Order No. MAC0502033C1
Air Conditioner
CS-C9DKU CU-C9DKU
CS-C12DKU CU-C12DKU
CONTENTS
Page
Page
1 Features
2
3
8.5. Indoor Fan Speed Control
8.6. Outdoor Fan Speed Control
8.7. Vertical Airflow Direction Control
8.8. Horizontal Airflow Direction Control
8.9. Powerful Operation
21
23
23
24
24
25
26
26
26
27
28
34
34
36
36
36
2 Functions
3 Product Specifications
3.1. CS-C9DKU CU-C9DKU
3.2. CS-C12DKU CU-C12DKU
4 Dimensions
6
6
8
10
10
11
12
13
14
15
15
16
17
18
8.10. Quiet Operation
4.1. Indoor Unit & Remote Control
4.2. Outdoor Unit
8.11. Timer Control
8.12. Random Auto Restart Control
8.13. Remote Control Signal Receiving Sound
8.14. Economy Mode Operation
9 Operating Instructions
5 Refrigeration Cycle Diagram
6 Block Diagram
7 Wiring Diagram
8 Operation Details
8.1. Cooling Operation
8.2. Soft Dry Operation
8.3. Automatic Operation
8.4. Operation Control
10 Installation Instructions
10.1. Safety Precautions
10.2. Attached accessories
10.3. Select the best location
10.4. Indoor/Outdoor Unit Installation Diagram
© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd
(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
2 Functions
ı
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
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3 Product Specifications
3.1. CS-C9DKU CU-C9DKU
Unit
Indoor unit
Outdoor unit
Power Source (Phase, Voltage, Cycle)
Cooling Capacity
Moisture Removal
ø, V, Hz
kW (BTU/h)
l/h (Pint/h)
Single, 115, 60
2.58 (8,800)
1.0 (2.1)
Airflow Method
OUTLET
SIDE VIEW
TOP VIEW
INTAKE
Air Volume
Lo
Me
Hi
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
dB (A)
4.7 (164) - 4.7 (164)
5.7 (202) - 5.7 (202)
7.2 (250) - 7.2 (250)
7.8 (274) - 7.8 (274)
High 36 - 36, Low 26 - 26
High 49 - 39
—
—
33.8 (1,190)
—
High 49
High 62
SHi
Noise Level
Power level dB
W
Electrical Data
Input Power
Running Current
EER
790
7.2
3.27 (11.10)
42.0
A
W/W (BTU/hW)
A
Starting Current
Piping Connection Port
(Flare piping)
inch
inch
G ; Half Union 3/8”
L ; Half Union 1/4”
G ; 3-way valve 3/8”
L ; 2-way valve 1/4”
Pipe Size
(Flare piping)
inch
inch
G ; (gas side) 3/8”
L ; (liquid side) 1/4”
G ; (gas side) 3/8”
L ; (liquid side) 1/4”
Drain
Hose
Inner diameter
Length
Length
inch (mm)
inch (mm)
m
20/32 (16)
25-19/32 (650)
—
—
—
—
Power Cord
Number of core-wire
Height
Width
—
—
Dimensions
inch (mm)
inch (mm)
inch (mm)
lb (kg)
11 - 1/32 (280)
31 - 15/32 (799)
7 - 7/32 (183)
20 (9.0)
21 - 1/4 (540)
30 - 23/32 (780)
11 - 3/8 (289)
64 (29)
Rotary (1 cylinder)
rolling piston type
Depth
Net Weight
Compressor
Description
—
Motor
Rated
Type
Output
—
—
Induction (2-poles)
W
600
Fan Motor
Description
Material
Type
Input
Rated
Cross-flow Fan
ASG32K1
Induction (4-poles)
60.61
Propeller Fan
PP Resin
Induction (6-poles)
W
W
85.8
30
Output
15
Fan Speed Low
Medium
rpm
rpm
rpm
rpm
750 - 750
920 - 920
1,160 - 1,160
1,250 - 1,250
Evaporator
Copper
—
—
845
—
High
SuperHigh
Heat Exchanger
Description
Tube material
Fin material
Fin Type
Condenser
Copper
Aluminium (Blue Coat)
Louver Fin
Aluminium (Pre Coat)
Slit Fin
Row / Stage
(Plate fin configuration, forced draft)
2 × 15
21
1 × 20
16
FPI
Size (W × H × L)
inch (mm)
24-1/32 ×12-13/32 × 1
(610 × 315 × 25.4)
33-4/32 × 20-3/8 × 28/32
(841 × 508 × 22)
Refrigerant Control Device
Refrigeration Oil
—
—
Capillary Tube
SUNISO 4GDID or ATMOS M60
or ATMOS 56
(cm3)
g (oz)
Refrigerant (R-22)
—
680 (24.0)
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Unit
Indoor unit
Outdoor unit
Thermostat
Electrical
—
Protection Device
Capillary Tube
—
—
—
—
2 Stage Overload Protector
Length
Flow Rate
Inner Diameter
Material
Style
inch (mm)
l/min
inch (mm)
26-18/32 (675)
13.0
20/32 (1.6)
—
Air Filter
P.P.
Honeycomb
Capacity Control
Capillary Tube
Compressor Capacitor
Fan Motor Capacitor
µF, VAC
µF, VAC
—
35 µF, 370VAC
8.0 µF, 230VAC
5.0 µF, 230VAC
Note:
• Specifications are subjected to change without prior notice for further improvement.
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3.2. CS-C12DKU CU-C12DKU
Unit
Indoor unit
Outdoor unit
Power Source (Phase, Voltage, Cycle)
Cooling Capacity
Moisture Removal
ø, V, Hz
kW (BTU/h)
l/h (Pint/h)
Single, 115, 60
3.60 (12,300)
1.6 (3.4)
Airflow Method
OUTLET
INTAKE
SIDE VIEW
TOP VIEW
Air Volume
Lo
Me
Hi
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
m3/min (cfm)
dB (A)
5.6 (199) - 5.6 (199)
6.8 (238) - 6.8 (238)
8.0 (280) - 8.0 (280)
8.2 (289) - 8.2 (289)
High 39 - 39, Low 29 - 29
High 52 - 42
—
—
31.1(1,100)
—
High 49
High 62
SHi
Noise Level
Power level dB
kW
Electrical Data
Input Power
Running Current
EER
1.16
10.3
3.10 (10.60)
57.0
A
W/W (BTU/hW)
A
Starting Current
Piping Connection Port
(Flare piping)
inch
inch
G ; Half Union 1/2”
L ; Half Union 1/4”
G ; 3-way valve 1/2”
L ; 2-way valve 1/4”
Pipe Size
(Flare piping)
inch
inch
G ; (gas side) 1/2”
L ; (liquid side) 1/4”
G ; (gas side) 1/2”
L ; (liquid side) 1/4”
Drain
Hose
Inner diameter
Length
Length
inch (mm)
inch (mm)
m
20 / 32 (16)
25-19/32 (650)
—
—
—
—
Power Cord
Number of core-wire
Height
Width
—
—
Dimensions
inch (mm)
inch (mm)
inch (mm)
lb (kg)
11 - 1/32 (280)
31 - 15/32 (799)
7 - 7/32 (183)
20 (9.0)
21 - 1/4 (540)
30 - 23/32 (780)
11 - 3/8 (289)
73 (33)
Depth
Net Weight
Compressor
Description
—
Rotary (1 cylinder) rolling piston
type
Motor
Rated
Description
Material
Motor
Type
Output
—
—
Induction (2-poles)
W
850
Propeller Fan
PP Resin
Induction (6-poles)
66.0 - 75.0
31
Fan Motor
Cross-flow Fan
ASG32K1
Induction (4-poles)
60.61
Type
Input
Output
W
W
Rated
15
Fan Speed Low
Medium
rpm
rpm
rpm
rpm
900 - 900
—
—
1,080 - 1,080
1,280 - 1,280
1,310 - 1,310
Evaporator
Copper
High
SuperHigh
820 - 820
—
Condenser
Copper
Heat Exchanger
Description
Tube material
Fin material
Fin Type
Aluminium (Pre Coat)
Slit Fin
Aluminium (Blue Coat)
Louver Fin
Row / Stage
(Plate fin configuration, forced draft)
2 × 15
21
2 × 24
16
FPI
Size (W × H × L)
inch (mm)
24-1/32 × 12-13/32 × 1
(610 × 315 × 25.4)
29-10/32;28-15/32 × 19-27/32 ×
1
744.2;723.5 × 504 × 25.4
Refrigerant Control Device
Refrigeration Oil
—
—
Capillary Tube
ATMOS M60 or SUNISO 4GDID
or ATMOS M56
760 (26.8)
—
2 Stage Overload Protector
(cm3)
g (oz)
Refrigerant (R-22)
Thermostat
Protection Device
—
Electrical
—
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Unit
inch (mm)
l/min
Indoor unit
Outdoor unit
16-23/32 (425)
18.0
2/32 (1.7)
—
Capillary Tube
Air Filter
Length
Flow Rate
Inner Diameter
Material
Style
—
—
—
inch (mm)
P.P.
