Motorola HELLOMOTO W375 User Manual

Level 1-2 Service Manual  
W370/W375  
Tri-Band Wireless Telephone  
W370/W375  
GSM 900/1800/1900  
GSM850/1800/1900  
Level 1-2 Service Manual  
Introduction  
Introduction  
®
Motorola Inc. maintains a worldwide organization that is dedicated to provide responsive,  
full-service customer support. Motorola products are serviced by an international network of  
company-operated product care centers as well as authorized independent service firms.  
Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation  
programs that enable customers to meet requirements for reliable, continuous communications.  
To learn more about the wide range of Motorola service programs, contact your local Motorola  
products representative or the nearest Customer Service Manager.  
Product Identification  
The model number on a label (usually on the housing) identifies Motorola products. Use the  
entire model number when inquiring about the product. Numbers are also assigned to chassis  
and kits.  
Use these numbers when requesting information or ordering replacement parts.  
Product Names  
Product names are listed on the front cover. Product names are subject to change without  
notice. Some product names, as well as some frequency bands, are available only in certain  
markets.  
Product Changes  
When electrical, mechanical or production changes are incorporated into Motorola products, a  
revision letter is assigned to the chassis or kit affected, for example: -A, -B, or -C, and so on.  
The chassis or kit number, complete with revision number is imprinted during production. The  
revision letter is an integral part of the chassis or kit number and is also listed on schematic  
diagrams, and printed circuit board layouts.  
Regulatory Agency Compliance  
This device complies with Part 15 of the FCC Rules. Operation is subject to the following  
conditions:  
This device may not cause any harmful interference, and this device must accept  
interference received, including interference that may cause undesired operation  
This class B device also complies with all requirements of the Canadian Interference-  
Causing Equipment Regulations (ICES-003).Cet appareil numérique de la classe B  
respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.  
Aug.15, 2006  
3
Introduction  
W370\W375  
Computer Program Copyrights  
The Motorola products described in this manual may include Motorola computer programs  
stored in semiconductor memories or other media that are copyrighted with all rights reserved  
worldwide to Motorola. Laws in the United States and other countries preserve for Motorola,  
Inc. certain exclusive rights to the copyrighted Introduction computer programs, including the  
exclusive right to copy, reproduce, modify, decompile, disassemble, and reverse-engineer the  
Motorola computer programs in any manner or form without Motorola's prior written consent.  
Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or  
by implication, estoppel, or otherwise, any license or rights under the copyrights, patents, or  
patent applications of Motorola, except for a nonexclusive license to use the Motorola product  
and the Motorola computer programs with the Motorola product.  
About This Service Manual  
Using this service manual and the suggestions contained in it assures proper installation,  
operation, and maintenance of W370/W375 telephones. Refer questions about this manual to  
the nearest Customer Service Manager. This manual contains mechanical service information  
required for the equipment described and is current as of the printing date.  
Audience  
This document aids service personnel in testing and repairing W370/W375 telephones Service  
personnel should be familiar with electronic assembly, testing, and troubleshooting methods,  
and with the operation and use of associated test equipment.  
Scope  
This manual provides basic information relating to W370/W375 telephones, and also provides  
procedures and processes for repairing the units at Level 1 and 2 service centers, including:  
Unit swap out  
Repairing of mechanical faults  
Basic modular troubleshooting  
Testing and verification of unit functionality  
Initiate warranty claims and send faulty modules to Level 3 or 4 repair centers.  
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Aug.15, 2006  
Level 1-2 Service Manual  
Introduction  
Conventions  
Special characters and typefaces, listed and described below, are used in this publication to  
emphasize certain types of information.  
Note: Emphasizes additional information pertinent to the subject matter.  
Caution: Emphasizes information about actions that may result in equipment damage.  
Warning: Emphasizes information about actions that may result in personal injury.  
M
Keys to be pressed are represented graphically. For example, instead of "Press the Menu Key",  
you will see "Press M".  
Information from a screen is shown in text as similar as possible to what appears in the display.  
For example, ALERTS or ALERTS.  
Information that you need to type is printed in boldface type.  
Warranty Service Policy  
The product is sold with the standard 12-month warranty terms and conditions. Accidental  
damage, misuse, and extended warranties offered by retailers are not supported under  
warranty.  
Non-warranty repairs are available at agreed fixed repair prices.  
Out of Box Failure Policy  
The standard out of box failure criteria applies. Customer phones that fail very early on after  
the date of sale are to be returned to Manufacturing for root cause analysis, to guard against  
epidemic criteria. Manufacturing to bear the costs of early life failure.  
Product Support  
The customer's original phones will be repaired but not refurbished as standard. Appointed  
Motorola Service Hubs will perform warranty and non-warranty field service for level 2  
(assemblies) and level 3 (limited Transceiver component). Motorola High Tech Centers will  
perform level 4 (full component) repairs.  
Customer Support  
Customer support is available through dedicated Call Centers and in-country help desks.  
Product-Service training should be arranged through the local Motorola Support Center.  
Aug.15, 2006  
5
Introduction  
W370\W375  
Parts Replacement  
When ordering replacement parts or equipment, include the Motorola part number and  
description used in the service manual. When the Motorola part number of a component is not  
known, use the product model number or other related major assembly along with a  
description of the related major assembly and of the component in question. In the U.S.A., to  
contact Motorola, Inc. on your TTY, call: 800-793-7834  
Accessories and Aftermarket Division (AAD)  
Replacement parts, test equipment, and manuals can be ordered from AAD. For EMEA spare  
parts call +49 461 803 1638. For Asia spare parts call +65 648 62995.  
U.S.A.  
Outside U.S.A.  
