Gossen MetraWatt METRACELL BT PRO Operating Instructions User Manual |
Operating Instructions
METRACELL BT PRO
Portable Battery Tester
3-447-058-03
4/7.23
Gossen Metrawatt GmbH
METRACELL BT PRO
8.11 Assigning RFID Tags to Batteries (DUTs)...........................................................................................................49
8.12 Importing Measurement Data............................................................................................................................50
8.13 Viewing Measurement Series and Creating Measurement Evaluations (reports).................................................52
Preparing Measurements........................................................................................................59
10 Performing Measurements......................................................................................................62
10.1 General Information...........................................................................................................................................62
10.2 Multimeter Measurements.................................................................................................................................64
10.3 Float Measurement ...........................................................................................................................................65
10.4 Discharge Measurement ...................................................................................................................................67
10.5 Charge Measurement .......................................................................................................................................69
10.6 Resistance Measurement..................................................................................................................................71
10.7 Temperature Measurement...............................................................................................................................73
10.8 Connector Measurement ..................................................................................................................................75
10.9 Interval U Measurement ....................................................................................................................................77
10.10 Interval U+I Measurement .................................................................................................................................78
10.11 DMA35 Measurement (IrDA)..............................................................................................................................81
10.12 DMA35 Measurement (BT)................................................................................................................................83
11 Viewing, Editing, Transferring and Evaluating Measured Values ..........................................86
11.1 Viewing Measured Values / Measured Value Details at the Instrument...............................................................86
11.2 Viewing Measured Value Evaluations at the Instrument .....................................................................................86
11.3 Excluding a Measurement from Transmission (Deactivate Measurement)..........................................................87
11.4 Deleting Measured Values.................................................................................................................................87
11.5 Saving Measured Values to a PC (Data Backup) ...............................................................................................87
12 Maintenance ............................................................................................................................90
12.1 Firmware Update ..............................................................................................................................................90
12.2 Housing and Display .........................................................................................................................................90
12.3 Measurement Cables........................................................................................................................................90
12.5 Accessories ......................................................................................................................................................91
13 Service and Support................................................................................................................92
13.1 Product Support...............................................................................................................................................92
13.2 Repair and Replacement Parts Service,
METRACELL BT PRO
Gossen Metrawatt GmbH
1
Safety Precautions
Observe this documentation, in particular all included safety information, in order to protect yourself and others from injury,
and to prevent damage to the instrument.
• Carefully and completely read and adhere to these operating instructions, as well as the instrument’s condensed oper-
ating instructions.
ence.
• Use only the recommended accessories with the instrument.
• Carefully and completely read and adhere to the product documentation for optional accessories. Retain these docu-
ments for future reference.
• Tests may only be performed by a qualified electrician, or under the supervision and direction of a qualified electrician.
The user must be instructed by a qualified electrician concerning performance and evaluation of the tests.
• Wear suitable and appropriate personal protective equipment (PPE) whenever working with the instrument.
• Implement adequate measures for protection against electrostatic discharge (ESD).
• Observe and comply with all applicable DIN, VDE, EN, IEC and ANSI directives. Inform yourself concerning the operat-
ing company’s specifications and guidelines, as well as those of the respective battery manufacturers.
• Batteries are electrochemical components with very high short-circuit currents. Avoid short-circuits which endanger
yourself as a user, the entire system or operating personnel.
• If the instrument doesn’t function flawlessly, remove it from operation and secure it against inadvertent use.
• The instrument may only be used as long as it’s in good working order.
Inspect the housing before use. Pay particular attention to any possible cracks and the insulation around the sockets.
Damaged components must be replaced immediately.
• Accessories and cables may only be used as long as they’re fully intact.
Inspect all cables and accessories before use. Pay particular attention to damage, interrupted insulation or kinked
cables.
Damaged components must be replaced immediately.
• Do not use the instrument after long periods of storage under unfavorable conditions (e.g. humidity, dust or extreme
temperature).
• Do not use the instrument after extraordinary stressing due to transport.
• Do not use the instrument in potentially explosive atmospheres.
• Use the instrument only within the specified ambient conditions.
• Use the instrument only in accordance with the specified protection class (IP code).
• The instrument must not be exposed to direct sunlight.
• The instrument and the included accessories may only be used for the measurements described in this manual.
• Only use accessories and the charger which are included with the battery tester or listed as optional accessories.
• Only use the instrument and the accessories within the specified measuring category.
• The measurement cables and all external cabling must not exceed an overall length of 1 meter.
• Plugging in the measurement cables and the power pack must not necessitate any undue force.
• Connect the ground wire before connecting the voltage conducting cable, and disconnect the voltage conducting cable
before disconnecting the ground wire.
• Check measurement cable continuity.
• Avoid short circuits due to incorrectly connected measurement cables.
• Never touch the conductive ends of the alligator clips, the test probes, the Kelvin probes or the angled Kelvin probes.
• Ensure that the alligator clips, the test probes, the Kelvin probes and the angled Kelvin probes make good contact.
• Do not move or remove the Kelvin probes or angled Kelvin probes during a measurement.
Unwanted sparking may otherwise occur due to test current.
• Do not remove or move the alligator clips, test probes, Kelvin probes or angled Kelvin probes until measurement has
been completed. Completion of measurement is indicated by means of an acoustic acknowledgment.
• Avoid simultaneously contacting the battery and the frame or hardware, which may be grounded.
• The battery tester is equipped with a transponder module. Determine whether or not use of the 125 kHz frequency is per-
missible in your country.
• The battery tester is equipped with a wireless interface module. Determine whether or not use of the implemented fre-
quency range of 2.402 to 2.480 GHz is permissible in your country.
• The input at the P+ measurement jack is equipped with a fuse link. The instrument may only be used as long as this fuse
is in flawless condition.
A defective fuse may only be replaced by our repair service.
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METRACELL BT PRO
• The instrument only works with inserted batteries.
• The battery charger may only be connected to electrical systems (TN or TT) with a maximum of 230/400 V which com-
ply with applicable safety regulations (e.g. IEC 60346, VDE 0100) and are protected with a fuse or circuit breaker with a
maximum rating of 16 A.
• Do not use the device while the internal batteries are being charged.
• Do not use the test instrument if the battery compartment lid has been removed.
• Always create a backup copy of your measurement data.
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METRACELL BT PRO
Gossen Metrawatt GmbH
2
Important Information
Please read this important information!
2.1
Intended Use / Use for Intended Purpose
Periodic testing and well-organized maintenance are necessary in order to assure the availability of stationary battery sys-
tems.
The METRACELL BT PRO is a multifunctional instrument for testing batteries and battery blocks (referred to below as
“devices under test” or “DUTs”). It can be used to determine the current status of a DUT and pinpoint concealed defects.
The battery tester is used primarily for testing DUTs in stationary battery systems.
The battery tester stores measured values internally. All recorded measured values can be viewed on site. Individual
acquired values can be conveniently re-measured if necessary. Management of devices under test, as well as evaluation
and backup of the measured values, is handled by the included “BT PRO Manager” software. The measured values can
also be transferred to an external computer as a CSV file.
The battery tester is a portable instrument which can be held in the hand while performing measurements.
Safety of the operator, as well as that of the instrument, is only assured when it’s used for its intended purpose.
2.2
Use for Other than Intended Purpose
Using the instrument for any purposes other than those described in the condensed operating instructions or these instru-
ment operating instructions is contrary to use for intended purpose.
2.3
Liability and Guarantee
Gossen Metrawatt GmbH assumes no liability for property damage, personal injury or consequential damage resulting from
improper or incorrect use of the product, in particular due to failure to observe the product documentation. Furthermore, all
guarantee claims are rendered null and void in such cases.
Nor does Gossen Metrawatt GmbH accept any liability for data loss.
2.4
Opening the Instrument / Repairs
The instrument may only be opened by authorized, trained personnel in order to ensure flawless, safe operation and to
assure that the guarantee isn’t rendered null and void. Even original replacement parts may only be installed by authorized,
trained personnel.
Unauthorized modification of the instrument is prohibited.
If it can be ascertained that the battery tester has been opened by unauthorized personnel, no guarantee claims can be
honored by the manufacturer with regard to personal safety, measuring accuracy, compliance with applicable safety mea-
sures or any consequential damages.
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3
Documentation
3.1
Identifiers
The following identifiers are used in this documentation:
Identifier
Function
Safety information that must be complied with
Attention!
Warning
!
Important information which must be taken into consideration and complied with
Note!
Important
Prerequisite
1. Procedural step
Result
A condition etc. which must be fulfilled before a given action can be taken
Steps of a procedure which must be completed in the specified order
Result of a procedural step
• Enumeration
– Enumeration
Figure 1: Caption
Bullet lists
Description of the content of a figure
Description of the content of a table
Comment
Table 1:
Footnote
3.2
Definition of Terms
A cell is an electrochemical energy-storage device and represents the smallest technically usable unit. One or more cells in
a housing form a block. In turn, a battery consists of a single block or a group of blocks which are connected in parallel
and/or series. Sufficiently high voltages are generated by connecting units into a string. Together, one or more batteries
and/or blocks, along with additional components (e.g. control systems, cooling, fuses etc.) form a system as the largest
unit.
A UPS system (uninterruptible power supply) usually consists of several rechargeable batteries, which in turn are made up
of several blocks and electrical circuits (e.g. the charging equipment, control electronics for monitoring mains voltage and
the inverter for converting outgoing direct voltage into alternating voltage).
From an organizational standpoint, a device under test is always a battery where the battery tester is concerned. Informa-
tion such as location (respective system) and the number of blocks is assigned to this battery.
Block
Battery
Additional Components
System
Figure 2: Example – Blocks and Battery within a System
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Gossen Metrawatt GmbH
4
Getting Started
1. Read and adhere to the product documentation. In particular, observe all safety information in the documentation, on
the instrument and on the packaging.
2. Familiarize yourself with the battery tester.
7. Evaluate your measurements "Viewing, Editing, Transferring and Evaluating Measured Values" 86.
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5
The Instrument
5.1
Scope of Delivery
Please check for completeness.
1 METRACELL BT PRO
1 Rubber holster
4 1.2 V AA batteries
1 Power pack
1 Set of multimeter test probes (KS29)
2 Alligator clips (KY95-3)
1 Set of Kelvin probes for 4-wire measurement (Z227D)
1 Carrying strap
1 Carrying case
1 BT PRO Manager
(battery tester management software)
1 Test report / factory calibration certificate
1 Condensed operating instructions
5.2
Optional Accessories
Some measurements necessitate optional accessories:
– AC/DC current clamp sensor
– CP1800 (Z204A) for measurements up to 1250 A or
DC
– CP330 (Z202B) for measurements up to 300 A
DC
– METRATHERM IR BASE temperature sensor (Z680A)
– Angled Kelvin probes for 4-wire measurement (Z227W)
– Spring-loaded contact pins as replacement parts for Kelvin probes (Z227F) and angled Kelvin probes (Z227W)
Values recorded by and stored at the DMA 35 portable density meter from Anton Paar GmbH can be transferred to the bat-
tery tester. A description of how to use the density meter with the METRACELL BT PRO is included in these operating
instructions ( 62). Please contact Anton Paar GmbH for any further information concerning the DMA 35 density meter.
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5.3
Instrument Overview
5.3.1 Front
Rubber Holster (remov-
RFID Reader
Infrared Interface
Display
Charging Socket
(charging cable connection)
Function Keys
Measurement Input S−
Measurement Input P−/COM
Measurement Input S+
Measurement Input P+
Carrying Strap Eyelets
Figure 3: Front Panel
5.3.2 Back
Retaining Magnet
Retaining Clip
Battery Compartment Cover
(underneath the holster)
Figure 4: Back of Instrument
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METRACELL BT PRO
5.3.3 Symbols on the Instrument and the Included Accessories
Warning concerning a point of danger
(attention, observe documentation!)
!
Double insulation (protection category II)
Attention!
!
Max.
6 V DC
800 m
Only rechargeable NiMH batteries may be inserted when the charger is connected.
Fuse
IR
Infrared interface location
Static magnetic field
European conformity marking
The instrument may not be disposed of with household trash "Returns and Environmentally Sound Disposal"
5.4
Relevant Standards
The battery tester has been manufactured and tested in accordance with the following safety regulations:
IEC 61010-1
EN 61010-1
VDE 0411-1
EN 60529
Safety requirements for electrical equipment for measurement, control and laboratory use –
General requirements
Test instruments and test procedures
Degrees of protection provided by enclosures (IP code)
VDE 0470-1
DIN EN 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements –
VDE 0843-20-1 Part 1: General requirements
5.5
Measurement Inputs
All measurement inputs are referenced to ground and reference potential, P–/COM input. The measurement inputs are not
electrically isolated from each other.
The measuring ranges depend on the respective measurement inputs.
Measurement In-
Function
put
S−
Input for measuring DC voltage.
Measuring range: 2450.00 mV
Input impedance: > 10 M
Resolution: 0.01 mV
DC
Sensing lead to minus pole for resistance measurement.
P−/COM
S+
Reference potential (ground potential) of all measurement inputs.
Current conducting cable to minus pole for resistance measurement.
Measurement input for direct and alternating voltage measurements.
Measuring ranges:
24.5000 V
600.000 V
0 … 300.00 V
Resolution: 0.1 mV
Resolution: 1 mV
Resolution: 10 mV
DC
DC
AC
Input impedance: 1.6 M
Sensing lead to plus pole for resistance measurement.
P+
Current conducting cable to plus pole for resistance measurement.
Attention!
!
Max. 24 V
DC
Maximum test voltage must not exceed 24 V DC at input P+.
The instrument is damaged if this value is exceed.
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Gossen Metrawatt GmbH
Note!
600 V CAT III refers to measurement inputs S+, S− and P−/COM.
5.6
LCD Display
All measured values, functions and settings can be observed at the instrument’s display. As a rule, the display at the LCD
panel appears in two lines. Three and four-line displays are also used in some cases, for example for measured values.
After switching the battery tester on, the initial display appears including the instrument’s designation and the version, as
well as date and time.
BTpro
<date>
<time>
<version>
Figure 5: : Initial Display
After pressing any key while the initial display is shown, the battery tester is switched to the main menu.
All other displays and information which appear at the instrument depend on the previously selected function. The currently
selected function is always identified by a preceding arrow ->.
5.7
Function Keys / Navigation
Key
Function
“Function” key
– Press briefly: Return to next higher menu level or cancel measurement
Scroll down key “▼”
Selection of menu items or digits in downward direction.
Scroll up key “▲”
Selection of menu items or digits in upward direction.
“OK” key
– Open menus
– Execute functions
– Confirm entries
– Select digits
– Proper termination of measurements
5.8
RFID Reader
The display is surrounded by an RFID reader. If individual batteries are equipped with an RFID tag (transponder), the tag can
be scanned before measurement, thus making it possible to subsequently assign the measurement data to the respective
5.8.1 125 kHz Technology
The RFID reader can only read RFID tags which use a frequency of 125 kHz. This technology offers several advantages:
• As one of the first RFID technologies, it’s widely used and easy to obtain.
• It uses robust tags which are relatively insensitive to interference from metals and liquids, which is crucial in battery envi-
ronments.
• Universal use (license-free ISM band)
• Minimal energy consumption (low-frequency long-wave band – LF passive tags)
• Reading range: approx. 10 cm
• Small data transfer volumes with fast reading process (e.g. only object ID as battery identification)
5.8.2 Reading RFID Tags
In order to read an RFID tag, hold the battery tester display 1 to 2 cm above the RFID tag. RF appears at display.
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METRACELL BT PRO
5.9
Attachment Options
The battery tester provides acoustic feedback for all important procedural steps, e.g. readiness to record measured values.
Consequently, there’s no need to continuously observe the display.
In order to ensure freedom of movement, comfort and quick work for the operator, the battery tester can be secured by
means of various retaining devices for the entire duration of measurement:
• Carrying strap:
The operator can use the carrying strap to suspend the battery tester around his neck. The condensed operating
instructions include a description of how to attach the carrying strap.
• Retaining clip:
The operator can attach the battery tester to his belt with the help of the retaining clip.
• Retaining magnet:
The battery tester can be attached to magnetic surfaces such as battery cabinet doors with the retaining magnet.
5.10 Technical Data
Power Supply
Rechargeable NiMH batteries, 4 ea. 1.2 V type AA (recommended: Ansmann maxE 2500 mAh)
Measurement input S+:
Measurement input S-:
Operating temperature:
Storage temperature:
Relative humidity:
Elevation:
1.6 M
Input Impedance
> 10 M
+5 ... +40 °C
-20 ... +60 °C
Ambient Conditions
Electrical Safety
Max. 75%, no condensation allowed
Max. 2000 m
Measuring category:
Pollution degree:
600 V CAT III
2
Protection category:
Fuse link:
II
1 ea. SIBA 600 V/10 A FF
Test voltage:
Test voltage at measuring connection P+ may not exceed 24 V
EN 61326-1, class A
.
DC
Interference emission:
Interference immunity:
Electromagnetic
EN 61 326-1
Compatibility (EMC)
EN 61326-2-1
Protection:
Housing: IP40
per DIN VDE 0470-1/EN 60529
(protection against ingress of solid foreign objects: 1.0 mm diam-
eter, protection against ingress of water: not protected)
Mechanical Design
Housing (W × H × D):
Weight:
Approx. 9.6 × 15.4 × 3.3 cm
Approx. 0.45 kg (without rubber holster)
LCD, monochrome, luminous
Display:
IrDA:
Connection for DMA 35 BASIC density meter (version 3)
RFID:
Connection for RFID tag
Frequency range: 125 kHz
Transmission intensity: 34.3 dbμV/m, or -17.2 dbμA/m
Data Interfaces
Wireless interface:
Connection to PC,
headset and DMA 35 density meter (version 4)
Frequency range: 2.4 to 2.4835 GHz
Transmission intensity: max. + 3 dBm
Internal memory
Up to 300,000 data records
Note!
Technical data for the AC/DC current clamp sensors, the temperature sensor and the DMA 35 density meter can be
found in the respective product documentation.
