Mitsubishi Electric Air Conditioner Network System
PI controller
PAC-YG60MCA
Installation/Instruction Manual
Contents
Page
Safety Precautions.............................................. 1
Device Capabilities ............................................. 1
Confirmation of Parts .......................................... 2
Specifications...................................................... 2
1.
2.
3.
4.
4-1.
4-2.
Product Specifications ....................... 2
External View..................................... 2
5.
6.
Example of System Configuration....................... 3
Installation Method.............................................. 4
6-1.
6-2.
Parts to be Procured Locally.............. 4
Installation Procedure ........................ 5
7.
Wiring Method..................................................... 6
7-1.
7-2.
Names of Parts .................................. 6
Connecting the Power Line and
M-NET Transmission Line ................. 7
Connecting the Signal Lines .............. 8
(1) Pulse input (non-voltage a contact) ... 8
7-3.
8.
9.
Initial Setting Procedure...................................... 9
Switch List......................................................... 10
10. Display Content................................................. 11
10-1.
10-2.
Display Content List......................... 11
Communication Error Status
Display ............................................. 11
11. Test Run ........................................................... 12
12. Precautions for Expansion ................................ 12
Before using the PI controller, please read this installation/instruction manual carefully to ensure proper operation.
Keep this installation/instruction manual for future reference.
3 Confirmation of Parts
• Confirm that the box contains the following parts.
Number
Part Name
Quantity
1
PI controller
1
1
2
Installation/instruction manual (this document)
* In addition to the parts mentioned above, other parts need to be procured locally in order to operate this device. Furthermore, other Mitsubishi optional
parts may be required depending on how the device is to be used.
For details, refer to "6 Installation Method".
4 Specifications
4-1. Product Specifications
Item
Rating and Specification
17 to 30 VDC (*1)
Power Supply 24 VDC±10%: 5 W
M-NET communication
Screw terminal block (M3)
Screw terminal block (M3)
Number of contacts: 4
Pulse signal: a contact
Pulse width: 100 ms to 300 ms
(Idle period until next pulse: 100 ms or more)
Interface
100 ms or more
Non-voltage a contact input
Screwless terminal block
100 ms ~ 300 ms
Rated voltage: 24 VDC
Rated current: 1 mA or less (*2)
Operating temperature range
Storage temperature range
0 to 40°C [32°F to 104°F]
-20 to 60°C [-4°F to 140°F]
Temperature
Humidity
Environment
Conditions
30 to 90%RH (no condensation)
7
3
25
Dimensions
Weight
200 (W) × 120 (H) × 45 (D) mm / 7 /8 (W) × 4 /4 (H) × 1 /32 (D) in
0.6 kg / 1 3/8 lb
Current Time
Backup during
Power Failure
If the power is cut, the internal capacitor will normally keep counting the current time for approximately one week.
(The internal capacitor takes approximately a day to charge. Replacement of a battery is not necessary.)
Installation
Environment
Inside a control panel (indoors)
* Use this product in a hotel, a business office environment or similar environment.
*1: Supply electric power from a power unit for the transmission line or an outdoor unit. Furthermore, the power consumption factor of the M-NET circuitry
of this device is "1/4" (equivalent to one ME Remote Controller).
*2: Supply electric power from the main unit to the contacts of the meters.
4-2. External View
7
(
)
200
7
/
8
25
/32
(
)
45
1
29
)
/32
(
150
5
1
27
/32
(
)
(
)
52
2
/16
46.5
1
4.5
/16
3
(
)
/8
9
3
(
)
This device complies with Part15 of the FCC Rules.Operation is
subject to the following two conditions: (1)this device may not cause
harmful interference, and (2)this device must accept any interference
received, including interference that may cause undesired operation.
[
24 VDC Power Supply]
5
3
/
(
)
(
1
)
83.5
3
/16
27
32
1
)
/32
(
26
1
Unit: mm (in)
2
5 Example of System Configuration
<Restrictions>
Maximum of 5 units (total of 20 channels) per G(B)-50A
However, the number of units that can be connected to a
G(B)-50A is up to 50 including this device, an indoor unit,
Lossnay unit, etc.