Honeycomb
Capacity Control
Capillary Tube
Compressor Capacitor
Fan Motor Capacitor
µF, VAC
µF, VAC
—
50 µF, 370VAC
8.0 µF, 230VAC
5.0 µF, 230VAC
Note:
• Specifications are subjected to change without prior notice for further improvement.
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4 Dimensions
4.1. Indoor Unit & Remote Control
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4.2. Outdoor Unit
CU-C9DKU
CU-C12DKU
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5 Refrigeration Cycle Diagram
CS-C9DKU CU-C9DKU
CS-C12DKU CU-C12DKU
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6 Block Diagram
CS-C9DKU CU-C9DKU
CS-C12DKU CU-C12DKU
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7 Wiring Diagram
CS-C9DKU CU-C9DKU
REMARKS
CS-C12DKU CU-C12DKU
B
: BLUE
BR
BL
GRY
O
: BROWN
: BLACK
: GRAY
: ORANGE
: PINK
P
R
: RED
W
: WHITE
Y/G
: YELLOW/GREEN
Power Supply Cord
Resistance of Indoor Fan Motor Windings
MODEL
CS-C9DKU
CS-C12DKU
CWA921143
82.4 Ω
CONNECTION
BLUE-YELLOW
YELLOW-RED
103.4 Ω
Note: Resistance at 68°F of ambient temperature.
Resistance of Outdoor Fan Motor Windings
MODEL
CU-C9DKU
CU-C12DKU
CWA951244
61.2 Ω
CONNECTION
BLUE-YELLOW
YELLOW-RED
53.4 Ω
Note: Resistance at 78.8°F of ambient temperature.
Resistance of Compressor Windings
MODEL
CONNECTION
C - R
CU-C9DKU
2R135126A
0.938 Ω
CU-C12DKU
2P19S126C-1A
0.613 Ω
C - S
2.611 Ω
2.106 Ω
Note: Resistance at 77°F/68°F of ambient temperature.
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8 Operation Details
8.1. Cooling Operation
• Cooling operation can be set using remote control.
• This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.
• The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 60.8°F
to 86°F.
• During cooling operation, the compressor will stop running and restart as shown in below figure.
8.1.1.
Cooling Operation Time Diagram
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8.2. Soft Dry Operation
• Soft Dry operation can be set using remote control.
• Soft Dry operation is applied to dehumidify and to perform a gentle cooling to the room.
• This operation starts when the intake air temperature sensor reaches the setting temperature on the remote control.
• When operation begins, Soft Dry will be switched “ON” for a maximum 10 minutes, then Soft Dry operation will be turned “OFF”
for a minimum 6 minutes. After that, the Soft Dry operation will be “ON” and “OFF” based on the setting temperature as shown
in below figure.
• However after 3 minutes of compressor off, during Soft Dry “OFF” (within 6 minutes Soft Dry restart control), the indoor unit will
start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.
8.2.1.
Soft Dry Operation Time Diagram
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8.3. Automatic Operation
• Automatic operation can be set using remote control.
• This operation starts to operate with indoor fan at SLo speed for 20 seconds to judge the intake air temperature.
• After judged the temperature, the operation mode is determined by referring to the below standard.
• Then, the unit start to operate at determined operation mode, until it is switched off using remote control, with the setting
temperature as shown in below table.
• The setting temperature for all the operations can be changed one level up or one level down from the standard temperature
as shown in below table by pressing on the temperature up or temperature down button at remote control.
• The operation mode judging temperature and standard setting temperature can be increased by 3.6°F permanently, by open
the circuit of JX1 at indoor electronic controller.
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8.4. Operation Control
8.4.1.
Restart Control (Time Delay Safety Control)
• When the thermo-off temperature (temperature which compressor stops to operate) is reached during:-
− Cooling/Heating operation - the compressor stops for 3 minutes (minimum) before resume operation.
− Soft Dry operation - the compressor stops for 6 minutes (minimum) before resume operation.
• If the operation is stopped by the remote control, the compressor will not turn on within 3 minutes from the moment operation
stop, although the unit is turn on again within the period.
• This phenomenon is to balance the pressure inside the refrigerant cycle.
8.4.2.
7 Minutes Time Save Control
• The compressor will start automatically if it has stopped for 7 minutes and the intake air temperature falls between the
compressor ON temperature (A) and compressor OFF temperature (B) during the period.
• This phenomenon is to reduce the built up humidity inside a room.
8.4.3.
60 Seconds Forced Operation
• Once the air conditioner is turned on, the compressor will not stop within 60 seconds in a normal operation although the intake
air temperature has reached the thermo-off temperature. However, force stop by pressing the OFF/ON operation button at the
remote control is permitted.
• The reason for the compressor to force operate at minimum 60 seconds is to allow the refrigerant oil run in a full cycle and
return back to the outdoor unit.
8.4.4.
Starting Current Control
• When the compressor, outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will start to
operate at 1.6 second later.
• The reason of the difference is to reduce the starting current flow.
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8.4.5.
Anti-Freezing Control
• If the temperature of the indoor heat exchanger falls below 35.6°F continuously for 4 minutes or more, the compressor turns off.
The fan speed setting remains the same.
• This phenomenon is to protect the indoor heat exchanger from freezing and to prevent higher volume of refrigerant in liquid form
returning to the compressor.
• Compressor will restart again when the indoor heat exchanger temperature rises to 50°F (Recovery).
• Restart control (Time Delay Safety Control) will be applied in this Control if the recovery time is too short.
8.4.6.
Compressor Reverse Rotation Protection Control
• If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and
indoor heat exchanger is 4.5°F or less for continuous 2 minutes, compressor will stop and restart automatically.
• Time Delay Safety Control is activated before the compressor restart.
s T = Intake air temperature - Indoor heat exchanger temperature
• This is to prevent compressor from rotate reversely when there is an instantaneous power failure.
8.4.7.
Anti-Dew Formation Control
• Purpose is to prevent dew formation on indoor unit discharge area.
• When room temperature is constant (±1.8°F) the following condition occur for 30 minutes continuously, anti-dew formation will
activate:
- Indoor intake temperature is more than 75.2°F and less than 86°F.
- Remote Control setting temperature is less than 77°F
- Compressor is on.
- Cooling Operation Mode.
- Indoor fan motor operate at Low fan speed or QLo.
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• Anti-Dew Formation is control by:-
• Increasing Air Flow Volume
1. Lo fan speed.
Lo fan speed is changed to Lo+ after 30 min to prevent dew formation.
2. QLo fan speed.
Dew formation may occur at QLo cool, therefore QLo cool is operated only 1hr 30min (1 hr QLo, 30 min QLo + 80 rpm). After
that, it operates at QLo + 160 rpm (However Quiet LED remains on).
