Xerox Color 490 User Manual

27 October 2008  
Xerox® 490/980TM Color  
Continuous Feed Printing System  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Table of Contents  
Color Management Guide  
i
Table of Contents  
Xerox 490/980 Color Continuous Feed Printing System  
ii  
Color Management Guide  
1
Color Management  
Overview  
The CMS (Color Management System) Option Tool is an add-on software for the Xerox 490/980  
Color Continuous Feed Printing System, and it can be installed on a remote PC. The CMS Option  
Tool is the primary tool used when adjusting color on the Xerox 490/980 Color Continuous Feed  
Printing System. Color selections and calibrations are performed using the CMS Tool. This  
section explains what the CMS Option tool is and how to make color selections for a specified  
job on the PC-GUI.  
The Xerox 490/980 Color Continuous Feed Printing System produces what is commonly known  
in the industry as "Business" or "Transactional Color". This is one way to describe this caliber of  
color and where it fits in the market; between that of ink jet products and offset quality. The  
machine is also the fastest toner-based production color system available today. Utilizing four  
color housings, the machine outputs CMYK at 600dpi, and line screens from 85 to 300 lpi. Color  
output of this machine is richer in tone and hue than comparable ink jet systems. The color  
gamut is targeted at newsprint-type image quality.  
Because the machine uses dry toner, it can print on a wide variety of substrates ranging from 64  
gsm to 160 gsm. Paper weights lighter than 64 gsm may also be used subject to satisfactory  
testing for suitability. Light weight stocks are typically a problem for ink jet printers because the  
ink often causes water saturation, curling, and other issues. Through the use of dry toner and  
flash fusing technology, the machine provides a competitive advantage to the customer.  
Because of its unique use of strobing xenon lamps, only the toner is heated and no pressure,  
heat or contact is made with the substrate itself. Therefore, the customer gains the ability to  
use light weight stocks and other special media, such as cards and adhesive labels, without any  
of the problems associated with the use of ink jet systems.  
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Color Management Overview  
Xerox 490/980 Color Continuous Feed Printing System  
CMS Option Tool Overview  
The CMS (Color Management System) optional tool is installed using GUI software added to  
the remote PC.  
The CMS Option tool has the following features:  
Creating a color conversion table  
Creating a calibration table  
You can use the CMS Option Tool to add paper color characteristics and CMYK ink  
characteristics. When adding characteristics, the printer will generate a color conversion table.  
This table will be used and allow you to specify paper color characteristics or CMYK ink  
characteristics. You can add these selections when making job queue settings.  
Over the course of time, the printer’s color characteristics are often altered during printing. The  
process to correct those color inconsistencies is called calibration. You can create a color  
correction table using the CMS Option Tool for calibration. If you have a duplex configuration,  
you can perform calibration on both printers.  
Major Functions of the CMS Option Tool  
The two major functions of the CMS Option tool is to generate calibration and color conversion  
tables.  
Generating the calibration adjustment tables  
Printing Colorimetry patterns  
Creating calibration data  
Generating the color conversion table  
Creating user definition paper data  
Creating user-specified ink characteristics data  
Viewing paper information  
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Color Management Overview  
CMS Option Tool Setup  
This section describes the setup of the CMS Option Tool. The CMS Option Tool should be  
installed on a remote PC where the GUI is also present.  
Prerequisites to setting up CMS Option Tool  
The following are required before setting up the CMS Option Tool:  
You must be logged in as an Administrator or a user with Administrator privileges.  
Ensure the remote PC being used is connected to the network.  
Resolution of the screen must be set to 1280 x 1024 or greater.  
The remote PC must have at least 300 MB or more of free disk space.  
The GUI software must be able to connect to the Controller.  
Color Options  
Color options can be selected for an individual job. To view color options for a job, perform the  
following:  
1. Open Job Management.  
2. Select the desired job.  
3. Select [Properties].  
4. Select the [Color] tab.  
Any selections made on this color tab are characteristics of the printed output for the desired  
job. If an option is greyed out, it is not selectable.  
Color Resource Set  
A color resource set is created at the PC-GUI and is used to transmit color characteristics to the  
printer for the given job. Options are available in the pull-down menu. Select the System Default  
if there is no desired set.  
Convert CMYK/RGB Black to K  
This option is available for PS/PDF. You can choose whether or not to map the black in an input  
color space directly to the black in an output color space.To convert CMYK/RGB Black to K, select  
the Color tab of the Properties window. Select the pull-down menu on the Convert CMYK/RGB  
Black to K option. The black of the input color space is mapped directly to the black of the  
output color space. It is only effective for K 100% or RGB data.  
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Color Management Overview  
Xerox 490/980 Color Continuous Feed Printing System  
Black Overprint  
This option is available for PS/PDF. You can choose whether or not to overprint on the black  
portion of an input color space, without printing the under-color. The Black Overprint option is  
available on the Color tab of the Properties window. When this option is selected, the black of  
the input color space is overprinted.  
This is only effective for PS/PDF data and applies only to characters and graphics, not images.  
Color Characteristics  
Color characteristics are displayed on the Color tab of the Job Properties window. The window is  
divided for Upstream and Downstream printers. The Upstream refers to the first printer,  
Downstream is the second printer. If you are using a simplex printer, you will make selections for  
only the Upstream printer. If selections are made for a duplex configuration printer, selections  
will need to be made for both the Upstream and the Downstream printer. The following  
information is pertinent for both Upstream and Downstream printers.  
Black & White printing is available in the Color Mode option.  
In a Duplex printing mode, both printers must be in the “Not Ready” status before changing to  
the Color Mode.  
Printer Name  
Select the desired printer from the Printer Name pull-down menu.  
Print Data  
Select the output screen characteristics of the print data. Select the [Setting] button to open  
the Color Characteristics Upstream Print Data dialog box.  
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Color Management Overview  
Print Mode  
Select Color or B/W. (Color is the Default.)  
Resource Group Name  
The file name of the color resource group can be specified (None is Default.)  
User TRC  
Setting of the User Toner Reduction Curve (TRC). This is only effective in the Color mode. Select  
[Browse] to adjust the TRC.  
Simulation  
Specify RGB/CMYK color simulation to be performed on the input data. The following options  
are available:  
Device  
Ink Simulation  
Intent  
In the Intent option, specify the way to map the ink simulation from the pull-down menu and  
select one of the following:  
Perceptual  
Relative  
Saturation  
Absolute  
Color Space  
In the Color Space option, specify the color space for ink simulation.  
Image Quality  
In the Image Quality option, specify the image quality to be used for ink simulation from the  
pull-down menu. The following options are available.  
Business Document  
Photo  
You cannot specify this for RGB data in PS/PDF.  
Perceptual (Default of RGB)  
The rendering technique is specified so that compression or expansion will be performed  
according to color spaces of the device. This will reproduce all color spaces of the images.  
In general, the saturation and lightness will be lowered.  
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Xerox 490/980 Color Continuous Feed Printing System  
Relative (Default of CMYK)  
After dynamic range compression is done, colors that can not be reproduced will be converted,  
lightness will be sustained as much as possible, and saturation will be decreased. This is not  
intended for conversion of wide dynamic-ranged images, or high key and low key images.  
Saturation  
The saturation option is specific for pixels in images. When saturation is changed, it changes  
the hue and lightness of an image.  
It is not recommended to change this option for photos, but is useful for conversion of graphics  
and charts for presentations.  
Absolute  
The Absolute option allows colors of reproducible areas to be converted correctly. When colors  
are converted, lightness is similar to original and saturation will be decreased. For colors in areas  
that are not reproduced, halftones will decrease significantly. It is not recommended to choose  
this option for conversion of wide dynamic-ranged images, or high key and low key images.  
Output Screen Characteristics  
The following options can be selected on the Output screen:  
Screen Job: Selects Halftone Dot [Not Selectable]  
Halftone Dot Shape: Circle [Not Selectable]  
Select Frequency: Choose from 80/100/120/150/200/300  
Note  
PS/PDF must be the same setting in upstream/downstream. It is only selectable on the  
upstream system.  
Screen Angle: Select C:15 o M:75o Y:0o K:45o [Not Selectable]  
User TRC  
When the Browse button of User TRC is selected, the Edit TRC window is displayed. Make any  
desired changes on the Edit TRC window.  
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Color Management Overview  
Pre-Printed Paper  
Select the output screen characteristics of the pre-printed paper. Select the [Setting] button to  
open the [Color Characteristics [Upstream] (Print Data)] dialog box.  
Custom ink settings  
If an ink is to be used that is different than either of the two standard types, it must be  
registered as a custom ink.  
Calibration data  
Calibration data is used to adjust the colors of the printer. After extended use, colors may shift  
from desired calibration. When this happens, use calibration data to make adjustments.  
Chapter 2 details the CMS Option Tool.  
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Color Management Overview  
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Color Management Guide  
2
CMS Option Tool  
This chapter details the CMS Option Tool. Operations performed with the CMS Option Tool are  
discussed here. For detailed information on Calibration, please see the remaining chapters of  
the Color Management Guide.  
Introduction to the CMS Option Tool  
Listed below are the common uses of the CMS Option Tool:  
Print a Colorithmic pattern: Use this option to print a colorithmic pattern to be used for  
color conversion.  
Create calibration data: Use this option to create data to be used for calibration.  
Create custom paper settings: Use this option when using a paper type other than the  
standard types listed.  
Create custom ink settings: Use this option to create CMYK ink settings to be used other  
than the two standard types listed.  
Download Paper Information: Use this option to download paper settings that are  
registered in the CMS Option Tool.  
Backup and restore paper information: Use this option to backup and restore paper  
settings that are saved in the CMS Option tool.  
Measuring devices  
The following measuring devices are supported by the Xerox 490/980 Color Continuous Feed  
Printing System:  
iCColor  
DTP70  
Eye-One iSis  
Although the above measuring devices are supported, it is recommended that you use the X-  
Rite Eye-One iSis measuring device with the Xerox 490/980 Color Continuous Feed Printing  
System. For instructions in this guide, the X-Rite Eye-One iSis is the measuring device preferred.  
Color Management Guide  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Install the CMS Option Tool  
1. Insert the CMS Option Tool CD into the CD-ROM of the remote PC.  
2. Double click [setup.exe]. The setup wizard will open.  
3. Select [Next].  
4. Allow the CMS Option Tool to install in the default location [C:\Program Files\Xerox\CMS  
Option Tool], select [Next].  
5. Specify a folder name or select the Program Folder where the program icon will be added  
and select [Next].  
6. Select [Next] again. The installation will begin. When installation is complete, a dialog box  
will appear.  
7. Select [Finish].To begin using the CMS Option Tool, select the icon on the GUI to open the  
CMS Option tool dialog box.The tool will display similar to the following:  
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CMS Option Tool  
CMS Option tool tab menus  
The following tabs are located on the CMS Option Tool window.  
Print Colorimetric Pattern  
Create Calibration Data  
Custom Paper  
Custom Ink Characteristic  
Paper Information  
After the installation  
When the installation is complete, start the PC-GUI to ensure that the CMS Option Tool  
installed properly. The CMS Option Tool button will be displayed on the GUI.  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Cancelling the installation  
If you wish to cancel the installation process, select [Cancel]. Select [Yes] to cancel installation.  
Then select [Finish]. The following dialog box will appear.  
Uninstall the CMS Option Tool  
To uninstall the CMS Option tool, select [Start: Settings: Control Panel] Then select [Add/  
Remove Programs] and select the CMS Option Tool. If this is unsuccessful, use the following  
instructions to uninstall the CMS Option Tool.  
1. Insert the CMS Option Tool CD into the CD-ROM of the remote PC being used.  
2. Double-click [setup.exe]. The setup wizard will display.  
3. Select [Remove] and select [Next].  
4. Select [OK]. The uninstallation will begin.  
5. Select [Finish].  
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CMS Option Tool  
Using the CMS Option Tool  
The CMS tool can be used for a variety of tasks. The most common task is printing a  
colorimetric pattern to be used for calibration. The following sections explain how to use the  
options on the CMS Option tool. Detailed instructions on how to perform calibration can be  
found in the later chapters of this guide.  
Print Colorimetric Pattern  
Use the Print Colorimetric Pattern tab to print a desired colorimetric pattern for use when  
performing calibration. Before you print a colorimetric pattern, you may have to login. Double-  
click the [Xerox 980 Color Continuous] and enter your username and password.  
The colorimetric pattern print is used to calibrate the printing system. If you have a simplex  
configuration, a total of six copies will print of the colorimetric pattern will be printed. Three  
copies each of the Error Diffusion and three copies of the Halftone Dot will be printed. The  
name of each print will be printed along with the pattern print. If it is a simplex machine, the  
word “Upstream” will also be printed.  
If you have a duplex configuration, a total of 12 prints will be printed. There will be three prints  
for each of the Error Diffusion and the Halftone dot for the Upstream printer and three each of  
the downstream printer. The name of the print (Error Diffusion or Halftone Dot) will be printed  
at the bottom of each pattern along with the words “Upstream” or “Downstream” to identify  
the printer.  
Once the patterns are printed, select the best copy of each of the prints. You will need to cut out  
one print of each to be used for calibration. It is important when you cut the print that the lead  
edge is neatly and evenly trimmed.  
How to print a colorimetric pattern  
1. Select the CMS Option Tool icon from the PC-GUI.  
2. Select the [Print Colorimetric Pattern] tab.  
3. Using the options on the window, make the desired selections. It is recommended that you  
use the X-Rite Eye-One iSis as your measuring device. For more information on these  
selections, refer to the following information in this section for a detailed description of  
