EMERSON FB1200 User Manual

Emerson FB1200 Flow Computer Quick Start Guide  
D301786X012  
August 2017  
Quick Start Guide:  
Emerson FB1200 Flow Computer  
Remote Automation Solutions  
Emerson FB1200 Flow Computer Quick Start Guide  
D301786X012  
August 2017  
Safety First!  
Never perform the installation/setup activities described in this document in a hazardous  
area. Ensure the area is non-hazardous.  
DANGER  
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s)  
in a hazardous location could result in an explosion.  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
Important  
Only use batteries supplied with the flow computer or sold by Emerson as spare parts for this flow  
computer. If you substitute a battery you obtain elsewhere you will void your certification  
unless it is the identical part from the same manufacturer as that supplied with the flow  
computer from Emerson.  
DANGER  
EXPLOSION HAZARD - Substitution of any components may impair suitability for Class I,  
Division 1 or Class I, Division 2.  
DANGER  
EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the  
area is known to be non-hazardous.  
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Tools Required  
Certain tools and equipment are required for installing and servicing the flow computer.  
Table 1: Required Tools  
Tool  
Use  
Torque wrench  
For bolting/mounting the flow computer  
For manipulating rotation set screw  
2.5 mm hexagonal wrench  
3 mm hexagonal wrench  
For screw for M4 x 0.7 end cap retaining clamp (ATEX  
required)  
9/16 in hexagonal wrench  
For installing/removing ¾ in NPT conduit plugs  
1 1/16 in combination wrench  
For installing/removing ¾ in NPT to M20 thread reducer  
(ATEX required)  
High-wattage soldering iron and  
solder  
For tinning ground connection wire  
#1 Phillips-head screwdriver  
#2 Phillips-head screwdriver  
1/8 inch flat-head screwdriver  
1/16-inch flat head screwdriver  
For screws on HMI module  
For screws on other modules and boards  
For 5.08 mm pitch terminal block connections  
For 3.81 mm pitch terminal block connections  
Laptop PC running Field Tools with  
FBxConnect configuration software  
For software configuration  
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Removing/Replacing the Retaining Clamp  
For flameproof ATEX/IEC applications, each end cap includes a retaining clamp which screws  
down to prevent the end cap from being unscrewed.  
Front End Cap with Retaining Clamp Fitted  
1
2
3
End Cap  
Screw  
Retaining Clamp  
Retaining Clamp in Place  
To loosen or tighten the screw, use a 3mm hexagonal wrench. When tightening, torque to 12  
in-lbs (1.4 N m).  
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Retaining Clamp and Screw  
Removing the Front or Rear End Cap  
The flow computer includes two threaded end caps (covers). The front end cap includes a  
window for viewing the HMI module, while the rear end cap provides access to the terminal  
plate for power and I/O wiring.  
DANGER  
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end  
cap(s) in a hazardous location could result in an explosion.  
1. Remove the retaining clamp (if present). Grasp the end cap (front or rear).  
Note  
If you need more leverage to open or close an end cap than you can get with your  
hand, you can place a long screwdriver or other appropriate tool across the two  
notches in the end cap to act as a pry bar:  
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2. Unscrew the end cap turning it counter-clockwise until the end cap comes off. Set it  
aside in a safe location.  
Front End Cap  
Removing Front End Cap  
Rear End Cap  
Removing Rear End Cap  
Replacing the Front or Rear End Cap  
DANGER  
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end  
cap(s) in a hazardous location could result in an explosion.  
1. Grasp the end cap (front or rear).  
2. Carefully align the end cap threads with the threads of the enclosure.  
Important  
When replacing the rear end cap, ensure wires connecting to the terminal plate do not  
get crimped or caught between the end cap threads and the enclosure.  
3. Screw the end cap clockwise (eight full turns) until it is tightly sealed to the enclosure.  
4. Replace the retaining clamp (if applicable).  
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Bolting Considerations  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
If the flow computer installation requires assembly of a process flange, manifold, or flange  
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance  
characteristics of the flow computer.  
Only use bolts supplied with the flow computer or sold by Emerson as spare parts. Refer to  
the figures, below, for common flow computer assemblies with the bolt length required for  
proper flow computer installation.  