Phone: 800-422-4210  
FAX: 800-622-6210  
Phone: 847-538-8023  
FAX: 847-576-3023  
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Aug.15, 2006  
Level 1-2 Service Manual  
Specifications (W370/W375)  
Specifications (W370/W375)  
General Functions  
Specification  
99*45*18.6mm  
Dimensions  
Weight  
95g  
External LCD  
65K color TFT,  
Active area 28.032 x 35.04mm,  
Pixel Resolution: 128(RGB)x160  
Sub-LCD  
Band  
N/A  
"EGSM/DCS/PCS" or  
"GSM850//DCS/PCS"  
Battery  
850mAh Li Ion battery  
Clamshell  
Product type  
Antenna  
Internal  
Frequency Range (EGSM)  
Frequency Range (DCS)  
Frequency Range (GSM850)  
Frequency Range (PCS)  
Channel Spacing  
Channels  
Tx 880-915MHz, Rx 925-960MHz  
Tx 1710-1785MHz, Rx 1805-1880MHz  
Tx 824-849MHz, Rx 869-894MHz  
Tx 1850-1910MHz, Rx 1930-1990MHz  
200kHz  
174 in EGSM, 124 in GSM859;  
374 in DCS, 299 in PCS  
Modulation  
GMSK at BT=0.3  
Transmitter Phase Accuracy  
Duplex spacing  
5 degrees RMS, 20 degrees peak  
45MHz EGSM/GSM850, 95MHz DCS,  
80MHz PCS  
Frequency Stability  
Operating voltage  
+/- 0.1ppm of downlink frequency (RX)  
3.53V ~ 4.2V  
Average Transmit Current  
Power Level 5: 280mA,  
Power Level 19: 115mA  
Average Standby Current  
FM Radio Frequency Range  
Operating Temperature  
Storage Temperature  
Battery Life  
DRX2: 6.5mA, DRX9: 3mA  
87.5-108MHz  
-10°C to 55°C  
-40°C to 85°C  
Talking time: 4.2~8.24 hours; Standby  
time: 130~293 hours  
Battery Charge Time  
Alert Volume  
240 Mins to 90% 850mAH Capacity  
Max 95dB@ 5 cm, 0.5 watts input  
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7
Specifications (W370/W375)  
W370\W375  
Transmitter Functions  
RF Power Output  
Specification  
EGSM/GSM850: 32.5dBm (TYP),  
DCS/PCS: 30dBm (TYP)  
Output Impedance  
Spurious Emissions  
50 ohm (TYP)  
-36 dBm from 0.1 to 1GHz,  
-30 dBm from 1 to 4GHz  
Receiver Functions  
Specification  
Receiver Sensitivity  
EGSM/GSM850: -107dBm,  
DCS/PCS: -106dBm  
RX Bit Error Rate (100K bits) type II  
Channel Hop Time  
<2%  
500 microseconds  
Approximately 6~10 Second  
Time to Camp  
Speech Coding Functions  
Specification  
Speech Coding Type  
Regular pulse excitation/linear predictive  
coding with long term prediction (PRE  
LPC with LTP)  
Bit Rate  
13.0 Kbps  
20 ms  
Frame Duration  
Block Length  
Classes  
260 bits  
Class 1 bits =182 bits;  
Class 2 bits = 78 bits  
Bit Rate with FEC Encoding  
22.8 Kbps  
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Level 1-2 Service Manual  
Product Overview  
Product Overview  
The Motorola W370/W375 features a global system for mobile communications wireless  
interface and general packet radio service (GPRS) transport technology. It also features a  
simplified icon and graphical user interface (UI) for easier operation in addition to short  
message service text messaging (SMS), speed dialing, quick dialing, an alarm, a calculator,  
games, and an address book. The W370/W375 is a tri-band phone that allows for roaming  
within the EGSM900 / DCS1800/PSC1900 or GSM850 / DCS1800/PCS1900.  
W370/W375 telephones support GPRS class 8 and SMS in addition to traditional circuit  
switched transport technologies. GPRS, where available, provides substantial increases in  
mobile data communications performance and the efficient use of radio spectrum. Data  
transmission rates for GSM networks can potentially increase from the current rate of 9.6 kbps  
up to a theoretical maximum of 171.2 kbps. An increased data rate is by no means the only  
benefit provided by GPRS. A key advantage is the provision of a permanent virtual connection  
to the network. This "always on" connection is possible because GPRS uses packet data  
transfer so that, for example, email can be downloaded in "background mode." There is no  
need for the user to reconnect before requesting a service, eliminating connection set-up delays  
and adding convenience and immediacy to data services access. The "virtual" nature of this  
connection means that network resources are not consumed during periods when a user is not  
actually sending or receiving data.  
The telephones are made of plastic. The display and speaker, as well as the 25- key keypad,  
transceiver printed circuit board (PCB), microphone, charger and headphone connectors, and  
power button are contained within clam shell form-factor housing. The userreplaceable 850  
mAh Lithium-Ion (Li-Ion) battery provides up to 4.2-8.24 hours of talk time with up to 130-  
293 hours of standby time. The phone accepts 1.8V/3V mini subscriber identity module (SIM)  
cards that fit into the SIM holder next to the battery. These telephones feature a 128 x 160 pixel  
color graphics display and an internal antenna.  
Features  
W370/W375 telephones use advanced, self-contained, sealed, custom integrated circuits to  
perform the complex functions required for GSM GPRS communication. Aside from the space  
and weight advantage, microcircuits enhance basic reliability, simplify maintenance, and  
provide a wide variety of operational functions.  
Features available in this family of telephones include:  
A 128 x 160 pixel color graphics display  
Internal antenna  
Caller line identification (CLI) (Network, subscription and SIM card or service provider  
dependent feature. Not available in all areas.)  
Lower voltage technology that provides increased standby and talk times  
Extended GSM (EGSM) channels  
Tri-coder/decoder (CODEC) that allows full rate, half rate, and enhanced full rate modes of  
transmission  
Display animation  
®
VibraCall vibrating alert  
5-Way navigation key  
Simplified text entry using iTAP™ predictive text entry  
SIM Toolkit™ Class 2 (STK) (Network, subscription and SIM card or service provider  
dependent feature. Not available in all areas.)  
