Trion Air Cleaner Fm 1000 User Manual

Model FM 1000  
Electronic & Media Air Cleaner  
Installation  
Operation  
Service  
Please read these instructions carefully for  
trouble free operation and to get the most out of  
your purchase.  
For further information  
concerning this project, contact your local Trion  
representative  
101 McNeill Road Sanford, NC 27330  
Phone: 800-884-0002 Fax: 800-458-2379 Email: [email protected]  
Manual Part No. 140627-001 June 2002  
3. Open Filter access door and remove it. Also  
remove both collector cells or media filter and  
set aside being careful not to damage either.  
4. Install eyebolts provided with unit as shown in  
Sketch A.  
CAUTION:  
DO NOT ALLOW FULL WEIGHT OF UNIT TO REST  
ON T-BAR CEILING.  
8. Install mounting trim brackets to each side to fill  
in the gap between the unit and T-Bar.  
9. Connect electrical power to the unit. See Wiring  
Diagram.  
10. If optional carbon filter is used, remove filter  
from plastic bag and install in the guide rails  
provided inside the cabinet behind the main  
filter. Replace the main filter and pre-filter / door  
assembly. Close the door and secure by turning  
the quarter turn fasteners clockwise with a coin  
or screwdriver. The unit is now ready for  
operation.  
The following information will be required for prompt  
delivery of repair parts:  
5. Select mounting location as near to the center of  
the area to be cleaned or at the point  
recommended by your TRION Representative.  
Remove a section of ceiling tile.  
Description  
1. Unit model number  
2. Unit serial number  
Located  
Inside door  
Inside door  
3. Part number and description Exploded views.  
6. Attach a length of safety chain (2.0 Min.) or  
equivalent rod, cable or other hanger material to  
each of the four eyebolts. Fasten securely. See  
Sketch A.  
When a part number is not listed, give the above  
information and include the item number from the  
exploded views.  
7. Lift unit into place and support while securing to  
permanent ceiling, ceiling joist, etc. (See Sketch  
B)  
MAINTENANCE AND WASHING  
MAINTENANCE  
When to Wash: Periodically the dirt collected by your  
unit must be removed. The frequency of washing will  
depend on the amount of dirt present in the air in your  
locality.  
The washing frequency best suited for your unit can be  
determined by examining the dirt collected components  
at three week intervals. As the dirt begins to collect, you  
3
will notice a light film, then a very definite collection will  
be evident at a later examination. When there is a  
noticeable build-up of dirt, it is time to wash.  
input line voltage. A minimum voltage of 108 VAC is  
required.  
After assembling and installing the unit, turn the control  
switch to one of the 3 positions.  
In most areas the collecting cell should be washed every  
12 weeks.  
1. The unit’s green “on” light should now be on  
indicating the unit has line voltage.  
NOTE:  
2. The voltage to the cell light (red) should be on  
indicating high voltage is being sent from the  
power supply to the cell. (Not on FM 1000  
Media).  
Dirt build-up on the ionizing–collecting cell should not be  
confused with dirt stains. Dirt stains are normal and  
should not affect efficiency.  
STEPS FOR WASHING (Electronic Units Only)  
ARCING (SNAPPING OR CRACKING NOISE)  
Does not apply to FM 1000 Media  
1. Switch control switch “OFF”.  
2. Remove pre-filter and cell.  
An occasional arcing noise may be emitted from the air  
cleaner. This is normal and is caused by an  
exceptionally large piece of dirt or other matter entering  
the collecting cell. An arcing noise may also be noted  
after cell washing. If this occurs and is consistent, allow  
more time for the cell to dry. Refer to Troubleshooting  
Chart.  
3. Place components in automatic dishwasher,  
stationary tub, shower stall or over floor drain.  
Use hot soapy water and rinse thoroughly.  
(Ionizing wires are easily broken. Handle the  
cells with care.)  
4. Replace pre-filter and cell.  
5. Close cell access door.  
6. Switch control switch to “ON”.  
If arcing noise occurs due to wet cells, turn  
switch off and allow more drying time.  
If there are any problems, refer to the service  
check list.  
CAUTION:  
TROUBLESHOOTING WILL EXPOSE HAZARDOUS  
LIVE PARTS. DISCONNECT POWER BEFORE  
PROCEEDING. ALLOW THE CELL TO DISCHARGE  
AT LEAST 2 MINUTES AFTER POWER HAS BEEN  
TURNED OFF TO INSURE THERE IS NO RESIDUAL  
CHARGE.  