* For the number of units that can be connected when
controlling this device with TG-2000A, refer to the
instruction manual for TG-2000A.
Centralized control line
Power supply unit
PAC-SC50KUA
Indoor control line
M-NET
M-NET
TB3
G-50A or GB-50A
TB7
LAN
24 VDC
PI controller
power supply
City Multi
Uninterruptible
power supply
(UPS)
24 VDC
power supply
Watt-hour meter with
pulse transmitter, etc.
PI controller
G(B)-50A Web
or TG-2000A
Up to 4 contacts
Uninterruptible
power supply
(UPS)
Watt-hour meter with
pulse transmitter, etc.
Up to 4 contacts
* This figure omits the power supply line and only shows the transmission line.
Note:
• For the shield ground of the M-NET centralized control line for central control, use single-point grounding at the power unit for
the transmission line.
However, when supplying electric power to the M-NET centralized control line from the R410A series outdoor unit without using
a power supply unit for the transmission line, use single-point grounding at the TB7 of that outdoor unit.
Furthermore, when connecting this device to the M-NET indoor control line, use grounding at the TB3 for each outdoor unit
system.
• Connecting an Uninterruptible power supply (UPS) to the 24 VDC power supply is recommended in order to prevent the loss of
pulse data in the event of a power failure.
If a UPS cannot be connected, try to make the AC power supply to the 24 VDC power supply as much same as the power supply
line to the meters.
• This device does not support level meters. To use a level meter, incorporate a Converter circuit externally and convert to pulse
input.
• If this device is connected to an M-NET indoor control line and the outdoor unit is down because, for example, the power supply
is interrupted for servicing or there is a failure, the PI controller cannot be controlled from the system controller.
3
6 Installation Method
6-1. Parts to be Procured Locally
Prepare the following parts to install this device.
Required Part
Specification
Unit fixing screws
M4 screw × 4
Power source: 24 VDC 0.2 A (Minimum loading), SELV circuit, power line with grounding terminal
Ripple noise: Lower than 200 mVp-p
Compatible specification
Power supply for this
unit
Authorized or CE marked products
Subject to regulations: - IEC60950 (or EN60950)
- CISPR22/24 (or EN55022/24)
- IEC61000-3-2/3-3 (or EN61000-3-2/3-3)
Use a sheathed vinyl cord or cable.
At least 0.75 mm² (AWG18)
Power line
Type of the cable: Sheathed vinyl cords or cable which comply with the following specifications or equivalent.
• CPEV Φ1.2 mm to Φ1.6 mm • CVVS 1.25 mm² to 2 mm² (AWG16 to 14)
* CPEV: PE insulated PVC jacketed shielded communication cable
M-NET transmission
line
* CVVS: PVC insulated PVC jacketed shielded control cable
PE: Polyethylene PVC: Polyvinyl choloride
Power needs to be supplied to the M-NET circuitry of this device. Use an outdoor unit or a separately purchased
power supply unit for the transmission line.
Shows the size of the electric wire (copper wire) that is adapted to the terminal block of this device.
Electric wire size ········· (1) Solid wire: Φ0.65 mm (AWG21) - Φ1.2 mm (AWG16)
(2) Stranded wire: 0.75 mm² (AWG18) - 1.25 mm² (AWG16)
Signal lines
Single strand: At least Φ0.18 mm
[Parts to be Purchased Separately]
Name
Model
Application
Remark
This is not required when power is to be
supplied from an outdoor unit.
Power supply unit
PAC-SC50KUA Power supply to the M-NET transmission line
[Recommended Pulse Specifications]
Prepare a measuring instrument that measures the type of pulse signals indicated in table below.
Type
Specifications
Output pulse relay
method
Semiconductor relay method
100 ~ 300 ms (100 ms and above)
Choose an instrument that outputs non-voltage a-contact
point pulse per each pulse output.
ON
Output pulse width
100 ~ 300 ms
Watt-hour meter: 0.1 kWh/pulse, 1 kWh/pulse recommended
3
Water meter: m /pulse
3
Pulse unit
Gas meter: m /pulse
Calorimeter: MJ/pulse
* Except for the watt-hour meter, select instruments that take measurements in the appropriate pulse unit.