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9
Product Overview  
W370\W375  
Backlight  
Speed-, Quick- and One-Touch dialing  
Call Forwarding and Holding  
Customized Menus  
Personal management tools calculator with currency converter, real time clock with date,  
reminders, and caller profiling  
Other features  
Caller Line Identification  
Upon receipt of a call, the calling party's phone number is compared to the phone book. If the  
number matches a phone book entry, that name will be displayed. If there is no phone book  
entry, the incoming phone number will be displayed. In the event that no caller identification  
information is available, an incoming call message is displayed.  
Simplified Text Entry  
The W370/W375 features iTAP™ predictive text entry. Press a key to generate a character and  
a dynamic dictionary uses this to build and display a set of word or name options. The iTAP™  
feature may not be available on the phone in all languages.  
SIM Toolkit™ - Class 2  
SIM Application Toolkit is a value-added service delivery mechanism that allows GSM  
operators to customize the services they offer their customers, from the occasional user who  
requests sports news and traffic alerts, to a high call time business user who receives stock  
alerts and checks flight times. Operators can now create their own value-added services menu  
quickly and easily in the phone.  
The customized menu will appear as the first menu and may be updated over-the-air with new  
services when customers request them.  
Other Features  
Detailed descriptions of the other features can be found in the appropriate W370/W375  
telephone user guides listed in the Related Publications section at the end of this manual.  
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Aug.15, 2006  
Level 1-2 Service Manual  
General Functions  
General Functions  
Controls, Indicators, and Input/Output (I/O) Connectors  
The W370/W375 phone's controls are located on the front side of the device and on the  
keyboard as shown in below. Indicators icons are displayed on the LCD.  
Earpiece  
Listen to your voice calls  
& messages.  
Menu Key  
Open a menu when it  
appears in the display.  
Right Soft Key  
Perform functions identified by  
right display prompt.  
Left Soft Key  
Perform functions identified  
by left display prompt.  
Message Key  
Access the Message menu.  
Web Browser Key  
Volume Controls  
Power/End Key  
Send/Answer Key  
Make & answer calls. Press  
in idle screen to see the  
recently dialed calls.  
Press & hold to turn the phone  
on/off. Press & release to end  
phone calls, exit menu system.  
Navigation Key  
Scroll up, down, left or right.  
Mini-USB Connector  
Change the battery or  
connect to a PC.  
Headset Jack  
Battery Indicator  
Message Indicator  
Call Indicator  
Camera Lens  
Battery  
Headset Jack  
Insert the headset  
accessory for  
handsfree use.  
Figure 1. Phone Controls  
Menu Navigation  
W370/W375 telephones are equipped with a simplified icon and graphical-based user  
interface. See the table below for details of the W370/W375 menu structure. A five-way  
navigation key allows you to move easily through menus and confirm your selection.  
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11  
General Functions  
W370\W375  
Liquid Crystal Display (LCD)  
The LCD provides a multicolor backlit color display with user-adjustable contrast settings for  
optimum readability in all light conditions. The bit-map 128 x 160 pixel display includes up to  
3 lines of text, 1 line of icons, and 1 line of prompts.  
Home Screen Display  
Clock  
Left Soft Key Label  
Right Soft Key Label  
Description  
Menu indicator  
Icon  
Name  
Vertical bars show the strength of the network  
connection.  
Signal Strength  
GPRS Service  
Available Indication  
If user is at a GPRS service available area.  
if user choses CSD bear type as data connection bear.  
If user choses GPRS bear type as data connection bear.  
If user activates GPRS service.  
Data Connection  
Status  
Security Link  
If the browser link is a security web site.  
If data is transmitting over GPRS connection.  
If data is transmitted finishedly over GPRS connection.  
Data Transmition  
Roam  
If user roam to another network.  
If a phone call is connected.  
On Call  
The activate line is line1.  
The activate line is line2.  
Line1 is set as call forward.  
Line2 is set as call forward.  
Activate Line  
Call Forward  
New chat message.  
New Voice Mail received.  
Message Indicator  
Alert Indicator  
New Voice Mail and Message received.  
New Text/MMS/WAP Push message received.  
Message Full  
RingStyle set as LoudRing.  
RingStyle set as SoftRing.  
RingStyle set as Vibrate.  
RingStyle set as Vibrate And Ring.  
RingStyle set as VibrateThenRing.  
RingStyle set as Silent.  
Battery level  
Indicator  
Vertical bar shows the battery level.  
Headset Indicator  
Shows the phone is connecting with headset.  
Figure 2. LCD Icons  
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Aug.15, 2006  
Level 1-2 Service Manual  
General Functions  
User Interface Menu Structure  
The table below shows a portion of the W370/W375 telephone menu structure.  
Menu Map  
n Phonebook  
s Recent Calls  
• Received calls  
• Dialed Calls  
• NotePad  
á Web Access  
• Start Browser  
• Web Shortcut  
• Go to URL  
• Web Session  
• Stored Pages  
• History  
• Call Times  
• Call Cost  
• Date Times  
• Date Volumes  
e Messages  
• Create  
• General Setting  
h Multimedia  
• Camera  
• Pictures  
• Inbox  
• Sounds  
• Draft  
• FM Radio  
• Outbox  
• Quick Notes  
• Voicemail  
l Personalize  
• Home Screen  
• Main Menu  
• Color Setting  
• Greeting  
• Browser Msgs  
• Info Services  
• MMS Templates  
É Office Tools  
• Calculator  
• MyMenu  
• Wallpaper  
• Screen Saver  
• Quick Dial  
w Settings  
• Ring Style  
• Call Forward  
• In Call Setup  
• Initial Setup  
• Phone Status  
• Headset  
• Alarm Clock  
• Stop Watch  
• Chat  
• Dialing Services  
• STK Service  
• Calendar  
• Lantern  
• Network  
Q
Games & Apps  
• Football  
• Space  
• Security  
• Easy Prefix  
• Lantern  
• Crazy  
• Sound Settings  
Note: The STK Service depends on your carrier’s SIM card. You may not see  
this function. Chat, Quick Dial and Easy Prefix depend on your carrier’s set-  
tings.. You may not see these features in your phone.  
