Bunn Coffeemaker FMD 5 User Manual

FMD-4  
FMD-5  
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ILLUSTRATED PARTS CATALOG  
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts  
are subject to change without notice.  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
35170.0001B 01/13 ©2012 Bunn-O-Matic Corporation  
TABLE OF CONTENTS  
Auger Drive and Hoppers - FMD-4..............................................................................................................12  
Auger Drive and Hoppers - FMD-5..............................................................................................................14  
Covers, Panels and DripTray .........................................................................................................................4  
Dispense Valve and Lines............................................................................................................................22  
Door Assembly .............................................................................................................................................8  
Electrical Controls.......................................................................................................................................24  
Fill Valve and Drain Line..............................................................................................................................20  
Mixing/Whipper Chamber and Drive Motor.................................................................................................16  
Numerical Index..........................................................................................................................................28  
Tank, Heater and Overflow Protection.........................................................................................................18  
35170.1 062912  
3
FMD-4  
FMD-5  
COVERS, PANELS & DRIP TRAY  
4
1
2
3
31  
5
9
8
7
6
28  
12  
30  
16  
17  
18  
19  
20  
21  
9
10  
11  
13  
14  
24  
25  
29  
15  
23  
22  
24  
25  
Panel w/ Cup Stop  
26 27  
P2624  
35170.1 062912  
4
COVERS, PANELS & DRIP TRAY  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
1
34608.1000  
34608.1001  
34608.1002  
34608.1003  
01311.0001  
01315.0000  
1
1
1
1
2
2
Cover w/Decals, FMD-4 (120V)  
Cover w/Decals, FMD-4 (120/208 or 120/240V)  
Cover w/Decals, FMD-5 (120V)  
Cover w/Decals, FMD-5 (120/208 or 120/240V)  
Screw, Locking #8-32 x .25"  
Includes items 3 and 4  
Also order item 2  
Screw #8-32 x .38"  
2
3
- - - - - - - -  
1
Seal, Adhesive Backed 17.25" (Order item 32)  
28368.0000  
28368.0004  
1
1
Decal, Thermostat Adjustment (Invensys Thermostats)  
Decal, Thermostat Adjustment (Cotherm Thermostats)  
4
34725.0000  
34725.0001  
34820.0000  
34820.0001  
1
1
1
1
Schematic, FMD-4 (120V)  
Schematic, FMD-4 (120/208 or 120/240V)  
Schematic, FMD-5 (120V)  
Schematic, FMD-5 (120/208 or 120/240V)  
5
6
7
8
34627.1000  
00656.0001  
00831.0000  
1
1
1
Housing w/Decals, Main (Includes items 6 and 7)  
Decal, Comply To Plumbing Code  
Decal, Warning - Electrical  
28206.0000  
01311.0003  
1
2
Cover, Rear Access  
Screw BLK #8-32 x .25"  
9
34649.0001  
01311.0003  
2
8
Panel, Side Access  
Screw BLK #8-32 x .25"  
10  
11  
12  
13  
14  
26528.0000  
03996.0000  
21436.0000  
23164.0002  
4
4
2
1
Leg, 4" Adjustable (Refer to item 33)  
Pad, Rubber ((Refer to item 33)  
Catch, Magnetic  
Plug, Hole 1.25" Dia., Blk (Early Models)  
32812.0000  
33045.0000  
2
8
Hinge  
Screw .25-20 x .75" Blk  
15  
16  
17  
34972.0000*  
01311.0001  
1
4
Panel, Inner Left  
Screw, Locking #8-32 x .25"  
34971.0000*  
01311.0001  
1
4
Panel, Inner Right  
Screw, Locking #8-32 x .25"  
34671.0000  
34611.0000  
00991.0000  
1
1
6
Panel, Whipper (FMD-4)  
Panel, Whipper (FMD-5)  
Nut, Elastic Lock #8-32  
18  
19  
20  
21  
26524.0000  
26523.0000  
28872.0000  
00619.0010  
1
1
1
1
Decal, Tank Heater Switch  
Decal, Rinse/Run Switch  
Decal, Increase/Decrease Switch  
Plug, Hole .438" Nkl-Pltd.  
