John Deere Lawn Sweeper User Manual

JOHN DEERE  
WORLDWIDE COMMERCIAL & CONSUMER  
EQUIPMENT DIVISION  
M155002  
C6  
Lawn Sweeper  
42 Inch  
OMM155002 C6  
OMM155002 C6  
OPERATOR’S MANUAL  
All information, illustrations and  
speciꢀcations in this manual are based on  
the latest information at the time of  
publication. The right is reserved to make  
changes at any time without notice.  
COPYRIGHT© 2006  
Deere & Co.  
John Deere Worldwide Commercial and  
Consumer Equipment Division  
All rights reserved  
Previous Editions  
COPYRIGHT© 2004, 2005  
North American Version  
Litho in U.S.A.  
INTRODUCTION  
• Never allow children or others in or on towed equipment.  
Introduction  
• Use only approved hitches. Tow only with a machine that has a hitch  
designed for towing. Do not attach towed equipment except at the  
approved hitch point.  
Using Your Operator’s Manual  
Read this entire operator’s manual, especially the safety information,  
before operating.  
• Follow the manufacturer’s recommendations for weight limits for towed  
equipment and towing on slopes. Use counterweights or wheel weights as  
described in the machine operator’s manual.  
This manual is an important part of your machine. Keep all manuals in a  
convenient location so they can be accessed easily.  
• Do not turn sharply. Use additional caution when turning or operating  
under adverse surface conditions. Use care when reversing.  
Use the safety and operating information in the attachment operator’s  
manual, along with the machine operator’s manual, to operate and service  
the attachment safely and correctly.  
• Do not shift to neutral and coast downhill.  
Protect Bystanders  
.If your attachment manual has a section called Preparing the Machine, it  
means that you will have to do something to your tractor or vehicle before  
you can install the attachment.The Assembly and Installation sections of  
this manual provide information to assemble and install the attachment to  
your tractor or vehicle. Use the Service section to make any needed  
adjustments and routine service to your attachment.  
• Keep bystanders away when you operate a towed attachment.  
• Before you back machine and attachment, look carefully behind  
attachment for bystanders.  
Keep Riders Off Towed Attachment  
Keep riders off of a towed attachment.  
If you have any questions or concerns with the assembly, installation, or  
operation of this attachment, see your local John Deere dealer or call John  
Deere Special Services at 1-866-218-8622 for assistance.  
Riders on a towed attachment are subject to injury, such as being struck  
by objects and being thrown off the attachment during sudden starts,  
stops and turns.  
Warranty information on this John Deere attachment can be found in the  
warranty that came with your John Deere tractor or vehicle.  
Riders obstruct the operator's view, resulting in the attachment being used  
in an unsafe manner.  
Keep riders off of hitch bracket.  
Safety  
Keep Feet From Under Drawbar  
Before you disconnect an attachment from machine hitch plate:  
• Unload attachment.  
Read the general safety operating precautions in your machine operator’s  
manual for additional safety information.  
• Stop attachment on level ground.  
• Stop machine engine.  
Operate Safely  
• This attachment is intended for use in lawn care and home applications.  
Do not tow behind a vehicle on a highway or in any high speed application.  
Do not tow at speeds higher than maximum recommended towing speed.  
• Lock machine park brake.  
• Block attachment wheels.  
Towing speed should always be slow enough to maintain control. Travel  
slowly over rough ground.  
• Make sure feet are not under drawbar.  
• Do not let children or an untrained person operate machine.  
• Do not let anyone, especially children, ride on machine or attachment.  
Riders are subject to injury such as being struck by foreign objects and  
being thrown off. Riders may also obstruct the operator’s view, resulting in  
the machine being operated in an unsafe manner.  
• Check machine brake action before you operate. Adjust or service  
brakes as necessary.  
• Keep all parts in good condition and properly installed. Fix damage  
immediately. Replace worn or broken parts. Replace all worn or damaged  
safety and instruction decals.  
• Do not modify machine or safety devices. Unauthorized modifications to  
the machine or attachment may impair its function and safety.  
• Securely anchor all loads to prevent loads from falling.  
Towing Loads Safely  
• Stopping distance increases with speed and weight of towed load. Travel  
slowly and allow extra time and distance to stop.  
