
Cable insulation rating: minimum 75 degrees Celsius, Low Smoke Fume (LSF),  
Flame Retardant.  
Cable type must be one of:  
UL style 1028 or other UL 1581 compliant equivalent.  
IEEE 383 compliant.  
IEEE 1202-1991 compliant or classified.  
Branch circuit cable insulation color: per applicable national electrical codes.  
Grounding cable insulation color: green/ yellow.  
48 Netra ft 1800 Installation Guide • February 1999  
Dual Grounding Environment  
Caution – To be compatible with grounding environments requiring isolation  
between logic 0V and chassis ground, the fitted grounding bridge plate must be  
removed and individual connections made to logic 0V and chassis ground studs.  
The grounding bridge plate is located on the middle rear left edge of the unit  
between the motherboards. The grounding studs at the base of the chassis are M5  
studs with appropriate nuts already installed.  
Before installation for dual grounding systems, remove the link from the chassis to  
logic 0V. This exposes a 2-hole lug with tapped M5 threads (refer to FIGURE 3-3).  
Caution – The use of certain PCI cards causes the frame and logic grounds to be  
commoned. Refer to the documentation supplied with the PCI card.  
To Connect the Ground Lead  
1. Strip 9mm of insulation from each end of the grounding lead.  
2. Insert the lead into the Thomas & Betts two-hole lug provided (part no. 52024-UB).  
Ensure that both the conductor and its insulation are gripped by the lug.  
3. Position the lug and grounding lead assembly over the grounding studs.  
Refer to FIGURE 3-3 on page 3-50. Tighten the two M5 nuts over the locking washers  
provided.  
4. Make the connection to the earthing bar at the end of the grounding lead.  
Ensure there is adequate strain relief for the cable.  
Chapter 3  
Electrical Supply Installation  
49  
Chassis to  
logic 0V link  
Wrist strap  
connection  
point  
Grounding  
studs  
FIGURE 3-3 Location of Chassis-to-Logic-0V Link and Grounding Points, and Wrist Strap  
Connection Point  
50 Netra ft 1800 Installation Guide • February 1999  
Connecting the Power Leads  
The inlet power filter must be plugged into the power sockets on the motherboards  
at the back of the Netra ft 1800, then the six power leads must be attached to the  
input power filter.  
Note – Disengage all the PSUs before you insert the power connectors. Inserting the  
connectors with the PSUs engaged can damage the connectors.  
Top of chassis  
Power lead  
securing screws  
Power lead  
receptacles  
Captive  
spring-loaded  
securing screw  
(2 off)  
Power inlet  
sockets  
Cable management loops  
FIGURE 3-4 Power Inlet Filter  
Chapter 3  
Electrical Supply Installation  
51  
To Assemble the Power Inlet and Leads  
1. Insert the socket in the appropriate slot on the motherboard.  
The socket can only be inserted one way round. The label on the front of the filter  
indicates the correct orientation.  
2. Tighten the captive spring-loaded screws, preferably finger-tight only.  
If you use a screwdriver, these screws should be tightened no more than 6 in-lbf  
(0.68 Nm). Refer to FIGURE 3-5.  
+
+
RETURN B  
RETURN A  
Inlet filter  
securing  
screws  
Negative A  
Negative B  
FIGURE 3-5 Power Connector Wiring Polarity and Securing Screws  
3. Strip 9mm of insulation from boths ends of each power lead.  
The connectors will not accommodate leads of greater than 8 AWG (6 mm2).  
52 Netra ft 1800 Installation Guide • February 1999  
4. Insert the leads into the appropriate receptacles in the terminal block.  
Refer to FIGURE 3-6.  
Insert power  
leads here  
FIGURE 3-6 Power Lead Receptacles  
5. Tighten the terminal block power lead M4 securing screws to 1.5-1.8 Nm.  
Refer to FIGURE 3-7.  
Power lead  
securing  
screws  
FIGURE 3-7 Power Lead Securing Screws  
Chapter 3  
Electrical Supply Installation  
53  
6. Use cable ties to secure the wires to the swivel loops in the mounting bracket (see  
FIGURE 3-8).  
The loops can be rotated to a convenient position. This strain relief method must be  
implemented.  
Caution – Observe correct working practices regarding the termination of cable ties.  
