York Sunline 2000 User Manual

®
SUNLINE 2000  
SINGLE PACKAGE HEAT PUMPS  
Supersedes: 511.06-N5Y (1298)  
511.06-N5Y (500)  
035-16197  
INSTALLATION INSTRUCTION  
MODELS B*CH 036 AND 048 (STYLE B)  
AND MODELS B*CH 060A (STYLE A)  
(10 SEER - w/Belt-Drive Option)  
(* = 3 or 5)  
GENERAL  
Replacement Parts:  
YORK Model BCH units are single package heat pumps  
designed for outdoor installation on a rooftop or a slab.  
Supplemental electric heaters are available as field-installed  
accessories.  
Refer to Parts Manual for complete listing of replacement  
parts on this equipment.  
All forms referenced in this instruction may be ordered from:  
The units are completely assembled on rigid, permanently  
attached base rails.All piping, refrigerant charge, and electrical  
wiring is factory-installed and tested. The units require only  
electric power and duct connections at the point of installation.  
Standard Register  
Norman, OK 73069  
Toll Free: Tel. 877-318-9675/Fax. 877-379-7920  
The supplemental electric heaters have nickel-chrome  
elements and utilize single point power connection.  
APPROVALS  
Design certified by U.L. and C.G.A. as follows:  
INSPECTION  
1. For use as a heat pump only unit or a heat pump unit with  
supplemental electric heat.  
As soon as a unit is received, it should be inspected for possible  
damage during transit. If damage is evident, the extent of the  
damage should be noted on the carrier’s freight bill.A separate  
request for inspection by the carrier’s agent should be made in  
writing. Refer to Form 50.15-NM for additional information.  
2. For outdoor installation only.  
3. For installation on combustible material.  
LIMITATIONS  
REFERENCE  
Additional information on the design, installation, operation and  
service of this equipment is available in the following reference  
forms:  
CAUTION  
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH  
THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE  
LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED  
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.  
55.70-N1  
-General Installation  
-Pre-start & Post-start Check List  
55.70-N2  
530.18-N1.2V -Economizer Accessory  
530.18-N1.13V -Man. Outdoor Air Damper Accy 0-35%  
530.18-N1.14V -Man. Outdoor Air Damper Accy 0-100%  
530.18-N1.12V -Motorized Outdoor Air Damper Accy.  
530.18-N7.1V -Electric Heater Accessory  
WARNING  
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE  
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY  
OR PROPERTY DAMAGE.  
530.18-N7.2V -Fuse Block Accessory  
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make  
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury  
and/or equipment damage may result if installation procedure is not handled properly.  
511.06-N5Y  
INSTALLATION  
These units must be installed in accordance with the current  
edition of the following national and local safety codes:  
WARNING: The unit should not be installed in an area where mud  
or ice could cause personal injury. Remember that  
condensate will drip from the outdoor coil during heat  
and defrost cycles and that this condensate will freeze  
when the temperature of the outdoor air is below 32°F.  
In U.S.A.:  
1. National Electrical Code ANSI/NFPA No. 70.  
2. Local electric utility requirements.  
In Canada:  
RIGGING AND HANDLING  
Exercise care when moving the unit. Do not remove any  
packaging until the unit is near the place of installation. Rig the  
unit by attaching chain or cable slings to the lifting holes  
provided in the base rails. Spreaders, whose length exceeds  
the largest dimension across the unit, MUST be used across  
the top of the unit.  
1. Canadian Electrical Code C22.1  
2. Canadian Installation Codes CAN/CGA-B149.1 and .2.  
Refer to Table 1 for Unit Application Data.  
BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT  
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT  
WILL LIFT EVENLY.  
If components are to be added to a unit to meet local codes, they  
are to be installed at the dealer’s and / or the customer’s expense.  
Size of unit for proposed installation should be based on heat  
loss / heat gain calculation made according to the methods of  
Air Conditioning Contractors of America (ACCA).  
Units may also be moved or lifted with a forklift. Slotted  
openings in the base rails are provided for this purpose.  
LENGTH OF FORKS MUST BE A MINIMUM OF 42".  
LOCATION  
Remove the nesting brackets from the four corners on top of  
the unit. All screws that are removed when taking these  
brackets off must be replaced on the unit.  
TABLE 1 - UNIT APPLICATION DATA  
208/230V  
460V  
575V  
187 / 253  
414 / 506  
518 / 630  
Voltage Variation  
Min. / Max.*  
Refer to Table 3 for unit weights and to Figure 1 for approximate  
center of gravity.  
Wet Bulb Temperature (°F) of Air  
on Indoor Coil, Min. / Max.  
Dry Bulb Temperature (°F) of Air  
on Outdoor Coil, Min. / Max.  
Minimum Dry Bulb Temperature  
(°F) of Air on Outdoor Coil  
57 / 72  
45 / 120  
-10  
Cooling  
Heating  
CLEARANCES  
All units require certain clearances for proper operation and  
APPROXINATE  
CENTER OF  
GRAVITY  
*Rated in accordance with ARI Standard 110, utilization range "A".  
Use the following guidelines to select a suitable location for  
these units.  
FRONT  
1. Unit is designed for outdoor installation only.  
4034“  
8214“  
1934“  
2. Outdoor coil must have an unlimited supply of air.  
4478“  
3. For ground level installation, a level pad or slab should be  
used.The thickness and size of the pad or slab used should  
meet local codes and unit weight. Do not tie the slab to the  
building foundation.  
FIG. 1 - CENTER OF GRAVITY  
service. Refer to Figure 6 for the clearances required for  
combustible construction, servicing, and proper unit operation.  
4. Roof structures must be able to support the weight of the unit  
and its options and / or accessories. Unit must be installed on  
a solid level roof curb or appropriate angle iron frame.  
WARNING:Do not permit overhanging structures or shrubs to  
obstruct outdoor air discharge outlet.  
CAUTION: If a unit is to be installed on a roof curb or special frame  
other than a YORK roof curb, gasketing must be applied to  
all surfaces that come in contact with the unit underside.  
DUCTWORK  
Ductwork should be designed and sized according to the  
methods in Manual Q of the Air Conditioning Contractors of  
America (ACCA).  
5. Maintain level tolerance to 1/2" maximum across the entire  
length or width of the unit.  
A closed return duct system shall be used. This shall not  
preclude use of economizers or outdoor fresh air intake. The  
supply and return air duct connections at the unit should be  
made with flexible joints to minimize the transmission of noise.  
6. Elevate the unit sufficiently to prevent any blockage of the  
air entrances by snow in areas where there will be snow  
accumulation. Check the local weather bureau for the ex-  
pected snow accumulation in your area.  
