BLACK DECKER KS901PE User Manual

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1
6
3
5
4
KS801SE  
KS901PE  
KS901SE  
13  
15  
4
14  
16  
G
H
I
K
J
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(Original instructions)  
ENGLISH  
3. Personal safety  
Intended use  
a. Stay alert, watch what you are doing and use common  
sense when operating a power tool. Do not use a  
power tool while you are tired or under the influence  
of drugs, alcohol or medication. A moment of inattention  
while operating power tools may result in serious personal  
injury.  
Your BLACK+DECKER jig saw has been designed for sawing  
wood, plastics and metal. This tool is intended for consumer  
use only.  
Safety instructions  
b. Use personal protective equipment. Always wear eye  
protection. Protective equipment such as dust mask,  
non-skid safety shoes, hard hat, or hearing protection  
used for appropriate conditions will reduce personal  
injuries.  
c. Prevent unintentional starting. Ensure the switch is in  
the off-position before connecting to power source  
and/or battery pack, picking up or carrying the tool.  
Carrying power tools with your finger on the switch or  
energising power tools that have the switch on invites  
accidents.  
General power tool safety warnings  
Warning! Read all safety warnings and all  
instructions. Failure to follow the warnings and  
instructions listed below may result in electric  
shock, fire and/or serious injury.  
@
Save all warnings and instructions for future reference.  
The term "power tool" in all of the warnings listed below refers  
to your mains operated (corded) power tool or battery oper-  
ated (cordless) power tool.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to a  
rotating part of the power tool may result in personal injury.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away  
from moving parts. Loose clothes, jewellery or long hair  
can be caught in moving parts.  
1. Work area safety  
a. Keep work area clean and well lit. Cluttered or dark  
areas invite accidents.  
b. Do not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
c. Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of dust collection can  
reduce dust-related hazards.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs  
with earthed (grounded) power tools. Unmodified plugs  
and matching outlets will reduce risk of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric shock  
if your body is earthed or grounded.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will do  
the job better and safer at the rate for which it was  
designed.  
b. Do not use the power tool if the switch does not turn it  
on and off. Any power tool that cannot be controlled with  
the switch is dangerous and must be repaired.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool. Keep  
cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk of  
electric shock.  
c. Disconnect the plug from the power source and/or the  
battery pack from the power tool before making any  
adjustments, changing accessories, or storing power  
tools. Such preventive safety measures reduce the risk of  
starting the power tool accidentally.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric shock.  
f. If operating a power tool in a damp location is  
unavoidable, use a residual current device (RCD)  
protected supply. Use of an RCD reduces the risk of  
electric shock.  
d. Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool or  
these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
e. Maintain power tools. Check for misalignment or  
4
(Original instructions)  
ENGLISH  
u The blade will continue to move after releasing the  
switch. Always switch the tool off and wait for the saw  
blade to come to a complete standstill before putting the  
tool down.  
Warning! Contact with, or inhalation of dusts arising from cut-  
ting applications may endanger the health of the operator and  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc. in  
accordance with these instructions, taking into  
account the working conditions and the work to be  
performed. Use of the power tool for operations different  
from those intended could result in a hazardous situation.  
for protection against dust and fumes and ensure that persons  
within or entering the work area are also protected.  
u The intended use is described in this instruction manual.  
The use of any accessory or attachment or performance  
of any operation with this tool other than those recom-  
mended in this instruction manual may present a risk of  
personal injury and/or damage to property.  
5. Service  
a.  
Safety of others  
person using only identical replacement parts. This will  
ensure that the safety of the power tool is maintained.  
b. Power to the tool should always be supplied via residual  
current device with a rated residual current of 30mA or  
less.  
u This tool is not intended for use by persons (including  
children) with reduced physical, sensory or mental capa-  
bilities, or lack of experience and knowledge, unless they  
have been given supervision or instruction concerning use  
of the appliance by a person responsible for their safety.  
u Children should be supervised to ensure that they do not  
play with the appliance.  
Additional power tool safety warnings  
Warning! Safety instructions for all saws  
@
Vibration  
The declared vibration emission values stated in the technical  
data and the declaration of conformity have been measured  
in accordance with a standard test method provided by  
EN 60745 and may be used for comparing one tool with  
another. The declared vibration emission value may also be  
used in a preliminary assessment of exposure.  
u Hold power tool by insulated gripping surfaces, when  
performing an operation where the cutting accessory  
may contact hidden wiring. Cutting accessory contacting  
a "live" wire may make exposed metal parts of the power  
tool "live" and could give the operator an electric shock.  
u Use clamps or another practical way to secure and  
support the workpiece to a stable platform. Holding the  
work by hand or against your body leaves it unstable and  
may lead to loss of control.  
