Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Quick Start Guide:
Emerson FB1200 Flow Computer
Remote Automation Solutions
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Safety First!
Never perform the installation/setup activities described in this document in a hazardous
area. Ensure the area is non-hazardous.
DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s)
in a hazardous location could result in an explosion.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
Important
Only use batteries supplied with the flow computer or sold by Emerson as spare parts for this flow
computer. If you substitute a battery you obtain elsewhere you will void your certification
unless it is the identical part from the same manufacturer as that supplied with the flow
computer from Emerson.
DANGER
EXPLOSION HAZARD - Substitution of any components may impair suitability for Class I,
Division 1 or Class I, Division 2.
DANGER
EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the
area is known to be non-hazardous.
1
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Tools Required
Certain tools and equipment are required for installing and servicing the flow computer.
Table 1: Required Tools
Tool
Use
Torque wrench
For bolting/mounting the flow computer
For manipulating rotation set screw
2.5 mm hexagonal wrench
3 mm hexagonal wrench
For screw for M4 x 0.7 end cap retaining clamp (ATEX
required)
9/16 in hexagonal wrench
For installing/removing ¾ in NPT conduit plugs
1 1/16 in combination wrench
For installing/removing ¾ in NPT to M20 thread reducer
(ATEX required)
High-wattage soldering iron and
solder
For tinning ground connection wire
#1 Phillips-head screwdriver
#2 Phillips-head screwdriver
1/8 inch flat-head screwdriver
1/16-inch flat head screwdriver
For screws on HMI module
For screws on other modules and boards
For 5.08 mm pitch terminal block connections
For 3.81 mm pitch terminal block connections
Laptop PC running Field Tools with
FBxConnect configuration software
For software configuration
2
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Removing/Replacing the Retaining Clamp
For flameproof ATEX/IEC applications, each end cap includes a retaining clamp which screws
down to prevent the end cap from being unscrewed.
Front End Cap with Retaining Clamp Fitted
1
2
3
End Cap
Screw
Retaining Clamp
Retaining Clamp in Place
To loosen or tighten the screw, use a 3mm hexagonal wrench. When tightening, torque to 12
in-lbs (1.4 N m).
3
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Retaining Clamp and Screw
Removing the Front or Rear End Cap
The flow computer includes two threaded end caps (covers). The front end cap includes a
window for viewing the HMI module, while the rear end cap provides access to the terminal
plate for power and I/O wiring.
DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end
cap(s) in a hazardous location could result in an explosion.
1. Remove the retaining clamp (if present). Grasp the end cap (front or rear).
Note
If you need more leverage to open or close an end cap than you can get with your
hand, you can place a long screwdriver or other appropriate tool across the two
notches in the end cap to act as a pry bar:
4
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
2. Unscrew the end cap turning it counter-clockwise until the end cap comes off. Set it
aside in a safe location.
Front End Cap
Removing Front End Cap
Rear End Cap
Removing Rear End Cap
Replacing the Front or Rear End Cap
DANGER
EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end
cap(s) in a hazardous location could result in an explosion.
1. Grasp the end cap (front or rear).
2. Carefully align the end cap threads with the threads of the enclosure.
Important
When replacing the rear end cap, ensure wires connecting to the terminal plate do not
get crimped or caught between the end cap threads and the enclosure.
3. Screw the end cap clockwise (eight full turns) until it is tightly sealed to the enclosure.
4. Replace the retaining clamp (if applicable).
5
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Bolting Considerations
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
If the flow computer installation requires assembly of a process flange, manifold, or flange
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance
characteristics of the flow computer.
Only use bolts supplied with the flow computer or sold by Emerson as spare parts. Refer to
the figures, below, for common flow computer assemblies with the bolt length required for
proper flow computer installation.
Note
For all other manifolds, contact your Emerson Local Business Partner (LBP).
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the
markings on the head of the bolt and referencing Table 2. If bolt material is not shown in the
table, contact your local Emerson representative for more information.