The supply and return air duct systems should be designed for  
the CFM and static requirements of the job. They should NOT  
be sized to match the dimensions of the duct connections on  
the unit.  
OUTDOOR COIL CONDENSATE DRAINAGE PRECAUTION  
Condensate will drain from the outdoor coil during the heating  
and defrost cycles. Normally this condensate may be allowed  
to drain directly onto the ground/roof. A gravel bed is  
recommended to prevent mud splashing.  
CAUTION: When fastening ductwork to the side duct flanges  
on the unit, insert the screws through the duct  
flanges only.DO NOT insert the screws through the  
Unitary Products Group  
3
511.06-N5Y  
casing.  
Figure 6. Several existing screws at the top of the unit and one  
approximately midway down from the top will be used for  
mounting the bracket. Screws should be loosened only - NOT  
REMOVED. Mounting holes in the bracket have elongated  
keyways allowing easy installation. Re-tighten screws after  
bracket is in place to ensure panels will remain leak tight.  
Outdoor ductwork must be insulated and water-  
proofed.  
Refer to Figure 6 for information concerning side and bottom  
supply and return air duct openings.  
FILTERS  
COMPRESSORS  
1" filters are supplied with each unit. 2" replacement filters may  
be used with no modification to the filter racks. Filters must  
always be installed ahead of the evaporator coil and must be  
kept clean or replaced with same size and type. Dirty filters will  
reduce the capacity of the unit and will result in frosted coils or  
safety shutdown. Minimum filter area and required sizes are  
shown in Table 3.  
On some units the compressor is mounted on springs which  
have been tightened down for shipment only.  
After this unit is installed, back out the compressor bolts until  
the sleeve clears the top grommet.  
CAUTION: Do Not loosen compressor mounting bolts.  
CONDENSATE DRAIN  
THERMOSTAT  
Plumbing must conform to local codes. Use a sealing  
compound on male pipe threads.Install a condensate drain line  
from the 3/4" PVC female connection on the unit to spill into an  
open drain.  
The room thermostat should be located on an inside wall  
approximately 56" above the floor where it will not be subject  
to drafts, sun exposure, or heat from electrical fixtures or  
appliances. Follow manufacturer’s instructions enclosed with  
thermostat for general installation procedure. Color coded  
insulated wires (#18 AWG) should be used to connect  
thermostat to unit. See Figure 3 for wiring details.  
NOTE: The condensate drain line MUST be trapped to provide  
proper drainage. See Figure 2.  
SERVICE ACCESS  
NOTE: On units with economizer, remove jumper "J1" from  
terminals 8 and 10 on plug connector J3/P7 on the  
relay board in the unit control box. Refer to the unit  
wiring labels located on the inside of the control box  
access panel.  
An "Emergency Heat" position is provided with the thermostat.  
In the "Emergency Heat" position, the thermostat will allow  
electric resistance heat only. The compressor will be locked  
out. A pilot light on the thermostat will indicate that the switch  
is on "EM HT".  
POWER AND CONTROL WIRING  
Field wiring to the unit must conform to provisions of the National  
Electrical Code (NEC) ANSI/NFPA No. 70 (in U.S.A.), current  
Canadian Electrical Code (CEC) C22.1 (in Canada) and/or local  
ordinances.The unit must be electrically grounded in accordance  
with the NEC and CEC (as specified above) and/or local codes.  
Voltage tolerances which must be maintained at the compressor  
terminals during starting and running conditions are indicated on  
the unit Rating Plate and Table 1.  
FIG. 2 - RECOMMENDED DRAIN PIPING  
Access to all serviceable components is provided by the  
following removable panels:  
Compressor compartment  
Heater compartment  
Blower compartment  
Main control box  
The wiring harness furnished with this unit is an integral part  
of a UL and C.G.A. design certified unit. Field alteration to  
comply with electrical codes should not be required.  
Filter compartment  
Motor Access (on units w/belt-drive option)  
Refer to Figure 6 for location of these access panels.  
A disconnect switch should be field provided for the unit. The  
switch must be separate from all other circuits. Refer to Figure  
6 for installation location.If any of the wire supplied with the unit  
must be replaced, replacement wire must be of the type shown  
on the wiring diagram.  
BLOWER SPEED SELECTION  
Three blower motor speeds are available on the direct-drive  
units. The speed selection for the direct-drive units is  
determined by the CFM and ESP requirements of the  
applications. All units with belt-drive option have an adjustable  
motor pulley to achieve the above conditions.  
Electrical lines must be sized properly to carry the load. USE  
COPPER CONDUCTORS ONLY. Each unit must be wired with  
a separate branch circuit fed directly from the meter panel and  
properly protected.  
All direct-drive units are shipped with the black wire (labeled  
#8) connected to the high speed tap on the blower motor. If a  
lower blower speed is desired, this wire should be moved to the  
medium or low speed tap on the motor.  
CAUTION: When connecting electrical power and control wir-  
ing to the unit, waterproof type connectors MUST  
BE USED so that water or moisture cannot be  
drawn into the unit during normal operation. The  
above waterproofing conditions will also apply  
when installing a field-supplied disconnect switch.  
DISCONNECT SWITCH BRACKET FOR UNITS  
WITH OPTIONAL BELT-DRIVE BRACKET  
A special bracket for mounting a field-supplied disconnect  
switch is provided in each unit ordered with an optional  
belt-drive supply air blower. The bracket is shipped inside the  
blower compartment taped to the top of the blower housing.  
Install the bracket on the left hand side of the unit as shown in  
Refer to Figure 3 for typical field wiring and to the appropriate  
unit wiring diagram for control circuit and power wiring  
information. Refer to Tables 9 and 10 for electrical data.  
4
Unitary Products Group  
511.06-N5Y  
ELECTRIC HEATERS  
TABLE 2 - AIR FLOW LIMITATIONS  
NOMINAL  
HEATER  
SIZE  
UNIT MODEL SIZE, NOMINAL TONS  
Supplemental electric heaters may be ordered as a  
field-installed accessory. Refer to Form 530.18-N7.1V for  
installation instruction. These UL and C.G.A.approved heaters  
are located within the central compartment of the unit (see  
Figure 6 for access panel) with the heating elements extending  
into the supply air chamber.  
VOLTAGE1  
3
4
5
MINIMUM SUPPLY AIR CFM  
KW  
5
7
10  
15  
20  
30  
5
7
10  
15  
20  
30  
1,100  
1,100  
1,200  
1,200  
1,3002  
1,300  
1,300  
1,300  
1,300  
1,3002  
1,600  
1,600  
1,600  
1,600  
1,600  
1,600  
208 /  
230-1-60  
Fuses are supplied, where required, by the factory. Some KW  
sizes require fuses and others do not. Refer to the electric  
heater accessory installation instruction for the heater electrical  
data.  
