Subaru Robin Power Products Smarttouch Xl 9170xlcc User Manual
PARTS  
MANUAL  
DY30 / DY35  
Models  
DY41 / DY42  
ENGINE  
PUB-EP5769A  
Rev. 08/00  
HOW TO USE THIS MANUAL  
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each  
model there may be many different versions called specifications. Each specification will be  
unique in some way. The difference may only be the paint color or it may have a different  
type of PTO or some other significant difference.  
In order the identify the correct service part number, it is important to confirm the specifica-  
tion and code numbers for your engine. The specification and code number together are  
know as the PRODUCT NUMBER.  
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.  
PRODUCT NUMBER LABEL  
PRODUCT NUMBER LABEL LOCATIONS  
The Product Number Label has a 15 digit alphanumeric string that consists of the  
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please  
note the illustration below:  
D Y 4 2 0  
X X X X  
SPEC NO. (11 digits)  
CODE NO. (4 digits)  
PRODUCT NO. (15 digits)  
- 3 -  
'00-07  
MANUAL LAYOUT  
1. SECTION NAME  
Parts are broadly classified according to their functions.  
Refer to the Group Index (table of contents) for respective section name.  
2. FIG. No.  
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers  
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section  
(i.e..:Electrical Device Group).  
3. REF. No .  
The Reference number identifies the part illustration with the corresponding part number in the  
part list.  
4. SUBASSEMBLY  
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly  
part reference number is indicated by the number led by "-" such as "-1", "-2".  
5. PART NUMBER  
6. DESCRIPTION  
7. QTY.  
It is the number assigned for sales unit. Use the PART No. when making an order.  
It is designation of the part.  
Quantity of each part used for each product.  
8. REMARKS  
This gives a distinctive feature and/or a supplementary comment for the type, the specification,  
and the part concerned. It also shows part number(s) interchangeable for the part.  
9. FROM-TO  
This section shows the CODE No. to indicate the history of progress in which improved parts  
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.  
being employed in the product concerned. See the examples below:  
-
The part is used in the product irrespective of CODE No.  
2101-  
- 2100  
The part is used in the products with CODE No. of 2101 and after this number.  
The part is used in the products with CODE No. of 2100 and before this number.  
- 4 -  
'00-07  
GROUP INDEX  
Group Name  
Page  
CRANKCASE GROUP ............................................................................... 6  
CRANKSHAFT GROUP ............................................................................ 12  
INTAKE and EXHAUST GROUP ............................................................... 16  
GOVERNOR GROUP ............................................................................... 22  
COOLING and STARTING GROUP ......................................................... 24  
FUEL, LUBRICANT GROUP ..................................................................... 26  
ELECTRIC DEVICE GROUP .................................................................... 34  
INDEX OF DESCRIPTION SYMBOLS  
SYMBOL  
DESCRIPTION  
SYMBOL  
DESCRIPTION  
AY .......................... ASSEMBLY  
CP .......................... COMPLETE  
EX .......................... EXPORT (from Japan)  
FIG. ........................ FIGURE  
P= .......................... PITCH (in mm)  
P.T.O. (PTO) .......... POWER TAKE OFF  
REF. ....................... REFERENCE  
R.H. (RH) ............... RIGHT HAND SIDE  
RR. ......................... REAR  
FR. ......................... FRONT  
" .............................. INCH  
INCL. ...................... INCLUDE  
~L ........................... LITER  
L= ........................... LENGTH (in. mm)  
L.H. (LH) ................ LEFT-HAND SIDE  
MECH .................... MECHANICAL  
NO (NON) .............. NONE  
STD. ....................... STANDARD  
SW ......................... SWITCH  
T= ........................... THICKNESS (in mm)  
UN .......................... UNIT  
U.S. ........................ UNDER SIZE  
~V .......................... VOLTAGE  
~W ......................... WATT  
OPT. ....................... OPTIONAL  
O.S......................... OVER SIZE  
W/ .......................... WITH  
W/O........................ WITHOUT  
- 5 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
FIG. 100  
186  
187  
188  
DY30/DY35 & DY41/DY42  
- 6 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
REF  
PART NO.  