(Continued)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
5
FMD-4  
FMD-5  
COVERS, PANELS & DRIP TRAY  
(Continued)  
4
1
2
3
31  
5
9
8
7
6
28  
12  
30  
16  
17  
18  
19  
20  
21  
9
10  
11  
13  
14  
24  
25  
29  
15  
23  
22  
24  
25  
Panel w/ Cup Stop  
26 27  
P2624  
35170.1 062912  
6
COVERS, PANELS & DRIP TRAY  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
22  
34610.0000  
01311.0000  
01311.0001  
1
3
3
Panel, Lower Access  
Screw #8-32 x .25"  
Screw, Locking #8-32 x .25"  
23  
24  
- - - - - - - -  
1
Seal, Adhesive Backed 16.50" (Order item 32)  
34621.1000  
34621.1001  
38026.0000  
1
1
1
Panel w/Decals FMD-4  
Panel w/Decals FMD-5  
Panel w/Cup Stop FMD-5  
Includes item 25  
25  
28328.0008  
28328.0009  
1
1
Decal, Cup Placement (FMD-4)  
Decal, Cup Placement (FMD-5)  
26  
27  
28  
34717.0000  
34716.0000  
1
1
Cover, Drip Tray  
Drip Tray  
36194.0000  
02308.0000  
1
2
Bracket (Late models)  
Screw, Pan Head #8-32 x .38"  
29  
30  
31  
32  
33  
38019.0000  
39803.0000  
37881.0000  
28366.1001  
13255.0003  
1
1
1
-
Decal, Release Button  
Decal, Main ON/OFF Arrow (Models with Master ON/OFF Switch)  
Decal, No Serviceable Parts  
Seal, Adhesive Backed 36.0" (Cut to required length)  
Kit, Leg 4.0" Adjustable (Includes 4 each of items 10 and 11)  
-
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
7
FMD-4  
FMD-5  
DOOR ASSEMBLY  
21  
11  
22  
2
1
7
13  
23  
4
5
6
8
9
24  
13  
18  
25  
20  
14 17  
15  
16  
3
10  
12  
13  
19  
Early Models  
P2625  
35170.1 062912  
8
DOOR ASSEMBLY  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
1
34489.1000  
34489.1001  
1
1
Door Assy, FMD-4 (Includes items 2,3 and 7)  
Door Assy, FMD-5 (Includes items 2,3 and 7)  
2
3
23279.0000  
1
Decal, BUNN  
28964.0004  
28964.0003  
1
1
Decal, Dispense Switch (FMD-4)  
Decal, Dispense Switch (FMD-5)  
4
34720.0001  
35103.0000  
1
2
Lens, Merchandiser - Fixed  
Screw, Flat Head Phillips #4-40  
5
34721.0000  
34719.0001  
27298.0500  
34722.0000  
28095.0000  
1
1
1
1
1
Display, Graphics  
6
Lens, Merchandiser - Removable  
Striker Assy.  
7
8
Lock Assy. (Includes item 9)  
Key Set (Includes two keys)  
9
10  
35076.0000  
01311.0000  
1
4
Panel, Upper Door  
Screw #8-32 x .25"  
11  
12  
34827.0000  
34718.0000  
1
1
Decal, Cleaning Instructions (FMD-4)  
Decal, Cleaning Instructions (FMD-5)  
28322.0000  
02328.0002  
4
4
Lamp Holder  
Screw, Pan Head #6-32 x .188"  
13  
14  
26239.0000  
2
Lamp, Flourescent  
34492.0000  
40781.0000  
01311.0000  
1
1
6
Panel, Lower Door 120V  
Panel, Lower Door 230V  
Screw #8-32 x .25"  
15  
16  
17  
29308.0000  
28335.0000  
1
1
Decal, Hopper Installation  
Clip, Ground  
28325.0000  
40782.0000  
2
2
Socket, Starter 120V  
Socket, Starter 230V  
18  
19  
20  
21  
27619.0000  
12517.0001  
28296.1000  
2
2
5
Starter, Lamp  
Lamp Assy L.E.D.  