Total towed weight must not exceed limits specified in towing vehicle  
operator’s manual.  
• Excessive towed load can cause loss of traction and loss of control on  
slopes. Reduce towed weight when operating on slopes.  
Introduction - 1  
ASSEMBLY  
Parts in Kit  
Assembly  
H
A
I
B
C
F
B
D
D
E
A
E
C
J
G
F
K
L
O
P
N
M
MX34943  
Qty.  
1
Description  
Qty.  
2
Description  
Upper Frame Assembly (L)  
Hitch Clevis Assembly (M)  
Tow Tube (N)  
Rear Tube (A)  
1
2
Upper Tube (B)  
Spreader Bar Assembly (C)  
2
2
1
Lift Link (O) (reference, included in Bag of Parts A)  
Brush Housing Assembly / Drive Unit (P)  
2
Vinyl Cap (D) (reference, included in Bag of parts B)  
Hamper Mount Tube (E)  
1
2
Bag of Parts - Hardware (marked A)  
2
Lower Tube (F)  
Qty.  
2
Description  
1
Hamper Stop Rod (G)  
Hex Bolt, 5/16 x 2-1/4 in.  
Hex Bolt, 5/16 x 1-1/2 in.  
Hex Bolt, 5/16 x 1-3/4 in.  
Carriage Bolt, 5/16 x 1-1/2 in.  
Screw, 1/4 x 1-1/4 in.  
1
Hamper, w/ Windscreen (H)  
Hamper Pull Rope (I)  
2
1
1
1
Flat Grip (J) (reference, included in Bag of Parts A)  
Lift Handle (K)  
4
1
4
Assembly - 2  
ASSEMBLY  
2. Insert lift link (E) into hole in cross tube (F), oriented as shown  
Qty.  
1
Description  
L
Lock Pin  
G
I
1
Hitch Pin, 1/2 in. diameter.  
Large Hairpin Cotter  
Lock Washer, 5/16 in.  
Flat Washer, 5/16 in.  
Standard Nut, 5/16 in.  
Nylock Nut, 5/16 in.  
Lock Nut, 1/4 in.  
Push Connector, 5/16 x 5/8 in.  
Spring  
J
H
K
1
M
1
N
E
2
1
O
D
P
9
O
Q
4
MX33923  
4
3. Insert the threaded end of lock pin (G) into upper hole (H) in lift handle  
(I) and secure using a 5/16 in. lock washer (J) and 5/16 in. standard nut  
(K).  
1
1
Flat Grip  
4. Install the flat grip (L) on the end of the lift handle.  
1
Lift Link  
5. Rotate the lift handle and assemble it to the lift link (E) through the lower  
hole (M).  
Bag of Parts - Hardware (marked B)  
6. Install a 5/16 x 1-3/4 in. hex bolt (N) through the middle hole in the lift  
handle (I), then install a 5/16 in. flat washer (O) onto the hex bolt on the  
other side of the lift handle, as shown.  
Qty.  
2
Description  
Bolt, 5/16 x 2-1/4 in.  
Clevis Pin, 5/16 x 1-3/8 in.  
Small Hairpin Cotter  
Special Flat Washer  
Nylock Nut, 5/16 in.  
Standard Nut, 3/8 in.  
Lock Nut, 3/8 in.  
7. Align the lift handle against the lock plate (P), with the lock pin in one of  
the seven index holes at the top of the lock plate and the hex bolt through  
the lower hole. Secure with spring (Q), 5/16 in. flat washer (O) and 5/16 in.  
nylock nut (D). Tighten lock nut, then back off as necessary for proper  
operation.  
2
2
4
2
A
2
S
2
2
Vinyl Cap  
A
D
R
Assemble Front Frame and Lift Assembly  
D
NOTE: Use Hardware Bag A components for this sequence.  
S
B
MX33924  
8. Install the two tow tubes (R) into the upper frame assembly (A), and  
secure with two 5/16 x 1-1/2 in. hex bolts (S) inserted from the outside,  
and 5/16 in. nylock nuts (D) at the inside. Tighten hardware only finger-  
tight at this time.  
E
C
F
D
A
MX33922  
1. Align the upper frame assembly (A) with the brush housing assembly  
(B) and secure on each side with two 5/16 x 1-1/2 in. carriage bolts (C)  
(installed from the inside, as shown) and 5/16 in. nylock nuts (D). Tighten  
hardware.  