4
6-2. Installation Procedure
The PI controller PAC-YG60MCA does not have a waterproof structure.
Be sure to install the PI controller inside a control panel that is located indoors.
Prepare a control panel capable of storing this device such as the one shown in the figure. (Install the device in a control
3
panel strong enough to withstand a weight of 0.6 kg [1 /8 lb].)
This device can be installed flat or vertically. Clear the space shown below when installing.
100
(315
/
)
16
100
100
)
16
(315
/
(315/
)
16
Size of the device: 200 (W) × 120 (H) × 45 (D) mm/
7
3
25
7 /8 (W) × 4 /4 (H) × 1 /32 (D) in
100
Unit: mm (in)
(315
/
)
16
Note: The space shown above does not include space for peripherals. Additionally, the amount of space necessary varies according to
the functions that are used and the wiring method. Secure enough space appropriate for the type of installation.
(1) Fix the top of this unit to the control panel at two points by loosely tightening the screws (M4) that were procured locally.
Fix the bottom in place with two screws and then tighten all four of the screws.
Screw pitch
29
)
/32
(
150
5
11
)
/32
(
110
4
Unit: mm (in)
(2) To remove the cover, as shown in the figure, remove the two screws for fixing the cover in place and then remove the cover by
unhooking the upper hook section from the lower case. To attach the cover, hook the upper hook section on the lower case and then
fix the cover in place with the two screws that were removed.
Hooks
Screws for fixing
the cover
Note: Two hooks are located on the upper section of the cover.
5
(3) Refer to "7 Wiring Method" and connect the wires for the power line, M-NET transmission line, and input/output signal lines.
M-NET
Pulse Input
Power line
Caution: Perform wiring so that the terminal
block is not strained.
If strained, use a wire guide or
junction terminal to alleviate the
stress on the terminal block.
PI controller
Junction
terminal
block
+V
-V
FG
L
N
24 VDC
Power
source
PAC-SC50KUA
M-NET
* The wiring in the diagram has been simplified.
Diagram Image (Installed within a Control Panel)
7 Wiring Method
Note: Connecting an Uninterruptible power supply (UPS) to the 24 VDC power supply is recommended in order to prevent the loss of
pulse data in the event of a power failure.
7-1. Names of Parts
LED17
M-NET
Power on
Function Settings
10s
1s
M-NET
Address
SW02
SW01
SW06 SW07
SW08
SW09
Status LEDs
SW03
11/ 12/ 13/ 14/ 15/ 16 (CPU power on)
LED
M-NET
A /
B
/ S
Pulse Input
24 VDC Power Supply
V+ / V- / FG
CN17
CN16
CN10
/ 11
/ 19
/ 20
6
7-2. Connecting the Power Line and M-NET Transmission Line
Tightening torque for terminal screws: 1 N·m
Connect the device to a power supply unit (PAC-SC50KUA)
for the transmission line or an outdoor unit (either a centralized
control line or indoor control line can be connected).
* Only the M-NET circuitry of this device receives the power from the
M-NET transmission line. The power consumption factor is "1/4"
(equivalent to one ME Remote Controller).
CN17
A/B/S
CN16
V+/V-/FG
PI controller
M-NET
Circuit Onsite
(example)
R
Fuse
Arrester
Varistor
24 VDC
Power
source
AC Power Line
Noise
Filter
Varistor
U
Uninterruptible
power supply
(UPS)
U
S
* Functional
ground
FG
Figure 7-1 Example of Connecting the Power Line and M-NET Transmission Line
Caution:
• Use a power line and M-NET transmission line that satisfy the specifications described in "6-1 Parts to Procured Locally".
• Attach a circuit comprising the following components to the supply primary side of the 24 VDC power supply.
(1) Varistor, (2) Arrester, (3) Noise filter, (4) Fuse
• It is important to pay attention to the polarity when connecting to the 24 VDC power supply terminal block.
Connecting the positive and negative in the reverse order will cause a failure.