DESCRIPTION  
QTY REMARKS  
FROM-TO FIG.  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
10 228-10111-01 CRANKCASE CP  
228-10115-01 CRANKCASE CP  
10 229-10111-01 CRANKCASE CP  
229-10115-01 CRANKCASE CP  
10 231-10108-11 CRANKCASE CP  
231-10110-01 CRANKCASE CP  
50 005-26081-80 DOWEL 
PIN  
51 228-15003-13 PIPE KNOCK  
65 001-32083-51 STUD  
1
1
1
1
1
1
4
1
3
2
2
2
2
2
1
1
1
1
2
1
1
1
3
1
1
1
1
1
2
1
1
4
4
1
1
1
1
1
7
1
1
1
DY30  
DY30, Electric Start  
DY35  
DY35, Electric Start  
DY41 / DY42  
DY41 / DY42, Electric Start  
134 010-50800-44 STUD  
135 228-16001-1
1
TENSION 
BOLT 1  
Electric Start  
DY30 / DY35  
DY41/  
DY30 / DY35  
DY41 / DY42  
STD.  
231-16001-11 TENSION  
155 228-16002-21 TENSION  
231-16002-11  
T 1  
T 2  
T 2  
165  
228-15802-03  
228-15803-03  
BEARING  
BEARING  
BEARING  
0.25mm undersize  
0.50mm undersize  
166 228-15002-03  
167 005-19250-60 SPRING 
PIN  
185 228-25002-03 SLEEVE, balancer  
186 228-26001-01 BALANCER COVER CP  
187 228-25004-03 GASKET balancer cover  
188 980-05060-10 BOLT
 
and WASHER AY  
208 212-15008-13 BLIND PLUG  
210 228-11701-11 GEAR CASE COVER CP  
231-11701-01 GEAR CASE COVER  
220 044-02200-50 OIL SEAL  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
DY30 / DY35  
DY41 / DY42  
230 060-03500-40 BALL BEARING  
267 001-32064-50 STUD  
290 228-15007-03 GASKET, case cover  
231-15033-03  
DY30 / DY35  
DY41 / DY42  
300 001-13088-50  
310 001-13086-50  
350 228-1  
228-1  
AY  
AY  
CP  
CP  
CP  
1
1
DY30 / DY35  
DY30 / DY35, Electric Start  
DY41 / DY42  
BEARING  
BEARING  
350 231-1  
231-11502-21 BEARING HOUSING CP  
351 044-04000-20 OIL SEAL  
352 001-13082-00 BOLT
 
and WASHER AY  
355 228-15004-03 GASKET T= 0.1  
228-15005-03 GASKET T= 0.2  
DY41 / DY42, Electric Start  
Select one piece only DY30/35  
Select one piece only DY30-35  
Select one piece only DY30/35  
228-15006-03 GASKET T= 0.3  
DY30/DY35 & DY41/DY42  
- 7 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
FIG. 100  
186  
187  
188  
DY30/DY35 & DY41/DY42  
- 8 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
355 231-15004-03 GASKET, T= 0.1  
231-15005-03 GASKET, T= 0.2  
231-15006-03 GASKET, T= 0.3  
356 228-15014-03 O RING  
1
1
1
1
1
1
1
1
1
1
1
8
Select one piece only, DY41/42  
Select one piece only, DY41/42  
Select one piece only, DY41/42  
DY30 / DY35  
100  
100  
100  
100  
100  
100  
100  
100  
100  
231-15014-03 O RING  
DY41 / DY42  
380 041-05000-11 BLIND PLATE  
410 228-11601-03 OIL PAN  
231-11601-03 OIL PAN  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
DY41 / DY42  
415 228-15034-03 GASKET, oil pan  
415 231-15034-03 GASKET, oil pan  
231-15008-03 GASKET, oil pan  
416 980-05060-10 BOLT and WASHER AY  
From 3774  
To 3773  
100  
100  
100  
DY30/DY35 & DY41/DY42  
- 9 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
FIG. 110  
DY30/DY35 & DY41/DY42  
- 10 -  
'00-07  
SECTION 1  
CRANKCASE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
20 228-14204-03 VALVE GUIDE  
70 001-37082-01 STUD  
2
4
4
2
1
1
1
1
1
1
1
1
1
1
1
4
4
2
2
1
1
3
1
1
1
1
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
110  
DY30 / DY35  
DY41 / DY42  
001-37082-01 STUD  
416 980-05060-10 BOLT and WASHER AY  
510 228-12401-12 CYLINDER UN  
229-12401-12 CYLINDER UN  
231-12401-02 CYLINDER UN  
520 229-15011-03 ORING  
DY30  
DY35  