Cable tie  
FIGURE 3-8 Power Cable Arrangement for Strain Relief  
7. Ensure the circuit breakers are open, then connect the other ends of the leads to  
the circuit breakers.  
Secure the cables using adequate strain relief.  
54 Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
4
Powering on the System  
This chapter describes the procedure for powering on the Netra ft 1800.  
To Power On the System  
1. Prior to powering on, inspect the supply conductors for mechanical security.  
2. Activate the external circuit breakers.  
Note – The power supply units (PSUs) remember their last requested state. They are  
shipped in the ON state. Because the external circuit breaker is activated when the  
last state of the PSU was ON, the PSU will power up at this point.  
3. Push the On system switch on either CAF.  
55  
4. Push the other On system switch (on the other CAF front panel).  
On  
switch  
Standby  
switch  
CAF  
FIGURE 4-1 System Switches (Front Panel)  
The PSU, CPUset and CAF Power LEDs will successively light, and the terminal will  
display the output from the Power On Self Test (POST). The POST sequence may  
take some time.  
The CPUset LEDs will perform their own test sequence towards the end of the POST  
procedure, then the Target LED on one of the CPUsets will flash as the OBP ok  
prompt appears.  
56  
Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
5
Software and Operating  
Environment Installation  
This chapter describes all the steps necessary to install a software and operating  
environment release for the Netra ft 1800. To perform the steps described here, you  
should be familiar with the Solaris operating environment.  
Netra ft 1800 Install Media  
The release software consists of the following:  
Netra ft 1800 Full Installation containing Solaris and Netra ft 1800 install software.  
Sun StorEdge Volume Manager 2.5 media kit and Sun StorEdge Volume Manager  
patches.  
Supplemental CD, which contains PCI card drivers, SunVTS and other utilities.  
Disk Space Requirement  
Netra ft 1800 release software occupies approximately 540 Mbytes of disk space.  
57  
Installation Methods  
The Netra ft 1800 supports two types of installation: local, from a local CD-ROM  
drive; or network, from a machine set up as a Solaris installation server. The  
requirements for these two types of installation are described in the following  
subsections.  
You must install the Sun StorEdge Volume Manager package when the Netra ft 1800  
installation is complete in order to implement fault tolerant operation. See Chapter 6  
“Installing and Configuring Sun StorEdge Volume Manager” for more details.  
You should install patches after the Netra ft 1800 software installation.  
Recommended Solaris patches are included on the Netra ft 1800 Installation CD-  
ROM. Any recommended patches should be installed immediately after the reboot  
at the end of the installation.  
The local and network installation procedures differ only in their initial steps.  
Otherwise, the procedure is the same for both types of installation.  
Note – Inadvertent keyboard use during installation can abort installation.  
Local Installation  
To perform a local installation of the Netra ft 1800 software, you must have an RMM  
module that contains a CD-ROM drive in slot A-RMM or B-RMM of the Netra ft 1800  
to be installed.  
Local installation involves booting the Netra ft 1800 from one of its CD-ROM drives  
while an installation CD-ROM is in the drive.  
Note – The CD-ROM cannot be loaded into the CD-ROM drive unless the drive is  
powered on. Do not attempt to load the CD-ROM unless the modules Power LED is  
lit.  
58 Netra ft 1800 Installation Guide • February 1999  
Network Installation  
To perform a network installation of the Netra ft 1800 software, you must ensure the  
following:  
Access to a SPARC server on which the Netra ft 1800 software can be installed. (A  
CD-ROM drive is needed for the initial server installation but need not be present  
for the network installation.) In the following instructions, this will simply be  
referred to as the server.  
That the Netra ft 1800 system to be installed is on the same subnet as the server.  
In the following instructions, this will be simply referred to as the client.  
Chapter 5  
Software and Operating Environment Installation  
59  
Before You Start  
Caution – Before inserting a CD-ROM disk into your system read “Handling and  
Taking Care of your CD-ROM Disks” in the Netra ft 1800 Compliance and Safety  
Manual. In some circumstances if your CD-ROM disk does not have a clean data  
surface your system may fail to boot.  
!
1. Establish the following:  
The system Ethernet address (displayed in the BOOT PROM messages at system  
startup, which you can display with the bannerutility, invoked from the ok  
prompt).  
The system IP address (see your system administrator).  
The machine name (see your system administrator).  
The netmask (see your system administrator).  