Transmitter with coplanar flange
Transmitter with coplanar flange and optional flange adapters
Transmitter with coplanar flange and optional flange adapters
6
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication. Stainless steel bolts are factory-coated
with a lubricant to ease installation. Do not apply any additional lubricant when
installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Table 2 for
initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See Table 2
for final torque value.
5. Verify that the flange bolts protrude through the sensor module before applying
pressure.
Table 2: Torque Values for the Flange and Flange Adapter Bolts
Bolt
Head markings
Initial torque Final torque
material
Carbon
Steel (CS)
300 in. -lbs.
(33.9 N m)
650 in. -lbs.
(73.4 N m)
Stainless
Steel (SST)
150 in. -lbs.
(16.9 N m)
300 in. -lbs.
(33.9 N m)
Proper Bolt Installation
1
2
Bolt
Sensor module
7
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Coplanar Mounting Kit
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1
2
Tubular L-shaped bracket
3/8-16 x 1 ½ in wire screw (2) – Apply Killark® LUBG-6 anti-seize lubricant to
threads. Torque screws to 30 in-lbs (3.4 N m)
Split 5/16 washer (2)
3
4
5/16-18 keps nut (2). Apply Loctite® 222TM Low Strength Purple Threadlocker to
nuts. Torque nuts to 30 in-lbs (3.4 N m)
U-bolt bracket
5
6
2-inch diameter pipe U-bolt
8
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Inline Mounting Kit
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1
2
3
4
Pipe mounting bracket
2 ½ inch x 5/18-18 thread 300-series U-bolt
5/16 flat lock washer (2)
5/16-18 300 series passivate hex nut (2) - Apply Loctite 222 Low Strength Purple
Threadlocker to threads. Torque nuts to 30 in-lbs (3.4 N m)
U-bolt clamp assembly - Apply Loctite 222 threadlocker to threads. Torque nuts to
30 in-lbs (3.4 N m)
5
9
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Traditional Flange Mounting Kit
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
1
2
3
3.75 in U-bolt assembly with (2) nuts (item 3)
Mounting bracket
Apply Loctite 222 Low Strength Purple Threadlocker to nuts. Torque nuts to 30 in-
lbs (3.4 N m)
4
7/16-20 x .625 cs/zinc cobalt screws (4). Torque to 30 in-lbs (3.4 N m)
10
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Terminal Plate
The terminal plate includes the various terminal blocks (TB) for power and I/O connections.
The terminal plate's appearance varies depending upon whether or not you have the
optional 6-channel expansion I/O board installed with 3.81 mm pitch connectors; when it is
installed there are eight or nine connections per terminal block instead of six 5.08 mm pitch
connections. Compare your device to the pictures to see which terminal plate you have.
5.08 mm Pitch Connectors
11
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
3.81 mm Pitch Connectors
12
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Grounding
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
The flow computer includes a ground lug on the terminal plate.
1
Ground Lug
•
Once you have installed the unit, run a ground wire between the ground lug and a
known good earth ground. You route the ground wire through one of the conduit
fittings.
•
•
•
•
Use stranded copper wire to earth ground, and keep the length as short as
possible.
Clamp or braze the ground wire to the ground bed conductor (typically a stranded
copper AWG 0000 cable installed vertically or horizontally).
Using a high-wattage soldering iron, tin the wire ends with solder before you insert
them into the chassis ground lug.
Run the ground wire so that any routing bend in the cable has a minimum radius of
30.48 cm (12 inches) below ground and 20.32 cm (8 inches) above ground.
For more information on grounding or if your installation uses cathodic protection, refer
to Site Considerations for Equipment Installation, Grounding, and Wiring (D301452X012).
13
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
Communications Wiring
Notes
You do not need to add termination resistors; you can configure termination
through software selections in FBxConnect.
You should terminate all shields at chassis ground.
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
.