DY41 / DY42  
540 228-15012-13 SPACER, T=0.1  
228-15013-13 SPACER, T= 0.2  
540 229-15012-13 SPACER, T= 0.1  
229-15013-13 SPACER, T= 0.2  
610 228-13110-31 CYLINDER HEAD CP  
229-13110-21 CYLINDER HEAD CP  
625 024-01300-10 O RING  
Select one piece only, DY30  
Select one piece only, DY30  
Select one piece only, DY35/41/42  
Select one piece only, DY35/41/42  
DY30  
DY35/41/42  
635 018-01000-11 FLANGE NUT  
636 803011070  
WASHER  
645 001-31062-51 STUD  
660 010-50601-50 STUD  
680 228-17053-03 ROCKER COVER  
690 228-15010-03 GASKET, rocker cover  
710 001-13064-00 BOLT and WASHER AY  
820 228-15303-01 BREATHER PLATE CP  
840 228-15009-23 GASKET, breather  
*960 228-99001-07 GASKET SET  
*960 231-99001-07 GASKET SET  
DY30 / DY35  
DY41 / DY42  
*The gasket sets include the following:  
Fig. 100 items 290, 355, 356, 415  
Fig. 110 items 690, 840  
Fig. 300 item 195  
Fig. 310 item 340  
Fig. 400 item 465  
Fig. 600 item 650  
DY30/DY35 & DY41/DY42  
- 11 -  
'00-07  
SECTION 2  
CRANKSHAFT GROUP  
FIG. 200  
With Balancer  
DY30/DY35 & DY41/DY42  
- 12 -  
'00-07  
SECTION 2  
CRANKSHAFT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
10 228-20202-11 CRANKSHAFT CP  
262-20202-01 CRANKSHAFT CP  
25 060-04000-30 BALL BEARING  
50 017-32600-10 LOCK NUT  
65 020-52600-12 LOCK WASHER  
70 005-30040-81 KEY  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
005-30072-01 KEY  
210 228-24301-11 BALANCER CP  
231-24301-11 BALANCER CP  
220 061-01500-10 NEEDLE BEARING  
230 228-24202-03 BALANCER GEAR 2  
231-24202-03 BALANCER GEAR 2  
235 005-32042-01 WOODRUFF KEY  
260 228-24101-03 BALANCER SHAFT  
265 003-14150-00 SNAP RING, inner  
310 228-22501-10 CONNECTING ROD AY  
262-22501-00 CONNECTING ROD AY  
231-22501-00 CONNECTING ROD AY  
320 228-23001-13 CONNECTING ROD BOLT  
231-23001-13 CONNECTING ROD BOLT  
350 228-23301-03 PISTON PIN  
350 262-23301-03 PISTON PIN  
228-23301-03 PISTON PIN  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY42  
DY41  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY42  
DY41  
360 228-23401-43 PISTON  
228-23402-43 PISTON  
228-23403-43 PISTON  
360 229-23401-63 PISTON  
229-23402-63 PISTON  
229-23403-63 PISTON  
360 262-23401-03 PISTON  
262-23402-03 PISTON  
STD., DY30  
0.25mm oversize, DY30  
0.50mm oversize, DY30  
STD., DY35  
0.25mm oversize, DY35  
0.50mm oversize, DY35  
STD., DY42  
0.25mm oversize, DY42  
0.50mm oversize, DY42  
STD., DY41  
0.25mm oversize, DY41  
0.50mm oversize, DY41  
STD., DY30  
0.25mm oversize, DY30  
0.50mm oversize, DY30  
STD., DY35/DY41/DY42  
0.25mm oversize, DY35/41/42  
0.50mm oversize, DY35/41/42  
DY30 / DY35  
262-23403-03 PISTON  
360 231-23401-43 PISTON  
231-23402-43 PISTON  
231-23403-43 PISTON  
370 228-23501-07 PISTON RING SET  
228-23502-07 PISTON RING SET  
228-23503-07 PISTON RING SET  
370 229-23501-27 PISTON RING SET  
229-23502-27 PISTON RING SET  
229-23503-27 PISTON RING SET  
380 056-52100-10 CLIP  
233-25002-03 CLIP  
DY41 / DY42  
DY30/DY35 & DY41/DY42  
- 13 -  
'00-07  
SECTION 2  
CRANKSHAFT GROUP  
FIG. 200  
With Balancer  
DY30/DY35 & DY41/DY42  
- 14 -  
'00-07  
SECTION 2  
CRANKSHAFT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
395 228-22801-13 LARGE END BEARING  
228-22802-13 LARGE END BEARING  
228-22803-13 LARGE END BEARING  
500 228-22421-21 FLYWHEEL CP  
262-22401-01 FLYWHEEL CP  
