INSTRUCTION MANUAL
VCC-4594
COLOR CCD CAMERA
About this manual
Before installing and using the camera, please read this manual
carefully. Be sure to keep it handy for later reference.
INFORMATION TO USER
This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Safety Guard
These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may
cause harmful interference to radio communications.
THIS SYMBOL INDICATES THAT THERE ARE
IMPORTANT OPERATING AND MAINTENANCE
INSTRUCTIONS IN THE LITERATURE ACCOMPANYING
THIS UNIT.
However, there is no guarantee that interference will not occur in
a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of
the following measures:
WARNING:
TO PREVENT THE RISK OF FIRE OR ELECTRIC SHOCK , DO NOT
EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and receiver.
– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
For the customers in Canada
This Class B digital apparatus complies with Canadian ICES-003.
– Consult the dealer or an experienced radio/TV technician for help.
Pour la clientèle canadienne
Cet appareil numerique de la Classe B est conforme a la norme
NMB-003 du Canada.
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by Sanyo may
void the user’s authority to operate this camera.
This installation should be made by a qualified service person and
should conform to all local codes.
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English
PRECAUTIONS
In case of problem
Protect from humidity and dust
Do not use the camera if smoke or a strange odour comes from the
unit, or if it seems not to function correctly. Disconnect the power
cord immediately, and consult your dealer (or a Sanyo Authorized
Service Centre).
To prevent damages to the camera, do not install it where there is
greasy smoke or steam, where the dampness may get too high, or
where there is a lot of dust.
Protect from high temperatures
Do not open or modify
Do not install close to stoves, or other heat generating devices, such
as spotlights, etc., or where it could be subject to direct sunlight, as
that could cause deformation, discoloration or other damages.
Do not open the cabinet, as it may be dangerous and cause damage
to the unit. For internal settings and repairs, consult your dealer (or a
Sanyo Authorized Service Centre).
Be careful when installing close to the ceiling, in a kitchen or boiler
room, as the temperature may raise to high levels.
Do not put objects inside the unit
Install where the temperature range will stay between –10˚C and
50˚C.
(no condensation)
Make sure that no metal objects or flammable substance get inside
the camera. If used with a foreign object inside, it could cause a fire,
short-circuits or damages.
If water or a liquid gets inside the camera, disconnect the power cord
immediately, and consult your dealer (or a Sanyo Authorized Service
Centre). Be careful to protect the camera from rain, sea water, etc.
Cleaning
• Dirt can be removed from the cabinet by wiping it with a soft
cloth. To remove stains, wipe with a soft cloth moistened with a
soft detergent solution and wrung dry, then wipe dry with dry soft
cloth.
Be careful when handling the unit
To prevent damages, do not drop the camera or subject it to strong
shock or vibration.
• Do not use benzine, thinner or other chemical product on the
cabinet, as that may cause deformation and paint peeling. Before
using a chemical cloth, make sure to read all accompanying
instructions. Make sure that no plastic or rubber material comes in
contact with the cabinet for a long period of time, as that may
cause damage or paint peeling.
Install away from electric or magnetic fields
If installed close to a TV, radio transmitter, magnet, electric motor,
transformer, audio speakers the magnetic field they generate will
distort the image.
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3
PARTS NAMES
1 Power indicator (POWER)
Comes on when the power to the camera is on.
4
2 Video output connector (VIDEO OUT: BNC type)
1
2
Connect this connector to a device such as a VCR or monitor with a VIDEO IN connector.
3 Manual color/black and white setting terminal (CONTROL)
• G (ground) terminal
G C B
• C (color) terminal
• B (black and white) terminal
3
5
4 Line phase adjustment volume (LINE PHASE)
When using two cameras or more, the image on the monitor may roll vertically when switching sources. This
rolling can be minimized by turning this volume.
5 24 V AC input terminal (24 V AC, GND)
6 Camera setup section (under the cover)
If due to installation conditions or environment the settings may need to be modified for best results (see
"SETTINGS").