• Narrowing
1. Vertical Airflow Direction
During Anti-Dew condensation prevention, Airflow Direction Auto-control angle from 0° - 32° to 20° - 30° under cooling and
Soft Dry operation mode.
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During Anti-Dew condensation prevention, Airflow Direction Manual Control angle change from 10°, 15°, 20°, 26°, 32° to
22°, 24°, 26°, 28°, 30°.
8.5. Indoor Fan Speed Control
• Indoor Fan Speed can be set using remote control.
8.5.1.
Fan Speed Rotation Chart
Speed
Fan Speed (rpm)
CS-C9DKU
CS-C12DKU
S Hi
Hi
Me
1250
1160
920
840
750
750
710
-
1310
1280
1080
960
900
850
820
-
H Lo
C Lo
Lo-
S Lo
SS Lo
Q S Hi
Q Hi
Q Me
QH Lo
Q Lo
-
-
1060
820
-
1180
980
-
650
800
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8.5.2.
Automatic Fan Speed Control
• When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.
− Fan speed rotates in the range of Hi and Me.
− Deodorizing Control will be activated.
• Auto Fan Speed during cooling operation:
1. Indoor fan will rotate alternately between off and on as shown in below diagram.
2. At the beginning of each compressor start operation, indoor fan will increase fan speed gradually for deodorizing purpose.
3. For the first time the compressor operate, indoor fan will be switched to Hi fan speed from Lo- after 70 seconds from the
start of compressor. This cause the room temperature to achieve the setting temperature quickly.
4. During compressor stop, indoor fan will operate at Lo for the beginning 20 seconds to prevent higher volume of refrigerant
in liquid form returning to the compressor.
5. After the compressor at turn off condition for 3 minutes, indoor fan will start to operate at Lo- to circulate the air in the room.
This is to obtain the actual reading of the intake air temperature.
6. For the resume of compressor operation, indoor fan will operate at Me fan speed to provide comfort and lesser noise
environment, after 70 seconds from the restart of compressor.
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• Auto Fan Speed during Soft Dry operation:
1. Indoor fan will rotate alternately between off and Lo-.
2. At the beginning of each compressor start operation, indoor fan will increase fan speed gradually for deodorizing purpose.
3. When compressor at turn off condition for 6 minutes, indoor fan will start fan speed at Lo- to circulate the air in the room.
This is to obtain the actual reading of intake air temperature.
8.5.3.
Manual Fan Speed Control
• Manual fan speed adjustment can be carried out by using the Fan Speed selection button at the remote control.
• There are 3 types of fan speed settings: Lo, Me, Hi.
8.6. Outdoor Fan Speed Control
• There is only one speed for outdoor fan motor.
• When the air conditioner is turned on, the compressor and the outdoor fan will operate simultaneously.
• Likewise, both compressor and outdoor fan will stop at the same time if the unit is turned off.
8.7. Vertical Airflow Direction Control
8.7.1.
Auto Control
• When the vertical airflow direction is set to Auto using the
remote control, the louver swings up and down as shown in
the diagram.
• When stop operation using the remote control, the
discharge vent is reset, and stop at the closing position.
• During Cooling operation or Soft Dry operation, indoor fan
motor may stop to rotate at certain periods. At that
condition, the louver will stop swinging and rest at the upper
limit.
8.7.2.
Manual Control
• When the vertical airflow direction is set to Manual using the
remote control, the automatic airflow is released and the
airflow direction louver move up and down in the range
shown in the diagram.
• The louver can be adjusted by pressing the button to the
desired louver position.
• When stop operation using the remote control, the
discharge vent is reset, and stop at the closing position.
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8.8. Horizontal Airflow Direction Control
• The horizontal airflow direction louvers can be adjusted manually by hand.
8.9. Powerful Operation
• The Powerful operation is to achieve the setting temperature quickly.
• When Powerful operation is set, the setting temperature will be automatically decreased 5.4°F internally against the present
setting temperature (Lower temperature limit: 60.8°F).
• This operation automatically will be running under SHi Fan Speed (Cooling), Lo- Fan Speed (Soft Dry).
• Vertical Airflow Direction:-
- In “Manual” setting, the vane will automatically shift down 10° lower than previous.
- In “Auto” setting, the vane will automatically swing up and down. However the lower limit will be shifted 10° downward.
• Powerful Mode will operate for 15 minutes only and operation will shift back to previous setting mode.
• Powerful operation stops when:-
- Powerful mode button is pressed again.
- Stopped by OFF/ON operation button.
- Timer OFF activates.
- Quiet mode button is pressed.
- Operation mode button is changed.
- Economy mode button is pressed.
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8.10. Quiet Operation
(For Cooling Operation or cooling region of Soft Dry Operation)
• The Quiet operation is to provide quiet/cooling operation condition compare to normal operation.
• Once the Quiet Mode is set at the remote control, the Quiet Mode LED illuminated. The sound level will reduce around 2 dB
for Lo fan speed or 3 dB for Hi/Me fan speed against the present operation sound level.
• Dew formation become severe at Quiet Lo cool, therefore Quiet Lo cool is operated only 1hr 30 min (1hr QLo, 30 min QLo +
80 rpm). After that, it goes back to Lo cool (However Quiet LED remains on).
• Manual Airflow Direction:-
− RPM control during Lo cool
− RPM control during Hi cool
• Auto Airflow Direction:-
• Quiet operation stops when:-
− Quiet button is pressed again.
− Stopped by OFF/ON operation button.
− Timer OFF activates.
− Powerful button is pressed.
− Economy button is pressed.
− Operation mode button is changed.
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8.11. Timer Control
• There are 2 types of timer, ON and OFF timer.
• Both ON and OFF timer can be set by pressing ON or OFF button respectively.
• By pressing ON/OFF operation button, ON Timer or OFF Timer will not be cancelled.
• To cancel the previous timer setting, press CANCEL button.
• To activate the previous timer setting, press SET button once again.
• If main power supply is switched off, the timer setting will be cancelled.
8.11.1. ON Timer
• When ON Timer is set by using the remote control, the unit will start to operate slightly before the set time, so that the room will
reach nearly to the set temperature by the set time.
• For Cooling and Soft Dry operation, the operation will start 15 minutes before the set time.
• For Automatic operation, the indoor fan will operate at SLo speed for 25 seconds, 30 minutes before the set time to detect the
intake air temperature to determine the operation mode. The operation indication lamp will blink at this time.
8.11.2. OFF Timer
• When OFF Timer is set by using the remote control, the unit will stop operate according to the desired setting.
8.12. Random Auto Restart Control
• If there is a power failure during operation, the air conditioner will automatically restart after 3 to 4 minutes when the power is
resumed.
• It will start with previous operation mode and airflow direction.
• If there are more than one air conditioner unit in operation and power failure occur, restart time for each unit to operate will be
decided randomly using 4 parameters:- intake air temperature, setting temperature, fan speed and air swing louver position.
• This Random Auto Restart Control is not available when Timer is set.
• This control can be omitted by open the circuit of JX2. (Refer Circuit Diagram)(Indoor PCB)
8.13. Remote Control Signal Receiving Sound
• Long beep sound will be heard when:-
− Stopping the air conditioner using ON/OFF switch.
− Stopping the Quiet Mode.
− Stopping the Powerful Mode.
• Short beep sound will be heard for others setting.
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8.14. Economy Mode Operation
• Purpose of this operation is to save or reduced electrical power consumption of the room air conditioner.
However consumer is advised to use Economy Mode operation after the room temperature reaches the desired temperature.
1. Cooling and Soft Dry Mode
• When the Economy Mode is set, the set temperature will be automatically increased 0.9°F against the present setting
temperature. This operation automatically will be running under SLo Fan speed.
• Vertical Airflow Direction:-
In “Manual” or “Auto” setting, the vane will automatically change to Auto Air Swing.