Assembly - 3  
ASSEMBLY  
3. Tighten hitch clevis hardware and hardware securing tow tubes to  
upper frame.  
Assemble Hitch Components  
NOTE: Use Hardware Bag A components for this sequence.  
4. Insert hitch pin (L) into hitch clevis and secure with large hairpin cotter  
(M) to store until needed.  
Assemble Hamper Components  
NOTE: Use Hardware Bags A and B components for this sequence.  
E
B
F
E
B
A
G
F
H
A
H
D
MX33925  
G
A
C
1. Park machine on a level, hard surface and measure from the ground to  
the top of the rear hitch plate (A) or drawbar. This measurement will  
determine mounting position of hitch clevis assembly (B).  
C
MX33928  
1. Install two lower tubes (A) into one of the rear tubes (B). Align curved  
ends of lower tubes upward, as shown, when assembling components.  
B
H
G
C
2. Thread a 3/8 in. standard nut (C) approximately 19mm (3/4 in.) onto  
each end of hamper stop rod (D), then assemble the stop rod between the  
two lower tubes.  
L
M
3. Secure lower tubes to rear tube with 5/16 x 5/8 in. push connector (E).  
E
4. Assemble a spreader bar assembly (F) at the inside of each lower tube,  
with the shorter legs toward the hamper bottom. The hinged spreader bars  
should be installed so that the hinge pivots to the front as they are  
collapsed for storage, as shown. Secure with 1/4 x 1-1/4 in. screws (G)  
installed from the outside and 1/4 in. locknuts (H) at the inside.  
F
D
MX33926  
Picture Note: Hitch clevis at bottom.  
B
K
J
I
L
C
M
E
D
MX33927  
Picture Note: Hitch clevis at top.  
2. Place hitch clevis assembly (B) between the two tow tubes (C) and  
secure with two 5/16 x 2-1/4 in hex bolts (D) and 5/16 in. nylock nuts (E).  
Position hitch clevis and mounting holes as follows according to hitch plate  
or drawbar height:  
a.15.2cm (6 in.) - Clevis at bottom, hole position (F).  
b.17.8cm (7 in.) - Clevis at bottom, hole position (G).  
c.20.3cm (8 in.) - Clevis at bottom, hole position (H).  
d.22.9cm (9 in.) - Clevis at top, hole position (I).  
e.25.4cm (10 in.) - Clevis at top, hole position (J).  
f. 27.9cm (11 in.) - Clevis at top, hole position (K).  
Assembly - 4  
ASSEMBLY  
NOTE: Flip attached windscreen behind hamper during hamper  
component assembly.  
H
U
G
P
D
H
P
F
G
L
B
I
N
T
T
Q
M
S
S
L
Q
O
Q
N
Q
R
M
R
J
MX34951  
9. Assemble the curved ends of the upper tubes (L) over the ends of the  
hamper stop rod and secure with 3/8 in. locknuts (N).  
10. Engage snaps (O) at each corner of the hamper.  
L
K
11. Straighten and lock spreader arms (F), then open hamper fully.  
Assemble the spreader arms to the upper tubes, securing with 1/4 x 1-1/2  
in. round head screws (G) from the outside, through existing holes in the  
sewn pocket of the hamper and upper tube, and 1/4 in. locknuts (H) on the  
inside.  
E
L
E
12. Insert a 5/16 x 2-1/2 in hex bolt (P), from the outside, through an  
existing hole in each upper tube in an area exposed by a cutout in the  
sewn pocket of the hamper.  
MX33929  
NOTE: If two mounting holes are present at the curved end of the  
hamper mount tubes, install the hex bolt through the lower hole.  
5. Feed the remaining rear tube (B) carefully through the sewn pockets (I)  
at the rear of the hamper. The material will have to be bunched together as  
the tube is fed through.  
13. Assemble a 5/16 in. special flat washer (Q) and hamper mount tube  
(R) on the hex bolt (P) at the inside of each upper tube, securing with a 5/  
16 in. special flat washer (Q) and 5/16 in. nylock nut (S). Do not  
overtighten hardware, hamper mount tube must be able to pivot freely.  