510 228-22420-23 FLYWHEEL  
262-22401-03 FLYWHEEL  
2
2
2
1
1
1
1
1
2
4
1
1
1
1
1
1
4
4
1
1
1
4
STD.  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
0.25mm undersize  
0.50mm undersize  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
520 228-71001-03 RING GEAR  
530 243-15011-03 PIPE KNOCK  
540 004-11082-50 SCREW  
640 228-24406-03 DRIVING SHAFT  
228-24407-03 DRIVING SHAFT  
228-24408-03 DRIVING SHAFT  
228-24401-03 DRIVING SHAFT  
228-24402-13 DRIVING SHAFT  
228-24403-03 DRIVING SHAFT  
670 001-67103-00 BOLT  
730 003-20100-00 SPRING WASHER  
870 228-17911-23 ADAPTER 3  
228-17821-03 ADAPTER  
228-17920-13 ADAPTER 4  
880 001-13086-00 BOLT and WASHER AY  
Electric Start  
Electric Start  
Electric Start  
STD. 1" key, 3/8"-24UNF  
Generator, SAE Taper  
Pump, 1" threaded  
Metric 25mm key, M10 X 1.5  
Generator, Metric Taper  
Metric Pump, 25mm threaded  
STD.  
Generator  
Pump  
DY30/DY35 & DY41/DY42  
- 15 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 300  
DY30/DY35 & DY41/DY42  
- 16 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
300  
10 228-31604-00 CAMSHAFT AY  
20 228-31604-01 CAMSHAFT CP  
30 228-33222-01 CAMSHAFT GEAR CP  
35 228-35561-03 RELEASE LEVER  
40 005-32042-01 WOODRUFF KEY  
48 023-02000-20 SPACER, T= 0.8  
023-02000-30 SPACER, T= 1.0  
1
1
1
1
1
300  
300  
300  
300  
300  
300  
1
1
1
2
2
2
4
4
2
1
1
1
Select one piece only  
Select one piece only  
Select one piece only  
023-02000-40 SPACER, T= 1.2  
50 228-33301-03 TAPPET  
60 228-33601-03 VALVE SPRING  
70 228-33701-03 SPRING RETAINER  
75 228-33801-03 RETAINER LOCK  
262-33801-03 RETAINER LOCK  
300  
300  
300  
300  
DY30 / DY35  
DY41 / DY42  
300  
300  
300  
300  
76 020-01500-30 WASHER  
80 228-33401-13 INTAKE VALVE  
85 228-35003-03 VALVE STEM SEAL  
262-35001-03 VALVE STEM SEAL  
90 228-33501-03 EXHAUST VALVE  
262-33501-03 EXHAUST VALVE  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
300  
300  
300  
300  
1
1
1
1
4
4
2
2
1
1
2
2
1
1
1
1
1
1
170 228-35701-13 TAPPET GUIDE  
180 228-35603-11 PUSH ROD SLEEVE  
231-35603-11 PUSH ROD SLEEVE  
181 002-18060-00 NUT  
300  
300  
300  
300  
DY30 / DY35  
DY41 / DY42  
182 003-20060-00 SPRING WASHER  
185 228-35801-01 PLATE CP, push rod  
190 024-03200-70 O RING  
195 228-35013-03 GASKET, tappet guide  
200 228-35004-03 ROCKER SHAFT  
210 228-35005-03 PUSH ROD  
231-35005-03 PUSH ROD  
220 228-36201-01 EXHAUST ROCKER ARM CP  
225 228-36301-01 INTAKE ROCKER ARM CP  
230 014-90600-80 ADJUSTING SCREW  
231 014-90600-80 ADJUSTING SCREW  
240 017-00600-80 NUT  
300  
300  
300  
300  
300  
300  
300  
300  
DY30 / DY35  
DY41 / DY42  
300  
300  
300  
300  
241 017-00600-80 NUT  
300  
DY30/DY35 & DY41/DY42  
- 17 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 310  
DY30/DY35 & DY41/DY42  
- 18 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
310 228-30105-01 MUFFLER CP  
320 228-34201-11 MUFFLER COVER CP  
340 228-35006-03 GASKET  
1
1
1
2
2
4
310  
310  
310  
310  
310  
310  
350 002-19080-00 NUT  
354 003-20080-00 SPRING WASHER  
360 011-00600-10 FLANGE BOLT  
DY30/DY35 & DY41/DY42  
- 19 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
FIG. 320  
STD. 2-Stage  
Flat Pleated  
A
Oil Bath  
2- Stage Oval  
B
C
DY30/DY35 & DY41/DY42  
- 20 -  
'00-07  
SECTION 3  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