Figure 3. Telephone Menu Structure  
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13  
Tools and Test Equipment  
W370\W375  
Battery Function  
The telephone displays a battery charge indicator icon in the idle screen to indicate the battery  
charge level. The gauge shows four levels: 100%, 66%, 33%, and Low Battery.  
Removing the battery causes the phone to shut down immediately and loose any pending work  
(partially entered phone book entries or outgoing messages, for example).  
Note: All batteries can cause property damage and/or bodily injury such as burns if a  
conductive material such as jewelry, keys, or beaded chains touches exposed terminals. The  
conductive material may complete an electrical circuit (short circuit) and become quite hot.  
Exercise care in handling any charged battery, particularly when placing it inside a pocket,  
purse, or other container with metal objects.  
If the battery is removed while receiving a message, the message is lost.  
To ensure proper memory retention, turn the phone OFF before removing the battery.  
Immediately replace the old battery with a fresh battery.  
Operation  
For detailed operating instructions, refer to the appropriate User Guide listed in the Related  
Publications section toward the end of this manual.  
Tools and Test Equipment  
The table below lists the tools and test equipment used on W370/W375 telephones. Use either  
the listed items or the equivalent.  
Table 1: General Test Equipment and Tools  
1
Motorola Part Number  
See Table 6  
Description  
Application  
Charger  
Used to charge battery and power phone  
0180386A82  
Antistatic Mat Kit (includes 66-80387A95  
antistatic mat, 66-80334B36 ground  
cord, and 42-80385A59 wrist band)  
Provides protection from damage to  
phone caused by electrostatic discharge  
(ESD)  
-
Antistatic Gloves  
Provides protection from damage to  
phone caused by electrostatic discharge  
(ESD)  
8102430Z04  
6680388B67  
GSM / DCS / PCS Test SIM  
Used to enable manual test mode  
Used during assembly/disassembly  
Disassembly tool, plastic with flat and  
pointed ends (manual opening tool)  
6680388B01  
Tweezers, plastic  
T5 screw driver  
camera jig  
Used during assembly/disassembly  
Used with screw driver  
-
-
Used to remove a built-in camera  
(where present)  
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Level 1-2 Service Manual  
Disassembly  
Table 1: General Test Equipment and Tools  
1
Motorola Part Number  
Description  
Digital Multimeter  
Application  
Used to measure battery voltage  
2
HP34401A  
1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) by phone at (800) 422-4210 or  
FAX (800) 622-6210. Internationally, AAD can be reached by calling (847) 538-8023 or by fax (847) 576-3023.  
2. Not available from Motorola. To order, contact Hewlett Packard at (800) 452-4844.  
Figure 4. A screwdriver (T5), a pair of tweezers, and a camera jig  
Note: This particular camera requires a unique camera jig (pictured on the far right) for disas-  
sembly of the camera, where present. You can order this tool from Motorola using the informa-  
tion presented above in Footnote 1.  
Disassembly  
Many of the integrated devices used in this phone are vulnerable to damage from electrostatic  
discharge (ESD). Ensure adequate static protection is in place when handling, shipping, and  
servicing any internal components.  
Avoid stressing the plastic in any way to avoid damage to either the plastic or internal  
components.  
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15  
Disassembly  
W370\W375  
Removing and Replacing the Battery  
All batteries can cause property damage and/or bodily injury such as burns if a conductive  
material such as jewelry, keys, or beaded chains touches exposed terminals. The conductive  
material may complete an electrical circuit (short circuit) and become quite hot. Exercise  
carein handling any charged battery, particularly when placing it inside a pocket, purse, or  
other container with metal objects.  
1.  
2.  
Ensure the phone is turned off.  
Press the battery cover release button and then slide it away.  
Figure 5. Opening the battery cover  
3.  
Next, push the battery inward, and as it disengages pull it up and away from the battery  
compartment.  
Figure 6. Removing the battery  
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Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
There is a danger of explosion if the Lithium ion battery is replaced incorrectly.  
Replace only with the same type of battery or equivalent as recommended by the battery  
manufacturer.Dispose of used batteries according to the manufacturer's instructions.  
Removing and Replacing the SIM Card  
1.  
2.  
Remove the battery, as described earlier.  
Remove the SIM from its holder by sliding it in the direction shown below.  
Figure 7. Removing the SIM Card  
3.  
4.  
To replace, carefully slide the SIM into position in its socket.  
The latch secures the SIM when correctly positioned over the terminals in the phone.  
Replace the battery.  
Removing and Replacing the Bottom Housing  
1.  
2.  
Remove the SIM as described earlier.  
Remove the cap.  
Figure 8. Removing the cap  
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17  
Disassembly  
W370\W375  
3.  
Remove the two T5 screws. (Use torque force of 10.78 Ncm).  
Figure 9. Removing the screws  
4.  
Remove the four T5 screws. (Use torque force of 10.78 Ncm) .  
(Figure 10. Removing the screws  
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Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
5.  
Push housing to separate the latch.  
Latch  
Figure 11. Disengaging the latches  
6.  
Use one hand to grip the case firmly and pry it apart a fraction, then disengage 2 latches  
connecting it to the front housing.  
Figure 12. Disengaging the latches  
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19  
Disassembly  
W370\W375  
7.  
Pry the back housing away from the front.  
Figure 13. Separating the back housing  
Removing and Replacing the Spk-gasket Vibrator,rubber pad,and Speaker  
1.  
2.  
Remove the bottom housing as described earlier.  
Remove the spk-gasket.  
Figure 14. Removing the Spk-gasket  
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Level 1-2 Service Manual  
Disassembly  
3.  
Remove the vibrator.  
Figure 15. Removing the vibrator  
4.  
Remove the two rubber pad.  
Figure 16. Removing the rubber pad  
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21  
Disassembly  
W370\W375  
5.  
Insert a thin screwdriver or tweezers beneath the speaker chip, then gently pry it out.  
Figure 17. Removing the speaker chip  
Removing and Replacing the Main Board and Keypad  
1.  
2.  
3.  
Remove the bottom housing as described earlier.  
Use hand tooling pry out the conduct.  