options.  
4. Select [Print].  
5. The colorimetric pattern will be printed. A window will appear asking if you wish to  
continue. Select [Yes]. In the following window, select [OK].  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
The following explains options available under the [Print Colorimetric Pattern] tab:  
Printer Configuration  
Simplex/Duplex  
Make a selection depending on what printer configuration you have.  
Select [Simplex] for simplex machines, [Duplex] for duplex configured  
machines.  
Upstream Printer Name  
The name of the first printing system is displayed here.  
Downstream Printer  
Name  
The name of the second printer, if you have a duplex configuration.  
Colorimetric Pattern  
Note  
The following three options are for conversion use with a new paper setting:  
[DTP70]  
Use this option for color conversion on the DTP70. Select this option when  
you are using the DTP70 color measuring device and wish to create a  
colorimetric pattern for the color conversion table.  
[iCColor]  
Use this option for color conversion when using ICCOLOR. Select this  
option when you are using the iCColor color measuring device and wish to  
create a colorimetric pattern for the color conversion table.  
[Eye-One iSis]  
Use this option for color conversion on the Eye-One iSis. Select this option  
when you are using the Eye-One iSis color measuring device and wish to  
create a colorimetric pattern for the color conversion table. This is the  
recommended measuring device.  
Note  
The following four options are for calibration use for daily ads:  
[DTP70]  
Select this when using the DTP70 color measuring device and need a  
colorimetric pattern for calibration.  
[ICCOLOR]  
[Eye-One iSis]  
Select this when using the iCColor color measuring device and need a  
colorimetric pattern for calibration.  
Select this when using the Eye-One iSis color measuring device and need a  
colorimetric pattern for calibration. This is the recommended measuring  
device.  
[Print]  
Select this to print the chosen colorimetric pattern.  
Layout files for the colorimetric patterns  
The layout files for the colorimetric patterns are stored in the same folder where the CMS  
Option Tool is located. The default location is:  
C:\Program Files\Xerox\CMS Option Tool\ReferenceFiles  
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CMS Option Tool  
Selecting a layout file  
Each layout file is dependent upon the desired measuring purpose. The layout file chosen will  
appear on the printed colorimetric pattern. The following table displays the measuring purpose  
and the name of the layout file that should be chosen:  
Color Conversion Layout Files  
ICCOLOR: iCColor.rnd.xml  
Calibration  
iCColor_up_Calib.rnd_1.xml  
iCColor_up_Calib.rnd_2.xml  
iCColor_up_Calib.rnd_3.xml  
iCColor_dn_Calib.rnd_1.xml  
iCColor_dn_Calib.rnd_2.xml  
iCColor_dn_Calib.rnd_3.xml  
DTP70: DTP70.rnd.xml (all three prints are in one file)  
Calibration  
DTP70_up_Calib.rnd_1.xml  
DTP70_up_Calib.rnd_2.xml  
DTP70_up_Calib.rnd_3.xml  
DTP70_dn_Calib.rnd_1.xml  
DTP70_dn_Calib.rnd_2.xml  
DTP70_dn_Calib.rnd_3.xml  
Eye-One iSis: EyeOneiSis.rnd.xml  
Calibration  
EyeOneiSis_up_Calib.rnd_1.xml  
EyeOneiSis_up_Calib.rnd_2.xml  
EyeOneiSis_up_Calib.rnd_3.xml  
EyeOneiSis_dn_Calib.rnd_1.xml  
EyeOneiSis_dn_Calib.rnd_2.xml  
EyeOneiSis_dn_Calib.rnd_3.xml  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Create Calibration Data  
Use the Create Calibration Data tab to create a table to be used for calibration. This table is  
generated based on measured colorimetric data. Select [Resource Set at Destination] to send  
color resources to the printer.  
How to Create Calibration Data  
1. Select the CMS Option Tool icon from the PC-GUI.  
2. Select the [Create Calibration Data] tab.  
3. Select the Paper Name from the pull-down menu.  
4. Select the desired data file for the printer(s). When selecting the data file for Halftone Dot,  
the file will be *.ht. When selecting the data file for Error Diffusion, the file will be *.ed.  
Select the first file for each.  
5. Select the Resource and set at destination or leave as System Default.  
6. Select [Execute].  
For a detailed description of options on these selections, refer to the information in the  
following section.  
Select the paper type  
All standard and registered types of paper will be listed. Select a paper type from this option.  
Plain paper and Special paper are considered standard. All other paper types must be registered  
through the Custom Paper option.  
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CMS Option Tool  
Specify data file  
Use this option to select a data file to be applied to the desired printer. If you are using a duplex  
configuration, the first printer is referred to as [Upstream], the second printer is referred to as  
[Downstream].  
Use the following information to select the correct data file.  
Upstream printer  
For Halftone Dot: Select [Browse] to specify the halftone dot data for the printer. The file  
will be named *.ht  
For Error Diffusion: Select [Browse] to specify the error diffusion data for the printer. The  
file will be named *.ed  
Downstream Printer  
For Halftone Dot: Select [Browse] to specify the halftone dot data for the printer. The file  
will be named *.ht  
For Error Diffusion: Select [Browse] to specify the error diffusion data for the printer. The  
file will be named *.ed  
Resource set at destination  
Select the desired resource to be used as a color resource when downloaded for printing.  
Execute  
Select this option to generate calibration data.  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Custom Paper  
Use the Custom Paper tab to create a color conversion table to be used for custom paper. This  
table is based on measured colorimetric values from the data file. A color conversion table can  
also be created for halftone dot and error diffusion. When [Resource Set at Destination] is  
selected, color resources for a custom paper are sent to the printer. When you create a custom  
paper, you must make the following selections:  
Paper Name  
Select a paper name from the pull-down list or enter a new name for the custom paper to be  
used.  
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CMS Option Tool  
Specify data file  
Use this option to select a data file to be applied to the desired printer. If you are using a duplex  
configuration, the first printer is referred to as [Upstream], the second printer is referred to as  
[Downstream].  
Use the following information to select the correct data file.  
Upstream printer  
For Halftone Dot: Select [Browse] to specify the halftone dot data for the printer.  
For Error Diffusion: Select [Browse] to specify the error diffusion data for the printer.  
Downstream Printer  
For Halftone Dot: Select [Browse] to specify the halftone dot data for the printer.  
For Error Diffusion: Select [Browse] to specify the error diffusion data for the printer.  
Colorimetric value data for sides  
Use this option to choose if the same data file will be used for Upstream and Downstream. If  
different data files should be applied, select the check box.  
Select CMYK  
The selected CMYK ink attributes are registered and used to create a color conversion table for  
the selected custom paper.  
Download paper information  
Use this option to download the paper information to the printer.  
Resource Set at Destination of Downloading  
Select this option if you choose to allow the resources to be set at the download destination.  
Execute  
Select this option to generate a color conversion table for the custom paper.  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Registering Custom Paper  
To register custom paper:  
1. Enter the Paper Setting. Set Paper Length to 18 inches.  
2. Select a colorimetric pattern for color conversion. For color conversion, use Eye-One iSis.  
3. The colorimetric pattern will be printed for color conversion. Select [Print] and then select  
[OK].  
4. Select [OK] in the CMS Option Tool window.  
5. Cut out the pattern along the dotted line. Halftone Dot, Error Diffusion, and Upstream/  
Downstream. Lead edge black bar and left edge are critical.  
6. Measure the patterns using the Eye-One iSis.  
a. Connect to the Eye-One iSis and switch on the power.  
b. Select [Start/Programs/X-Rite/ColorPort/ColorPort1.5.3/ColorPort 1.5.3].  
c. Select [Measure Target] tab.  
d. Select [EyeOneiSis.rnd] under Target.  
e. Select [X-Rite Eye-One iSis] under Measurement Device.  
f. Select [Connect].  
g. Select [No Filter].  
h. Insert the Halftone Dot pattern, and select [Close].  
i. Select [OK] when measurement is successful.  
j. Select [Save Data...].  
k. Select [CGATS] then select [Save].  
l. Save the file as eyeoneisis_up_ht.txt in the My Documents directory.  
m. Select [Clear Data...].  
n. Repeat the previous steps for Error Diffusion pattern.  
o. Save file as eyeoneisis_up_ed.txt.  
7. In the CMS Option Tool window, select the [Custom Paper] tab.  
8. Enter the Media name in the “Enter or select the paper name” field.  
9. Browse to the data files that you have created, under “Specify a measured value data file.”  
There is a data file for Upstream and a data file for Downstream.  
10. Select [T01] in the “Select the CMYK ink characteristic” drop down menu. T01 is General  
printing and T02 is for Newspapers.  
11. Select [Download the paper information to the printer].  
12. Select [OK] in the CMS Option Tool window.  
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CMS Option Tool  
Custom Ink Characteristic  
Use the Custom Ink Characteristic tab to specify information for a new custom ink.  
If you specify the International Color Consortium (ICC) profile and paper to be used, you can  
create a color conversion table for converting CMYK specifics in the profile to the printer.  
How to Create Custom Ink Characteristic  
1. Select the CMS Option Tool icon from the PC-GUI.  
2. Select the [Custom Ink Characteristic] tab.  
3. Enter the name of the CMYK ink characteristic.  
4. Select [Browse] to specify the ICC profile name that indicated the CMYK ink characteristic.  
5. Select one or more paper types to add to the CMYK ink characteristic registration in the  
Specify Paper section.  
6. Select the check box to allow you to select the resources when downloaded in the  
Download paper information section.  
7. Select [Execute]. Selecting the execute button will generate a color conversion table. If  
resources are to be set at destination, then color resources are downloaded to the printer.  
Paper Information  
Use the Paper Information window to view and make changes to saved paper settings.  
How to view Paper Information  
1. Select the CMS Option Tool icon from the PC-GUI.  
2. Select the [Paper Information] tab.  
3. A majority of this window is read-only. The following information explains in detail the  
options available on this window.  
Paper name  
The paper names specified in Custom Paper are displayed. There are two generally supported  
papers also listed, plain and special. All paper types are listed here.  
Printer name  
The printer names that are registered in the GUI are displayed here. You can change the name  
in the Properties dialog box.  
CMYK ink characteristics  
The registered ink characteristics are listed here.  
Measurement time  
All data from each color measurement is generated and these dates are listed here.  
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CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Comment  
Any registered comments are listed in the properties of paper information.  
Download Paper Information  
Paper information can be downloaded to the printer. Select the paper information from the list  
and select [Download]. A confirmation window will appear, select [Yes] to proceed. The color  
resource of the selected paper information will download and be sent to the printer.  
You can download paper information with calibration data to the printer. This data is generated  
using previously generated calibration files and color measurement data. This data is specific to  
the paper that is selected in the paper information list.  
Select the check box and select a resource to be used when downloaded. Select any paper  
information and then select [Download].  
Change Paper Properties  
To display the properties of a paper registered in the CMS Option tool, select [Properties]. The  
window that displays is available to edit. The following options are available to change.  
Paper name  
The paper name displays.  
Printer name  
The printer name that has been registered on the GUI is displayed. The printer name can be  
changed.  
Standard/Custom paper  
The paper name of either the standard or custom paper is displayed here.  
Measurement time  
All data from each color measurement is generated and these dates are listed here.  
Resource creation time  
The date and time when a color resource file has been created will be displayed.  
Calibration On/Off  
If calibration data is enabled or disabled, it will be displayed here.  
Calibration mode  
The calibration mode will be displayed here depending on if the configuration is for simplex or  
duplex.  
2-14  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
CMS Option Tool  
CMYK ink characteristics  
The registered ink characteristics are listed here. If you wish to rename or delete a  
characteristic, right-click on the specific characteristic. Printer defaults cannot be renamed or  
deleted.  
Ink name  
The ink names are listed here.  
ICC Profile  
The ICC profile names that are specified in the Custom Ink Characteristics are listed here.  
Comment  
Any additional paper information, or other information that is necessary can be added in the  
Comment field. Any information in the comment field will be displayed in the Custom Ink  
Characteristics list.  
Save  
All paper information that has been changed will be saved when this option is selected. All  
previously saved information will be lost.  
Save As  
Paper information will be saved as a name that you specify.  
Close  
This option will close the Paper Properties window.  
Delete Paper information  
Paper information can be deleted from the paper information list. To delete paper information,  
select the desired item and select [Delete]. A confirmation window will appear. Select [Yes] to  
delete the color resource of the paper information. Select [No] to cancel this operation.  
Backup paper information  
Paper information can be backed up to a disk. Information such as the user-defined paper  
information and CMYK ink characteristics and ICC Profile can be saved.  
When you select to backup this information, a directory is automatically generated with the  
following name:  
CMSProfilesYYYYMMDDhhmm  
Select [Backup] and a confirmation window will appear. Select [Save to] and enter a directory  
where the information will be saved. Select [OK] and a confirmation window will appear.  
Select [Yes] to backup the paper information into the desired directory. Select [No] to cancel  
this option.  
Color Management Guide  
2-15  
CMS Option Tool  
Xerox 490/980 Color Continuous Feed Printing System  
Restore of paper information  
Paper information can be restored if it was backed up. If this option is selected, it will overwrite  
the current information.  
Select [Restore] and a confirmation window will appear. Select [Save to] and enter a directory  
where the information will be saved. Select [OK] and a confirmation window will appear.  
Color Resource Management  
The Color Resource Management provides functions to create, edit, take out and delete color  
resource files, as well as functions to copy between resources. It is also possible to create, copy,  
rename, and delete resource sets.  
1. Open Resource Management.  
2. Select [Color Resource].  
3. Select the Media Directory, select [Local PC].  
4. On the left side, open the following path: [C:\Program Files\CF_CMS Tool\Printer Profiles]  
5. On the right side:  
a. Highlight [HPA_PRINTER1.cntl].  
b. Right click and select [Import].  
c. Select [HPA_980] and select [OK].  
d. A popup window will appear asking if you wish to overwrite the file, select [Yes].  
6. On the left side:  
a. Highlight [HPA_Printer2.cntl].  
b. Right click and select [Import].  
c. Select [HPA_980] and select [OK].  
d. A pop-up window will appear asking if you wish to overwrite the file, select [Yes].  
2-16  
Color Management Guide  
 