Warning! The vibration emission value during actual use of  
the power tool can differ from the declared value depending  
on the ways in which the tool is used. The vibration level may  
increase above the level stated.  
u Keep hands away from cutting area. Never reach  
underneath the work piece any reason. Do not insert  
When assessing vibration exposure to determine safety  
measures required by 2002/44/EC to protect persons regularly  
using power tools in employment, an estimation of vibration  
exposure should consider, the actual conditions of use and the  
way the tool is used, including taking account of all parts of the  
operating cycle such as the times when the tool is switched off  
and when it is running idle in addition to the trigger time.  
and blade clamp. Do not stabilize the saw by gripping the  
shoe.  
u Keep blades sharp. Dull or damaged blades may cause  
the saw to swerve or stall under pressure. Always use the  
appropriate type of saw blade for the workpiece material  
and type of cut.  
Labels on tool  
The following symbols are shown on the tool:  
u When cutting pipe or conduit, make sure that they are  
free from water, electrical wiring, etc.  
u Do not touch the workpiece or the blade immediately  
after operating the tool. They can become very hot.  
u Be aware of hidden hazards, before cutting into walls,  
:
Warning! To reduce the risk of injury, the user  
must read the instruction manual.  
pipes.  
5
(Original instructions)  
ENGLISH  
Electrical safety  
Use  
This tool is double insulated; therefore no earth  
wire is required. Always check that the power  
supply voltage corresponds to the voltage on the  
rating plate.  
Adjusting the shoe plate for bevel cuts (fig. C)  
Warning! Never use the tool when the shoe plate is loose or  
removed.  
The shoe plate (4) can be set to a left or right bevel angle of  
22.5° or 45°.  
#
u If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised BLACK+DECKER Service  
Centre in order to avoid a hazard.  
u Loosen the screw (10).  
u Pull the shoe (4) forward, rotate the shoe to the left or right  
and push it back into the 22.5° or 45° location.  
u Tighten the screw.  
Features  
This tool includes some or all of the following features.  
1. Variable speed switch (KS901PE) or On/Off switch  
(KS801SE and KS901SE)  
2. Lock-on button  
3. Saw blade locking lever  
To reset the shoe plate (4) for 90° cuts:  
u Loosen the screw (10).  
u Pull the shoe (4) forward, rotate to the centre and push it  
back into the 0° location.  
4. Shoe plate  
5. Dust extraction outlet  
u Tighten the screw.  
6. Pendulum stroke / AutoSelect dial  
Variable speed control  
u Use a high speed for wood, medium speed for aluminium  
and PVC and low speed for metals other than aluminium.  
Assembly  
Warning! Before attempting any of the following operations,  
make sure that the tool is switched off and unplugged and that  
the saw blade has stopped. Used saw blades may be hot.  
Switching on and off  
u To switch the tool on, press the variable speed switch (1).  
On KS901PE units the speed depends on how far you  
depress the switch.  
u For continuous operation, press the lock-on button (2) and  
press the variable speed switch. This option is available  
only at full speed.  
u To switch the tool off, release the variable speed switch.  
To switch the tool off, when in continuous operation, press  
the variable speed switch once more and release it.  
Fitting the saw blade (fig. A)  
u Hold the saw blade (7) as shown, with the teeth facing  
forward.  
u Push the locking lever (3) away from the shoe plate (4).  
u Insert the shank of the saw blade into the blade holder (8)  
as far as it will go.  
u Release the locking lever (3).  
Connecting a vacuum cleaner to the tool (fig. B)  
u Slide the vacuum nozzle into the dust extration outlet (5).  
How to Use the Sightline® Feature (fig. D)  
u Use a pencil to mark the cutting line.  
u Position the jig saw over the line (11).  
Viewing from directly above the jig saw, the line of cut can be  
followed easily.  
Residual risks  
Additional residual risks may arise when using the tool which  
may not be included in the enclosed safety warnings. These  
risks can arise from misuse, prolonged use etc.  
Even with the application of the relevant safety regulations  
and the implementation of safety devices, certain residual  
risks can not be avoided. These include:  
u Injuries caused by touching any rotating/moving parts.  
u Injuries caused when changing any parts, blades or ac-  
cessories.  
Cutting mode  
Pendulum stroke or action provides a more aggressive blade  
motion and is designed for cutting soft materials such as wood  
or plastic. It provides a faster cut, but with a less smooth cut  
across the material. Dependant on model, your jig saw will  
have either a Pendulum Stroke dial or an Auto Select dial to  
set the pendulum action. Use of these dials is explained in the  
next two sections.  
u Injuries caused by prolonged use of a tool. When using  
any tool for prolonged periods ensure you take regular  
breaks.  