• Fix the power line and M-NET transmission line in place on the outside to ensure that the terminal block is not affected by any
external force.
Not securely connecting and fixing the wires in place may cause heat generation and fire.
• Make sure that the copper wiring is not short-circuiting the plates (cover, lower case) or neighboring wires.
Cover the shielded line of the M-NET transmission line with materials such as vinyl tape and prevent short-circuiting with the
plates.
Note:
• Connecting an Uninterruptible power supply (UPS) is recommended in order to prevent the loss of pulse data in the event of a
power failure. If a UPS cannot be connected, try to make the AC power supply to the 24 VDC power supply as much same as
the power supply line to the meters.
• If this device is connected to an M-NET indoor control line and the outdoor unit is down because, for example, the power supply
is interrupted for servicing or there is a failure, the PI controller cannot be set and monitored from the system controller.
7
7-3. Connecting the Signal Lines
• Separately procure items such as terminal blocks and cables locally.
• The maximum wire length is 100 m. However, since the use of long wires makes the device susceptible to
noise, using wires shorter than 10 m is recommended.
(1) Pulse input (non-voltage a contact)
* To use these, various settings need to be configured. Refer to "8 Initial Setting Procedure".
Note:
• The pulse weight can be added to each of the inputs of
channels 1 to 4.
For details, refer to "9 Switch List".
• This device does not support level meters.
24 VDC
To use a level meter, incorporate a Converter circuit
externally and convert to pulse input.
Caution:
• The polarity of the input terminals is important, so be sure to
match the polarity when using contacts that have polarity.
• Select a contact with a minimum applicable load of 1 mA or
less.
• Supply 24 VDC 1 mA from the positive terminal to the
contacts of the meters.
CN 10
Ch1
/
11
/
19
/
20
Ch2
Ch3
Ch4
+
+
+
+
• The pulse unit of the watt-hour meter being used should be
1 kWh/pulse or less. Note that the apportioning error will
increase if a watt-hour meter with large pulse unit is used.
• Strip 12±1 mm (15/32 ±1/32 in) of the wire coating and insert
firmly into the terminal.
Line
Onsite
Example: Watthour
meter
Water
meter
Gas
meter
Calorimeter
• Make sure that the copper wiring is not short-circuiting the
plates (cover, lower case) or neighboring wires.
• Perform wiring so that the terminal block is not strained.
If strained, use a wire guide or junction terminal to alleviate
the stress on the terminal block.
8
8 Initial Setting Procedure
After completing the procedures described in "6 Installation Method" and "7 Wiring Method", set the initial settings in
accordance with the procedure described below.
(1) M-NET address settings
Note:
• An address from 01 to 50 can be set.
10s
1s
• Set an address that is not the same as that of
another unit.
The address is set to "01" at factory shipment.
SW06
SW07
In the case of address "41"
(2) Use the dip switches to select functions.
Select the function required for each input channel to be used.
The switch assignment for each channel is shown below. Configure each of the settings while referring to "9 Switch List".
Operation Switch
Setting
Ch1
Ch2
Ch3
Ch4
Whether to use Input contact
Pulse weight value
SW01-1
SW02-1, 2
SW01-2
SW02-3, 4
SW01-3
SW02-5, 6
SW01-4
SW02-7, 8
Note: Be sure to configure the pulse weight settings. If these setting are not configured, the charge function and peak cut control will
not work normally because correct measurement of usage amounts will not be made.
(3) Turn on the power of this device.
Verify that the LED16 (CPU power on) and LED17 (M-NET power on) are lit.
(4) Set the time.
Set the current time from a system controller (G(B)-50A or TG-2000A) or a Maintenance Tool.
(5) Set the meter settings so that this device is a target for control from a system controller (G(B)-50A or TG-2000A).
Configure the settings of the system controller (G(B)-50A or TG-2000A). For details, refer to the instruction manual for the G(B)-50A
or TG-2000A.
Setting
Setting with G(B)-50A
Setting with TG-2000A
Set the pulse weight value setting switch (SW02) to the "SC setting", and set the setting with
G(B)-50A or TG-2000A.