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Gossen Metrawatt GmbH
5.11 Characteristic Values
Multimeter/
Float/
Discharge/
Charge
Multimeter/
Interval U/
Interval U+I
Multimeter/
Connector
Measuring Function
Multimeter
Resistance
Temperature
1)
V
Measured Quantity
Display Range
V
V
V
R + R
ct
°C
DC
DC
DC
AC
el
-230.0 …
+230.0 °C.
-2450.00 …
+2450.00 mV
-24.5000 …
+24.5000 V
-600.000 …
+600.000 V
0.00 …
300.00 V
00.00 …
1000.00 m
2)
-2450.00 …
+2450.00 mV
-24.5000 …
+24.5000 V
-600.000 …
+600.000 V
0.00 …
300.00 V
00.10 …
1000.00 m
Measuring Range
–
–
–
40.00 to
99.99 Hz
100.0 to
999.9 Hz
1000 to
–
–
Frequency Display
Resolution
1400 Hz 3)
0.01 mV
0.1 mV
1 mV
10 mV
0.01 m
0.1 °C
Input Impedance /
Test Current
> 10 M
1.6 M
1.6 M
1.6 M
l approx. 2 A
> 10 M
p
(0.05%
rdg. + 10 d)
(0.05%
rdg. + 10 d)
(0.05%
rdg.+ 50 d)
(2.0%
rdg. + 10 d)
(3.0%
rdg. + 8 d)
Intrinsic Uncertainty
4)
•
•
•
•
•
•
S+
•
•
S−
P+
•
•
Measur-
ing Con-
nections
P−/
COM
•
•
•
•
1)
2)
3)
Frequency measurement only works as of an input voltage of 20 V
.
AC
Only applicable if the temperature sensor is connected to the battery tester.
The 1000 to 1400 Hz frequency range is not calibrated. This is indicated at the display of the METRACELL BT PRO when “NC”
(not calibrated) appears.
4)
Within a frequency range of 45 to 500 Hz.
Note!
The characteristic values of the AC/DC current clamp sensors and the DMA 35 density meter, as well as additional
characteristic values for the temperature sensor, can be found in the respective product documentation.
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6
Operation
6.1
Power Supply (rechargeable batteries)
6.1.1 Battery Operation
The battery tester is operated with rechargeable NiMH batteries. You have already inserted the batteries during initial startup
( condensed operating instructions).
Operating time is approximately 10 hours when the batteries are fully charged. A warning is generated when battery voltage
drops to below 4.8 V. The battery tester can be operated for approximately 1 more hour after this warning is generated.
Attention!
Leaky batteries can damage the device.
!
Check the batteries at short, regular intervals and after long periods of storage.
6.1.2 Charging Process
It takes about 3½ hours to charge the batteries.
Damage to the batteries or the instrument.
When charging, use only:
- The rechargeable batteries specified in the technical data
- The included charger
Always connect the charger to the battery tester first, i.e. before connecting the charger to the mains outlet.
Note!
Do not switch the battery tester on during charging. The battery tester may not be operated during charging and is
switched off automatically after 3 seconds.
The battery tester has been switched off.
4 NiMH batteries are inserted
All measurement cables and accessories have been removed from the battery tester.
1. Insert the charger’s connector plug into the battery tester’s charging socket "Instrument Overview" 10.
2. Connect the charger to the 230 V mains outlet.
The batteries in the battery tester are charged.
3. Wait until the charging process has been completed.
It takes about 3½ hours to fully charge the batteries.
4. Unplug the charger from the electrical outlet.
5. Remove the connector plug from the battery tester’s charging socket.
The batteries are charged. The battery tester can now be used.
6.1.3 Replacing the Batteries
You can replace the batteries if necessary.
Attention!
Risk of injury due to contact with dangerous voltages.
!
Only use the battery tester when the battery compartment cover is inserted and firmly screwed into place.
Required tools: Philips screwdriver
The battery tester has been switched off.
All measurement cables and accessories have been removed from the battery tester.
1. Remove the holster from the battery tester: press against the bottom of the holster at the front and push it back and off
of the battery tester. As soon as the lower part of the battery tester is exposed, pull the instrument completely out of the
holster.
2. Place the battery tester face down on a stable surface.
3. Loosen and remove the screw from the battery compartment cover.
4. Unlock and remove the battery compartment cover.
5. Remove any batteries from the battery compartment.
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6. Insert 4 approved rechargeable batteries into the battery compartment, making sure that the plus and minus poles
match up with the provided polarity symbols.
Attention!
!
7. Place the battery compartment cover onto the battery compartment and press it until it audibly clicks into place.
8. Secure the battery compartment cover with the screw.
9. Pull the holster back over the battery tester: Observe the cut-outs in the holster for the front panel and the connections.
Push the battery tester into the holster at the top first as far as it will go. Then press on the front at the bottom until the
battery tester is fully reinserted into the holster.
The batteries have now been inserted. The battery tester can be used.
6.2
Switching the Instrument On/Off
6.2.1 Switching the Instrument On
1. Press and hold the Function key for approximately 2 seconds.
The initial display appears with the instrument’s designation and version, as well as date and time
2. Press any key.
The main menu appears at the display. The battery tester can now be used.
6.2.2 Switching the Battery Tester Off
Normally, the battery tester is switched off manually. If the battery tester has not been used for more than 10 minutes, it’s
switched off automatically.
1. Select POWER OFF in the main menu with the help of the ▼ key.
2. Press the OK key.
The display goes blank. The battery tester has been switched off.
Note!
The battery tester can also be switched off by pressing the Function key. The key must be pressed and held for
approximately 10 seconds to this end.
However, it’s preferable to switch the instrument off using the POWER OFF function.
6.3
System Settings
You can enter basic settings to the battery tester.
6.3.1 Setting Date and Time
Note!
Switch back and forth between standard time and daylight savings time manually. The battery tester is not equipped
with an automatic time change function.
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select SYSTEM using the ▼ ▲ keys.
6. Press the OK key.
The SYSTEM menu is displayed.
7. Select SET TIME & DATE using the ▼ ▲ keys.
8. Press the OK key.
The SET TIME & DATE menu is displayed. The cursor is positioned at the first digit of the date display (dd.mm.yy: dd =
day, mm = month and yy = year).
9. Use the ▼ ▲ keys to enter the first digit.
10.Press the OK key.
The cursor jumps to the next position.
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After entering and confirming the last digit for the year, the cursor jumps to the first digit of the time display (ss:mm:hh:
ss = second, mm = minute and hh = hour)
12.Set the digits for time using the same procedure as described for setting the date.
After entering the last digit for current time, your settings are saved. The SYSTEM menu is displayed.
Date and time have been set.
6.3.2 Language Selection
Device language can be set to either English or German.
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select SYSTEM using the ▼ ▲ keys.
6. Press the OK key.
The SYSTEM menu is displayed.
7. Select SEL.LANGUAGE using the ▼ ▲ keys.
8. Press the OK key.
The SEL.LANGUAGE menu is displayed.
9. Select the desired language using the ▼ ▲ keys.
10.Press the OK key.
The device language is changed.
6.4
Establishing and Terminating Wireless Connections
The battery tester can be wirelessly connected to various devices:
• To the DMA 3 density meter from Anton Paar GmbH
• To a PC in order to view, evaluate and save measurement data
• To a headset for improved audibility of signals generated by the instrument "Establishing and Testing a Wireless Inter-
Note!
Although the battery tester can be paired with several devices via the wireless interface, simultaneous operation with
several devices via wireless interface is not possible.
Wireless interface connections can be terminated when they’re no longer needed.
Note!
In case of connection problems, it may be helpful to terminate ( 18) and reestablish wireless interface connections
(see references to specific sections above).
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6.4.1 Establishing and Testing a Wireless Interface Connection with a Headset
Acoustic signals are used to confirm various actions before, during and after a measuring procedure, as well as certain
instrument reactions.
The instrument can be paired with a headset, making it possible to better hear these signals in noisy work environments.
The connection can be checked in advance with a test signal.
Note!
Read and adhere to the documentation included with your headset.
The headset supports wireless interface profile “HSP”.
2. Press the OK key. The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select BT SETTINGS using the ▼ ▲ keys.
The BT SETTINGS menu is displayed.
6. Select LINK HEADSET using the ▼ ▲ keys.
7. Press the OK key.
8. The PUT HEADSET IN PAIRING MODE prompt appears.
9. Set the headset to pairing mode. Read the documentation included with your headset to find out how.
10.Position the headset close to the battery tester.
11.Acknowledge the PUT HEADSET IN PAIRING MODE prompt by pressing the OK key.
BT PAIRING: SEARCH HEADSET appears at the display.
12.The headset and the battery tester are connected to each other. Pairing progress is displayed as a percentage. As soon
as the devices are successfully connected, SUCCESSFUL! appears at the display.
13.Put on the headset.
14.Press the OK key.
The BT SETTINGS menu is displayed.
15.Press the Function key.
The main menu appears.
16.Select SETTINGS from the main menu using the ▼ ▲ keys.
17.Press the OK key.
The SETTINGS menu is displayed.
18.Select SYSTEM using the ▼ ▲ keys.
19.Press the OK key.
The SYSTEM menu is displayed.
20.Select TEST HEADSET using the ▼ ▲ keys.
21.Press the OK key.
A test signal is played back at the headset.
6.4.2 Terminating the Wireless Interface Connection
All paired devices are disconnected when the wireless interface connection is terminated. It’s not possible to disconnect
individual devices.
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select BT SETTINGS using the ▼ ▲ keys.
The BT SETTINGS menu is displayed.
6. Select REM.PAIRINGS using the ▼ ▲ keys.
7. Press the OK key.
The DO YOU REALLY WANT TO DELETE? prompt appears.
8. Press the OK key.
DELETING DATA! PLEASE WAIT appears briefly at the display. REM.PAIRINGS then appears at the display.
The wireless interface connection to all paired devices has now been terminated.
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Gossen Metrawatt GmbH
METRACELL BT PRO
6.5
Testing the RFID Reader
A compatible RFID tag (125 kHz) is available.
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select SYSTEM using the ▼ ▲ keys.
6. Press the OK key.
The SYSTEM menu is displayed.
7. Select TEST TRANSP. using the ▼ key.
8. Press the OK key.
WAITING FOR RFID – – – – –> ( ) <– – – – – appears at the display. Furthermore, a repetitive acoustic signal indicates read-
iness to read.
9. Hold the battery tester’s RFID reader roughly 1 to 2 cm above the RFID tag.
The RFID tag is read. The RFID tag’s number appears at the display.
Refer to “Performing Measurements” 62 on how to assign RFID tags to DUTs and read them out during measurement.
19
METRACELL BT PRO
Gossen Metrawatt GmbH
7
Menu and Functions
7.1
On
Overview
st
nd
rd
th
Main Menu Level
1
Submenu Level
2
Submenu Level
3
Submenu Level
4
Submenu Level
Start
Display
Keys
Display A
Keys
Display
Keys
Display
Keys
Display
Keys
2.45 VDC (S-)
24.5 VDC (S+)
600 VDC (S+)
End measured
value recording,
return to
Start measurement
(short tone),
end measurement
(short tone), display
value
OK
OK
OK
ON
MULTIMETER
ON
MULTIMETER
display
ON
300 V AC (S+)
QUIT
OK
OK
WANT TO QUIT
WITH SAVING?
WANT TO QUIT
WITHOUT
Start measurement
(short tone),
end measurement
(short tone),
OK
OK
FLOAT
START
ON
display value
SAVING?
WAITING FOR DMA35
In case of manual
selection, return to
display.
Battery database dis-
play,
brief tone indicates
RFID readiness to read
OK
For RFID
DISCHARGE
SELECT. BATT
AREA: XXXX
OK
In case of RFID,
display read re-
sult.
OK
ON
MEASURE-
MENT
ON
CHARGE
OK
AREA: 0000
RESISTANCE
TEMPERATURE
CONNECTORS
ON
BATTERY: XXXX
BLOCKS: XXXX*
BATTERY: 0000
BLOCKS: 0000
MIN: XX.XXX
[Unit]
MIN: 0000
[Unit]
ON
2 sec
INTERVAL U
OK
A
MAX: XX:XXX
[Unit]
MAX: 0000
[Unit]
ON
INTERVAL U+I
DMA35 (IrDA)
Initial
Display
INT [s]: XXXX**
INT [s]: 0000
CLAMP A:
XXXX ***
CLAMP A: 0000
DMA35 (BT)
QUIT
CLAMP mV:
XXXX ***
OK
CLAMP mV: 0000
ON
OK
OK
QUIT
Display measured
values (see key)
Repeat
measurement
Display of mea-
surement with
indication of
measurement
type, date, time
etc.
OK
OK
SHOW DATA
OK
View evaluation
via all keys, then
automatic return
Display measured value
evaluation
ON
ON
BT CSV
EXPORT
(CONNECT)
DEVICE PAIRED?
EXPORT TARGET OK?
OK
EXPORT (CSV)
SHOW BAT-DEF
CLEAR DATA
OK
In case of manual se-
lection, return to dis-
play.
OK
Battery database
display,
brief tone indi-
cates RFID readi-
ness to read
ON
DATA
OK
For RFID
ON
OK
ON
In case of RFID, display
read result.
DO YOU REALLY
WANT TO
DELETE?
DELETING
DATA!
PLEASE WAIT!
Brief tone indi-
cates deletion,
return to CLEAR
DATA/BATT.
display
OK
DO YOU REALLY
WANT TO
DELETE?
DELETING
DATA!
PLEASE WAIT!
ON
CLEAR BAT-DEF
QUIT
OK
20
Gossen Metrawatt GmbH
(continued)
METRACELL BT PRO
st
nd
rd
th
On
Main Menu Level
1
Submenu Level
2
Submenu Level
3
Submenu Level
4
Submenu Level
Start
Display
Keys
Display A
Keys
Display
Keys
Display
Keys
Display
Keys
OK
SET
TIME & DATE
DATE: XX.XX.X
TIME: XX:XX:XX
A
ON
Menu is displayed
in selected lan-
guage, return to
SEL. LANGUAGE
display
OK
SEL. LANGUAGE
ENGLISH
DEUTSCH
OK
ON
SYSTEM
ON
Read out test
signal
TEST HEADSET
TEST TRANSP.
WAITING FOR
RFID
<RFID
WAITING
FOR RFID
B
-----> ( ) <-----
Number>
QUIT
OK
POLARITY ON
POLARITY ON
POLARITY OFF
Brief tone signals
selection,
display remains in
menu
OK
OK
MEASURE-
MENTS
ON
POLARITY OFF
QUIT
ON
OK
List with
BT
LINK
COMPUTER
all detected BT
devices is dis-
played.
PAIRING:
WAITING FOR PC
OK
SETTINGS
PUT HEADSET IN
PAIRING MODE
–>
BT PAIRING:
SEARCH HEAD-
SET
ON
OK
LINK HEADSET
LINK DMA35 V4
ON
OK
OK
OK
PLEASE DIS-
COVER BTpro
WITH DMA35
ON
BT SETTINGS
ON
DO YOU REALLY
WANT TO
DELETE?
DELETING
DATA!
PLEASE WAIT!
OK
REM. PAIRINGS
QUIT
ON
OK
NO BT
DEVICES
FOUND
OK
SCANNING FOR
BT DEVICES.
EXPORT TARGET
OK
Detected BT de-
vices are
OK
listed
ON
CSV EXPORT
ON
FILENA. FIXED
FILENA. UNIQ.
QUIT
FILENA. FIXED
FILENA. UNIQ.
OK
FACTORY USE
ONLY
PASSWORD:
XXXXX
FACTORY ONLY
QUIT
OK
OK
VERSION: VX.XX
ENTRIES: XXX%
MEMORY: XXX%
BATTERY: XXX%
OK
INFO
ON
POWER OFF
OK
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METRACELL BT PRO
Gossen Metrawatt GmbH
General Key
-> MEASUREMENT Display menu/function,
DATA
the arrow indicates the selected function.
DELETING DATA
PLEASE WAIT
Feedback or information after action
BLOCK 12.2500V
0004/4
Display measured value (example)
Display measured value evaluation
AN:0001 BN:0010
Descriptive text
Explanation of measured value, parameter and other displays
Scroll within menu levels and functions.
=
Start function,
submenu selection
OK
=
Switch on,
=
termination of an action currently being executed
ON
Move up one view in the menu.
Move down one view in the menu.
Jump to submenu level (press briefly).
Jump to submenu level (press and hold).
Jump back to higher menu level (initial position).
Remains at current position.
No action required.
Further action and displays depend on systems to be linked or downstream systems.
Currently selected digit (display with black background).
Placeholder for one digit.
0
X
*
Parameter not for INTERVAL U and INTERVAL U+I measuring functions
Parameter only for INTERVAL U and INTERVAL U+I measuring functions
Parameter only for INTERVAL U+Imeasuring function
**
***
Set/select special key assignments for parameters
A
Cursor for selecting the digit to be changed (inverted cursor), storage takes place after selection of
the last digit, then return to higher menu level
OK
=
Increase digit
=
=
Decrease digit
Cancel entry/selection of digits without saving, return to higher menu level
=
ON
RFID tags must be held roughly 1 to 2 cm above the display
B
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METRACELL BT PRO
7.2
Main Menu
The initial display appears after switching the battery tester on ( 16). The main menu is then displayed after pressing any
key.
If you’re already in a submenu, press the FUNCTION key repeatedly until the display is returned to the main menu.
This is the central menu from which all other hierarchically subordinate menus and functions can be accessed. All main
menu functions can be selected with the help of the ▼ ▲ keys.
Table 10: List of Functions Available in the Main Menu
Function
MEASUREMENT
DATA
Description
SETTINGS
INFO
POWER OFF
7.3
Measurement Menu
Select MEASUREMENT in the main menu and then press the OK key in order to open the menu.
Table 11: List of Functions Available in the MEASUREMENT Menu
Measurement
MULTIMETER
FLOAT
Description
DC and AC voltage measurements without storing measured values
Periodic measurement of block voltages.
This measurement is used for quarterly recording of float voltage, for example in UPS systems.