Switch, Dispense (One less used on FMD-4)  
35076.0001*  
01311.0000  
1
4
Panel, Upper Door (Late Models)  
Screw #8-32 x .25"  
22  
23  
24  
27543.1003  
01308.0000  
1
1
Lampholder Assy, Upper Right (Late Models)  
Screw, Truss Head #6-32 x .25"  
27543.1004  
01308.0000  
1
1
Lampholder Assy, Lower Right (Late Models)  
Screw, Truss Head #6-32 x .25"  
27543.1005  
01308.0000  
1
1
Lampholder Assy, Upper Left (Late Models)  
Screw, Truss Head #6-32 x .25"  
(Continued)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
9
FMD-4  
FMD-5  
DOOR ASSEMBLY  
(Continued)  
21  
11  
22  
2
1
7
13  
23  
4
5
6
8
9
24  
13  
18  
25  
20  
14 17  
15  
16  
3
10  
12  
13  
19  
Early Models  
P2625  
35170.1 062912  
10  
DOOR ASSEMBLY  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
25  
27543.1006  
01308.0000  
1
1
Lampholder Assy, Lower Left (Late Models)  
Screw, Truss Head #6-32 x .25"  
The following items are not illustrated  
26  
27  
28336.0000  
1
Wiring Harness, Door  
35099.0000  
34985.0000  
1
1
Wiring Harness, Door Interconnect (FMD-4)  
Wiring Harness, Door Interconnect (FMD-5)  
28  
26537.0000  
26537.0001  
26537.0003  
1
1
1
Decal, Flavors (Almond Amaretto, Cappuccino, French Vanilla, Hazelnut, Hot  
Chocolate and Raspberry Mocha)  
Decal, Flavors (Swiss Mocha, Mocha, Raspberry Vanilla,Irish Creme, Coffee and  
Original)  
Decal, Flavors (White Chocolate, Cinnamon Vanilla Nut, Decaf, Regular, French  
Vanilla and Hot Chocolate)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
11  
FMD-4  
FMD-5  
AUGER DRIVE & HOPPERS - FMD-4  
14  
1
2
3
4
5
13  
7
11  
6
9
10  
12  
8
17  
16  
15  
18  
20  
21  
22  
23  
19  
P2626  
35170.1 062912  
12  
AUGER DRIVE & HOPPERS - FMD-4  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
-
29014.1000  
1
Hopper & Auger Drive Assy (Includes items 1 thru 13)  
1
2
28679.0000  
1
Lid, Hopper  
28698.0000  
20377.0001  
1
3
Hopper  
Screw, Pan Head #4-20 x .50"  
3
21357.0000  
21747.0001  
21746.0000  
25892.0000  
26940.0003  
21358.0000  
21355.0000  
25903.0000  
32383.0000  
01522.0000  
21465.0001  
28424.1000  
1
1
1
1
1
1
1
1
1
1
1
3
Shaft, Wiper  
4
Blade, Wiper  
5
Gear, Wiper Drive  
6
Spacer, .312" I.D. x .437" O.D. x .56" LG  
Shaft, Auger Drive  
7
8
Clip, Retainer  
9
Auger, Wire  
10  
11  
12  
13  
14  
15  
Elbow, Ejector  
Bracket, Auger Drive  
Washer, .203" I.D. x .50" O.D.  
Base, Hopper  
Hopper & Auger Drive Assy (See page 13 for components)  
34672.0000  
01311.0000  
1
6
Panel, Hopper Support  
Screw #8-32 x .25"  
16  
20960.0000  
00991.0002  
3
3
Shoulder Screw  
Nut, Elastic Lock #6-32  
17  
18  
29713.0001  
1
Bracket, Hopper Locator  
34669.0000  
01311.0001  
1
5
Panel, Hopper Motor  
Screw, Locking #8-32 x .25"  
19  
29642.1001  
01311.0001  
4
16  
Gearmotor Assembly (Includes items 20 thru 22)  
Screw, Locking #8-32 x .25"  
20  
21  
25794.0001  
4
Bracket, Motor Mounting  
- - - - - - - -  
01311.0000  
01511.0000  
4
16  
4
Gearmotor w/Pin, Auger (Not available. Order item 19)  
Screw #8-32 x .25"  
Lockwasher, External Tooth #8  
22  
23  
26247.0000  
26247.1000  
4
-
Pin, Spring .094" Dia. x 1.0"  
Kit, Spring Pin (Includes 6 Pins)  
26401.0000  
4