Note: Never use pendulum action to cut metal.  
u Impairment of hearing.  
u Health hazards caused by breathing dust developed when  
using your tool (example:- working with wood, especially  
oak, beech and MDF.)  
6
(Original instructions)  
ENGLISH  
Pendulum Stroke dial (fig. E - KS901PE only)  
The KS901PE has these four cutting modes with increasing amounts of pendulum action:  
u Position 0: metal and aluminium and sheet metal (no pendulum action).  
u Position 1: for laminates, hard wood, work tops.  
u Position 2: for plywood and PVC/Plastics.  
u Position 3: for soft wood and fast cutting  
To adjust the pendulum action:  
u Rotate the Pendulum Stroke dial (6) to the required position.  
Auto Selectdial (fig. F - KS801SE and KS901SE only)  
The KS801SE and KS901SE are fitted with a unique Auto Select™ Dial (6) to set the speed and the pendulum action for various  
cutting applications.  
To select the optimum speed and pendulum action for the type of material being cut, rotate the dial (6) as shown in the table  
below:  
Icon  
Speed  
Pendulum  
Application  
Slow  
No  
Straight and curved cuts – sheet metal, tin plate,  
ceramic tiles and fibreglass sheet  
Medium Medium / low  
Straight and curved cuts – hardwood, decking,  
flooring, plastic, pexiglas and PVC  
PVC  
PVC  
Fast  
Maxiumum  
Straight cuts – general lumber and softwood  
Fast  
Fast  
Medium / low  
Straight and curved cuts – plywood and wood panels  
No  
Straight and curved cuts – countertops, laminate  
boards, scrolling, curves and craftwork  
Sawing  
Anti-Splinter Guard (fig. G - KS901SE only)  
Hold the tool firmly with both hands while cutting.  
To minimise splintering, use the anti-splinter guard supplied  
with your product. This reduces the open area between the  
shoe and the blade without restricting your view of the cut line.  
The shoe plate (4) should be held firmly against the material  
being cut. This will help prevent the saw from jumping, reduce  
vibration and minimise blade breakage.  
u Let the blade run freely for a few seconds before starting  
the cut.  
To fit the anti-splinter guard:  
u Remove the blade (see figure A).  
u Line up the anti-splinter guard (13) with the shoe plate (4)  
from underneath.  
u Apply only a gentle pressure to the tool while performing  
the cut.  
u Press down onto the shoe plate until the guard clicks in  
place.  
u Replace the blade.  
Hints for optimum use  
Straight Assist Blade  
When you require a straight cut with extra precision, use the  
Sawing laminates  
straight assist blade. The KS901SE/PE is supplied with this  
When cutting laminates, splintering may occur which can  
blade as standard and it can be purchased as an optional extra damage the presentation surface. The most common saw  
for use with the KS801SE (part number X21001-XJ).  
blades cut on the upward stroke, therefore if the shoe plate is  
sitting on the presentation surface either use a saw blade that  
cuts on the downward stroke or:  
7
(Original instructions)  
ENGLISH  
u
surface and the blade clears the work through its full stroke.  
Switch the tool on and allow it to attain maximum speed. Grip  
u Saw from the back surface of the workpiece.  
u To minimise splintering, clamp a piece of scrap wood or  
hardboard to both sides of the workpiece and saw through  
the wood and begin cutting. Do not remove blade from cut  
while it is still moving. Blade must come to a complete stop.  
that is supplied with your product. (KS901SE only).  
Sawing metal  
Warning! Do not use a vacuum when cutting metal. Metal  
Maintenance  
Your BLACK+DECKER tool has been designed to operate  
over a long period of time with a minimum of maintenance.  
Continuous satisfactory operation depends upon proper tool  
care and regular cleaning.  
Be aware that sawing metal takes much more time than  
sawing wood.  
u Use a saw blade suitable for sawing metal.  
u When cutting thin sheet metal, clamp a piece of scrap  
wood to the back surface of the workpiece and cut through  
this sandwich.  
u Regularly clean the ventilation slots in your tool using a  
soft brush or dry cloth.  
u Regularly clean the motor housing using a damp cloth.  
Do not use any abrasive or solvent-based cleaner.  
Never let any liquid get inside the tool and never immerse  
any part of the tool into liquid.  
u
Rip Fence  
Ripping and circle cutting without a pencil line are easily done  
with a rip fence and circle guide (available as an optional extra  
- part number X43005-XJ).  