Need to replacing new conduct P/N#306AH80001W after repair process.  
Figure 18. Removing the conduct  
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Level 1-2 Service Manual  
Disassembly  
4.  
Remove the side rubber.  
Figure 19. Removing the side rubber  
5.  
Pry off the FPC connector.  
Figure 20. Prying off the FPC connector  
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23  
Disassembly  
W370\W375  
6.  
Remove the main board.  
Figure 21. Remove the main board  
7.  
Push two clip to pry off the antenna.  
Figure 22. Prying the antenna  
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Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
8.  
Pry off the microphone.  
Figure 23. Prying the microphone  
9.  
Pry off the spring, carefully when Removing and replacing spring.  
Figure 24. Prying the spring  
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25  
Disassembly  
W370\W375  
10. Remove the keypad.  
Figure 25. Removing the keypad  
11. Remove the lanyard.  
Figure 26. Removing the lanyard  
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Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
Removing and Replacing the Top Housing  
1.  
2.  
Remove the main board and keypad as described earlier.  
Use hand tooling remove four rubber cover.  
Figure 27. Remove four rubber cover  
3.  
Remove four T5 screws. (Use torque force of 10.78 Ncm)  
Figure 28. Removing the four T5 screws  
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27  
Disassembly  
W370\W375  
4.  
With a flat pry bar, disconnect the two halves.  
Figure 29. Disconnecting the two halves  
5.  
Disconnect the two halves (they are joined by a total of 7 latches).  
Figure 30. Separate the top housing  
28  
Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
6.  
Remove the rubber.  
Figure 31. Removing the rubber  
7.  
Use hand tooling remove the HINGE-KB.  
Be sure you don't inadvertently damage the FPC.  
Figure 32. Removing the rubber  
Aug.15, 2006  
29  
Disassembly  
W370\W375  
Removing and Replacing the Top Clamshell  
1.  
2.  
Remove the Top Housing as described earlier.  
Insert a hook into the left hinge space, press down, and then exert pressure by pressing  
the clamshell forward.  
Figure 33. Exerting pressure on the clamshell  
3.  
Gently disconnect the top clamshell, being careful to not snag or damage the FPC as it  
slips out of the notch that protects it.  
Figure 34. Disconnecting the top clamshell  
Aug.15, 2006  
30  
Level 1-2 Service Manual  
Disassembly  
Removing and Replacing the Bracket,Sub-Board,VGA module,and Receiver  
1.  
2.  
3.  
Remove the top clamshell as described earlier.  
Remove the conduct.  
Need to replacing new conduct P/N#306AH80001W after repair process.  
Figure 35. Removing the conduct  
4. Pry off the FPC connector.  
Figure 36. Prying off the FPC connector  
Aug.15, 2006  
31  
Disassembly  
W370\W375  
5.  
Disengaging the three latches.  
Figure 37. Disengaging the latches  
6.  
Disengaging the three latches.  
Figure 38. Separating the bracket  
32  
Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
7.  
Pry off the Sub-board.  
Figure 39. Removing the sub-board  
8.  
Pry off the VGA FPC connector and remove VGA module.  
Figure 40. Prying off the VGA module  
Aug.15, 2006  
33  
Disassembly  
W370\W375  
9.  
Pop out the receiver.  
If you remove a functioning receiver, you will irreparably damage it and must therefore  
replace it.  
Figure 41. Removing the receiver  
34  
Aug.15, 2006  
Level 1-2 Service Manual  
Disassembly  
Remark  
1.  
In the event the SIM Card warps after being inserted. (shown as Figure 42 below)  
Figure 42.  
2.  
Solution : The angle of insertion must be lower than the surface of the Shielding Can, when  
the factory disassembles the Shielding Can to rework. (shown in the following figure)  
the surface of  
Shielding Can  
This shear plane must be lower  
than that of Shielding Can.  
OK  
NG  
Figure 43.  
Aug.15, 2006  
35  
Disassembly  
W370\W375  
3.1 Cover the shielding case(P/N:3052H80005W) as the figure 44.  
Figure 44.  
3.2 Stick the black mylar(P/N:3064H80001W) on the surface of shielding case as the figure 45.  
Figure 45.  
36  
Aug.15, 2006  
Level 1-2 Service Manual  
Subscriber Identity Module (SIM) and Identification Label  
Subscriber Identity Module (SIM) and Identification Label  
SIM  
A SIM is required to access the existing local GSM network, or remote networks when  
traveling (if a roaming agreement has been made with the provider).  
The SIM contains:  
All the data necessary to access GSM services  
The ability to store user information such as phone numbers  
All information required by the network provider to provide access to the network  
Identification  
Each Motorola GSM phone is labeled with a variety of identifying numbers. The following  
information describes the current identifying labels.  
Mechanical Serial Number (MSN)  
The MSN is an individual unit identity number and remains with the unit throughout its  
life.  
The MSN can be used to log and track a phone on Motorola's Service Center Database.  
The MSN is divided into 4 sections as shown in Figure 46.  
MSN 10 Digits  
3 Digits  
APC  
1 Digit  
DC  
2 Digits  
DC  
4 Digits  
SNR  
Account Product Code  
i.e. StarTAC™ Phone130  
Distribution Center  
i.e. Easter Inch  
Date Code: Year and  
Month of Shipment  
Unit's individual serial  
number  
Figure 46. MSN Divisions  
International Mobile Station Equipment Identity (IMEI)  
The International Mobile Station Equipment Identity (IMEI number is an individual number  
unique to the Transceiver and is stored within the unit's memory. The IMEI uniquely identifies  
an individual mobile station and thereby provides a means for controlling access to GSM  
networks based on mobile station types or individual units. The full IMEI structure is listed in  
the table below.  
Aug.15, 2006  
37  
Subscriber Identity Module (SIM) and Identification Label  
W370\W375  
Table 2: IMEI Number Breakdown  
TAC Serial Number  
NNXXXXXX ZZZZZZ  
Check Digit  
A
Where  
TAC  
Type Allocation Code, formerly known as Type Approval Code  
Reporting Body Identifier (BABT or CTIA)  
Type Identifier (defined by BABT or CTIA)  
Individual unit serial number  
NN  
XXXXXX  
ZZZZZZ  
Phase 1 = 0.  
