Bryan Boilers RV Series User Manual

Form No. 5310  
(Rev. 5/07)  
Bryan “Flexible Water Tube”  
RV Series  
Steam & Water Boilers  
3,500,000 to 8,000,000 BTUH  
Forced draft gas, oil or dual fuel fired  
Steam Boiler  
RV350-S150-FDG  
Water Boiler  
RV800-W-FDGO  
®
BRYAN BOILERS  
Originators of the “Flexible Water Tube” design  
Guaranteed efficiency and easy  
maintenance assure low cost operation  
All Bryan RV Series boilers offer these operating and performance features  
Guaranteed efficiency  
Needing only 32" for tube removal, and on only one side  
oftheboiler,theRVSeriesboileroccupiesverylittlespace  
in the boiler room. This can result in considerable savings  
in building costs. Pressurized firing permits minimum  
sized breaching and vent.  
The breakthrough in water tube boiler design that pro-  
duced the RV Series provides operating efficiency so  
reliable, we guarantee it to be 84% for hot water boilers  
and 82% - 15 psi / 80% - 150 psi or better for steam boilers.  
Multi-pass flue gas travel  
The Bryan Flexible Tube  
High velocity four-pass flue gas travel is obtained by a  
uniquebafflingsystem.Thiscontributestomaximumre  
side heat transfer and overall high boiler efficiencies.  
Bryan’s exclusive “Flexible Tube” design  
eliminates the possibility of damage  
from so-called “thermal  
shock.” Tubes are easily  
removable and replaceable,  
without welding or rolling,  
eliminating long, expensive  
downtime should repairs  
ever be required.  
Thermal blend water return  
Bryan’s unique “thermal blend” return blends cold or  
cooler return water with warmer boiler water abridging it  
todesignoperatingtemperatures.Aninjectortubedirects  
the “mixed” water flow through the downcomer to the  
lowerheaderandheatingsurfacesatatemperatureabove  
possiblecondensingconditions.Thisreducesthepossi-  
bilityofcoldspotsand  
Water cooled furnace  
The configuration of the  
water tubes provides a  
water cooled combustion  
chamber.Ahighpercentage  
Steam  
Boiler  
damage from corrosive  
condensation.  
Water  
Boiler  
Positive internal  
circulation  
of the heating surface is exposed to direct radiant heat,  
increasing water velocities and heat transfer.  
Large steam drum  
The steam drum has generous water volume and steam  
release area. This design, along with effective drum  
internal functions, results in a stable water level and  
produces extremely dry steam at all load conditions.  
Each pass of the Bryan  
water tube slopes up-  
ward.Thisconfiguration,  
along with the large vol-  
ume down-comer water  
legs,providestheextremely  
rapid natural thermal inter-  
Accessibility of furnace and tube area  
nal circulation, promoting  
Inner panel provides easy and complete access to furnace  
and boiler tube area, as well as to burner head. All panels  
areheavilyinsulatedandsealedtoboilerframe.Allaccess  
is from only one side.  
both high efficiency of heat  
transferanduniformtemperature  
throughouttheboiler. Eliminatingstress  
damage caused by unequal temperature distribution is  
especially important for heating systems, particularly  
where intermittent or continuous low temperature water  
returns may be encountered.  
Compact design, minimum floor space  
With our compact water tube design, the overall size of the  
unit is less than most other types of boilers, yet maintains  
a full five square feet of heating surface area per HP.  
Hot water boiler  
Bryan RV Series Boilers Standard and Optional Equipment  
OptionalconstructiontoASMEPower  
BoilerCoderequirementsfortempera-  
turesexceeding240°Fand/orpressure  
exceeding 160 psi to maximum of  
285° F operating and 300° F design  
temperature and 250 psi.  
STANDARD EQUIPMENT FURNISHED  
OPTIONAL EQUIPMENT,  
EXTRA COST  
Water Boiler  
switch, control panel, all controls  
installed and wired.  