320  
340 228-35006-03 GASKET, muffler  
350 002-18080-00 NUT  
1
2
2
320  
320  
380 003-20080-00 SPRING WASHER  
510 228-32801-00 AIR CLEANER AY  
231-32601-20 AIR CLEANER AY  
262-32601-00 AIR CLEANER AY  
-5 228-32710-08 OIL PAN CP  
-7 228-32805-08 PACKING  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
STD. 2 - Stage, flat pleated  
320A  
320B  
320C  
320B  
320A  
320B  
320C  
320A  
320B  
320C  
320B  
320A  
320B  
320C  
320B  
320B  
320B  
Oil Bath  
2- Stage, oval, DY41/42 only  
228-32720-08 PACKING  
-13 246-32653-08 WING NUT CP  
520 228-32801-07 ELEMENT  
228-32600-08 ELEMENT  
STD. 2-Stage, flat pleaated  
Oil Bath  
262-32601-07 ELEMENT  
2-Stage, oval  
530 228-32601-18 ELEMENT  
550 228-92301-03 LABEL, air cleaner  
228-92306-03 LABEL, air cleaner  
243-72305-03 LABEL, air cleaner  
560 231-35009-03 AIR CLEANER CAP  
570 980-05060-10 BOLT and WASHER  
580 020-00600-20 WASHER  
DY30/DY35 & DY41/DY42  
- 21 -  
'00-07  
SECTION 4  
GOVERNOR GROUP  
FIG. 400  
155  
DY30/DY35 & DY41/DY42  
- 22 -  
'00-07  
SECTION 4  
GOVERNOR GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
400  
10 228-42302-03 GOVERNOR LEVER 1  
20 228-42201-03 GOVERNOR SHAFT  
25 003-10100-00 WASHER  
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
400  
400  
400  
400  
400  
50 003-13080-00 CLIP  
55 045-00600-10 STEEL BALL  
80 228-42501-23 GOVERNOR SPRING  
90 228-42101-23 GOVERNOR YOKE  
100 004-35051-20 SCREW and WASHER AY  
105 228-45001-33 START SPRING  
110 228-42310-02 GOVERNOR LEVER 2  
115 002-18060-00 NUT  
150 228-41701-30 GOVERNOR PLATE AY  
155 228-63902-03 OIL PUMP, outer  
160 001-13062-00 BOLT and WASHER AY  
170 228-41910-01 GOVERNOR SLEEVE CP  
180 228-42904-02 CONTROL LINK  
185 023-00800-10 SPACER  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
186 006-26100-50 O RING  
320 231-43311-01 SPEED CONTROL 1 CP  
330 228-45003-03 KNOB  
340 020-00800-50 WASHER  
350 020-00800-10 WASHER  
355 021-70800-10 FRICTION WASHER  
360 004-31063-50 SCREW  
365 014-90600-70 ADJUSTING SCREW  
367 041-12200-10 BLIND PLUG  
370 002-18060-00 NUT  
380 017-90800-12 WING NUT  
390 228-44201-01 WIRE BRACKET 1 CP  
391 001-65061-60 BOLT  
400  
400  
400  
400  
400  
400  
400  
400  
392 002-18060-00 NUT  
400  
400  
400  
400  
393 003-20600-00 SPRING WASHER  
395 014-90600-40 ADJUSTING SCREW  
460 040-11200-30 PLUG  
465 003-70120-00 GASKET, aluminum  
900 228-45004-03 LOCK PLATE  
910 033-00500-10 RIVET  
400  
400  
400  
DY30/DY35 & DY41/DY42  
- 23 -  
'00-07  
SECTION 5  
COOLING and STARTING GROUP  
FIG. 500  
DY30/DY35 & DY41/DY42  
- 24 -  
'00-07  
SECTION 5  
COOLING and STARTING GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
500  
10 228-51101-03 BLOWER HOUSING  
231-51202-13 BLOWER HOUSING  
40 001-13084-00 BOLT and WASHER AY  
41 001-13085-50 BOLT and WASHER AY  
60 228-52601-12 CYLINDER BAFFLE 1  
231-52601-12 CYLINDER BAFFLE 1  
65 228-52701-12 CYLINDER BAFFLE 2  
231-52701-12 CYLINDER BAFFLE 2  
80 014-00500-40 SCREW, panhead  
85 002-17050-00 NUT  
1
1
2
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
3
DY30 / DY35  
DY41 / DY42  
500  
500  
500  
500  
500  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
500  
500  
500  
500  
86 011-00600-20 FLANGE BOLT  
190 005-30040-81 KEY  
500  
500  
500  
500  
200 228-54201-21 STARTING PULLY, compl.  