1,100  
1,100  
1,200  
1,200  
1,3002  
1,300  
1,300  
1,300  
1,300  
1,300  
1,600  
1,600  
1,600  
1,600  
1,600  
1,600  
208 /  
230-3-60  
The minimum air flow limitations across these heaters are listed  
in Table 2.  
7
1,100  
1,200  
1,200  
1,300  
1,200  
1,200  
1,300  
1,300  
1,300  
1,300  
1,300  
1,300  
1,300  
1,400  
1,600  
1,600  
1,600  
1,600  
1,600  
1,600  
1,600  
1,600  
1,800  
10  
15  
20  
30  
10  
15  
20  
30  
460-3-60  
575-3-60  
1208/230 and 460 volt heaters are UL approved.  
208/230 and 575 volt heaters are CGA approved.  
2
CGA minimum is 1,400 CFM.  
CONTROL WIRING  
124-volt thermostat with subbase;  
-2TH11704024 for manual changeover.  
-2TH11704124 for automatic changeover.  
Only required on units with supplemental electric heat.  
2
TO REMOTE SENSOR  
2TH04702224 IF USED  
1Electronic progammable thermostat 2ET04700324 with subbase for either  
manual or automatic changeover.  
2
Only required on units with economizer. Remove jumper L2 from terminals  
4 and 9 on jumper plug P7. The outdoor air intake dampers will return to their  
fully closed position when the thermostat switches to the “unoccupied” mode.  
Second stage cooling may be used on units with economizer. Remove jumper  
3
J1 from terminals 8 and 10 on jumper plug connector P7.  
Only required on units with supplemental electric heat.  
4
POWER WIRING  
REFER TO ELECTRICAL DATA  
TABLES TO SIZE THE DISCONNECT  
SWITCH, THE WIRING AND THE  
OVERCURRENT PROTECTION.  
REFER TO ELECTRICAL DATA  
TABLES TO SIZE THE DISCONNECT  
SWITCH, THE WIRING AND THE  
OVERCURRENT PROTECTION.  
FIG. 3 - TYPICAL FIELD WIRING  
Unitary Products Group  
5
511.06-N5Y  
OPTIONAL ECONOMIZER RAIN HOOD  
flange and tighten. Attach the two side plates to the unit  
panel by using two self-drilling screws for each side plate  
at dimples (D) provided in the panel.  
The following procedure should be used when assembling an  
economizer rain hoodontoaunit.RefertoFigure4.Theoutdoor  
and return air dampers, damper actuator, the linkage and all  
the controls are factory mounted as part of the economizer  
option.  
6. Position fillpiece at bottom of hood, between the two side  
plates but do not secure at this time. (Slotted openings  
MUST be downward for drainage).After fillpiece is properly  
positioned, note where contact is made with the unit panel.  
Remove fillpiece and apply gasket material to this area to  
provide a seal. Reposition fillpiece and secure with 2  
screws.  
All of the hood components, including the filters, the gasketing  
and the hardware for assembling are locatedabove thetop filter  
racks within the filter section. The outdoor air sensor is in the  
bag of parts located at the bottom of the return air section.  
1. With filter section access panel removed, take out hood  
components, filters and sensor described above. Remove  
and discard outdoor air opening cover on back unit (Upper  
right hand corner).  
7. Install the two filters into the hood assembly, sliding down  
along retainers on side plates, into fillpiece at bottom of  
hood.  
2. Remove the 1/2" knockout (A) in the units rear panel  
(located to the right side of the outdoor air opening). Insert  
the two loose wires from inside the unit, into the 1/2"  
bushing provided. Insert wires and bushing into knockout.  
Snap bushing into place.  
NOTE: Install filters so that "Air Flow" arrows point toward the  
unit.  
8. Install filter cover over the end of the hood with one screw  
(center of hood), securing filters into position.  
3. Mount the outdoor air sensor to the rear panel, just below  
the knockout described in Step 2.Secure with two self-drill-  
ing screws at dimples (B) provided in the panel.  
CAUTION: When proceeding with steps 9 and 10, extreme  
care must be exercised while turning both the set  
point and minimum position adjusting screws to  
prevent twisting them off.  
NOTE: Sensor must be positioned so that the sensing ports  
are at the top (louvers pointing downward) and terminal  
connections to the right.  
9. The enthalpy set point for the dampers may now be set by  
selecting the desired set-point from graph in Figure 5. For  
a single enthalpy economizer, carefully turn the set-point  
adjusting screw to the "A", "B", "C" or "D" setting corre-  
sponding to the lettered curve. For a dual enthalpy econo-  
mizer, carefully turn the set-point adjusting screw fully  
clockwise past the "D" setting.  
4. Connect the two wires, indicated in Step 2, to the sensor as  
follows:  
Wire #73 to terminal (+)  
Wire #74 to terminal (S)  
10. To check that the damper blades move smoothly without  
binding, carefully turn the minimum position adjusting  
screw fully clockwise and then energize and de-energize  
terminals "R" to "G". With terminals "R" to "G" energized,  
turn the minimum position screw counterclockwise until the  
desired minimum position has been attained.  
5. Assemble the LH and RH side plates to the top cover (2  
screws each side) to form the hood. Apply gasketing to the  
flange surface on each side plate. Extend gasketing 1/4"  
beyond top and bottom of each flange to insure adequate  
corner sealing. Secure this assembly to the unit back panel  
(upper right hand corner). First, remove screw (C) on unit  
top cover. Then slip flange of hood cover in under flange of  
unit top cover, replace screw (C), engaging hole (E) in hood  
11. Replace the filter section access panel.  
OUTDOOR AIR  
OPENING COVER  
C
HOOD  
COVER  
FILTER  
COVER  
D
D
OUTDOOR AIR  
SENSOR  
D
E
GASKETED  
A
FLANGE  
GASKET  
B
D
L. H. SIDE  
PLATE  
FILTER SECTION  
ACCESS PANEL  
GASKETED  
FLANGE  
FILTERS  
SIDE DUCT  
APPLICATION SHOWN  
R. H.  
SIDE  
PLATE  
FILLPIECE  
FIG. 4 - ECONOMIZER RAIN HOOD ASSEMBLY (OPTION)  
6
Unitary Products Group  
511.06-N5Y  
FIG. 5 - ENTHALPY SET POINT ADJUSTMENT  
TABLE 3 - PHYSICAL DATA  
BCH  
048  
WEIGHTS (LBS)  
3 Ton  
MODELS  
036  
060  
555  
12 x 10 12 x 10  
Basic Unit  
4 Ton  
5 Ton  
595  
620  
CENTRIFUGAL BLOWER (Dia. x Wd. in.)  