DISCHARGE
CHARGE
Multiple measurement of block voltages at short intervals during discharging (capacity test)
Multiple measurement of block voltages at short intervals during charging (capacity test)
Periodic measurement of the internal resistance of the blocks
RESISTANCE
TEMPERATURE
CONNECTORS
INTERVAL U
INTERVAL U + I
Measurement of block temperature with an IR temperature sensor
Measurement of voltage drop to determine connector loss between blocks
Measurement of the voltage of a battery at any desired time intervals (voltage curve)
Measurement of the voltage and current of a battery at any desired time intervals (voltage and cur-
rent curves)
Example: Recording of discharge current during discharging.
DMA 35 (IrDA)
DMA 35 (BT)
Measurement of acid density and electrolyte temperature within a block.
Measurements are performed with the DMA 35 Basic density meter (version 3) from Anton Paar
GmbH. Data are transferred from the sensor to the battery tester via infrared (Infrared Data Associ-
ation – IrDA).
Measurement of acid density and electrolyte temperature within a block.
Measurements are performed with the DMA 35 density meter (version 4) from Anton Paar GmbH.
Measured values are transferred from the sensor to the battery tester via wireless interface.
QUIT
Exit the MEASUREMENT menu and return to the main menu.
Note!
The required parameters for the device under test must be defined before starting a measurement. Use the battery
database to this end ( "Performing Measurements" 62 and "Transferring the Battery Database to the Battery
Manual entries should only be made in exceptional cases.
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METRACELL BT PRO
Gossen Metrawatt GmbH
7.3.1 Multimeter
Select the MEASUREMENT MULTIMETER function sequence via the main menu and press the OK key in order to open the
menu.
Table 12: Possible Measuring Ranges for the MULTIMETER Measurement
Measuring Ranges Description
2.45 V (S–)
Measuring range selection for direct voltage measurement via measuring socket S–
Measuring range selection for direct voltage measurement via measuring socket S+
Measuring range selection for direct voltage measurement via measuring socket S+
Measuring range selection for alternating voltage measurement via measuring socket S+
Return to MEASUREMENT menu
DC
24.5 V (S+)
DC
600 V (S+)
DC
300 V (S+)
AC
BACK
7.3.2 Float, Discharge, Charge and Resistance
In order to open the menu, select one of the following function sequences from the main menu:
MEASUREMENT FLOAT or MEASUREMENT DISCHARGE or MEASUREMENT CHARGE or MEASUREMENT
RESISTANCE, and then press the OK key.
Table 13: Parameters and Functions for the FLOAT, DISCHARGE, CHARGE and RESISTANCE Measurements
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
BLOCKS:XXXX
MIN: XX.XXX V
MAX: XX.XXX V
Manual assignment a unique four-digit number identifying the number of blocks within the battery
Manual measuring range setting: lower voltage limit value
Manual measuring range setting: upper voltage limit value
(max. +24.50 V)
QUIT
Return to MEASUREMENT menu
7.3.3 Temperature
Select the MEASUREMENT TEMPERATURE function sequence via the main menu and press the OK key in order to open
the menu.
Table 14: Parameters and Functions for the TEMPERATURE Measurement
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
BLOCKS:XXXX
MIN: XXXX.X C
Manual assignment a unique four-digit number identifying the number of blocks within the battery
Manual measuring range setting: lower temperature limit value
(max. –230 °C)
MAX: XXXX.X C
QUIT
Manual measuring range setting: upper temperature limit value
(max. +230 °C)
Return to MEASUREMENT menu
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Gossen Metrawatt GmbH
METRACELL BT PRO
7.3.4 Start / Battery Parameters Menu for Connector Measurement
Select the MEASUREMENT CONNECTOR function sequence via the main menu and press the OK key in order to open the
menu.
Table 15: Parameters and Functions for the CONNECTOR Measurement
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
BLOCKS:XXXX
Manual assignment a unique four-digit number identifying the number of blocks within the battery
Manual measuring range setting: lower voltage limit value
MIN: XXXX.X mV
MAX: XXXX.X mV
Manual measuring range setting: upper voltage limit value
(max. +2400.0 mV)
QUIT
Return to MEASUREMENT menu
7.3.5 Start / Battery Parameters Menu for Interval U Measurement
Select the MEASUREMENT INTERVAL U function sequence via the main menu and press the OK key in order to open the
menu.
Table 16: Parameters and Functions for the INTERVAL U Measurement
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
INT [s]: XXXX
Manually adjustable time interval (in seconds) for recording the measured value
(at least 1 second)
MIN: XXX.XX V
Manual measuring range setting: lower voltage limit value
Note!
Same as discharge cut-off voltage. If the limit value is fallen short of, the instrument gener-
ates an acoustic signal at regular intervals. This indicates that the discharging process has
been completed and measurement can be ended.
MAX: XXX.XX V
Measuring range setting: upper voltage limit value
Note!
Same as charge cut-off voltage. If the limit value is exceeded, the instrument generates an
acoustic signal at regular intervals. This indicates that the charging process has been com-
pleted and measurement can be ended.
(max. +600 V)
QUIT
Return to MEASUREMENT menu
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METRACELL BT PRO
Gossen Metrawatt GmbH
7.3.6 Interval U + I
Select the MEASUREMENT INTERVAL U+I function sequence via the main menu and press the OK key in order to open the
menu.
Table 17: Parameters and Functions for INTERVAL U+I Measurements
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
INT [s]: XXXX
MIN: XXX.XX V
Manually adjustable time interval (in seconds) for recording the measured value
(at least 1 second)
Manual measuring range setting: lower voltage limit value
Note!
Same as discharge cut-off voltage. If the limit value is fallen short of, the instrument gener-
ates an acoustic signal at regular intervals. This indicates that the discharging process has
been completed and measurement can be ended.
MAX: XXX.XX V
Manual measuring range setting: upper voltage limit value
Note!
Same as charge cut-off voltage. If the limit value is exceeded, the instrument generates an
acoustic signal at regular intervals. This indicates that the charging process has been com-
pleted and measurement can be ended.
(max. +600 V)
CLAMP A: XXXX
CLAMP mV: XXXX
QUIT
Manual measuring range setting: Current value of the transformation ratio of the current clamp
Manual measuring range setting: Voltage value of the transformation ratio of the current clamp
Return to MEASUREMENT menu
7.3.7 DMA35 (IrDA and wireless interface)
Select the MEASUREMENT DMA35 (IrDA) or DMA35 (BT) function sequence via the main menu and then press the OK
key in order to open the menu.
Table 18: Parameters and Functions for the DMA35 (IrDA) and DMA35 (BT) Measurements
Function/
Description
Setting
START
Measurement is started after selecting or entering the battery parameters.
SELECT.BATT
The menu for selecting and loading a stored battery database is accessed via this function.
If a database exists, the stored data records appear.
AREA: XXXX
Manual assignment of a unique four-digit number for the location of the battery system
BATTERY: XXXX
Manual assignment of a unique four-digit number as a designation of the battery in the battery
system
BLOCKS:XXXX
MIN: X.XXXX
MAX: X.XXXX
QUIT
Manual assignment a unique four-digit number identifying the number of blocks within the battery
Manual measuring range setting: lower limit value for acid density
Manual measuring range setting: upper limit value for acid density
Return to MEASUREMENT menu
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Gossen Metrawatt GmbH
METRACELL BT PRO
7.4
Data Menu
Select DATA in the main menu and then press the OK key in order to open the menu.
Table 19: Functions in the DATA Menu
Function
Description
SHOW DATA
EXPORT (CSV)
SHOW BAT-DEF
CLEAR DATA
CLEAR BAT-DEF
QUIT
Display of stored measured values
Transfer of stored measured values to the PC as a CSV file
Display of the battery database
Complete, irretrievable deletion of all stored measured values
Complete, irretrievable deletion of a battery database
Return to the main menu
7.4.1 Measured Values
Select the DATA SHOW DATA function sequence from the main menu and press the OK key in order to open the MEA-
SUREMENTS menu.
Table 20: Information on Stored MEASUREMENTS
Designation
Measuring Function
[XXXXX]
Description
Designation of the measuring function
Meaning varies depending on measurement:
– Number of blocks over which measurements have been performed
– Number of measurements (e.g. for INTERVAL U)
DD.MM.YY
HH:MM:SS
AN:XXXX
Date of measurement
Time of measurement
Location number assigned to the battery system
Battery number assigned to the battery
BN:XXXX
Navigate through all of the measurements in the SHOW DATA menu using the ▼ ▲ keys. After selecting a given measurement
and pressing the OK key, measured values and measured value details are displayed.
Table 21: Measured FLOAT Values
Designation
BLOCK
Description
Measurement over one block
XXXX/X
Block number / number of measured value
Measured voltage value
X.XXXX V
AN:XXXX
BN:XXXX
Location number assigned to the battery system
Battery number assigned to the battery
Table 22: Measured DISCHARGE and CHARGE Values
Designation
BLOCK
Description
Measurement over one block
XXXX/X
Block number / number of measured value
Measured voltage value
X.XXXX V
AN:XXXX
BN:XXXX
Location number assigned to the battery system
Battery number assigned to the battery
Table 23: Measured RESISTANCE Values
Designation
BLOCK
Description
Measurement over one block
XXXX/X
Block number / number of measured value
Measured voltage value
XX.XXXX V
R(el) =
Measured value of the internal electrical resistance of a block
Measured value of the internal electrochemical resistance of a block
R(ct) =
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METRACELL BT PRO
Gossen Metrawatt GmbH
Table 24: Measured TEMPERATURE Values
Designation
BLOCK
Description
Measurement over one block
XXXX/X
Block number / number of measured value
Measured temperature value
XXXX.X C
AN:XXXX
BN:XXXX
Location number assigned to the battery system
Battery number assigned to the battery
Table 25: Measured CONNECTOR Values
Designation
BLOCK
Description
Measurement over one block
XXXX/X
Block number / number of measured value
Measured voltage value
XXXX.XX mV
AN:XXXX
Location number assigned to the battery system
Battery number assigned to the battery
BN:XXXX
Table 26: Measured INTERVAL U Values
Designation
COUNT
Description
Number of measurements performed over a freely defined time interval
X.XXX V
Time
Display of overall battery voltage which was measured during a freely defined time interval
Time interval during which the battery’s overall voltage was measured
Table 27: Measured INTERVAL U + I Values
Designation
COUNT
Description
Number of measurements performed
X.XXX V
Overall battery voltage measured during the defined time interval
Battery current measured during the defined time interval
Time interval during which the battery’s overall voltage and battery current were measured
X.XXXX A
Time
Table 28: Measured DMA (IrDA) and DMA35 (BT) Values
Designation
BLOCK
Description
Measurement over one block
Block number / number of measured value
Acid density
XXXX/X
X.XXX kg/l
X.XXX C
Temperature
AN:XXXX
BN:XXXX
Location number assigned to the battery system
Battery number assigned to the battery
7.4.2 Menu for the Display of Measured Value Evaluations
In addition to individual measurements, measured value evaluations can also be displayed. Select a measurement in the
SHOW DATA menu using the ▼ ▲ keys. Then press and hold the OK key until the menu with the measured value evaluations
is displayed.
Complete information is available in “Viewing, Editing, Transferring and Evaluating Measured Values” 86.
Table 29: Measured Value Evaluations
Designation
Description
SUM: [XXXX]
Sum of all measured values measured over the blocks of a battery. The number of blocks over
which measurement has been performed is shown in square brackets (e.g. for FLOAT or RESIS-
TANCE).
NUMBER [XXXX]
AVER.:
Number of all measured values that were measured during a multiple measurement over a block.
The number of measurements is shown in square brackets (e.g. for TEMPERATURE).
Mean value of the measured values measured either over all blocks of a battery or over one block
in the case of a multiple measurement.
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Gossen Metrawatt GmbH
METRACELL BT PRO
Designation
Description
MIN: XXXX
Smallest measured value of the measurement with indication of the number of the block at which
the value was measured.
MAX: XXXX
Largest measured value of the measurement with indication of the number of the block at which
the value was measured.
7.5
The SETTINGS Menu
Select SETTINGS in the main menu and then press the OK key in order to open the menu.
Table 30: SETTINGS Menu Functions
Function
Description
SYSTEM
System settings
MEASUREMENTS
BT-SETTINGS
CSV EXPORT
SERVICE MENU
Settings for measured value recording
Settings for establishing a wireless interface connection
Settings for the transmission of data and measured values as a CSV file
This function is for service only ( "Service and Support" 92). Access is restricted by means of a
password.
QUIT
Exit the SETTINGS menu and return to the main menu.
7.5.1 SYSTEM
Select the SETTINGS SYSTEM function sequence from the main menu and press the OK key in order to open the SYSTEM
menu.
Table 31: Functions in the SYSTEM Menu
Function
Description
SET TIME & DATE
SEL. LANGUAGE
TEST HEADSET
QUIT
Settings for device date and time
User language selection
Playback a test signal at a headset in order to check the wireless interface function
Return to SETTINGS menu
7.5.2 MEASUREMENTS
Select the SETTINGS MEASUREMENTS function sequence from the main menu and press the OK key in order to open the
MEASUREMENTS menu.
Table 32: List of Functions Available in the MEASUREMENTS Menu
Function
POLARITY ON
POLARITY OFF
QUIT
Description
Switch polarity on: the negative or positive measured value is displayed.
Switch polarity off: the absolute value of the measured value is displayed.
Return to SETTINGS menu
7.5.3 BT SETTING
Select the SETTINGS BT SETTING function sequence from the main menu and press the OK key in order to open the
BT SETTINGS menu.
Table 33: Functions in the BT SETTINGS Menu.
Function
Description
LINK COMPUTER
LINK HEADSET
LINK DMA35 V4
Function for establishing a wireless interface connection between the battery tester and a PC
Function for establishing a wireless interface connection between the battery tester and a headset
Function for establishing a wireless interface connection between the battery tester and a DMA 35
density meter (version 4) from Anton Paar GmbH
REM. PAIRINGS
QUIT
Termination of the wireless interface connection to all paired devices
(device connections cannot be terminated individually)
Return to SETTINGS menu
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Gossen Metrawatt GmbH
7.5.4 CSV EXPORT
Select the SETTINGS CSV EXPORT function sequence from the main menu and press the OK key in order to open the
CSV EXPORT menu.
Table 34: Functions in the CSV EXPORT Menu
Function
Description
EXPORT TARGET
Selection of the destination (e.g. PC) for the transmission of measured values as a CSV file
(a wireless interface connection must first be established between the battery tester and the PC)
FILENA. FIXED
FILENA. UNIQ.
QUIT
Function for defining a uniform filename when transferring measured values to a PC as a CSV file
The file is named “BTPRO_Export.csv”.
Function for generating different filenames each time measured values are transferred to a PC as a
CSV file The file is named “BTPRO_Export_<system-ID>_<date>_<time>.csv”.
Return to SETTINGS menu
7.6
INFO Menu
Select INFO in the main menu and then press the OK key in order to open the menu.
Table 35: Information in the INFO Menu
Function
VERSION:
ENTRIES:
Description
The battery tester’s current firmware version
Display of memory occupancy for measuring procedures as a percentage
100% = full storage capacity available
0% = no storage capacity available
MEMORY:
BATTERY
Display of memory occupancy for measured values as a percentage
100% = full storage capacity available
0% = no storage capacity available
Battery charge status (in volts)
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8
“BT PRO Manager” PC Software
“BT PRO Manager” PC software serves as an important tool when using the battery tester. The program can be used to:
• Create, maintain and manage the battery database (DUT management)
• Transfer and save measurement data
• View measurement results and create measurement evaluations (reports)
Note!
We strongly recommend using BT PRO Manager software!
The battery tester can be used without the software, but in this case the important and convenient functions listed
above are unavailable.
This section provides you with all the information you’ll need to work with BT PRO Manager.
When working with the battery tester and BT PRO Manager for the first time, begin by following the instructions included in
the sections up through “Creating the Battery Database” in the order in which they appear.
If you’ve already performed measurements and would like to import the measurement data into BT PRO Manager, as well
8.1
Installation, Launching the Program and Update
8.1.1 Download
The current version of the software can be downloaded free of charge as a ZIP file from the “myGMC” service portal on the
Gossen Metrawatt GmbH website:
First of all, you’ll have to register yourself and your test instrument. You’re then provided with access to the download.
8.1.2 System Requirements
®
• PC with Microsoft Windows 10 or higher
• Screen resolution of at least 1024 × 768
• At least 2 GB available hard disk memory
• At least 8 GB RAM
8.1.3 Installation
1. Run the installation file.
The installation wizard appears.
2. Follow the instructions displayed by the installation wizard.
The software is installed on your PC.
8.1.4 Launching the Program
The program can be launched by means of the usual Windows procedures, e.g. by using the desktop shortcut.
®
8.1.5 Updates
Note!
If you’re using a server database older than BT PRO Manager v2.02, please contact product support first 92.
Software updates provide new features and bug fixes.
All settings, measurement data and the battery database are retained when the software is updated.
2. Start BT PRO Manager.
The Login dialog appears.
3. Click the button.
The Login dialog is closed.
4. Click the Information button.
The Information dialog appears and displays the currently installed software version.
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5. Compare the software versions.
– If the versions differ: continue.
– If the versions are identical: no action is required.
6. Download the latest version of the software.
8. Uninstall the old version of the software.
9. Run the installation file.
The installation wizard appears.
10.Follow the instructions displayed by the installation wizard.
The software is updated.
Note!
After logging in for the first time after the software update, it may be necessary to update the database.
A dialogue box appears and you’re prompted to agree to the update. A backup copy of the database is created and
the storage path is displayed.
8.2
Overview
1
2
3
4
5
10
11
6
7
8
9
No. Function
1
Information
Shows information about the program.
2
3
Database status
Definitions
Defines batteries including all associated information such as blocks and location
4
5
6
7
8
Display measurement series
Displays data associated with already performed measurements
Read in measurement series
Reads in measurement data from the battery tester or from a stored CSV file
User administration
Defines user accounts for login
General Settings
Defines general settings
Database settings
Defines settings for the database
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No. Function
9
Various actions
– Stored measurement series
– Update all groups
– Update all tours
– Databases
– Creation of a backup copy
– Restore from a backup copy
10
11
Display selection
Elements can be selected here for which further information is displayed in the detail display area (11).