6
7
To access the controls, loosen the cover fixing screw A, then remove the cover.
7 Lens iris output connector (LENS)
A
4
English
PARTS NAMES
8 Flange-back lock screw
F
9 Lens mount cap
8
The cap is installed to protect the lens mount section.
Remove the lens mount cap before installing a lens (sold separately).
9
G
F Flange-back adjustment lever (See page 7)
G Camera installation bracket
2
1
3
2
1
The bracket can be fixed at the top or bottom of the camera. When fixing the bracket, be sure to use the
longer screws and install the shorter screws on the opposite side to seal the openings.
1 Shorter screws: M3 x 4
2 Longer screws: M3 x 6
3 Camera mounting screw hole: 1/4"-20 UNC
CAUTION:
When installing the camera support, select a location that can support the total weight of the
camera and accessories.
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5
CONCERNING AUTO-IRIS LENSES
DC type auto-iris lens
A lens without amplifier circuit that operates only on a DC power source. In general, this type of lens is
referred to as DC type coil lens or DC type non-amplifier lens.
(Set the A.I. LENS switch to the DC position.)
DC
VIDEO
VIDEO type auto-iris lens
A. I.
LENS
A lens with amplifier circuit that operates on video signal and DC power source. In general, this type of lens is
referred to as EE amplifier type lens.
ALC and LEVEL volume level controls are available on the lens for iris adjustments.
(Set the A.I. LENS switch to the VIDEO position.)
Compatible auto-iris lenses
1/3 inch Sanyo DC type lens
VCL-CS8LY: Standard angle, f= 8 mm
VCL-CS4LY: Wide angle, f= 4 mm
VIDEO type lens
Standard angle, f= 9 mm
Telephoto angle, f= 12 mm
VCL-CS2LY: Ultra-wide angle, f= 2.8 mm
More telephoto angle, f= 16 mm
If using a VIDEO type auto-iris lens
• Set the ALC and LEVEL controls on the lens to adjust the iris. Normally the ALC volume should be turned
all the way to Av (Average).
• Depending on the type of lens used, the lens may not perform properly. In such a case, adjust the LEVEL
volume on the lens casing to correct.
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FLANGE-BACK ADJUSTMENT
If the pick-up surface is not correctly positioned with relation to the lens focal point, the picture will be out of
focus (in particular when using auto-iris power zoom lenses, sold separately). If that is the case, adjust the
flange-back position as described below.
2
1
2
3
Using a + screwdriver, loosen the flange-back lock screw (M2:+).
Set the zoom lens to the maximum telephoto position, set the focus using the focus ring on the lens.
Set the zoom lens to the maximum wide angle position, set the focus using the flange-back adjustment
lever.
3
4
Repeat steps 2 and 3, until the image stays in focus when changing from a telephoto shot to a wide angle
shot.
When the setting is complete, tighten the flange-back lock screw.
1, 4
Note:
When flange-back lock screw is completely tighten it will protrude slightly as shown in the illustration (Fig. 1).
Do not tighten the screw further.
Flange-back lock screw
Fig. 1
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7
MOUNTING THE LENS
Please use a DC type auto-iris lens (sold separately).
Checking the lens mount
Do not use a lens if length “L” is more than 5 mm. If not, that may damage the camera and prevent
proper installation.
L
1
2
Remove the lens mount cap from the camera.
Install the auto-iris lens.
CS mount type lens
1
Carefully align the lens mount with the camera opening, then turn the lens slowly to install it.
C mount type lens
C mount type lens
2
To allow for flange-back adjustment, install the C-mount adaptor (option) on the lens mount, then
carefully align the lens mount with the camera opening and turn the lens slowly to install it.
3
Connect the lens plug to the lens iris output connector (LENS) on the side of the camera.
When using lenses from other makers, the plug shape may not correspond to the terminal on the camera.
In such a case, remove the original plug and using a soldering iron, connect the supplied lens iris plug
according to the diagram. (Refer to page 9.)