COM1 (Unit has optional I/O)
RS-232 Port
(COM1)
on FB device
RS-232 Port
on external device
14
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
RS-422 Port
(COM1)
on FB device
RS-422 Port
on external device
RS-485 Port
(COM1)
on FB device
RS-485 Port
on external device
15
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
.
COM1: (Unit has no optional I/O)
RS-232 port
(COM1)
on FB device
RS-232 port on
external device
RS-422 port
(COM1)
on FB device
RS-422 port on
external device
16
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
RS-485 port
(COM1)
on FB device
RS-485 port on
external device
.
COM2: (Unit has optional I/O)
RS-232 Port
(COM2)
on FB device
RS-232 Port
on external device
17
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
RS-485 Port
(COM2)
on FB device
RS-485 Port
on external device
.
COM2: (Unit Has no optional I/O)
(COM2 does not have its own GND terminal. Use either GND terminal on the COM1
terminal block.)
RS-232 Port
(COM2) on
FB device
RS-232 Port
on external
device
18
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
RS-485 Port
(COM2) on
FB device
RS-485 Port
on external device
.
COM3: (Unit has optional I/O)
RS-232 Port
(COM3)
on FB device
RS-232 Port
on external device
19
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
RS-485 Port
(COM3)
on FB device
RS-485 Port
on external device
.
COM3: (Unit has no optional I/O)
(COM3 does not have its own GND terminal. Use either GND terminal on the COM1
terminal block.)
RS-232 Port
on external
device
RS-232 Port
(COM3)
on FB device
RS-485 Port
on external device
RS-485 Port
(COM3) on
20
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
.
Ethernet
The Ethernet port is located on the terminal plate.
1
1
Ethernet Port
Notes
.
.
.
The default IP address for the Ethernet port is 192.168.1.10.
The default port is 20000 for DNP3 communication.
A jumper enables/disables the Ethernet port – see the instruction manual for details.
21
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
I/O Wiring
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
Note
You should terminate all shields at chassis ground.
Note
When using a digital output to drive an inductive load (such as a relay coil), place a
suppression diode across the load. This protects the DO from the reverse Electro-Motive
Force (EMF) spike generated when the inductive load is switched off.
.
CPU Base I/O Wiring (when optional I/O also present)
22
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
.
CPU Base I/O Wiring (when optional I/O not present)
23
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
.
Optional 6-Channel Expansion I/O Board Wiring:
24
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
August 2017
.
RTD Wiring (when optional I/O also present):
Note
The default configuration is 4-wire RTD; you can change the configuration in FBxConnect.
25
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
.
RTD Wiring (when optional I/O not present):
Note
The default configuration is 4-wire RTD; you can change the configuration in FBxConnect.
26
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Power Wiring
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-
hazardous. Performing this operation in a hazardous area could result in an explosion.
The flow computer accepts DC power with an input voltage range from 5.7 to 30V. The
amount of power required depends on installed options.
If your device includes the 6-channel expansion I/O board your terminal block
includes eight connectors; if it does not, your terminal block includes six
connectors.
Note
The picture on the top shows wiring for units with the 6-channel expansion I/O board; the
picture on the bottom shows wiring for units without this board.
.
DC Power:
27
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
.
Solar Power:
Note
The picture on the top shows wiring for units with the 6-channel expansion I/O board; the
picture on the bottom show wiring for units without this board.
28
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Connecting the Main Battery Pack
DANGER
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-
hazardous. Performing this operation in a hazardous area could result in an explosion.
If you purchased one of the battery/solar panel options, note that the device ships with
the battery pack disconnected to preserve battery life. You need to connect the main
battery pack before you place the device in service.
The device provides two battery connections, enabling you to hot-swap the battery
pack in a non-hazardous location.
1. Remove the front end cap by unscrewing it counter-clockwise.
2. Loosen the four captive fastening screws that hold the HMI module. Carefully pull
the module away from the flow computer and off the tab and set it aside.