Pulse weight value
3
Unit for calculation
Period of time for calculation
Time for calculation
Set the volume unit (kWh, m , MJ) with G(B)-50A or TG-2000A.
–
–
–
Set the period of time for calculation of the rates.
Set the time for daily calculation.
Date for calculation
Set the date for monthly calculation.
*1: The pulse unit of the watt-hour meter being used should be 1 kWh/pulse or less. Note that the apportioning error will increase if a watt-hour meter with
large pulse unit is used.
*2: Values measured with this device cannot be used for the transaction and certification purposes mentioned in the Measurement Law.
Note:
• Configure the settings of the TG-2000A connection system from TG-2000A.
If these setting are not configured, the charge function and peak cut control will not work normally because correct measurement
of usage amounts will not be made.
• Be sure to set the pulse weight settings from this device or a system controller (G(B)-50A or TG-2000A).
If these setting are not configured, the charge function and peak cut control will not work normally because correct measurement
of usage amounts will not be made.
9
9 Switch List
Supported
SW
Function
OFF
ON
Remark
Channel
Channel 1
Channel 2
Channel 3
Channel 4
SW01
1
2
3
4
5
6
7
8
Use of input contact
Use of input contact
Use of input contact
Use of input contact
No
No
No
No
Yes
Yes
Yes
Yes
Set whether to use the Channel 1 input.
Set whether to use the Channel 2 input.
Set whether to use the Channel 3 input.
Set whether to use the Channel 4 input.
Set to OFF
Unused
Unused
Unused
Unused
Set to OFF
Set to OFF
Set to OFF
SW02
Pulse weight value setting:
SW02-1,
OFF
OFF
ON
SW02-2
OFF
ON
OFF
ON
1
2
3
4
5
6
7
8
SC setting (*1):
× 0.1:
× 1:
Channel 1
Set 1 pulse of the meter connected to channel 1.
Set 1 pulse of the meter connected to channel 2.
Set 1 pulse of the meter connected to channel 3.
Set 1 pulse of the meter connected to channel 4.
× 10:
ON
Pulse weight value setting:
SW02-3,
OFF
OFF
ON
SW02-4
OFF
ON
OFF
ON
SC setting (*1):
× 0.1:
× 1:
Channel 2
Channel 3
Channel 4
× 10:
ON
Pulse weight value setting:
SW02-5,
OFF
OFF
ON
SW02-6
OFF
ON
OFF
ON
SC setting (*1):
× 0.1:
× 1:
× 10:
ON
Pulse weight value setting:
SW02-7,
OFF
OFF
ON
SW02-8
OFF
ON
OFF
ON
SC setting (*1):
× 0.1:
× 1:
× 10:
ON
SW03
1
2
3
4
5
6
7
8
Unused
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Unused
Unused
Unused
Unused
Unused
Unused
Unused
An address from 01 to 50 can be set.
Set an address that is not the same as that of
another unit.
SW06
(Address 10s) 0 to 9 (decimal)
(Address 1s) 0 to 9 (decimal)
M-NET address
SW07
SW08
Only enabled during communication error status
display.
* The communication error status display is
masked for 10 seconds and the contact input
status is displayed.
Communication error status display (error code
display)
Temporary mask setting
Change the switch to ON once
and then return it to OFF.
1
2
3
4
5
6
1
2
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
Set to OFF
SW09
Set the dip switches for function selection according to the system to be used.
At the time of shipment, all dip switches are set to OFF and the M-NET address is set to 01.
*1: When using a system controller (G(B)-50A or TG-2000A), select the "SC setting" and set the pulse weight value settings from a system controller. If set
to another setting, this dip switch setting is prioritized even when set from a system controller.
*2: The pulse unit of the watt-hour meter being used should be 1 kWh/pulse or less. Note that the apportioning error will increase if a watt-hour meter with
large pulse unit is used.
10
10 Display Content
The LEDs of this device indicate the pulse input status and error status of this device.
10-1.Display Content List
Display Item
Display LED
Content
Note
: On,
: Off,
: Flashing
Power supply status
(1) Power supply to LED16
CPU (CPU power on)
: Lights when the CPU is energized.