3
2
CS mount type lens
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MOUNTING THE LENS
Rewiring the lens cable in the lens iris plug
1
2
Prepare the lens cable.
1
2
Cut the cable at the plug, then remove approx. 8 mm of the cable sheath and strip about 2 mm from each wire.
Install the lens iris plug.
Solder the cable to the pins following the correct pin layout (refer to the table and illustrations), then close
the plug cover.
Pin layout
DC type lenses
VIDEO type lenses
+12 V DC (50 mA max.)
Brake coil (–)
Brake coil (+)
Drive coil (+)
Drive coil (–)
1
2
3
4
2
4
1
3
2
4
1
3
Not used
Video output (1.0 Vp-p, high impedance)
Ground (for video signal and DC power)
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9
CONNECTIONS
Basic connection for monitoring or recording
The peripheral devices (VCR, monitor, lens, etc.) and cables are sold separately.
(A)
1
1
2
Make the video signal connection between the camera and the monitor or time lapse VCR.
Connect to 24 V AC UL listed class 2 power supply.
2
CAUTION:
• To prevent camera and/or power supply failure, pay close attention to polarity when making the
connections.
• To prevent fire hazard any UL listed wire rated VW-1, should be used for the 24 V AC cable input
terminal.
3
Insert the plug of this power cord into a wall outlet.
The POWER indicator (A) will light. Adjust the picture on the monitor using the Brightness and Contrast
controls.
Coaxial cable type and maximum length
• Cable type RG-59U (3C-2V), 250 m maximum.
• Cable type RG-6U (5C-2V), 500 m maximum.
• Cable type RG-11U (7C-2V), 600 m maximum.
(Video signal connections)
: VIDEO IN
CAUTION:
: VIDEO OUT
• The RG-59U type cable should not be run through electrical conduits or through the air.
• Using CCTV/Video-grade coaxial cable.
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SETTINGS
The illustration shows the factory default settings for the switches in the camera setup section.
The camera settings are described on the assumption that a DC type auto iris lens is being used. If you are using a VIDEO type auto iris lens, be
sure to read the Note which is given. Furthermore, refer to the sticker on the inside of the cover for details on DIP switch positions.
Control name
Position
L
9
6
Color and Black/White level switch (C-BW)
1
2
3
Electronic Iris (EI)/Auto iris (AI) setting
AI
Aperture compensation setting
(Sharp: SHRP/Normal: NOR)
SHRP
VR303
VR302
BLUE
M
R
E
D
VR301
IRIS AP BLC WB
Backlight compensation mode setting
(MULT/OFF)
OFF
OFF
4
5
6
C-BW
SHRP
CENT
SC-P1
LL
E
I
MULT
H
L
DC
VIDEO
ON
Backlight compensation setting (BLC)
(CENT/OFF)
1
2
3
4
5
ATW
6
A. I.
LENS
White balance switch (WB) and color
(R or B) adjustment volume
ATW
A
I
OFF
SYNC
NOR
OFF
External sync setting (SYNC: LL/INT)
Auto-iris lens setting (A.I. LENS), see page 6
Lens iris level adjustment
INT
DC
7
8
9
1
234567
8
adjustable
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11
SETTINGS
Iris function setting
Aperture
This should normally be set to the down (AI) position.
If you would like to emphasize the contours of the object, set the
switch 2 (AP) to the up (SHRP) position.
Use a manual or fixed iris lens and set the lens aperture to the
shortest F stop. Set the switch 1 (IRIS) to the up (EI) position.
2
1
ꢀ When using an auto-iris lens (for indoor/outdoor use)
Set the switch 1 (IRIS) to the down (AI) position.
Note:
• The electronic iris is suitable for normal indoor use. When the
switch 1 (IRIS) is set to the up (EI) position, do not use an auto-iris
lens.
• If used under fluorescent light, the image may flicker. In such a
case, change to incandescent lighting or set the switch 1 (IRIS) to
the down (AI) position and use an auto-iris lens.