Detail display area
Displays detailed information about the element selected in the display selection (10). Some of this information can
be edited or deleted.
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8.3
Defining the Data(base) Storage Location
All data (measurement data, battery databases etc.) available in BT PRO Manager are stored in a database.
This database can be stored locally at a PC or remotely on a server. The main difference between local and server-based
databases is the number of user accounts: you can set up as many as 10 user accounts for a local database. Only one
administrator can be set up for a server database.
Note!
If necessary, you can create several databases and switch amongst them. As a service provider, for example, you can cre-
ate separate databases for each customer.
A local database is created when BT PRO Manager is installed. This is selected by default and can be used immediately.
8.3.1 Using the Local Database
During program installation, an empty local database is created which is included in BT PRO Manager by default. Alterna-
tively, you can select a different local database.
The database is located on the PC where BT PRO Manager is installed.
The database uses the “.fdb” format.
You know a username and the corresponding password for the database to be integrated.
You have rights for database settings.
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in with your user name and password.
3. Click the Database Settings button.
The Database dialog appears.
4. Activate the Local checkbox.
5. Enter the path to the database in the Database field.
6. Click the Save button.
The setting is saved. The program is exited.
7. Start BT PRO Manager.
The Login dialog appears.
8. Log in.
The other database is integrated and can be used.
8.3.2 Using a Server Database
Note!
The database is located on a server.
The database uses the “.fdb” format.
You know a username and the corresponding password for the database to be integrated.
You have rights for database settings.
There’s a network connection between the PC with BT PRO Manager and the server.
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in with your user name and password.
3. Click the Database Settings button.
The Database dialog appears.
4. Activate the Server checkbox.
5. Enter the path to the database in the Alias field.
6. Enter the server’s IP address to the Server field.
7. Enter the number of the port by means of which connection is established to the Port field.
Note!
The port must not be blocked by a firewall or other security measures.
8. Enter the user name for accessing the database to the User field.
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9. Enter the password for accessing the database to the Password field.
10.Click the Save button.
The setting is saved. The program is exited.
The other database is integrated and can be used the next time the program is started.
8.3.3 Querying Database Status
If connection to the database is interrupted, a message appears automatically. However, the status of the database can be
queried manually as well.
1. Start BT PRO Manager.
2. Click the database status box.
The Information dialog appears.
The database status is displayed.
If necessary, follow the instructions in the dialog to restore an interrupted connection.
8.4
Backing Up the Database
Back up your databases at regular intervals.
Note!
Use only the function described below to back up your database.
8.4.1 Backing Up the Local Database
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in as administrator.
3. Click the Various Actions button.
The Various Actions dialog box appears.
4. Click the Create a Backup button.
The database is saved to the following directory: “C:\ProgramData\Cellizer\CS-Manager\Database\Backup”.
The backup copy’s filename is displayed. The backup copy is saved in a special file format (*.nbk).
8.4.2 Backing Up a Database from the Server
Note!
8.5
Restoring the Local Database
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in as administrator.
3. Click the Various Actions button.
The Various Actions dialog box appears.
4. Click the Restore from Backup button.
5. The Open dialog appears.
6. Open the database to be restored.
The database is restored. The filename of the restored database is displayed.
7. Click the Database Settings button.
The Database dialog appears.
8. Enter the path to the restored database in the Database field.
9. Click the Save button.
The setting is saved. The program is exited.
10.Start BT PRO Manager.
The Login dialog appears.
11.Log in.
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The program can be used with the restored database.
8.6
Testing the Database Backup Copy
Note!
Testing of the database is performed on a renamed copy of the backup.
1. Copy the backup and rename it.
2. Click the Various Actions button.
The Various Actions dialog box appears.
3. Click the Restore from Backup button.
The Open dialog appears.
4. Open the database to be tested.
5. Click the Database Settings button.
The Database dialog appears.
6. Enter the path to the database to be tested in the Database field.
7. Click the Save button.
The setting is saved. The program is exited.
8. Start BT PRO Manager.
The Login dialog appears.
9. Log in.
10.Test database for correct functioning.
8.7
Managing User Accounts
BT PRO is equipped with a user administration feature. None of the important functions can be used until after logging in.
User accounts are database-specific, i.e. their validity depends on the integrated database ( 34). However, user
accounts are managed via the program and BT PRO Manager sets up the user accounts for the respective database.
When the program is started for the first time, an administrator account is automatically created for the empty, local data-
base which is installed along with the program. Set a password for this account. Afterwards, you can create and manage
additional user accounts with different rights.
8.7.1 Specifying the Administrator Password
(first time the program is started)
The administrator account is created automatically the first time the program is started. You can specify the password.
1. Start BT PRO Manager.
The Information dialog appears. An “admin” user account is created.
2. Click the OK key.
The Login dialog appears.
3. Enter admin to the user name field.
4. Click the button.
The Information dialog appears.
5. Click the OK key.
The Login dialog appears.
6. Enter any desired password with at least 8 characters to the Password field.
7. Enter the password again to the Repeat Password field.
8. Click the button.
Your password is saved and is displayed again for confirmation.
9. Click the OK key.
The Login dialog appears.
The password for the administrator account has now been specified. You can log in and use the program. Create addi-
tional user accounts if required.
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Note!
Create an additional user account with administrator rights.
This provides you with an additional option for full access to the database, even if the password for the first adminis-
trator account has been lost.
Passwords cannot be recovered.
8.7.2 Creating User Accounts
In addition to the administrator account, you can create 9 further user accounts (total: 10) with different rights for local data-
bases. Functions for which no rights are available are not displayed in the account window.
Note!
If you want to set up more user accounts for server databases, please contact product support 92.
First create a user account. The password is specified the first time you log in via the user account.
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in as administrator.
3. Click the User Administration button.
The User Administration dialog appears.
4. Click the + button.
5. Enter a designation to the User Name field.
(Enter a full user name as it should appear in the report "Viewing Measurement Series and Creating Measurement
6. Enter the login name to the Login Name field.
(The login name is used to log in to the program. For example, initials can be used to save time when logging in.)
7. Select a role profile with predefined rights from the Presets list.
Alternatively, you can select any desired rights from the Function, Administrator, Action, Definitions and Reports areas by
entering checkmarks.
8. Enter the user’s e-mail address to the e-mail field.
The e-mail address appears in reports "Viewing Measurement Series and Creating Measurement Evaluations
9. Click the button.
The administrator account is created.
10.Exit user administration.
11.Close the BT PRO Manager.
The user specifies the password when logging in to the newly created user account for the first time.
12.Start BT PRO Manager.
The Login dialog appears.
13.Enter the previously specified login name to the User Name field.
14.Click the button.
The Information dialog appears.
15.Click the OK key.
The Login dialog appears.
16.Enter any desired password with at least 8 characters to the Password field.
17.Enter the password again to the Repeat Password field.
18.Click the button.
Your password is saved and is displayed again for confirmation.
19.Click the OK key.
The Login dialog appears.
The password for the user account has now been specified. You can log in and use the program.
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8.7.3 Editing User Accounts
You can edit user accounts, for example by assigning different rights. The password cannot be changed.
A user account with user administration rights is required in order to edit user accounts. For example, you can use the
administrator account.
The user account has user administration rights.
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in via a user account with user administration rights, for example the administrator account.
3. Click the User Administration button.
The User Administration dialog appears.
4. Select the desired user account from the User Name list.
5. Click the button.
The editing mode is active.
6. Make the desired changes.
7. Click the button.
The user account is edited.
8.7.4 Deleting a User Account
You can delete a previously created user account. The administrator account cannot be deleted.
A user account with user administration rights is required in order to delete a user account. For example, you can use the
administrator account.
1. Start BT PRO Manager.
The Login dialog appears.
2. Log in via a user account with user administration rights, for example the administrator account.
3. Click the User Administration button.
The User Administration dialog appears.
4. Select the desired user account from the User Name list.
5. Click the – button.
A security prompt appears.
6. Acknowledge the security prompt by clicking Yes.
The user account is deleted.
8.7.5 Password Forgotten
If you forget the password for a user account, delete the user account ( 38) and create a new one ( 37).
If you forget the password for the administrator account and you don’t have another user account with administrator rights,
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8.8
Basic Settings
8.8.1 Language
The BT PRO Manager program is available in the following languages: German and English.
The program language is selected automatically to match the language of your operating system. If the language of your
operating system is not supported by the program, the program is displayed in English.
8.8.2 Specifying the Temperature Unit of Measure
Temperature values can be displayed in degrees Celsius (°C) or Fahrenheit (°F). The default setting is degrees Celsius (°C).
1. Start BT PRO Manager.
2. Click the General Settings button.
The General Settings dialog appears.
3. Deactivate or activate the Fahrenheit checkbox.
4. Click the Accept button.
The setting is saved.
8.8.3 Defining the Number of Measurement Series to be Read In
A maximum number of measurement series to be transferred can be specified in order to avoid always reading in all mea-
surement series and to reduce measurement series transmission time from the METRACELL BT PRO to BT PRO MAN-
AGER.
1. Start BT PRO Manager.
2. Click the General Settings button.
The General Settings dialog appears.
3. Enter the number of measurement series to be transferred to the Number of Measurement Series to Read In field.
4. Click the Accept button.
The number of measurement series is saved.
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8.9
Creating and Managing the Battery Database
Many battery systems are complex and their objects require inventory management. Inspecting the system involves all
sorts of maintenance and service work, for which measurements are required. These measurements must be correctly
assigned to the respective object. This is the case regardless of whether you’re managing your own system or customer
systems as a service provider.
The location of the battery system, the battery itself, the number of blocks in the battery and the limit values must be
defined for measurements ( 31) performed with the battery tester (except MULTIMETER). This makes it possible to evalu-
ate the measurement in an object-specific manner (type-dependent limit values etc.), and assign it correctly to the object.
Manually entering the measurement parameters and manual transfer of the obtained measured values to your documents is
of course inconvenient, error-prone and very time-consuming.
In order to avoid this, a battery database can be created in BT PRO Manager software. This makes it possible to visualize
all of your DUTs within a single digital structure. The battery database must be kept up to date continuously, for example
when replacing units. The battery database is transferred to the battery tester after it’s created, and each time it’s changed.
Select the entry associated with the device under test from the database on-site before starting the measurement. This
assigns the measured value to the respective object. After all measurements have been completed, transfer the results to
BT PRO Manager for review and evaluation ( "Viewing Measurement Series and Creating Measurement Evaluations
If you or your customers use an RFID system for asset management whose tags (transponders) operate at a frequency of
125 kHz, this can be taken advantage of. Instead of manually selecting the entry for the DUT from the database, just scan
the RFID tag and the entry is selected automatically. The RFID tags must first be linked (one time only) to the respective
In order to be able to digitally map a system as an accurate replication of the original, various entries are created and linked
to each other at different levels:
• The battery is the central unit (device under test).
These 4 entries must be furnished with all relevant information, for example the limit values required for the measurement.
Due to this linking, we recommend that you start at the lowest level and work your way up.
Battery
Identification information (designation, ID)
Location
Designation
Contact
Identification information
(designation, article number)
Address
Comment
Manufacturer
Location details (building, room ...)
Block technology
Number of
Technical data
(voltage, capacity, limit values etc.)
Grouping
Block type
Comment
Technical data (voltage, capacity, limit values etc.)
Maintenance information (interval etc.)
RFID
Comment
Figure 6: Database Structure – Entries (
) and Storable Information (-----)
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Definitions
1
2
3
4
5
6
7
8
9
10 11 12 13 14
17
16
15
No. Function
No. Function
1
2
3
4
Area
10
11
12
13
Delete data record
Defines a location which is assigned to batteries.
Battery
Edit data record
Defines a battery (device under test).
Block type
Acknowledge
Abort
Defines a block type which is assigned to batteries.
Block technology
Defines a block technology which is assigned to a
block type.
5
6
Manufacturer
14
15
Google Maps (only under Battery definition)
Entered GPS coordinates are displayed in Google
Maps.
Defines a manufacturer which is assigned to a block
type.
Grouping
Input fields (depending on the selected definition)
Defines groups for further structuring of battery defi-
nitions and measurement series.
Groupings can also be assigned to old measurement
7
8
Last data record
Next data record
16
17
Buttons for editing the displayed lists
Window with list of created definitions
If the list window has a colored background, a filter is
active.
Blue background: measurement filter active
Yellow background: battery filter active
9
Add data record
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8.9.1 Entering Block Technologies
Defines a block technology which is assigned to a block type.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Technology button.
The fields for defining the block technology are displayed in the detail display area.
4. Click the + button.
The fields are ready for input.
5. Define the block technology parameters.
Example: Lithium
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The block technology is stored.
8.9.2 Editing Block Technologies
A block technology has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Technology button.
Previously entered block technologies appear in the display selection.
4. Click the block technology you want to edit.
The fields for defining the block technology are displayed in the detail display area.
5. Click the button.
The fields are ready for input.
6. Change the desired block technology parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The block technology is edited.
8.9.3 Deleting a Block Technology
A block technology has been entered.
The block technology is not assigned to any block type.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Technology button.
Previously entered block technologies appear in the display selection.
4. Click the block technology you want to delete.
The fields for defining the block technology are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The block technology is deleted.
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8.9.4 Entering Manufacturers
Defines a manufacturer which is assigned to a block type.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Manufacturer button.
The fields for defining the manufacturer are displayed in the detail display area.
4. Click the + button.
The fields are ready for input.
5. Define the manufacturer parameters.
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The manufacturer is stored.
8.9.5 Editing Manufacturers
A manufacturer has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Manufacturer button.
Previously entered manufacturers appear in the display selection.
4. Click the manufacturer you want to edit.
The fields for defining the manufacturer are displayed in the detail display area.
5. Click the button.
The fields are ready for input.
6. Change the desired manufacturer parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The manufacturer is edited.
8.9.6 Deleting Manufacturers
A manufacturer has been entered.
The manufacturer is not assigned to any block type.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Manufacturer button.
Previously entered manufacturers appear in the display selection.
4. Click the manufacturer you want to delete.
The fields for defining the manufacturer are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The manufacturer is deleted.
8.9.7 Entering a Block Type
Defines a block type which is assigned to batteries.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Type button.
The fields for defining the block type are displayed in the detail display area.
4. Click the + button.
The fields are ready for input.
5. Define the block type parameters. Enter the previously defined block technology and the manufacturer.
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Note!
The values entered here are mandatory because they’re used for measurements. They’re block-specific.
Enter all values, i.e. limit values, nominal values etc.
Note!
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The block type is stored.
8.9.8 Editing a Block Type
A block type has been entered.
A block technology has been entered.
A manufacturer has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Type button.
Previously entered block types appear in the display selection.
4. Click the block type you want to edit.
The fields for defining the block type are displayed in the detail display area.
5. Click the button.
The fields are ready for input.
6. Change the desired block type parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The block type is edited.
8.9.9 Deleting a Block Type
A block type has been entered.
The block type is not assigned to any batteries.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Block Type button.
Previously entered block types appear in the display selection.
4. Click the block type you want to delete.
The fields for defining the block type are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The block type is deleted.
8.9.10 Entering a Location
Defines a location which is assigned to batteries.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Area button.
The fields for defining the location are displayed in the detail display area.
4. Click the + button.
The fields are ready for input.
5. Define the location parameters.
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The location is stored.
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8.9.11 Editing Locations
A location has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Area button.
Previously entered locations appear in the display selection.
4. Click the location you want to edit.
The fields for defining the location are displayed in the detail display area.
5. Click the button.
The fields are ready for input.
6. Change the desired location parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The location is edited.
8.9.12 Deleting a Location
A location has been entered.
The location is not assigned to any batteries.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Area button.
Previously entered locations appear in the display selection.
4. Click the location you want to delete.
The fields for defining the location are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The location is deleted.
8.9.13 Creating a Grouping
Defines groups for structuring battery definitions and measurement series, e.g. for states, conditions or regions
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Grouping button.
The field for defining groups is displayed in the detail display area.
4. Click the + button.
The field is ready for input.
5. Enter the group name.
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The grouping is saved and can be used in the battery definition.
Note!
Group entries are not valid for filtering subsequently recorded measurement series until they’ve been added to the
battery definitions. If all available measurement series need to be synchronized with all subsequent entries, this can be
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8.9.14 Editing a Grouping
A grouping has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Grouping button.
Previously entered groupings appear in the display selection.
4. Click the grouping you want to edit.
The field for defining groups is displayed in the detail display area.
5. Click the button.
The field is ready for input.
6. Change the desired group parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The grouping is edited.
8.9.15 Deleting a Grouping
A grouping has been entered.
The grouping is not assigned to any batteries.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Grouping button.
Previously entered groupings appear in the display selection.
4. Click the grouping you want to delete.
The fields for defining the manufacturer are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The grouping is deleted.
8.9.16 Entering a Battery (DUT)
Defines a battery (device under test). If you only want to measure one block, enter a battery with just one block.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Battery button.
The fields for defining the battery are displayed in the detail display area.
4. Click the + button.
The fields are ready for input.
5. Define the battery parameters. Enter the previously defined location and block types.
Note!
The values entered here are mandatory because they’re used for measurements. Enter all values, i.e. limit values,
nominal values etc.
Note!
Tour entries are not valid for filtering subsequently recorded measurement series until they’ve been added to the bat-
tery definitions. If all available measurement series need to be synchronized with all subsequent entries, this can be
Note!
Some values are taken from the block-specific values ( "Entering a Block Type" 43), linked to other values and
applied to the battery.
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Note!
Support blocks can be defined. Blocks of the same type and with the identical voltage (usually 2, 6 or 12 V) are con-
nected in series in a UPS system in order to arrive at the voltage level required for the output load. If load output volt-
age may not deviate from the specified load voltage, or may only deviate from it very slightly, so-called support blocks
can be used. The voltage of these support blocks differs from standard voltages, and thus from the voltages of the
blocks used in the system as well.