210 228-50101-00 RECOIL STARTER AY  
-1 106-50116-08 SPIRAL SPRING  
-2 107-50121-08 REEL, compl.  
-3 228-50110-08 STARTER ROPE  
-4 206-50101-08 STARTER KNOB  
-5 106-50128-18 RATCHET  
-6 106-50132-08 FRICTION SPRING  
-7 106-50136-18 RETURN SPRING  
-8 106-50144-08 FRICTION PLATE  
-9 106-50185-08 THRUST WASHER  
-10 106-50186-08 CLIP  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
220 011-00600-10 FLANGE BOLT  
230 001-66102-00 BOLT  
231 003-20100-00 SPRING WASHER  
232 803011070  
240 228-55201-02 RECOIL COVER  
241 001-13082-00 BOLT and WASHER AY  
500  
500  
500  
500  
WASHER  
DY30/DY35 & DY41/DY42  
- 25 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
FIG. 600  
DY30/DY35 & DY41/DY42  
- 26 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
10 228-60101-41 FUEL TANK CP  
16 228-91801-23 LABEL, trademark  
229-91714-03 LABEL, trademark  
231-91701-03 LABEL, trademark  
262-91712-03 LABEL, trademark  
20 228-91908-03 LABEL, instruction  
30 043-04300-15 FUEL TANK CAP CP  
40 064-13600-10 FUEL FILTER  
63 228-65510-01 TANK BAND CP  
64 228-65001-13 BAND GUIDE  
65 228-65601-11 PIN CP, tank band  
66 001-66064-50 BOLT  
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
1
1
1
1
1
3
4
1
1
1
1
1
1
DY30  
DY35  
DY41  
DY42  
67 002-18060-00 NUT  
68 228-65002-03 FELT  
100 085-00500-40 VINYL PIPE  
111 228-61601-11 TANK BRACKET 1 CP  
231-61601-11 TANK BRACKET 1 CP  
112 228-61701-11 TANK BRACKET 2 CP  
231-61701-11 TANK BRACKET 2 CP  
113 001-13082-00 BOLT and WASHER AY  
114 001-13082-00 BOLT and WASHER AY  
001-13082-50 BOLT and WASHER AY  
115 056-10800-10 HOSE CLAMP  
118 001-13081-80 BOLT and WASHER AY  
119 003-10080-00 WASHER  
DY30 / DY35  
DY41 / DY42  
DY30 / DY35  
DY41 / DY42  
Electric Start  
250 228-63201-10 NOZZLE HOLDER AY  
-1 228-63211-08 NOZZLE  
260 228-65004-03 GASKET, nozzle  
265 002-38060-00 FLANGE NUT  
270 228-63610-01 OIL GAUGE CP  
280 243-66001-01 BRACKET CP, nozzle 1  
330 085-10600-00 RUBBER PIPE  
085-10600-00 RUBBER PIPE  
340 085-14500-00 RUBBER PIPE  
350 085-14500-00 RUBBER PIPE  
085-14500-00 RUBBER PIPE  
355 056-11100-20 HOSE CLAMP  
356 056-10800-10 HOSE CLAMP  
360 228-62610-01 FUEL PIPE 10 CP  
228-62611-01 FUEL PIPE 11 CP  
370 085-10600-00 RUBBER PIPE  
085-10600-00 RUBBER PIPE  
6 X 12 X 260  
6 X 12 X 140, Electric Start  
4.5 X 9 X 90  
4.5 X 9 X 260  
4.5 X 9 X 220, Electric Start  
Electric Start  
6 X 12 X 90  
6 X 12 X 250, Electric Start  
375 056-11100-20 HOSE CLAMP  
380 052-10500-12 BANJO  
DY30/DY35 & DY41/DY42  