• When shooting bright subjects, pay attention to the light angle in
order to avoid or minimize the smear phenomenon effect.
• If conditions are outside the electronic iris operation range or
more than the maximum illumination, it will cause saturation of
the CCD. In that case, use a manual iris lens.
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SETTINGS
(MULTI mode: 64 sections)
Backlight compensation setting
This camera has two different backlight
compensation functions: Normally backlight
compensation switch 3 (MULT) and 4 (CENT)
are set to the down (OFF) position. Change
the backlight compensation switch settings
depending on the conditions.
3
4
• MULT mode: Use this position when applying backlight
compensation to the whole of the screen.
(CENT mode)
• CENT mode: Use this position when applying backlight
compensation to only the central portion of the
screen.
Note:
• If switches 3 and 4 are set to the up (ON) position at the same
time, the MULT setting will have priority.
• When MULT mode is set, scenes with no backlighting may appear
extremely dark and the object may appear over-exposed. If this
happens, set to CENT mode.
If using a VIDEO type auto-iris lens
• The ALC volume on the lens should be turned all the way to Av
(Average).
• If the backlight compensation function does not compensate
properly for the conditions, set using the LEVEL volume on the
lens.
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13
SETTINGS
White balance adjustment
Line phase adjustment
Normally the switch 5 (WB) is set to the down (ATW: auto white
balance) position and the white balance is adjusted automatically. If a
manual white balance adjustment is necessary, follow the steps below.
When using a camera switcher to connect 2 cameras or more to one
monitor, there may be a vertical roll of the images when switched. In
such a case, set as described below.
Set the switch 5 (WB) to the up (M: manual) position, then adjust the
colour.
1
2
Set the switch 6 (SYNC) to the up (LL) position.
Switch the display on the monitor from camera 1 to camera 2.
Adjust the LINE PHASE volume on camera 2 until the vertical roll
of the image stops.
• Turn RED (VR302) to set the red ratio and/or BLUE (VR303) to set
the blue ratio.
If more than two cameras are used, please repeat this procedure
for all the cameras.
VR303
VR302
R
E
D
BLUE
5
Synchronization settings
The default setting is internal synchronization (INT). You can change
the power supply synchronization by moving switch 6 to the up (LL)
position. Refer to “Line phase adjustment” for details.
6
CAUTION:
If the vertical roll cannot be corrected by setting the LINE PHASE
volume on camera 2, try setting the LINE PHASE volume on camera
1. If it still cannot be corrected, please check that the polarity of the
power cords of all connected devices is correct.
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SETTINGS
Lens iris adjustment
C • B/W (color/black and white) switch setting
If using a DC type auto-iris lens, you will need to set the LEVEL
(VR301) volume when shooting in the conditions described below.
This switch lets you select the timing of the automatic switching of
the optical filter to color image or black and white image, according
to the subject brightness. The default setting is “L”. Set the switch
according to the brightness.
VR301
LEVEL
C-BW
H
L (counterclockwise): To decrease the contrast
L
H (clockwise): To increase the contrast
(Fig. 2)
• If shooting simultaneously in a dark room and through a bright
window.
H: for a brighter setting than L
L: Standard setting
• If the subject background is extremely bright or dark.
• If the brightness of the picture on the monitor is not correct.
Notes:
• After the power has been turned off, switching will restart from
color, when the power is restored.
• A sound may be heard when the color image or black and white
image is switched. Also, the image will be distorted as shown in
Fig. 2, this is normal and does not indicate a problem.
• When using infrared lighting, if there is a strong reflection on the
subject, the optical filter may switch from black and white to color
mode, Use only enough infrared lighting so that the mode is not
switched.
• The focus setting may be different in black and white mode and
color mode. Please check the focus setting in both modes.
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15
SETTINGS
TROUBLESHOOTING
Before taking the camera for repairs, please check below to make
sure that the camera is used correctly. If it still does not perform
correctly, please consult your dealer or a Sanyo Authorized Service
Centre.
