ABB RCRP 02 User Manual

SAFETY  
MECHANICAL INSTALLATION  
ELECTRICAL INSTALLATION  
The REMOTE PANEL is designed to be used in conjunction with the  
ACS255 variable speed drive. It is intended for professional  
incorporation into complete equipment or systems.  
Electrical Interface  
WARNING  
REMOTE PANEL  
When installing the REMOTE PANEL, all ACS255 drives should be  
disconnected and ISOLATED before attempting any work. High  
voltages are present at the terminals and within the drive for up to 10  
minutes after disconnection of the electrical supply. The ACS255  
should be installed by qualified electrical persons and in accordance  
with local and national regulations and codes of practice.  
The REMOTE PANEL uses a standard RJ45 6-Way connector as its  
electrical interface, which provides a simple solution for the user to  
setup their system using a standard RJ45 6-Way data cable. The  
signal layout of the connector is as follows:  
The ACS255 must be installed correctly to prevent a safety hazard. The  
ACS255 uses high voltages and currents, carries a high level of stored  
electrical energy, and is used to control mechanical plant that may  
cause injury. Close attention is required to system design and electrical  
installation to avoid hazards in either normal operation or in the event of  
equipment malfunction.  
NC  
0V  
+24V  
RS485 -  
RS485 +  
NC  
User Guide  
Installation and Operating Instructions  
Refer to ACS255 manual for further details.  
CAUTION  
System design, installation, commissioning and maintenance must be  
carried out only by personnel who have the necessary training and  
experience. They must read carefully this safety information and the  
instructions in this and the ACS255 user Guides and follow all  
information regarding transport, storage, installation and use, including  
the specified environmental limitations.  
Carefully inspect the REMOTE PANEL before installation to ensure it  
is undamaged.  
Store the REMOTE PANEL in its box until required. Storage should  
be clean and dry. Temperature range -40oC to +60oC.  
Install the REMOTE PANEL on a flat, flame-resistant vibration-free  
surface.  
RJ45 Interface Signal Layout  
Cable Requirements  
Flammable material should not be placed close to the REMOTE  
PANEL.  
If the data cable is made up on site, ensure that the connection pin  
out is correct: Pin 1 to Pin 1, Pin 6 to Pin 6 etc.  
Please read the IMPORTANT SAFETY INFORMATION below, and  
all Warning and Caution boxes elsewhere.  
DIMENSION  
SAFETY NOTICES  
1
WARNING is given where there is a hazard that could lead to injury or  
death of personnel.  
1
CAUTION is given where there is a hazard that could lead to damage  
to equipment.  
6-way ribbon cable with leader  
CAUTION  
Incorrect cable connection may damage the drive. Extra care should  
be taken when using third party cable.  
65  
System Setup  
The ACS255 provides the power supply to the REMOTE PANEL via  
the RJ45 connection. Once the physical connection has been setup,  
the system is ready to operate. See picture blow:  
IMPORTANT SAFETY INFORMATION  
DECLARATION  
ACS255  
Safety of machinery, and safety-critical applications  
All rights reserved. No part of this User Guide may be reproduced or  
transmitted in any form or by any means, electrical or mechanical  
including photocopying, recording or by any information storage or  
retrieval system without permission in writing from the publisher.  
3
21  
Unit: mm  
The level of integrity offered by the REMOTE PANEL/ ACS255 control  
functions for example stop/start, forward/reverse and maximum  
speed, is not sufficient for use in safety-critical applications without  
independent means of protection. All applications where malfunction  
could cause injury or loss of life must be subject to a risk assessment  
and further protection provided where needed.  
55  
@ 2017 ABB oy, ALL rights Reserved  
The manufacturer accepts no liability for any consequences resulting  
from inappropriate, negligent or incorrect installation, or adjustment of  
the optional operating parameters of the drive or from mismatching of  
the drive to the motor.  
THROUGH PANEL MOUNT  
Within the European Union, all machinery in which this product is used  
must comply with Directive 89/392/EEC, Safety of Machinery. In  
particular, the electrical equipment should comply with EN60204-1.  
The panel on to which the REMOTE PANEL is to be mounted should  
be cut out in accordance with the diagram below.  
The contents of this User Guide are believed to be correct at the time  
of printing. In the interests of a commitment to a policy of continuous  
improvement, the manufacturer reserves the right to change the  
specification of the product or its performance or the contents of the  
User Guide without notice.  
Electromagnetic Compatibility (EMC)  
The ACS255 is designed to high standards of EMC. EMC data is  
provided in a separate EMC Data Sheet, available on request. Under  
extreme conditions, the product might cause or suffer disturbance due  
to electromagnetic interaction with other equipment. It is the  
responsibility of the installer to ensure that the equipment or system  
into which the product is incorporated complies with the EMC  
legislation of the country of use. Within the European Union,  
equipment into which this product is incorporated must comply with  
89/336/EEC, Electromagnetic Compatibility.  
CONFORMITY WITH STANDARDS FOR ACS255  
CE-marked for Low Voltage Directive.  
EN61000-4 EMC Generic Emissions Standard, Industrial Level.  
EN61000-2 EMC Generic Immunity Standard, Industrial Level.  
Enclosure ingress protection, EN60529, NEMA 250.  
Flammability rating according to UL 94.  
ABB Oy  
AC Drives  
P.O.Box 184  
FI.00381 HELSINKI  
FINLAND  
70  
Cut Out  
When installed as recommended in this User Guide, the radiated  
emissions levels of all ACS255’s are less than those defined in the  
Generic radiated emissions standard EN61000-6-4. The conducted  
emission levels are less than those defined in the Generic radiated  
emissions standard EN61000-6-4 (class A) for the specified motor  
cable lengths.  
GENERAL SPECIFICATION  
Compatible Drives: ACS255  
Signal Interface:  
Supply Input:  
RS485 signal:  
Standard 6-way RJ45 connector  
10V … 36V DC, 30mA  
industry standard 2-wire +5V differential  
Part No.  
Model No.  
3AUA0000199890  
RCRP-02  
55  
Manual Part No.  
Document Part No.  
Literature Fulfilment number. ACS255-PNMU05U-EN_REVA  
82-REM-PAN-ABB_V2  
3AXD10000706813  
Environmental:  
Operational  
Storage  
Relative Humidity < 95% (non condensing)  
0 … 50 C  
-40 C … 60 C  
Unit: mm  
Protection rating: IP54  
Max cable length: 20m (unscreened, total length)  
Panel  
100m (screened, twisted pair, total length)  

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