Dust Seal  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
13  
FMD-4  
FMD-5  
AUGER DRIVE & HOPPERS - FMD-5  
1
2
3
4
5
6
7
8
9
10  
13  
12  
11  
14  
16  
17  
18  
19  
15  
P2627  
35170.1 062912  
14  
AUGER DRIVE & HOPPERS - FMD-5  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
-
28424.1000  
28061.0000  
32337.0000  
32386.0000  
28067.0000  
26940.0002  
28425.0000  
26112.0001  
25903.0000  
32383.0000  
25743.0000  
5
1
2
1
1
1
1
1
1
1
1
Hopper Assy (Each includes items 1 thru 10)  
Lid, Hopper  
1
2
Mixing Blade  
3
Disk, Agitator (22 Tooth)  
Bushing, Auger Drive Shaft  
Shaft, Auger Drive  
Hopper  
4
5
6
7
Auger, Wire  
8
Elbow, Ejector  
9
Bracket, Auger Drive  
Locknut  
10  
11  
34607.0000  
01311.0000  
1
6
Panel, Hopper Support  
Screw #8-32 x .25"  
12  
20960.0000  
00991.0002  
5
5
Shoulder Screw  
Nut, Elastic Lock #6-32  
13  
14  
34615.0000  
1
Bracket, Hopper Locator  
34614.0000  
01311.0001  
1
5
Panel, Hopper Motor  
Screw, Locking #8-32 x .25"  
15  
29642.1001  
01311.0001  
5
20  
Gearmotor Assembly (Includes items 16 thru 18)  
Screw, Locking #8-32 x .25"  
16  
17  
25794.0001  
5
Bracket, Motor Mounting  
- - - - - - - -  
01311.0000  
01511.0000  
5
20  
5
Gearmotor w/Pin, Auger (Not available. Order item 15)  
Screw #8-32 x .25"  
Lockwasher, External Tooth #8  
18  
19  
26247.0000  
26247.1000  
5
-
Pin, Spring .094" Dia. x 1.0"  
Kit, Spring Pin (Includes 6 Pins)  
26401.0000  
5
Dust Seal  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
15  
FMD-4  
FMD-5  
MIXING/WHIPPER CHAMBER & DRIVE MOTOR  
13  
16  
14  
1
4
5
6
7
3
2
12 10 15 11 9 8  
P2628  
35170.1 062912  
16  
MIXING/WHIPPER CHAMBER & DRIVE MOTOR  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
*FMD-4  
**FMD-5  
* **  
1
2
35079.1000  
02336.0000  
1
3
1
3
Baffle Assembly, Fan (Includes item 14)  
Screw, Truss Head #4-40 x .25"  
28295.0000  
28295.0001  
01311.0001  
1
1
2
1
1
2
Fan & Bracket Assembly (120V)  
Fan & Bracket Assembly (230V)  
Screw, Truss Head #8-32 x .25" Locking  
3
4
5
6
7
28297.0000  
25732.0000  
25733.0000  
25734.1000  
1
1
5
5
5
Hose, Vacuum  
4
4
4
Steam Collector  
Mixing Chamber  
Whipper Chamber  
25736.0000  
28864.0004  
4
4
5
5
Dispense Tip - Drink .34" ID  
Dispense Tip - Soup .40" ID  
8
24733.0010  
25902.0000  
28866.0000  
4
4
4
5
5
5
O-Ring  
9
Frother  
10  
11  
Receptacle, Whipper Chamber  
26356.0000  
26356.1000  
4
-
5
-
Seal, Shaft  
Kit, Shaft Seal (Includes 6 Seals)  
12  
13  
28867.0000  
4
5
Slinger  
28428.1000  
28428.1002  
4
4
5
5
Motor, Whipper 120V (Includes item 16)  
Motor, Whipper 230V (Includes item 16)  
14  
15  
16  
17  
18  
02434.0009*  
28865.0000  
32306.0000  
02434.1000  
32906.0000  
2
8
8
-
2
10  
10  
-
Gasket, Silicone 2.25" LG (Order item 17)  
Nut  
Spacer  
Gasket, Silicone 18" LG  
-
-
Kit, Preventive Maintenance (Includes one of items 4 - 11 and 25903.0000 Elbow)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 010413  
17  
FMD-4  
FMD-5  
TANK, HEATER & OVERFLOW PROTECTION  
13  
5
10  
9
2
3
1
4
8
7
6
18  
19  
17  
16  
20  
12  
11  
21  
14  
22  
23  
6
15  
P2629  
35170.1 062912  
18  
TANK, HEATER & OVERFLOW PROTECTION  
ITEM  
1
PART NO.  
34584.0000  
QTY.  