Combinationthermometerandaltitude  
gauge, ASME Code rated boiler relief  
valve, water temperature control (240°F  
max std.), high limit control, probe  
LWCO.  
1. Manual reset high limit control  
2. Manual reset low water cutoff  
3. Auxiliary low water cutoff  
4. Combination low water cutoff  
and feeder  
Straight oil fired unit  
Electroniccombustionsafetycontrol,  
dualoilvalvesoilignitiontransformer,  
two-stagefuelunit,gaspilot,oilnozzle  
assembly, control panel, all controls  
installed and wired.  
When ordering, please specify:  
1. Boiler size  
5. Alarm bells or horns  
Steam Boiler  
2. Supply and return tempera-  
6. UL, CUL, CSD-1, FM, IRI or  
other insurance approved  
control systems  
tures required  
Steam pressure gauge, steam pres-  
sure control, combination low water  
cutoff and pump control, auxiliary low  
water cutoff, high limit pressure  
control, ASME-rated safety valve,  
water glass set.  
3. Boiler relief valve setting  
Combination gas-oil unit  
7. Indicating lights, as desired  
8. Lead-lag systems for two or  
more boilers with or without  
outdoor reset control  
4. Type of fuel: natural, LP, or  
Electroniccombustionsafetycontrol,  
automaticoperatinggasvalve,safety  
gas valve, pilot solenoid valve, pilot  
ignition assembly, main manual gas  
shut-off valve, pilot cock, pilot and  
maingaspressureregulators,airsafety  
switch, manual fuel selector switch,  
dualoilvalves,oilignitiontransformer,  
two-stage fuel unit, oil ignition and  
nozzle assembly, control panel, all  
controls installed and wired.  
other gas and/or No. 2 oil  
5. If gas, type, BTU content,  
specific gravity and pressure  
available  
9. Draft control system  
Straight gas fired unit  
10. Low NOx package  
6. Electric power voltage, phase  
Electroniccombustionsafetycontrol,  
automaticoperatinggasvalve,safety  
gas valve, pilot solenoid valve, pilot  
ignition assembly, main manual gas  
shut-off valve, pilot cock, pilot and  
maingaspressureregulators,airsafety  
and frequency  
OPTIONAL CONSTRUCTION  
Steam boiler  
OptionalconstructiontoASMEPower  
BoilerCoderequirementsforpressure  
exceeding150psitomaximumof300  
psi design pressure.  
7. Optional extra equipment or  
construction  
8. Special approvals required  
(UL, CUL, CSD-1, FM, or IRI)  
9. Altitude  
Bryan RV Series Steam & Hot Water Boilers  
STEAM HEATING/PROCESSING BOILER DIMENSIONS in inches (cm)  
A
B
C
D
E
F
G
H
I
J
K
L
Supply  
Boiler  
Model  
Length  
Gas  
Width  
Outside  
Jacket  
Min. Tube Clearance for Height Floor to  
Flue  
Flue Overall  
Return  
Conn.  