2. Economy Mode will stop if:
• Economy mode button is pressed again.
• Stopped by ON / OFF switch.
• Timer-off activates.
• Powerful mode button is pressed.
• Fan Speed control button is pressed.
• Operating mode is changed.
• Air Swing condition is changed.
• Quiet button is pressed ON.
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9 Operating Instructions
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10 Installation Instructions
Required tools for Installation Works
1. Philips screw driver
2. Level gauge
5. Spanner
6. Pipe cutter
9. Gas leak detector
10. Measuring tape
13. Multimeter
14. Torque wrench
13.3 lbf.ft
31.0 lbf.ft
40.6 lbf.ft
3. Electric drill, hole core drill 7. Reamer
(ø2 3/4”)
4. Hexagonal wrench (5/32”) 8. Knife
11. Thermometer
12. Megameter
15. Vacuum pump
16. Gauge manifold
10.1. Safety Precautions
• Read the following “SAFETY PRECAUTIONS” carefully before installation.
• Electrical work must be installed by a licensed electrician.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation will cause harm or damage, and the seriousness is classified by the following
indications.
This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to properties only.
The items to be followed are classified by the symbols:
Symbol with white background denotes an item that is PROHIBITED.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.
1. Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical shock or fire.
2. Install according to this installation instruction strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
3. Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or
electrical shock.
4. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly
done, the set will drop and cause injury.
5. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single
outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
6. Use the UL listed or CSA approved AWG16 wire (or heavier wire) and connect tightly for indoor/outdoor connection. Connect tightly and
clamp the wire so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at
the connection.
7. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up at connection point of terminal, fire or electrical shock.
8. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
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1. The equipment must be earthed and installed with earth leakage current breaker. It may cause electrical shock if grounding is not
perfect.
2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
3. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
furniture.
1. Selection of the installation location.
Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.
2. Power supply connection to the room air conditioner.
Connect the power supply of the room air conditioner to the mains.
Power supply point should be in easily accessible place for the power disconnection in case of emergency.
Power supply connection to a circuit breaker for the permanent connection. Use an approved 15A (CU-C9DK) and 25A (CU-C12DK) fuse
or circuit breaker for the permanent connection.
It must be a double pole switch with a minimum 1/8” contact gap.
3. Do not release refrigerant.
Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the
liquid refrigerant, it may cause frostbite.
4. Installation work.
Twp people may be required to carry out installation.
5. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
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10.2. Attached accessories
10.4. Indoor/Outdoor Unit
Installation Diagram
Applicable piping kit
CZ-3F5, 7AEN (C9DK)
CZ-4F5,7, 10AN (C12DK)
10.3. Select the best location
INDOOR UNIT
• There should not be any heat source or steam near the
unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into
consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall,
ceiling, fence or other obstacles.
• Recommended installation height for indoor unit shall be
at least 7’6”.
OUTDOOR UNIT
• If an awning is built over the unit to prevent direct
sunlight or rain, be careful that heat radiation from the
condenser is not obstructed.
• This illustration is for explanation purposes only.
The indoor unit will actually face a different way.
• There should not be any animal or plant which could be
affected by hot air discharged.
• Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
• Do not place any obstacles which may cause a short
circuit of the discharged air.
• If piping length is over the rated length, additional
refrigerant should be added as shown in the table.
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10.5. Indoor unit
10.5.1. SELECT THE BEST LOCATION
(Refer to “Select the best location”
section)
10.5.3. TO DRILL A HOLE IN THE WALL
AND INSTALL A SLEEVE OF
PIPING
1. Insert the piping sleeve to the hole.
10.5.2. HOW TO FIX INSTALLATION
PLATE
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about 19/32” from the wall.
The mounting wall is strong and solid enough to prevent it from
the vibration.
Caution
When the wall is hollow, please be sure to use the
sleeve for tube ass’y to prevent dangers caused by
mice biting the connecting cable.
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
The wall must be able to withstand the weight of the unit.
The centre of installation plate should be at more than 1723/32”
at right and left of the wall.
From installation plate left edge to unit’s left side is 229/32”.
The distance from installation plate edge to ceiling should more
than 25/8”.
From installation plate right edge to unit’s right is 345/64”.
: For left side piping, piping connection for liquid should be
about 19/32” from this line.
: For left side piping, piping connection for gas should be
about 1198/256” from this line.
: For left side piping, piping connecting cable should be
about 31127/256” from this line.
1. Mount the installation plate on the wall with 5 screws or
more.
(If mounting the unit on the concrete wall consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. Drill the piping plate hole with ø23/4” hole-core drill.
• Line according to left and right side of the installation
plate. The meeting point of the extended line is the
centre of the hole. Another method is by putting
measuring tape at position as shown in the diagram
above. The hole centre is obtained by measuring the
distance namely 529/32” and 429/32” for left and right
hole respectively.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
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10.5.4. INDOOR UNIT INSTALLATION
1. For the right rear piping
2. For the embedded piping
(This can be used for left rear piping & left bottom piping also.)
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2. Unscrew the conduit cover & fix the conduit connector to
conduit cover with lock nut, then secure it against chassis.
3. Connecting wire between indoor unit and outdoor unit
should bw UL listed or CSA approved 4 x AWG16 wire.
• Ensure the color of wires of outdoor unit and the
terminal Nos. are the same to the indoor’s respectively.
• Earth lead wire shall be longer than the other lead wires
as shown in the figure for the electrical safety in case of
the slipping out of the cord from the anchorage.
• Secure the cable onto the control board with the holder
(clamper).
10.5.5. INDOOR UNIT ELECTRICAL
WIRING
1. Remove the control board metal cover.
INSTALLATION OF AIR PURIFYING FILTER
1. Open the front panel.
2. Remove the air filters.
3. Put air purifying filter (right) into place as shown in
illustration at below.
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Everytime Auto Switch is pressed (within 20 sec. interval),
remote controller receiving sound status will be reversed
between ON and OFF.
Long “beep” sound indicates that remote controller
receiving sound is OFF.
Short “beep” sound indicates that remote controller
receiving sound is ON.
HOW TO TAKE OUT FRONT GRILLE
Please follow the steps below to take out front grille if
necessary such as when servicing.
1. Open the intake grille and remove the screw at the front of
the front grille.
2. Set the vertical airflow direction louver to the horizontal
position.
3. Slide down the 2 caps on the front grille as shown in the
illustration at right, and then remove the 2 mounting screws.
10.6. Outdoor unit
4. Pull the lower section of the front grille towards you to
remove the front grille.
10.6.1. SELECT THE BEST LOCATION
(Refer to “Select the best location”
section)
When reinstalling the front grille, first set the vertical
airflow direction louver to the horizontal position and
then carry out above steps 2 - 3 in the reverse order.
10.6.2. INSTALL THE OUTDOOR UNIT
• After selecting the best location, start installation according
to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally
by bolt nut. (ø13/32”).
2. When installing at roof, please take into consideration
strong winds and earthquakes. Please fasten the
installation stand firmly with bolt or nails.
AUTO SWITCH OPERATION
The below operations will be performed by pressing the
“AUTO” switch.
1. AUTO OPERATION MODE
The Auto operation will be activated immediately once the
Auto Switch is pressed.
2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING
PURPOSE)
The Test Run operation will be activated if the Auto Switch
is pressed continuously for more than 5 sec. A “pep” sound
will occur at the fifth sec., in order to identify the starting of
Test Run operation
3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote Controller receiving sound can be
change over by the following steps:
a) Release the Auto Switch after Test Run operation is
activated.
b) Then, within 20 sec. after (a), press Auto Switch for more
than 5 sec..A “beep” “beep” sound will occur at the fifth
sec., then release the Auto Switch.
c) Within 20 sec. after (b), press Auto Switch again.