3
Prepare for Color  
Calibration  
This chapter discusses what needs to be done before the procedures in the remaining chapters  
of the Color Management Guide are performed. A method of determining if you are able to skip  
the Set Up Imposition Files and Create a New Queue sections of Chapter 4 is also provided.  
It is important to follow the sections of this chapter in order.  
Color Management Guide  
3-1  
 
Prepare for Color Calibration  
Xerox 490/980 Color Continuous Feed Printing System  
Recommended Calibration Conditions  
This section describes the recommended conditions for performing the pre-calibration and color  
calibration procedures in the following chapters.  
1. The printer should be properly maintained in accordance with supplied Xerox  
documentation.  
2. The paper stock used to perform the pre-calibration and color calibration should be the  
same paper stock used for jobs that will be submitted after the pre-calibration and color  
calibration have been successfully performed.  
Note  
The lamp specification given in the following condition is only a recommendation, not a  
requirement.  
D50 Ra=99, Color rendering AAA, 5000K Extra neutral white fluorescent bulb.  
3. The printer is located in an environment comparable to the B-Zone of the table below:  
Environmental Zone  
B-Zone  
Temp. Range  
Rel. Humidity Range  
Comments  
59° F to 86° F 30% to 65% RH  
15° C to 30° C  
The 490/980 CCF  
Printing System will  
deliver optimal  
performance in this  
zone.  
C-Zone  
A-Zone  
50° F to 82° F  
65% - 85% RH  
15% to 30%  
The 490/980 CCF  
Printing System will  
deliver degraded  
performance in this  
zone.  
15° C to 27° C  
59° F to 90° F  
15° C to 32°  
The 490/980 CCF  
Printing System will  
deliver degraded  
performance in this  
zone.  
3-2  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Prepare for Color Calibration  
Verify Color Calibration Resources  
The purpose of this procedure is to verify that you have all of the files necessary to perform the  
pre-calibration and color calibration procedures in the later chapters of the Color Management  
Guide.  
1. Insert the Xerox 490/980 Color Continuous Feed Printing System Customer Documentation  
CD into the CD-ROM drive of the computer that contains the PC-UI.  
2. Select the indented link under the link to this Color Management Guide called [Color  
Calibration Resources]. This will open Windows Explorer and show you the root folder of  
the Xerox 490/980 Color Continuous Feed Printing System Customer Documentation CD.  
Select this link  
Color Management Guide  
3-3  
 