A
Phase 2 & 2+= check digit and is defined as a function of  
all other IMEI digits  
Other label number configurations present are:  
TRANSCEIVER NUMBER: Identifies the product type. Normally the SWF number. (i.e.  
V100).  
PACKAGE NUMBER: Identifies the equipment type, mode, and language in which the  
product is shipped.  
38  
Aug.15, 2006  
Level 1-2 Service Manual  
Troubleshooting  
Troubleshooting  
W370/W375 Troubleshooting Chart  
Level 1 and 2 Troubleshooting Chart  
Symptom  
Probable Cause  
Verification and Remedy  
1. Phone will not turn on or stay on.  
a) Battery either discharged or  
defective.  
Measure battery voltage across a 50 ohm (>1 Watt)  
load. If the battery voltage is <3.25 Vdc, recharge  
the battery using the appropriate battery charger. If  
the battery will not recharge, replace the battery. If  
battery is not at fault, proceed to b.  
b) Battery terminals open or  
misaligned.  
Visually inspect the battery terminals on both the  
battery and the phone. Realign and, if necessary,  
either replace battery or refer to a Level 3 Service  
Center for the battery connector replacement. If  
battery terminals are not at fault, proceed to c.  
c) Keypad defective.  
Replace the keypad. Temporarily connect a +3.6  
Vdc supply to the battery terminals. Press and hold  
the PWR button. If phone turns on and stays on,  
disconnect the dc power source and reassemble  
with the new keypad.  
2. Phone exhibits poor reception or  
erratic operation such as calls  
frequently dropping or weak or  
distorted audio.  
Connections to or from lower  
PCB defective.  
Check connection between the antenna and the  
lower PCB.  
3. Display is erratic, or provides  
partial or no display.  
LCM defective.  
Replace the LCM. Verify that the fault has been  
cleared and reassemble the phone with the new  
LCM.  
4. Incoming call alert transducer  
audio distorted or volume is too low.  
Speaker defective.  
Microphone defective.  
Replace the speaker as described in the  
procedures. Verify that the fault has been cleared  
and reassemble the phone with the new speaker.  
5. Phone transmit audio is weak.  
(usually indicated by called parties  
complaining of difficulty in hearing  
voice).  
Replace the microphone as described in the  
procedures. Verify that the fault has been cleared  
and reassemble the phone with the new  
microphone.  
6. Receive audio from earpiece  
speaker is weak or distorted.  
a) Connections to or from lower  
PCB defective.  
Check connection between the antenna and the  
lower PCB. If the connection is OK, proceed to b.  
b) Earpiece Speaker defective.  
Temporarily replace the earpiece speaker with a  
known good earpiece speaker. Ensure good  
connection. Place a call and verify improvement in  
earpiece audio. If fault is cleared, reassemble the  
phone with the good earpiece speaker.  
Aug.15, 2006  
39  
Troubleshooting  
W370\W375  
Level 1 and 2 Troubleshooting Chart (Continue)  
Symptom  
Probable Cause  
Verification and Remedy  
7. Phone will not recognize or accept SIM  
card.  
SIM card defective.  
Check the SIM card contacts for dirt. Clean if  
necessary, and check if fault has been  
cleared. If the contacts are clean, insert a  
known good SIM card into the phone. Power  
up the phone and confirm that the card has  
been accepted. If the fault no longer exists,  
replace the defective SIM card.  
8. Keypad not functioning.  
Keypad defective.  
a) Vibrator faulty.  
Use alcohol to wipe the keypad metal dome.  
Check if fault has been cleared. If the fault is  
still present, either replace the keypad or refer  
to a Level 3 Service Center for the keypad  
metal dome replacement.  
9. Vibrator feature not functioning.  
Check general condition of vibrator. If it is  
good, proceed to b.  
b) Vibrator defective.  
Replace the defective vibrator.  
10. No or weak audio when using  
headset.  
a) Headset plug not fully pushed.  
Ensure the headset plug is fully seated in the  
jack. If the seated is OK, proceed to b.  
b) Headset defective.  
Temporarily replace the headset with a known  
good headset. Ensure good seated. Place a  
call and verify improvement in headset audio.  
If fault is cleared, replace the defective  
headset.  
11. Camera module not functioning. (for  
W375)  
Camera module defective.  
Replace the camera module as described in  
the procedures. Verify that the fault has been  
cleared and reassemble the phone with the  
new camera module.  
Programming: Software Upgrade and Flexing  
Contact your local technical support engineer for information about equipment and procedures  
for flashing and flexing.  
