Plantronics 50 0230B 004 User Manual

KEMCO  
INSTALLATION INSTRUCTIONS  
FOR  
50-0230B-002  
50-0230B-003  
50-0230B-004  
SUBURBAN  
Overhead console with flip down TV  
These instructions are intended for use only by experienced professionals in the automotive  
customizing business. Special tools and equipment, as well as specialized handling and care  
of product during installation, may be required. Before beginning this installation, carefully read  
through the following instructions. Use extreme care when cutting headliner material.  
Check for wiring or other componentry above headliner material. Cut only where indicated.  
Materials/ Tools required for this installation:  
1. #2 Phillips screwdriver  
3. T-15 TORX bit driver  
5. T-45 TORX bit driver  
7. Awl or similar tool  
2. Powered screwdriver or drill with adapter  
4. Razor knife or similar  
6. 1/4” hex socket bit  
8. 3/32” Drill bit  
9. Audiovox Series 645/655 Video Module  
May 26, 1999  
Printed in the U.S.A.  
INSTALLATION INSTRUCTION # 44-0022B  
I. PREPARATION OF VEHICLE INTERIOR  
1. Remove the O.E.M. console mounted to inner  
roof of vehicle. Remove and discard (1) one  
screw from recess in front of console near rear  
view mirror. Disconnect wire harness and  
remove console from vehicle. Use care not to  
damage A/C control head.  
See Figure 1.  
FIGURE 1  
2. Remove A/C control head from cloth covered  
trim ring on O.E M. console by depressing (4)  
four tabs on back of control assembly.  
See Figure 2. Discard cloth covered trim ring.  
FIGURE 2  
3. Remove and discard O.E.M. dome light by  
removing center cover and (2) two screws.  
Disconnect wire harness. See Figure 3.  
4. Carefully remove and retain bezel from rear  
A/C control head and lay it in a safe place.  
See Fig. 3.  
5. Remove and retain rear A/C control head and  
lay it in a safe place. See Figure 3.  
FIGURE 3  
3
6. Carefully trim headliner from the dome light area  
toward the front of vehicle as shown. See figure 4.  
Caution: Before cutting headliner material, check  
for wiring or other componentry above headliner.  
Cut only where indicated.  
FIGURE 4  
7. Install the mounting bracket in the O.E.M. dome light  
area. Align the front mounting tabs with the openings in  
the metal inner roof. Slide bracket rearward until flange  
contacts rear edge of recessed area. See Fig. 5.  
FIGURE 5  
8. Secure bracket to sheet metal frame using (4) four  
# 8 x 3/4" TEK screws. See Figure 6.  
FIGURE 6  
4
9. If vehicle is equipped with an electronic  
compass, unsnap the wire harness clip and relocate  
toward center of vehicle. See Figure 7.  
FIGURE 7  
10. Remove and retain the (2) two door scuff  
plates on driver’s side. See Figure 8.  
FIGURE 8  
11. Remove and retain the handle which mounts to the  
top of the “B” pillar. See Figure 9.  
12. Unsnap the cover from upper and lower mounting  
bracket for the seat belt. Remove and retain TORX  
head bolt and bracket. Carefully pull panel away from  
side of vehicle. Unsnap upper door trim from  
headliner and lay aside. See Figure 9.  
FIGURE 9  
5
13. Measure 7” from rear A/C control opening  
toward the rear of vehicle. Using a razor knife,  
carefully cut an opening in the headliner that is  
6” wide x 8 3/4” long. Make sure that the 6”  
width is centered in the vehicle. Caution: Before  
cutting headliner material, check for wiring  
or other componentry above headliner. Cut  
only where indicated.  
See Figure 10.  
14. Insert the 6” x 14” piece of plywood through  
opening and rotate 90 degrees. See Figure 10.  
FIGURE 10  
II. PREPARATION OF CONSOLE FOR INSTALLATION  
15. Install front light fixture and secure using (3) three  
# 6 x 1/2” screws. Make sure fixture is centered.  
See Figure 11.  