6. Place the previously assembled lower tubes, rear tube, spreader bars  
and hamper stop rod into the bottom of the hamper and adjust to fit tightly  
against the hamper base (J).  
14. Install a vinyl cap (T) over the pivot end of each hamper mount tube,  
as shown.  
7. Lift the front of the hamper base with formed plastic channel (K) up over  
the hamper stop rod (D) and then press it down until it snaps over the  
hamper stop rod to secure.  
15. Tie hamper pull rope (U) to upper rear tube where sewn pocket of  
hamper is cut away.  
8. Insert the straight ends of the upper tubes (L) into the sewn pockets (M)  
at the sides of the hamper and assemble them into the rear tube (B) at the  
top of the hamper. Position the curved ends of the upper tubes so they  
point down, as shown, and secure the upper tubes to the rear tube with  
two 5/16 x 5/8 in. push connectors (E).  
Assembly - 5  
INSTALLING  
1. Park machine safely. See “Parking Safely” in the Safety section.  
Assemble Hamper to Sweeper  
2. Remove large hairpin cotter from hitch pin.  
NOTE: Use Hardware Bag B components for this sequence.  
3. Hold sweeper tow tubes to remove pressure from hitch pin, then remove  
hitch pin from hitch clevis and rear hitch plate or drawbar on machine.  
A
B
4. Pull or push sweeper backward to disengage hitch clevis from machine  
hitch, install hitch pin in hitch clevis for storage and secure with large  
hairpin cotter.  
C
B
C
Storing  
E
D
E
The sweeper can be tipped upright and stored against a wall using a  
minimum of space:  
1. Remove any loose material from hamper and brush housing / drive  
assembly. The sweeper should be clean and dry before configuring for  
storage.  
D
2. Remove small hairpin cotters and clevis pins securing hamper  
assembly to brush housing and remove hamper assembly.  
3. Unlock spreader bars and collapse hamper.  
MX34944  
1. Flip windscreen (A) to the front over the top of the hamper and wrap  
hook and loop fastener strips (B) around upper hamper tube on each side,  
at first cut-out area, to secure.  
4. Remove large hairpin cotter and hitch pin from hitch clevis, if stored  
there.  
5. Move lift handle to the index hole farthest forward (toward the tow  
tubes).  
2. Insert the end of each hamper mounting tube (C) into the upper frame  
assembly of the sweeper on each side and secure with 5/16 x 1-3/8 in.  
clevis pins (D) installed from the outside and small hairpin cotters (E) at  
the inside.  
A
C
Installing  
Attaching Lawn Sweeper  
D
1. Park machine safely. See “Parking Safely” in Safety section.  
B
C
A
B
B
MX34092  
MX33935  
6. Roll sweeper to desired storage area, lift hitch clevis (A) to pivot  
sweeper to vertical position and resting on the tubes (B) at rear of sweeper  
(bottom of sweeper should face wall).  
2. Remove large hairpin cotter (A) and hitch pin (B) from hitch clevis (C) of  
sweeper or other storage location.  
3. Pull sweeper forward and position hitch clevis to straddle machine rear  
hitch plate or drawbar (not shown). Align all hitch pin holes, then install  
hitch pin down through hitch clevis and machine hitch, securing with large  
hairpin cotter.  
7. Lift the collapsed hamper assembly by the rear tubes, positioning the  
middle of the upper rear tube (C) at the center hamper cut-out over the  
opening in the hitch clevis (the inside of the hamper faces the lift handle  
and tow tubes, and the bottom (D) of the hamper facing outward). Lower  
the hamper to rest in the hitch clevis.  
8. Replace hitch pin and large hairpin cotter.  
Removing and Storing  
Removing  
NOTE: Refer to illustration in the Installing Section, earlier in this  
manual.  
Installing - 6  
GETTING QUALITY SERVICE  
Getting Quality Service  
John Deere Quality Continues with Quality Service  
John Deere provides a process to handle your questions or problems,  
should they arise, to ensure that product quality continues with quality  
parts and service support.  
Follow the steps below to get answers to any questions you may have  
about your product.  
1. Refer to your attachment and machine operator manuals.  
2. In North America or Canada, call John Deere Special Services at 1-  
866-218-8622 and provide product serial number (if available) and model  
number.  
Getting Quality Service - 8  
NOTES  
Notes  

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