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10.6.3. CONNECTING THE PIPING
Connecting The Piping To Indoor Unit
Please make flare after inserting flare nut (locate at joint portion
of tube assembly) onto the copper pipe. (In case of using long
piping)
Connect the piping
• Align the center of piping and sufficiently tighten the flare
nut with fingers.
• Further tighten the flare nut with torque wrench in specified
torque as stated in the table.
MODEL
Piping size (Torque)
Gas
Liquid
CS-C9DK
CS-C12DK
3/8” (31.0 lbf.ft)
1/2” (40.6 lbf.ft)
1/4” (13.3 lbf.ft)
1/4” (13.3 lbf.ft)
Connecting The Piping To Outdoor Unit
Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque
wrench to the specified torque as stated in the table.
CUTTING AND FLARING THE PIPING
1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not
removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder
entering the pipe.
3. Please make flare after inserting the flare nut onto the
copper pipes.
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10.6.4. EVACUATION OF THE EQUIPMENT
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.
1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump with check valve, or vacuum pump and vacuum pump adaptor.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from O PSI to -14.5 PSI.
Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and then turn off the vacuum pump. Make sure that the needle in the gauge does
not move after approximately five minutes.
Note: BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 4.05 Pf with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (5/32”).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.
Caution
• If gauge needle does not move from 0 PSI to -14.5 PSI, in step 3 above take the following measure:
• If the leak stops when the piping connections are tightened further, continue working from step 3.
• If the leak does not stop when the connections are retightened, repair the location of leak.
• Do not release refrigerant during piping work for installation and reinstallation. Take care of the liquid refrigerant, it may cause
frostbite.
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4. Fix the conduit connectors to the conduit holes with lock-
nuts, then secure them against the side panel.
10.6.5. OUTDOOR UNIT ELECTRICAL
WIRING
5. Connecting wire between indoor unit and outdoor unit
should be UL listed or CSA approved 4 × AWG16 wire.
6. Secure the wire onto the control board with the holder
(clamper).
7. Wire connection to the power supply (115V 60 Hz) through
circuit breaker.
• Connect the UL listed or CSA approved wires (AWG14)
to the terminal board, and connect the other end of the
wires to circuit breaker.
Note: Secure the wires onto the control board
with the holder (clamper).
1. Remove Top Panel.
8. After completing wiring connection, reattach the control
board cover and the top panel to the original position with
the screws.
2. Remove Control Board Cover (Metal & Resin).
3. Remove Plugs.
10.6.6. PIPE INSULATION
1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap
the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E FOAM
with thickness1/4” or above.
CHECK THE DRAINAGE
• Open front panel and remove air filters.
(Drainage checking can be carried out without removing the
front grille.)
• Pour a glass of water into the drain tray-styrofoam.
• Ensure that water flows out from drain hose of the indoor
unit.
EVALUATION OF THE PERFORMANCE
• Operate the unit at cooling operation mode for fifteen
minutes or more.
• Measure the temperature of the intake and discharge air.
• Ensure the difference between the intake temperature and
the discharge is more than 14.4°F.
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CHECK ITEMS
Is there any gas leakage at flare nut connections?
Has the heat insulation been carried out at flare nut
connection?
Is the connecting wiring being fixed to terminal board firmly?
Is the connecting wiring being clamped firmly?
Is the drainage OK?
(Refer to “Check the drainage” section)
Is the earth wire connection properly done?
Is the indoor unit properly hooked to the installation plate?
Is the power supply voltage compliant with rated value?
Is there any abnormal sound?
Is the cooling operation normal?
Is the thermostat operation normal?
Is the remote control’s LCD operation normal?
Is the air purifying filter installed?
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11 2-way, 3-way Valve
2-way Valve (Liquid Side)
3-way Valve (Gas Side)
Works
Shaft Position
Shaft Position
Service Port
Shipping
Close
Close
Close
(With valve cap)
(With valve cap)
(With cap)
Evacuation
(Installation and
Re-installation)
Close
(Counter-Clockwise)
Close
(Clockwise)
Open
(Push-pin)
Operation
Open
Open
Close
(With valve cap)
(With valve cap)
(With cap)
Pumping down
(Transferring)
Close
(Clockwise)
Open
(Counter-Clockwise)
Open
(Connected manifold
gauge)
Evacuation
(Servicing)
Open
Open
Open
Open
Open
With vacuum pump
Gas charging
(Servicing)
Open
(With charging cylinder)
Pressure check
(Servicing)
Open
(Connected manifold
gauge)
Open
Open
Open
Open
Gas releasing
(Servicing)
Open
(Connected manifold
gauge)
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11.1. Evacuation of Installation
WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO
EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES
in the following procedure.
If air remain in the indoor unit and refrigeration pipes, it will
affect the compressor, reduce to cooling capacity, and could
lead to a malfunction.
Procedure:
1. Connect a charging hose with a push pin to the Low
side of a charging set and the service port of a 3-way
valve.
6. Tighten the service port cap at a torque of 4.05 Ibf with
a torque wrench.
7. Remove the valve caps of the 2-way valve and the 3-
way valve. Position both of the valves to “open” using
a hexagonal wrench (6/32 inch).
• Be sure to connect the end of the charging hose with the
push pin to the service port.
2. Connect the centre hose of the charging set to a
8. Mount the valve caps onto the 2-way and 3-way valves.
vacuum pump.
• Be sure to check for gas leakage.
3. Turn on the power switch of the vacuum pump and
make sure that the needle in the gauge moves from 0
PSI (0 cmHg) to -14.5 PSI (-76 cmHg). Then evacuate the
air for approximately ten minutes.
Caution
If gauge needle does not move from 0 cmHg to -76
cmHg in step (3) above, take the following measures:
4. Close the Low side valve of the charging set and turn
off the vacuum pump. Make sure that the needle in the
gauge does not move after approximately five minutes.
If the leaks stop when the piping connections are
tightened further, continue working from step (3).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO
AVOID GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump
and from the service port of the 3-way valve.
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11.2. Pumping down
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the opened position.
6. Operate the air conditioner at the cooling cycle and
stop it when the gauge indicates 0 PSI (0 kg/cm2G).
• Remove the valve stem caps and confirm that the valve
stems are in the opened position.
If the unit cannot be operated at the cooling condition
(weather is rather cool), short the Pumping Down pins
on the Main Control P.C.B.
• Be sure to use a hexagonal wrench to operate the valve
stems.
(Simply press the pumping down button if it is
equipped.)
2. Operate the unit for 10 to 15 minutes.
So that the unit can be operated.
3. Stop operation and wait for 3 minutes, then connect the
charge set to the service port of the 3-way valve.
7. Immediately set the 3-way valve to the closed position.
• Connect the charge hose with the push pin to the Gas
service port.
• Do this quickly so that the gauge ends up indicating 14.5
PSI (1 kg/cm2G) to 43.5 PSI (3 kg/cm2G).
4. Air purging of the charge hose.
8. Use refrigerant reclaiming equipment to collect
refrigerant from indoor unit and pipes.
• Open the low-pressure valve on the charge set slightly
to purge air from the charge hose.
9. Disconnect the charge set, and mount the 2-way and 3-
way valve’s stem caps and the service port caps.
5. Set the 2-way valve to the closed position.
• Use a torque wrench to tighten the service port cap to a
torque of 4.05 Ibf.
• Be sure to check for gas leakage.
10. Disconnect pipes from indoor unit and outdoor unit.
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11.3. Evacuation of Re-installation
WHEN REINSTALLING AN AIR CONDITIONER, BE SURE TO
EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES
in the following procedure.
If air remain in the indoor unit and refrigeration pipes, it will
affect the compressor, reduce to cooling capacity, and could
lead to a malfunction.
Procedure:
1. Connect a charging hose with a push pin to the Low
side of a charging set and the service port of the 3-way
valve.
7. Tighten the service port cap at a torque of 18 N.m with
a torque wrench.
8. Remove the valve caps of the 2-way valve and the 3-
way valve. Position both of the valves to “open” using
a hexagonal wrench (6/32 inch).