Manual color/black and white setting
Connect each pin of the CONTROL terminal as indicated below, to
set the image to black and white or color as desired.
• Color image setting
Connect the C (color) and the G (ground) pins.
• Black and white setting
No picture on the monitor screen
• Is the power turned on to all connected devices? Is the voltage correct?
• Are all the signal connecting cables correctly connected?
• Is the lighting sufficient?
• Has the lens cap been removed?
• Is the lens type (DC or VIDEO) correctly selected?
Connect the B (black and white) and the G (ground) pins.
G C
B
CONTROL terminal
Image
C
B
Depending on the type of lens, the A. I. LENS switch must be set
accordingly.
OFF
OFF
ON
ON
OFF
ON
OFF
ON
Auto
Black and white
color
• Is the iris control correctly set?
A: When using a DC type lens, the LEVEL volume (inside the
Auto
camera casing) should be adjusted.
ON : Close
OFF : Open
B: When using a VIDEO type lens, the LEVEL volume (on the
lens) should be adjusted.
Notes:
The picture is not clear
• The maximum length of cable for CONTROL terminal is 600 m
(AWG 24).
• Is the monitor correctly adjusted?
• Is the flange-back position correctly set?
• Is the lens focus correctly adjusted?
• Are the lens surfaces clean?
• During optical filter switching, even if the manual switching
operation is done, you cannot determine if the image is black and
white or color. Manual switching will have to be done one more time.
If there is dust or finger prints on the lens, the image quality will
deteriorate. To clean the lens use a soft cloth or a commercially
available lens cleaning set.
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SPECIFICATIONS
Camera:
Scanning system
: NTSC standard TV system (525 TV
lines, 30 frames/sec.)
Environmental conditions : Temperature: –10˚C ~ +50˚C
Humidity: less than 90% (no
condensation)
Interlace
: PLL 2:1 interlace
Image device
: 1/3 inch solid state image device
Power supply
Power consumption
: 24 V AC, 60 Hz
: 3.8 W (with auto iris lens)
2.9 W (without auto iris lens)
CCD
Picture elements
: 811 (H) x 508 (V)
Effective picture elements : 768 (H) x 494 (V)
Weight
: Approx. 450 g (without lens)
Synchronizing system
: Internal sync, Line lock manually
switchable
Dimensions: mm
Resolution
: 520 TV lines horizontally, 350 TV
lines vertically
: 1.0 Vp-p/75 ohms, composite
: More than 48 dB
: Approx. 0.03 lux with a F 1.2 lens
(B/W mode),
Approx. 0.6 lux with a F 1.2 lens (color
mode)
: Manual color/black and white setting
136
67
126.5
1
3
Video output level
Video S/N ratio
54
Minimum required
illumination
(incandescent lighting)
11
1/4”–20 UNC
15.4
25.2
Control terminal
Backlight compensation
28
: Manual ON/OFF switching,
Multi-zone light measuring system
(Active when using an auto-iris lens)
: Manual ON/OFF switching
: 0.6 lux to 35,000 lux (F 1.2, lens:
color mode)
1.0 lux to 50,000 lux (F 1.4, lens:
color mode)
: 12.5 mm 0.5 mm
Features and specifications are subject to change without prior
notice or obligations.
Iris function
Electronic iris range
SERVICE
This camera is a precision instruments and if treated with care, will
provide years of satisfactory performance. However, in the event of a
problem, the owner is advised not to attempt to make repairs or open
the cabinet. Servicing should always be referred to your dealer or
Sanyo Authorized Service Centre.
Flange-back
White balance
Lens mount
: ATW/Manual switching
: CS mount (or C mount with the
supplied adaptor)
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17
SANYO INDUSTRIAL VIDEO
COLOR VIDEO CAMERA LIMITED WARRANTY
OBLIGATIONS
In order to obtain warranty service, the product must be delivered to and picked up from an Authorized Sanyo Service Center at the user’s expense, unless specifically stated otherwise in this warranty. The names and
addresses of Authorized Sanyo Service Centers may be obtained by calling the toll-free number listed below.