29
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
3. Connect the battery to either of the two connectors.
4. Carefully slide the HMI module back onto the tab and tighten the four captive
fastening screws.
5. Reattach the end cap. Screw it clockwise (eight full turns) until it is tightly sealed to
the enclosure.
30
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Replacing the Main Battery Pack
Periodically you must replace the main battery pack. FBxConnect provides a battery life
indicator to help you monitor battery life.
The device provides two battery connectors, enabling you to hot-swap the battery
pack in a non-hazardous location. Slide out the first battery pack (leaving it connected),
attach the new battery to the second (available) connector (so both batteries are
connected), and then disconnect the old battery pack.
DANGER
EXPLOSION HAZARD – Do not replace batteries unless power has been switched off or
the area is known to be non-hazardous. Batteries must only be changed in an area
known to be non-hazardous.
WARNING!
There are no user-serviceable parts inside the battery pack. Do not open the battery
pack as you may damage the battery pack or injure yourself.
Keep the replacement battery pack handy during the procedure.
1. Remove the front end cap.
2. Loosen the two captive fastening screws on the battery pack.
31
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
3. Loosen the two bottom captive fastening screws on the HMI module. Leave the
two top screws connected to the battery pack.
4. Grasp the HMI module and gently pull it and the battery pack out of the enclosure,
leaving the battery still connected.
5. Connect the new battery to the open connector. Route the wires so they are in the
recessed area. Make sure the wires don’t get caught in the end cap threads.
6. Disconnect the old battery pack’s connector from the unit and set the old battery
pack aside.
7. Slide the new battery pack into the unit. Tighten its two captive fastening screws.
8. Loosen the top captive fastening screws on the HMI module to separate it from the
old battery pack.
9. Align the HMI module with the new battery pack and the tab on the CPU carrier
board (bezel). Gently press the HMI module on, being careful not to pinch the
battery wires. Tighten all four captive screws.
10. Replace the front end cap.
32
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Powering Up/Powering Down the Device
DANGER
Do not attempt to connect power or disconnect power from the unit in a hazardous
area. Ensure the area is non-hazardous. Failure to do so could result in an explosion.
1. Remove the front end cap.
2. Terminal block TB1 includes connections for DC power (+DCIN, -DCIN) and
battery/solar power (+SPIN, -SPIN). Battery power (which is also used with solar
power) has its own internal connection.
.
Plug in TB1 to activate DC or solar power. If your device uses an internal
battery and it is not connected, connect it as discussed in Connecting the Main
Battery Pack.
.
Unplug TB1 to deactivate DC or solar power. If your device uses an internal
battery, disconnect the main battery.
This turns on (or turns off) power from an external power supply or from the battery
pack/solar panel.
Note
When you turn power on, the backlight on the HMI module lights, momentarily turns
off and then remains lit while the INPUT LED blinks. After approximately one minute
the initialization process finishes and the HMI starts to display live data.
33
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Install Field Tools Configuration Software
You install Field Tools software (which included FBxConnect) on your PC to configure
the device.
Important
.
AMS Device Configurator (which is part of Field Tools) is incompatible with
AMS Device Manager: they cannot reside on the same machine.
.
If you have a previous version of Field Tools already installed on your PC,
uninstall it and reboot your PC before you install this new version.
.
.
Before beginning the installation, close all other applications.
Field Tools cannot reside on a computer running any component of
OpenEnterprise 2.x, OpenEnterprise 3.x, OpenEnterprise Client/Server, or
ObjectServer software.
.
TechView and other components of BSI_Config software cannot be installed
on a computer running OpenBSI Network Edition versions older than 5.9
Service Pack 2.
.
.
You must have administrative privileges to install Field Tools.
You must disable User Account Control (UAC) prior to installing Field Tools
(you can re-enable it after a successful installation).
.
As part of the installation, software from both Eltima and MACTek® is
automatically installed. Depending upon your permissions, Windows may
require you to confirm these installations before the installation can proceed.