Note  
For all other manifolds, contact your Emerson Local Business Partner (LBP).  
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the  
markings on the head of the bolt and referencing Table 2. If bolt material is not shown in the  
table, contact your local Emerson representative for more information.  
Transmitter with coplanar flange  
Transmitter with coplanar flange and optional flange adapters  
Transmitter with coplanar flange and optional flange adapters  
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Use the following bolt installation procedure:  
1. Carbon steel bolts do not require lubrication. Stainless steel bolts are factory-coated  
with a lubricant to ease installation. Do not apply any additional lubricant when  
installing either type of bolt.  
2. Finger-tighten the bolts.  
3. Torque the bolts to the initial torque value using a crossing pattern. See Table 2 for  
initial torque value.  
4. Torque the bolts to the final torque value using the same crossing pattern. See Table 2  
for final torque value.  
5. Verify that the flange bolts protrude through the sensor module before applying  
pressure.  
Table 2: Torque Values for the Flange and Flange Adapter Bolts  
Bolt  
Head markings  
Initial torque Final torque  
material  
Carbon  
Steel (CS)  
300 in. -lbs.  
(33.9 N m)  
650 in. -lbs.  
(73.4 N m)  
Stainless  
Steel (SST)  
150 in. -lbs.  
(16.9 N m)  
300 in. -lbs.  
(33.9 N m)  
Proper Bolt Installation  
1
2
Bolt  
Sensor module  
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Coplanar Mounting Kit  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
1
2
Tubular L-shaped bracket  
3/8-16 x 1 ½ in wire screw (2) – Apply Killark® LUBG-6 anti-seize lubricant to  
threads. Torque screws to 30 in-lbs (3.4 N m)  
Split 5/16 washer (2)  
3
4
5/16-18 keps nut (2). Apply Loctite® 222TM Low Strength Purple Threadlocker to  
nuts. Torque nuts to 30 in-lbs (3.4 N m)  
U-bolt bracket  
5
6
2-inch diameter pipe U-bolt  
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Inline Mounting Kit  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
1
2
3
4
Pipe mounting bracket  
2 ½ inch x 5/18-18 thread 300-series U-bolt  
5/16 flat lock washer (2)  
5/16-18 300 series passivate hex nut (2) - Apply Loctite 222 Low Strength Purple  
Threadlocker to threads. Torque nuts to 30 in-lbs (3.4 N m)  
U-bolt clamp assembly - Apply Loctite 222 threadlocker to threads. Torque nuts to  
30 in-lbs (3.4 N m)  
5
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Traditional Flange Mounting Kit  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
1
2
3
3.75 in U-bolt assembly with (2) nuts (item 3)  
Mounting bracket  
Apply Loctite 222 Low Strength Purple Threadlocker to nuts. Torque nuts to 30 in-  
lbs (3.4 N m)  
4
7/16-20 x .625 cs/zinc cobalt screws (4). Torque to 30 in-lbs (3.4 N m)  
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Terminal Plate  
The terminal plate includes the various terminal blocks (TB) for power and I/O connections.  
The terminal plate's appearance varies depending upon whether or not you have the  
optional 6-channel expansion I/O board installed with 3.81 mm pitch connectors; when it is  
installed there are eight or nine connections per terminal block instead of six 5.08 mm pitch  
connections. Compare your device to the pictures to see which terminal plate you have.  
5.08 mm Pitch Connectors  
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3.81 mm Pitch Connectors  
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Grounding  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
The flow computer includes a ground lug on the terminal plate.  
1
Ground Lug  
Once you have installed the unit, run a ground wire between the ground lug and a  
known good earth ground. You route the ground wire through one of the conduit  
fittings.  
Use stranded copper wire to earth ground, and keep the length as short as  
possible.  
Clamp or braze the ground wire to the ground bed conductor (typically a stranded  
copper AWG 0000 cable installed vertically or horizontally).  
Using a high-wattage soldering iron, tin the wire ends with solder before you insert  
them into the chassis ground lug.  
Run the ground wire so that any routing bend in the cable has a minimum radius of  
30.48 cm (12 inches) below ground and 20.32 cm (8 inches) above ground.  
For more information on grounding or if your installation uses cathodic protection, refer  
to Site Considerations for Equipment Installation, Grounding, and Wiring (D301452X012).  