The name service (for example, NIS or NIS+; see your system administrator).  
2. You need to be at the OBP okprompt in order to perform the installation.  
To Install the Software  
This section describes the steps necessary to install a Netra ft 1800 system with the  
Solaris operating environment and Netra ft 1800 software.  
Note – It is recommended that you install Solaris on one hard disk only in order to  
optimize the performance of the Volume Manager.  
1. Disengage all the hard disk drive modules except the one in the location on which  
you wish to install the operating environment.  
See FIGURE 2-17 on page 2-33. You do not need to remove the modules from their  
slots completely.  
2. If the system is powered down, power on the system.  
See “To Power On the System” on page 55.  
3. Perform Step a for network installation or Step b for local installation.  
a. Set up an install server with the Netra ft 1800 CD-ROM  
Follow the procedures outlined in Chapter 7 of the Solaris Advanced Installation  
Guide (part number 802-5740-10).  
60 Netra ft 1800 Installation Guide • February 1999  
b. Insert the Netra ft 1800 CD-ROM in the drive on side A, at the top of the  
system, or the drive on side B at the bottom of the system.  
Check that the Power LED is lit on the RMM that contains the CD-ROM drive.  
4. Boot the system.  
a. For local installation, type:  
ok boot a-cdrom0  
if you inserted the CD in the CD-ROM drive on side A, or  
ok boot b-cdrom0  
if you inserted the CD in the CD-ROM drive on side B.  
b. For network installation, go to the OBP okprompt and type:  
ok boot a-net0  
The Target LED on one CPUset will flash rapidly, and the Diag LED on the other  
CPUset will flash at approximately half the speed.  
Wait for booting to complete. The Netra ft 1800 software installation program then  
starts.  
5. Install the Solaris operating environment.  
Refer to the Solaris 2.6 documentation for full details of installing the operating  
environment. The following Solaris installation documents are shipped with  
Netra ft 1800:  
“Start Here” (a fold-out card) part number 805-3866-10  
Solaris 2.6 Hardware: 3/98, Chapter 1, part number 805-3540-10  
Solaris Advanced Installation Guide, part number 802-5740-10  
In the course of Solaris installation, follow the instructions on the screen, using the  
following information:  
a. Accept the device offered by the system as the default disk.  
b. Choose Manual Layout.  
Chapter 5  
Software and Operating Environment Installation  
61  
You must leave two free slices for Sun StorEdge Volume Manager. The disk layout  
should have a maximum of five slices, plus the overlap slice, similar to the  
following:  
TABLE 5-1  
Suggested Disk Layout  
Slice  
Size  
3000  
/
swap  
overlap  
/export  
/opt  
/var  
512 (rounds up to 513)  
no change  
2000  
2000  
1050  
There will be some rounding differences.  
You must also leave 1024 sectors, or 512K, free for Sun StorEdge Volume Manager  
within the total space available. This space is required for the allocation of an on-  
disk database to allow the disk to be encapsulated. See the Sun StorEdge  
Volume Manager Release Notes for full details.  
6. Select Manual Reboot.  
7. After Solaris has finished booting, set the default boot device:  
# eeprom boot-device=a-dsk0 diag-device=a-dsk0  
This sets the boot device to the disk in location A-DSK0. If you installed on a disk  
drive in a different location, replace a-dsk0with the location that corresponds to  
the default device that you set during Solaris installation.  
8. Re-engage the HDD modules which you removed before installation, and remove  
the CD from the drive if you installed locally.  
Eject the CD using vold.  
9. Reboot the system by typing:  
# reboot  
A few minutes after the system has rebooted to the system prompt, the Sync LEDs  
on the CPUsets will illuminate and remain steadily lit, indicating that the system is  
now running in synchronization.  
62 Netra ft 1800 Installation Guide • February 1999  
10. Install the appropriate patches.  
Refer to the Release Notes accompanying the CD.  
11. Install the required PCI drivers and, if desired, SunVTS.  
Refer to the Release Notes accompanying the CD.  
5.1  
Finishing Installation  
Finishing installation includes:  
Appending the path to the Netra ft 1800 CMS utilities to the PATHvariable;  
Setting the MANPATHenvironment variable to include path to the man pages  
shipped with the Netra ft 1800 software.  
5.1.1  
Setting up Access to  
Netra ft 1800 CMS Utilities  
To allow access to Netra ft 1800 CMS utilities, append the following path to your  
PATHvariable in your shell start-up file.  
