Mitsubishi Electronics Mitsubishi Digital Electronics Air Conditioner Pca A24ga User Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS  
SPLIT-TYPE, AIR CONDITIONERS  
June 2007  
No. OC368  
REVISED EDITION-B  
SERVICE MANUAL  
Revision:  
• WIRING DIAGRAM has been  
changed in REVISED EDI-  
TION-B.  
Indoor unit  
[Model names]  
[Service Ref.]  
• Some descriptions have been  
modified.  
PCA-A24GA  
PCA-A24GA1  
PCA-A30GA  
PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
PCA-A24GA  
• Please void OC368 REVISED  
EDITION-A.  
PCA-A30GA  
PCA-A36GA  
PCA-A42GA  
NOTE:  
• This manual describes only  
service data of the indoor  
units.  
• RoHS compliant products have  
<G> mark on the spec name  
plate.  
• For servicing RoHS compli-  
ant products, refer to the RoHS  
PARTS LIST.  
CONTENTS  
1. TECHNICAL CHANGES··································2  
2. REFERENCE MANUAL ······································2  
3. SAFETY PRECAUTION···································3  
4. PART NAMES AND FUNCTIONS ···················5  
5. SPECIFICATIONS············································8  
6. NOISE CRITERION CURVES··························9  
7. OUTLINES AND DIMENSIONS ·····················10  
8. WIRING DIAGRAM············································12  
9. REFRIGERANT SYSTEM DIAGRAM··················13  
10. TROUBLESHOOTING ···································14  
11. DISASSEMBLY PROCEDURE·······················26  
12. PARTS LIST ···················································31  
13. RoHS PARTS LIST ········································34  
INDOOR UNIT  
Model name  
indication  
TEMP.  
ON/OFF  
REMOTE CONTROLLER  
3 3 2 2 3  
3
SAFETY PRECAUTION  
3-1. ALWAYS OBSERVE FOR SAFETY  
Before obtaining access to terminals, all supply  
circuits must be disconnected.  
3-2. CAUTIONS RELATED TO NEW REFRIGERANT  
Cautions for units utilising refrigerant R410A  
Use new refrigerant pipes.  
Do not use refrigerant other than R410A.  
If other refrigerant (R22 etc.) is used, chlorine in refrige-  
rant can cause deterioration of refrigerant oil etc.  
Make sure that the inside and outside of refrige-  
rant piping is clean and it has no contamination  
such as sulfur hazardous for use, oxides, dirt,  
shaving particles, etc.  
Use a vacuum pump with a reverse flow check  
valve.  
In addition, use pipes with specified thickness.  
Vacuum pump oil may flow back into refrigerant cycle and  
that can cause deterioration of refrigerant oil etc.  
Contamination inside refrigerant piping can cause deterio-  
ration of refrigerant oil etc.  
Use the following tools specifically designed for  
use with R410A refrigerant.  
Store the piping to be used during installation  
indoors and keep both ends of the piping sealed  
until just before brazing. (Leave elbow joints, etc.  
in their packaging.)  
The following tools are necessary to use R410A refrigerant.  
Tools for R410A  
Gauge manifold  
Charge hose  
Gas leak detector  
Torque wrench  
Flare tool  
Size adjustment gauge  
Vacuum pump adaptor  
Electronic refrigerant  
charging scale  
If dirt, dust or moisture enters into refrigerant cycle, that can  
cause deterioration of refrigerant oil or malfunction of com-  
pressor.  
Use ester oil, ether oil or alkylbenzene oil (small  
amount) as the refrigerant oil applied to flares  
and flange connections.  
Keep the tools with care.  
If dirt, dust or moisture enters into refrigerant cycle, that can  
cause deterioration of the refrigerant oil or malfunction of  
the compressor.  
If large amount of mineral oil enters, that can cause deterio-  
ration of refrigerant oil etc.  
Charge refrigerant from liquid phase of gas  
cylinder.  
Do not use a charging cylinder.  
If the refrigerant is charged from gas phase, composition  
change may occur in refrigerant and the efficiency will be  
lowered.  
If a charging cylinder is used, the composition of refrigera-  
nt will change and the efficiency will be lowered.  
Ventilate the room if refrigerant leaks during  
operation. If refrigerant comes into contact with  
a flame, poisonous gases will be released.  
[1] Cautions for service  
(1) Perform service after collecting the refrigerant left in a unit completely.  
(2) Do not release refrigerant in the air.  
(3) After completing service, charge the cycle with specified amount of refrigerant.  
(4) When performing service, install a filter drier simultaneously.  
Be sure to use a filter drier for new refrigerant.  
3
[2] Additional refrigerant charge  
When charging directly from cylinder  
· Check that cylinder for R410A on the market is syphon type.  
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)  
Unit  
Gravimeter  
[3] Service tools  
Use the below service tools as exclusive tools for R410A refrigerant.  
No.  
Specifications  
specifications  
1
Gauge manifold  
Charge hose  
·Only for R410A  
·Use the existing fitting  
. (UNF1/2)  
·Use high-tension side pressure of 5.3MPa·G or over.  
·Only for R410A  
2
·Use pressure performance of 5.09MPa·G or over.  
3
4
5
6
7
Electronic scale  
Gas leak detector  
·Use the detector for R134a, R407C or R410A.  
·Attach on vacuum pump.  
Adaptor for reverse flow check  
Refrigerant charge base  
Refrigerant cylinder  
·Only for R410A  
Top of cylinder (Pink)  
Cylinder with syphon  
8
Refrigerant recovery equipment  
4
4
PART NAMES AND FUNCTIONS  
Indoor Unit  
Left/right guide vanes  
Change the direction of airflow  
from the horizontal blower.  
Air outlet  
Long-life filter  
Removes dust and foreign matter from air coming in  
through the grille (Recommended cleaning interval :  
Approx. every 2,500 operating hours)  
Air intake  
Up/down guide vanes  
Intake grille  
Change the direction of airflow from the  
vertical blower.  
Wired remote controller  
Once the controllers are set, the same operation mode can be repeated by simply pressing the ON/OFF button.  
ON/OFF button  
Temperature setting buttons  
Down  
Up  
Fan Speed button  
Timer Menu button  
(Monitor/Set button)  
Filter  
button  
(<Enter> button)  
Mode button (Return button)  
Set Time buttons  
Test Run button  
TEMP.  
ON/OFF  
Check button (Clear button)  
Back  
MENU  
ON/OFF  
DAY  
FILTER  
Ahead  
BACK  
MONITOR/SET  
CHECK TEST  
CLEAR  
Airflow Up/Down button  
Louver button  
PAR-21MAA  
CLOCK  
OPERATION  
Timer On/Off button  
(Set Day button)  
(
Operation button)  
To return operation  
number  
Opening the  
lid  
Ventilation button  
(
Operation button)  
To go to next operation  
number  
Built-in temperature sensor  
5
Wired remote controller  
Display Section  
Day-of-Week  
“Sensor” indication  
For purposes of this explanation,  
all parts of the display are shown  
as lit. During actual operation, only  
the relevant items will be lit.  
Shows the current day of the week.  
Displayed when the remote controller  
sensor is used.  
Time/Timer Display  
Shows the current time, unless the simple or Auto Off  
timer is set.  
If the simple or Auto Off timer is set, the time to be  
switched off is shown.  
“Locked” indicator  
Indicates that remote controller but-  
tons have been locked.  
Identifies the current operation  
“Clean The Filter” indicator  
Shows the operating mode, etc.  
To be displayed on when it is time to  
clean the filter.  
*Multilanguage display is available.  
TIME SUN MON TUE WED THU FRI SAT  
TIMER  
AFTER  
Hr  
ON  
AFTER OFF  
ERROR CODE  
˚F˚C  
FUNCTION  
FILTER  
Timer indicators  
The indicator comes on if the corre-  
sponding timer is set.  
˚F˚C  
“Centrally Controlled” indicator  
WEEKLY  
SIMPLE  
AUTO OFF  
Indicates that operation from the  
remote controller has been prohib-  
ited by a master controller.  
ONLY1Hr.  
Fan Speed indicator  
Shows the selected fan speed.  
Up/Down Air Direction indica-  
tor  
Room Temperature display  
Ventilation indicator  
Shows the room temperature. The room  
temperature display range is 46–102°F.  
The display blinks if the temperature  
Appears when the unit is running in  
Ventilation mode.  
“Timer is Off” indicator  
Shows the direction of the  
outcoming airflow.  
Indicates that the timer is off.  
is less than 46°F or 102° or more.  
F
“One Hour Only” indicator  
Louver display  
Displayed if the airflow is set to  
Low or downward during COOL  
or DRY mode. (Operation varies  
according to model.)  
Indicates the action of the swing louver.  
Does not appear if the louver is not  
running.  
Temperature Setting  
Shows the target temperature.  
The indicator goes off in one hour,  
at which time the airflow direction  
also changes.  
(Power On indicator)  
Indicates that the power is on.  
Note:  
“PLEASE WAIT” message  
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.  
“NOT AVAILABLE” message  
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have).  
If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as  
far as any of the indoor units is equipped with the function.  
6
Wireless remote controller  
display  
CHECK TEST RUN  
Indicate that the unit is being checked or  
test-run.  
display  
display  
MODEL SELECT  
Blinks when model is selected.  
Lights up while the signal is transmitted to  
the indoor unit when the button is pressed.  
Temperature setting display  
indicates the desired temperature setting  
which is set.  
OPERATION MODE display  
CLOCK display  
Displays the current time.  
TIMER display  
OPERATION MODE display  
Indicates which operation mode is in effect.  
TEST  
RUN  
CHECK  
COOL  
DRY  
˚F  
Displays when in timer operation or when  
setting timer.  
MODEL  
˚C  
SELECT  
STOP AMPM  
AUTO  
FAN  
FAN  
” “ ” display  
SWING  
AMPM  
START  
Displays the order of timer operation.  
HEAT  
NOT AVAILABLE  
” “  
” display  
display  
The vertical direction of air flow is indicated.  
display  
ON/OFF  
TEMP  
Displays whether timer is on or off.  
button  
Displays selected fan speed.  
Sets any desired room temperature.  
ON/OFF button  
FAN  
AUTO STOP  
The unit is turned ON and OFF alternately  
each time the button is pressed.  