Prepare for Color Calibration  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
The directory tree referenced in the following step is on pages 3-4 to 3-7.  
3. Open the [Color Calibration Resources] directory and verify that the folders and files  
shown in the following directory tree exist:  
\
\ColorPort Targets  
\Imposition Files  
\Resource Group Names  
\TOF Mark  
\TRC Viewer  
\ColorPort_DTP70.pdf  
\ColorPort_iCColor.pdf  
\ColorPort_iSis.pdf  
\Duplex Xerox 490980 Color Test Pattern.pdf  
\Simplex Xerox 490980 Color Test Pattern.pdf  
\ColorPort Targets  
\ATCN_DTP70.xml  
\ATCN_iCColor.xml  
\ATCN_iSis.xml  
\Imposition Files  
\Confirm_105.forms  
\Confirm_105.imp  
\Confirm_195.forms  
\Confirm_195.imp  
\Duplex_PreCal.forms  
\Duplex_PreCal.imp  
\Duplex_iSis2_195.forms  
\Duplex_iSis2_195.imp  
\iSis2_105.forms  
\iSis2_105.imp  
\iSis2_180.forms  
\iSis2_180.imp  
\Simplex_PreCal.forms  
\Simplex_PreCal.imp  
\Simplex_iSis2_195.forms  
\Simplex_iSis2_195.imp  
\TRC_18.forms  
\TRC_18.imp  
3-4  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Prepare for Color Calibration  
\TOF Mark  
\TOFMark3.tif  
\TRC Viewer  
\mfc71.dll  
\msvcr71.dll  
\TRCViewer.exe  
Color Management Guide  
3-5  
Prepare for Color Calibration  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
The contents of the following directory [Resource Group Names] continues onto the next  
page.  
\Resource Group Names  
\TRC_PRINTER1.cntl  
\TRC_PRINTER1_absolute.crd  
\TRC_PRINTER1_perceptual.crd  
\TRC_PRINTER1_relative.crd  
\TRC_PRINTER1_saturation.crd  
\TRC_PRINTER1_sRGB.csa  
\TRC_PRINTER1_sRGB_absolute.br3c  
\TRC_PRINTER1_sRGB_absolute.by3c  
\TRC_PRINTER1_sRGB_absolute.pr3c  
\TRC_PRINTER1_sRGB_absolute.py3c  
\TRC_PRINTER1_sRGB_perceptual.br3c  
\TRC_PRINTER1_sRGB_perceptual.by3c  
\TRC_PRINTER1_sRGB_perceptual.pr3c  
\TRC_PRINTER1_sRGB_perceptual.py3c  
\TRC_PRINTER1_sRGB_relative.br3c  
\TRC_PRINTER1_sRGB_relative.by3c  
\TRC_PRINTER1_sRGB_relative.pr3c  
\TRC_PRINTER1_sRGB_relative.py3c  
\TRC_PRINTER1_sRGB_saturation.br3c  
\TRC_PRINTER1_sRGB_saturation.by3c  
\TRC_PRINTER1_sRGB_saturation.pr3c  
\TRC_PRINTER1_sRGB_saturation.py3c  
\TRC_PRINTER1_T01_absolute.py3c  
\TRC_PRINTER1_T01_absolute.c3ch  
\TRC_PRINTER1_T01_absolute.c4c  
\TRC_PRINTER1_T01_perceptual.c3ce  
\TRC_PRINTER1_T01_perceptual.c3ch  
\TRC_PRINTER1_T01_perceptual.c4c  
\TRC_PRINTER1_T01_relative.c3ce  
\TRC_PRINTER1_T01_relative.c3ch  
\TRC_PRINTER1_T01_relative.c4c  
\TRC_PRINTER1_T01_saturation.c3ce  
\TRC_PRINTER1_T01_saturation.c3ch  
\TRC_PRINTER1_T01_saturation.c4c  
\TRC_PRINTER1_T02_absolute.c3ce  
\TRC_PRINTER1_T02_absolute.c3ch  
\TRC_PRINTER1_T02_absolute.c4c  
\TRC_PRINTER1_T02_perceptual.c3ce  
\TRC_PRINTER1_T02_perceptual.c3ch  
\TRC_PRINTER1_T02_perceptual.c4c  
\TRC_PRINTER1_T02_relative.c3ce  
\TRC_PRINTER1_T02_relative.c3ch  
\TRC_PRINTER1_T02_relative.c4c  
\TRC_PRINTER1_T02_saturation.c3ce  
\TRC_PRINTER1_T02_saturation.c3ch  
\TRC_PRINTER1_T02_saturation.c4c  
3-6  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Note  
Prepare for Color Calibration  
The contents of the following directory [Resource Group Names] is continued from the  
previous page.  
\Resource Group Names  
\TRC_PRINTER2.cntl  
\TRC_PRINTER2_absolute.crd  
\TRC_PRINTER2_perceptual.crd  
\TRC_PRINTER2_relative.crd  
\TRC_PRINTER2_saturation.crd  
\TRC_PRINTER2_sRGB.csa  
\TRC_PRINTER2_sRGB_absolute.br3c  
\TRC_PRINTER2_sRGB_absolute.by3c  
\TRC_PRINTER2_sRGB_absolute.pr3c  
\TRC_PRINTER2_sRGB_absolute.py3c  
\TRC_PRINTER2_sRGB_perceptual.br3c  
\TRC_PRINTER2_sRGB_perceptual.by3c  
\TRC_PRINTER2_sRGB_perceptual.pr3c  
\TRC_PRINTER2_sRGB_perceptual.py3c  
\TRC_PRINTER2_sRGB_relative.br3c  
\TRC_PRINTER2_sRGB_relative.by3c  
\TRC_PRINTER2_sRGB_relative.pr3c  
\TRC_PRINTER2_sRGB_relative.py3c  
\TRC_PRINTER2_sRGB_saturation.br3c  
\TRC_PRINTER2_sRGB_saturation.by3c  
\TRC_PRINTER2_sRGB_saturation.pr3c  
\TRC_PRINTER2_sRGB_saturation.py3c  
\TRC_PRINTER2_T01_absolute.py3c  
\TRC_PRINTER2_T01_absolute.c3ch  
\TRC_PRINTER2_T01_absolute.c4c  
\TRC_PRINTER2_T01_perceptual.c3ce  
\TRC_PRINTER2_T01_perceptual.c3ch  
\TRC_PRINTER2_T01_perceptual.c4c  
\TRC_PRINTER2_T01_relative.c3ce  
\TRC_PRINTER2_T01_relative.c3ch  
\TRC_PRINTER2_T01_relative.c4c  
\TRC_PRINTER2_T01_saturation.c3ce  
\TRC_PRINTER2_T01_saturation.c3ch  
\TRC_PRINTER2_T01_saturation.c4c  
\TRC_PRINTER2_T02_absolute.c3ce  
\TRC_PRINTER2_T02_absolute.c3ch  
\TRC_PRINTER2_T02_absolute.c4c  
\TRC_PRINTER2_T02_perceptual.c3ce  
\TRC_PRINTER2_T02_perceptual.c3ch  
\TRC_PRINTER2_T02_perceptual.c4c  
\TRC_PRINTER2_T02_relative.c3ce  
\TRC_PRINTER2_T02_relative.c3ch  
\TRC_PRINTER2_T02_relative.c4c  
\TRC_PRINTER2_T02_saturation.c3ce  
\TRC_PRINTER2_T02_saturation.c3ch  
\TRC_PRINTER2_T02_saturation.c4c  
Color Management Guide  
3-7  
Prepare for Color Calibration  
Xerox 490/980 Color Continuous Feed Printing System  
Copy Color Calibration Resources  
This procedure describes how to copy the contents of the [Color Calibration Resources]  
directory on the Xerox 490/980 Color Continuous Feed Printing System Customer  
Documentation CD to the computer containing the PC-UI.  
1. Insert the Xerox 490/980 Color Continuous Feed Printing System Customer Documentation  
CD into the CD-ROM drive of the computer that contains the PC-UI.  
2. Select the indented link called [Color Calibration Resources]. This will open Windows  
Explorer and show you the root folder of the Xerox 490/980 Color Continuous Feed Printing  
System Customer Documentation CD.  
Select this link  
3-8  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Prepare for Color Calibration  
3. Right-click the folder [Color Calibration Resources]. A pop-up menu will appear.  
4. Select [Copy].  
5. Right-click on the clock shown on the Windows taskbar. A pop-up menu will appear.  
6. Select [Show the Desktop].  
7. Place the mouse cursor over a vacant area of the Windows Desktop and right-click. A pop-  
up menu will appear.  
8. Select [Paste]. The [Color Calibration Resources] directory will be copied to the Windows  
Desktop.  
9. Close the Adobe Flash Player window.  
10. Close the Windows Explorer Window.  
11. Remove the Xerox 490/980 Color Continuous Feed Printing System Customer  
Documentation CD from the CD-ROM drive of the PC-UI computer.  
Color Management Guide  
3-9  
Prepare for Color Calibration  
Xerox 490/980 Color Continuous Feed Printing System  
Download ColorPort Utility Software  
The purpose of this section is to download the latest documentation-supported version of the  
ColorPort Utility Software (version 1.5.4). This software is required for performing color  
calibration in Chapter 5 Color Calibration Process for v1.1.6 Software and in Chapter 6 Color  
Note  
If you are viewing this document using a .pdf reader, the following URL is a hyperlink.  
1. Go to the following URL:  
[http://www.xrite.com/product_overview.aspx?ID=719&Action=Support&SoftwareID=681].  
2. Select the [PC Version] hyperlink from the web page.  
3. Choose to save the .zip file (56.4 MB) to the hard drive.  
4. When the download is complete, extract the contents of the .zip file.  
5. Select [install.exe] to begin the installation.  
6. Follow the on-screen instructions to install the ColorPort Utility Software.  
Select PC Version  
3-10  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Prepare for Color Calibration  
Check for Queue and Imposition Files  
The purpose of this section is to determine if any of the imposition files or queues used in  
chapter 4 have already been created.  
The following procedures explain how to check for pre-existing imposition files and queues.  
Check for Existing Imposition Files  
A new imposition file is required only if the paper stock is being changed. An imposition file may  
have already been created to accommodate the new paper stock width. The following  
procedure explains how to check for existing imposition files.  
1. Ensure that the Xerox 490/980 Color Continuous Feed Printing System is powered on and is  
connected to the PC-UI.  
2. Select [Resource Management] on the left-side navigation pane of the PC-UI.  
3. Look for any imposition files that are named with the following convention:  
Simplex_PreCal_[Paper Stock Width]  
Note  
As an example, if you were changing to 18 in (457 mm) width paper stock, you would look  
for an imposition file called [Simplex_PreCal_18in].  
4. If you find an imposition file that has the width of paper stock you are using, you can skip  
the Set Up Imposition Files section of Chapter 4.  
5. If you do not find an imposition file that has the width of paper stock that you are using,  
you must perform the Set Up Imposition Files section of Chapter 4.  
Check for Existing Queues  
A new queue is required only if the paper stock width is being changed. A queue may have  
already been created to accommodate the new paper stock width. The following procedure  
explains how to check for existing queues.  
1. Ensure that the Xerox 490/980 Color Continuous Feed Printing System is powered on and is  
connected to the PC-UI.  
2. Select [Queue Management] on the left-side navigation pane of the PC-UI.  
3. Look for any imposition files that are named with the following convention:  
TRC_[Paper Stock Width]  
Note  
As an example, if you were changing to 19.5 in (495 mm) width paper stock, you would look  
for a queue called [TRC_19-5in].  
4. If you find a queue that has the width of paper stock you are using, you can skip the Create  
a New Queue section of Chapter 4.  
5. If you do not find a queue that has the width of paper stock that you are using, you must  
perform the Create a New Queue section of Chapter 4.  
Color Management Guide  
3-11  
     
Prepare for Color Calibration  
Xerox 490/980 Color Continuous Feed Printing System  
3-12  
Color Management Guide  
4
Pre-Calibration  
Engine Density  
Adjustment  
This chapter discusses how to set the color densities of Yellow, Magenta, Cyan and Black (Y/M/  
C/K) to within optimal parameters for color calibration.  
This procedure should be performed as desired, but especially:  
After changing the Developer of a color  
After using approximately one roll of paper since the Developer of a color was changed  
When the highest level of image quality is required  
Color Management Guide  
4-1  
 