For a C-shell, in your $HOME/.cshrcfile type:  
setenv PATH ${PATH}:/usr/platform/SUNW,Ultra-4FT/SUNWcms/sbin  
For a Bourne or Korn shell, in your $HOME/.profilefile type:  
PATH=${PATH}:/usr/platform/SUNW,Ultra-4FT/SUNWcms/sbin:  
export PATH  
5.1.2  
Setting the MANPATHVariable  
To obtain access to the Netra ft 1800 man pages, you must assign or append  
/opt/SUNWsms/mfs/libto the MANPATHenvironment variable.  
Chapter 5  
Software and Operating Environment Installation  
63  
For a C-shell, in your $HOME/.cshrcfile type:  
setenv MANPATH ${MANPATH}:/opt/SUNWftm  
For a Bourne or Korn shell, in your $HOME/.profilefile type:  
MANPATH=${MANPATH}:/opt/SUNWftm  
export MANPATH  
64 Netra ft 1800 Installation Guide • February 1999  
CHAPTER  
6
Installing and Configuring  
Sun StorEdge Volume Manager  
This section contains guidelines for installing Sun StorEdge Volume Manager to  
provide fault tolerant mass storage on the Netra ft 1800 system.  
The main steps involved are:  
1. Using pkgaddto load the Volume Manager packages, and install any required  
patches.  
2. Configuring the Volume Manager software as described in “Setting up the  
Volume Manager Environment” on page 68.  
3. Initializing the Volume Manager disk storage as described in “Initializing the  
Volume Manager” on page 69.  
Refer to the Sun StorEdge Volume Manager documentation for full information  
about installing and using the Volume Manager, and to the Netra ft 1800 Users Guide  
for information about using the cmsconfigutility. (You use cmsconfigto obtain  
the device name of the root disk when you add disks to your server.)  
You perform all of the steps in this chapter as root.  
Before You Install Sun StorEdge  
Volume Manager  
Sun StorEdge Volume Manager is installed on the Netra ft 1800 system in the same  
way as other applications.  
65  
In the following procedure, you use cmsconfigto obtain the Diskattribute of the  
HDD module and the Funct_0attribute of the CD-ROM drive (plus Funct_1if you  
have an additional drive).  
To identify the device name of the root disk:  
1. Start cmsconfig:  
# /usr/platform/SUNW,Ultra-4FT/SUNWcms/sbin/cmsconfig  
2. Locate the HDD modules in the list.  
You can press pto page down to see second and subsequent pages.  
3. For each HDD module in the list:  
a. Enter the number next to the module.  
The attributes of the module are displayed.  
b. Note the Diskattribute of the module.  
This is a normal Solaris device name.  
c. Press qto return to the list of modules  
4. For each RMM module in the list:  
a. Enter the number next to the module.  
The attributes of the module are displayed.  
b. Note the Funct_0attribute of the module.  
This is the device name of the CD-ROM drive. It is a normal Solaris device name.  
If there is a second CD-ROM drive in the module, note the Funct_1attribute.  
This is the device name of the second CD-ROM drive. It is a normal Solaris device  
name.  
c. Press qtwice to exit cmsconfig.  
You will need this information when you initialize the Volume Manager. It can be  
useful for other purposes, so you may wish to keep it.  
You should install the Volume Manager after the Netra ft 1800 software and any  
required patches, and before other applications. You should also configure the  
Volume Manager volumes before you install other applications.  
Before you install Sun StorEdge Volume Manager, copy the file /etc/vfstabto /  
etc/vfstab.prevm. This standard practice helps Sun support engineers to recover  
a system in the very rare event of serious system failure.  
66 Netra ft 1800 Installation Guide • February 1999  
Caution – Failures during the Sun StorEdge Volume Manager boot disk  
encapsulation process could result in loss of data on the root file system.  
!
!
Caution – Encapsulation of the boot disk will require that the installed system is  
shutdown and rebooted several times.  
Installing the Volume Manager Software  
This section describes the special requirements when you install the Volume  
Manager on the Netra ft 1800. You must install Sun StorEdge Volume Manager and  
patches specified in the Release Notes.  
See the Sun StorEdge Volume Manager Installation Guide for full details of the Volume  
Manager installation.  