1
DESCRIPTION  
Lid, Tank  
00908.0000  
14  
Nut, Hex #8-32  
2
35011.0000*  
00908.0000  
1
3
Tube, Overflow  
Nut, Hex #8-32  
3
05515.0000  
34866.0000  
29329.1000  
02536.0000  
07412.1002  
20203.0100  
01501.0000  
00908.0000  
1
1
1
2
1
1
1
2
Gasket  
4
Gasket, Tank Lid  
5
Limit Thermostat  
6
Grommet  
7
Level Probe Kit (Includes items 8, 9 and 10)  
Lockwasher, Internal Tooth #8  
Washer, Flat  
8
9
10  
11  
Nut, Hex #8-32  
20201.4151  
20201.0750  
1
1
Tank Heater, 1700W, 120V (Includes item 12)  
Tank Heater, 3500W, 240V (Includes item 12)  
12  
13  
14  
00943.0000  
00942.0000  
2
2
Gasket, Tank Heater  
Nut, Hex .50"-20  
37983.1000  
37983.1001  
02308.0000  
1
1
8
Tank (Includes Grommets)(With copper overflow cup)  
Tank (Includes Grommets)(With aluminum overflow cup)  
Screw, Pan Head #8-32 x .38"  
15  
16  
35012.0000*  
1
Insulation, Tank  
22728.0000  
00970.0000  
41259.0001  
41266.0000  
41280.0000  
04797.0000  
1
2
1
1
1
1
Cup, Overflow (Copper)  
Nut, Keps #8-32  
Overflow Cup (Aluminum)  
Film  
Elbow  
Washer  
17  
18  
19  
20  
21  
02434.0010*  
03803.0000  
03633.0000  
00946.0000  
1
1
1
1
Gasket, U-channel 2.0" (Order item 24)  
Switch, Liquid Level  
Gasket, Silicone  
Nut, Hex Brass .50"-20  
35020.0000  
02308.0000  
1
4
Bracket, Tank Support  
Screw, Pan Head #8-32 x .38"  
22  
23  
24  
25  
28526.0008*  
21801.0002  
02434.1000  
1
1
-
Tube, Silicone .312" I.D. x .438" O.D. x 12.0" (Order item 25)  
Tube .375" O.D. x 1.50"  
Gasket, U-channel 18.0" (Cut to Required Length)  
Not Illustrated  
28526.1001  
28526.1002  
28526.1003  
-
-
-
Tube, Silicone .312" I.D. x .438"O.D. x 36"  
Tube, Silicone .312" I.D. x .438"O.D. x 60"  
Tube, Silicone .312" I.D. x .438"O.D. x 120"  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
19  
FMD-4  
FMD-5  
FILL VALVE & DRAIN LINE  
18  
17  
20  
19  
16  
12 13  
9
11  
14  
8
9
10  
1
2
15  
3
4
5
6
7
Early Models  
P2630  
35170.1 010413  
20  
FILL VALVE & DRAIN LINE  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
1
35094.0000  
35094.0005  
00938.0000  
02322.0002  
1
1
2
2
Valve Assy, Inlet 120V  
Valve Assy, Inlet 230V  
Fastener, U-Type #8  
Screw, Truss Head #8-32 x .375" Blk  
2
34768.0000  
34993.0000  
12757.0000  
01514.0000  
12756.0000  
00976.0000  
33606.0001  
35134.0000  
20976.0005*  
20976.0069*  
12422.0001  
34392.0000  
11630.0001  
32359.0000  
20976.0043*  
12422.0001  
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
Fitting, 90° Elbow .375" MPT x .375" flare  
Tube  
3
4
Nut, Hex .625"-18 Brass  
5
Lockwasher, Internal Tooth .625"  
Fitting, Bulkhead Male .38" flare  
Cap Nut .375" flare, Brass  
6
7
8
Elbow .375" NPT x .50" Barb  
Clamp, Hose, Wormdrive .312" to .50"  
Tube, Silicone .38" I.D. x 7.5" (Order item 21)  
Tube, Silicone .38" I.D. x 24.0" (Order item 21)  
Clamp, Hose .59/.66" I.D.  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
Plug  
Clamp, Tubing Shut Off  
Gasket, Copper  
Tube, Silicone .38" I.D. x 10.75" (Order item 21)  
Clamp, Hose .59/.66" I.D  
36233.1000  
36233.0001  
32283.0000  
1
1
2
Valve, Water Inlet 120V  
See item 22  
Valve, Water Inlet 230V  
Screw, Pan Head M4 x 6MM  
19  
20  
21  
37297.0006  
36378.0001  
1
1
Elbow .25" Flare x .75" FTHRD  
Check Valve 2.5psi (Late Models)  
20976.1000  
20976.1001  
-
-
Tube, Silicone .38" I.D. x 12.0" (Cut to Required Length)  
Tube, Silicone .38" I.D. x 30.0" (Cut to Required Length)  
22  
43644.0000  
-
Kit, Valve Rebuild (Not Illustrated)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
21  
FMD-4  
FMD-5  
DISPENSE VALVES & LINES  
11  
12  
1
2
3
13  
7
8
9
10  
6
5
4
P2631  
35170.1 062912  
22  
DISPENSE VALVES & LINES  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
*FMD-4  
**FMD-5  
* **  
1
2
29576.0000  
00970.0000  
01326.0000  
5
5
5
5
5
5
Bracket, Valve Mounting  
Nut, Keps #8-32 (Early Models)  
Screw, Truss Head #10-32 x .25" (Late Models)  
39285.1001  
39285.1002  
4
4
5
5
Valve, Dispense 120V (Includes item 1)  
Valve, Dispense 230V (Includes item 1)  
3
24733.0011  
28526.0012*  
28526.0002*  
28526.0016*  
28526.0023*  
21801.0002  
12422.0001  
25803.0000  
26369.0000  
24733.0011  
37970.0000  
4
1
1
1
1
4
4
4
1
1
4
5
1
1
1
2
5
5
5
-
O-ring  
4
Tube, Silicone .312" I.D. x .438" O.D. x 14.6" (Order item 14)  
Tube, Silicone .312" I.D. x .438" O.D. x 16.0" (Order item 14)  
Tube, Silicone .312" I.D. x .438" O.D. x 18.0" (Order item 14)  
Tube, Silicone .312" I.D. x .438" O.D. x 17.0" (Order item 14)  
Tube .375" O.D. x 1.50"  
5
6
7
8
9
Clamp, Hose .59/.66" I.D.  