• Be sure to connect the end of the charging hose with the
push pin to the service port.
2. Connect the centre hose of the charging set to a
9. Mount the valve caps onto the 2-way and 3-way valves.
vacuum pump.
• BE SURE TO USE REFRIGERANT RECLAIMING
3. Turn on the power switch of the vacuum pump and
make sure that the needle in the gauge moves from 0
PSI (0 cmHg) to -14.5 PSI (-76 cmHg). Then evacuate the
air for approximately ten minutes.
EQUIPMENT
REFRIGERANT.
WHILE
DISCHARGING
THE
• Purge the air from charge set’s centre hose.
• Be sure to check for gas leakage.
4. Close the Low side valve of the charging set and turn
off the vacuum pump. Make sure that the needle in the
gauge does not move after approximately five minutes.
Caution
If gauge needle does not move from 0 PSI (0 cmHg) to
-14.5 PSI (-76 cmHg) in step (3) above, take the
following measures:
BE SURE TO TAKE THIS PROCEDURE IN ORDER TO
AVOID GAS LEAKAGE.
If the leaks stop when the piping connections are
tightened further, continue working from step 3.
5. Disconnect the charging hose from the vacuum pump.
6. Charge the pipes and indoor unit with gas refrigerant
from 3-way valve service port, and then discharge the
refrigerant until low side (gas side) gauge needle
indicates 43.5 PSI (3 kg/cm2).
If the leaks do not stop when the connections are
retightened, repair the location of the leak.
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11.4. Balance refrigerant of the 2-way, 3-way valves
(Lack of refrigerant in the refrigeration cycle)
Procedure:
1. Confirm that both the 2-way and 3-way valves are set to
the open position.
2. Connect the charge set to the 3-way valve’s service
port.
• Leave the valve on the charge set closed.
• Connect the charge hose with the push-pin to the
service port.
3. Connect the charge set’s centre hose to refrigerant
reclaiming equipment.
• Purge the air from charge hose.
4. Open the valve (Low side) on the charge set and
discharge the refrigerant until the gauge indicates 7.25
PSI (0.5 kg/cm2G) to 14.5 PSI (1 kg/cm2G).
• If there is no air in the refrigeration cycle (the pressure
when the air conditioner is not running is higher than 0.1
PSI (1 kg/cm2G), discharge the refrigerant until the
gauge indicates 7.25 PSI (0.5 km/cm2G) to 14.5 PSI (1
kg/cm2G). If this is the case, it will not be necessary to
apply a evacuation.
• Discharge the refrigerant gradually; if it is discharged
too suddenly, the refrigeration oil will also be
discharged.
5. Turn on refrigerant reclaiming equipment.
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11.5. Evacuation
(No refrigerant in the refrigeration cycle)
Procedure:
1. Connect the vacuum pump to the charge set’s centre
hose.
2. Evacuation for approximately one hour.
• Confirm that the gauge needle has moved toward -14.5
PSI (-76 cmHg) [vacuum of 4 mmHg or less.]
3. Close the valve (Low side) on the charge set, turn off
the vacuum pump, and confirm that the gauge needle
does not move (approximately 5 minutes after turning
off the vacuum pump).
4. Disconnect the charge hose from the vacuum pump.
• Vacuum pump oil
If the vacuum pump oil becomes dirty or depleted,
replenish as needed.
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11.6. Gas charging
(After Evacuation)
Procedure:
This is different from previous procedures. Because you are
charging with liquid refrigerant from the gas side, absolutely do
no attempt to charge with large amount of liquid refrigerant
while operating the air conditioner.
1. Connect the charge hose to the charging cylinder.
• Connect the charge hose which you disconnected from
the vacuum pump to the valve at the bottom of the
cylinder.
2. Purge the air from the charge hose.
4. Immediately disconnect the charge hose from the 3-
way valve’s service port.
• Open the valve at the bottom of the cylinder and press
the check valve on the charge set to purge the air (be
careful of the liquid refrigerant).
• Stopping partway will allow the refrigerant to be
discharged.
3. Open the valve (Low side) on the charge set and charge
the system with liquid refrigerant.
• If the system has been charged with liquid refrigerant
while operating the air conditioner, turn off the air
conditioner before disconnecting the hose.
• If the system cannot be charged with the specified
amount of refrigerant, it can be charged with a little at a
time (approximately 0.33 Ib each time) while operating
the air conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1 minute and
then repeat the procedure. (pumping down-pin)
5. Mount the valve stem caps and the service port cap.
• Use torque wrench to tighten the service port cap to a
torque of 4.05 Ibf.
• Be sure to check for gas leakage.
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
12 Servicing Information
12.1. Distinction of Lead Free (PbF) Printed Circuit Board
• Printed circuit boards (manufactured) using lead free solder will have a PbF stamp on the Printed Circuit board.
CAUTION
• Pb free solder has a higher melting point than standard solder; typically the melting point is 50 - 70°F (30 - 40°C) higher.
Please use a high temperature solder iron and set it to 700 ± 20°F (370 ± 10°C).
• Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
• If you must use Pb solder, please completely remove all of the Pb free solder on the pin or solder area before applying Pb
solder. If this is not pratical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
12.2. Indoor Electronic Controller Removal Procedures
• Electronic controller and Display Complete unit can be seen
by following the below removal procedures.
Fig. 1
Fig. 3
− Remove the 2 caps and 2 screws at the bottom of the
Front Grille.(Fig.1)
− Release the hooks on top and on the left side of Control
Board Front Cover.(Fig.3)
− Then remove the Control Board Front Cover.(Fig.3)
− Remove the earth wire.(Fig.3)
− Release the screw on the left side of the Control Board
Front Cover Complete.(Fig.3)
− Then remove the Control Board Front Cover
Complete.(Fig.3)
Fig. 2
− Remove the Front Grille Complete. (Fig.2)
52
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
Fig. 6
− Press the hook to the right then take out the PCB (Fig.6)
− Remove Ry-Pwr connector (black and brown) from the
terminal board. (Fig.6)
Fig. 4
− Remove AC-Wht connector from the PCB. (Fig.6)
− Remove the indicator complete screw, and then remove
the Indicator Complete.(Fig.4)
Fig. 5
− To remove the electronic controller.
− Remove the particular piece (Fig.5).
− Release CN-FM connector (Fig.)
− Release CN-FB connector (Fig.5)
− Release CN-TH connector (Fig.5)
− Release CN-STM1 connector (Fig.5)
− Release CN-DISP connector (Fig.5)
53
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
12.3. Indoor Fan Motor and Cross Flow Fan Removal Procedures
• Remove Control Board cover
Fig. 9
Fig. 7
− Remove the cross flow fan bushing from the chassis.
(Fig.9)
− Remove the screw on the left side of the unit. (Fig.7)
− Pull the hook to the left and lift up the evaporator. (Fig.
7)
− Loosen the fan boss screw at the cross flow fan. (Fig.9)
− Pull down the Discharge Grille Complete. (Fig.7)
Fig. 10
− Push up the evaporator and remove cross flow fan by
Fig. 8
pulling both cross flow fan and fan motor. (Fig.10)
− Remove indoor pipe sensor and air intake sensor from
the evaporator. (Fig.8)
− Remove 2 screws on the right side of the control board.
(Fig.8)
− Press down the hook on the left side of control board.
(Fig.8)
− Then pull out the Control Board Complete from the unit.
(Fig.8)
54
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
12.4. Auto OFF/ON Button
• The “Auto OFF/ON Button” (behind the front grille) is used to operate the air conditioner if remote control is misplaced or
mulfunctioning.
• Forced cooling operation is possible by pressing the “Auto OFF/ON Button” for more than 5s where “beep” sound is heard then
release the button.
• User able to select remote control transmission code and toggle remote control signal receiving sound under various setting
mode.