SUPPLY AIR  
12 x 10  
1
1.5  
3
15  
5.1  
1
3
FAN MOTOR HP (Direct-Drive Units)  
BLOWER  
2
1.5  
4
1.5  
FAN MOTOR HP (Belt-Drive Units)  
OPTIONS / ACCESSORIES  
5 - 7 KW  
ROWS DEEP  
4
16  
4.3  
3
15  
5.1  
18  
23  
28  
50  
5
INDOOR  
Electric Heat  
(Nominal KW)  
FINS PER INCH  
COIL  
10 - 15 KW  
20 - 30 KW  
FACE AREA (Sq. Ft.)  
22  
22  
24  
PROPELLER DIA. (in.)  
OUTDOOR  
Economizer  
Belt-Drive Blower  
Motorized Outdoor  
Air Damper  
Barometric Relief/Fixed  
1
1
1
FAN MOTOR HP  
FAN  
3
2
2
NOM. CFM TOTAL  
4,300  
4,200  
4,500  
ROWS DEEP  
1
20  
1
20  
1
20  
17.1  
2
1
26  
OUTDOOR  
FINS PER INCH  
COIL  
FACE AREA (Sq. Ft.)  
17.1  
17.1  
10  
92  
Outdoor Air Intake Damper  
Roof Mounting Curb  
AIR  
FILTERS  
(SEE NOTE)  
QUANTITY PER UNIT (15" x 20" x 1")  
QUANTITY PER UNIT (14" X 25" X 1")  
TOTAL FACE AREA (sq. ft.)  
2
1
6.3  
2
1
6.3  
6.3  
CHARGE  
REFRIGERANT 22 (lbs./oz.)  
7/12  
1
8/4  
1
8/4  
1
COMPRESSOR HERMETIC, RECIPRICATING (Qty)  
NOTE: Filter racks are adapted for 1" or 2" thick filters.  
Unitary Products Group  
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511.06-N5Y  
(Direct-Drive Units)  
FIELD-SUPPLIED  
DISCONNECT SWITCH  
BLOWER  
ACCESS  
LOCATION  
FILTER ACCESS  
CONTROL  
BOX ACCESS  
OUTDOOR  
COIL  
COMPRESSOR  
ACCESS  
3258  
FRONT VIEW  
ELECTRIC  
HEAT  
ACCESS  
8214  
34“ PVC FEMALE  
COND. DRAIN  
(See Detail ”A")  
212  
4478  
A, B  
WIRING ENTRY  
(See Detail “B”)  
DUCT COVERS - Units are shipped with all air duct  
openings covered.  
For side duct applications;  
1.Remove and discard the supply and return air duct  
covers.  
1112  
2.Connect ductwork to duct flanges on the rear of the  
unit.  
For bottom duct applications;  
1. Remove the side supply air duct cover to gain  
access to the bottom supply air knockout panel.  
2. Remove and discard the bottom knockout panel.  
3. Replace the side duct cover.  
4. With filter section access panel removed from the  
unit, remove and discard the bottom return air  
knockout panel.  
1712  
538  
612  
1712  
818  
634  
778  
UNIT BASE WITH RAILS  
BOTTOM SUPPLY &  
RETURN AIR OPENINGS  
(SEE NOTE)  
Shown separately to illustrate bottom  
duct openings and power connection  
locations.  
NOTE: For curb-mounted units, refer to the duct  
hanger dimensions of the curb for the proper size  
of the supply and return air duct connections.  
B - POWER WIRING ENTRY  
A - CONTROL WIRING ENTRY  
5. Replace the filter access panel.  
838  
CLEARANCES  
Front  
24"  
12" (Less Economizer)  
36" (With Economizer or  
Fixed Air/Motorized  
Damper)  
All dimensions are in inches. They are sub-  
ject to change without notice. Certified di-  
mensions will be provided upon request.  
1112  
Back  
3
1112  
Left Side  
(Filter Access)  
Right Side (OD Coil)  
Below Unit1  
Above Unit2  
24" (Less Economizer)  
36" (With Economizer)  
24"  
20"  
72" (For Outdoor Air  
Discharge)  
UTILITIES ENTRY DATA  
KNOCKOUT  
458  
HOLE  
SIZE  
USED FOR  
(DIA.)  
Control Wiring  
(Side or Bottom)**  
Power Wiring  
(Side or Bottom)  
A
B
7/8" *  
2" *  
1712  
7
7
8
NOTE:  
Units and ductwork are approved for zero clearance to combustible  
materials when equipped with electric heaters.  
612  
1712  
REAR VIEW  
SIDE SUPPLY AND RETURN  
AIR OPENINGS  
*Knockouts in the bottom of the unit can be located  
by the slice in the insulation.  
1
Units may be installed on combustible floors made from wood or  
class A, B or C roof covering material. (Applicable in USA only).  
Units must be installed oudoors. Overhanging structures or shrubs  
should not obstruct the outdoor coil nor the fan outlet.  
**Do not remove the 2" knockout ring.  
2
AIR FLOW LEGEND  
RETURN AIR  
SUPPLY AIR  
3078  
3
“ CONDENSATE  
4
DRAIN  
1014  
(must be trapped)  
2712  
OUTDOOR AIR  
1934  
1918  
312  
814  
B
OUTDOOR AIR  
(Economizer)  
A
DIMENSION "A"  
FIXED  
OUTDOOR  
AIR DAMPER  
1912  
4478  
4478  
DETAIL “B”  
12  
"A"  
438  
DETAIL “A”  
MOTORIZED  
DAMPER  
1
16 ⁄  
UNIT WITH ECONOMIZER RAIN HOOD  
2
UNIT WITH FIXED OUTDOOR  
AIR/MOTORIZED DAMPER RAIN HOOD  
FIG. 6 - DIMENSIONS & CLEARANCES - 3, 4 & 5 TONS  
8
Unitary Products Group  
511.06-N5Y  
TABLE 4 - SUPPLY AIR PERFORMANCE - 3 & 4 Ton Units w/Belt-Drive Blower  
3 TON - SIDE DUCT CONNECTIONS @230/460/575 Volts  
Available External Static Pressure - IWG*  
MODEL AIR FLOW  
0.20  
0.30  
0.40  
0.50  
0.60  
0.70  
0.80  
BCH  
CFM  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
2000  
1900  
1800  
1700  
1600  
1500  
1400  
1300  
1200  
843  
817  
790  
-
-
-
-
-
-
860  
775  
700  
-
-
-
-
-
-
880  
854  
828  
802  
-
-
-
-
-
925  
850  
760  
670  
-
-
-
-
-
919  
893  
867  
840  
818  
-
-
-
-
1005  
920  
840  
745  
665  
-
-
-
-
956  
930  
906  
881  
858  
842  
833  
-
1065  
995  
905  
815  
740  
695  
650  
-
993  
970  
944  
920  
898  
882  
867  
858  
847  
1145  
1065  
980  
900  
820  
755  
705  
665  
640  
1030  
1008  
985  
961  
940  
922  
904  
893  
880  
1195  
1125  
1040  
970  
890  
835  
765  
725  
680  
1067  
1046  
1025  
1001  
980  
962  
942  
932  
916  
1235  
1170  
1100  
1030  
950  
895  
820  
785  
730  
036  
-
-
Available External Static Pressure - IWG*  
1.10 1.20 1.30  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
MODEL AIR FLOW  
0.90  
1.00  
1.40  
1.50  
BCH  
CFM  
2000  
1900  
1800  
1700  
1600  
1500  
1400  
1300  
1200  
1103  
1085  
1064  
1040  
1020  
1003  
982  
1270  
1210  
1145  
1075  
1005  
945  
880  
835  
780  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1102  
1081  
1060  
1044  
1024  
1010  
992  
1180  
1115  
1050  
995  
920  
870  
815  
1121  
1100  
1086  
1067  
1053  
1034  
1140  
1085  
1035  
965  
920  
855  
036  
-
1107  
1099  
1080  
1000  
960  
905  
970  
953  
NOTE: FOR 208 VOLTS, MULTIPLY VALUES BY 0.95.  