MODE VANE  
CHECK LOUVER  
TEST RUN  
AUTO START  
h
TIMER CONTROL buttons  
AUTO STOP (OFF timer): when this switch  
is set, the air conditioner will be au-  
tomatically stopped at the preset time.  
AUTO START (ON timer): when this switch  
is set, the air conditioner will be automatical-  
ly started at the preset time.  
FAN SPEED SELECT button  
Changes the fan speed.  
min  
MODE SELECT button  
SET  
RESET  
CLOCK  
Switches the operation mode between  
COOLING/DRY/FAN/HEATING and AUTO  
mode.  
"h" and "min" buttons  
wIn case the outdoor unit is cooling only  
type, the heating and auto mode are not  
available.  
Buttons used to set the “hour and minute” of  
the current time and timer settings.  
LOUVER button  
CHECK-TEST RUN button  
Changes left / right airflow direction.  
(Not available for this model.)  
Performs an inspection check or test opera-  
tion.  
Do not use it for normal operation.  
CLOCK button  
RESET button  
SET button  
VANE CONTROL button  
Changes the air flow direction.  
7
5
SPECIFICATIONS  
PCA-A24GA, PCA-A24GA1  
Service Ref.  
Power supply(phase, cycle, voltage)  
Max. Fuse Size  
Min.Circuit Ampacity  
External finish  
Single phase, 60Hz, 208/230V  
15  
1
A
A
Munsell 0.70Y 8.59/0.97  
Plate fin coil  
Heat exchanger  
Fan  
Fan(drive) o No.  
Fan motor output  
Fan motor  
Sirocco fan (direct) o 3  
0.070  
kW  
F.L.A  
0.53  
Dry: 14-15-16-18(495-530-565-635)  
Wet: 13-14-15-16(445-480-510-570)  
0(direct blow)  
m3/min(CFM)  
Airflow(Low-Medium2-Medium1-High)  
External static pressure  
Pa(mmAq)  
Remote controller & built-in  
37-39-41-43  
Operation control & Thermostat  
Noise level(Low-Medium2-Medium1-High)  
Field drain pipe O.D.  
dB  
26(1-1/32)  
1,310(51-9/16)  
680(26-25/32)  
210(8-9/32)  
34(75)  
mm(in.)  
mm(in.)  
mm(in.)  
mm(in.)  
kg(lbs)  
Dimensions  
W
D
H
Weight  
PCA-A30GA, PCA-A30GA1  
Service Ref.  
Single phase, 60Hz, 208/230V  
Power supply(phase, cycle, voltage)  
Max. Fuse Size  
Min.Circuit Ampacity  
External finish  
15  
1
A
A
Munsell 0.70Y 8.59/0.97  
Plate fin coil  
Heat exchanger  
Sirocco fan (direct) o 3  
0.070  
Fan  
Fan(drive) o No.  
Fan motor output  
Fan motor  
kW  
F.L.A  
0.53  
Dry: 14-15-16-18(495-530-565-635)  
Wet:13-14-15-16(445-480-510-570)  
0(direct blow)  
Airflow(Low-Medium2-Medium1-High) K/min(CFM)  
Pa(mmAq)  
External static pressure  
Remote controller & built-in  
37-39-41-43  
Operation control & Thermostat  
Noise level(Low-Medium2-Medium1-High)  
Field drain pipe O.D.  
dB  
mm(in.)  
mm(in.)  
mm(in.)  
mm(in.)  
kg(lbs)  
26(1-1/32)  
1,310(51-9/16)  
680(26-25/32)  
210(8-9/32)  
34(75)  
W
Dimensions  
D
H
Weight  
Service Ref.  
PCA-A36GA, PCA-A36GA1  
Power supply(phase, cycle, voltage)  
Max. Fuse Size  
Min.Circuit Ampacity  
External finish  
Single phase, 60Hz, 208/230V  
15  
1
A
A
Munsell 0.70Y 8.59/0.97  
Plate fin coil  
Heat exchanger  
Fan  
Fan(drive) o No.  
Fan motor output  
Fan motor  
Sirocco fan (direct) o 3  
0.090  
kW  
F.L.A  
0.69  
Dry: 20-21-23-25(705-740-810-885)  
Wet:18-19-21-22(635-670-730-790)  
0(direct blow)  
K/min(CFM)  
Airflow(Low-Medium2-Medium1-High)  
External static pressure  
Pa(mmAq)  
Operation control & Thermostat  
Noise level(Low-Medium2-Medium1-High)  
Field drain pipe O.D.  
Remote controller & built-in  
40-41-43-45  
dB  
26(1-1/32)  
1,310(51-9/16)  
680(26-25/32)  
270(10-5/8)  
37(82)  
mm(in.)  
mm(in.)  
mm(in.)  
mm(in.)  
kg(lbs)  
W
Dimensions  
D
H
Weight  
8
PCA-A42GA, PCA-A42GA1  
Service Ref.  
Power supply(phase, cycle, voltage)  
Max. Fuse Size  
Min.Circuit Ampacity  
External finish  
Single phase, 60Hz, 208/230V  
A
A
15  
1
Munsell 0.70Y 8.59/0.97  
Plate fin coil  
Heat exchanger  
Fan  
Fan(drive) o No.  
Fan motor output  
Fan motor  
Sirocco fan (direct) o 3  
0.090  
kW  
F.L.A  
0.69  
Dry: 20-21-23-25(705-740-810-885)  
Wet:18-19-21-22(635-670-730-790)  
0(direct blow)  
K/min(CFM)  
Airflow(Low-Medium2-Medium1-High)  
Pa(mmAq)  
External static pressure  
Operation control & Thermostat  
Noise level(Low-Medium2-Medium1-High)  
Field drain pipe O.D.  
Remote controller & built-in  
40-41-43-45  
dB  
mm(in.)  
mm(in.)  
mm(in.)  
mm(in.)  
kg(lbs)  
26(1-1/32)  
1,310(51-9/16)  
680(26-25/32)  
270(10-5/8)  
37(82)  
Dimensions  
W
D
H
Weight  
6 NOISE CRITERION CURVES  
NOTCH SPL(dB) LINE  
NOTCH SPL(dB) LINE  
PCA-A36GA  
PCA-A42GA  
PCA-A36GA1  
PCA-A24GA  
PCA-A30GA  
PCA-A24GA1  
High  
Medium1  
Medium2  
Low  
45  
43  
41  
40  
High  
Medium1  
Medium2  
Low  
43  
41  
39  
37  
PCA-A42GA1  
PCA-A30GA1  
90  
90  
80  
70  
60  
50  
40  
30  
80  
70  
60  
50  
40  
30  
NC-70  
NC-70  
NC-60  
NC-50  
NC-40  
NC-30  
NC-60  
NC-50  
NC-40  
NC-30  
APPROXIMATE  
APPROXIMATE  
20  
20  
THRESHOLD OF  
HEARING FOR  
CONTINUOUS  
NOISE  
THRESHOLD OF  
HEARING FOR  
CONTINUOUS  
NOISE  
NC-20  
NC-20  
10  
10  
63  
125  
250  
500  
1000  
2000  
4000  
8000  
63  
125  
250  
500  
1000  
2000  
4000  
8000  
BAND CENTER FREQUENCIES, Hz  
BAND CENTER FREQUENCIES, Hz  
ceiling  
3.3ft  
3.3ft  
unit  
about 4.62ft  
MICROPHONE  
9
7
OUTLINES AND DIMENSIONS  
Unit : inch(mm)  
PCA-A24GA PCA-A24GA1  
PCA-A30GA PCA-A30GA1  
6
NOTES:  
Use M10 or W3/8 screw for anchor bolt.  
MODEL  
24/30  
5
4
Liquid pipe  
3/8F  
5-1/2(140)  
2-3/4(70)  
Gas pipe  
5/8F  
48-13/16(1240)  
(Suspension bolt pitch)  
3-7/16(87)  
5/8(16)  
50-13/16(1290)  
7-3/16(182)  
7/15/16(201)  
9-1/2(241)  
liquid  
gas  
(Drainage)  
47-13/16(1214)  
51-9/16(1310)  
Air outlet  
Rear wall  
Allowing clearances  
Ceiling  
6-3/8(161)  
3-17/32(90)  
9-13/16(250)  
Less than  
48-3/8(1228)  
10-5/8(270)  
or more  
51-9/16(1310)  
11-13/16(300)  
or more  
Air intake  
[FRONT VIEW]  
8
9
Electrical box  
1
5
2
4
3
Ceiling  
1 Drainage pipe connection(1-1/32(26mm)I.D.)  
2 Drainage pipe connection(for the left arrangement)  
3 Knockout hole for left drain-piping arrangement  
4 Refrigerant-pipe connection(gas pipe side/flared connection)  
5 Refrigerant-pipe connection(liquid pipe side/flared connection)  
6 Knockout hole for upper pipe arrangement  
7 Knockout hole for left drain pipe arrangement  
8 Knockout hole for wiring arrangement  
3-3/8(86)  
5-7/16(138)  
6-3/4(171)  
10-3/8(263)  
11-13/16(300)  
9 Knockout hole for fresh air intake  
3-15/16(100)  
20-21/32(525)  
48-5/8(1235)  
16-3/8(416)  
2-3/4(70)  
When electrical box  
is pulled down  
Electrical box  
7
9-1/32(229)  
2
10  
Unit : inch(mm)  
PCA-A36GA PCA-A36GA1  
PCA-A42GA PCA-A42GA1  
6
NOTES:  
Use M10 or W3/8 screw for anchor bolt.  
5-1/2(140)  
2-3/4(70)  
MODEL  
36/42  
3/8F  
5
4
Liquid pipe  
Gas pipe  
5/8F  
48-13/16(1240)  
(Suspension bolt pitch)  
3-7/16(87)  
5/8(16)  
50-13/16(1290)  
7-3/16(182)  
liquid  
gas  
Air outlet  
47-13/16(1214)  
51-9/16(1310)  
7-13/16(198)  
9-5/8(245)  
(Drainage)  
Rear wall  
Allowing clearances  
Ceiling  
6-3/8(160)  
3-17/32(90)  
9-13/16(250)  
Less than  
48-3/8(1228)  
11-13/16  
(300)  
or more  
10-5/8(270)  
or more  
51-9/16(1310)  
Air intake  
[FRONT VIEW]  
Electrical box  
Ceiling  
5 1  
4
2
9
8
3
1Drainage pipe connection(1-1/32(26mm)I.D.)  