- 27 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
FIG. 600  
DY30/DY35 & DY41/DY42  
- 28 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
400 228-62106-10 FUEL FILTER AY  
-3 243-62101-08 CUP  
-4 228-62108-08 RING NUT  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
-5 228-62109-08 O RING  
-6 228-62110-08 ELEMENT  
410 228-67602-01 FUEL FILTER BRACKET  
228-67630-01 FUEL FILTER BRACKET  
228-67630-01 FUEL FILTER BRACKET  
411 001-13086-50 BOLT and WASHER AY  
414 020-00601-10 WASHER  
Electric Start, DY30/DY35  
Electric Start, DY41/DY42  
Electric Start  
Electric Start  
DY30 / DY35  
DY41/ DY42  
Electric Start  
415 056-60001-70 CLAMP  
430 228-63302-01 INJECTION PIPE CP  
231-63301-01 INJECTION PIPE CP  
435 228-65020-03 RUBBER PIPE  
445 222-65006-03 GROMMET  
600 228-64301-00 OIL FILTER AY  
610 980-05060-10 BOLT and WASHER AY  
620 024-03000-10 O RING  
640 228-65003-03 PLUG  
650 021-32000-10 GASKET  
DY30/DY35 & DY41/DY42  
- 29 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP - INJECTION PUMP  
FIG. 610  
DY30/DY35 & DY41/DY42  
- 30 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP - INJECTION PUMP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
285 002-18080-00 NUT  
3
3
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
610  
286 003-20080-00 SPRING WASHER  
300 228-63120-00 INJECTION PUMP AY  
-1 228-63102-08 PLUNGER AY  
-2 228-63103-08 DELIVERY VALVE  
-3 222-63104-08 SPRING VALVE  
-4 222-63105-08 GASKET  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
DY30 / DY35 / DY41  
DY30 / DY35 /DY41  
DY30 / DY35 /DY41  
DY30 / DY35 /DY41  
DY30 / DY35 /DY41  
DY30 / DY35 /DY41  
DY42  
-5 228-63105-08 O RING  
300 228-63110-10 INJECTION PUMP AY  
-1 228-63119-08 PLUNGER AY  
-2 228-63103-08 DELIVERY VALVE  
-3 228-63124-08 SPRING VALVE  
-4 222-63105-08 GASKET  
DY42  
DY42  
DY42  
DY42  
DY42  
-5 228-63105-08 O RING  
-25 228-63112-08 BOLT  
-26 228-63116-08 GASKET  
-27 228-63113-08 BOLT  
-28 211-63212-08 GASKET  
305 228-65017-03 GASKET, T= 0.1  
228-65022-03 GASKET, T= 0.2  
228-65018-03 GASKET, T= 0.3  
DY42  
DY42  
DY42  
DY42  
Select one piece only  
Select one piece only  
Select one piece only  
DY30/DY35 & DY41/DY42  
- 31 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
Without Starting Motor  
FIG. 620  
DY30/DY35 & DY41/DY42  
- 32 -  
'00-07  
SECTION 6  
FUEL, LUBRICANT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
123 001-10061-00 BOLT and WASHER AY  
230 228-63302-01 INJECTION PIPE  
231-63301-01 INJECTION PIPE, compl.  