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
Create an Empty Color Resource  
In order to perform the pre-calibration engine density adjustment, a Color Resource must be  
created with no calibration data associated with it. This is because we want to simulate native  
engine performance. Follow these steps to create an Empty Color Resource. There is a separate  
procedure for Simplex Systems and for Duplex Systems.  
For Simplex Systems  
1. Ensure that the Xerox 490/980 Color Continuous Feed Printing System is powered on and is  
connected to the PC-UI.  
2. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [CMS Option Tool].  
3. Select the [Paper Information] tab.  
Note  
Ensure that [Downloading with Calibration] is not selected.  
4. Under the Paper Name field, select [Plain Paper] for PRINTER1.  
5. Select [Properties].  
4-2  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
6. For the Paper Name field, type [TRC].  
7. Select [Save As].  
8. After the pop-up window appears, select [Yes].  
9. Select the Paper Name [TRC] for PRINTER1.  
10. Select [Download].  
11. After the pop-up window appears, select [Yes].  
12. The message “Resource file Download process (Ended).” will appear at the lower part of the  
window above the status bar.  
13. Exit the CMS Option Tool by selecting [Close] located at the bottom right of the window.  
Color Management Guide  
4-3  
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
For Duplex Systems  
1. Ensure that the Xerox 490/980 Color Continuous Feed Printing System is powered on and is  
connected to the PC-UI.  
2. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [CMS Option Tool].  
3. Select the [Paper Information] tab.  
Note  
Ensure that [Downloading with Calibration] is not selected.  
4. Under the Paper Name field, select [Plain Paper] for PRINTER1.  
5. Select [Properties].  
4-4  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
6. For the Paper Name field, type [TRC].  
7. Select [Save As].  
8. After the pop-up window appears, select [Yes].  
9. Under the Paper Name field, select [Plain Paper] for PRINTER2 and repeat steps 4-8 of this  
procedure.  
10. Holding <CRTL> on the keyboard, select the Paper Name [TRC] for both PRINTER1 and  
PRINTER2.  
11. Select [Download].  
12. After the pop-up window appears, select [Yes].  
13. The message “Resource file Download process (Ended).” will appear at the lower part of the  
window above the status bar.  
14. Exit the CMS Option Tool by selecting [Close] located at the bottom right of the window.  
Color Management Guide  
4-5  
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
Set Up Imposition Files  
This section explains how to import either a simplex or duplex imposition file from the [Color  
Calibration Resources] directory copied to the Windows Desktop in Chapter 3, and how to  
manipulate the imported simplex or duplex imposition file to accommodate whatever paper  
size you are using. There are different procedures for manipulating the imposition file  
depending on if it is for a simplex or duplex system.  
Import Simplex/Duplex Imposition Files  
The purpose of this procedure is to ensure proper placement of the density test pattern on the  
paper. This imposition file has already been created for you. The following procedure will  
describe how to import it onto the PC-UI.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. Select the [System Resource] tab.  
3. In the Media/Directory drop-down menu, select [Local PC].  
Note  
In the following step, if the [Color Calibration Resources] does not appear, the directory  
structure must be refreshed. Refresh the directory structure by selecting [System Directory]  
and then [Local PC] in the Media/Directory drop-down menu.  
4. Browse to [Local Disk (C:)\Documents and Settings\[Current Logged in Windows XP  
Profile]\Desktop\Color Calibration Resources\Imposition Files].  
5. Right-click on the appropriate file:  
a. For a simplex configuration: [Simplex_PreCal.forms].  
b. For a duplex configuration: [Duplex_PreCal.forms].  
6. Select [Import].  
7. Select the stock set (folder) [SYSTEM_DEFAULT] and select [OK].  
8. If you are using a cutter/stacker as a post-processor, follow steps 9-11. If you are not using  
a cutter/stacker as a post-processor, go to step 12.  
9. Browse to [Local Disk (C:)\Documents and Settings\[Current Logged in Windows XP  
Profile]\Desktop\Color Calibration Resources\TOF Mark].  
10. Right click on [TOFMark3.tif] and select [Import].  
11. Select the stock set (folder) [SYSTEM_DEFAULT] and select [OK].  
12. Do not navigate away from the [System Resource] tab. The following section describe how  
to manipulate the imposition file just imported using this tab.  
4-6  
Color Management Guide  
     
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
Manipulate the Imported Simplex Imposition File  
Now that you have imported the simplex imposition file into the PC-UI, you must ensure that  
the Logical Paper Settings of the imposition file match whatever paper stock width you are  
currently using.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. Select the [System Resource] tab.  
3. In the Media/Directory drop-down menu, select [System Directory].  
4. Double-click [Simplex_PreCal.forms] to open the imposition file.  
Note  
For the next step, the Paper Identifier Name should follow the convention of  
[Simplex_PreCal_ ] and the number in inches or millimeters of the paper stock width (i.e.,  
[Simplex_PreCal_19-5in], [Simplex_PreCal_495mm]). Decimal points are not allowed in a  
Paper Identifier Name, so substitute in a dash [ - ] if the paper stock width is not a whole  
number.  
5. Rename the imposition file. Add an [ _ ] to the end of the Paper Identifier Name and type  
the paper stock width in inches or millimeters (i.e. [Simplex_PreCal_ [Paper Stock Width]].  
6. Select [Properties] located on the bottom of the window.  
7. Ensure that the numerical values entered for the Offset Specification and Logical Page Size  
are correct for your current paper stock width. To do this, reference Appendix A which  
explains how to find these values. When you are finished, return to this procedure.  
8. Select [OK] to save the Logical Page Setting changes (if any were made).  
9. Select [OK] again to save the imposition file.  
Color Management Guide  
4-7  
 
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
Manipulate the Imported Duplex Imposition File  
Now that you have imported the duplex imposition file into the PC-UI, you must ensure that the  
Logical Paper Settings of the imposition file match whatever paper stock width you are  
currently using.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. Select the [System Resource] tab.  
3. In the Media/Directory drop-down menu, select [System Directory].  
4. Double-click [Duplex_PreCal.forms] to open the imposition file.  
Note  
For the next step, the Paper Identifier Name should follow the convention of  
[Duplex_PreCal_ ] and the number in inches or millimeters of the paper stock width (i.e.,  
[Duplex_PreCal_19-5in], [Duplex_PreCal_495mm]). Decimal points are not allowed in a  
Paper Identifier Name, so substitute in a dash [ - ] if the paper stock width is not a whole  
number.  
5. Rename the imposition file. Add an [ _ ] to the end of the Paper Identifier Name and type  
the paper stock width in inches or millimeters (i.e. [Duplex_PreCal_ [Paper Stock Width]].  
6. Select [Properties] located on the bottom of the window.  
7. Ensure that the numerical values entered for the Offset Specification and Logical Page Size  
are correct for your current paper stock width. To do this, reference Appendix A which  
explains how to find these values. When you are finished, return to this procedure.  
8. Select [OK] to save the Logical Page Setting changes (if any were made).  
9. Select the [2] tab at the upper left part of the preview pane.  
10. Repeat steps 5-8.  
11. Select [OK] again to save the imposition file.  
4-8  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
Create a New Queue  
The purpose of this section is to submit the density test pattern using the proper imposition,  
queue and color settings. We do this by creating a new queue. Please follow the appropriate  
procedure based on whether you have a simplex or duplex system.  
Create a new Simplex Queue  
Use this procedure to create a new queue for a simplex system.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
2. Select [New] located at the lower right of the window.  
Color Management Guide  
4-9  
     
Pre-Calibration Engine Density Adjustment  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
For the next step, the Queue Name should follow the convention of [TRC_ ] and the number  
in inches or millimeters of the paper stock width (i.e., [TRC_19-5in], [TRC_495mm]).  
Decimal points are not allowed in a Queue Name, so substitute in a dash [ - ] if the paper  
stock width is not a whole number.  
3. In the Queue Name field, type [TRC_ [Paper Stock Width]].  
4. Under the Data Format drop-down menu, select [PDF].  
5. In the Delete Job After Printing box, select the [Manual] radio button.  
6. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
7. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
8. For Extended Spool, select the [Enable] radio button.  
9. Select the [Paper Setting] tab.  
10. Ensure that [SYSTEM_DEFAULT] is the selected stock set name.  
11. In the Paper Identifier drop-down menu, select the imposition file [Simplex_PreCal_[Paper  
Stock Width]].  
4-10  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
12. Select the [Color] tab.  
13. In the Color Characteristics [Upstream] box, in the Printer Name drop-down menu, select  
[PRINTER1].  
14. In the Color Characteristics [Upstream] box, select [Setting].  
15. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
16. Select [OK].  
17. Select the [PDF] tab.  
18. In the Page Size drop-down menu, select [Non-standard].  
Color Management Guide  
4-11  
Pre-Calibration Engine Density Adjustment  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
19. For Unit, select [Inch].  
20. In the Width field type [5.6] (142 mm). In the Length field type [12.00] (305 mm).  
21. In the Copies field, type [10].  
22. Select [OK].  
4-12  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
Create a new Duplex Queue  
On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing System  
PC-UI, select [Queue Management].  
1. Select [Queue Management] on the left-side navigation pane of the PC-UI.  
2. Select [New] located at the lower right of the window.  
Color Management Guide  
4-13  
 
Pre-Calibration Engine Density Adjustment  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
For the next step, the Queue Name should follow the convention of [TRC_ ] and the number  
in inches or millimeters of the paper stock width (i.e., [TRC_19-5in], [TRC_495mm]).  
4-14  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
Decimal points are not allowed in a Queue Name, so substitute in a dash [ - ] if the paper  
stock width is in a half-inch increment.  
3. In the Queue Name field, type [TRC_ [Paper Stock Width]].  
4. Under the Data Format drop-down menu, select [PDF].  
5. In the Delete Job After Printing box, select the [Manual] radio button.  
6. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
7. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
8. For Extended Spool, select the [Enable] radio button.  
9. Select the [Paper Setting] tab.  
10. Ensure that [SYSTEM_DEFAULT] is the selected stock set name.  
11. In the Paper Identifier drop-down menu, select the imposition file [Duplex_PreCal_[Paper  
Stock Width]].  
Color Management Guide  
4-15  
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
12. Select the [Color] tab.  
13. In the Color Characteristics [Upstream] box, in the Printer Name drop-down menu, select  
[PRINTER1].  
14. In the Color Characteristics [Upstream] box, select [Setting].  
15. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
16. Select [OK].  
17. In the Color Characteristics [Downstream] box, in the Printer Name drop-down menu, select  
[PRINTER2].  
18. In the Color Characteristics [Downstream] box, select [Setting].  
19. In the Resource Group Name drop-down menu, select [TRC_PRINTER2.cntl].  
20. Select [OK].  
4-16  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Pre-Calibration Engine Density Adjustment  
21. Select the [PDF] tab.  
22. In the Page Size drop-down menu, select [Non-standard].  
Note  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
23. For Unit, select [Inch].  
24. In the Width field type [5.6] (142 mm). In the Length field type [12.00] (305 mm).  
25. In the Copies field, type [10].  
26. Select [OK].  
Color Management Guide  
4-17  
Pre-Calibration Engine Density Adjustment  
Xerox 490/980 Color Continuous Feed Printing System  
Color Density Adjustment  
The purpose of the following procedure is to achieve the proper color density levels for optimum  
color calibration.  
Note  
The following procedure must be performed:  
For a Simplex System: One time.  
For a Duplex System: One time for each printer.  
1. Open the [Color Calibration Resources] folder that was copied to the Windows Desktop.  
2. Select either the duplex or simplex test patterns. The test patterns are named as follows:  
a. For Simplex: [Simplex Xerox 490980 Color Test Pattern.pdf].  
b. For Duplex: [Duplex Xerox 490980 Color Test Pattern.pdf].  
Test Pattern  
4-18  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Note  
Pre-Calibration Engine Density Adjustment  
As a reminder, the queue name used to submit the job in the next step is [TRC_ [Paper  
Stock Width]].  
3. Reference Appendix B and submit the appropriate test pattern to the printer using Line  
Printer Remote (LPR). Return to this procedure when you are finished.  
4. The command prompt window should look similar to the following when you are finished  
typing:  
5. After you have confirmed that you have the appropriate text in the command prompt  
window, press <Enter> to submit the job to the printer.  
6. Close the command prompt and Windows Explorer windows.  
7. Save the last three print-outs of the test pattern.  
Note  
In the following step, the white paper is used as a backdrop under the test pattern print to  
prevent the viewing surface from interfering with the color squares.  
8. Place a piece of white paper on a table, then place the test pattern on top of the white  
piece of paper.  
9. Place the SIR on top of the test pattern. Ensure that the square cut outs are in line with the  
100% color squares of the test pattern.  
10. Using the provided Xerox 490/980 Color Continuous Feed Printing System SIR, evaluate by  
eye if the 100% square of colors on the test pattern are lighter or darker in density than the  
Light shade or the Dark shade of the SIR. Repeat this procedure for each of the four colors  
(Y/M/C/K). Write down the results of each observation for recording purposes.  
100% SIR  
11. Repeat steps 9 and 10 for each of the three test pattern print-outs.  
12. Average the results from step 10 together.  
Color Management Guide  
4-19  
Pre-Calibration Engine Density Adjustment  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
In order to change color density values, the system must be paused (in NOT READY mode)  
and the user must be logged in as a System Administrator. Once both of these  
requirements have been met, the color density values can be changed from the PC-UI by  
selecting [Printer Management] on the left-side navigation pane.  
13. If the 100% color square on the test pattern (on average) is darker in density than the Dark  
color square on the SIR, lighten (decrease) the print density of that color by 1 using the PC-  
UI.  
14. If the 100% color square on the test pattern (on average) is lighter in density than the  
Light color square on the SIR, darken (increase) the print density of that color by 1 using  
the PC-UI.  
15. Select [Setting] after making the appropriate color density changes.  
16. If another print-out of the test pattern is required, it may be released from the hold queue  
of the IOT-UI without resubmitting the job from the client station.  
Note  
In the following step, if any color density settings are at their maximum or minimum  
values, and the color settings are still not within the specified parameters of the SIR, notify  
your local Xerox service representive.  
17. Repeat steps 8-16 as many times as is required until all four colors are within the specified  
parameters of the SIR.  
18. When you are finished with this procedure, delete the job from the hold queue of the IOT-  
UI.  
4-20  
Color Management Guide  
s
5
Color Calibration  
Process for v1.1.6  
Software  
This chapter discusses how to properly calibrate the color output of the printer.  
Color Management Guide  
5-1  
   