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Communications Wiring  
Notes  
You do not need to add termination resistors; you can configure termination  
through software selections in FBxConnect.  
You should terminate all shields at chassis ground.  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
.
COM1 (Unit has optional I/O)  
RS-232 Port  
(COM1)  
on FB device  
RS-232 Port  
on external device  
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RS-422 Port  
(COM1)  
on FB device  
RS-422 Port  
on external device  
RS-485 Port  
(COM1)  
on FB device  
RS-485 Port  
on external device  
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.
COM1: (Unit has no optional I/O)  
RS-232 port  
(COM1)  
on FB device  
RS-232 port on  
external device  
RS-422 port  
(COM1)  
on FB device  
RS-422 port on  
external device  
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RS-485 port  
(COM1)  
on FB device  
RS-485 port on  
external device  
.
COM2: (Unit has optional I/O)  
RS-232 Port  
(COM2)  
on FB device  
RS-232 Port  
on external device  
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RS-485 Port  
(COM2)  
on FB device  
RS-485 Port  
on external device  
.
COM2: (Unit Has no optional I/O)  
(COM2 does not have its own GND terminal. Use either GND terminal on the COM1  
terminal block.)  
RS-232 Port  
(COM2) on  
FB device  
RS-232 Port  
on external  
device  
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RS-485 Port  
(COM2) on  
FB device  
RS-485 Port  
on external device  
.
COM3: (Unit has optional I/O)  
RS-232 Port  
(COM3)  
on FB device  
RS-232 Port  
on external device  
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RS-485 Port  
(COM3)  
on FB device  
RS-485 Port  
on external device  
.
COM3: (Unit has no optional I/O)  
(COM3 does not have its own GND terminal. Use either GND terminal on the COM1  
terminal block.)  
RS-232 Port  
on external  
device  
RS-232 Port  
(COM3)  
on FB device  
RS-485 Port  
on external device  
RS-485 Port  
(COM3) on  
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.
Ethernet  
The Ethernet port is located on the terminal plate.  
1
1
Ethernet Port  
Notes  
.
.
.
The default IP address for the Ethernet port is 192.168.1.10.  
The default port is 20000 for DNP3 communication.  
A jumper enables/disables the Ethernet port – see the instruction manual for details.  
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I/O Wiring  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.  
Performing this operation in a hazardous area could result in an explosion.  
Note  
You should terminate all shields at chassis ground.  
Note  
When using a digital output to drive an inductive load (such as a relay coil), place a  
suppression diode across the load. This protects the DO from the reverse Electro-Motive  
Force (EMF) spike generated when the inductive load is switched off.  
.
CPU Base I/O Wiring (when optional I/O also present)  
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.
CPU Base I/O Wiring (when optional I/O not present)  
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.
Optional 6-Channel Expansion I/O Board Wiring:  
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.
RTD Wiring (when optional I/O also present):  
Note  
The default configuration is 4-wire RTD; you can change the configuration in FBxConnect.  
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.
RTD Wiring (when optional I/O not present):  
Note  
The default configuration is 4-wire RTD; you can change the configuration in FBxConnect.  
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Power Wiring  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-  
hazardous. Performing this operation in a hazardous area could result in an explosion.  
The flow computer accepts DC power with an input voltage range from 5.7 to 30V. The  
amount of power required depends on installed options.  
If your device includes the 6-channel expansion I/O board your terminal block  
includes eight connectors; if it does not, your terminal block includes six  
connectors.  
Note  
The picture on the top shows wiring for units with the 6-channel expansion I/O board; the  
picture on the bottom shows wiring for units without this board.  
.
DC Power:  
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.
Solar Power:  
Note  
The picture on the top shows wiring for units with the 6-channel expansion I/O board; the  
picture on the bottom show wiring for units without this board.  
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Connecting the Main Battery Pack  
DANGER  
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-  
hazardous. Performing this operation in a hazardous area could result in an explosion.  
If you purchased one of the battery/solar panel options, note that the device ships with  
the battery pack disconnected to preserve battery life. You need to connect the main  
battery pack before you place the device in service.  
The device provides two battery connections, enabling you to hot-swap the battery  
pack in a non-hazardous location.  