1. Insert the Field Tools DVD into your DVD drive and follow the on-screen directions
to install Field Tools on your PC. For details on minimum hardware/software
requirements as well as more details on the installation and licensing steps see the
Field Tools Quick Start Guide (D301703X412).
Note
During Field Tools installation, you must select the FBx support including
FBxConnect option.
34
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
2. After software installation re-boot, start Field Tools from either the Windows Start
Programs menu or (if you created it) from the desktop icon.
3. Log onto Field Tools.
Important
The very first time you login with Field Tools, use the default username of admin
and leave the password field blank. Then assign a new password when prompted.
See the Field Tools Quick Start Guide for any questions you have on changing default
passwords after installation.
35
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Establish a Connection and Launch the
Setup Wizard
After you start Field Tools you connect to the device and launch the initial setup wizard.
.
.
.
For a serial connection, connect a serial cable between either COM1 or COM2
on the device and a serial port (or USB/serial adapter) on your PC.
WiFi® connections are possible if you purchased the Mobile SCADA option and
if your PC supports wireless communication.
For Ethernet connections, connect a standard 10/100Base-T Category 5
shielded Ethernet patch cable to the Ethernet port.
1. Click Connections > Add connection.
2. Choose FBx as the Device Platform.
36
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
3. Choose a Connection Type
.
For serial: choose the PC Comm port (or the port for the USB/serial adapter).
.
For WiFi: choose the default WiFi Network. The format for the WiFi Network
(SSID) is similar to WiFi Network:FBxxxx_serialnumber. Then you must enter the
default Security Key: EmersonFBXX00. The flow computer’s default IP
Address for WiFi is 192.168.1.10.
Important
You must change the Security Key for your network to something that is
different from the default or else anyone reading this document will know your
key. If you are connected via IP, you must assign a unique IP address to each
device.
.
For IP: Enter the default IP Address for the Ethernet port of 192.168.1.10.
(Your PC must be able to access this address.)
4. Click Connect. Field Tools activates the connection and automatically launches the
FBxConnect tool.
5. When prompted, enter admin for both the Username and Password.
37
Emerson FB1200 Flow Computer Quick Start Guide
D301786X012
April 2017
Important
When you finish initial configuration activities, be sure you change the password
for the admin user. Otherwise, anyone reading this document could gain access to
your device.
6. When FBxConnect opens, click Configure.
7. Click Initial Setup to launch the setup wizard.
8. Follow the on-screen instructions to configure the device. Click Apply or Next to
proceed through pages of the wizard or click Previous to return to a previous page.
When you are done, click Finish.
38
FB1200 Quick Start Guide
For customer service and technical support,
Global Headquarters,
North America, and Latin America:
Emerson Automation Solutions
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T +1 281 879 2699 | F +1 281 988 4445
Europe:
Emerson Automation Solutions
Remote Automation Solutions
Unit 8, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley UK DY5 1LX
T +44 1384 487200 | F +44 1384 487258
Middle East/Africa:
Emerson Automation Solutions
Remote Automation Solutions
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone – South 2
Dubai U.A.E.
© 2017 Remote Automation Solutions, a business unit of Emerson Automation Solutions. All
rights reserved.
This publication is for informational purposes only. While every effort has been made to ensure
accuracy, this publication shall not be read to include any warranty or guarantee, express or
implied, including as regards the products or services described or their use or applicability.
Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or
specifications of its products at any time without notice. All sales are governed by RAS terms
and conditions which are available upon request. RAS accepts no responsibility for proper
selection, use or maintenance of any product, which remains solely with the purchaser and/or
end-user.
T +971 4 8118100 | F +971 4 8865465
Asia-Pacific:
Emerson Automation Solutions
Remote Automation Solutions
1 Pandan Crescent
Singapore 128461
T +65 6777 8211| F +65 6777 0947
Remote Automation Solutions
|