10  
11  
12  
13  
14  
Water Inlet Mixing Chamber  
Plug  
-
O-ring  
5
Grommet (Late Models)  
28526.1001  
28526.1002  
28526.1003  
-
-
-
-
-
-
Tube, Silicone .312" I.D. x .438"O.D. x 36"  
Tube, Silicone .312" I.D. x .438"O.D. x 60"  
Tube, Silicone .312" I.D. x .438"O.D. x 120"  
Not Illustrated  
15  
45964.1000  
4
5
Repair Kit, Dispense Valve  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 062912  
23  
FMD-4  
FMD-5  
ELECTRICAL CONTROLS  
4
3
2
1
18  
17  
15  
16  
20  
14  
11  
10  
12  
D
A
O
L
5
19  
6
1
J
2
J
4
J
3
J
1
J
7
J2  
J4  
3
J
9
8
13  
12  
P2632  
35170.1 010413  
24  
ELECTRICAL CONTROLS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
1
40791.1006  
01311.0003  
20762.0000  
1
2
2
Thermostat Assembly  
Screw, Truss Head #8-32 x .25" Blk (Mounting)  
Screw, Binding Head #8-32 x .25" (Terminal)  
2
28224.0000  
02301.0001  
1
2
Bracket  
Screw, Pan Head #6-32 x .312"  
3
4
5
6
7
8
00720.0000  
07073.1000  
00970.0000  
00715.0000  
00713.0000  
1
1
1
1
1
Knob  
Grommet  
Nut, Keps #8-32 - Power Cord Ground  
Adapter Washer, Strain Relief  
Bushing, Strain Relief  
28327.0000  
39642.0000  
01311.0001  
2
2
4
Ballast 120V  
Ballast 230V  
Screw, Locking #8-32 x .25"  
9
35207.0000  
35207.0002  
02308.0000  
00973.0000  
1
1
2
2
Relay 120V  
Relay 230V  
Screw #8-32 x .25" (Early Models)  
Nut, Keps #6-32 (Late Models)  
10  
11  
12  
34625.0000  
34625.0002*  
01311.0000  
1
1
3
Bracket 120V  
Bracket 230V  
Screw #8-32 x .25"  
32824.0001  
39417.0001  
01311.0001  
1
1
2
Transformer 120V  
Transformer 230V  
Screw, Locking #8-32 x .25"  
42996.1000  
01510.0000  
00973.0000  
2
8
8
Control Board  
Lockwasher, External Tooth #6  
Nut, Keps #6-32  
13  
14  
15  
16  
17  
18  
19  
20  
00450.0000  
01666.0001  
23522.1000  
23697.0000  
28857.1000  
28856.1000  
00824.0002  
8
1
1
1
1
1
1
Spacer  
Bushing, Strain Relief  
Switch, Tank Heater  
Nut, Plastic Face .469"-32  
Switch, Rinse/Run (Includes nuts)  
Switch, Increase/Decrease (Includes nuts)  
Decal, Grounding 230V  
38894.0001  
01308.0002  
01327.0000  
01512.0000  
1
2
4
4
Switch, Master ON/OFF  
Screw, Truss Hd., Locking #6-32 x .25" (mounting)  
Screw, Pan Hd. #10-32 x .38"  
terminals  
Lockwasher #10  
(Continued)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 010413  
25  
FMD-4  
FMD-5  
ELECTRICAL CONTROLS  
(Continued)  
4
3
2
1
18  
17  
15  
16  
20  
14  
11  
10  
12  
D
A
O
L
5
19  
6
1
J
2
J
4
J
3
J
1
J
7
J2  
J4  
3
J
9
8
13  
12  
P2632  
35170.1 010413  
26  
ELECTRICAL CONTROLS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
The following items are not illustrated  
21  
20630.0008  
28680.0001  
28680.0004  
27728.0002  
1
1
1
1
Power Cord 120V  
Power Cord (FMD-5)(120/240V)(Models w/o Master ON/OFF Switch)  
Power Cord (FMD-5)(120/240V)(Models w/ Master ON/OFF Switch)  
Power Cord (FMD-5)(230V)  
22  
23  
35101.0000  
34984.0000  
1
1
Wiring Harness, Switches (FMD-4)  
Wiring Harness, Switches (FMD-5)  
35097.0000  
35098.0000  
34983.0000  
34983.0001  
34983.0002  
1
1
1
1
1
Wiring Harness, High Voltage (FMD-4)(120V or 120/240V)  
Wiring Harness, High Voltage (FMD-4)(120/208)  
Wiring Harness, High Voltage (FMD-5)(120V)  
Wiring Harness, High Voltage (FMD-5)(120/240V)  
Wiring Harness (FMD-5)(230V)  
24  
35102.0000  
34982.0000  
1
1
Wiring Harness, Low Voltage (FMD-4)  
Wiring Harness, Low Voltage (FMD-5)  
25  
26  
27  
38920.0008  
03851.0000  
28862.0000  
1
2
1
Wiring Harness, Master ON/OFF Switch  
Wire Nut, TAN 2-22 AWG  
Lead, jumper (Models w/o Cold Water Valve)  
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.  