2 Drainage pipe connection(for the left arrangement)  
3 Knockout hole for left drain-piping arrangement  
4 Refrigerant-pipe connection(gas pipe side/flared connection)  
3-3/8(86)  
5-7/16(138)  
6-3/4(171)  
5 Refrigerant-pipe connection(liquid pipe side/flared connection)  
6 Knockout hole for upper pipe arrangement  
7 Knockout hole for left drain pipe arrangement  
8 Knockout hole for wiring arrangement  
10-3/8(263)  
13(330)  
7-7/8(200)  
9 Knockout hole for fresh air intake  
20-21/32(525)  
27-1/16(687)  
When electrical box  
is pulled down  
48-5/8(1235)  
2-3/4(70)  
Electrical box  
7
9-1/32(229)  
2
11  
WIRING DIAGRAM  
8
PCA-A24GA PCA-A30GA  
PCA-A24GA1 PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
[LEGEND]  
SYMBOL  
P.B  
I.B  
FUSE  
NAME  
INDOOR POWER BOARD  
INDOOR CONTROLLER BOARD  
FUSE (6.3A/250V)  
SYMBOL  
C
MF  
MV  
NAME  
CAPACITOR<FAN MOTOR>  
FAN MOTOR  
SYMBOL  
W.B  
RU  
BZ  
NAME  
WIRELESS REMOTE CONTROLLER BOARD(OPTION)  
RECEIVING UNIT  
BUZZER  
VANE MOTOR  
LED1  
LED<RUN INDICATOR >  
ZNR  
CN2L  
CN32  
CN41  
CN51  
SW1  
SW2  
SWE  
X1  
VARISTOR  
CONNECTOR<LOSSNAY>  
TB4  
TERMINAL BLOCK<INDOOR/OUTDOOR  
CONNECTING LINE>  
TERMINAL BLOCK<REMOTE CONTROLLER  
TRANSMISSION LINE >  
LED2 LED<HOT ADJUST>  
SW1 SWITCH<HEATING ON/OFF>  
SW2 SWITCH<COOLING ON/OFF>  
CONNECTOR<REMOTE SWITCH>  
CONNECTOR<HA TERMINAL-A>  
CONNECTOR<CENTRALLY CONTROL>  
SWITCH <MODEL SELECTION>wSee Table 1.  
SWITCH <CAPACITY CODE>wSee Table 2.  
SWITCH<EMERGENCY OPERATION>  
RELAY<DRAIN PUMP>  
RELAY<FAN MOTOR>  
FAN CONTROL ELEMENT  
POWER SUPPLY<I.B>  
POWER SUPPLY<R.B>  
TB5,TB6  
TH1  
ROOM TEMP.THERMISTOR  
°
°
<32 F/15k  
, 77 F/5.2kDETECT>  
TH2  
PIPE TEMP.THERMISTOR/LIQUID  
°
°
Please set the voltage using the remote  
controller.  
For the setting method, please refer to  
the indoor unit Installation Manual.  
<32 F/15k  
, 77 F/5.2kDETECT>  
TH5  
COND./EVA.TEMP.THERMISTOR  
°
°
<32 F/15k, 77 F/5.2kDETECT>  
X4  
BCR  
LED1  
LED2  
LED3  
R.B  
WIRED REMOTE CONTROLLER BOARD  
TRANSMISSION<INDOOR-OUTDOOR>  
P.B  
CNDK  
(RED)  
CN2S  
(WHT)  
1
2
3
1
2
DC13.1V  
MF  
YLW  
ORN  
TB4  
S1  
w1  
1 2 3  
S2  
S3  
C
YLW  
ORN  
BRN  
TO OUTDOOR UNIT  
I.B  
FAN  
24/30 TYPE  
D.U.M  
CNP  
(BLU)  
POWER  
CNDK  
(RED)  
POWER  
CND  
VANE  
CN6V  
1 3 5  
1 3  
1 3  
1 3  
1 2  
1 3  
6
6
6
6
MV  
MV  
(
)
WHT  
(ORN)  
POWER A-CONTROL  
(
)
GRN  
MV  
9
CN2D(WHT) CN3C(BLU)  
X4  
X4  
36/42 TYPE  
CN41  
CN51  
CN2L  
CN32  
X1  
X1  
BCR  
5
5
ZNR  
WIRELESS  
CN90  
(
)
WHT  
LED3 LED2 LED1  
CNB  
BZ  
SW2 SW1  
D.SENSOR INTAKE LIQUID PIPE REMOCON  
SWE  
ON  
OFF  
CN31  
CN20  
CN21  
CN29 CN22  
) ( )  
BLU  
(
)
(
)
(
)
(
WHT  
RED  
WHT  
BLK  
RU  
1 2 3  
1 2  
1 2  
1 2 1 2  
RECEIVER LED1 LED2 SW2SW1  
W.B  
Refer to tables 1 and 2  
for service PCB.  
1 2  
1 2  
2
1
TB6  
2
TRANSMISSION WIRES DC12V  
R.B  
1
TH2  
TH1  
TH5  
TB5  
Table 1  
MODELS  
PCA-A,GA  
Table 2  
SW1  
Service board  
SW2  
MODELS  
Service board  
MODELS  
Service board  
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
ON  
OFF  
ON  
OFF  
ON  
OFF  
PCA-A24GA  
PCA-A30GA  
PCA-A36GA  
1
2
3
4
5
1
2
3
4
5
ON  
OFF  
ON  
OFF  
PCA-A42GA  
NOTES:  
1. Since the outdoor side electric wiring may change, be sure to check the outdoor unit  
electric wiring for servicing.  
2. Indoor and outdoor connecting wires have polarities, make sure to match terminal numbers (S1, S2, S3)  
for correct wirings.  
3. Symbols used in wiring diagram above are,  
: Connector,  
: Terminal (block).  
4. This diagram shows the wiring of Indoor and Outdoor connecting wires (specification of 230V),  
adopting superimposed system of power and signal.  
w1.Use copper supply wires.  
[Emergency operation procedure]  
When the wired remote control or the indoor unit microcomputer has failed, but all other  
components work properly, if you set the switch (SWE) on the indoor control board ON, the indoor  
unit will begin Emergency Operation.  
When Emergency Operation is activated, indoor fan runs at high speed.  
12  
REFRIGERANT SYSTEM DIAGRAM  
9
PCA-A24GA PCA-A30GA  
PCA-A24GA1 PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
Strainer  
#50  
Heat exchanger  
Refrigerant GAS pipe connection  
(Flare)  
Condenser/evaporator  
temperature thermistor  
(TH5)  
Refrigerant flow in cooling  
Refrigerant flow in heating  
Refrigerant LIQUID pipe connection  
(Flare)  
Pipe temperature  
thermistor/liquid  
(TH2)  
Room temperature  
thermistor (TH1)  
Strainer  
#50  
Distributor  
with strainer  
#50  
13  
10 TROUBLESHOOTING  
10-1. TROUBLESHOOTING  
<Error code display by self-diagnosis and actions to be taken for service (summary)>  
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit.  
Actions to be taken for service and the inferior phenomenon reoccurrence at field are summarized in the table below. Check  
the contents below before investigating details.  
Unit conditions at service  
Actions to be taken for service (summary)  
Error code  
Displayed  
Judge what is wrong and take a corrective action  
according to “SELF-DIAGNOSIS ACTION TABLE” (10-2).  
The inferior phenomenon is  
reoccurring.  
Identify the cause of the inferior phenomenon and take  
a corrective action according to “TROUBLESHOOTING  
BY INFERIOR PHENOMENA ” (10-3).  
Not displayed  
1Consider the temporary defects such as the work of  
protection devices in the refrigerant circuit including  
compressor, poor connection of wiring, noise and etc.  
Re-check the symptom, and check the installation  
environment, refrigerant amount, weather when the  
inferior phenomenon occurred, and wiring related.  
2Reset error code logs and restart the unit after finishing  
service.  
Logged  
3There is no abnormality in electrical components,  
controller boards, and remote controller.  
The inferior phenomenon is  
not reoccurring.  
1Recheck the abnormal symptom.  
2Identify the cause of the inferior phenomenon and take  
a corrective action according to “TROUBLESHOOTING  
BY INFERIOR PHENOMENA ” (10-3).  
3Continue to operate unit for the time being if the cause  
is not ascertained.  
Not logged  
4There is no abnormality in electrical components,  
controller boards, remote controller etc.  
14  
Note: Refer to the manual of outdoor unit for the details of display  
such as F, U, and other E.  
10-2. SELF-DIAGNOSIS ACTION TABLE  
Abnormal point and detection method  
Countermeasure  
Error Code  
Cause  
Room temperature thermistor (TH1)  
1The unit is in 3-minute resume preven-  
tion mode if short/open of thermistor is  
detected. Abnormal if the unit does not  
reset normally after 3 minutes. (The  
unit returns to normal operation, if it  
has been reset normally.)  
2Constantly detected during cooling,  
drying, and heating operation.  
Short: 90:(194˚F) or more  
1Defective thermistor  
characteristics  
2Contact failure of connector  
(CN20) on the indoor controller  
board (Insert failure)  
3Breaking of wire or contact  
failure of thermistor wiring  
4Defective indoor controller  
board  
13 Check resistance value of thermistor.  
• • • • • • • • • • •  
0: (32˚F)  
10:(50˚F)  
20:(68˚F)  
30:(86˚F)  
15.0k"  
• • • • • • • • • • • • •  
9.6k"  
6.3k"  
4.3k"  
3.0k"  
• • • • • • • • • • • • •  
• • • • • • • • • • • • •  
• • • • • • • • • • • •  
40:(104˚F)  
If you put force on (draw or bend) the lead wire  
with measuring resistance value of thermistor  
breaking of wire or contact failure can be detected.  
2Check contact failure of connector (CN20) on  
the indoor controller board. Refer to 10-6.  
Turn the power on again and check restart  
after inserting connector again.  
P1  
Open: -40:(-40˚F) or less  
4Check room temperature display on remote  
controller.  
Replace indoor controller board if there is abnor-  
mal difference with actual room temperature.  
Turn the power off, and on again to operate  
after check.  
Pipe temperature thermistor/Liquid  
(TH2)  
1Defective thermistor  
characteristics  
13 Check resistance value of thermistor.  
For characteristics, refer to (P1) above.  
2Check contact failure of connector (CN21) on  
the indoor controller board. Refer to 10-6.  