40  
Aug.15, 2006  
Level 1-2 Service Manual  
Part Number Charts  
Part Number Charts  
Figure 47. W375 Exploded View Diagram  
Aug.15, 2006  
41  
Part Number Charts  
W370\W375  
Figure 48. W370 Exploded View Diagram  
42  
Aug.15, 2006  
Level 1-2 Service Manual  
Part Number Charts  
Exploded View Parts List  
Table 3: W375 Exploded View Parts List  
Item  
Part Number  
Description  
Specification  
Number  
001  
002  
003  
004  
005  
006  
051  
251  
252  
253  
300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
323  
324  
325  
326  
327  
328  
329  
332  
350  
351  
352  
2220601101W  
2240071102W  
3930407501W G  
7630001895W  
2250160807W  
7651H90001W  
82E5803301W G  
6910890001W G  
6320500001W G  
21H80030C1W  
5501350001W G  
254JH80001W  
2526H80001W  
3023H80001W  
2551H80001W  
2538H80001W  
3106H80001W  
3101H80001W  
3041H80001W  
23A1H80001W  
3109H80001W  
3064H80001W  
3052H80001W  
302FH80001W  
303LH80002W  
302BH80002W  
302BH80001W  
2527H80001W  
3028H80001W  
254AH80001W  
2517H80001W  
303LH80003W  
303LH80001W  
305AH80001W  
302AH80001W  
302AH80003W  
302AH80002W  
2516H80001W  
3407119001W  
2541H80001W  
302BH80007W  
3501745101W  
3501733103W  
254CH80001W  
MIC  
ψ
ACM6011-02P22-413 6*1.1 AAC  
RECEIVER  
SPR-VIB  
SDRP0711KJ01-F1-G 32ohm 7*11mm  
ψ
4*L7.55 1.3V LA4-458DB COPAL  
LCM  
TD018THEJ8 128*160 TOPPOLY  
DMS1608F-05-PC-FB-G 8ohm AAC  
H90 CM-5628 VGA CHICONY  
SPEAKER  
CAMERA  
LABEL  
F/WMB 33  
SMT LCM/B  
PCB-ASSY  
ME/PT 33  
COVER  
KB UPP-C  
MIC-HOLD  
LANYARD  
HINGE-KB  
VOL-KEY  
DIAL-KEY  
SPRING  
ANT-ASSY  
MET-DOME  
MYLAR  
SHIELD-C  
SPK-GASKE  
BTB-SPON  
RUBBERPAD  
RUBBERPAD  
KB LOW-C  
RF-COV  
LED-LENS  
DISLOWASY  
BTB-SPON  
BTB-SPON  
BRACKET  
RUBBER  
φ
E58 WATERPROOF LABEL 4mm  
H80 GA-114  
H80/H80A GS-063  
H80 GF-057 REV:0C FB  
H80 SILVER  
H80-PC-SILVER  
H80-IXEF1622-BLACK  
H80-RUBBER-BLACK  
H80-PC-BLACK  
H80-PC-BLACK  
H80-RUBBER-SILVER-1  
H80-RUBBER-BLACK-23  
H80-C1720-4.8*12.3*0.2-KB  
H80-EU TRI BAND  
ψ
H80- 4*170g-23  
H80-12.8*13.5*0.15  
H80-SUS304-40.2*34.2*1.50 MCOV  
H80-RUBBER-39*18.4*4.7  
H80-PORON-6.2*8.8*1-KB  
H80-TPU-SILVER-AUDIO  
H80-TPU-SILVER-USB  
H80-PC-SILVER  
H80-RUBBER-SILVER  
H80-MR58-BLACK  
H80-SILVER  
H80-PORON-4*12*0.3-CAMERA  
H80-PORON-7.5*11*0.3-DIS  
H80-SUS304-39*62.9*0.3  
H80-8.6*9.4*4.3-VGA COVER  
H80-RUBBER-TRANSPARENT-LED  
H80-10.7*7.9*4.2-VGA BASE  
H80-BLACK  
H96-FE+AU-F7*11.95-5 PREXCO  
H80-MR58-TRANSPARENT  
H80-SILICON-6*7-WHITE-HINGE  
TORX M1.7*4.5-BLACK-NI KL-IXEF  
TORX M1.7*3.3-BLACK-NI KL  
H80-RUBBER-BLACK  
RUBBER  
RUBBER  
DISUPPASY  
HINGE  
LCD-LENS  
RUBBERPAD  
SCREW  
SCREW  
SCREW-COV  
Aug.15, 2006  
43  
Part Number Charts  
W370\W375  
Table 4: W370 Exploded View Parts List  
Item  
Number  
Part Number  
Description  
Specification  
001  
002  
003  
004  
005  
051  
251  
252  
253  
300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
322  
323  
325  
327  
328  
329  
332  
350  
351  
352  
2220601101W  
2240071102W  
3930407501W  
7630001895W  
2250160807W  
82E5803301W  
6910890011W  
6320500011W  
21H80030C1W  
5501430001W  
254JH80001W  
2526H80001W  
3023H80001W  
2551H80001W  
2538H80001W  
3106H80001W  
3101H80001W  
3041H80001W  
23A1H80A01W  
3109H80001W  
3064H80001W  
3052H80001W  
302FH80001W  
303LH80002W  
302BH80002W  
302BH80001W  
2527H80001W  
3028H80001W  
254AH82A01W  
2517H80001W  
303LH80001W  
305AH80001W  
302AH80003W  
2516H80001W  
3407119001W  
2541H80001W  
302BH80007W  
3501745101W  
3501733103W  
254CH80001W  
MIC  
ψ
ACM6011-02P22-413 6*1.1 AAC  
RECEIVER  
SPR-VIB  
SDRP0711KJ01-F1-G 32ohm 7*11mm  
ψ
4*L7.55 1.3V LA4-458DB COPAL  
LCM  
TD018THEJ8 128*160 TOPPOLY  
DMS1608F-05-PC-FB-G 8ohm AAC  
φ
SPEAKER  
LABEL  
E58 WATERPROOF LABEL 4mm  
F/WMB 33  
SMT LCM/B  
PCB-ASSY  
ME/PT 33  
COVER  
H80A GA-114  
H82A GS-063  
H80 GF-057 REV:0C FB  
H82A SILVER  
H80-PC-SILVER  
KB UPP-C  
MIC-HOLD  
LANYARD  
HINGE-KB  
VOL-KEY  
DIAL-KEY  
SPRING  
H80-IXEF1622-BLACK  
H80-RUBBER-BLACK  
H80-PC-BLACK  
H80-PC-BLACK  
H80-RUBBER-SILVER-1  
H80-RUBBER-BLACK-23  
H80-C1720-4.8*12.3*0.2-KB  
H80A-US TRI BAND  
ANT-ASSY  
MET-DOME  
MYLAR  
ψ
H80- 4*170g-23  
H80-12.8*13.5*0.15  
SHIELD-C  
SPK-GASKE  
BTB-SPON  
RUBBERPAD  
RUBBERPAD  
KB LOW-C  
RF-COV  
H80-SUS304-40.2*34.2*1.50 MCOV  
H80-RUBBER-39*18.4*4.7  
H80-PORON-6.2*8.8*1-KB  
H80-TPU-SILVER-AUDIO  
H80-TPU-SILVER-USB  
H80-PC-SILVER  
H80-RUBBER-SILVER  
LED-LENS  
DISLOWASY  
BTB-SPON  
BRACKET  
RUBBER  
H82A-MR58-BLACK  
H80-SILVER  
H80-PORON-7.5*11*0.3-DIS  
H80-SUS304-39*62.9*0.3  
H80-RUBBER-TRANSPARENT-LED  
H80-BLACK  
DISUPPASY  
HINGE  
H96-FE+AU-F7*11.95-5 PREXCO  
H80-MR58-TRANSPARENT  
H80-SILICON-6*7-WHITE-HINGE  
TORX M1.7*4.5-BLACK-NI KL-IXEF  
TORX M1.7*3.3-BLACK-NI KL  
H80-RUBBER-BLACK  
LCD-LENS  
RUBBERPAD  
SCREW  
SCREW  
SCREW-COV  
44  
Aug.15, 2006  
Level 1-2 Service Manual  
Part Number Charts  
There is a danger of explosion if the Lithium ion battery pack is replaced incorrectly. Replace  
only with the same type of battery or equivalent as recommended by the battery manufacturer.  