Nozzle  
of  
Train  
Removal  
Servicing  
Over  
Flow  
Location Size Length  
Number  
Jacket  
Connection 15 psi  
150 psi  
Clearance  
Burner  
Jacket Nozzle  
98  
16  
16  
(40.64) (331.47)  
16 143½  
(40.64) (364.49)  
16 153¼  
(40.64) (389.26)  
16 163  
(40.64) (414.02)  
16 175¾  
(40.64) (446.41)  
16 185¼  
(40.64) (470.54)  
20 214½  
(50.80) (544.83)  
20 237¼  
(50.80) (602.62)  
130½  
2½  
6
4
2
55  
32  
48  
100¼  
104¾  
RV350-S  
RV400-S  
RV450-S  
RV500-S  
RV550-S  
RV600-S  
RV700-S  
RV800-S  
(248.92)  
(40.64)  
(6.35)  
(15.24)  
(10.16)  
(5.08)  
(139.70)  
(81.28)  
(121.92)  
(254.64)  
(266.1)  
111  
(281.94)  
120½  
(306.07)  
130¼  
(330.84)  
143¼  
(363.83)  
152¾  
(387.99)  
175¼  
(445.14)  
197¾  
(502.29)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
20¾  
(52.71)  
20¾  
(52.71)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
8
6
2
55  
(139.70)  
55  
(139.70)  
55  
(139.70)  
55  
(139.70)  
55  
(139.70)  
55  
(139.70)  
55  
(139.70)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
100¼  
(254.64)  
100¼  
(254.64)  
100¼  
(254.64)  
100¼  
(254.64)  
100¼  
(254.64)  
100¼  
(254.64)  
100¼  
(254.64)  
104¾  
(266.1)  
104¾  
(266.1)  
104¾  
(266.1)  
104¾  
(266.1)  
104¾  
(266.1)  
104¾  
(266.1)  
104¾  
(266.1)  
(20.32)  
(15.24)  
(5.08)  
8
6
2
(20.32)  
(15.24)  
(5.08)  
8
6
2
(20.32)  
(15.24)  
(5.08)  
10  
(25.40)  
10  
(25.40)  
10  
(25.40)  
10  
(25.40)  
6
2
(15.24)  
(5.08)  
6
2
(15.24)  
(5.08)  
6
2
(15.24)  
(5.08)  
6
2
(15.24)  
(5.08)  
HOT WATER HEATING BOILER DIMENSIONS in inches (cm)  
A
B
C
D
E
F
G
H
I
J
K
L
Boiler  
Model  
Length  
Gas  
Width  
Min. Tube Clearance for  
Height  
Floor to  
Flue  
Flue  
Overall  
Length  
Supply  
Nozzle  
Return  
Nozzle  
of  
Train  
Outside Removal  
Jacket Clearance  
Servicing  
Burner  
Over  
Flow  
Location Size  
Number  
Jacket  
Connection  
Jacket  
Nozzle  
98  
16  
16  
130½  
2½  
4
4
50  
32  
48  
87½  
90  
RV350-W  
RV400-W  
RV450-W  
RV500-W  
RV550-W  
RV600-W  
RV700-W  
RV800-W  
(248.92)  
(40.64)  
(40.64)  
(331.47)  
(6.35)  
(10.16)  
(10.16)  
(127.00)  
(81.28)  
(121.92)  
(222.25)  
(228.60)  
111  
(281.94)  
120½  
(306.07)  
130¼  
(330.84)  
143½  
(364.49)  
152¾  
(387.99)  
175¾  
(446.41)  
197¾  
(502.29)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
18¾  
(47.63)  
20¾  
(52.71)  
20¾  
(52.71)  
16  
(40.64)  
16  
(40.64)  
16  
(40.64)  
16  
(40.64)  
16  
(40.64)  
20  
(50.80)  
20  
(50.80)  
143½  
(364.49)  
153¾  
(389.25)  
163  
(414.02)  
175¾  
(446.41)  
185¼  
(470.54)  
214½  
(554.83)  
237¼  
(602.62)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
2½  
(6.35)  
6
6
50  
(127.00)  
50  
(127.00)  
50  
(127.00)  
50  
(127.00)  
50  
(127.00)  
50  
(127.00)  
50  
(127.00)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
32  
(81.28)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
48  
(121.92)  
87½  
(222.25)  
87½  
(222.25)  
87½  
(222.25)  
87½  
(222.25)  
87½  
(222.25)  
87½  
(222.25)  
87½  
(222.25)  
90  
(228.60)  
90  
(228.60)  
90  
(228.60)  
90  
(228.60)  
90  
(228.60)  
90  
(228.60)  
90  
(228.60)  
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
6
6
(15.24)  
(15.24)  
Specifications subject to change without notice. Consult factory to consult on other boiler options.  
Bryan Steam LLC Leaders Since 1916  
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.  
Phone:765-473-6651  
Fax: 765-473-3074  
Form No. 5310  
©2007 Bryan Steam LLC  
Printed in USA  
57-8739  

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