Turn the power on and check restart after  
inserting connector again.  
4Check pipe <liquid> temperature with remote  
controller in test run mode. If pipe <liquid>  
temperature is extremely low (in cooling  
mode) or high (in heating mode), refrigerant  
circuit may have defect.  
1The unit is in 3-minute resume  
prevention mode if short/open of  
thermistor is detected. Abnormal if the  
unit does not reset normally after 3 min-  
utes. (The unit returns to normal opera-  
tion, if it has been reset normally.)  
2Constantly detected during cooling,  
drying, and heating (except defrosting)  
operation.  
2Contact failure of connector  
(CN21) on the indoor controller  
board (Insert failure)  
3Breaking of wire or contact  
failure of thermistor wiring  
4Defective refrigerant circuit is  
causing thermistor temperature  
of 90:(194˚F) or more or  
-40:(-40˚F) or less.  
P2  
Short: 90:(194˚F) or more  
Open: -40:(-40˚F) or less  
5Check pipe <liquid> temperature with remote  
controller in test run mode. If there is extreme  
difference with actual pipe <liquid> temperature,  
replace indoor controller board.  
5Defective indoor controller board  
Turn the power off, and on again to operate  
after check.  
Drain sensor (DS)  
1Defective thermistor  
13 Check resistance value of thermistor.  
1Suspensive abnormality, if short/open of  
thermistor is detected for 30 seconds  
continuously.  
• • • • • • • • • • • •  
characteristics  
0: (32˚F)  
10:(50˚F)  
20:(68˚F)  
30:(86˚F)  
6.0k"  
3.9k"  
2.6k"  
1.8k"  
1.3k"  
• • • • • • • • • • • •  
• • • • • • • • • • • •  
• • • • • • • • • • • •  
• • • • • • • • • •  
2Contact failure of connector  
(CN31) on the indoor controller  
board (Insert failure)  
3Breaking of wire or contact  
failure of drain sensor wiring  
4Defective indoor controller board  
Turn off compressor and indoor fan.  
2
Short/open is detected for 30 seconds con-  
tinuously during suspensive abnormality.  
(The unit returns to normal operation, if  
it has been reset normally.)  
40:(104˚F)  
2Check contact failure of connector (CN31) on  
the indoor controller board. Refer to 10-6.  
Turn the power on again and check restart  
after inserting connector again.  
4Replace indoor controller board if drain  
pump operates with the line of drain sensor  
connector CN31-1 and 2 is short-circuited,  
and abnormality reappears.  
P4  
3Detect the following condition.  
• During cooling and drying operation  
• In case that pipe <liquid> temperature  
- room temperature <-10deg  
(Except defrosting)  
• When pipe <liquid> temperature or  
room temperature is short/open tem-  
perature.  
Turn the power off, and on again to operate  
after check.  
• During drain pump operation  
Malfunction of drain pump (DP)  
1 Suspensive abnormality, if thermistor  
of drain sensor heats itself and  
temperature rises slightly. Turn off  
compressor and indoor fan.  
2 Drain pump is abnormal if the condition  
above is detected during suspensive  
abnormality.  
1Malfunction of drain pump  
2Defective drain  
Clogged drain pump  
Clogged drain pipe  
3Attached drop of water at the  
drain sensor  
• Drops of drain trickles from  
lead wire.  
• Clogged filter is causing  
wave of drain.  
1 Check if drain pump works.  
2Check drain function.  
3Check the setting of lead wire of drain sensor  
and check clogs of the filter.  
4Replace indoor controller board if drain  
pump operates with the line of drain sensor  
connector CN31-1 and 2 is short-circuited  
and abnormality reappears.  
P5  
Refer to 10-6.  
3 Constantly detected during drain pump  
operation.  
Turn the power off, and on again to operate  
after check.  
4Defective indoor controller board  
15  
Abnormal point and detection method  
Countermeasure  
(Cooling or drying mode)  
1Clogged filter (reduced airflow) 1Check clogs of the filter.  
Error Code  
Cause  
Freezing/overheating protection is  
working  
(Cooling or drying mode)  
1 Freezing protection (Cooling mode)  
The unit is in 6-minute resume prevention  
mode if pipe <liquid or condenser/evap-  
orator> temperature stays under  
-15:(5˚F) for 3 minutes, 3 minutes after  
the compressor started. Abnormal if it  
stays under -15:(5˚F) for 3 minutes  
again within 16 minutes after 6-minute  
resume prevention mode.  
2Short cycle of air path  
3Low-load (low temperature)  
operation out of the tolerance  
range  
4Defective indoor fan motor  
• Fan motor is defective.  
• Indoor controller board is  
defective.  
2Remove shields.  
4 Measure the resistance of fan motor's winding.  
Measure the output voltage of fan's connector  
(FAN) on the indoor controller board.  
WThe indoor controller board should be  
normal when voltage of AC 208/230V is  
detected while fan motor is connected.  
Refer to 10-6.  
5 Defective outdoor fan control  
6 Overcharge of refrigerant  
7 Defective refrigerant circuit  
(clogs)  
5 Check outdoor fan motor.  
67 Check operating condition of refrigerant  
circuit.  
(Heating mode)  
(Heating mode)  
P6  
2 Overheating protection (Heating mode)  
The units is in 6-minute resume  
1 Clogged filter (reduced airflow) 1 Check clogs of the filter.  
2 Short cycle of air path  
3 Overload (high temperature)  
operation beyond the tolerance  
range  
4 Defective indoor fan motor  
• Fan motor is defective.  
• Indoor controller board is  
defective.  
2 Remove shields.  
prevention mode if pipe <condenser /  
evaporator> temperature is detected as  
over 70:(158˚F) after the compressor  
started. Abnormal if the temperature of  
over 70:(158˚F) is detected again with-  
in 10 minutes after 6-minute resume  
prevention mode.  
4
Measure the resistance of fan motor's winding.  
Measure the output voltage of fan's connector  
(FAN) on the indoor controller board.  
WThe indoor controller board should be  
normal when voltage of AC 208/230V is  
detected while fan motor is connected.  
Refer to 10-6.  
5 Defective outdoor fan control  
6 Overcharge of refrigerant  
7 Defective refrigerant circuit  
(clogs)  
5 Check outdoor fan motor.  
6~8Check operating condition of refrigerant  
circuit.  
8 Bypass circuit of outdoor unit  
is defective.  
Pipe temperature  
<Cooling mode>  
1Slight temperature difference  
between indoor room  
temperature and pipe <liquid  
or condenser / evaporator>  
temperature thermistor  
• Shortage of refrigerant  
• Disconnected holder of pipe  
<liquid or condenser /  
1~4 Check pipe <liquid or condenser /  
evaporator> temperature with room  
temperature display on remote controller  
and outdoor controller circuit board.  
Pipe <liquid or condenser / evaporator>  
temperature display is indicated by setting  
SW2 of outdoor controller circuit board as  
follows.  
Detected as abnormal when the pipe tem-  
perature is not in the cooling range 3 min-  
utes after compressor start and 6 minutes  
after the liquid or condenser/evaporator pipe  
is out of cooling range.  
Note 1) It takes at least 9 minutes to  
detect.  
evaporator> thermistor  
Note 2) Abnormality P8 is not detected in  
drying mode.  
Cooling range:-3 deg C[-5.4deg F]](TH-TH1)  
TH: Lower temperature between liquid pipe  
temperature (TH2) and  
condenser/evaporator temperature  
(TH5)  
TH1: Intake temperature  
• Defective refrigerant circuit  
2 Converse connection of  
extension pipe (on plural units  
connection)  
3 Converse wiring of indoor/  
outdoor unit connecting wire  
(on plural units connection)  
4 Defective detection of indoor  
room temperature and pipe  
<condenser / evaporator>  
temperature thermistor  
Conduct temperature check with outdoor  
controller circuit board after connecting  
‘A-Control Service Tool(PAC-SK52ST)’.  
)
(
23Check converse connection of extension  
pipe or converse wiring of indoor/outdoor  
unit connecting wire.  
P8  
<Heating mode>  
When 10 seconds have passed after the  
compressor starts operation and the hot  
adjustment mode has finished, the unit is  
detected as abnormal when  
5 Stop valve is not opened  
completely.  
condenser/evaporator pipe temperature is  
not in heating range within 20 minutes.  
Note 3) It takes at least 27 minutes to  
detect abnormality.  
Note 4) It excludes the period of defrosting  
(Detection restarts when defrosting  
mode is over)  
Heating range:3 deg C[5.4deg F][(TH5-TH1)  
16  
Abnormal point and detection method  
Countermeasure  
Error Code  
Cause  
Pipe temperature thermistor /  
Condenser-Evaporator (TH5)  
1The unit is in 3-minute resume protec-  
tion mode if short/open of thermistor is  
detected. Abnormal if the unit does not  
get back to normal within 3 minutes.  
(The unit returns to normal operation, if  
it has been reset normally.)  
2Constantly detected during cooling, dry-  
ing, and heating operation (except  
defrosting)  
Short: 90:(194˚F) or more  
Open: -40:(-40˚F) or less  
1 Defective thermistor  
characteristics  
2 Contact failure of connector  
(CN29) on the indoor controller  
board (Insert failure)  
3 Breaking of wire or contact  
failure of thermistor wiring  
4Temperature of thermistor is  
90:(194˚F) or more or -40:  
(-40˚F) or less caused by  
defective refrigerant circuit.  
5 Defective indoor controller  
board  
13Check resistance value of thermistor.  
For characteristics, refer to (P1) above.  
2Check contact failure of connector (CN29)  
on the indoor controller board. Refer to 10-6.  
Turn the power on and check restart after  
inserting connector again.  
4Operate in test run mode and check pipe  
<condenser / evaporator> temperature with  
outdoor controller circuit board. If pipe  
<condenser / evaporator> temperature is  
extremely low (in cooling mode) or high (in  
heating mode), refrigerant circuit may have  
defect.  
5Operate in test run mode and check pipe  
<condenser / evaporator> temperature with  
outdoor control circuit board. If there is  
exclusive difference with actual pipe  
<condenser / evaporator> temperature  
replace indoor controller board.  
P9  
There is no abnormality if none of above  
comes within the unit.  
Turn the power off and on again to operate.  
In case of checking pipe temperature  
with outdoor controller circuit board,  
be sure to connect A-control service  
)
(
tool (PAC-SK52ST).  