Mounting the CD-ROM Manually  
If the Solaris daemon voldis running (the default situation), you can simply refer to  
the path to the CD-ROM, /cdrom/cdrom0/netra_ft1800. If, for some reason,  
voldis not running, mount the CD-ROM with the command:  
# mount -F hsfs -r /dev/dsk/drive_id /cdrom  
Replace drive_id with the correct value for the CD-ROM drive on your system.  
Running the Installation  
Follow the instructions in the Sun StorEdge Volume Manager Installation Guide and  
any instructions in the Sun StorEdge Volume Manager and Netra ft 1800 Release  
Notes to run the installation.  
You use pkgaddto load the standard set of packages for Sun StorEdge  
Volume Manager. You must also follow any instructions in the Release Notes to  
obtain and install Volume Manager patches required for the Netra ft 1800.  
Chapter 6  
Installing and Configuring Sun StorEdge Volume Manager  
67  
Setting up the Volume Manager Environment  
When you have loaded the Volume Manager software, and before you run  
vxinstallto initialize it, you must configure the software to run as required on the  
Netra ft 1800. This involves the following:  
Setting default volume creation to mirror disks by default when they are created  
Configuring the Volume Manager to deal with stale boot disks  
Configuring the Volume Managers recovery behavior when a physical disk fails  
Enabling boot disk detection  
Setting Default Volume Creation  
Note – Disk mirroring in Volume Manager provides the fault tolerance for the disk  
storage of the Netra ft 1800. This step is essential to ensure that all disks are  
mirrored.  
To mirror disks by default when they are created, enter the following:  
$ echo "mirror=yes" > /etc/default/vxassist  
Note – If the vxassistfile already exists, resolve any differences between the  
contents of the file and the line mirror=yes. The resulting file must contain the line  
mirror=yes.  
The preceding command creates the /etc/default/vxassistfile with the  
required line in it. This sets the tunable parameters used by the Volume Manager  
vxvaGUI. (These parameters can be overriden via the command line.) See the  
Sun StorEdge Volume Manager documentation for full details.  
Dealing with Stale Boot Disks  
To prevent the system from stopping when it encounters a stale boot plex during the  
boot sequence, enter the following:  
# mkdir -p /etc/vx/sbin  
# echo ’/sbin/uadmin 2 1 "stale"’ > /etc/vx/sbin/vxaltstale  
# chmod +x /etc/vx/sbin/vxaltstale  
68 Netra ft 1800 Installation Guide • February 1999  
These commands create a startup script that enables the Volume Manager to exit  
back to the OBP upon encountering a stale boot plex, allowing the Volume Manager  
to try alternative boot disks.  
Enabling Recovery Behavior and Boot Disk Detection  
To enable correct recovery behavior and boot disk detection, make the following  
changes to the startup file /etc/rc2.d/S95vxvm-recover:  
# vxrelocd root & commenting out this line enables correct recovery behavior  
# start the boot disk utility the following line enables boot disk detection  
/usr/platform/SUNW,Ultra-4FT/SUNWcms/lib/vxbootcheck &  
Make the edits exactly as shown, commenting out the vxrelocdline and with the  
complete path to vxbootcheck. Be sure to append an ampersand to the  
vxbootcheckline.  
The default behavior of Sun StorEdge Volume Manager when a physical disk fails is  
not compatible with the hot-plug of HDD modules on the Netra ft 1800. By default,  
when the Volume Manager detects I/ O failure on mirrored volumes, it restores  
redundancy by relocating the objects to spare disks. This is called hot relocation. You  
need to disable this default behavior. By commenting out the vxrelocdline, as  
shown above, you prevent hot relocation.  
You must repeat all these modifications after system upgrades.  
Initializing the Volume Manager  
When you have loaded the Sun StorEdge Volume Manager, run vxinstallas  
described in the Sun StorEdge Volume Manager Installation Guide. This section  
describes the special actions you must take to initialize the Volume Manager for the  
Netra ft 1800.  
Note – Volume Manager mirroring provides the fault tolerance for disk storage on  
the Netra ft 1800. This is provided by default when you add a disk to the Volume  
Manager provided you have added the required line to /etc/default/vxassist  
as described in “Setting Default Volume Creation” on page 68.  