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Create a TRC File  
The purpose of this procedure is to set up a queue for printing the color calibration grids. There  
is a separate procedure for simplex and duplex systems.  
For Simplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. In the Media/Directory drop-down menu, select [System Directory].  
3. In the [Save to] list of directories on the left side of the screen, right click the mouse. A pop  
up menu will appear.  
4. Select [New].  
5. Type [ColorCal] and select [OK].  
6. In the Media/Directory drop-down menu, select [Local PC].  
7. Browse for the folder [C:\Documents and Settings\[Current Active Windows XP  
Profile]\Desktop\Color Calibration Resources\Imposition Files\].  
8. Select the imposition file [Simplex_iSis2_195.forms].  
9. Right-click and select [Import].  
10. Ensure that the [ColorCal] folder is selected and select [OK] to import the imposition file.  
5-2  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
11. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
12. Select [New] at the bottom right of the window.  
13. In the Queue Name field, type [Calibration].  
14. In the Data Format drop-down menu, select [PDF].  
15. In the Delete Job After Printing box, select the [Manual] radio button.  
16. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
17. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
18. In the Extended Spool box, select the [Enable] radio button.  
19. Select the [Paper Setting] tab.  
20. For Stock Set Name, select [ColorCal].  
21. A popup window will appear asking for you to specify the paper identifier. Select [OK].  
22. In the Paper Identifier drop-down menu, select [Simplex_iSis2_195].  
Color Management Guide  
5-3  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
23. Select the [Color] tab.  
24. In the Color Characteristics (Upstream) box, in the Printer Name drop-down menu select  
[PRINTER1], then select [Setting].  
25. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
26. For both RGB and CMYK under the Simulation drop-down menus, ensure [Device] is  
selected.  
27. Select [OK].  
28. Select the [PDF] tab.  
29. In the Page Size drop-down menu, select [Non-standard].  
Note  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
30. For Unit, select [Inch].  
31. In the Width field type [5.6] (142 mm). In the Length field type [12.00] (305 mm).  
32. In the Copies field, type [5] and select [OK].  
5-4  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Note  
Color Calibration Process for v1.1.6 Software  
As a reminder, the queue name used to submit the job in the next step is [Calibration].  
33. Reference Appendix B and submit the ColorPort test pattern [ColorPort_iSis] located in the  
folder [C:\Documents and Settings\[Current Active Windows XP Profile]\Desktop\Color  
Calibration Resources] to the printer using Line Printer Remote (LPR). Return to this  
procedure when you are finished.  
34. The command prompt window should look similar to the following when you are finished  
typing:  
35. After you have confirmed that you have the appropriate text in the command prompt  
window, press <Enter> to submit the job to the printer.  
36. Close the command prompt and Windows Explorer windows.  
37. Depending on whether you have a simplex system or a duplex system, do one of the  
following:  
a. Select the third set of targets from the printer.  
b. Select the third set of targets from the prints done by each printer.  
38. Identify and mark the test patterns based on their positions as inboard, middle or  
outboard.  
39. Cut around the dotted line edge of the test patterns.  
Color Management Guide  
5-5  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
For Duplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. In the Media/Directory drop-down menu, select [System Directory].  
3. In the [Save to] list of directories on the left side of the screen, right click the mouse. A pop  
up menu will appear.  
4. Select [New].  
5. Type [ColorCal] and select [OK].  
6. In the Media/Directory drop-down menu, select [Local PC].  
7. Browse for the folder [C:\Documents and Settings\[Current Active Windows XP  
Profile]\Desktop\Color Calibration Resources\Imposition Files\].  
8. Select the imposition file [Duplex_iSis2_195.forms].  
9. Right-click and select [Import].  
10. Ensure that the [ColorCal] folder is selected and select [OK] to import the imposition file.  
5-6  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
11. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
12. Select [New] at the bottom right of the window.  
13. In the Queue Name field, type [Calibration].  
14. In the Data Format drop-down menu, select [PDF].  
15. In the Delete Job After Printing box, select the [Manual] radio button.  
16. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
17. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
18. In the Extended Spool box, select the [Enable] radio button.  
19. Select the [Paper Setting] tab.  
20. For Stock Set Name, select [ColorCal].  
21. A popup window will appear asking for you to specify the paper identifier. Select [OK].  
22. In the Paper Identifier drop-down menu, select [Duplex_iSis2_195].  
Color Management Guide  
5-7  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
23. Select the [Color] tab.  
24. In the Color Characteristics (Upstream) box, in the Printer Name drop-down menu select  
[PRINTER1], then select [Setting].  
25. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
26. For both RGB and CMYK under the Simulation drop-down menus, ensure [Device] is  
selected.  
27. Select [OK].  
28. In the Color Characteristics (Upstream) box, in the Printer Name drop-down menu select  
[PRINTER2], then select [Setting].  
29. In the Resource Group Name drop-down menu, select [TRC_PRINTER2.cntl].  
30. For both RGB and CMYK under the Simulation drop-down menus, ensure [Device] is  
selected.  
31. Select [OK]  
5-8  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
32. Select the [PDF] tab.  
33. In the Page Size drop-down menu, select [Non-standard].  
Note  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
34. For Unit, select [Inch].  
35. In the Width field type [5.6] (142 mm). In the Length field type [12.00] (305 mm).  
36. In the Copies field, type [5] and select [OK].  
Color Management Guide  
5-9  
Color Calibration Process for v1.1.6 Software  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
As a reminder, the queue name used to submit the job in the next step is [Calibration].  
37. Reference Appendix B and submit the ColorPort test pattern [ColorPort_iSis] located in the  
folder [C:\Documents and Settings\[Current Active Windows XP Profile]\Desktop\Color  
Calibration Resources] to the printer using Line Printer Remote (LPR). Return to this  
procedure when you are finished.  
38. The command prompt window should look similar to the following when you are finished  
typing:  
39. After you have confirmed that you have the appropriate text in the command prompt  
window, press <Enter> to submit the job to the printer.  
40. Close the command prompt and Windows Explorer windows.  
41. Depending on whether you have a simplex system or a duplex system, do one of the  
following:  
a. Select the third set of targets from the printer.  
b. Select the third set of targets from the prints done by each printer.  
42. Identify and mark the test patterns based on their positions as inboard, middle or  
outboard.  
43. Cut around the dotted line edge of the test patterns.  
5-10  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
Regional Settings  
This is to ensure that the ColorPort Utility Software can function properly when measuring  
targets in the next section.  
1. Select [Start] and [Control Panel].  
2. Select [Regional and Language Options].  
3. Select [Customize].  
4. For the decimal symbol field, ensure that the decimal point [.] is selected, and not the  
comma [,].  
5. Select [OK], select [OK] again, and close the Control Panel window.  
Color Management Guide  
5-11  
 