Remote controller transmission  
error(E0)/signal receiving error(E4)  
1Abnormal if main or sub remote con-  
troller cannot receive any transmission  
normally from indoor unit of refrigerant  
address “0” for 3 minutes.  
1Contact failure at transmission  
wire of remote controller  
1Check disconnection or looseness of indoor  
unit or transmission wire of remote controller.  
2Set one of the remote controllers “main”  
if there is no problem with the action above.  
3Check wiring of remote controller.  
Total wiring length: max. 500m  
2All remote controllers are set  
as “sub” remote controller. In  
this case, E0 is displayed on  
remote controller, and E4 is  
displayed at LED (LED1, LED2)  
on the outdoor controller circuit  
board.  
3Miswiring of remote controller  
4Defective transmitting receiving  
circuit of remote controller  
5Defective transmitting receiving  
circuit of indoor controller board  
of refrigerant address “0”  
(Do not use cable o 3 or more)  
• The number of connecting indoor units:  
max. 16 units  
• The number of connecting remote con-  
troller: max. 2 units  
(Error code : E0)  
2Abnormal if sub-remote controller could  
not receive for any signal for 2 minutes.  
(Error code: E0)  
1Abnormal if indoor controller board can  
not receive any data from remote con-  
troller board or normally from other  
indoor controller board for 3 minutes.  
(Error code: E4)  
2 Indoor controller board cannot receive  
any signal from remote controller for 2  
minutes. (Error code: E4)  
When the above-mentioned problem 1~3 are not seen.  
4Diagnose remote controllers.  
a) When “RC OK” is displayed,  
remote controllers have no problem.  
Turn the power off, and on again to  
check. If abnormality generates again,  
replace indoor controller board.  
b) When “RC NG” is displayed,  
replace remote controller.  
E0  
or  
E4  
6Noise has entered into the  
transmission wire of remote  
controller.  
c) When “RC E3” is displayed,  
d) When “ERC 00-06” is displayed,  
[ c),d)Noise may be causing abnormality. ]  
If the unit is not normal after replacing  
indoor controller board in group control,  
the indoor controller board of address  
“0” may be abnormal.  
Remote controller transmission  
12 remote controller are set as  
“main.” (In case of 2 remote  
controllers)  
2Remote controller is connected  
with 2 indoor units or more.  
3Repetition of refrigerant  
address  
4Defective transmitting receiving  
circuit of remote controller  
5Defective transmitting receiving  
circuit of indoor controller board  
6Noise has entered into trans-  
mission wire of remote controller.  
1Set a remote controller to main, and the  
other to sub.  
error(E3)/signal receiving error(E5)  
1Abnormal if remote controller could not  
find blank of transmission path for 6 sec-  
onds and could not transmit.  
2Remote controller is connected with only 1  
indoor unit.  
3The address changes to a separate setting.  
(Error code: E3)  
2Remote controller receives transmitted  
data at the same time, compares the  
data, and when detecting it, judges  
different data to be abnormal 30  
continuous times. (Error code: E3)  
4~6 Diagnose remote controller.  
a) When “RC OK” is displayed, remote con-  
trollers have no problem.  
Turn the power off, and on again to check.  
When becoming abnormal again, replace  
indoor controller board.  
b)When “RC NG” is displayed, replace  
remote controller.  
E3  
or  
E5  
1Abnormal if indoor controller board could  
not find blank of transmission path.  
(Error code: E5)  
2Indoor controller board receives trans-  
mitted data at the same time, compares  
the data,and when detecting it, judges  
different data to be abnormal 30  
continuous times. (Error code: E5)  
c)When “RC E3” or “ERC 00-66” is displayed,  
noise may be causing abnormality.  
17  
Abnormal point and detection method  
Countermeasure  
Error Code  
Cause  
Indoor/outdoor unit communication  
error (Signal receiving error)  
Check LED display on the outdoor control cir-  
cuit board. (Connect A-control service tool,  
PAC-SK52ST.)  
Refer to EA-EC item if LED displays EA-EC.  
1Check disconnection or looseness of indoor/  
outdoor unit connecting wire of indoor unit or  
outdoor unit.  
Check all the units in case of twin indoor  
unit system.  
2-4Turn the power off, and on again to  
check. If abnormality generates again,  
replace indoor controller board or outdoor  
controller circuit board.  
1Contact failure, short circuit or,  
miswiring (converse wiring) of  
indoor/outdoor unit connecting  
wire  
2Defective transmitting receiving  
circuit of indoor controller board  
3Defective transmitting receiving  
circuit of indoor controller board  
4Noise has entered into indoor/  
outdoor unit connecting wire.  
1Abnormal if indoor controller board  
cannot receive any signal normally for 6  
minutes after turning the power on.  
2Abnormal if indoor controller board  
cannot receive any signal normally for 3  
minutes.  
3Consider the unit as abnormal under the  
following condition: When 2 or more  
indoor units are connected to 1  
outdoor unit, indoor controller board  
cannot receive a signal for 3 minutes  
from outdoor controller circuit board, a  
signal which allows outdoor controller  
circuit board to transmit signals.  
E6  
Other indoor controller board may have  
defect in case of twin indoor unit system.  
Indoor/outdoor unit communication  
error (Transmitting error)  
Abnormal if “1” receiving is detected 30  
times continuously though indoor controller  
board has transmitted “0”.  
1Defective transmitting receiving 1-3Turn the power off, and on again to  
circuit of indoor controller board  
2Noise has entered into power  
supply.  
check. If abnormality generates again,  
replace indoor controller board.  
E7  
Fb  
3Noise has entered into outdoor  
control wire.  
Indoor controller board  
1Defective indoor controller  
board  
1Replace indoor controller board.  
Abnormal if data cannot be normally read  
from the nonvolatile memory of the indoor  
controller board.  
Remote controller control board  
1Abnormal if data cannot be normally  
read from the nonvolatile memory of the  
remote controller control board.  
(Error code: E1)  
1Defective remote controller  
1Replace remote controller.  
E1  
or  
E2  
2Abnormal if the clock function of remote  
controller cannot be normally operated.  
(Error code: E2)  
Forced compressor stop  
1 Drain pump trouble  
1 Check the drain pump.  
(due to water leakage abnormality)  
1
When the intake temperature subtracted  
with liquid pipe temperature is less than  
-10:(14˚F), drain sensor detects  
2 Drain defective  
· Drain pump clogging  
· Drain pipe clogging  
2 Please confirm whether water can be  
drained.  
whether it is soaked in the water or not  
at the interval of 90 seconds. (Drain  
pump will start operating when the drain sen-  
sor detects to be soaked in the water.)  
3 Open circuit of drain sensor  
3 Confirm the resistance of the drain sensor.  
side heater  
2The unit has a water leakage abnormality  
when the following conditions, a and b,  
are satisfied while the above-mentioned  
detection is performed.  
a) The drain sensor detects to be  
soaked in the water 10 times in a row.  
b) The intake temperature subtracted  
with liquid pipe temperature is detect-  
ed to be less than -10:(14˚F) for a  
total of 30 minutes. (When the drain  
sensor detects to be NOT soaked in  
the water, the detection record of a  
and b will be cleared.)  
4 Contact failure of drain sensor 4 Check the connector contact failure.  
connector  
5 Dew condensation on drain  
sensor  
5 Check the drain sensor leadwire mounted.  
Check the filter clogging.  
· Drain water trickles along  
lead wire.  
· Drain water waving due to filter  
clogging  
PA  
(2502)  
(2500)  
6 Extension piping connection  
6 Check the piping connection.  
difference at twin system  
3The drain sensor detection is performed  
in operations other than cooling. (When  
the unit stops operating, during heating  
or fan operation, when the unit stops  
because of some abnormality)  
7 Miswiring of indoor/ outdoor  
connecting at twin system  
7 Check the indoor/ outdoor connecting wires.  
*Once the water leakage abnormality is  
detected, abnormality state will not be  
released until the main power is reset.  
8 Room temperature thermistor /  
liquid pipe temperature thermis-  
tor detection is defective.  
8 Check the room temperature display of  
remote controller.  
Check the indoor liquid pipe temperature  
display of outdoor controller board.  
18  
10-3. TROUBLESHOOTING BY INFERIOR PHENOMENA  
Note: Refer to the manual of outdoor unit for the detail of remote controller.  
Phenomena  
Cause  
Countermeasure  
(1)LED2 on indoor controller board  
is off.  
• When LED1 on indoor controller board is also off.  
1 Power supply of rated voltage is not supplied to out- 1 Check the voltage of outdoor power  
door unit.  
supply terminal block (L1,L2).  
• When AC 208/230V is not detected,  
check the power wiring to outdoor unit  
and the breaker.  
• When AC 208/230V is detected,  
check 2 (below).  
2 Check the voltage between outdoor  
terminal block S1 and S2.  
2 Defective outdoor controller circuit board  
• When AC 208/230V is not detected.  
—Check the fuse on outdoor controller  
circuit board.  
—Check the wiring connection.  
• When AC 208/230V is detected,  
check 3 (below).  
3 Check the voltage between indoor terminal  
block S1 and S2.  
3 Power supply of 208/230V is not supplied to indoor  
unit.  
• When AC 208/230V is not detected,  
check indoor/outdoor unit connecting  
wire for mis-wiring.  
• When AC 208/230V is detected,  
check 4 (below).  
4 Check voltage output from CN2S on indoor  
power board (DC13.1V). Refer to 10-6-1.  
• When no voltage is output, check the  
wiring connection.  
4 Defective indoor power board  
• When output voltage is between  
DC12.5V and DC13.7V, check 5  
(below).  
5 Check the wiring connection between  
indoor controller board and indoor power  
board. Check the fuse on indoor controller  
board. If no problems are found, indoor  
controller board is defective.  
5 Defective indoor controller board  
(For the separate indoor/outdoor unit power sup-  
ply system)  
1 Power supply of 208/230V AC is not supplied to  
indoor unit.  
1 Check the voltage of indoor power supply  
terminal block (L1,L2).  
• When AC208/230V is not detected,  
check the power supply wiring.  
• When AC208/230V is detected, check  
2 (below).  
2 Check that there is no problem in the  
method of connecting the connectors.  
• When there are problems in the method  
of connecting the connectors, connect  
the connector correctly referring to instal-  
lation manual of an optional kit.  
2The connectors of the optional replacement kit are  
not used.  
• When there is no problem in the  
method of connecting the connectors,  
check 3 (below).  