400 228-62106-10 FUEL FILTER AY  
-3 243-62101-08 CUP  
1
620  
620  
620  
620  
620  
620  
620  
620  
620  
620  
620  
620  
620  
1
1
1
1
1
1
1
1
1
1
1
1
DY30 / DY35  
DY41 / DY42  
-4 228-62108-08 RING NUT  
-5 228-62109-08 O RING  
-6 228-62110-08 ELEMENT  
410 228-67630-01 FUEL FILTER BRACKET  
411 001-13086-50 BOLT and WASHER AY  
412 001-13082-00 BOLT and WASHER AY  
413 001-13061-80 BOLT and WASHER AY  
420 150-75201-03 CLAMP  
DY30/DY35 & DY41/DY42  
- 33 -  
'00-07  
SECTION 7  
ELECTRIC DEVICE GROUP  
FIG. 700  
203  
200  
210  
202  
201  
DY30/DY35 & DY41/DY42  
- 34 -  
'00-07  
SECTION 7  
ELECTRIC DEVICE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
700  
10 228-70401-01 GENERATOR CP  
228-70402-01 GENERATOR CP  
228-70412-01 GENERATOR CP  
228-70410-01 GENERATOR CP  
-1 228-70401-08 FLYWHEEL  
228-70404-08 FLYWHEEL  
1
1
1
1
1
1
1
1
1
1
1
1
4
3
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
STD. 30 watt  
45 watt  
65 watt  
180 watt  
STD. 30 watt  
45 watt  
700  
700  
700  
700  
700  
700  
700  
228-70415-08 FLYWHEEL  
228-70410-08 FLYWHEEL  
65 watt  
180 watt  
STD. 30 watt  
45 watt  
65 watt  
180 watt  
-5 228-70402-08 STATOR CP  
228-70403-08 STATOR CP  
700  
700  
700  
700  
228-70414-08 STATOR CP  
228-70411-08 STATOR CP  
35 004-35041-20 SCREW and WASHER AY  
46 004-11061-00 SCREW  
90 228-75002-01 CLAMP CP  
140 002-18080-00 NUT  
700  
700  
700  
700  
160 003-20080-00 SPRING WASHER  
200 228-40630-01 CONTROL BOX  
201 001-13082-00 BOLT and WASHER AY  
202 001-13061-20 BOLT and WASHER AY  
203 001-13062-00 BOLT and WASHER AY  
210 073-20010-90 LABEL, starter switch  
220 066-00003-30 SWITCH  
-1 066-00099-80 KEY  
291 228-71901-01 REGULATOR CP  
228-71910-01 REGULATOR CP  
301 001-65062-50 BOLT  
305 056-61000-21 CLAMP  
311 001-65061-00 BOLT  
700  
700  
700  
700  
700  
700  
700  
700  
30 & 45 & 65 watt  
180 watt  
700  
700  
700  
700  
700  
312 003-2060-00  
313 003-10060-00 WASHER  
314 002-17060-00 NUT  
340 228-73101-01 WIRE 1 CP  
345 228-73108-01 WIRE 2 CP  
346 056-30000-20 WIRE BAND  
SPRING WASHER  
700  
700  
700  
700  
700  
700  
*
228-73122-01 WIRE 5 CP  
180 watt only, Not Shown  
DY30/DY35 & DY41/DY42  
- 35 -  
'00-07  
SECTION 7  
ELECTRIC DEVICE GROUP - STARTER MOTOR  
FIG. 710  
DY30/DY35 & DY41/DY42  
- 36 -  
'00-07  
SECTION 7  
ELECTRIC DEVICE GROUP - STARTER MOTOR  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TOFIG.210  
120 210-70502-10 STARTING MOTOR AY  
-2 210-70539-08 BRUSH (+)  
-3 210-70541-08 BRUSH SPRING  
-4 210-70538-08 BRUSH HOLDER  
-6 210-70532-08 ARMATURE  
1
2
4
1
1
1
1
1
2
1
1
1
1
1
2
1
1
4
1
1
1
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
-7 210-70544-08 PINION AY  
-8 210-70534-08 PINION STOPPER SET  
-9 210-70545-08 GEAR CASE AY  
-10 210-70540-08 BRUSH (-)  
-11 210-70537-18 REAR COVER AY  
-12 210-70542-08 REAR COVER METAL  
-13 210-70551-08 BLIND COVER  
-14 210-70546-08 SHIFT LEVER KIT  
-15 210-70548-08 MAGNETIC SWITCH AY  
-17 210-70549-08 BOLT  
-25 210-70533-08 THRUST WASHER KIT  
-26 210-70535-08 FIELD COIL  
-27 210-70508-08 SCREW  
-28 210-70543-08 CENTER PLATE  
-29 210-70547-08 GEAR CASE METAL  
-30 210-70550-18 DUST COVER KIT  
DY30/DY35 & DY41/DY42  
- 37 -  
'00-07  
SECTION 8  
ACCESSORIES GROUP  
FIG. 800  
LOOSE SHIP PARTS  
30  
20  
DY30/DY35 & DY41/DY42  
- 38 -  
'00-07  
SECTION 8  
ACCESSORIES GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10 228-90301-10 ACESSORY TOOL KIT  
20 228-46002-23 RETURN SPRING  
30 207-26001-03 KEY  
1
1
1
800  
800  
800  
DY30/DY35 & DY41/DY42  
- 39 -  
'00-07  
PRINTED IN THE USA  

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