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Use ColorPort to Measure Targets  
This is to measure the printed test grids using the ColorPort Utility Software.  
1. Open the ColorPort Utility Software (v1.5.4).  
2. Select the [Measure Target tab].  
3. Under the Target drop-down menu, select [ATCN_iSis].  
4. Under the Measurement Device drop-down menu, select [X-Rite Eye-One iSis].  
5. Select [Connect] and wait for the Eye-One iSis to be ready.  
5-12  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Note  
Color Calibration Process for v1.1.6 Software  
Each test pattern takes about two minutes for the Eye-One iSis to process.  
6. Insert a test pattern into the Eye-One iSis with the solid black bar facing upwards.  
7. After the color data has been successfully processed, remove the test pattern from the Eye-  
One iSis and press [OK] at the pop-up window.  
8. Select [Save Data].  
9. Under the Format drop-down menu, select [CGATS].  
10. Select [Save].  
Note  
If a duplex system exists, the first file scanned from each engine should be denoted with an  
_1.txt at the end of the filename. The second file with a _2.txt, etc.  
11. For the filename, type in an appropriate name (i.e. Upstream_1.txt).  
12. Select [Save] and choose the [My Documents] folder.  
13. Select [Clear Data] and select [OK] at the pop-up window.  
14. Do one of the following based on whether a simplex or duplex configuration exists:  
a. For a simplex configuration: Repeat steps 6-13 for the remaining two test patterns and  
proceed to step 15.  
b. Repeat steps 6-13 for the remaining two test patterns of the upstream printer, and  
three test patterns of the downstream printer, then proceed to step 15.  
15. At the pop-up window, select [Close].  
16. Exit the ColorPort Utility Software.  
Color Management Guide  
5-13  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Create TRC File with TRC Viewer  
Depending on whether you have a simplex system or a duplex system, use the appropriate  
procedure.  
For Simplex Systems  
1. Ensure that the 490/980 Color Continuous Feed Printing System Customer Documentation  
CD is inserted into the CD-ROM Drive of the PC-UI computer.  
2. Open the TRC Viewer software from the main menu of the Xerox 490/980 Color Continuous  
Feed Printing System Customer Documentation CD.  
3. When prompted by the Security Warnings, select [Run] twice to open the TRC Viewer  
Software.  
4. Select the third option down on the right hand side of the window called [??..].  
Browse for input file  
5. Browse for the Upstream_1.txt (or similar named) file created by ColorPort located in [My  
Documents].  
6. Select [Open].  
5-14  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
7. Click into the fourth field down from the top of the window. Delete the _1 from the end of  
the filename (ends with .trc).  
Note  
The TRC Viewer will automatically process the Upstream_1.txt, Upstream_2.txt and  
Upstream_3.txt files and average the results.  
8. Select [TRC??].  
Browse for input file  
Edit name of TRC  
Exit  
Refresh  
Create TRC  
9. Select [OK] after the pop-up window appears.  
10. Select the bottom right [???] to close the TRC Viewer Software.  
Color Management Guide  
5-15  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
For Duplex Systems  
1. Ensure that the 490/980 Color Continuous Feed Printing System Customer Documentation  
CD is inserted into the CD-ROM Drive of the PC-UI computer.  
2. Open the TRC Viewer software from the main menu of the Xerox 490/980 Color Continuous  
Feed Printing System Customer Documentation CD.  
3. Select the third option down on the right hand side of the window called [??..].  
Browse for input file  
4. Browse for the Upstream_1.txt (or similar named) file created by ColorPort located in [My  
Documents].  
5. Select [Open].  
5-16  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
6. Click into the fourth field down from the top of the window. Delete the _1 from the end of  
the filename (ends with .trc).  
Note  
The TRC Viewer will automatically process the Upstream_1.txt, Upstream_2.txt,  
Upstream_3.txt files and average the results. The same process applies to the  
Downstream_1.txt, Downstream_2.txt and Downstream_3.txt files.  
7. Select [TRC??].  
Browse for input file  
Edit name of TRC  
Exit  
Refresh  
Create TRC  
8. Select [OK] after the pop-up window appears.  
9. Repeat steps 3-8 for the downstream engine using file Downstream_1.txt.  
10. Select the bottom right [???] to close the TRC Viewer Software.  
Color Management Guide  
5-17  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Import TRC File into PC-UI  
For Simplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. Select the [Color Resource] tab.  
3. Select [Local PC] under the Media/Directory drop-down menu and browse for the [Local  
Disk (C:)\Documents and Settings\[Current Windows XP Profile]\My Documents] folder  
where the TRC file is stored.  
4. Locate and select the [Upstream.trc] file created with the TRC viewer.  
5. Right-click and select [Import].  
5-18  
Color Management Guide  
   
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
6. Select the appropriate directory (i.e. SYSTEM_DEFAULT) and select [OK].  
Color Management Guide  
5-19  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
For Duplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Resource Management].  
2. Select the [Color Resource] tab.  
3. Select [Local PC] under the Media/Directory drop-down menu and browse for the [Local  
Disk (C:)\Documents and Settings\[Current Windows XP Profile]\My Documents] folder  
where the TRC files are stored.  
4. Locate and select the [Upstream.trc] file created with the TRC viewer.  
5. Right-click and select [Import].  
6. Select the appropriate directory (i.e. SYSTEM_DEFAULT) and select [OK].  
7. Repeat steps 4-6 for the [Downstream.trc] file.  
5-20  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
Create a New Queue for Calibration  
Confirmation  
Depending on whether a simplex or duplex system exists, use the appropriate procedure on the  
following pages.  
Color Management Guide  
5-21  
 
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
For Simplex Systems  
Create a queue that uses the TRC created for the upstream User TRC.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
2. Select [New].  
3. In the Queue Name field, type [CalibrationConfirmation].  
4. Under the Data Format drop-down menu, select [PDF].  
5. In the Delete Job After Printing box, select the [Manual] radio button.  
6. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
7. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
8. In the Extended Spool box, select the [Enable] radio button.  
9. Select the [Paper Setting] tab.  
10. Ensure that the Stock Set Name is [SYSTEM_DEFAULT].  
11. In the Paper Identifier drop-down menu, select the imposition file [Simplex_PreCal].  
5-22  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
12. Select the [Color] tab.  
13. In the Color Characteristics [Upstream] box, in the Printer Name drop-down menu, select  
[PRINTER1].  
14. In the Color Characteristics [Upstream] box, select [Setting].  
15. In the User TRC drop-down menu, select [Upstream.trc].  
16. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
17. Select [OK].  
18. Select the [PDF] tab.  
19. In the Page Size drop-down menu, select [Non-standard].  
Color Management Guide  
5-23  
Color Calibration Process for v1.1.6 Software  
Note  
Xerox 490/980 Color Continuous Feed Printing System  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
20. For Unit, select [Inch].  
21. In the Width field type [8.50] (216 mm). In the Length field type [12.00] (305 mm).  
22. In the Copies drop-down menu, type [10].  
23. Select [OK].  
5-24  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
For Duplex Systems  
Create a queue that uses the TRC’s created for the upstream and downstream as User TRC’s.  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
2. Select [New].  
3. In the Queue Name field, type [CalibrationConfirmation].  
4. Under the Data Format drop-down menu, select [PDF].  
5. In the Delete Job After Printing box, select the [Manual] radio button.  
6. For Input Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
7. For Output Process Mode, select the [Spool] and [Do Not Hold Job] radio buttons.  
8. In the Extended Spool box, select the [Enable] radio button.  
9. Select the [Paper Setting] tab.  
10. In the Paper Identifier drop-down menu, select the imposition file [Duplex_PreCal].  
Color Management Guide  
5-25  
 
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
11. Select the [Color] tab.  
12. In the Color Characteristics [Upstream] box, in the Printer Name drop-down menu, select  
[PRINTER1].  
13. In the Color Characteristics [Upstream] box, select [Setting].  
14. In the User TRC drop-down menu, select [Upstream.trc].  
15. In the Resource Group Name drop-down menu, select [TRC_PRINTER1.cntl].  
16. Select [OK].  
17. In the Color Characteristics [Downstream] box, in the Printer Name drop-down menu, select  
[PRINTER2].  
18. In the Color Characteristics [Downstream] box, select [Setting].  
19. In the User TRC drop-down menu, select [Downstream.trc].  
20. In the Resource Group Name drop-down menu, select [TRC_PRINTER2.cntl].  
21. Select [OK].  
5-26  
Color Management Guide  
Xerox 490/980 Color Continuous Feed Printing System  
Color Calibration Process for v1.1.6 Software  
22. Select the [PDF] tab.  
23. In the Page Size drop-down menu, select [Non-standard].  
Note  
In the following step, while using Inches is recommended, it is not required. Millimeters are  
also supported by this documentation.  
24. For Unit, select [Inch].  
25. In the Width field type [5.6] (142 mm). In the Length field type [12.00] (305 mm).  
26. In the Copies drop-down menu, type [10].  
27. Select [OK].  
Color Management Guide  
5-27  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Post-Calibration Density Check  
The purpose of the following procedure is to confirm that the proper color density levels have  
been achieved for optimum color calibration.  
Note  
This procedure must be performed:  
For a Simplex System: One time.  
For a Duplex System: One time for each printer.  
1. Open the [Color Calibration Resources] folder that was copied to the Windows Desktop.  
2. Select either the duplex or simplex test patterns. The test patterns are named as follows:  
a. For Simplex: [Simplex Xerox 490980 Color Test Pattern.pdf].  
b. For Duplex: [Duplex Xerox 490980 Color Test Pattern.pdf].  
Test Pattern  
5-28  
Color Management Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Note  
Color Calibration Process for v1.1.6 Software  
As a reminder, the queue name used to submit the job in the next step is  
[CalibrationConfirmation].  
3. Reference Appendix B and submit the appropriate test pattern to the printer using Line  
Printer Remote (LPR). Return to this procedure when you are finished.  
4. The command prompt window should look similar to the following when you are finished  
typing:  
5. After you have confirmed that you have the appropriate text in the command prompt  
window, press <Enter> to submit the job to the printer.  
6. Close the command prompt and Windows Explorer windows.  
7. Save the last three print-outs of the test pattern.  
Note  
In the following step, the white paper is used as a backdrop under the test pattern print to  
prevent the viewing surface from interfering with the color squares.  
8. Place a piece of white paper on a table, then place the test pattern on top of the white  
piece of paper.  
9. Place the SIR on top of the test pattern. Ensure that the square cut outs are in line with the  
100% color squares of the test pattern.  
10. Using the provided Xerox 490/980 Color Continuous Feed Printing System SIR, evaluate by  
eye if the 100% square of colors on the test pattern are lighter or darker in density than the  
Light shade or the Dark shade of the SIR. Repeat this procedure for each of the four colors  
(Y/M/C/K). Write down the results of each observation for recording purposes.  
100% SIR  
11. If the color densities of each color square are within the specified parameters of the Xerox  
490/980 Color Continuous Feed Printing System SIR, color calibration has been successfully  
completed. If the color densities of each square are not within the specified parameters of  
the Xerox 490/980 Color Continuous Feed Printing System SIR, color calibration must be  
repeated. Please go back to the Color Density Adjustment on page 18 of Chapter 4 and  
repeat all procedures up to this point again.  
Color Management Guide  
5-29  
Color Calibration Process for v1.1.6 Software  
Xerox 490/980 Color Continuous Feed Printing System  
Apply a Calibration TRC to existing  
Queues using the User TRC option  
For the queues that you would like calibrated, follow this procedure.  
For Simplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
2. Double-click on an existing print queue from the list.  
3. Select the [Color] tab.  
4. In the Color Characteristics (Upstream) box, select [Setting].  
5. Under the User TRC drop-down menu, select the [Upstream.trc] file that was created  
previously.  
6. Select [OK].  
7. Select [OK] again.  
For Duplex Systems  
1. On the left-side navigation pane of the Xerox 490/980 Color Continuous Feed Printing  
System PC-UI, select [Queue Management].  
2. Double-click on an existing print queue from the list.  
3. Select the [Color] tab.  
4. In the Color Characteristics (Upstream) box, select [Setting].  
5. Under the User TRC drop-down menu, select the [Upstream.trc] file that was created  
previously.  
6. Select [OK].  
7. In the Color Characteristics (Downstream) box, select [Setting].  
8. Under the User TRC drop-down menu, select the [Downstream.trc] that was created  
previously.  
9. Select [OK] again.  
5-30  
Color Management Guide  
     
6
Color Calibration  
Using ColorPort  
Utility Software  
This chapter discusses how to perform Calibration. All processes that need to be performed  
before calibration are discussed in earlier chapters.  
Calibration is when you check and adjust (by comparison with a standard print) the accuracy of  
the printed output. The Xerox 490/980 Color Continuous Feed Printing System uses the  
calibration process to ensure the best possible printed output.  
To perform calibrations, you must have the CMS Option Tool loaded. Information on how to  
install the CMS Option tool is located in Chapter 2.  
For calibration on the Xerox 490/980 Color Continuous Feed Printing System, it is recommended  
that you use the X-Rite Eye-One iSis spectrophotometer measuring device and the ColorPort  
Utility Software. See Chapter 3 Download ColorPort Utility Software for information on how  
to obtain the latest version of the ColorPort Utility Software.  
Color Management Guide  
6-1  
   