1. Remove the front end cap by unscrewing it counter-clockwise.  
2. Loosen the four captive fastening screws that hold the HMI module. Carefully pull  
the module away from the flow computer and off the tab and set it aside.  
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3. Connect the battery to either of the two connectors.  
4. Carefully slide the HMI module back onto the tab and tighten the four captive  
fastening screws.  
5. Reattach the end cap. Screw it clockwise (eight full turns) until it is tightly sealed to  
the enclosure.  
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Replacing the Main Battery Pack  
Periodically you must replace the main battery pack. FBxConnect provides a battery life  
indicator to help you monitor battery life.  
The device provides two battery connectors, enabling you to hot-swap the battery  
pack in a non-hazardous location. Slide out the first battery pack (leaving it connected),  
attach the new battery to the second (available) connector (so both batteries are  
connected), and then disconnect the old battery pack.  
DANGER  
EXPLOSION HAZARD – Do not replace batteries unless power has been switched off or  
the area is known to be non-hazardous. Batteries must only be changed in an area  
known to be non-hazardous.  
WARNING!  
There are no user-serviceable parts inside the battery pack. Do not open the battery  
pack as you may damage the battery pack or injure yourself.  
Keep the replacement battery pack handy during the procedure.  
1. Remove the front end cap.  
2. Loosen the two captive fastening screws on the battery pack.  
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3. Loosen the two bottom captive fastening screws on the HMI module. Leave the  
two top screws connected to the battery pack.  
4. Grasp the HMI module and gently pull it and the battery pack out of the enclosure,  
leaving the battery still connected.  
5. Connect the new battery to the open connector. Route the wires so they are in the  
recessed area. Make sure the wires don’t get caught in the end cap threads.  
6. Disconnect the old battery pack’s connector from the unit and set the old battery  
pack aside.  
7. Slide the new battery pack into the unit. Tighten its two captive fastening screws.  
8. Loosen the top captive fastening screws on the HMI module to separate it from the  
old battery pack.  
9. Align the HMI module with the new battery pack and the tab on the CPU carrier  
board (bezel). Gently press the HMI module on, being careful not to pinch the  
battery wires. Tighten all four captive screws.  
10. Replace the front end cap.  
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Powering Up/Powering Down the Device  
DANGER  
Do not attempt to connect power or disconnect power from the unit in a hazardous  
area. Ensure the area is non-hazardous. Failure to do so could result in an explosion.  
1. Remove the front end cap.  
2. Terminal block TB1 includes connections for DC power (+DCIN, -DCIN) and  
battery/solar power (+SPIN, -SPIN). Battery power (which is also used with solar  
power) has its own internal connection.  
.
Plug in TB1 to activate DC or solar power. If your device uses an internal  
battery and it is not connected, connect it as discussed in Connecting the Main  
Battery Pack.  
.
Unplug TB1 to deactivate DC or solar power. If your device uses an internal  
battery, disconnect the main battery.  
This turns on (or turns off) power from an external power supply or from the battery  
pack/solar panel.  
Note  
When you turn power on, the backlight on the HMI module lights, momentarily turns  
off and then remains lit while the INPUT LED blinks. After approximately one minute  
the initialization process finishes and the HMI starts to display live data.  
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Install Field Tools Configuration Software  
You install Field Tools software (which included FBxConnect) on your PC to configure  
the device.  
Important  
.
AMS Device Configurator (which is part of Field Tools) is incompatible with  
AMS Device Manager: they cannot reside on the same machine.  
.
If you have a previous version of Field Tools already installed on your PC,  
uninstall it and reboot your PC before you install this new version.  
.
.
Before beginning the installation, close all other applications.  
Field Tools cannot reside on a computer running any component of  
OpenEnterprise 2.x, OpenEnterprise 3.x, OpenEnterprise Client/Server, or  
ObjectServer software.  
.
TechView and other components of BSI_Config software cannot be installed  
on a computer running OpenBSI Network Edition versions older than 5.9  
Service Pack 2.  
.
.
You must have administrative privileges to install Field Tools.  
You must disable User Account Control (UAC) prior to installing Field Tools  
(you can re-enable it after a successful installation).  
.
As part of the installation, software from both Eltima and MACTek® is  
automatically installed. Depending upon your permissions, Windows may  
require you to confirm these installations before the installation can proceed.  