*INCLUDES ALLOWANCES FOR A WET INDOOR COIL AND 1" FILTERS. REFER TO TABLE 7 FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN HEAT PUMP UNITS  
WITH SIDE DUCT AIRFLOWS.  
4 TON - SIDE DUCT CONNECTIONS @ 230/460/575 Volts  
Available External Static Pressure - IWG*  
MODEL AIR FLOW  
0.20  
0.30  
0.40  
0.50  
0.60  
0.70  
0.80  
BCH  
CFM  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
2000  
1900  
1800  
1700  
1600  
1500  
1400  
1300  
1200  
843  
817  
790  
-
-
-
-
-
-
860  
775  
700  
-
-
-
-
-
-
880  
854  
828  
802  
-
-
-
-
-
925  
850  
760  
670  
-
-
-
-
-
919  
893  
867  
840  
818  
-
-
-
-
1005  
920  
840  
745  
665  
-
-
-
-
956  
930  
906  
881  
858  
842  
833  
-
1065  
995  
905  
815  
740  
695  
650  
-
993  
970  
944  
920  
898  
882  
867  
858  
847  
1145  
1065  
980  
900  
820  
755  
705  
665  
640  
1030  
1008  
985  
961  
940  
922  
904  
893  
880  
1195  
1125  
1040  
970  
890  
835  
765  
725  
680  
1067  
1046  
1025  
1001  
980  
962  
942  
932  
916  
1235  
1170  
1100  
1030  
950  
895  
820  
785  
730  
048  
-
-
Available External Static Pressure - IWG*  
1.10 1.20 1.30  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
MODEL AIR FLOW  
0.90  
1.00  
1.40  
1.50  
BCH  
CFM  
2000  
1900  
1800  
1700  
1600  
1500  
1400  
1300  
1200  
1103  
1085  
1064  
1040  
1020  
1003  
982  
1270  
1210  
1145  
1075  
1005  
945  
880  
835  
780  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1102  
1081  
1060  
1044  
1024  
1010  
992  
1180  
1115  
1050  
995  
920  
870  
815  
1121  
1100  
1086  
1067  
1053  
1034  
1140  
1085  
1035  
965  
920  
855  
048  
-
1107  
1099  
1080  
1000  
960  
905  
970  
953  
NOTE: FOR 208 VOLTS, MULTIPLY VALUES BY 0.95.  
*INCLUDES ALLOWANCES FOR A WET INDOOR COIL AND 1" FILTERS. REFER TO TABLE 7 FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN HEAT PUMP UNITS  
WITH SIDE DUCT AIRFLOWS.  
Unitary Products Group  
9
511.06-N5Y  
TABLE 5 - SUPPLY AIR PERFORMANCE - 5 Ton  
w/Belt-Drive Blower  
5 TON - SIDE DUCT CONNECTIONS @ 230/460/575 Volts  
Available External Static Pressure - IWG*  
0.40 0.50 0.60  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
MODEL AIR FLOW  
0.20  
0.30  
0.70  
0.80  
BHN  
CFM  
2500  
2400  
2300  
2200  
2100  
2000  
1900  
1800  
1700  
1600  
1500  
1059  
1032  
1005  
980  
930  
877  
-
-
-
-
-
1560  
1405  
1260  
1160  
1060  
950  
-
-
-
-
-
1077  
1054  
1024  
1002  
957  
908  
-
-
-
-
-
1590  
1470  
1275  
1170  
1070  
975  
-
-
-
-
-
1095  
1074  
1049  
1022  
983  
941  
894  
855  
-
1630  
1525  
1370  
1190  
1080  
1000  
885  
815  
-
1114  
1094  
1069  
1044  
1010  
976  
940  
903  
884  
864  
-
1650  
1560  
1440  
1250  
1100  
1020  
940  
860  
815  
770  
-
1134  
1116  
1090  
1066  
1039  
1009  
980  
950  
925  
908  
882  
1660  
1595  
1475  
1350  
1160  
1050  
980  
905  
850  
805  
740  
1158  
1140  
1116  
1090  
1064  
1040  
1014  
988  
1685  
1620  
1505  
1410  
1260  
1100  
1020  
940  
1181  
1167  
1142  
1117  
1092  
1070  
1047  
1022  
1001  
987  
1720  
1640  
1535  
1440  
1340  
1225  
1095  
970  
060  
964  
948  
926  
880  
835  
780  
910  
870  
830  
-
-
-
-
965  
Available External Static Pressure - IWG*  
1.10 1.20 1.30  
RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts  
MODEL AIR FLOW  
0.90  
1.00  
1.40  
1.50  
BCH  
CFM  
2500  
2400  
2300  
2200  
2100  
2000  
1900  
1800  
1700  
1600  
1500  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1193  
1170  
1148  
1121  
1100  
1079  
1058  
1035  
1020  
1004  
1665  
1580  
1480  
1385  
1285  
1180  
1060  
960  
1202  
1180  
1155  
1133  
1110  
1090  
1071  
1056  
1038  
1620  
1530  
1425  
1340  
1240  
1135  
1030  
965  
1190  
1169  
1143  
1122  
1103  
1088  
1070  
1475  
1385  
1280  
1190  
1100  
1035  
925  
-
060  
1205  
1178  
1158  
1134  
1118  
1101  
1445  
1330  
1240  
1140  
1065  
980  
-
-
1222  
1196  
1164  
1145  
1130  
1375  
1295  
1175  
1105  
1045  
1197  
1170  
1158  
1205  
1130  
1075  
-
-
900  
860  
1198  
1184  
1150  
1110  
880  
NOTE: FOR 208 VOLTS, MULTIPLY VALUES BY 0.95.  