Chapter 6  
Installing and Configuring Sun StorEdge Volume Manager  
69  
Setting up Boot Disks  
You must encapsulate the boot disk for Sun StorEdge Volume Manager to be able to  
mirror it. You are strongly recommended to do the following to ensure that the boot  
disk is configured for the Netra ft 1800:  
Assuming that A-DSK0is the Solaris install disk, you should have entered the  
command shown below at the end of the Solaris installation. See eeprom(1) for  
details on using eepromcommand to change the boot device.  
# eeprom boot-device=a-dsk0 diag-device=a-dsk0  
Encapsulate the boot disk when the vxinstallprocess asks whether you want  
to do so.  
To mirror this root disk, add another disk, for example, b-dsk0, as a new disk.  
See the Sun StorEdge Volume Manager Installation Guide for details of how to do  
this during the vxinstallprocess.  
The vxinstallprocess proposes the rootdgdisk group by default. Accept this to  
add the boot disk and disks intended to mirror the boot disk to this group.  
When the vxinstallprocess is complete, use the vxdiskadmutility to make the  
new disk a mirror of the boot disk, for example, make b-dsk0a mirror of a-dsk0.  
To start vxdiskadm:  
# vxdiskadm  
Select option 6, Mirror volumes on a disk.  
See the Sun StorEdge Volume Manager System Administrators Guide for full details of  
using vxdiskadm.  
Note – To assist recovery of data in the event of disk failure, use the boot disk only  
for data required to boot the system. Do not add user-data disks to the rootdg  
group.  
70 Netra ft 1800 Installation Guide • February 1999  
Setting up Other Disks  
Use vxdiskadmto add disks other than the boot disks to the system as new Volume  
Manager disks after the vxinstallprocess is complete. Select option 1, Add or  
initialize disks.  
See the Sun StorEdge Volume Manager System Administrators Guide for full details of  
using vxdiskadm.  
See the Netra ft 1800 Users Guide for details of adding disks that are not already in  
the system.  
Note – You should plan to store all non-boot data on disks in groups other than  
rootdg.  
To Add a New Disk  
1. Use the cmsconfigutility to check that the disk is enabled.  
The disk must be physically present and enabled.  
2. Check that the disk is known to the Volume Manager:  
# vxdisk list  
3. Add the disk to a disk group.  
See the Sun StorEdge Volume Manager Users Guide for details of creating and adding  
disks to disk groups.  
Create new disk groups for user data with names other than rootdg.  
Note – If the new disk is not visible to the Volume Manager, enter the command:  
vxdctl enable  
Configuring Storage  
Once a disk belongs to a disk group, you can allocate storage using any of the  
methods described in the Sun StorEdge Volume Manager Users Guide or the  
Sun StorEdge Volume Manager System Administrators Guide.  
Chapter 6  
Installing and Configuring Sun StorEdge Volume Manager  
71  
Boot Disk Aliases  
Sun StorEdge Volume Manager boot disk aliases are not automatically updated  
when a disk is physically relocated. You must update boot aliases manually using  
the eepromcommand when you relocate an HDD module.  
You might prefer to use the aliases defined by the PROM, for example, a-dsk1.  
These aliases, however, reflect the location of disks, rather than the specific virtual  
disk. See the OpenBoot 3.x Command Reference Manual (Part Number 802-5837-10) for  
details.  
Note – Be sure that the EEPROM variable use-nvramrcis set to true. Use of the  
NVRAM startup file (NVRAMRC) is required for correct operation of the Volume  
Manager software.  
Note – There is a limit to the number of characters that can be stored in the  
NVRAMRC. Therefore, there is a limit on the number of boot disk aliases that can be  
recorded in it.  