No extra limit values can be specified for the support blocks. This function cannot be implemented in the METRA-
CELL BT PRO.
(Yellow fields must be filled in. Permissible entries: A to Z, a to z and 0 to 9.)
6. Click the button.
The battery is stored.
8.9.17 Editing a Battery
A battery has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Battery button.
Previously entered batteries appear in the display selection.
4. Click the battery you want to edit.
The fields for defining the battery are displayed in the detail display area.
5. Click the button.
The fields are ready for input.
6. Change the desired battery parameters.
(permissible entries: A to Z, a to z and 0 to 9.)
7. Click the button.
The battery is edited.
8.9.18 Deleting a Battery
A battery has been entered.
1. Start BT PRO Manager.
2. Click the Definitions button.
The Definitions buttons appear in the display selection.
3. Click the Battery button.
Previously entered batteries appear in the display selection.
4. Click the battery you want to delete.
The fields for defining the battery are displayed in the detail display area.
5. Click the – button.
A security prompt is displayed.
6. Acknowledge the security prompt.
The battery is deleted.
8.10 Transferring the Battery Database to the Battery Tester
A wireless interface connection must be established between the PC and the battery tester before transferring the battery
database to the battery tester. It must be assured that the COM port in the operating system and in BT PRO Manager
match up with each other.
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®
The following instructions are provided as an example for a PC running Microsoft Windows 10. The procedure is similar
®
®
for all other Microsoft Windows operating systems.
®
1. Open the Windows start menu.
2. Click “Settings”.
The Windows Settings dialog opens.
3. Click the Devices button.
The Devices dialog appears with the BT and Other Devices window.
4. Select SETTINGS from the main menu at the battery tester using the ▼ ▲ keys.
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5. Press the OK key.
The SETTINGS menu is displayed.
6. Select BT SETTINGS using the ▼ ▲ keys.
7. Press the OK key.
The BT SETTINGS menu is displayed.
8. Select LINK COMPUTER using the ▼ ▲ keys.
9. Press the OK key.
BT PAIRING: WAITING FOR PC is displayed.
®
10.In Windows , click the Add BT or Other Device button in the Add BT and Other Devices dialog.
The Add Device dialog appears.
11.Click the BT button.
Wireless interface devices are searched for. After some time, the battery tester appears.
12.Click the battery tester.
Connection is established. The CODE CORRECT? message and a six-digit number appear at the battery tester. Information
concerning the connection and a six-digit number are displayed at the PC.
13.Compare the six-digit numbers.
14.If the six-digit numbers are identical, press the OK button on the battery tester.
®
15.Click the Connect button in the Add a device dialog in Windows .
Connection is established. The following message appears at the battery tester: DEVICE PAIRED? CONTINUE WITH KEY!. The
connection process is displayed at the PC, and finally a message indicating successful connection appears.
®
16.Click Done in the Add a device dialog in Windows .
The devices are connected.
®
17.Open the Windows start menu.
18.Click Settings.
The Windows Settings dialog opens.
19.Click the Devices button.
The Devices dialog appears with the BT and Other Devices window.
20.Click More BT Options in the list on the right.
The BT Settings dialog is displayed.
21.Click the COM Ports tab.
The COM Ports tab is displayed.
22.Search the list for the port named BTPRO with the Outgoing direction.
Make a note of the port number.
23.Start BT PRO Manager.
24.Click the General Settings button.
The General Settings dialog appears.
25.Make sure that the number in the COM Port field matches the COM port number you previously made a note of.
– If they match, go to step 27.
– If they don’t match, enter the COM port number to the COM Port field and click the Accept button.
The setting is saved.
26.Close the General Settings dialog by clicking the button.
27.Click the Definitions button.
The Definitions area appears in the display selection.
28.Click the Battery button.
Previously entered batteries appear in the display selection.
Optional: If you only want to transfer part of the battery database, follow steps 29 to 33. Otherwise go to step 34.
29.Click the
icon.
The Filter dialog appears.
30.Activate the desired filter by clicking the checkbox.
31.Define the filter criterion in the field.
32.Click Apply.
The battery database is filtered. The list window is highlighted in color.
33.Close the Filter dialog.
34.Click under the display selection.
The Transfer Battery Definitions dialog is displayed.
35.Click the OK button.
36.Click the Deactivate Filter button after transfer has been completed.
The list window is no longer highlighted in color. All entered batteries are displayed in the expanded folder view.
The battery database is transferred to the battery tester and can be used for measurements ( 31).
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8.11 Assigning RFID Tags to Batteries (DUTs)
Battery parameters, such as the battery identification number, are required for measurements.
If you manage your system components with RFID technology, you can take advantage of this during on-site measurement
to assign the performed measurement to a device under test.
Simply scan the RFID tag attached to the actual DUT with the battery tester’s RFID reader during measurement ( 12).
The corresponding digital DUT (battery) is automatically selected from the battery database.
In order to ensure that this works, you can enter the RFID manually to BT PRO Manager when creating the battery data-
base, or link the RFID tags to the respectively associated database DUT after creating the battery database. The RFID tag
must be scanned and assigned to this end.
You can tell whether or not a DUT is already linked to an RFID tag by looking at the bottom right-hand corner of the DUT’s
entry:
–
–
– – = no RFID tag assignment
RF = RFID tag assigned
You’ve created a battery database which includes all devices under test "Creating and Managing the Battery Data-
The system’s objects are equipped with RFID tags.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The DATA menu is displayed.
5. Select SHOW BAT-DEF In the DATA menu using the ▼ ▲ keys.
6. Press the OK key.
The battery database appears which was previously loaded to the device.
7. Select the desired battery.
(Batteries without RFID assignment can be recognized by the – – entry in the lower right corner.)
8. Press and hold the OK key.
An acoustic signal indicates that the RFID reader is ready. – – – – – > () < – – – – – appears at the display.
9. Hold the battery tester with its display roughly 1 to 2 cm above the RFID tag.
The battery tester reads the RFID tag. A brief acoustic signal acknowledges recognition. The battery entry is displayed
and RF appears at the bottom right.
The RFID tag is assigned to the battery. If you read the RFID tag during a measurement, the measurement data are
assigned to the battery.
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8.12 Importing Measurement Data
There are two ways to import measurement data to BT PRO Manager:
1. Connect the battery tester to the PC and read out the data.
8.12.1 Connecting BT PRO Manager to the PC and Reading Out Data
First of all, the battery tester is connected to the PC via wireless interface. It must be assured that the COM port in the oper-
ating system and in BT PRO Manager match up with each other. The data are then read in from the battery tester to
BT PRO Manager. The data are also saved as an export file.
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®
The following instructions are provided as an example for a PC running Microsoft Windows 10. The procedure is similar
®
®
for all other Microsoft Windows operating systems.
®
A COM port (outgoing direction) on the PC is used for connection under Windows . Read the documentation included
with your operating system for detailed information.
The COM port on the PC and the COM port in BT PRO Manager have the same number. (If not, refer to "Viewing
®
1. Open the Windows start menu.
2. Click “Settings”.
The Windows Settings dialog opens.
3. Click the Devices button.
The Devices dialog appears with the BT and Other Devices window.
4. Select SETTINGS from the main menu at the battery tester using the ▼ ▲ keys.
5. Press the OK key.
The SETTINGS menu is displayed.
6. Select BT SETTINGS using the ▼ ▲ keys.
7. Press the OK key.
The BT SETTINGS menu is displayed.
8. Select LINK COMPUTER using the ▼ ▲ keys.
9. Press the OK key.
BT PAIRING: WAITING FOR PC is displayed.
®
10.In Windows , click the Add BT or Other Device button in the Add BT and Other Devices dialog.
The Add Device dialog appears.
11.Click the BT button.
Wireless interface devices are searched for. After some time, the battery tester appears.
12.Click the battery tester.
Connection is established. The CODE CORRECT? message and a six-digit number appear at the battery tester. Information
concerning the connection and a six-digit number are displayed at the PC.
13.Compare the six-digit numbers.
14.If the six-digit numbers are identical, press the OK button on the battery tester.
®
15.Click the Connect button in the Add a device dialog in Windows .
Connection is established. The following message appears at the battery tester: DEVICE PAIRED? CONTINUE WITH KEY!. The
connection process is displayed at the PC, and finally a message indicating successful connection appears.
®
16.Click Done in the Add a device dialog in Windows .
The devices are connected.
®
17.Open the Windows start menu.
18.Click Settings.
The Windows Settings dialog opens.
19.Click the Devices button.
The Devices dialog appears with the BT and Other Devices window.
20.Click More BT Options in the list on the right.
The BT Settings dialog is displayed.
21.Click the COM Ports tab.
The COM Ports tab is displayed.
22.Search the list for the port named BTPRO with the Outgoing direction.
Make a note of the port number.
23.Start BT PRO Manager.
24.Click the General Settings button.
The General Settings dialog appears.
25.Enter the number of measurement series to be transferred to the Number of Measurement Series to Read In field.
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26.Make sure that the number in the COM Port field matches the COM port number you previously made a note of.
– If they match, go to step 27.
– If they don’t match, enter the COM port number to the COM Port field and click the Accept button.
The setting is saved.
27.Close the General Settings dialog by clicking the button.
28.Click the Read in Measurement Series button.
The Read in Measurement Series menu appears in the display selection.
29.Click the BT PRO (read out) button.
The dialog for saving the export file appears.
30.Select a directory path and a filename for the export file here.
31.Acknowledge your entry.
The data are read out of the battery tester and imported into BT PRO Manager. Information appears at the detail dis-
play area (e.g. number of imported measurement series).
A CSV file is saved as well. The CSV file contains the measurement data and is intended as a backup copy. Store this
file in a safe place in order to prevent data loss.
8.12.2 Reading In a CSV File
The measurement data are available as a CSV file "Saving Measured Values to a PC (Data Backup)" 87.
1. Start BT PRO Manager.
2. Click the Read in Measurement Series button.
The Read in Measurement Series menu appears in the display selection.
3. Click the Read in Data button.
The data entry dialog appears.
4. Select the CSV file.
5. Confirm that the file should be opened.
The measurement data from the CSV file are imported.
Information appears at the detail display area (e.g. number of imported measurement series). You can save this infor-
mation as a log file. Click the Report button above the detail display area to this end.
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8.13 Viewing Measurement Series and Creating Measurement Evaluations (reports)
BT PRO Manager software not only allows you to view and edit measurement data, you can also evaluate data in report
form.
8.13.1 Viewing Measurement Series
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
Depending on the selected list entry, the following appears in the display selection:
– Folder view = locations and batteries
– Most recent = all measurements in descending chronological order
– Specific measuring function = all measurements of the selected type in descending chronological order
The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select the desired measurement series from the Measurement Series Selection list in the display area.
The measured values of the selected measurement series are displayed in tabular form in the detail display area.
Filtering Measurement Series
1. Click the
icon.
The Filter dialog appears.
2. Activate the desired filter by clicking the checkbox.
3. Define the filter criterion in the field.
4. Click Apply.
The measurements are filtered. The list window is highlighted in color.
5. Close the Filter dialog.
Note!
Don’t forget to deactivate the filter when it’s no longer needed.
If the list window has a colored background, a filter is still active.
Other display options:
• Limit values:
Depending on the measurement, lower and upper limit values are defined. If the values lie within the limits, they’re dis-
played in green, if they’re outside the limits, they’re displayed in red.
In order to change the limit values for the current evaluation, enter new values to the Lower Limit Value and Upper Limit
Value fields and refresh the display by clicking . The evaluation is displayed with the corresponding changes, but the
limit values are not changed permanently.
• Type of display:
The measurement series can be displayed in a different format.
In order to change the display format, click the icon for another display type above the detail display area, for example bar
chart ıIı or line/trend graph .
• Line/trend graph display:
The line/trend graph display compares older measurement series (of the same type taken at the same location or in the
same system) with the current series. You decide which measurement series you want to compare by checking or
unchecking the boxes in front of the measurements.
Add block history measurement series:
Ctrl + left-click on a measuring point of a measurement series in the upper display adds it to the block history below.
Refresh resets the display to its initial state.
• Excerpt:
In some display modes you can select an excerpt, in which case only the measurement data contained in the excerpt is
displayed.
In order to select an excerpt, left click on the left-hand side at the beginning of the desired excerpt in the report and hold
the mouse button down. Drag the mouse pointer to the right over the desired excerpt. A selection box appears. When
you release the mouse button, the area included in the selection box is displayed in an enlarged format.
Undo excerpt:
Drag a selection box from right to left in the diagram.
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Move excerpt:
Right click in the diagram and keep the mouse button pressed. Move the diagram.
Refresh resets the display to its initial state.
Note!
You can print some of the selected displays as individual reports "Individual Report: Creating and Printing an Indi-
Measuring Functions for Interval U+I
Note!
Intervals are always displayed in a line/trend graph. Other displays are not possible.
Momentary voltage and current values are measured in the graph with the vertical cursor. This takes place at the points
where the vertical cursor intersects with the curves. Instantaneous power is calculated as well.
The horizontal cursor doesn’t have any measuring function. However, it can be used to compare the curve heights and to
read Y-axis voltage and current values.
Time ranges for Ah and Wh can be integrated and added to the comment:
1. Place the cursor on the time range starting point.
2. Press the S key.
The starting point is specified.
3. Place the cursor on the time range end point.
4. Press the E key.
The end point is specified.
The gray area represents the selected time range.
5. Press the space bar.
A window with the integration values and measured values at the cursor position is displayed.
6. Click the button.
Time ranges for Ah and Wh are integrated and added to the comments.
Additional keyboard commands:
C: Clears the currently selected time range.
L: Moves the cursor to the beginning of the measurement series.
R: Moves the cursor to the end of the measurement series.
8.13.2 Commenting Measurement Series
You can add a comment to each measurement series in order to make a note of additional information. If you create a
report, it will include the comment.
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
The measurement series appear in the display selection. The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select the desired measurement series from the Measurement Series Selection list in the display area.
The measured values of the selected measurement series are displayed in the detail display area.
5. Click the icon above the detail display area.
The Measurement Series Comment dialog appears.
6. Enter your comment to the Comment field.
7. Click the button.
The comment is stored.
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8.13.3 Deleting a Measurement Series
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
The measurement series appear in the display selection. The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select the desired measurement series from the Measurement Series Selection list in the display area.
5. Click the – icon above the detail display area.
A security prompt appears.
6. Acknowledge the security prompt by clicking Yes.
The measurement series is deleted.
8.13.4 Editing a Measurement Series
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
The measurement series appear in the display selection. The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select the desired measurement series from the Measurement Series Selection list in the display area.
5. Right click the measured value to be edited in the table view for the measured values.
A menu with the following selection options appears:
– Edit
The measured value can be edited and is highlighted in yellow.
Highlighting cannot be undone, even if the original value is re-entered! The yellow highlighting appears in tables and
diagrams, as well as in the evaluations.
– Remove from calculation
The measured value is removed from the calculations, e.g. “Total Battery Voltage (all blocks)”, and highlighted in gray.
– Add to calculation
The measured value is added back into the calculations. The gray highlighting disappears.
– Quit
The menu is closed. The current measurement series is selected in the Measurement Series Selection list.
6. Edit the measurement series by means of the displayed selection options.
The measurement series is edited.
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8.13.5 Individual Information in Reports
• Inspector’s name in reports:
The name of the user account with which the measurement data was entered to the database is automatically used in
If Created by is selected, the user name of the user account used to create the report appears. Log in via the user
account whose name should appear in the report.
• Logos in reports:
A logo is displayed in the individual report (for the individual measurement evaluation) and the multiple report (for the
multiple measurement evaluation). The BT PRO Manager logo appears by default.
You can replace this logo with your own graphic. It’s scaled automatically.
®
Hidden folders are displayed on your Windows system. Read the documentation included with your operating system
for detailed information.
Your graphic is a jpg file.
1. Rename your graphic. The filename must read as follows:
– Individual measurement evaluation (individual report) =
BTpro_Report_Logo.jpg
– Multiple measurement evaluation (multiple report) =
BTpro_Job_Logo.jpg
®
®
2. Start the Windows Explorer .
3. Access the following path: C:\ProgramData\Cellizer\CS-Manager\System.
This is a program subfolder.
4. If you want to keep existing old graphics, copy them to another location.
5. Copy your graphic into the folder.
The Replace or Skip File dialog appears.
6. Click the Replace file in target button.
Your graphic is saved and appears as a logo in the report.
8.13.6 Individual Report: Creating and Printing an Individual Measurement Evaluation
You can display a graphic evaluation of an individual measurement series "Viewing Measurement Series" 52.
You can print most display types (with some exceptions, e.g. tabular views) as a report on paper or electronically as an
®
Adobe pdf file. If you can print the evaluation as a report, a printer icon appears at the top left above the graphic evalua-
tion.
1. Create a graphic evaluation, for example a bar chart or a line/trend graph "Viewing Measurement Series" 52.
2. Click the button.
The Preview dialog appears.
Note!
You can point at the diagram with the mouse pointer in order to display the measurement series selection menu. This
menu can be used to select or unselect measurement series for printing. The button at the top of the measurement
series selection menu toggles between 2D and 3D views.
3. Optional: Activate the OK or NOK checkbox for an assessment of the measurement results.
4. Click the appropriate icon for the desired type of print-out:
–
for the printer specified on your PC
®
– Adobe PDF Logo for a pdf file
The respective print dialog opens.
5. Follow the instructions displayed in the print dialog. If necessary, read any relevant product documentation.
The report is printed.
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8.13.7 Multiple Report: Creating and Printing a Multiple Measurement Evaluation
You can create and print multiple reports, i.e. evaluations of several measurement series.
A multiple report contains several measurement series, all of which originate from a single job. A job is a collection container
for measurement series and is identified by an ID.
Jobs can be created for all types of measurements.
In order to obtain a job ID, right click the measurement series in the display selection and select Show Job ID.
Job IDs are not assigned to individual measurements, which is indicated by the number “0”. They can be added to a job
which belongs to the same battery. In this case they’re assigned the same job ID and appear in the multiple report. Con-
versely, the job ID can also be removed so that the measurement series no longer belongs to the job and doesn’t appear in
the multiple report.