3 Check voltage output from CNDK on  
indoor controller board.  
3 Defective indoor controller board  
• When AC208/230V is not detected.  
—Check the fuse on indoor controller board.  
—Check the wiring connection between  
indoor power supply terminal block and  
CND on indoor controller board.  
• When AC208/230V is detected, check  
4 (below).  
4 Check voltage output from CN2S on  
indoor power board.  
4 Defective indoor power board  
• When no voltage output, check the  
wiring connection between CNDK on  
indoor controller board and CNSK on  
indoor power board.  
If no problem are found, indoor power  
board is defective.  
• When DC12.5~13.7V is detected,  
check the wiring connection between  
CN2S on indoor power board and  
CN2D on indoor power board.  
If no problem are found, indoor con-  
troller board is defective.  
19  
Note: Refer to the manual of the outdoor unit for the detail of remote controller.  
Phenomena  
Cause  
Countermeasure  
(1)LED2 on indoor controller board  
is off.  
• When LED1 on indoor controller board is lit.  
1 Mis-setting of refrigerant address for outdoor unit  
(There is no unit corresponding to refrigerant  
address “0”.)  
1 Reconfirm the setting of refrigerant  
address for outdoor unit.  
Set the refrigerant address to “0”.  
(For grouping control system under  
which 2 or more outdoor units are  
connected, set one of the units to “0”.)  
Set refrigerant address using SW1 (3-6)  
on outdoor controller circuit board.  
(2)LED2 on indoor controller board  
is blinking.  
• When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire  
Connection failure of indoor/outdoor unit connecting for connection failure.  
wire  
• When LED1 is lit.  
1 Check the connection of remote con-  
troller wires in case of twin indoor unit  
system. When 2 or more indoor units are  
wired in one refrigerant system, connect  
remote controller wires to one of those  
units.  
1 Miswiring of remote controller wires  
Under indoor unit system, 2 indoor units are wired  
together.  
2 Refrigerant address for outdoor unit is wrong or not 2 Check the setting of refrigerant address  
set.  
in case of grouping control system.  
Under grouping control system, there are some units  
whose refrigerant address is 0.  
If there are some units whose refrigerant  
addresses are 0 in one group, set one of  
the units to 0 using SW1 (3-6) on outdoor  
controller circuit board  
.
3 Shortcut of remote controller wires  
4 Defective remote controller  
34 Remove remote controller wires and  
check LED2 on indoor controller board.  
• When LED2 is blinking, check the  
shortcut of remote controller wires.  
• When LED2 is lit, connect remote  
controller wires again and:  
if LED2 is blinking, remote controller  
is defective; if LED2 is lit, connection  
failure of remote controller terminal  
block etc. has returned to normal.  
(3)Upward/downward vane  
performance failure  
1The vane is not downward during defrosting and  
heat preparation and when the thermostat is OFF in  
HEAT mode. (Working of COOL protection function)  
2 Vane motor does not rotate.  
1 Normal operation (The vane is set to hor-  
izontal regardless of remote control.)  
2 Check 2 (left).  
• Check the vane motor. (Refer to “How  
to check the parts”.)  
• Check for breaking of wire or connec-  
tion failure of connector.  
• Defective vane motor  
• Breaking of wire or connection failure of connector  
• Up/down vane setting is “No vanes”.  
• Check “Up/down vane setting”. (Unit  
function selection by remote controller).  
3 Normal operation (Each connector on  
vane motor side is disconnected.)  
3 Upward/downward vane does not work.  
• The vane is set to fixed position.  
(4)Receiver for wireless remote  
controller  
1 Weak batteries of wireless remote controller  
1 Replace batteries of the wireless remote  
controller.  
2 Contact failure of connector (CNB) on wireless  
remote controller board(Insert failure)  
3 Contact failure of connector (CN90) on indoor con-  
troller board(Insert failure)  
4 Contact failure of connector between wireless  
remote controller board and indoor controller board  
2~4  
Check contact failure of each connector.  
If no problems are found in connector,  
replace indoor controller board.  
When the same trouble occurs even if  
indoor controller board is replaced,  
replace wireless remote controller  
board.  
20  
10-4. WHEN WIRED REMOTE CONTROLLER OR INDOOR UNIT  
MICROCOMPUTER TROUBLES  
1. If there is not any other problem when trouble occurs, emergency operation starts as the indoor controller board switch  
(SWE) is set to ON.  
During the emergency operation the indoor unit operates with Indoor fan at high speed.  
2. For emergency operation of cooling or heating  
In emergency operation for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit  
emergency operation are necessary.  
3. Before you activate emergency operation, check the following points:  
(1) Emergency operation cannot be activated when:  
· the outdoor unit malfunctions.  
· the indoor fan malfunctions.  
(2) Emergency operation becomes continuous only by switching the power source on / off. ON / OFF on the remote control  
or temperature control etc. does not function.  
(3) Avoid operating for a long time when the outdoor unit begins defrosting while emergency operation of the heating is acti-  
vated, because it will start to blow cold air.  
(4) Emergency cooling should be limited to 10 hours maximum. (The indoor unit heat exchanger may freeze.)  
(5) After emergency operation has been deactivated, set the switches etc. to their original positions.  
(6) Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the  
appropriate position.  
21  
10-5. HOW TO CHECK THE PARTS  
PCA-A24GA PCA-A30GA  
PCA-A24GA1 PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
Parts name  
Check points  
Room temperature  
thermistor (TH1)  
Disconnect the connector then measure the resistance using a tester.  
(At the ambient temperature 10:(50˚F)~30:(86˚F))  
Pipe temperature  
thermistor  
(TH2)  
Normal  
Abnormal  
(Refer to the next pege for a detail.)  
Condenser/evaporator  
temperature thermistor  
(TH5)  
4.3k"~9.6k"  
Open or short  
Measure the resistance between the terminals using a tester.  
(Winding temperature 20:(68˚F))  
Fan motor (MF)  
Relay connector  
1
Red  
1
Normal  
Motor terminal  
White  
2
or  
PCA-A24GA(1)  
PCA-A30GA(1)  
PCA-A36GA(1)  
PCA-A42GA(1)  
2
Abnormal  
Relay connector  
3
Black  
3
41.1"  
Red–Black  
60.8"  
Protector  
OFF:130i 5:  
ON :80i 20:  
Open or short  
54.3"  
White–Black  
55.1"  
Vane motor (MV)  
Normal  
Abnormal  
Connector  
4Orange  
PCA-A24·30GA(1)  
Red  
M
5
Brown–Yellow  
Brown–Blue  
Red–Orange  
Red–Pink  
Pink  
2
Open or short  
140~160"  
Yellow Brown Blue  
3 6 1  
Normal  
Pink  
4
Abnormal  
Connector  
PCA-A36·42GA(1)  
M
Red–Yellow  
Red–Blue  
Red–Blue  
Red–Pink  
2 Orange  
Red  
5
140~160"  
Open or short  
Yellow Blue  
3
1
22  
<Thermistor Characteristic graph>  
< Thermistor for lower temperature >  
50  
40  
30  
20  
10  
0
Room temperature thermistor(TH1)  
Thermistor for  
lower temperature  
Pipe temperature thermistor(TH2)  
Condenser/evaporator temperature  
thermistor(TH5)  
Thermistor R0=15k± 3%  
Fixed number of B=3480 ± 2%  
1
1
t(:):Rt=15exp { 3480(  
) }  
273+t  
273  
1
1
T(˚F):Rt=15exp { 3480(  
) }  
T-32  
1.8  
273+  
273  
0: (32˚F)  
10: (50˚F)  
20: (68˚F)  
25: (77˚F)  
30: (86˚F)  
40:(104˚F)  
15kΩ  
9.6kΩ  
6.3kΩ  
5.4kΩ  
4.3kΩ  
3.0kΩ  
-20 -10  
0
10 20 30 40 50  
:
-4 -14 32 50 68 86 104 122 ˚F  
Temperature  
10-6.TEST POINT DIAGRAM  
10-6-1. Power board  
PCA-A24GA  
PCA-A24GA1  
PCA-A30GA  
PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
CN2S  
Connect to the indoor controller board (CN2D)  
Between 1 to 3 12.6-13.7V DC (Pin1 (+))  
CNSK  
Connect to the indoor controller board  
(CNDK)  
Between 1 to 3 208/230V AC  
23  
10-6-2. Indoor controller board  
PCA-A24GA  
PCA-A24GA1  
PCA-A30GA  
PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
CN2D  
LED1  
Power supply (I.B)  
LED2  
Power supply (R.B)  
LED3  
Connect to the indoor  
power board (CN2S)  
(12.5~13.7V DC)  
Transmission (Indoor/outdoor)  
CN3C  
Transmission  
(Indoor/outdoor)  
(0~24V DC)  
CN22  
Connect to the terminal  
block(TB5)  
(Remote controller connecting  
wire)  
(10.4~14.6V DC)  
CNDK  
Connect to the indoor  
power board (CNSK)  
(208/230V AC)  
CN20  
Room temperature  
thermistor (TH1)  
CN21  
Pipe temperature  
thermistor/Liquid (TH2)  
CN29  
Condenser/evaporator  
temperature thermistor (TH5)  
FUSE  
(6.3 A 250 V)  
CN31  
Drain sensor (DS)  
CND  
Power supply input  
(208/230V AC)  
CN90  
Connect to the wireless  
remote controller board  
(CNB)  
CN6V  
Vane motor output  
(MV)  
CNP  
Drain-pump output  
(DP)  
CN41  
Connector (HA terminal-A)  
(208/230V AC)  
CN51  
Centrally control  
CN24  
Heater output  
(12V DC)  
CN32  
Remote switch  
SWE  
CN2L  
Connector  
(LOSSNAY)  
Emergency operation  
FAN  
Fan motor output  
Jumper wire J41, J42  
Pair number setting with  
wireless remote controller  
SW2  
Capacity setting  
SW1  
Model setting  
24  
10-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE  
Each function is controlled by the dip switch and the jumper wire on control P.C. board.  
SW1 and SW2 are equipped only for service parts.  
Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of  
the unit.  