*INCLUDES ALLOWANCES FOR A WET INDOOR COIL AND 1" FILTERS. REFER TO TABLE 7 FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN HEAT PUMP UNITS  
WITH SIDE DUCT AIRFLOWS.  
TABLE 6 - SUPPLY AIR PERFORMANCE - 3, 4 & 5 Ton w/Direct-Drive Blower  
230 / 460 / 575 VOLTS - SIDE DUCT APPLICATIONS  
Available External Static Pressure - IWG*  
MODEL  
BCH  
MOTOR  
SPEED  
0.20  
CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts  
1720 825 1665 795 1600 765 1540 735 1490 700 1380 670  
0.30  
0.40  
0.50  
0.60  
0.70  
0.80  
0.90  
1.00  
HI  
-
-
-
-
-
-
036  
048  
060  
MED  
LOW  
HI  
MED  
LOW  
HI  
1660 850 1630 820 1590 780 1550 750 1500 720 1450 690 1400 665 1360 650 1270 610  
1470 750 1440 725 1410 700 1370 675 1330 650 1290 625 1250 610 1220 600 1130 560  
-
-
-
-
2000 1010 1950 975 1905 945 1840 910 1770 825 1660 825 1530 775  
1810 910 1780 880 1740 850 1700 825 1665 800 1620 775 1560 740 1480 700 1390 660  
1635 810 1610 780 1580 760 1555 740 1540 730 1510 715 1460 690 1400 660 1300 615  
-
-
-
-
2500 1400 2420 1350 2340 1300 2260 1250 2160 1190 2060 1135 1925 1065  
MED  
LOW  
2390 1350 2350 1300 2300 1255 2245 1210 2190 1165 2130 1120 2065 1075 1990 1030 1900 970  
2270 1320 2230 1270 2190 1220 2145 1170 2090 1110 2030 1070 1960 1020 1890 970 1810 920  
NOTE: FOR 208 VOLTS, MULTIPLY VALUES BY 0.95.  
*INCLUDES ALLOWANCES FOR A WET INDOOR COIL AND 1" FILTERS. REFER TO TABLE 7 FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN HEAT PUMP UNITS  
WITH SIDE DUCT AIRFLOWS.  
TABLE 7 - STATIC RESISTANCES*  
EXTERNAL STATIC PRESSURE DROP  
RESISTANCE, IWG  
DESCRIPTION  
CFM  
1800  
0.13  
0.08  
0.11  
0.10  
1000  
0.07  
0.04  
0.06  
0.06  
1200  
0.08  
0.05  
0.07  
0.07  
1400  
0.09  
0.06  
0.08  
0.08  
1600  
0.11  
0.07  
0.09  
0.09  
2000  
0.15  
0.10  
0.13  
0.11  
2200  
0.17  
0.12  
0.15  
0.12  
2400  
0.20  
0.14  
0.17  
0.14  
2600  
0.23  
0.16  
0.20  
0.16  
Economizer1, 2  
5 - 15 KW  
20 - 30 KW  
Electric Heaters1  
Bottom Duct Connections1  
1Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table.  
2
The pressure thru the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM  
during full economizer operation.  
10  
Unitary Products Group  
511.06-N5Y  
TABLE 8 - MOTOR AND DRIVE DATA w/Belt-Drive Blower  
ADJUSTABLE  
MOTOR PULLEY  
FIXED  
BLOWER PULLEY  
MOTOR*  
BELT  
BLOWER  
MODEL  
RANGE  
(RPM)  
PITCH  
BORE  
DIA.  
(in.)  
PITCH  
BORE  
DIA.  
(in.)  
PITCH  
LENGTH  
(in.)  
FRAME SERVICE  
DESIG-  
NATION  
HP  
RPM  
SIZE  
FACTOR  
(in.)  
(in.)  
BCH 036  
BCH 048  
BCH 060  
790 - 1120 1-1/2  
790 - 1120 1-1/2  
850 - 1220 1-1/2  
1725  
1725  
1725  
56  
56  
56  
1.15  
1.15  
1.15  
2.4 - 3.4  
2.4 - 3.4  
2.4 - 3.4  
7/8  
7/8  
7/8  
5.7  
5.7  
5.2  
1
1
1
37.3  
37.3  
37.3  
A36  
A36  
A36  
*All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any  
heating device.  
TABLE 9 - ELECTRICAL DATA w/Direct-Drive Blower Motor  
VOLTAGE  
LIMITATIONS  
(SEE NOTE 1)  
SUPPLY  
AIR  
BLOWER  
MOTOR,  
FLA  
MAX.  
FUSE  
SIZE,  
MAX.  
HACR  
BREAKER  
SIZE,  
OUTDOOR  
FAN  
MOTOR,  
FLA  
COMPRESSOR  
MINIMUM  
CIRCUIT  
MODEL  
BCH  
POWER  
SUPPLY  
AMPACITY (SEE NOTE 2)  
AMPS  
MIN.  
MAX.  
RLA  
LRA  
AMPS  
208/230-1-60  
208/230-3-60  
460-3-60  
187  
187  
414  
518  
187  
187  
414  
518  
187  
187  
414  
518  
253  
253  
504  
630  
253  
253  
504  
630  
253  
253  
504  
630  
19.0  
11.9  
5.9  
105  
85  
42  
1.7  
1.7  
1.0  
1.0  
2.3  
2.3  
1.4  
1.4  
2.3  
2.3  
1.4  
1.4  
4.4  
4.4  
2.2  
2.2  
5.0  
5.0  
2.2  
2.2  
6.6  
6.6  
3.3  
3.3  
29.9  
21.0  
10.6  
10.2  
36.1  
25.7  
13.2  
11.6  
49.0  
33.0  
17.2  
14.6  
45  
30  
15  
15  
50  
40  
20  
15  
80  
50  
25  
20  
45  
30  
15  
15  
50  
40  
20  
15  
80  
50  
25  
20  
036  
048  
060  
575-3-60  
4.8  
34  
208/230-1-60  
208/230-3-60  
460-3-60  
23.1  
14.7  
7.7  
105  
130  
64  
575-3-60  
6.4  
52  
208/230-1-60  
208/230-3-60  
460-3-60  
32.1  
19.3  
10.0  
7.9  
169  
137  
62  
575-3-60  
50  
NOTES:  
1. Rated in accordance wtih ARI Standard 110, utilizatin range "A".  
2. Dual element, time delay type.  
TABLE 10 - ELECTRICAL DATA w/Belt-Drive Blower Motor  
VOLTAGE  
SUPPLY  
AIR  
BLOWER  
MOTOR,  
FLA  
MAX.  