• To enter various setting mode:
− Press the “Auto OFF/ON Button” continuously for 5s (“beep” sound is heard) and release.
− Within 20s, press the “Auto OFF/ON Button” continuously for 5s again (2 “beep” sound is heard) and release.
− Various setting mode has limit up to 20s. Then return to normal operation.
12.4.1. Toggle Remote Control Signal Receiving Sound
• Under various setting mode, press the “Auto OFF/ON Button” to toggle the remote control sound.
− Short “beep”: Turn ON remote control signal receiving sound.
− Long “beep”: Turn OFF remote control signal receiving sound.
• After “Auto OFF/ON Button” is pressed, the 20s counter for various setting mode is restarted.
12.4.2. Remote Control Transmission Code
• There are 4 types of remote control transmission code could be selected and stored in EEPROM of indoor unit. The indoor unit
will only operate when received signal with same transmission code from remote control. This could prevent signal interference
when there are 2 or more indoor unit installed nearby together.
• To change remote control transmission code, short or open jumpers at the remote control printed circuit board.
• Under various setting mode, after select the transmission code combination of remote control, press any button of remote
control to transmit a signal to indoor unit. The transmission code will be stored in EEPROM.
• After signal is received, the various setting mode is cancelled and return to normal operation.
55
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
12.5. Remote Control Reset
• When the batteries are inserted for the first time or the
batteries are replaced, you may notice the indications at
remote control’s display screen blink continuously and not
functionable. If this condition happens, try to reset the
remote control by pushing the reset terminal with a pointing
device.
• You may also do the reset to erase the setting at remote
control and restore back the default setting.
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
13 Troubleshooting Guide
13.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there is no
electrical problem before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of compressor or fan motor.
The normal outlet air temperature and pressure of the
refrigeration cycle depend on various conditions, the standard
values for them are shown in the table to the right.
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
13.2. Relationship between the condition of the air conditioner and
pressure and electric current
Cooling Mode
Condition of the air
conditioner
Low Pressure
High Pressure
Electric current during operation
Insufficient refrigerant (gas
leakage)
Clogged capillary tube or
Strainer
Short circuit in the indoor unit
Heat radiation deficiency of
the outdoor unit
Inefficient compression
• Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.
13.3. Diagnosis methods of a malfunction of a compressor
Nature of fault
Symptom
• Electric current during operation becomes approximately 20% lower than the normal value.
• The discharge tube of the compressor becomes abnormally hot (normally 154 to 194°F).
• The difference between high pressure and low pressure becomes almost zero.
Insufficient compressing of a compressor
• Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
• The compressor has a humming sound.
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
14 Technical Data
14.1. Thermostat characteristics
59
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
14.2. Operation characteristics
14.2.1. CS-C9DK CU-C9DK
60
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
61
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
14.2.2. CS-C12DK CU-C12DK
62
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
15 Exploded View (Indoor Unit)
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
64
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
16 Replacement Parts List (Indoor Unit)
<Model: CS-C9DKU / CS-C12DKU >
REF. NO.
1
PART NAME & DESCRIPTION
CHASSY COMPLETE
QTY.
1
1
1
1
1
1
1
1
1
1
9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
CS-C9DKU
CWD50C1401
CS-C12DKU
REMARKS
←
←
←
←
0
0
0
0
2
FAN MOTOR, AC15W SINGLE
CROSS FLOW FAN COMPLETE
BEARING ASS’Y
CWA921143
CWH02C1031
CWH64K007
CWH4580304
CWB30C1745
CWT25026 (1/4”)
CWT25005 (3/8”)
CWH32143
3
4
5
SCREW - CROSS FLOW FAN
EVAPORATOR
←
6
CWB30C1746
0
7
FLARE NUT
←
8
FLARE NUT
CWT25007 (1/2”)
9
INTAKE AIR SENSOR HOLDER
DISCHARGE GRILLE COMPLETE
VERTICAL VANE
←
←
←
←
←
←
←
←
←
←
←
←
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CWE20C2342
CWE241150
CWE261066
CWE261070
CWA98260
0
0
CONNECTING BAR
CONNECTING BAR
AIR SWING MOTOR DC SINGLE 12V 300OHM
LEAD WIRE - AIR SWING MOTOR
CAP - DRAIN TRAY
0
0
CWA67C3977
CWH521096
CWE241173
CWD932454
CWH102259B
CWA28C2226
CWA743706
CWA50C2135
CWH131207
CWE39C1127
CWD932429
CWD932430
CWH13C1120
CWH131245
CWA75C2598
CWE11C3135
CWE22C1154
CWE141073
CWD001144
XTN4+16C
HORIZONTAL VANE
BACK COVER CHASSIS
CONTROL BOARD CASING
TERMINAL BOARD COMPLETE
ELECTRONIC CONTROLLER - MAIN
SENSOR COMPLETE
0
0
0
CWA743707
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
←
CONTROL BOARD FRONT COVER
INDICATOR COMPLETE
INDICATOR HOLDER
0
INDICATOR HOLDER
CONTROL BOARD FRONT COVER
CONTROL BOARD FRONT COVER CO.
REMOTE CONTROL COMPLETE
FRONT GRILLE COMPLETE
INTAKE GRILLE COMPLETE
GRILLE DOOR
0
0
0
0
AIR FILTER
0
SCREW - FRONT GRILLE
CAP - FRONT GRILLE
DRAIN HOSE
CWH521109
CWH851063
CWD00C1141
CWH361067
CWH82C067
CWH621046
SUPER ALLERU BUSTER FILTER
INSTALLATION PLATE
BAG COMPLETE - INSTALLATION SCREW
FULCRUM
(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
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CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
17 Exploded View (Outdoor Unit)
CU-C9DK
CU-C12DK
Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
66
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18 Replacement Parts List (Outdoor Unit)
<Model: CU-C9DKU / CU-C12DKU>
REF. NO.
PART NAME & DESCRIPTION
CHASSY ASS’Y
QTY.
1
CU-C9DKU
CWD50K2055A
CU-C12DKU
REMARKS
0
1
←
2
SOUND PROOF MATERIAL
FAN MOTOR BRACKET
1
CWG302125
CWD541030
CWH551059
CWA951244
CWH55406
←
←
←
←
←
←
←
3
1
4
SCREW - FAN MOTOR BRACKET
FAN MOTOR, AC31W SINGLE
SCREW - FAN MOTOR MOUNT
PROPELLER FAN ASS’Y
NUT - PROPELLER FAN
COMPRESSOR (60HZ, 115V)
ANTI - VIBRATION BUSHING
NUT - COMPRESSOR MOUNT
CONDENSER
2
5
1
0
0
0
6
3
7
1
CWH03K1006
CWH56053
8
1
9
1
2R13S126A6AJ
CWH50077
2P19S126C1A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3
←
←
3
CWH56000
1
CWB32C1291
CWB15K1150
CWB11025
CWB32C1267
0
0
CAPILLARY TUBE ASS’Y
STRAINER
1
CWB15K1151
1
-
HOLDER COUPLING
1
CWH351015A
CWB021147
CWB011147
CWA67C4718
CWH7041200
CWH171011
CWH7080300
CWH151022A
CWH102186
CWA28K1123
K6A1ALA00001
←
←
2-WAY VALVE (LIQUID)
3-WAY VALVE (GAS)
1
0
0
1
CWB011148
OVERLOAD PROTECTOR
HOLDER - O.L.P.