(Marks in the table below) Jumper wire ( : Short  
Setting by the dip switch and jumper wire  
: Open)  
Jumper wire  
Remarks  
Functions  
For service board  
Model  
settings  
SW1  
1 2 3 4 5  
ON  
OFF  
Service board  
MODELS  
Capacity  
settings  
1 2 3 4 5  
1 2 3 4 5  
1 2 3 4 5  
1 2 3 4 5  
SW2  
PCA-A24GA  
PCA-A24GA1  
ON  
OFF  
PCA-A30GA  
PCA-A30GA1  
ON  
OFF  
PCA-A36GA  
PCA-A36GA1  
ON  
OFF  
PCA-A42GA  
PCA-A42GA1  
ON  
OFF  
<Initial setting>  
Wireless remote controller: 0  
Control PCB: (for both J41 and J42)  
Four pair number settings are supported.  
The pair number settings of the wireless remote  
controller and indoor control PCB (J41/J42) are  
given in the table on the left.  
(' ' in the table indicates the jumper wire is disco-  
nnected.)  
Control PCB setting  
Wireless remote  
controller setting  
Pair number  
setting with  
wireless  
J41  
J42  
0
1
2
J41  
J42  
remote  
controller  
3 ~ 9  
Model  
Without TH5  
With TH5  
JP1  
There is no jumper (JP1) because these models  
have the cond./eva. temperature thermistor (TH5).  
Unit type  
setting  
JP1  
JP3  
Indoor  
Indoor controller board type  
For product  
JP3  
controller  
board type  
setting  
Service parts  
25  
11  
DISASSEMBLY PROCEDURE  
PCA-A24GA PCA-A30GA  
PCA-A24GA1 PCA-A30GA1  
PCA-A36GA  
PCA-A36GA1  
PCA-A42GA  
PCA-A42GA1  
OPERATING PROCEDURE  
PHOTOS & ILLUSTRATIONS  
1. Removing the air intake grille  
Figure 1  
(1) Slide the intake grille holding 2 knobs backward to open  
the intake grille.  
(2) When the intake grille left open, push the stoppers on the  
rear 2 hinges to pull out the intake grille.  
Intake grille  
slide  
Intake grille  
Holding knobs  
Hinges  
Pull out the intake grille  
2. Removing the electrical box  
Figure 2  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the screw from the beam and remove the beam.  
(3) Remove the screws from the electrical cover, and  
remove the electrical cover.  
Beam  
(4) Disconnect CN6V, CN21 and CN29.  
(5) Remove the screws from the electrical box and pull out  
the electrical box.  
Slide to the left  
<Electrical parts in the electrical box>  
Terminal block (for indoor / outdoor connecting line)<TB4>  
Terminal block (for power supply)<TB2>  
Terminal block (for remote controller)<TB5>  
Fan motor capacitor<C>  
Clamp  
Screw(electrical cover)  
Electrical cover  
Screw(electrical box)  
Indoor control board<I.B>  
Power board<P.B>  
Photo 1  
(There might not be TB2 depending on the model.)  
Fan motor  
capacitor  
Power board  
Terminal block  
(remote control)  
Indoor control  
board  
Terminal block  
(power supply)  
Terminal block  
(Indoor / outdoor  
connecting wire)  
26  
OPERATING PROCEDURE  
PHOTOS & ILLUSTRATIONS  
3. Removing the fan motor <MF>  
Photo 2  
(1) Remove the intake grille.  
(2) Disconnect the fan motor connector.  
(3) Remove the screw for removing the motor support at both  
left and right side.  
Motor  
set screws  
Screws  
(4) Loosen the set screws at the fan motor side of the con-  
necting joint.  
(5) Slide the fan motor <MF> to the left side and pull it out.  
connecting joint  
Motor support  
4. Removing the sirocco fan  
Photo 3  
(1) Remove the air intake grille.  
(2) Remove 1 beam.  
(3) Remove the lower casing while pressing the stoppers at  
upper side of the casing.  
Casing  
Catch  
Motor  
Set screw  
(4) Loosen the set screws at the connecting joint.  
(5) Remove the sirocco fan and shaft together by sliding the  
shaft to the left.  
(Note)  
Make sure that the upper side casing is snapped to the fan  
plate securely with catch.  
Shaft  
Sirocco fan  
Connecting joint  
Bearing  
Screws  
5. Removing the side panel  
Figure 3  
(1) Remove the air intake grille.  
side panel  
(2) Remove the screw from the side panel, and remove the  
side panel by sliding the panel to the front.  
sliding the panel  
to the front  
screw  
27  
OPERATING PROCEDURE  
PHOTOS  
6. Removing the vane motor <MV>  
Photo 4  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the left side panel. (See the figure 3)  
(3) Remove the relay connector of vane motor.  
(4) Remove the electrical box.  
Relay connector of  
the vane motor  
Screw  
(5) Remove the screws of vane motor, then remove vane  
motor <MV>.  
(Note)  
Connect the lead wires and connectors properly and place  
them in the proper position so that the wires are not pinched  
by other parts.  
Vane motor  
Photo 5  
7. Removing the Indoor coil thermistor <TH2/TH5>  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the right side panel. (See the figure 3)  
(3) Remove the relay connector of the pipe thermistor  
<TH2/TH5>.  
Relay connector of  
the pipe thermistor  
Check  
panel  
Screw  
(4) Remove the screw, and remove the check panel.  
(5) Extract the indoor coil thermistor <TH2/TH5> from the  
holder.  
<Caution for the installation>  
There is a possibility for the short circuit when connector gets  
wet by water through the thermistor lead wire.  
Therefore, lead wire of the indoor coil thermistor <TH2/TH5>  
should be tied as shown in the photo 6.  
Left side  
panel  
Photo 6  
Hold  
Indoor coil thermistor  
Screws  
Clamp  
8. Removing the Under panel  
Photo 7  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the beam.  
(3) Remove the side panel (right and left). (See the figure 3)  
(4) Remove the 9 screws of the under panel, then remove  
the under panel.  
w Weight of the under panel : Approx. 2kg.  
Under panel  
28  
OPERATING PROCEDURE  
PHOTOS  
9. Removing the drain pan  
Photo 8  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the beam.  
(3) Remove the side panels of right and left. (See the figure 3)  
(4) Remove the under panel. Remove the screws of the right  
and left side drain pan.  
(5) Remove the 2 insulations in centre of the drain pan, and  
after removing the 2 screws, remove the drain pan.  
(Note)  
Please be aware that there might be drain left in the drain  
pan when you remove the drain pump (option).  
Screw  
Drain pan  
Screw  
(Insulation)  
Screw  
10. Removing the guide vane  
Photo 9  
(1) Remove the intake grille. (See the figure 1)  
(2) Remove the beam.  
(3) Remove the side panels (right and left). (See the figure 3)  
(4) Remove the under panel. (See the photo 7)  
(5) Remove the drain pan. (See the photo 8)  
(6) Remove the screw from the guide vane, then remove the  
guide vane.  
Screw  
Drain pan  
Guide vane  
Photo 10  
11. Removing the Auto vane  
(1) Remove the intake grille. (See the figure 1)  
(2) Remove the left side panel. (See the figure 3)  
(3) Remove the left side box.  
(4) Remove the under panel.  
(5) Remove the screw from the auto vane.  
(6) Slide the auto vane to the right side and pull the auto  
vane out.  
Screw  
Auto vane  
29  
OPERATING PROCEDURE  
PHOTOS  
12. Removing the heat exchanger  
Photo 11  
(1) Remove the air intake grille. (See the figure 1)  
(2) Remove the beam.  
(3) Remove the side panel (right and left). (See the figure 3)  
(4) Disconnect the relay connector of the pipe thermistor.  
(5) Remove the under panel. (See the photo 7)  
(6) Remove the drain pan. (See the photo 8)  
(7) Unscrew the screw of the pipe cover, and remove the  
pipe cover.  
Pipe  
support  
Screws  
(8) Unscrew the screw of the pipe support, and remove the  
pipe support.  
(9) Unscrew the screw of the heat exchanger, and remove  
the heat exchanger.  
Screws  
Heat  
exchanger  
Remove the heat exchanger with care. Since this is quite  
heavy, removing work should be done with more than 2  
people.  
Pipe cover  
wWeight of heat exchanger : Approx. 5.3kg  
30  
12  
PARTS LIST (non-RoHS compliant)  
FAN AND FUNCTIONAL PARTS  
PCA-A24GA PCA-A30GA  
PCA-A36GA PCA-A42GA  
16  
1
15  
2
3
4
5
14  
13  
12  
11  
10  
6
7
8
9
Q'ty/set  
PCA-A  
Wiring Recom-  
Diagram mended  
Remarks  
(Drawing No.)  
No.  
1
Parts No.  
Parts Name  
Specifications  
24/30  
36/42  
Symbol  
Q'ty  
GA  
R01 29J 130 MOTOR LEG  
R01 35J 130 MOTOR LEG  
1
1
1
2 R01 43E 126 PIECE(MOTOR)  
1
1
T7W 30J 762 FAN MOTOR  
T7W E14 762 FAN MOTOR  
D09C4P70MS  
D10C4P90MS  
MF  
MF  
3
1
1
4 R01 700 116 SHAFT JOINT  
1
2
R01 E17 114 SIROCCO FAN  
R01 E19 114 SIROCCO FAN  
5
2
1
1
1
6 R01 E26 202 ROOM TEMPERATURE THERMISTOR  
7 R01 29J 100 SHAFT  
8 R01 E00 103 SLEEVE BEARING  
1
1
1
1
TH1  
R01 29J 145 BEARING SUPPORT  
R01 35J 145 BEARING SUPPORT  
9
1
1
10 R01 17J 524 DRAIN PLUG  
1
1
T7W E20 529 DRAIN PAN ASSY  
T7W E15 529 DRAIN PAN ASSY  
R01 17J 110 CASING  
R01 35J 110 CASING  
R01 E15 114 SIROCCO FAN  
R01 E20 114 SIROCCO FAN  
11  
1
3
3
1
12  
13  
1
1
1
14 R01 E27 202  
15 R01 17J 202 COND/EVA TEMPERATURE THERMISTOR  
LIQUID PIPE TEMPERATURE THERMISTOR  
1
1
1
TH2  
TH5  
T7W H23 480 HEAT EXCHANGER  
T7W H24 480 HEAT EXCHANGER  
16  
1
31  
STRUCTURAL PART  
PCA-A24GA  
24 23 22 21  
20  
19  
18  
PCA-A30GA  
1
2
17  
16  
15  
PCA-A36GA  
PCA-A42GA  
3
4
5
14  
13  
12  
6
7
11  
8
10  
9
Part numbers that are circled are not shown in the figure.  