Measurement series without a job ID are identified by means of an empty square in the display selection, and the square is
filled in for measurement series with a job ID.
In addition to combining measurement series, you can also customize the report, for example:
– Selection of elements to be printed
– Add evaluations: overall evaluation and element evaluations
Green = OK
Orange = warning
Red = NOK
– Add images (png, jpg, jpeg or bmp format)
– Add notes and comments: any desired text or text modules for frequently occurring elements
®
Optionally, the report can be printed on paper or electronically as an Adobe pdf file.
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
Depending on the selected list entry, the following appears in the display selection:
– Folder view = locations and batteries
– Most recent = all measurements in descending chronological order
– Specific measuring function = all measurements of the selected type in descending chronological order
The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select a measurement series with job ID (indicated by a filled in square) from the Measurement Series Selection list in the
display selection.
The measured values of the selected measurement series are displayed in tabular form in the detail display area.
5. Right click the measurement series.
The context menu appears.
6. Click Open Job.
The job is displayed in the detail display area.
7. Click the button.
The job can be edited.
8. Click another measurement series in the display selection which belongs to the same battery (which can be recognized
by means of the ID) and hold the mouse button down. Drag the measurement series to the Assigned area.
The measurement series is added to the report.
9. Repeat step 8 as required.
10.Enter checkmarks in the Print area for the elements you want to include in the multiple report.
Optional – add an evaluation:
11.Create an assessment in the Evaluation, Battery-Specific and Block-Specific areas. Activate the checkboxes to this end, or
fill in the fields with limit values.
Optional – add images:
12.Click the Add Image button.
The Open dialog appears.
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13.Select a graphic.
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The graphic is added. A PHOTO element appears in the Assigned area. In order to edit (add a comment to) or remove the
graphic, right-click it and select the corresponding context menu item.
14.Repeat steps 12 and 13 for additional images.
Optional – add remarks and comments:
Create a text block or select an existing one. Alternatively, or additionally, you can enter any desired text.
15.Click the + button in the Insert Text Block area.
16.Enter a name for the text block in the Selection field.
17.Enter any desired text to the text field.
18.Click the + button.
The text block is saved and selected.
19.If text blocks have already been created, choose a text block from the list in the Insert Text Block area.
The text block is selected and is displayed in the Comments field.
20.Enter any desired text to the Comments field.
Then save the multiple report settings.
21.Click the button.
The settings for the multiple report are saved.
Optional – print the report:
22.Click the button.
The Preview dialog appears.
Note!
You can point at the diagram with the mouse pointer in order to display the measurement series selection menu. This
menu can be used to select or unselect measurement series for printing. The button at the top of the measurement
series selection menu toggles between 2D and 3D views.
23.Click the appropriate icon for the desired type of print-out:
–
for the printer specified on your PC
®
– Adobe PDF Logo for a pdf file
The respective print dialog opens.
24.Follow the instructions displayed in the print dialog. If necessary, read any relevant product documentation.
The report is printed.
Close the job by clicking the button in order to continue working with the program.
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8.13.8 Copying a Measurement Series
Note!
Only evaluations created with BT PRO Manager are legally secure.
Evaluations created by the user using the measurement series and diagram copying functions described here are not
compliant with the law!
1. Start BT PRO Manager.
2. Click the Display Measurement Series button.
The Measurements menu appears in the display selection.
3. Select the desired type of measurement from the list.
The measurement series appear in the display selection. The first measurement series is selected automatically.
The measured values are displayed in the detail display area.
4. Select the desired measurement series from the Measurement Series Selection list in the display area.
5. Copying measured values
– Click the CSV file icon above the measured values in the measured values table view.
The measured values are copied to the clipboard in CSV format and can be pasted into other programs.
6. Copying diagrams
– Click the copy icon at the left above the respective diagram in the bar graph view or the line/trend graph view.
The diagram is copied to the clipboard and can be pasted into other programs as a graphic file.
The measurement series is copied.
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9
Preparing Measurements
9.1
General Information (Procedure)
Certain preparations must be completed before performing measurements:
You can manage all of your devices under test (batteries) in the battery database, making it possible to select them
during measurement. The limit values required for the measurement are defined in the database as well. If the specified
limit values are exceeded during a measurement, a brief acoustic signal is generated and the measured value is dis-
played with a black background.
If you’ve already completed this step, double check and update your battery database.
Note!
Devices under test can also be defined at the instrument. However, manually entered DUTs and their associated mea-
surement data cannot be transferred to the battery database / BT PRO Manager. In order to transfer data, the DUT
must first be entered (a second time) to the software.
And thus devices under tests should only be entered manually in exceptional situations, for example if you encounter
unforeseen changes on site.
4. Optional: If you’re using an RFID system, assign the RFID tags to the DUTs (batteries) via the battery database 49.
If necessary, the polarity of the measured value doesn’t have to be taken into account for the FLOAT, DISCHARGE, CHARGE
and CONNECTOR measurements. All measured values are then positive (absolute values).
The battery tester’s accessories are used for some measurements. Before beginning a measurement, familiarize yourself
with how to connect the accessories and use for intended purpose.
9.2
Switching Polarity On or Off
When this function is switched on, the polarity of the measured value is taken into account for the float, discharge and charge
measurements.
If the function is switched off, the polarity of the measured value isn’t taken into account for the float, discharge and charge
measurements. In this case, all measured values are positive (absolute values).
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲ keys.
The SETTINGS menu is displayed.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select MEASUREMENTS using the ▼ ▲ keys.
6. Press the OK key.
The MEASUREMENTS menu is displayed.
7. Select POLARITY ON or POLARITY OFF using the ▼ ▲ keys.
8. Press the OK key.
The setting is accepted and identified by means of a preceding dot.
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9.3
Connecting Measuring Accessories
Depending on the measurement, various measuring accessories are connected to the battery tester. Which accessories
are used for which measurement is specified for each respective measurement "“BT PRO Manager” PC Software" 31.
Before using an accessory, read the following information and the product documentation for the accessory.
9.3.1 Set of Multimeter Test Probes (KS29)
The included set of multimeter test probes consists of measurement cables with test probes. Each test probe is equipped
with a safety cap.
Table 9:
Set of Multimeter Test Probes
Measuring category
Test probe diameter
See labeling on device.
4 mm
90° angled
safety plug
(1 of which is a loop-through
plug)
Plugs
Attention!
!
!
Only perform measurements with the measurement cables included in the test probe set with the safety caps at-
tached.
The safety caps may only be removed when using the alligator clips, after which they must reattached "Alligator
Attention!
Never touch the conductive ends of the test probes.
Connection and use of the multimeter test probes are described within the context of each respective measurement 64 ff.
9.3.2 Alligator Clips (KY95-3)
Alligator clips provide a detachable clamp connection for measurements conducted over longer periods of time.
Table 10: Alligator Clips (KY95-3)
Measuring category
See labeling on device.
Attention!
Never touch the conductive ends of the alligator clips.
!
The alligator clips are plugged onto the multimeter test probes:
The multimeter test probe measurement cables are not connected to the battery tester.
The multimeter test probes are not making contact.
1. Remove the protective cap from the red multimeter test probe.
Keep the protective cap in a safe place. You’ll need it again later.
2. Attach the red alligator clip to the red multimeter test probe.
3. Repeat the previous steps with the black multimeter test probe and the black alligator clip.
After measurement has been completed, remove the alligator clips and return the protective caps:
The multimeter test probe measurement cables are not connected to the battery tester.
The alligator clips are not making contact.
1. Remove the alligator clip from the red multimeter test probe.
2. Attach a protective cap to the red multimeter test probe.
3. Repeat the previous steps with the black alligator clip and the black multimeter test probe.
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9.3.3 Kelvin Probes (Z227D) and Angled Kelvin Probes (Z227W) for 4-Pole Measurement
Electrical resistance is a dipole which can generally be measured using two poles. A measuring current of predetermined
magnitude is directed through the device under test to this end and the resultant voltage drop is measured. The respective
resistance value is derived from the quotient of these two values. The two points between which voltage is measured are
decisive as regards the results of the measurement. All resistances between these two points (e.g. cable resistance) add to
the measured resistance value.
In order to avoid this, the included Kelvin probes (Z227D), or the optionally available angled Kelvin probes (Z227W 9) for
more difficult to access measuring points, are used for measurement. In order to get the measuring instrument’s voltage
measurement potential points as close as possible to the device under test, the probe has separate connections for current
supply and voltage measurement. This type of 4-pole connection is known as connection according to Kelvin.
Table 4:
Probes for 4-Wire Measurement
Kelvin Probes (Z227D)
CAT O
Angled Kelvin probes (Z227W)
CAT O
Attention!
Attention!
!
!
Only use the Kelvin probes accessory
(Z227D) in CAT O measuring category envi-
ronments.
Only use the angled Kelvin probes acces-
sory (Z227W) in CAT O measuring category
environments.
Measuring
category
The Kelvin probes (Z227D) may not be used
in measuring categories CAT II, III or IV.
The angled Kelvin probes (Z227W) may not
be used in measuring categories CAT II, III
or IV.
Angle
None (straight)
90°
Attention!
!
!
Never touch the conductive ends of the Kelvin probes (Z22D) or the angled Kelvin probes (Z227W).
Attention!
The Kelvin probes (Z227D) and the angled Kelvin probes (Z227W) may only be used at the METRACELL BT PRO
Connection and use of the Kelvin probes (Z22D) and the angled Kelvin probes (Z227W) are described within the context of
The fine conductive ends can be ordered as replacement parts if required "Optional Accessories" 9.
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10 Performing Measurements
Various measurements can be performed with the battery tester:
Measurement
MULTIMETER
FLOAT
Description
DC and AC voltage measurements without storing measured values
Periodic measurement of block voltages.
This measurement is used for quarterly recording of float voltage, for example in UPS systems.
Multiple measurement of block voltages at short intervals during discharging (block capacity test)
Multiple measurement of block voltages at short intervals during charging (block capacity test)
Periodic measurement of the internal resistance of the blocks
DISCHARGE
CHARGE
RESISTANCE
TEMPERATURE
CONNECTORS
INTERVAL U
Measurement of block temperature with an IR temperature sensor
Measurement of voltage drop to determine connector loss between blocks
Measurement of the voltage of a battery at any desired time intervals (voltage curve / capacity test
for the entire battery)
INTERVAL U + I
DMA 35 (IrDA)
DMA 35 (BT)
Measurement of the voltage and current of a battery at any desired time intervals (voltage and cur-
rent curves / capacity test for the entire battery)
Example: Recording of discharge current during discharging.
Measurement of acid density and electrolyte temperature within a block.
Measurements are performed with the DMA 35 Basic density meter (version 3) from Anton Paar
GmbH.
Measurement of acid density and electrolyte temperature within a block.
Measurements are performed with the DMA 35 density meter (version 4) from Anton Paar GmbH.
The following subsections describe how measurements are performed. First read the general information which contains
basic information for all measurements (starting measurements, repeating measurement etc.), and the information concern-
ing on-site selection of DUTs.
10.1 General Information
10.1.1 Starting a Measurement
The following sections describe how specific measurements are performed. Follow the specified steps and make sure that
the measuring points are properly contacted.
We recommend that you always contact the battery poles at the same measuring points when performing repeat measure-
ments so that you obtain reproducible results.
10.1.2 On-Site Selection of the DUT to be Measured
In order to assign the measured values to a device under test (battery), the DUT must be selected during measurement.
While preparing for measurement ( 31), you created a battery database with all DUTs and transferred it to the battery
tester.
You can select the DUT from the battery database on site:
1. via RFID (by scanning the RFID tag)
2. via manual selection (using the keys on the battery tester)
If you encounter an unforeseen change on site, for example a new battery about which you had not been informed, you can
enter a DUT manually.
Note!
Only create DUTs manually in exceptional cases.
Manually entered DUTs and their associated measurement data cannot be transferred to the battery database /
BT PRO Manager. In order to transfer the data, the DUT must first be entered (a second time) to the software "“BT
All 3 options are described in the following sections as part of the measurement procedure.
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10.1.3 Ending or Aborting Measurements
As a rule, measurements are performed over all specified blocks. As soon as all measured values have been acquired,
measurement is ended automatically.
A measurement can also be aborted. There are 2 way to do this:
1. Abort and save:
Press the OK key and acknowledge the security prompt with OK.
The measurement is aborted and the measured values are saved.
2. Abort without saving:
Press the FUNCTION key and acknowledge the security prompt with OK.
The measured values are saved to the battery tester, but are not transferred subsequently during data transfer.
If you abort a measurement by mistake, respond to the security prompt by pressing the FUNCTION key. The display is
returned to the measurement view.
-------- appears at the display in order to indicate an incomplete or faulty measurement. Furthermore, XXXXX appears in the
measured value display under the measurement’s designation instead of the number of measured blocks.
An aborted measurement can be reactivated in order to finish it up correctly (see following section).
10.1.4 Reactivating an Aborted Measurement
A measurement identified as aborted (see above section) can always be reactivated.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
The DATA menu is displayed.
4. Select SHOW DATA using the ▼ ▲ keys.
5. Press the OK key.
6. Select the measurement you want to reactivate using the ▼ ▲ keys.
7. Press and hold the FUNCTION key until you hear a brief acoustic signal.
“XXXXX” changes to the number of blocks actually measured.
The measurement is reactivated and can be continued.
10.1.5 Repeating a Measurement
Stored measurements can be repeated. Erroneous measured values can be corrected or re-measured in this way.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
The DATA menu is displayed.
4. Select SHOW DATA using the ▼ ▲ keys.
5. Press the OK key.
6. Use the ▼ ▲ key to select the measurement for which you want to measure a value again.
7. Select the measured value you want to measure again using the ▼ ▲ keys.
(Some measurements have only one measured value. No selection is possible in this case.)
8. Press the OK key.
The detail view is displayed.
9. Press and hold the OK key (approx. 2 seconds) until you hear a brief acoustic signal.
10.Measure the measured value again.
The measured value is saved.
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10.1.6 Editing or Viewing Measurements
You can view and edit all measurements stored in the battery tester directly at the instrument. This makes it possible to con-
duct initial checking of the measurement results on site.
Normally, the measured values are displayed in black. However, if a limit value is violated, the measured value is displayed
with a light-colored font and a black background for emphasis.
For a better overview, and for evaluation of the measurement results, transfer the measurement data to BT PRO Manager
software. Reports can also be generated with this program.
Complete information on working with measurement data can be found in “Viewing, Editing, Transferring and Evaluating
10.2 Multimeter Measurements
Simple DC and AC voltage measurements can be performed with the MULTIMETER measuring function.
Se-
quence
Description of the Measurement
Display
1
Connect the multimeter test probe measurement cables to the connector sockets
range:
2.45 V : P–/COM and S–
DC
24.5 V : P–/COM and S+
DC
600 V
:
P–/COM and S+
P–/COM and S+
DC
300 V
:
AC
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
Press the OK key in order to open the MEASUREMENTS menu.
The MULTIMETER measuring function is already selected.
-> MULTIMETER
FLOAT
Press the OK key in order to open the menu for the measuring function.
Select the measuring range using the ▼ ▲ keys.
-> 2.45 VDC (S–)
24.5 VDC (S+)
600 VDC (S+)
-> 300 VAC (S+)
7
9
Start the measurement by pressing the OK key.
<date>
-----Hz
<time>
X.XX V
Contact the battery poles: Using suitable pressure, press the multimeter test probes
against the poles.
AC
10
11
12
The measured value is displayed.
Remove the multimeter test probes from the poles.
End the measurement by pressing the OK key.
-> MULTIMETER
FLOAT
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10.3 Float Measurement
The FLOAT measurement is a test procedure by means of which the voltage values of all the blocks of a given battery are
measured. The measurement is performed regularly at certain intervals, e.g. as a quarterly inspection of a UPS system.
Note!
Polarity can be switched off 59. If polarity is switched off, the absolute value of the measured value is recorded.
Note!
Perform the FLOAT measurement before conducting temperature or acid density measurements.
Se-
quence
Description of the Measurement
Display
1
Connect the multimeter test probe measurement cables to the P–/COM and S+
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
tester on.
<version> <time>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
7
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select FLOAT with the ▼ key.
-> MULTIMETER
FLOAT
Press the OK key in order to open the menu for the measuring function.
-> START
SELECT.BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
7a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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7c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number,
number of blocks and upper and lower voltage limit values.
8
9
Return to START using the ▲ key.
-> START
SELECT. BATT
Press the OK key in order to start the measurement.
BLOCK
XXXX/X
- - - - - - -
AN:XXXX
Example:
BN:XXXX
10
11
12
Wait for the acoustic signal which is generated when no voltage is applied to the
multimeter test probes.
BLOCK
0004/4
12.2500V
BN:0010
Contact the battery poles: Using suitable pressure, press the multimeter test probes
against the poles.
AN:0001
Wait for the acoustic signal which indicates that the measured value is stable.
The measurement is hereby confirmed.
13
14
Remove the multimeter probes after hearing the acoustic signal.
Wait for the acoustic signal once again, which indicates that the multimeter test
probes are again voltage-free.
15
Repeat the previously described measuring procedure for further battery blocks.
The measurement is ended automatically after all blocks have been completely
measured. The measured values are saved.
16
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the FLOAT measurement.
SUM:
[XXXX]
XX.XXXXV
AVER.:
+XX.XXXXV
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10.4 Discharge Measurement
With the help of the DISCHARGE measuring function, voltage values for the blocks of a given battery can be measured sev-
eral times at short intervals while discharging (block capacity test).
Note!
At least two test runs must be completed for the discharge measurement.
Note!
Polarity can be switched off 59. If polarity is switched off, the absolute value of the measured value is recorded.
Se-
quence
Description of the Measurement
Display
1
Connect the multimeter test probe measurement cables to the P–/COM and S+
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
7
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select DISCHARGE with the ▼ ▲ keys.
FLOAT
-> DISCHARGE
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
7a
You use RFID technology for your system.
START
-> SELECT. BATT
49.