1. Insert the Field Tools DVD into your DVD drive and follow the on-screen directions  
to install Field Tools on your PC. For details on minimum hardware/software  
requirements as well as more details on the installation and licensing steps see the  
Field Tools Quick Start Guide (D301703X412).  
Note  
During Field Tools installation, you must select the FBx support including  
FBxConnect option.  
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2. After software installation re-boot, start Field Tools from either the Windows Start  
Programs menu or (if you created it) from the desktop icon.  
3. Log onto Field Tools.  
Important  
The very first time you login with Field Tools, use the default username of admin  
and leave the password field blank. Then assign a new password when prompted.  
See the Field Tools Quick Start Guide for any questions you have on changing default  
passwords after installation.  
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Establish a Connection and Launch the  
Setup Wizard  
After you start Field Tools you connect to the device and launch the initial setup wizard.  
.
.
.
For a serial connection, connect a serial cable between either COM1 or COM2  
on the device and a serial port (or USB/serial adapter) on your PC.  
WiFi® connections are possible if you purchased the Mobile SCADA option and  
if your PC supports wireless communication.  
For Ethernet connections, connect a standard 10/100Base-T Category 5  
shielded Ethernet patch cable to the Ethernet port.  
1. Click Connections > Add connection.  
2. Choose FBx as the Device Platform.  
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3. Choose a Connection Type  
.
For serial: choose the PC Comm port (or the port for the USB/serial adapter).  
.
For WiFi: choose the default WiFi Network. The format for the WiFi Network  
(SSID) is similar to WiFi Network:FBxxxx_serialnumber. Then you must enter the  
default Security Key: EmersonFBXX00. The flow computer’s default IP  
Address for WiFi is 192.168.1.10.  
Important  
You must change the Security Key for your network to something that is  
different from the default or else anyone reading this document will know your  
key. If you are connected via IP, you must assign a unique IP address to each  
device.  
.
For IP: Enter the default IP Address for the Ethernet port of 192.168.1.10.  
(Your PC must be able to access this address.)  
4. Click Connect. Field Tools activates the connection and automatically launches the  
FBxConnect tool.  
5. When prompted, enter admin for both the Username and Password.  
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Important  
When you finish initial configuration activities, be sure you change the password  
for the admin user. Otherwise, anyone reading this document could gain access to  
your device.  
6. When FBxConnect opens, click Configure.  
7. Click Initial Setup to launch the setup wizard.  
8. Follow the on-screen instructions to configure the device. Click Apply or Next to  
proceed through pages of the wizard or click Previous to return to a previous page.  
When you are done, click Finish.  
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For customer service and technical support,  
Global Headquarters,  
North America, and Latin America:  
Emerson Automation Solutions  
Remote Automation Solutions  
6005 Rogerdale Road  
Houston, TX 77072 U.S.A.  
T +1 281 879 2699 | F +1 281 988 4445  
Europe:  
Emerson Automation Solutions  
Remote Automation Solutions  
Unit 8, Waterfront Business Park  
Dudley Road, Brierley Hill  
Dudley UK DY5 1LX  
T +44 1384 487200 | F +44 1384 487258  
Middle East/Africa:  
Emerson Automation Solutions  
Remote Automation Solutions  
Emerson FZE  
P.O. Box 17033  
Jebel Ali Free Zone – South 2  
Dubai U.A.E.  
© 2017 Remote Automation Solutions, a business unit of Emerson Automation Solutions. All  
rights reserved.  
This publication is for informational purposes only. While every effort has been made to ensure  
accuracy, this publication shall not be read to include any warranty or guarantee, express or  
implied, including as regards the products or services described or their use or applicability.  
Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or  
specifications of its products at any time without notice. All sales are governed by RAS terms  
and conditions which are available upon request. RAS accepts no responsibility for proper  
selection, use or maintenance of any product, which remains solely with the purchaser and/or  
end-user.  
T +971 4 8118100 | F +971 4 8865465  
Asia-Pacific:  
Emerson Automation Solutions  
Remote Automation Solutions  
1 Pandan Crescent  
Singapore 128461  
T +65 6777 8211| F +65 6777 0947  
Remote Automation Solutions  

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