FUSE  
SIZE,  
MAX.  
HACR  
BREAKER  
SIZE,  
OUTDOOR  
FAN  
MOTOR,  
FLA  
LIMITATIONS  
(SEE NOTE 1)  
COMPRESSOR  
MINIMUM  
CIRCUIT  
MODEL  
BCH  
POWER  
SUPPLY  
AMPACITY (SEE NOTE 2)  
AMPS  
MIN.  
MAX.  
RLA  
LRA  
AMPS  
208/230-1-60  
208/230-3-60  
460-3-60  
187  
187  
414  
518  
187  
187  
414  
518  
187  
187  
414  
518  
253  
253  
504  
630  
253  
253  
504  
630  
253  
253  
504  
630  
19.0  
11.9  
5.9  
105  
85  
42  
1.7  
1.7  
1.0  
1.0  
2.3  
2.3  
1.4  
1.4  
2.3  
2.3  
1.4  
1.4  
5.3  
5.3  
3.1  
3.1  
8.6  
5.2  
2.6  
2.0  
8.6  
6.0  
3.0  
2.4  
34.8  
21.9  
11.5  
11.1  
39.7  
25.9  
13.6  
11.4  
51.0  
32.4  
16.9  
13.7  
45  
30  
15  
15  
50  
40  
20  
15  
80  
50  
25  
20  
45  
30  
15  
15  
50  
40  
20  
15  
80  
50  
25  
20  
036  
048  
060  
575-3-60  
4.8  
34  
208/230-1-60  
208/230-3-60  
460-3-60  
23.1  
14.7  
7.7  
105  
130  
64  
575-3-60  
6.4  
52  
208/230-1-60  
208/230-3-60  
460-3-60  
32.1  
19.3  
10.0  
7.9  
169  
137  
62  
575-3-60  
50  
NOTES:  
1. Utilization Range “A” in accordance with ARI Standard 110.  
2. Dual element, time delay type.  
Unitary Products Group  
11  
511.06-N5Y  
OPERATION  
COOLING SYSTEM  
250  
The unit has an air-cooled condenser and is factory-charged  
with Refrigerant-22.  
200  
150  
100  
T3 - 110 Minute Setting (Factory Set Point)  
T2 - 80 Minute Setting  
The compressor is hermetically sealed, internally sprung,  
mounted on spring isolators and inherently (internally)  
protected. If there is an abnormal temperature rise in the  
compressor, the protector will open to shut down the  
compressor.  
PRELIMINARY OPERATION COOLING  
50  
0
After the installation has been completed, the crankcase heater  
of the compressor must be energized for at least 4 hours before  
starting the unit. After this initial warm-up, the compressor  
should be given three false starts (energized just long enough  
to make a few revolutions) with a 5 minute delay between each  
start before being put into full time service.  
T1 - 50 Minute Setting  
60  
20  
40  
50  
10  
0
30  
-10  
OUTDOOR AMBIENT, DEG. F  
FIG. 7 - DEFROST INITIATION TIMES  
NOTE: Prior to each cooling season, the crankcase heater  
must be energized at least 10 hours before the system  
is put into operation.  
EXAMPLE: If the time is factory set on pin T-3 (110 minutes at  
35°F outdoor) and the outdoor temperature climbs to 45°F, th e  
time initiation cycle will decrease to every 100 minutes.  
COOLING SEQUENCE OF OPERATION  
If the outdoor temperature drops to 10°F where ice is less likely  
to form, the 110 minute interval will extend to every 150  
minutes.  
When the thermostat calls for cooling, the compressor and the  
outdoor fan motor will be energized through terminal "Y1" and  
the supply air blower motor will be energized through terminal  
"G" (if the fan switch on the subbase is set in the "AUTO"  
position). The supply air blower motor will run continuously if  
the fan switch is set in the "ON" position.  
Two requirements must be met before a defrost cycle can be  
initiated.  
1. The defrost time cycle must be complete.  
The reversing valve is energized thru the "O" circuit when the  
subbase is in the cooling mode.  
2. The liquid line temperature must be less than 28°F.  
HEATING SEQUENCE OF OPERATION  
Defrost will terminate when the liquid line sensor reaches 55°F  
or after 10 minutes.  
The following sequence of operation is based on using a  
standard YORK heat pump thermostat with two heating stages.  
The defrost time cycle will restart 10 minutes after the start of  
the defrost cycle even though the liquid sensor terminated  
defrost after 3 minutes.  
FIRST STAGE HEAT  
When the thermostat calls for heating, the compressor and the  
outdoor fan motor will be energized through terminal "Y1" and  
the supply air blower motor will be energized through terminal  
"G" (if the fan switch on the subbase is set in the "AUTO"  
position). The supply air blower motor will run continuously if  
the fan switch is set in the "ON" position.  
During troubleshooting, the defrost time can be reduced to 20  
seconds by shorting out the SW1 test pegs on the module.The  
pegs are 1/2" long, 3/16" apart and are mounted on a white  
base. See Figure 8.  
SECOND STAGE HEAT  
T2 - 80 MINUTE SETTING  
T3 - 110 MINUTE SETTING  
If compressor operation can not satisfy the heating  
requirements, second stage heat will energize supplemental  
electric heat (if supplied) thru the "W1" circuit.  
(Factory Set Point)  
T1 - 50 MINUTE SETTING  
DEFROST SEQUENCE OF OPERATION  
SHORTING PEGS TO  
OVERRIDE TIMER  
FOR SERVICE  
The BCH has a unique “ambient modified” time-temperature  
defrost control that automatically adjusts to changes in the  
outdoor temperature. The defrost control will shorten the  
defrost initiation time periods above 35°F and will extend the  
defrost initiation time periods below 35°F. The control is factory  
set to defrost at 110 minutes (T3), but it can be field adjusted  
to defrost at 80 minutes (T2) or 50 minutes (T1) in areas with  
high humidity.  
MOVABLE JUMPER  
WIRE TO CHANGE  
DEFROST TIMER  
The curve in Figure 7 shows how defrost initiation times are  
automatically compensated for changes in outdoor  
temperature.  
FIG. 8 - AMBIENT MODIFIED TIME/TEMPERATURE  
CONTROL  
12  
Unitary Products Group  
511.06-N5Y  
OPTIONAL BELT-DRIVE BLOWER  
LOCKOUT CONTROL  
Any one of four conditions will put the system into a lock-out  
condition during the heating or cooling mode:  
All units with belt-drive blowers have single speed motors.The  
variable pitch pulley on the blower motor can be adjusted to  
obtain the desired supply air CFM. Refer to Table 8 for blower  
motor drive data. The tension on the belts should be adjusted  
as shown in Figure 9.  