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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7c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
8
9
Return to START using the ▲ key.
-> START
SELECT. BATT
Press the OK key in order to start the measurement.
BLOCK
XXXX/X
- - - - - - -
AN:XXXX
BN:XXXX
10
11
12
Wait for the acoustic signal which is generated when no voltage is applied to the mul- Example:
timeter test probes.
BLOCK
0004/4
12.2500V
BN:0010
Contact the battery poles: Using suitable pressure, press the multimeter test probes
against the poles.
AN:0001
Wait for the acoustic signal which indicates that the measured value is stable.
The measurement is hereby confirmed.
13
14
Remove the multimeter probes after hearing the acoustic signal.
Wait for the acoustic signal once again, which indicates that the multimeter test
probes are again voltage-free.
15
Repeat the previously described measuring procedure for further battery blocks.
The measurement is ended automatically after all blocks have been completely mea-
sured. The measured values are saved.
16
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the DISCHARGE measurement.
SUM:
[XXXX]
XX.XXXXV
AVER.:
+XX.XXXXV
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10.5 Charge Measurement
With the help of the CHARGE measuring function, voltage values for the blocks of a given battery can be measured several
times at short intervals while charging (block capacity test).
Note!
At least two test runs must be completed for the charge measurement.
Note!
Polarity can be switched off 59. If polarity is switched off, the absolute value of the measured value is recorded.
Se-
quence
Description of the Measurement
Display
1
Connect the multimeter test probe measurement cables to the P–/COM and S+
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
7
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select CHARGE using the ▼ ▲ keys.
DISCHARGE
-> CHARGE
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
7a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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7c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
8
9
Return to START using the ▲ key.
-> START
SELECT. BATT
Press the OK key in order to start the measurement.
BLOCK
XXXX/X
- - - - - - -
AN:XXXX
BN:XXXX
10
11
12
Wait for the acoustic signal which is generated when no voltage is applied to the mul- Example:
timeter test probes.
BLOCK
0004/4
12.2500V
BN:0010
Contact the battery poles: Using suitable pressure, press the multimeter test probes
against the poles.
AN:0001
Wait for the acoustic signal which indicates that the measured value is stable.
The measurement is hereby confirmed.
13
14
Remove the multimeter probes after hearing the acoustic signal.
Wait for the acoustic signal once again, which indicates that the multimeter test
probes are again voltage-free.
15
Repeat the previously described measuring procedure for further battery blocks.
The measurement is ended automatically after all blocks have been completely mea-
sured. The measured values are saved.
16
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the CHARGE measurement.
SUM:
[XXXX]
XX.XXXXV
AVER.:+XX.XXXXV
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10.6 Resistance Measurement
Voltages and internal resistances are measured for the blocks of a given battery with the RESISTANCE measuring function.
As a special feature of the internal resistance measurement, “electrical resistance R ” and “charge transfer resistance R ”
el
ct
are measured simultaneously. R (direct current resistance) is arrived at by combining these two resistances:
DC
• “Electrical resistance R ” represents strictly electrical losses. These losses occur at, for example, plate straps, plate grids and
el
electrolytes. The battery delivers rapidly changing currents via this resistance, for example for switched-mode DC/DC convert-
ers.
• “Charge transfer resistance R ” is used to characterize the ability of a block to accumulate and release a charge. This makes
ct
it possible to identify battery blocks which are operating at a loss with regard to float.
A 4-wire measurement is performed in order to compensate for cable resistance. Use the included Kelvin probes (acces-
sory Z227D) to this end, or for less readily accessible measuring points, the optionally available angled Kelvin probes
Attention!
Caution: Sparking
!
During the resistance measurement, test current flows which may result in sparking.
Resistance measurement
– May only be performed at voltages of less than 24 V.
– May only be performed where hydrogen concentrations in the air comply with DIN EN 50272-2
– Must not be performed immediately after the battery system has been charged – wait for at least 30 minutes
– May only be performed in well-ventilated battery rooms
The Kelvin probes (Z227D) or the angled Kelvin probes (Z227W) are available.
Polarity is switched on.
Se-
Description of the Measurement
quence
Display
1
– Connect the black cable with the double plug such that the plug segment with the
red ring is connected to S– and the purely black plug segment is connected to P–/
COM.
– Connect the red cable with the double plug such that the plug segment with the
red ring is connected to S+ and the purely black plug segment is connected to
P+.
2
and the included S-hooks to ensure a constant distance between the cables over
their entire length.
3
4
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
5
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
6
Select RESISTANCE using the ▼ ▲ keys.
CHARGE
-> RESISTANCE
7
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
7a
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
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7b
START
-> SELECT. BATT
You use RFID technology for your system.
49.
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7c
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
8
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
9
Return to START using the ▲ key.
-> START
SELECT. BATT
10
Press the OK key in order to start the measurement.
BLOCK-------------------
XXXX/X -------------------
R(el) = -------------------
R(ct) = -------------------
11
12
13
14
15
16
Wait for the acoustic signal which is generated when no voltage is applied to the Kel- Example:
vin probes (Z227D) or the angled Kelvin probes (Z227W).
BLOCK 12.2500V
0010/4
R(el) = 23.00 m
R(ct) = 12.00 m
Contact the battery poles: Press the Kelvin probes (Z227D) or the angled Kelvin
probes (Z227W) onto the poles with suitable force.
Wait for the acoustic signal which indicates that the measured value is stable.
The measurement is hereby confirmed.
After the acoustic signal, remove the Kelvin probes (Z227D) or the angled Kelvin
probes (Z227W).
Wait again for the acoustic signal which indicates that the Kelvin probes (Z227D) or
the angled Kelvin probes (Z227W) are once again voltage-free.
Repeat the previously described measuring procedure for further battery blocks.
The measurement is ended automatically after all blocks have been completely mea-
sured. The measured values are saved.
17
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the RESISTANCE measurement.
SUM:
[XXXX]
XX.XXV
+XX.XXXXV
AVER.:
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10.7 Temperature Measurement
The battery’s individual block temperatures can be measured with the TEMPERATURE measuring function. The optionally
Note!
Read and adhere to the documentation included with the METRATHERM IR BASE temperature sensor.
Complete safety information and all other information required for use of the temperature sensor can be found there.
The METRATHERM IR BASE temperature sensor is available.
Se-
quence
Description of the Measurement
Display
1
– Red plug to S–
– Black plug to P–/COM
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
7
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select TEMPERATURE using the ▼ ▲ keys.
RESISTANCE
-> TEMPERATURE
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
7a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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7c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
8
Return to START using the ▲ key.
-> START
SELECT. BATT
9
Press the OK key in order to start the measurement.
BLOCK
XXXX/X
- - - - - - -
10
Aim the IR temperature sensor at a suitable measuring point (e.g. minus pole) on the
block.
AN:XXXX
BN:XXXX
Note!
Observe information concerning the size of the measuring point and distance
to the measuring point on the back of the accessory and in its operating
instructions.
11
12
13
14
Press and hold the measurement activation key on the sensor.
Wait until a stable measured value is displayed.
Acknowledge the measured value at the battery tester by pressing the OK key.
Repeat the previously described measuring procedure for further battery blocks.
The measurement is ended automatically after all blocks have been completely mea-
sured. The measured values are saved.
Example:
BLOCK
0004/2
21.8 C
AN:0001
BN:0010
15
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the TEMPERATURE measurement.
BLOCK QUANTITY:
[XXXX]
AVER.:
XX.XXXX C
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10.8 Connector Measurement
The CONNECTOR measurement function is used to ascertain losses which occur at the connectors with which the battery
blocks are connected. Voltage drop between the connected poles is measured.
Note!
Measure all connectors during a capacity test with constant current.
Note!
Polarity can be switched off 59. If polarity is switched off, the absolute value of the measured value is recorded.
Se-
quence
Description of the Measurement
Display
1
Connect the multimeter test probe measurement cables to the P–/COM and S–
2
3
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
4
5
6
7
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select CONNECTOR using the ▼ ▲ keys.
TEMPERATURE
-> CONNECTOR
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 7a.
– Selected manually in the battery database step 7b.
– Entered manually at the battery tester step 7c.
7a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
7b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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7c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
8
9
Return to START using the ▲ key.
-> START
SELECT. BATT
Press the OK key in order to start the measurement.
BLOCK
XXXX/X
- - - - - - -
AN:XXXX
BN:XXXX
10
Contact the connector: using suitable force, press the multimeter test probes against Example:
the connection points.
BLOCK
0004/2
2513.15mV
BN:0010
11
12
Wait until the measured value settles in.
Press the OK key in order to acknowledge the measured value.
The measured value is saved.
AN:0001
13
14
Remove the multimeter probes after hearing the acoustic signal.
Repeat the previously described measuring procedure for further connection points. BLOCK
The measurement is ended automatically after all connection points have been com- XXXX/X
pletely measured. The measured values are saved.
- - - - - - -
BN:XXXX
AN:XXXX
15
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the CONNECTOR measurement.
BLOCK QUANTITY
[XXXX]
AVER.:
XXXX.XXmV
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10.9 Interval U Measurement
The INTERVAL U measuring function is used to measure voltage at any desired time intervals (voltage curve / capacity test for
the entire battery). The shortest selectable time interval is 1 second. Measurement is continued at the specified time interval
until ended by the user.
Se-
quence
Description of the Measurement
Display
1
and connect them to the P–/COM and S+ sockets with the matching colors
2
3
Connect the alligator clips to the battery’s power output: red to plus, black to minus.
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
tester on.
<date>
<time>
<version>
4
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
5
6
7
8
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select INTERVAL U using the ▼ ▲ keys.
CONNECTORS
-> INTERVAL U
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 8a
– Selected manually in the battery database step 8b
– Entered manually at the battery tester step 8c
8a
You use RFID technology for your system.
START
-> SELECT. BATT
49.
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
8b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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8c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT. BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, interval
and upper and lower voltage limit values.
9
Return to START using the ▲ key.
-> START
SELECT. BATT
10
Press the OK key in order to start the measurement.
COUNT:
XXXXXX
- - - - - - -
TIME:
XX:XX:XX
11
Measurement is performed continuously until you either acknowledge or terminate it. Example:
The measured value is ascertained once per time interval and stored under the con-
secutive COUNT.
COUNT:
petitive acoustic signal is generated.
12.200 V
00:00:20
TIME:
12
13
14
Press the OK key in order to end the measurement.
WANT TO QUIT WITH
SAVING?
Disconnect the alligator clips from the battery poles.
Confirm the prompt for saving the measured value by pressing the OK key.
15
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the INTERVAL U measurement.
COUNT:
000002
12.200 V
00:00:40
TIME:
10.10 Interval U+I Measurement
The INTERVAL U+I measuring function is used to measure voltage and current at any desired time intervals (voltage and cur-
rent curve / capacity test for the entire battery). The shortest selectable time interval is 1 second. Measurement is continued
at the specified time interval until ended by the user. An optional AC/DC current clamp sensor (CP1800 or CP330) is
Note!
Read and adhere to the documentation included with the AC/DC current clamp sensor (CP1800 or CP330)
Attention!
!
Danger of short-circuit if measurement is executed incorrectly at a shunt. Arcing may occur in the event of a short cir-
cuit!
All measurement inputs are referenced to ground and reference potential, P–/COM input. The measuring connections
are not electrically isolated from each other. Only use the CP1800 or CP330 AC/DC current clamp sensor for current
An AC/DC current clamp sensor is available: CP1800 for measurements up to 1250 A or CP330 for measurements
DC
up to 300 A
.
DC
Se-
quence
Description of the Measurement
Display
1
and connect them to the P–/COM and S+ sockets with the matching colors
2
3
Connect the alligator clips to the battery’s power output:
red to plus, black to minus.
Connect the current clamp sensor: red measurement cable to socket S– and black
measurement cable to the multimeter test probe connection at socket P–/COM
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4
5
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
6
7
8
9
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select INTERVAL U+I using the ▼ ▲ keys.
INTERVAL U
-> INTERVAL U+I
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT. BATT
Before starting the measurement, the location, battery, limit value and current sensor
parameters must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 9a.
– Selected manually in the battery database step 9b
– Entered manually at the battery tester step 9c
9a
You use RFID technology for your system.
START
-> SELECT. BATT
49.
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
9b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
9c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT.BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, interval
and upper and lower voltage limit values.
CLAMP A: 0001
-> CLAMP V: 0010
CLAMP A: 0001
-> CLAMP V: 0010
6. Use the ▼ ▲ keys to access the CLAMP A and CLAMP mV parameters.
7. Define the values for amperage and voltage for CLAMP A and CLAMP mV according
to the ampere-volt ratio set at the current clamp.
Example: Current clamp ratio =
1 A/1 mV means CLAMP A = 0001 and CLAMP mV = 0001
1 A/1 V means CLAMP A = 0001 and CLAMP mV = 1000
10
11
Return to START using the ▲ key.
-> START
SELECT. BATT
Switch the current clamp sensor on.
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12
13
14
15
16
Press the zero balancing button for offset adjustment.
Open the jaws of the current clamp sensor by opening the release.
Enclose the positive line to the consumer with the open clamp jaws:
Close the clamp jaws. Make sure that they’re completely closed.
Press the OK key in order to start the measurement.
COUNT:
XXXXXX
- - - - - - -
XX:XX:XX
TIME:
17
Measurement is performed continuously until you either acknowledge or terminate it. Example:
The measured value is ascertained once per time interval and stored under the con-
secutive COUNT.
COUNT:
petitive acoustic signal is generated.
12.200 V
00:00:20
TIME:
18
19
20
21
22
Press the OK key in order to end the measurement.
Switch the current clamp sensor off.
WANT TO QUIT WITH
SAVING?
Remove the current clamp sensor.
Disconnect the alligator clips from the battery poles.
Confirm the prompt for saving the measured value by pressing the OK key.
23
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the INTERVAL U+I measurement.
COUNT:
000002
12.200 V
00:00:40
TIME:
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10.11 DMA35 Measurement (IrDA)
No measurements can be performed with the battery tester itself by means of this measuring function.
Instead, measured density and temperature values acquired by and stored in the portable DMA 35 Basic density meter
(version 3) from Anton Paar are transferred to the battery tester.
Note!
Read the documentation included with the DMA 35 density meter from Anton Paar GmbH.
Data are transferred via infrared (IrDA).
A CSV file is transferred from the DMA 35.
The CSV file uses different characters as field separators and decimal characters.
(Use the default values as settings for the DMA 35.)
Se-
quence
Description of the Measurement
Display
1
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
2
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
3
4
5
6
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select DMA35 (IrDA) using the ▼ ▲ keys.
INTERVAL U+I
-> DMA35 (IrDA)
Press the OK key in order to open the selected menu for the measuring function.
-> START
SELECT.BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 6a
– Selected manually in the battery database step 6b
– Entered manually at the battery tester step 6c
6a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
6b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
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6c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT.BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number,
number of blocks and upper and lower voltage limit values.
7c
8
Return to START using the ▲ key.
-> START
SELECT.BATT
Press the OK key in order to start the measurement.
The battery tester is waiting for data from the infrared interface.
WAITING FOR DMA 35
9
Switch the DMA 35 on.
10
Select the following function sequence at the DMA 35: Menu Measurement Data DMA 35: Calculation
Export Export All.
11
Position the top of the DMA 35 at a distance of about 10 cm from the infrared symbol WAITING FOR DMA 35
on the battery tester.
(RECEIVING DATA)
Note!
DMA 35: Connection to
PC
Ensure an undisturbed, uninterrupted infrared connection:
- The devices’ infrared transmitter and receiver must be directly opposite each
other.
- Distance may not exceed 10 cm.
Connection is established.
12
13
14
The data are transmitted.
Transmission progress is displayed at the DMA 35: <Export XXX%>.
DMA 35: <Export
XXX%>
Data are transferred from the DMA 35 to the battery tester.
QUANTITY:
[XXXX]
AVER.:
X.XXXkg/l
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the DMA35 (IrDA) measurement.
BLOCK QUANTITY:
[XXXX]
AVER.:
X.XXXkg/l
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10.12 DMA35 Measurement (BT)
No measurements can be performed with the battery tester itself by means of this measuring function.
Instead, measured density and temperature values acquired by and stored in the portable DMA 35 density meter (version 4)
from Anton Paar are transferred to the battery tester.
Note!
Read the documentation included with the DMA 35 density meter from Anton Paar GmbH.
Data are transferred via wireless interface.
A CSV file is transferred from the DMA 35.
The CSV file uses different characters as field separators and decimal characters.
(Use the default values as settings for the DMA 35.)
Se-
quence
Description of the Measurement
Display
1
Press and hold the FUNCTION key for about 2 seconds in order to switch the battery BTpro
<date>
<time>
tester on.
<version>
2
Press any key to open the main menu.
If you’re already in another menu, press the FUNCTION key repeatedly until the main
menu appears.
-> MEASUREMENT
DATA
3
4
5
6
7
8
9
Select SETTINGS using the ▼ ▲ keys.
DATA
-> SETTINGS
Press the OK key.
The SETTINGS menu is displayed.
SYSTEM
-> MEASUREMENTS
Select BT SETTINGS using the ▼ ▲ keys.
Press the OK key.
MEASUREMENTS
-> BT SETTING
LINK COMPUTER
-> LINK HEADSET
Select LINK DMA35 V4 using the ▼ ▲ keys.
LINK HEADSET
-> LINK DMA35 V4
Press the OK key.
The battery tester can now be detected by the density meter.
PLEASE DISCOVER
BTpro WITH DMA
Select the following function sequence at the density meter: Menu Settings Data 1: Start search.
Transmission Configure Export Target OK Start.
2: Activate wireless inter-
A search for the export target is started.
face.
3: Search for devices.
4: Select device.
10
11
12
13
Press the Edit key in order to select BTPRO from the Select Device list.
Connection is established.
BTPRO ▼
Acknowledge your selection with OK.
4: Select device.
BTPRO ▼
Press Next.
5: Save your selection.
Acknowledge by clicking OK.
The selection is saved and the Data Transmission menu appears.
Configure export target.
Configure printing desti-
nation.
Configure printer.