Color Calibration Using ColorPort Utility Software  
Xerox 490/980 CCF Printing System  
Color Calibration  
Before performing color calibration, set the cutter to A3 and ensure that all color settings for  
both printers are set at 4 (C,M,Y,K).  
1. Select the CMS Option Tool icon from the PC-GUI.  
2. Select the [Print Colorimetric Pattern] tab.  
3. Select the colorimetric pattern to print from the pull-down menu. For Calibration, select  
(Eye-One iSis).  
4. Select [Print].  
5. Select [Yes] to continue. After printing is complete, select one sample of the following test  
patterns and cut around the dotted lines neatly:  
Test Pattern Names  
For Upstream Halftone Dot  
EyeOneiSis_up_Calib.rnd_1 (299)  
EyeOneiSis_up_Calib.rnd_2 (299)  
EyeOneiSis_up_Calib.rnd_3 (299)  
For Downstream Halftone Dot  
EyeOneiSis_dn_Calib.rnd_1 (299)  
EyeOneiSis_dn_Calib.rnd_2 (299)  
EyeOneiSis_dn_Calib.rnd_3 (299)  
For Upstream Error Diffusion  
EyeOneiSis_up_Calib.rnd_1 (299)  
EyeOneiSis_up_Calib.rnd_2 (299)  
EyeOneiSis_up_Calib.rnd_3 (299)  
For Downstream Error Diffusion  
EyeOneiSis_dn_Calib.rnd_1 (299)  
EyeOneiSis_dn_Calib.rnd_2 (299)  
EyeOneiSis_dn_Calib.rnd_3 (299)  
6-2  
Color Management Guide  
 
Xerox 490/980 CCF Printing System  
Color Calibration Using ColorPort Utility Software  
Using ColorPort for Color Calibration  
Open the Colorport software. Select [Start: Programs: Colorport] on your PC or select  
[Colorport.exe] on the desktop.  
1. Select the [Measure Target] tab.  
2. Select the Target pull down menu. Select the name of the first test pattern, (ex:  
EyeOneiSis_up_Calib.rnd_1). The “EyeOneiSis” refers to the measuring device.  
3. Select the measuring device [X-Rite Eye-One iSis].  
4. Select [Connect].  
5. After the pop-up window appears, place the test pattern into the reader, image facing up.  
You may need to hold the test pattern as the reader begins.  
6. When the EyeOneiSis has completed the reading of the printed pattern, select [Save Data].  
7. Select the Format pull down menu and select [CGATS]. Spectral Range is 400nm - 700nm  
and Value Scale is 0-100.  
8. Select [Save].  
9. A save screen will open. Select the name that matches the name of the test pattern  
(upstream, downstream, error diffusion, halftone dot). Older files can be used as naming  
templates to create a name. An example of how a file should be named is:  
Date_Printer_Filetype_Scan #.txt.  
10. Select [Save]. A pop-up window will appear asking if you wish to replace it, select [Yes].  
11. Repeat the above steps (except steps 2 and 3) for each test pattern. When completed, close  
Colorport.exe.  
12. On the CMS Option tool, select the [Create Calibration Data] tab.  
13. Select paper name.  
14. Specify a measured data file for Upstream (Printer1):  
a. Halftone Dot: select [Browse] and select file [EyeOneiSis_Cal_299_up_(HD)] with  
today’s date.  
b. Error Diffusion: select [Browse] and select file [EyeOneiSis_Cal_299_up_(ERRD)] with  
today’s date.  
15. Specify a measured data file for Downstream (Printer2):  
a. Halftone Dot: select [Browse] and select file [EyeOneiSis_Cal_299_dn_(HD)] with  
today’s date.  
b. Error Diffusion: select [Browse] and select file [EyeOneiSis_Cal_299_dn_(ERRD)] with  
today’s date.  
16. Select [Execute] and then [Yes]. When completed, select [OK] and close the previous  
window.  
Color Management Guide  
6-3  
 
Color Calibration Using ColorPort Utility Software  
Xerox 490/980 CCF Printing System  
6-4  
Color Management Guide  
A
Appendix  
Logical Page Setting  
The purpose of this appendix is to help you create imposition files in the pre-calibration and  
color calibration chapters of the Color Management Guide. The Logical Page Setting is one of  
the necessary properties that needs to be configured when creating an imposition file.  
Note  
This section is referenced as appropriate throughout the pre-calibration and color  
calibration chapters of this manual.  
The Logical Page Setting is comprised of two sets of numerical values:  
Offset Specification  
The Offset Specification determines the positioning of the printed page on the paper.  
Accordingly, the PC-UI requires the following two numerical values:  
1. X-direction, which determines how far away the printed page is from the outboard paper  
edge (on the imposition preview screen).  
2. Y-direction.  
Logical Page Size  
The Logical Page Size (or image area) tells the software what the printable area of the paper is.  
Accordingly, the PC-UI requires the following two numerical values:  
1. Width.  
2. Height.  
Printer Operator Guide  
A-1  
         
Appendix  
Xerox 490/980 Color Continuous Feed Printing System  
Offset Specification and Logical Page Size Explained  
The two sets of numerical values that make up the Offset Specification and the Logical Page  
Size are dependent on two variables:  
1. The DPI (dots per inch) selected in the imposition file, which can be either:  
300x300 DPI or;  
600x600 DPI  
2. The width of the logical page (image area) being printed.  
Note  
In the following paragraph, it mentions that a logical page size of 5.6 in (142 mm) by 12 in  
(305 mm) is used. This is because 5.6 in (142 mm) by 12 in (305 mm) is the size of the test  
pattern printed to perform color calibration using the Xerox 490/980 Color Continuous Feed  
Printing System SIR.  
Later in this chapter, there is a Table of Offset Specification and Logical Page Size Values. This table  
shows the numerical values for the Offset Specification and Logical Page Size for widths of  
paper stock from 8.3 (211 mm) in to 19.5 in (495 mm) and a logical page size of 5.6 in (142  
mm) by 12 in (305 mm).  
If the width of the paper stock you are using is not covered in the Table of Offset Specification and  
Logical Page Size Values, use the sample procedure in the section Calculate Offset Specification and  
Logical Page Size Values to determine the appropriate numerical values.  
A-2  
Printer Operator Guide  
 
Xerox 490/980 Color Continuous Feed Printing System  
Appendix  
Calculate Offset Specification and Logical Page Size Values  
The following sample procedure uses the following hypothetical paper stock width, logical page  
size (image area) and DPI settings:  
Paper Stock Width: 8.3 in (457 mm)  
Logical Page Size (image area): 5.6 in (142 mm) x 12 in (305 mm)  
DPI: 300x300  
To Calculate Logical Page Size Width  
Multiply the width of the logical page size in inches by the DPI:  
5.6 x 300 + 500 = 1680 = Logical Page Size Width  
To Calculate Logical Page Size Height  
Multiply the height of the logical page size in inches by the DPI:  
12 x 300 = 3600 = Logical Page Size Height  
To Calculate Offset Specification X-direction  
1. Multiply the width of the paper stock in inches by the DPI:  
8.3 x 300 = 2490  
2. Divide the number calculated in the previous step by 2:  
2490 / 2 = 1245  
3. Divide the Logical Page Size Width already calculated by 2:  
1680 / 2 = 840  
4. Subtract the number calculated in step 2 by the number calculated in step 3:  
1245 - 840 = 405 = Offset Specification X-direction  
To Calculate Offset Specification Y-direction  
This value is always equal to 0.  
When finished with all calculations...  
Add 500 dpi to the Logical Page Width:  
1680 + 500 = 2180 = New Logical Page Width  
Subtract 200 dpi from the Offset Specification X-direction:  
405 - 200 = New Offset Specification X - direction  
The Logical Page Settings should match the graphic below:  
Printer Operator Guide  
A-3  
 
Appendix  
Xerox 490/980 Color Continuous Feed Printing System  
Table of Offset Specification and Logical Page Size Values  
The following table shows the numerical values for the Offset Specification and Logical Page  
Size for:  
Widths of paper stock from 8.3 in (267 mm) to 19.5 in (495 mm) at 0.5 in or 12-13 mm  
intervals  
A logical page size of 5.6 in (142 mm) by 12 in (305 mm)  
A DPI setting of 300x300  
Offset Specification (DPI)  
Logical Page Size (DPI)  
Height  
Paper Stock Width  
8.3 in (211 mm)  
8.5 in (216 mm)  
9 in (229 mm)  
X-direction  
205  
Y-direction  
Width  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
2180  
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
3600  
235  
310  
9.5 in (241 mm)  
10 in (254 mm)  
10.5 in (267 mm)  
11 in (279 mm)  
11.5 in (292 mm)  
12 in (305 mm)  
12.5 in (317 mm)  
13 in (330 mm)  
13.5 in (343 mm)  
14 in (356 mm)  
14.5 in (368 mm)  
15 in (381 mm)  
15.5 in (394 mm)  
16 in (406 mm)  
16.5 in (419 mm)  
17 in (432 mm)  
17.5 in (444 mm)  
18 in (457 mm)  
18.5 in (470 mm)  
19 in (483 mm)  
19.5 in (495 mm)  
385  
460  
535  
610  
685  
760  
835  
910  
985  
1060  
1135  
1210  
1285  
1360  
1435  
1510  
1585  
1660  
1735  
1810  
1885  
A-4  
Printer Operator Guide  
 
B
Appendix  
Print Using LPR  
The purpose of this appendix is to help you submit the various test patterns necessary to  
perform the pre-calibration and color calibration procedures found in this guide to the printer.  
The following procedure uses LPR (Line Printer Remote) to submit a job to the printer.  
1. Select [Start] and [Run].  
2. Type [cmd] and select [OK].  
3. A command-prompt window will appear. Type the following exactly as shown, substituting  
the IP Address of the printer for [printer IP address], the and any underscores for spaces; do  
not type the underscores unless it is actually part of the queue name: [lpr_-S_[printer IP  
address]_-P_[queue name]_ ].  
4. Ensure that the command-prompt window is small enough so that you can see the  
Windows Explorer window behind it that has the [Color Calibration Resources] directory  
open.  
5. Select the appropriate test pattern to be printed and hold down the left mouse button.  
Printer Operator Guide  
B-1  
     
Appendix  
Xerox 490/980 Color Continuous Feed Printing System  
6. Drag and drop the .pdf into the command-prompt window. The location of the .pdf will  
automatically be entered into the command-prompt window in double-quotes.  
Drag and drop the  
test pattern  
7. Ensure that the command prompt window is selected. Enter one space after the last  
double-quotes of the filename.  
8. Go back to the original procedure that referenced this appendix. Compare what you have  
typed into the command prompt window to the text in the graphic before submitting the  
job to the printer.  
B-2  
Printer Operator Guide  
©2008 by Xerox Corporation. All rights reserved. Xerox® and the sphere of connectivity design and  
TM  
490/980 are trademarks of Xerox Corporation in the United States and/or other countries.  

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