FM 1000E ELECTROSTATIC  
TROUBLESHOOTING  
FM 1000 MEDIA  
TROUBLESHOOTING  
THE FOLLOWING INSTRUCTIONS ARE FOR USE BY  
QUALIFIED PERSONNEL.  
WARNING:  
THE FOLLOWING INSTRUCTIONS ARE FOR USE BY  
QUALIFIED PERSONNEL.  
THE FOLLOWING PROCEDURES WILL EXPOSE  
HAZARDOUS LIVE PARTS. DISCONNECT THE AIR  
CLEANER BEFORE PROCEEDING.  
WARNING:  
THE FOLLOWING PROCEDURES WILL EXPOSE  
HAZARDOUS LIVE PARTS. DISCONNECT THE AIR  
CLEANER BEFORE PROCEEDING.  
All TRION Electronic Air Cleaners are manufactured to  
give the user continued trouble-free service. However,  
as with all mechanical equipment breakdowns do occur.  
All TRION Air Cleaners are manufactured to give the  
user continued, trouble-free service. However, as with all  
mechanical equipment, breakdowns do occur.  
The Troubleshooting Chart on this page will enable the  
user to pinpoint the cause of most problems. Refer to the  
Ordering Information section for replacement parts.  
Troubleshooting the unit is very easy as there are only  
three electrical components in the unit; the motor with  
the capacitor, the speed controller, and a light.  
Before troubleshooting the unit, refer to the Wiring  
Diagram; check for proper wiring connections and the  
4
TROUBLESHOOTING  
SOLUTION  
PROBLEM  
1. Check 120 VAC input power  
2. Broken lead in power cord  
3. Bad speed controller  
Unit does not operate  
Light not on  
1. Broken wire between the speed controller  
and the motor  
2. Bad motor capacitor  
3. Bad motor  
Light on  
Blower does not run  
5
6
FM 1000 E & M Unit Assembly Parts List  
Item  
Part Number  
Description  
1
2
3
4
4A  
4B  
5
440549-001  
227833-006  
228276-001  
139999-001  
244223-001  
244224-001  
240550-001  
120034-506  
Discharge grill (2 req.)  
Charcoal afterfilter (2 req.)  
Switch, 3 speed rotary  
Knob, switch  
Label, control switch ESP (not shown)  
Label, control switch Media (not shown)  
Pre-filter, aluminum mesh  
6
Machine screw (2 req.)  
7
6A  
6B  
7
8
9
244225-004  
120456-001  
440541-001  
422086-504  
340553-001  
140551-001  
140552-001  
240537-001  
340623-001  
234458-006  
341677-601F  
134516-013  
134516-007  
140568-002  
240060-001  
2400061-001  
129040-003  
132322-001  
132311-001  
440734-001  
340564-001  
440559-001  
340546-001  
220111-029  
140569-001  
340659-001  
340660-001  
240636-001  
Retainer (2 req.)  
Nylon Washer (2 req.) (not shown)  
Access door  
Ionizer/collector cell (electrostatic)  
Pleated media filter (Media)  
4 blade fan (electrostatic)  
5 blade fan (Media)  
10  
10A  
11  
12  
13  
14  
15  
16  
16A  
17  
17A  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
Collector cell latch  
Motor  
High voltage contact board assy. (2 req)  
Circuit board power supply  
LED light assy. (red electrostatic)  
LED light assy. (green electrostatic)  
LED light assy. (green media)  
Name Plate (ESP)  
Name plate (Media)  
Capacitor  
Cap, Switch  
Safety Switch  
Remote discharge kit-less duct-Includes Items 22 & 23  
Plenum inlet adaptor (remote only) (2)  
Cabinet outlet adapter (remote only) (2)  
Outlet plenum  
Ionizer wire assy. (10 req.)  
Resistor assy. (Media only, not shown)  
Positioning bracket (Long 2 req.)  
Positioning bracket (Short 4 req.)  
Step down transformer  
8
9
10  
11  
FM 1000E Wiring Diagram  
12  
13  
FM 1000M Wiring Diagram  
14  
WARRANTY  
All Trion air cleaners are warranted for component failure and workmanship for a  
period of three years after purchase. Do not return defective parts without prior  
permission from the factory. Contact your local Trion Distributor or Trion Customer  
Service Department at 1-800-884-002 of Fax 1-800-458-2379 to obtain  
material return authorizations and service information.  
Corporate Office: 101 McNeill Road Sanford, NC 27330  
Form No. 147527-001  
June 2002  
Phone: 800-884-0002 Fax: 800-458-2379 Email: [email protected]  

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