1.  
The discharge line temperature reaches 255°F (215°F  
reset) or,  
2. The discharge pressure reaches 398 PSIG (310 PSIG  
reset) or,  
CAUTION  
Procedure for adjusting belt tension:  
1. Loosen nut (D) from the motor mount.  
3.  
The suction line freezestat equals 26°F (38°F reset) or,  
2. Never loosen nuts (C) from each other while loosening nut (D).  
3. Adjust the tension by turning bolt (B).  
4. The low-pressure cut-out equals 7 PSIG (22 PSIG reset).  
4. Do not loosen the four nuts (top and bottom) (A); unless additional tensioning  
distance is required; immediately re-tighten these bolts if loosened.  
5. Use a belt tension checker to apply a perpendicular force to one belt at the  
midpoint of the span as shown. The deflection force should be applied  
until a specific deflection distance of 4mm (5/32")is obtained. To determine  
the deflection distance from normal position, use a straight edge from  
sheave to sheave as a reference line. The recommended deflection force  
is as follows:  
A lock-out will energize the emergency heat light on the  
thermostat andtheredLEDlightontheunitrelayboard.Turning  
the thermostat switch to "Off" then back to "On", will reset the  
system.  
NOTICE TO OWNER:  
SPAN LENGTH  
DEFL FORCE  
If a lockout occurs, check for the following problems before  
calling a serviceman:  
1. Dirty filters.  
2. Snow accumulation.  
3. Leaf or debris blockage.  
(B)  
(D)  
(A)  
(C)*  
* NEVER LOOSEN  
After eliminating the problem, attempt to restart the system as  
follows:  
Tension new belts at the max. deflection force recommended for the belt  
section. Check the belt tension at least two times during the first 24 hours of  
operation. Any re-tensioning should fall between the min. and max.  
deflection force values.  
turn thesystem switchonthethermostattoits "OFF"position  
for 10 seconds.  
6. After adjusting, re-tighten nut (D) against the motor mount taking care not  
to loosen nuts (C).  
turn it back to its original position.  
If the unit doesn’t start, call a serviceman.  
FIG. 9 - BELT ADJUSTMENT  
NOTE: Models with an anti-recycle accessory will have a  
5-minute delay before starting.  
Start the supply air blower motor.Adjust the resistances in both  
the supply and the return air duct systems to balance the air  
distribution throughout the conditioned space. The job  
specifications may require that this balancing be done by  
someone other than the equipment installer.  
CHECKING SUPPLY AIR CFM  
The speed of the supply air blower will depend on the required  
CFM, the unit accessories and the static resistances of both  
the supply and the return air duct systems. With this  
information, the speed for the supply air blower can be  
To check the supply air CFM after the initial balancing has been  
completed:  
TABLE 11 - BELT-DRIVE SUPPLY AIR  
Remove the (two) 516" dot plugs from the holes located on  
the filter access panel side of the unit.  
1.  
MOTOR PULLEY ADJUSTMENT  
BLOWER DRIVE RANGE (RPM)  
TURNS  
OPEN*  
3 TON  
4 TON  
5 TON  
2. Insert at least 8" of 1/4 inch tubing into each of these holes  
for sufficient penetration into the air flow on both sides of  
the indoor coil.  
5
4
3
2
1
0
780  
842  
904  
966  
1028  
1090  
790  
856  
922  
988  
1054  
1120  
850  
924  
998  
1072  
1246  
1220  
NOTE: The tubes must be inserted and held in a position  
perpendicular to the air flow so that velocity pressure  
will not affect the static pressure readings.  
*Pulley can be adjusted in half-turn increments.  
3. Using an inclined manometer, determine the pressure drop  
across a dry indoor coil. Since the moisture on an indoor  
coil may vary greatly, measuring the pressure drop across  
a wet coil under field conditions would be inaccurate. To  
ensure a dry coil, the compressors should be de-energized  
while the test is being run.  
determined from the blower performance and static resistance  
data on Tables 4 through 7.  
Knowing the required blower RPM and the blower motor HP,  
the speed setting for the supply air motor can be determined.  
The setting (turns open) for the optional belt-drive supply air  
pulley can be determined from Table 11.  
4. Knowing the pressure drop across a dry coil, the actual CFM  
through the unit can be determined from the curve in Figure 10.  
Unitary Products Group  
13  
511.06-N5Y  
0.5  
0.4  
0.3  
0.2  
0.1  
0
WARNING:Failure to properly adjust the total system air quan-  
tity can result in poor system performance.  
060  
048  
036  
After readings have been obtained, remove the tubes and seal  
the drilled holes in the side panels. 5/16" dot plugs (P/N  
029-13880) are available through normal parts ordering  
procedures.  
NOTE: DE-ENERGIZE THE COMPRESSORS BEFORE  
TAKING ANY TEST MEASUREMENTS TO ENSURE  
A DRY INDOOR COIL.  
1000  
1500  
2000  
NOMINAL CFM  
2500  
3000  
FIG. 10 - PRESSURE DROP ACROSS A DRY INDOOR  
COIL VS. SUPPLY AIR CFM  
SECURE OWNER’S APPROVAL: When the system is functioning properly, secure the owner’s approval. Show him the location  
of all disconnect switches and the thermostat. Teach him how to start and stop the unit and how to adjust temperature settings  
within the limitations of the system.  
MAINTENANCE  
NORMAL MAINTENANCE  
CAUTION: Prior to any of the following maintenance proce-  
dures, shut off all power to the unit to prevent  
personal injury.  
OUTDOOR COIL - Dirt should not be allowed to accumulate  
on the outdoor coil surface or other parts in the air circuit.  
Cleaning should be as often as necessary to keep coil clean.  
Use a brush, vacuum cleaner attachment, or other suitable  
means. If water is used to clean coil, be sure power to the unit  
is shut off prior to cleaning.  
FILTERS - Inspect once a month. Replace disposable or clean  
permanent type as necessary. DO NOT replace permanent  
type with disposable.  
NOTE: Exercise care when cleaning the coil so that the coil  
fins are not damaged.  
MOTORS - Indoor fan and outdoor fan motors are permanently  
lubricated and require no maintenance.  
Do not permit the outdoor air discharge to be ob-  
structed by overhanging structures of shrubs.  
14  
Unitary Products Group  
511.06-N5Y  
Unitary Products Group  
15  
208/230/575 VOLT  
MODELS ONLY  
208/230/460 VOLT  
MODELS ONLY  
Unitary Products Group  
5005 York Drive, Norman, Oklahoma 73069  
Subject to change without notice. Printed in U.S.A.  
Copyright by York International Corporation 2000. All Rights Reserved.  
511.06-N5Y  

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