1
CWA67C4719
1
←
←
←
0
TERMINAL COVER
1
NUT - TERMINAL COVER
SOUND PROOF BOARD
1
1
CWH151023A
CONTROL BOARD CASING
TERMINAL BOARD ASS’Y
ELECTRO MAGNETIC SWITCH
CAPACITOR - COMPRESSOR
1
-
←
←
1
0
0
0
1
1
XS371356FP-C
XS371506FP-B
(35µF, 370VAC)
(50µF, 370VAC)
27
28
29
30
31
32
33
34
35
36
37
38
HOLDER CAPACITOR
1
1
1
1
1
1
1
1
1
1
1
1
CWH30057
CWH30060
CAPACITOR - FAN MOTOR (8.0µF, 230V)
CABINET SIDE PLATE (L)
CABINET SIDE PLATE (R)
CABINET FRONT PLATE
WIRE NET COMPLETE
JS231805SPQH
CWE041044A
CWE041043A
CWE06K1036
CWD04C1010
CWE031018A
CWH131088
CWH13C1065
CWE161010
CWF564722
CWF612765
←
←
0
0
0
0
CWE041073A
←
CWD04C1012
CABINET TOP PLATE
←
←
←
←
←
←
CONTROL BOARD COVER
CONTROL BOARD COVER COMP
HANDLE
OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
0
0
(Note)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).
• “O” marked parts are recommended to be kept in stock.
67
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
19 Electronic Circuit Diagram
19.1. Indoor Unit
SCHEMATIC DIAGRAM 1/4
ELECTRONIC CONTROL UNIT
c
b
R55
1k
Q01
Auto
SW
C143XKTX
BZ
2
e
BZ01
1
SW01
R07
10k
R11
1k
C01
0.01
R12
1k
R88
5.1k
C02
0.01
R78
10k
CN-SONIC
1
2
3
R68
100
DISPLAY COMPLETE
IC401
C24 0.01
C25 0.01
1
R13
R14
220
220
R401 47
2
C26 0.01
3
+
C401
47
R15
220
6.3V
CN-DISP
8
7
6
5
4
3
2
1
1
TIMER/AIR SW(ORG)
D404
D402
2
3
POWER(GRN)
C29
0.1
4
R17
220
5
POWERFUL(ORG)
QUIET(ORG)
ECONOMY(GRN)
D403
D405
D406
6
R27 220
7
8
9
c
10
R73
3.3k
C28
0.01
C27
0.01
C35
0.01
b
CN-DISP
Q09
e
R31
1k
R56
1k
R58
10k
C22
0.01
CN-HA
R59 1k
4
3
2
1
JP5
C23
0.01
R60
10k
68
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
SCHEMATIC DIAGRAM 2/4
3XKTX
C38
1000p
R10
10k
R18
D12
R19
R20
D11
D10
R21
R22
R23
R24
R25
D09
D08
D07
D06
D05
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
P71
48
47
46
45
44
43
42
41
40
1
2
3
4
5
6
7
8
9
P50
P51
TOD
RY-PWR DRIVE SIGNAL
STEPPING
MOTOR
DRIVE
AUTO OPERATION
TEST RUN
P03
REMOTE CONTROL
SOUND
SIGNAL
P52
P53
P54
P55
INTP2
BUZZER
POWER CLOCK INPUT
INTP1
INTP0
DISPLAY
REMOTE-CONTROL
COMMAND INPUT
Vss1
X1
P56
P57
IC01
R06 24k
OSC
X2
Vss0
JP2
IC(VPP) 39
XT1 38
10 VDD0
R75
C39
1k
1k
P30
11
R76
12 P31
13 P32
XT2 37
R74
R77
1k
1k
RESET
36
RESET
POWER
INTAKE AIR TEMP
PIPE TEMP
AVDD
35
14
P33
AVref
34
TIMER SHORTEN
15
AUTO RESTART
GROU ND
P34
AN10
33
16
P35
19
20
21
22
23
24
25
26
31
17
18
27
28
29
30
32
8
1
2
3
4
5
6
7
16
15
14
13
12
11
10
RY-PWR
8
5
6
7
8
4
3
2
1
DI
R09
10k
SK
CS
1
2
3
4
5
6
7
16
15
14
13
12
11
10
JX2
R05
43
1/2W
DO
GND Vcc
RS
C05
0.1
16V
R04
43
1/2W
R/B
9
9
IC02
C3EBDG000021
IC05
IC06
B1HBGGF00013
B1HBGGF00013
C08
0.1
16V
R33
15k
C04
0.1
16V
R30
20k
3
1
4
2
5
5
4
4
3
3
2
2
1
1
(PH)
(RED)
CN-TH
CN-STM1
(ZH5)
PIPE TEMP. SENSOR
(20k 3950)
AIR TEMP. SENSOR
(15k 3950)
VERTICAL
69
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
SCHEMATIC DIAGRAM 3/4
R 6 6
R 4 8
IC04
IC03
T01
REGULATOR
REGULATOR
DB01
5
2
8
~
+
12V
G
O
5V O
I
I
13
C17
3300
35V
C14
470
25V
C11
100
16V
~
G
c
D16
D15
b
R03
1.3k
R57 12k
R47 12k
Q02
C143XKTX
C07
0.1
16V
c
RY-PWR
AC-WHT
R29
1.6k
e
L
b
4.7k
FUSE
P
T 2A L 250V
10k
C03
0.047
TEMPERATURE
FUSE
ZNR01
e
c
SSR01
Q03
C143XKTX
b
4.7k
L01
125
1
2
3
H
TO
OUTDOOR
10k
e
R41
1k
C16 R44
0.01 1k
R32
150k
X01
C19
0.047
4.096 MHz
(47pF X 2)
CN-FM
1
2
3
4
5
C-FM
1.5
FAN MOTOR
R50
100k
JP3
R49 1k
CN-FB
R36
1k
C18
0.1
1
2
3
16V
C12
0.1
16V
Z01
7.5V
R51
10k
c
JP4
b
C21
10
50V
Q06
C2412KTX
C10
0.1
16V
R53
10k
R52
6.2k
C36
c
Q05
C2412KTX
C37
0.01
e
R79
10k
b
R54
6.2k
e
C15
0.01
R38
R43
CN-ION
4
3
2
1
JX1
R37
10k
R61
10k
R62
C31
0.01
D01
Q08
c
TEST
b
1
2
R02
1k
R67
R01
10k
Q07
e
C32
0.01
R64
6.2k
c
b
R63
6.2k
e
70
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SCHEMATIC DIAGRAM 4/4
C9DKU/C12DKU
B
FAN MOTOR
CAPACITOR
TO
POWER
SUPPLY
SOURCE
BR
COMPRESSOR
TO
OUTDOOR
UNIT
CAPACITOR
W
B
B
MAGNETIC RELAY
GRY
OUTDOOR UNIT
TERMINAL
Y
OVERLOAD
PROTECTOR
71
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
72
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
How to use electronic circuit diagram
TIMER TABLE
Test Mode
(When test point
Short-circuited)
1 min.
Name
Time
Remarks
Real Timer
1 hr.
10 min.
1 min.
10 sec.
1 sec.
Time Delay Safety Control
Forced Operation
Time Save Control
Anti-Freezing
2 min. 58 sec.
60 sec.
7 min.
0 sec.
0 sec.
4.2 sec.
0 sec.
4 min.
Auto Mode Judgement
Soft Dry
20 sec.
6 min.
0 sec.
OFF
ON
Cooling
36 sec.
60 sec.
4 sec.
7 sec.
2 sec.
18 sec.
4 sec.
36 sec.
30 sec.
0 sec.
10 min.
40 sec.
70 sec.
20 sec.
180 sec.
40 sec.
360 sec.
5 min.
Soft Dry: 10 min. operation
Deodorizing Control
Soft Dry
Comp. Reverse Rotation Detection
Comp. ON 5 min. and above
2 min.
Comp./ Fan Motor Delay Timer
Powerful Mode Operation
Random Auto Restart Control
1.6 sec.
15 min.
0 ~ 62 sec.
0 sec.
15 sec.
0 ~ 6.2 sec.
73
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
19.2. Remote Control
74
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
19.3. Print Pattern
Indoor Unit Printed Circuit Board
75
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
76
CS-C9DKU CU-C9DKU / CS-C12DKU CU-C12DKU
Indicator Printed Circuit Board
77
[PHAAM] Printed in Malaysia
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