16. Install trim ring around light.  
17. Install rear light fixture and secure using (1) one  
# 6 x 1/2” screw in the center hole only. Make sure  
fixture is centered. Predrill the remaining (2) two  
holes using a 3/32” drill bit.  
18. Install front A/C controls original manner. Secure  
using four (4) # 6 x 3/8” screws.  
See Figure 11.  
FIGURE 11  
III. INSTALLATION OF CONSOLE  
NOTE: Additional assistance in mounting the overhead console in vehicle is advised  
to prevent damage to console or components.  
6
19. Install and route all video and audio cables, and any other added component requirements to their  
respective places in the vehicle. Refer to component installation instructions for wiring diagrams. The  
suggested routing of the video system cable is as follows: Above the headliner from rear A/C switch  
opening to B-pillar. Down the B-pillar to the floor. Route the power lead to an accessory controlled  
source. Connect the ground lead to the vehicle chassis. Route the remaining wiring (RCA plugs,  
Remote Sensor extension, etc.) to the VCP location. See Figure 12. Connect per instructions included  
with the video system. If video system if to be used as a television, install an appropriate antenna per  
instructions included with the antenna.  
20. Construct a jumper harness that will connect the vehicle’s dome light wires to the lights in the console  
and video system. Connect the white wires from lights to the O.E. white wire. Connect the black wires  
from lights to the O.E. orange wires. Do not use O.E. black wire. See Figure 13.  
FIGURE 12  
Caution: Do not overtighten screws. Use  
extra support for the console until  
secured to the  
vehicle. Failure to do  
so may cause damage to console or  
installed components.  
21. Raise console into approximate position and  
connect wiring to O.E. components.  
22. Loosely fit console against headliner. Check  
that console is centered in vehicle and  
matches all contours of headliner. While  
supporting console in mounting position,  
loosely install using two (2) 6-32 X 3/4"  
screws through the smaller holes in bracket  
on console  
into threaded clips on mounting bracket. See Figure 14.  
FIGURE 13  
23. Carefully position console against headliner. Secure th
front of console to the inner roof of vehicle using (2)  
two # 8 x 1 1/4" screws. Make sure console is centere
between sun visors before tightening screws completel
See Figure 16. Tighten (2) 6-32 X 3/4" screws installe
in step 22.  
FIGURE 14  
24. Release video screen from locked position. Lower video screen to viewing position for access to  
mounting locations in top of video system housing.  
7
25. Raise video system into approximate position and connect all wiring to components. Route video  
cable through hole in mounting bracket. Connect wiring and cabling to video system per  
instructions included with video system. Make sure lights in video system operate with door jamb  
switch.  
26. Check function of all components and lights. See operating instructions for video system  
operations check. For further assistance, refer to the video system manual for the technical support  
phone number listed for your area.  
27. Attach O.E. wiring to rear A/C control head. Carefully  
snap O.E. trim ring around control head. Insert control  
head into opening and press firmly to engage tabs.  
28. Secure rear of console to headliner using (2) two #8 x  
2 1/2" screws at the rear light.  
NOTE: Make  
sure the plywood is centered in the rear light area  
before installing screws. To prevent warpage of  
console or damage to roof of vehicle, do not  
overtighten screws. See Figure 16. Remove and  
discard the # 6 x 1/2" screw from the center mounting  
location and replace with (1) one # 8 x 2 1/2" screw.  
29. Install trim over rear light fixture.  
FIGURE 15  
30. Snap “B” pillar panel in place and  
secure seat belt bracket using original  
fasteners.  
IMPORTANT - TORQUE SEAT BELT  
BRACKET TO MFG.  
SPECIFICATION.  
31. Reinstall handle and door trim to top of  
“B” pillar in original position.  
32. Install door scuff plates in original position.  
FIGURE 16  
8

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