35170.1 010413  
27  
NUMERICAL INDEX  
PART NO.  
PAGE NO.  
PART NO.  
PAGE NO. PART NO.  
PAGE NO. PART NO.  
PAGE NO.  
00450.0000........................ 25 13255.0003.......................... 7 27543.1003.......................... 9 29642.1001................... 13,15  
00619.0010.......................... 5 20201.0750........................ 19 27543.1004.......................... 9 29713.0001........................ 13  
00656.0001.......................... 5 20201.4151........................ 19 27543.1005.......................... 9 32283.0000........................ 21  
00713.0000........................ 25 20203.0100........................ 19 27543.1006........................ 11 32306.0000........................ 17  
00715.0000........................ 25 20377.0001........................ 13 27619.0000.......................... 9 32337.0000........................ 15  
00720.0000........................ 25 20630.0008........................ 29 27728.0002........................ 27 32359.0000........................ 21  
00824.0002........................ 25 20762.0000........................ 25 28061.0000........................ 15 32383.0000................... 13,15  
00831.0000.......................... 5 20960.0000................... 13,15 28067.0000........................ 15 32386.0000........................ 15  
00908.0000........................ 19 20976.0005........................ 21 28095.0000.......................... 9 32812.0000.......................... 5  
00938.0000........................ 21 20976.0043........................ 21 28206.0000.......................... 5 32824.0001........................ 25  
00942.0000........................ 19 20976.0069........................ 21 28224.0000........................ 25 32906.0000........................ 17  
00943.0000........................ 19 20976.1000........................ 21 28295.0000........................ 17 33045.0000.......................... 5  
00946.0000........................ 19 20976.1001........................ 21 28295.0001........................ 17 33606.0001........................ 21  
00970.0000.............. 19,23,25 21355.0000........................ 13 28296.1000.......................... 9 34392.0000........................ 21  
00973.0000........................ 25 21357.0000........................ 13 28297.0000........................ 17 34489.1000.......................... 9  
00976.0000........................ 21 21358.0000........................ 13 28322.0000.......................... 9 34489.1001.......................... 9  
00991.0000.......................... 5 21436.0000.......................... 5 28325.0000.......................... 9 34492.0000.......................... 9  
00991.0002................... 13,15 21465.0001........................ 13 28327.0000........................ 25 34584.0000........................ 19  
01308.0000..................... 9,11 21746.0000........................ 13 28328.0008.......................... 7 34607.0000........................ 15  
01308.0002........................ 25 21747.0001........................ 13 28328.0009.......................... 7 34608.1000.......................... 5  
01311.0000........ 7,9,13,15,25 21801.0002................... 19,23 28335.0000.......................... 9 34608.1001.......................... 5  
01311.0001... 5,7,13,15,17,25 22728.0000........................ 19 28336.0000........................ 11 34608.1002.......................... 5  
01311.0003..................... 5,25 23164.0002.......................... 5 28366.1001.......................... 7 34608.1003.......................... 5  
01315.0000.......................... 5 23279.0000.......................... 9 28368.0000.......................... 5 34610.0000.......................... 7  
01326.0000........................ 23 23522.1000........................ 25 28368.0004.......................... 5 34611.0000.......................... 5  
01327.0000........................ 25 23697.0000........................ 25 28424.1000................... 13,15 34614.0000........................ 15  
01501.0000........................ 19 24733.0010........................ 17 28425.0000........................ 15 34615.0000........................ 15  
01510.0000........................ 25 24733.0011........................ 23 28428.1000........................ 17 34621.1000.......................... 7  
01511.0000................... 13,15 25732.0000........................ 17 28428.1002........................ 17 34621.1001.......................... 7  
01512.0000........................ 25 25733.0000........................ 17 28526.0002........................ 23 34625.0000........................ 25  
01514.0000........................ 21 25734.1000........................ 17 28526.0008........................ 19 34625.0002........................ 25  
01522.0000........................ 13 25736.0000........................ 17 28526.0012........................ 23 34627.1000.......................... 5  
01666.0001........................ 26 25743.0000........................ 15 28526.0016........................ 23 34669.0000........................ 13  
02301.0001........................ 26 25794.0001................... 13,15 28526.0023........................ 23 34671.0000.......................... 5  