For product operation, authorized service center referral, service assistance or problem resolution, call
CUSTOMER INFORMATION 1-800-421-5013
Weekdays 8:30 AM – 5:00 PM Pacific Time
For accessories and/or parts, call
PARTS ORDER INFORMATION 1-800-726-9662
Weekdays 8:30 AM – 5:00 PM Pacific Time
THIS WARRANTY IS VALID ONLY ON SANYO PRODUCTS PURCHASED OR RENTED IN THE UNITED STATES OF AMERICA, EXCLUDING ALL U.S. TERRITORIES AND PROTECTORATES. THIS WARRANTY APPLIES
ONLY TO THE ORIGINAL RETAIL PURCHASER OR END-USER. THE ORIGINAL DATED BILL OF SALE, SALES SLIP OR RENTAL AGREEMENT MUST BE SUBMITTED TO THE AUTHORIZED SANYO SERVICE CENTER
AT THE TIME WARRANTY SERVICE IS REQUESTED.
Subject to the OBLIGATIONS above and EXCLUSIONS below, SANYO Fisher Company warrants this SANYO product against defects in materials and workmanship for the periods specified below. SFC will repair or
replace (at its option) the product and any of its parts which fail to conform to this warranty. The warranty period commences on the date the product was first purchased or rented at retail.
LABOR
3 YEARS
PARTS
3 YEARS
IMAGE DEVICE
3 YEARS
EXCLUSIONS
This warranty does not cover (A) the adjustment of customer-operated controls as explained in the appropriate model’s instruction manual, or (B) the repair of any product whose serial number has been altered, defaced
or removed.
This warranty shall not apply to the cabinet or cosmetic parts, batteries or routine maintenance.
This warranty does not apply to uncrating, setup, installation, removal of the product for repair or reinstallation of the product after repair.
This warranty does not apply to repairs or replacements necessitated by any cause beyond the control of SFC including, but not limited to, any malfunction, defect or failure caused by or resulting from unauthorized
service or parts, improper maintenance, operation contrary to furnished instructions, shipping or transit accidents, modification or repair by the user, abuse, misuse, neglect, accident, incorrect power line voltage, fire,
flood or other Acts of God, or normal wear and tear.
The foregoing is in lieu of all other expressed warranties and SFC does not assume or authorize any party to assume for it any other obligation or liability.
SFC DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED, WITH REGARD TO THIS PRODUCT (INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS). IN NO EVENT SHALL SFC BE LIABLE
FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE OWNERSHIP OR USE OF THIS PRODUCT OR FOR ANY DELAY IN THE PERFORMANCE OF ITS OBLIGATIONS UNDER THIS
WARRANTY DUE TO CAUSES BEYOND ITS CONTROL. SFC’S LIABILITY FOR ANY AND ALL LOSSES AND DAMAGES RESULTING FROM ANY CAUSE WHATSOEVER, ARISING OUT OF OR IN CONNECTION WITH
THE SALE, USE OR OWNERSHIP OF THIS PRODUCT INCLUDING WARRANTOR’S NEGLIGENCE, ALLEGED DAMAGED OR DEFECTIIVE GOODS, WHETHER SUCH DEFECTS ARE DISCOVERABLE OR LATENT,
SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PRODUCT.
ATTENTION
For your protection in the event of theft or loss of this product, please fill in the information below for you own personal records.
Model No._____________________________________________________________________
Date of Purchase _______________________________________________________________
Serial No. _____________________________________________________________________
(Located on back or bottom side of unit.)
Purchase Price _________________________________________________________________
Where Purchased _________________________________________________________________________________________________________________________________________________
21605 Plummer Street,
Chatsworth, California 91311
Printed in Japan
1AC6P1P2420--
L53Z4/US(0401KP-DSP)
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