Protecting the environment  
Separate collection. This product must not be  
disposed of with normal household waste.  
Z
u Insert rip fence (14) into the shoe plate slots with the cross  
needs replacement, or if it is of no further use to you, do not  
dispose of it with household waste. Make this product avail-  
able for separate collection.  
u Place screw (15) into hole in bottom of shoe plate.  
u Align clamp bar (16) over screw with lipped edge facing  
down and pointing towards the rear of the saw.  
Separate collection of used products and packag-  
ing allows materials to be recycled and used again.  
u Using a phillips screwdriver, run the screw into the  
z
Re-use of recycled materials helps prevent  
u Adjust to width of cut and tighten screw.  
environmental pollution and reduces the demand  
for raw materials.  
u Insert rip fence into slot on the right side of shoe plate with  
cross bar facing up.  
Local regulations may provide for separate collection of elec-  
trical products from the household, at municipal waste sites or  
by the retailer when you purchase a new product.  
u Adjust rip fence so that distance from blade to hole in  
cross bar is the desired radius and tighten screw.  
u Place saw so that centre of hole in cross bar is over centre  
of circle to be cut (make plunge cut, drill hole for blade or  
cut inward from edge of material to get blade into posi-  
tion).  
u When saw is properly positioned, drive a small nail  
through hole in cross bar into exact centre of circle to be  
cut.  
BLACK+DECKER provides a facility for the collection and re-  
cycling of BLACK+DECKER products once they have reached  
the end of their working life. To take advantage of this service  
please return your product to any authorised repair agent who  
will collect them on our behalf.  
You can check the location of your nearest authorised repair  
u Using rip fence as a pivot arm, begin cutting circle.  
address indicated in this manual. Alternatively, a list of author-  
ised BLACK+DECKER repair agents and full details of our  
after-sales service and contacts are available on the Internet  
A plunge cut is an easy method of making an inside cut. The  
drilling a lead or pilot hole. In plunge cutting, measure the sur-  
face to be cut and mark clearly with a pencil. Next tip the saw  
8
(Original instructions)  
ENGLISH  
Technical data  
KS801SE (Type 1)  
KS901SE/PE(Type 1)  
Vac  
230  
Input voltage  
W
(KS801SE )  
550  
620  
Power  
W
(KS901SE and KS901PE)  
min-1  
min-1  
(KS801SE and KS901SE)  
(KS901PE)  
1,500-3,000  
0-3,000  
No-load speed  
Max depth of cut  
Wood  
(KS801SE)  
mm 80  
mm 90  
(KS901SE and KS901PE)  
(KS801SE)  
mm  
mm  
5
8
Steel  
(KS901SE and KS901PE)  
mm 15  
Aluminium  
Weight  
(KS801SE)  
kg 2.1  
kg 2.2  
(KS901SE and KS901PE)  
KS901PE  
LpA (sound pressure) 88 dB(A), Uncertainty (K) 3 dB(A)  
WA (sound power) 99 dB(A), Uncertainty (K) 3 dB(A)  
L
Vibration total values (triax vector sum) according to EN 60745:  
Cutting boards (ah, B) 12.3 m/s2, uncertainty (K) 1.5 m/s2  
Cutting sheet metal (ah, M) 7.3 m/s2, uncertainty (K) 1.5 m/s2  
KS801SE  
LpA (sound pressure) 90 dB(A), Uncertainty (K) 3 dB(A)  
WA (sound power) 101 dB(A), Uncertainty (K) 3 dB(A)  
L
Vibration total values (triax vector sum) according to EN 60745:  
Cutting boards (ah, B) 5.6 m/s2, uncertainty (K) 1.5 m/s2  
Cutting sheet metal (ah, M) 5.3 m/s2, uncertainty (K) 1.5 m/s2  
KS901SE  
LpA (sound pressure) 86 dB(A), Uncertainty (K) 3 dB(A)  
WA (sound power) 97 dB(A), Uncertainty (K) 3 dB(A)  
L
Vibration total values (triax vector sum) according to EN 60745:  
Cutting boards (ah, B) 5.0 m/s2, uncertainty (K) 1.5 m/s2  
Cutting sheet metal (ah, M) 4.5 m/s2, uncertainty (K) 1.5 m/s2  
9
(Original instructions)  
ENGLISH  
11  
Australia & New Zealand  
Stanley Black & Decker  
82 Taryn Drive, Epping, VIC 3076 Australia  
Tel.1800 338 002 (Aust) or Tel. 0800 339 258 (NZ)  
90617898  
04/2015  

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