Dispose of used batteries according to the manufacturer's instructions.  
To order parts please use the following Link:  
(Password is required)  
For information on ordering parts please contact EMEA at +49 461 803 1638.  
Accessories  
Table 5: List of Accessories  
Description  
Part Number  
Power Solutions  
BQ50 battery 850 mAh  
SNN5804A  
SNN5771A  
SPN5188B  
SPN5185B  
SPN5216C  
SPN5189B  
SPN5190B  
SPN5193B  
SPN5194B  
SPN5186B  
SPN5187B  
SPN5192B  
SPN5196B  
SPN5197B  
SPN5198B  
SPN5199B  
SPN5200B  
SPN5202B  
SPN5270B  
BT50 battery 850 mAh  
EMU Switch Mode Midrate (PRC)  
EMU Switch Mode Midrate (US)  
EMU Switch Mode Midrate (Taiwan)  
EMU Switch Mode Midrate (Euro)  
EMU Switch Mode Midrate (HK/UK)  
EMU Switch Mode Midrate (Australia)  
EMU Switch Mode Midrate (India)  
EMU Switch Mode Midrate (Mexico)  
EMU Switch Mode Midrate (Brazil)  
EMU Switch Mode Midrate (Arg)  
EMU Switch Mode Dual Rate (Brazil)  
EMU Switch Mode Dual Rate (Arg)  
EMU Switch Mode Dual Rate (PRC)  
EMU Switch Mode Dual Rate (HK)  
EMU Switch Mode Dual Rate (Mex)  
EMU Switch Mode Dual Rate (US)  
EMU Switch Mode Dual Rate (Twn)  
In-Vehicle  
VC700 EMU Power Adapter  
SYN0847A  
Audio&Connectivity  
Mini USB/USB/Serial Data Cable  
Mono Earbud Headset (Black)  
Mono Earbud Headset (Silver)  
One-Touch Headset  
SKN6371B/C  
SYN8390B  
AAYN4264B  
SYN8419C  
CHYN4516B  
SYN1603B  
SKN6182A  
SKN6183A  
Stereo One-Touch Earbud Headset  
Stereo One-Touch Earbud Headset  
Right-Angle Adapter  
Audio Converter  
Consumer&Personalization  
Silver Lanyard (Asia except PRC)  
Silver Lanyard  
AAYN4402A  
CHYN4546  
Aug.15, 2006  
45  
Part Number Charts  
W370\W375  
46  
Aug.15, 2006  
Level 1-2 Service Manual  
Index  
Index  
A
About  
Audience 4  
Conventions 5  
Scope 4  
Accessories and Aftermarket Division 6  
Audience 4  
B
Battery  
Function 14  
Operation 14  
Battery Gauge 14  
C
Caller Line Identification 10  
Controls 11  
Conventions 5  
Customer Support 5  
D
Disassembly 15  
E
Electrostatic Discharge 15  
G
General Functions 11  
H
Headset Connector Port 11  
I
Indicators 11  
Input/Output (I/O) Connectors 11  
International Mobile Station Equipment Identity (IMEI) 37  
Number Breakdown 37  
Aug.15, 2006  
Index-1  
Level 1-2 Service Manual  
Index  
L
Left Soft Key 11  
Liquid Crystal Display (LCD) 12  
Low Battery 14  
M
Mechanical Serial Number 37  
Menu Key 11  
Menu Navigation 11  
Microphone 11  
N
Navigation Key 11  
O
Other Features 10  
Out of Box Failure Policy 5  
P
Part Number Charts 41  
Parts Replacement 6  
Accessories and Aftermarket Division 6  
Power Connector Port 11  
Power/End Key 11  
Product Overview 9  
Caller Line Identification 10  
Features 9  
Other Features 10  
SIM Toolkit™ - Class 2 10  
Simplified Text Entry 10  
Product Support 5  
R
Right Soft Key 11  
S
Scope 4  
Send/Answer Key 11  
SIM Card 37  
Identification Label 37  
International Mobile Station Equipment Identity (IMEI) 37  
Mechanical Serial Number 37  
SIM Toolkit™ - Class 2 10  
Simplified Text Entry 10  
Specifications 7  
Aug.15, 2006  
Index-2  
Level 1-2 Service Manual  
Index  
T
Tools and Test Equipment 14  
Troubleshooting 39  
U
USB Connector Port 11  
User Interface 11  
User Interface Menu Structure 13  
W
Warranty Service Policy 5  
Customer Support 5  
Out of Box Failure Policy 5  
Product Support 5  
Aug.15, 2006  
Index-3  
Level 1-2 Service Manual  
Index  
Aug.15, 2006  
Index-4  
MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc.  
All other product or service names are the property of their respective owners.  
® Reg. U.S. Pat. & Tm. Off.  
© 2005 Motorola, Inc.  
All rights reserved.  
Personal Communications Sector,  
Sawgrass International Concourse  
789 International Parkway Room S2C  
Sunrise, FL 33323  

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