: Flashes during M-NET communication.
: Lights when the M-NET is energized.
(2) Power supply to LED17
M-NET circuit
(M-NET power on)
Input status Channels
1 to 4
(1) Input status
LED12/13/14/15
(Status display LEDs)
–
Ch1
Ch2
Ch3
Ch4
Input
Method
LED11
LED12
LED13
LED14
LED15
Pulse
Input
: Input
: No Input
Communication error
status (*1)
(1) 4-digit error code LED12/13/14/15
(Status display LEDs)
Refer to "Communication Error Status Display".
*1: If a communication error occurs, switch to "Communication Error Status Display". Changing SW08-1 from ON to OFF masks the "Communication Error
Status Display" for 10 seconds so that the input status of channels 1 to 4 can be displayed.
10-2.Communication Error Status Display
If a communication error occurs, a 4-digit error code will be repeatedly displayed according to the steps shown below.
Communication error status display consists of the following 10 steps. This operation is performed repeatedly to indicate the
4-digit error code for the communication error.
Furthermore, changing SW08-1 from ON to OFF masks the "Communication Error Status Display" for 10 seconds so that
the input status of channels 1 to 4 can be displayed.
Note
:On,
:Off,
:Flashing
LED11
LED12
LED13
LED14
LED15
Error cord display (Binary number indication)
Function
Remark
Common
3
2
1
0
2 =8
2 =4
2 =2
2 =1
"Error Status Display"
STEP1
STEP2
LEDs 12 to 15 flash 3 times
Turn Off
Starting Point Indication
Blank
Error code 1000's digit
indication
STEP3
STEP4
STEP5
/
/
/
/
/
/
/
/
Error code 1000's digit
Blank
In the case of 6,
Turn Off
Error code 100's digit
indication
In the case of 6,
Error code 100's digit
STEP6
STEP7
STEP8
STEP9
STEP10
Blank
Error code 10's digit
Blank
Turn Off
Error code 10's digit indication
In the case of 0,
/
/
/
/
/
/
/
/
Turn Off
Error code 1's digit indication
In the case of 7,
Error code 1's digit
Blank
Turn Off
The error codes that are displayed for M-NET communication errors are as shown below.
Error Code
6600
Description of Error
Multiple address error
6601
M-NET polarity unset error
6602
Transmission processor hardware error
Transmission circuit bus-busy error
Communications with transmission processor error
No ACK error
6603
6606
6607
6608
No return of response frame
11
11 Test Run
Use the following procedure to confirm operation of the system.
(1) Configure the settings of this device and the system controllers while referring to "8 Initial Setting Procedure".
(2) Perform an operation from a system controller and confirm whether a connected device can be operated normally.
(1) Confirm that there is no incorrect wiring of the signal lines from the meters.
(2) Input a pulse from a connected meter to the PI controller.
(3) Confirm whether the value increased by the pulse input and the data value on the system controller side match.
(4) Set the data of the system controller to the current value of the meter and confirm whether the system controller and meter
values match.
If there is a problem, check the wiring and settings.
For details on configuring settings, refer to "8 Initial Setting Procedure" and "9 Switch List".
Note:
• Various settings related to the charge operation need to be configured from the TG-2000A prior to starting the charge function
operation. Furthermore, in such a case, be sure to perform a charge test run according to the instruction manual for TG-2000A.
• Do not turn the power OFF after starting operation. The power rate will not be counted while the power interruption.
12 Precautions for Expansion
Observe the following matters when expanding the watt-hour meter or meters.
(1) The power must be turned OFF while expanding the units. The power rate will not be counted while the power is OFF.
(2) After expanding the units in the charge system, change the system settings with TG-2000A, check the settings, and test the operation.
12
This product is designed and intended for use in the residential,
commercial and light-industrial environment.
This product at hand is
based on the following
EU regulations:
• Low Voltage Directive 73/23/EEC
• Electromagnetic Compatibility Directive
2004/108/EC
NOTE:
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular
installation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the
following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
WT04973X01
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