Configure data format.
14
15
Select the Quit Quit function sequence.
The Menu menu is displayed.
Data storage
Probe IDs
Methods
Setting
Go to the main menu at the battery tester.
-> MEASUREMENT
DATA
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16
17
Press the OK key in order to open the MEASUREMENTS menu.
The MEASUREMENTS menu is displayed.
-> MULTIMETER
FLOAT
Select DMA35 (BT) using the ▼ ▲ keys.
DMA35 (IrDA)
-> DMA35 (BT)
18
19
Press the OK key.
-> START
SELECT.BATT
Before starting the measurement, the location, battery and limit value parameters
must be set. These can be:
START
-> SELECT. BATT
– Selected in the battery database via RFID step 19a
– Selected manually in the battery database step 19b
– Entered manually at the battery tester step 19c
19a
You use RFID technology for your system.
START
-> SELECT. BATT
The DUTs in the battery database are linked to the corresponding RFID tags
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
An acoustic signal confirms reading and the DUT is displayed.
4. Press the OK key.
The battery is selected. The battery tester returns to the MEASUREMENTS menu.
19b
START
-> SELECT. BATT
1. Select SELECT. BATT with the ▼ key.
2. Press the OK key.
The battery database is displayed. An acoustic signal indicates that the RFID
reader is ready.
3. Select a battery using the ▼ ▲ keys.
4. Press the OK key.
The battery is selected and the battery tester returns to the MEASUREMENTS
menu.
19c
1. Select the AREA:XXXX. parameter with the ▼ key.
2. Press the OK key.
SELECT.BATT
-> AREA: 0000
The entry mode is active.
4. Acknowledge your entry with the OK key.
5. Repeat steps 1 through 4 for all other parameter digits for battery number, num-
ber of blocks and upper and lower voltage limit values.
20
21
22
Return to START using the ▲ key.
-> START
SELECT.BATT
Press the OK key.
The battery tester is waiting for data.
WAITING FOR DMA 35
Select the following function sequence at the DMA 35: Data Memory
Export Measurement Data OK.
Export
Export all data?
A security prompt appears.
23
24
Acknowledge the Export all data prompt with Yes.
The data are transmitted.
WAITING FOR DMA 35
(receiving data).
DMA 35: export data
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25
Data are transferred from the DMA 35 to the battery tester.
Quantity:
[XXXX]
XX.XXXXV
AVER.:
+XX.XXXXV
DMA 35: export finished
26
27
Select the following keys at the density meter OK -> Quit -> Quit - Quit.
The initial screen appears.
Press the OK key repeatedly in order to view the evaluation (scroll), and to subse-
quently return the display to the DMA35 (BT) measurement.
QUANTITY:
[XXXX]
AVER.:
X.XXXkg/l
DMA 35: export finished
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11 Viewing, Editing, Transferring and Evaluating Measured Values
Up to 300,000 data records can be stored to the instrument.
Measured values and measurement series stored to internal memory at the battery tester can be viewed and edited directly
at the instrument. Brief measured value evaluations can also be viewed at the instrument. We recommend this method for
a quick, initial visual assessment on site.
Transfer the measurement data to BT PRO Manager PC software for storage and further evaluation.
You can also save a backup copy of the data on a PC.
This section describes how to view and edit measured values at the instrument, and how to make data backups. Measure-
11.1 Viewing Measured Values / Measured Value Details at the Instrument
Stored measured values, including measured value details, can be viewed directly at the instrument.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The DATA menu is displayed.
5. Select SHOW DATA using the ▼ ▲ keys.
6. Press the OK key.
The measurements are displayed.
– The most recently stored measurement is displayed.
– The measurements are listed chronologically.
7. Select the measurement you want to view using the ▼ ▲ keys.
– Use the ▼ key to scroll forward in time.
– Use the ▲ key to scroll back in time.
8. Press the OK key.
The detail view is displayed. The display differs depending on the selected measurement "Data Menu" 27. If
there are several measurements per measurement function (e.g. in the case of a measurement series), you can scroll
amongst the measured values in the detail view using the ▼ ▲ keys.
Note!
Normally, the measured values are displayed in black. However, if a limit value is violated, the measured value is dis-
played with a light-colored font and a black background for emphasis.
11.2 Viewing Measured Value Evaluations at the Instrument
The battery tester automatically determines the sum, the mean value and the smallest and largest measured values for all
stored measured values of a measurement series. You can view this brief evaluation at the instrument.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The DATA menu is displayed.
5. Select SHOW DATA using the ▼ ▲ keys.
6. Press the OK key.
The measurements are displayed.
7. Select the measurement you want to view using the ▼ ▲ keys.
8. Press the OK key repeatedly until the calculated values associated with the respective measurement appear at the dis-
play.
The measured value evaluation is displayed "Data Menu" 27. If several measured values were ascertained during
a single measurement, you can scroll through the data using the ▼ ▲ keys.
After scrolling through a full display cycle with the ▼ ▲ keys, the display is automatically switched back to the higher-
level SHOW DATA menu.
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11.3 Excluding a Measurement from Transmission (Deactivate Measurement)
If you’ve performed and saved a measurement that you don’t want to take into account, you can subsequently deactivate
it.
Deactivated measurements remain in memory at the battery tester, but aren’t transferred during data transmission and are
thus excluded from evaluation.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
The DATA menu is displayed.
4. Select SHOW DATA using the ▼ ▲ keys.
– Press the OK key.
5. Select the measurement you want to deactivate using the ▼ ▲ keys.
6. Press and hold the FUNCTION key until you hear a brief acoustic signal.
The number of blocks changes to “XXXXX”.
The measurement is deactivated.
11.4 Deleting Measured Values
Measurement data stored at the battery tester must be transferred to an external PC for data evaluation and storage.
After successful transmission, the measurement data in the battery tester can be deleted so that sufficient memory space is
once again available for future measurements.
Note!
All measurement data are deleted. Individual measurements cannot be deleted separately.
2. Press the OK key.
The main menu appears.
3. Select DATA MENU from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The DATA menu is displayed.
5. Select CLEAR DATA using the ▼ ▲ keys.
6. Press the OK key.
The DO YOU REALLY WANT TO DELETE? prompt appears.
7. Press the OK key.
Note!
Press the FUNCTION key if you want to abort deletion.
All measured values stored at the battery tester are irretrievably deleted.
11.5 Saving Measured Values to a PC (Data Backup)
We recommend backing up measurement data to a PC or other external storage medium at regular intervals. Any possible
loss of data can be prevented in this way.
When measurement data is transferred to BT PRO Manager software, an additional CSV file which contains the measure-
If you’re not using BT PRO Manager, you can transfer the measurement data as a CSV file from the battery tester to a PC
for backup via a wireless interface connection.
In either case, the file is saved to the PC and can be transferred to another medium or edited with a text editor.
Attention!
!
The file may be damaged during editing.
– Before editing, save an additional backup copy.
– Edit the CSV file with a text editor only.
®
®
Microsoft Excel and other programs may destroy the file.
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The filename for the CSV file must be specified before transferring the data. The battery tester and the PC must also be
connected via wireless interface. Follow the instructions in the following sections, in the order specified, in order to transfer
the measurement data.
11.5.1 Specifying Filename Nomenclature
You can choose between a uniform (always identical) or changing filename (with date and timestamp).
2. Press the OK key.
The main menu appears. Select SETTINGS in the main menu using the ▼ ▲ keys.
3. Press the OK key.
The SETTINGS menu is displayed.
4. Select CSV EXPORT using the ▼ ▲ keys.
5. Press the OK key.
The CSV EXPORT menu is displayed
6. Select the desired nomenclature using the ▼ ▲ keys:
–
–
FILENA. FIXED: same filename
During transfer, the CSV file is named “BTPRO_Export.csv”.
FILENA. UNIQ.: changing filenames
The file is named “BTPRO_Export_<system-ID>_<date>_<time>.csv”.
7. Press the OK key.
The setting is saved.
11.5.2 Establishing a Wireless Interface Connection with a Computer
®
®
The following instructions are provided as an example for a PC running Microsoft Windows 10. The procedure is similar
®
®
for all other Microsoft Windows operating systems.
®
A COM port (outgoing direction) on the PC is used for connection under Windows . Read the documentation included
with your operating system for detailed information.
®
1. Open the Windows start menu.
2. Click “Settings”.
The Windows Settings dialog opens.
3. Click the Devices button.
The Devices dialog appears with the BT and Other Devices window.
5. Press the OK key.
The main menu appears.
6. Select SETTINGS from the main menu at the battery tester using the ▼ ▲ keys.
7. Press the OK key.
The SETTINGS menu is displayed.
8. Select BT SETTINGS using the ▼ ▲ keys.
9. Press the OK key.
The BT SETTINGS menu is displayed.
10.Select LINK COMPUTER using the ▼ ▲ keys.
11.Press the OK key.
BT PAIRING: WAITING FOR PC is displayed.
®
12.In Windows , click the Add BT or Other Device button in the Add BT and Other Devices dialog.
The Add Device dialog appears.
13.Click the BT button.
Wireless interface devices are searched for. After some time, the battery tester appears.
14.Click the battery tester.
Connection is established. The CODE CORRECT? message and a six-digit number appear at the battery tester. Information
concerning the connection and a six-digit number are displayed at the PC.
15.Compare the six-digit numbers.
16.If the six-digit numbers are identical, press the OK button on the battery tester.
®
17.Click the Connect button in the Add a device dialog in Windows .
Connection is established. The following message appears at the battery tester: DEVICE PAIRED? CONTINUE WITH KEY!. The
connection process is displayed at the PC, and finally a message indicating successful connection appears.
®
18.Click Done in the Add a device dialog in Windows .
The devices are connected.
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Note!
The wireless interface connection between the battery tester and the PC is automatically re-established after switch-
ing the devices off and back on again.
11.5.3 Transferring a CSV File to the PC
2. Press the OK key.
The main menu appears.
3. Select SETTINGS from the main menu using the ▼ ▲
keys.
4. Press the OK key.
The SETTINGS menu is displayed.
5. Select CSV EXPORT using the ▼ ▲ keys.
6. Press the OK key.
The CSV EXPORT menu is displayed.
7. Select EXPORT TARGET using the ▼ ▲ keys.
8. Press the OK key.
SCANNING FOR BT DEVICES appears at the display.
9. After some time, your PC’s name is displayed.
10.Open the Windows start window on the PC.
The Windows Start menu appears.
11.Click Settings.
The Windows Setting dialog appears.
12.Click Devices.
The BT and other devices dialog appears.
13.Click More BT Options in the list on the right.
The BT Settings dialog is displayed.
14.Activate the Allow BT devices to find this PC checkbox in the Options tab.
The PC can be found by other devices.
15.Activate the other checkboxes as well.
16.Click the OK button.
The settings are saved. The BT Settings dialog is exited.
17.Click Send or receive files via BT in the list on the right-hand side of the BT and other devices dialog.
The BT File Transfer dialog is displayed.
18.Click Receive Files.
19.Select the DATA MENU EXPORT (CSV) function sequence from the main menu at the battery tester.
20.Press the OK key.
CONNECT BT CSV EXPORT appears briefly. The dialog box for entering the directory path then opens at the PC.
21.Specify a location for the file in the BT File Transfer dialog.
22.Click the Finish button.
The data are transmitted. Information concerning transmission status is displayed at the battery tester, e.g. CONNECT-
ING, CALCULATING DATA, TRANSMITTING DATA. When EXPORT (CSV) appears at the display again, data transfer has been
completed.
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12 Maintenance
12.1 Firmware Update
The battery tester’s firmware is updated to the latest version by means of a firmware update, so that it always functions reli-
ably and safely. The battery tester can also be expanded to include additional functions with the help of new firmware.
2. Press the OK key.
The main menu appears.
3. Select INFO from the main menu using the ▼ ▲ keys.
4. Press the OK key.
The instrument’s current firmware version is displayed.
5. Open the myGMC service portal in a browser:
7. Select your METRACELL BT PRO from the registered products by clicking Details.
The Additional Information page appears.
8. Compare the version of the currently available firmware with that of your instrument.
– If these are identical, no action is required.
– If a newer firmware version is available, follow the steps listed below.
9. Read and observe the Description of Changes and Additional Functions.
10.Download the new firmware to your PC.
11.Establish a wireless interface connection between your PC and the battery tester "Establishing a Wireless Interface
12.Switch the battery tester off.
13.Press and hold the OK key. Additionally press the Function key until BOOTLOADER START SYSTEM appears at the display.
After a short time, WAITING FOR COM is displayed.
14.Run the exe file on your computer.
15.Follow the instructions displayed by the installation wizard.
16.The battery tester’s firmware is updated.
Various messages appear during the update. FLASHING COMPLETED appears at the display as soon as updating has been
finished.
17.Press the OK key.
The instrument is switched to its initial display.
18.Press any key.
The main menu appears at the display. The instrument can now be used.
12.2 Housing and Display
No special maintenance is required for the housing. Keep outside surfaces clean. Use a cloth for cleaning, which has been
slightly dampened with water.
Attention!
Avoid the use of cleansers, abrasives or solvents!
!
12.3 Measurement Cables
Inspect the measurement cables, i.e. all cables, for damage at regular intervals. Pay particular attention to interrupted insu-
lation and kinked cables.
Attention!
Replace damaged measurement cables immediately.
!
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12.4 Fuses
A fuse is built into the device for protection.
The fuse is located in current-carrying conductor P+, which is connected directly to the power transistor for resistance
measurement. If the fuse blows, resistance measurement is no longer possible.
Attention!
!
The fuse is permanently installed. The fuse may not be replaced by the user.
If the fuse blows, the battery tester must be sent to our repair service department or our respective foreign representative
It can only be assured that type-tested fuses with the correct blowing characteristics, current rating and breaking capacity
are installed if replacement is conducted by our repair service department or our respective foreign representative. At the
same time, technical safety inspection is also conducted on the instrument.
Note!
For service technicians:
Use only the specified type-tested fuse!
If fuses with other blowing characteristics, other current ratings or other breaking capacities are used, you and the
operator are placed in danger and protective diodes, resistors and other battery tester components may be dam-
aged.
The use of repaired fuses or short-circuiting the fuse holder is prohibited.
12.5 Accessories
No special maintenance is required for the accessories. Keep outside surfaces clean.
Use a slightly dampened cloth to clean the multimeter measurement cable set (KS29), the alligator clips (KY95-3), the Kel-
vin probes (Z227D), the angled Kelvin probes (Z227W), the rubber holster, the carrying strap and the carrying case.
Attention!
!
!
!
Avoid the use of cleansers, abrasives or solvents.
Attention!
Never touch or clean the conductive ends of the test probes!
Attention!
Never clean the power pack.
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13 Service and Support
13.1 Product Support
If required please contact:
Gossen Metrawatt GmbH
Product Support Hotline
Phone +49-911-8602-0
Fax
+49 911-8602-669
E-mail
13.2 Repair and Replacement Parts Service
Calibration Center * and Rental Instrument Service
If required please contact:
GMC-I Service GmbH
Service Center
Beuthener Str. 41
90471 Nürnberg, Germany
Phone
Fax
+49-911-817718-0
+49 911-817718-253
E-mail
Web
This address is only valid in Germany.
Please contact our representatives or subsidiaries for service in other countries.
13.2.1 Competent Partner
Gossen Metrawatt GmbH is certified in accordance with DIN EN ISO 9001.
Our DAkkS calibration laboratory is accredited by the Deutsche Akkreditierungsstelle GmbH (national accreditation body for
the Federal Republic of Germany) under registration number D-K-15080-01-01 in accordance with DIN EN ISO/IEC 17025.
Accredited quantities: direct voltage, direct current amperage, direct current resistance, alternating voltage, alternating cur-
rent amperage, AC active power, AC apparent power, DC power, capacitance, frequency and temperature.
We offer a complete range of expertise in the field of metrology: from test reports and factory calibration certificates right on
up to DAkkS calibration certificates.
An on-site DAkkS calibration station is an integral part of our service department. If errors are discovered during calibration,
our specialized personnel is capable of completing repairs using original replacement parts.
As a full service calibration laboratory, we can calibrate instruments from other manufacturers as well.
Our spectrum of offerings is rounded out with free test equipment management.
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13.3 Training
We recommend user training in order to make the best possible use of your instrument. Please contact:
Gossen Metrawatt GmbH
Training Division
Phone
Fax
+49 911-8602-935
+49 911-8602-724
E-mail
Web:
14 CE Declaration
The battery tester fulfills all requirements of applicable EU directives and national regulations. We confirm this with the CE
mark. A factory calibration certificate or test report is included with the battery tester.
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15 Returns and Environmentally Sound Disposal
This instrument is subject to directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its German
national equivalent implemented as the Waste Electrical and Electronic Equipment Act (ElektroG) on the marketing, return
and environmentally sound disposal of electrical and electronic equipment. The device is a category 9 product (monitoring
and control instrument) in accordance with ElektroG (German Waste Electrical and Electronic Equipment Act).
The symbol at the left indicates that this instrument and its electronic accessories must be disposed of in accor-
dance with applicable legal regulations, and not together with household trash. In order to dispose of the instru-
This instrument is also subject to directive 2006/66/EC on batteries and accumulators, as well as waste batteries
and accumulators, and its German national equivalent implemented as the Battery Act (BattG) on the marketing,
return and environmentally sound disposal of batteries and accumulators.
The symbol at the left indicates that batteries and rechargeable batteries must be disposed of in accordance with
applicable legal regulations. Batteries and rechargeable batteries may not be disposed of with household trash. In
order to dispose of the batteries or rechargeable batteries, remove them from the instrument and bring them to a
designated collection point.
Segregated disposal and recycling conserves resources and protects our health and the environment.
© Gossen Metrawatt GmbH
Prepared in Germany • Subject to change, errors excepted • PDF version available on the Internet
All trademarks, registered trademarks, logos, product names and company names are the property of their respective owners.
Phone +49 911 8602-0
Fax
+49 911 8602-669
Gossen Metrawatt GmbH
Südwestpark 15
90449 Nürnberg •Germany
E-mail [email protected]
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