72 Netra ft 1800 Installation Guide • February 1999  
Index  
Console Alarms and Fans module, See CAF module  
console connector, pinout, 39  
A
airflow  
console port, parameters, 39  
clearance, 3  
direction of, 2  
inlet plenum, 6  
CPUset  
changing, 25  
natural convection, 2  
requirements, 2  
alarms connector, 38  
D
alarms port  
pinout, 41  
DC source requirements, 44  
dimensions, 2  
disk  
adding for Volume Manager, 71  
layout for Volume Manager, 62  
mirroring with Volume Manager, 65, 68  
removing, 33  
B
boot device, setting default, 62  
boot disk detection, configuring, 69  
brackets, removing, 12  
space requirements, 57  
disk chassis  
injector/ ejector mechanism, 30, 32  
removing, 30, 32  
replacing, 32  
C
cable bracket assemblies, 13, 22  
cable management, 35  
cable routing, 8  
E
CAF module  
connectors, 38  
removing, 27  
eepromcommand, boot disks setup for Volume  
Manager, 70  
EEPROMvariable, enable NVRAMstartup file, 72  
electricity supply installation, 43  
CD-ROM drive  
name for Volume Manager, 66  
elevation, limitations for operating and storage, 2  
circuit breaker  
environment variable  
PATH, 63  
requirements, 43, 44  
connection materials, 48  
73  
environmental considerations, 1  
environmental filters, installing, 37  
Ethernet address, 60  
L
LD_LIBRARY_PATHenvironment variable, 63  
local installation  
procedure, 58  
requirements, 58  
location, considerations, 1  
logic ground, 49  
F
filter replacement kit, 3  
filters, installing, 37  
flanges, See mounting flanges  
frame ground, 49  
M
machine name, 60  
modem port  
parameters, 39  
pinout, 40  
G
GR 63 Core heat release calculation result, 2  
modules  
grounding  
injector/ ejector mechanism, 23  
connections, 51  
dual, 48  
isolation, 49  
materials required, 48  
requirements, 48  
mounting configurations, 6  
mounting flanges  
19-inch, 14  
23-inch, 18  
24-inch, 18  
600mm, 18  
description, 6  
sizes, 13  
H
mounting kit  
19-inch, 13  
23-inch, 18  
24-inch, 18  
600mm, 18  
hard disk drive  
name for Volume Manager, 66  
hardware installation, 9  
heat release  
GR 63 Core calculation result, 2  
maximum rate of, 2  
mounting platform, 12  
mounting plinth, 12  
hostname, 60  
mounting requirements, 6  
mounting screws, 6  
humidity, limitations for operating and storage, 2  
I
N
I/ O connections, 38  
name service, 60  
injector/ ejector mechanism, 23  
disk chassis, RMM chassis, 30, 32  
netmask, 60  
network installation  
requirements, 59  
installation methods, 58  
installation, electricity supply, 43  
IP address, 60  
NVRAMRC, specify boot disk aliases, 72  
74 Netra ft 1800 Installation Guide • February 1999  
RS232 ports, on CAF module, 38  
O
On system switch, 56  
ON/ STBY switch, 43, 44  
operating environment installation, 57  
overcurrent protection, 44  
S
screws, mounting requirements, 6  
Securing, 53  
SEVM, See Volume Manager  
shipping configuration, 6  
software installation, 57  
software release contents, 57  
P
packaging, 12  
partitions, required by Volume Manager, 62  
patches, required, 58  
Solaris installation  
local CD-ROM, 58  
pre-installed software, 57  
PATH, setting up, 63  
PCI card carrier  
removing, 28  
Solaris installation documents, 61  
Solaris installation server, 59  
platform, shipping, 12  
plinth, mounting, 12  
stale boot plex, in Volume Manager, 68  
system  
power  
power on, 55  
unpacking, 9  
unshipping, 9  
DC source requirements, 44  
DC supply and ground, 48  
power cable arrangement, 54  
power leads, connecting, 51  
power supply  
removing, 29  
T
power switch, 43  
power-on, 55  
temperature  
ambient, 1  
operating, 1  
storage, 1  
terminal configuration parameters, 39  
tools supplied, 9  
R
rack  
considerations, 6  
depth requirement, 8  
height requirement, 7  
loading capacity, 7  
mounting, 6  
V
Volume Manager  
boot disks setup, 70  
environment setup, 68  
safety considerations, 8  
rack sizes, 6  
initializing with vxinstall, 69  
installation procedure, 65  
installation sequence, 66  
loading packages and installing patches, 67  
use with server, 65  
recovery behavior, configuring, 69  
Remote Control Processor ports, 38  
RJ45 connectors, on CAF module, 38  
RMM chassis  
vxassistfile, 68  
injector/ ejector mechanism, 30, 32  
removing, 30, 32  
vxdiskadm, configure disks in Volume  
Manager, 71  
RMM module  
name for Volume Manager, 66  
Index  
75  
W
weight  
empty chassis, 6  
maximum, 2  
removable modules, 6  
76 Netra ft 1800 Installation Guide • February 1999  

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