02308.0000................ 7,19,25 25803.0000........................ 23 28526.1001................... 19,23 34672.0000........................ 13  
02322.0002........................ 21 25892.0000........................ 13 28526.1002................... 19,23 34716.0000.......................... 7  
02328.0002.......................... 9 25902.0000........................ 17 28526.1003................... 19,23 34717.0000.......................... 7  
02336.0000........................ 17 25903.0000................... 13,15 28679.0000........................ 13 34718.0000.......................... 9  
02434.0009........................ 17 26112.0001........................ 15 28680.0001........................ 27 34719.0001.......................... 9  
02434.0010........................ 19 26239.0000.......................... 9 28680.0004........................ 27 34720.0001.......................... 9  
02434.1000................... 17,19 26247.0000................... 13,15 28698.0000........................ 13 34721.0000.......................... 9  
02536.0000........................ 19 26247.1000................... 13,15 28856.1000........................ 25 34722.0000.......................... 9  
03633.0000........................ 19 26356.0000........................ 17 28857.1000........................ 25 34725.0001.......................... 5  
03803.0000........................ 19 26356.1000........................ 17 28862.0000........................ 25 34725.0000.......................... 5  
03851.0000........................ 27 26369.0000........................ 23 28864.0004........................ 17 34768.0000........................ 21  
03996.0000.......................... 5 26401.0000................... 13,15 28865.0000........................ 17 34820.0000.......................... 5  
04797.0000........................ 19 26523.0000.......................... 5 28866.0000........................ 17 34820.0001.......................... 5  
05515.0000........................ 19 26524.0000.......................... 5 28867.0000........................ 17 34827.0000.......................... 9  
07073.1000........................ 25 26528.0000.......................... 5 28872.0000.......................... 5 34866.0000........................ 19  
07412.1002........................ 19 26537.0000........................ 11 28964.0003.......................... 9 34971.0000.......................... 5  
11630.0001........................ 21 26537.0001........................ 11 28964.0004.......................... 9 34972.0000.......................... 5  
12422.0001................... 21,23 26537.0003........................ 11 29014.1000........................ 13 34982.0000........................ 27  
12517.0001.......................... 9 26940.0002........................ 15 29308.0000.......................... 9 34983.0000........................ 27  
12756.0000........................ 21 26940.0003........................ 13 29329.1000........................ 19 34983.0001........................ 27  
12757.0000........................ 21 27298.0500.......................... 9 29576.0000........................ 23 34983.0002........................ 27  
35170.1 010413  
28  
NUMERICAL INDEX  
PART NO.  
PAGE NO.  
PART NO.  
PAGE NO. PART NO.  
PAGE NO. PART NO.  
PAGE NO.  
34984.0000........................ 27  
34985.0000........................ 11  
34993.0000........................ 21  
35011.0000........................ 19  
35012.0000........................ 19  
35020.0000........................ 19  
35076.0000.......................... 9  
35076.0001.......................... 9  
35079.1000........................ 17  
35094.0000........................ 21  
35094.0005........................ 21  
35097.0000........................ 27  
35098.0000........................ 27  
35099.0000........................ 11  
35101.0000........................ 27  
35102.0000........................ 27  
35103.0000.......................... 9  
35134.0000........................ 21  
35207.0000........................ 25  
35207.0002........................ 25  
36194.0000.......................... 7  
36233.1000........................ 21  
36233.0001........................ 21  
36378.0001........................ 21  
37297.0006........................ 21  
37881.0000.......................... 7  
37970.0000........................ 23  
37983.1000........................ 19  
37983.1001........................ 19  
38019.0000.......................... 7  
38026.0000.......................... 7  
38894.0001........................ 25  
38920.0008........................ 27  
39285.1001........................ 23  
39285.1002........................ 23  
39417.0001........................ 25  
39642.0000........................ 25  
39803.0000.......................... 7  
40781.0000.......................... 9  
40782.0000.......................... 9  
40791.1006........................ 25  
41259.0001........................ 19  
41266.0000........................ 19  
41280.0000........................ 19  
42996.1000........................ 25  
43644.0000........................ 21  
45964.1000........................ 23  
35170.1 062912  
29  

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