Q'ty/set  
PCA-A  
Wiring  
Diagram  
Symbol  
Recom-  
mended  
Q'ty  
Remarks  
(Drawing No.)  
No.  
Parts No.  
Parts Name  
Specifications  
24/30  
36/42  
GA  
R01 17J 662  
R01 35J 662  
2 R01 17J 809  
1
LEFT SIDE PANEL  
LEFT SIDE PANEL  
LEFT LEG  
S.PLATE-L  
S.PLATE-L  
1
1
1
1
1
T7W E01 666  
T7W E00 666  
3
1
T7W E05 676  
T7W E00 676  
1
REAR PANEL  
REAR PANEL  
GRILLE HINGE  
GRILLE CATCH  
GRILLE ASSY  
L.L FILTER  
UNDER PANEL  
W.BOARD CASE  
S.PLATE-R  
4
1
4
4
2
2
1
1
5 R01 17J 061  
6 R01 17J 054  
7 R01 17J 691  
8 R01 A14 500  
9 R01 29J 669  
10 T7W E01 070  
4
4
2
2
1
1
1
T7W E01 665  
T7W E00 665  
11  
S.PLATE-R  
1
R01 17J 661  
R01 35J 661  
1
RIGHT SIDE PANEL  
RIGHT SIDE PANEL  
RIGHT LEG  
SERVICE PANEL  
SERVICE PANEL  
RIGHT SIDE BOX  
RIGHT SIDE BOX  
FRONT PANEL  
FRONT PANEL  
AUTO VANE  
12  
1
1
13  
14  
R01 17J 808  
T7W E05 668  
T7W E01 668  
R01 17J 067  
R01 35J 067  
T7W E05 651  
T7W E00 651  
R01 29J 002  
R01 E03 002  
R01 E00 033  
R01 E01 033  
R01 37J 085  
R01 37J 087  
R01 37J 086  
T7W E01 501  
T7W 051 501  
1
1
1
1
1
1
1
1
1
2
15  
16  
17  
18  
AUTO VANE  
VANE SUPPORT  
VANE SUPPORT  
G.V ASSY-6R  
G.V ASSY-6C  
G.V ASSY-6L  
2
1
1
1
19  
20  
21  
1
1
1
1
AIR FILTER  
AIR FILTER  
22  
23  
24  
1
1
R01 17J 068 LEFT SIDE BOX  
R01 E00 068 LEFT SIDE BOX  
R01 29J 223 VANE MOTOR  
R01 35J 223 VANE MOTOR  
R01 17J 523 JOINT SOCKET  
T7W E00 072 DRAIN HOSE COVER  
1
1
MV  
MV  
1
1
1
25  
26  
1
1
32  
ELECTRICAL PARTS  
PCA-A24GA  
PCA-A30GA  
PCA-A36GA  
PCA-A42GA  
6
1
2
3
4
5
TEMP.  
ON/OFF  
8
7
Q'ty/ set  
PCA-A  
Wiring  
Diagram  
Symbol  
Recom-  
mended  
Q'ty  
Remarks  
(Drawing No.)  
No.  
1
Parts No.  
Parts Name  
Specifications  
24/30  
36/42  
GA  
1
T7W E18 255  
T7W E19 255  
T7W E56 310  
T7W E41 716  
R01 E18 246  
R01 E21 246  
T7W E35 313  
T7W A01 305  
T7W E14 713  
CAPACITOR  
CAPACITOR  
4= 440V  
C
1
1
1
1
1
1
1
1
5= 440V  
C
1
1
1
1
1
1
1
2
3
4
5
6
7
8
INDOOR CONTROLLER BOARD  
TERMINAL BLOCK  
TERMINAL BLOCK  
TERMINAL BLOCK  
POWER BOARD  
I.B  
3P(L1,L2,GR)  
3P(S1,S2,S3)  
2P(1,2)  
TB2  
TB4  
TB5  
P.B  
REMOTE CONTROLLER CORD  
REMOTE CONTROLLER PAR-21MAA  
R.B  
33  
13  
RoHS PARTS LIST  
FAN AND FUNCTIONAL PARTS  
PCA-A24GA1 PCA-A30GA1  
PCA-A36GA1 PCA-A42GA1  
16  
1
15  
2
3
4
5
14  
13  
12  
11  
10  
6
7
8
9
Q'ty/set  
PCA-A  
Wiring Recom-  
Diagram mended  
Remarks  
(Drawing No.)  
No.  
Parts Name  
Specifications  
Parts No.  
24/30  
36/42  
Symbol  
Q'ty  
GA1  
G R01 30J 130 MOTOR LEG  
G R01 32J 130 MOTOR LEG  
G R01 45E 126 PIECE(MOTOR)  
G T7W 40J 762 FAN MOTOR  
G T7W E31 762 FAN MOTOR  
G R01 800 116 SHAFT JOINT  
G R01 E17 114 SIROCCO FAN  
G R01 E19 114 SIROCCO FAN  
G R01 H08 202 ROOM TEMPERATURE THERMISTOR  
G R01 30J 100 SHAFT  
1
1
2
3
4
5
1
1
1
1
D09C4P70MS  
D10C4P90MS  
MF  
MF  
1
1
1
2
2
1
1
1
6
7
8
1
1
1
1
TH1  
G R01 E02 103 SLEEVE BEARING  
G R01 30J 145 BEARING SUPPORT  
G R01 36J 145 BEARING SUPPORT  
9
1
1
10 G R01 18J 524 DRAIN PLUG  
1
1
G T7W E30 529 DRAIN PAN ASSY  
G T7W E31 529 DRAIN PAN ASSY  
G R01 18J 110 CASING  
G R01 19J 110 CASING  
G R01 E15 114 SIROCCO FAN  
G R01 E20 114 SIROCCO FAN  
11  
1
3
3
1
12  
13  
1
1
1
14 G R01 H10 202  
15 G R01 H09 202  
LIQUID PIPE TEMPERATURE THERMISTOR  
1
1
1
TH2  
TH5  
COND/EVA TEMPERATURE THERMISTOR  
G T7W H23 480 HEAT EXCHANGER  
G T7W H24 480 HEAT EXCHANGER  
16  
1
34  
STRUCTURAL PART  
PCA-A24GA1  
24 23 22 21  
20  
19  
18  
PCA-A30GA1  
PCA-A36GA1  
PCA-A42GA1  
1
2
17  
16  
15  
3
4
5
14  
13  
12  
6
7
11  
8
10  
9
Part numbers that are circled are not shown in the figure.  
Q'ty/set  
PCA-A  
24/30 36/42  
GA1  
Wiring  
Diagram  
Symbol  
Recom-  
mended  
Q'ty  
Remarks  
(Drawing No.)  
No.  
Parts No.  
Parts Name  
Specifications  
G
G
G
G
G
G
G
G
G
G
G
G
R01 18J 662  
R01 36J 662  
R01 18J 809  
T7W E02 666  
T7W E03 666  
T7W E07 676  
T7W E08 676  
R01 18J 061  
R01 19J 054  
R01 19J 691  
R01 A29 500  
R01 30J 669  
T7W E02 070  
T7W E03 665  
T7W E04 665  
R01 18J 661  
R01 36J 661  
R01 18J 808  
T7W E10 668  
T7W E11 668  
R01 18J 067  
R01 36J 067  
T7W E08 651  
T7W E09 651  
R01 30J 002  
R01 E14 002  
R01 E02 033  
R01 E03 033  
R01 38J 085  
R01 38J 087  
R01 38J 086  
T7W E03 501  
T7W E04 501  
1
LEFT SIDE PANEL  
LEFT SIDE PANEL  
LEFT LEG  
S.PLATE-L  
S.PLATE-L  
REAR PANEL  
REAR PANEL  
GRILLE HINGE  
GRILLE CATCH  
GRILLE ASSY  
L.L FILTER  
UNDER PANEL  
W.BOARD CASE  
S.PLATE-R  
1
2
3
1
1
1
1
1
1
4
1
4
4
2
2
1
1
5
6
7
8
9
4
4
2
2
1
1
1
10 G  
G
G
G
G
11  
S.PLATE-R  
1
1
RIGHT SIDE PANEL  
RIGHT SIDE PANEL  
RIGHT LEG  
SERVICE PANEL  
SERVICE PANEL  
RIGHT SIDE BOX  
RIGHT SIDE BOX  
FRONT PANEL  
FRONT PANEL  
AUTO VANE  
12  
1
1
13 G  
1
1
G
G
G
G
G
G
G
G
14  
1
1
1
1
1
1
1
2
15  
16  
17  
AUTO VANE  
G
G
VANE SUPPORT  
VANE SUPPORT  
G.V ASSY-6R  
G.V ASSY-6C  
G.V ASSY-6L  
18  
2
1
1
1
19 G  
20 G  
21 G  
1
1
1
1
G
G
G
G
G
G
AIR FILTER  
AIR FILTER  
22  
1
1
R01 18J 068 LEFT SIDE BOX  
R01 E01 068 LEFT SIDE BOX  
R01 E10 223 VANE MOTOR  
R01 E12 223 VANE MOTOR  
R01 18J 523 JOINT SOCKET  
T7W E01 072 DRAIN HOSE COVER  
1
1
23  
MV  
MV  
24  
1
1
1
25 G  
26 G  
1
1
35  
ELECTRICAL PARTS  
PCA-A24GA1  
PCA-A30GA1  
PCA-A36GA1  
PCA-A42GA1  
6
1
2
3
4
5
TEMP.  
ON/OFF  
8
7
Q'ty/ set  
PCA-A  
24/30 36/42  
GA1  
Wiring Recom-  
Diagram mended  
Remarks  
(Drawing No.)  
No.  
1
Parts No.  
Parts Name  
Specifications  
Symbol  
Q'ty  
T7W E18 255  
T7W E19 255  
T7W E56 310  
T7W E41 716  
R01 E18 246  
R01 E21 246  
T7W E35 313  
T7W A01 305  
T7W E14 713  
G
G
G
G
G
G
G
G
G
CAPACITOR  
CAPACITOR  
4= 440V  
1
C
5= 440V  
1
C
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
INDOOR CONTROLLER BOARD  
TERMINAL BLOCK  
TERMINAL BLOCK  
TERMINAL BLOCK  
POWER BOARD  
I.B  
3P(L1,L2,GR)  
3P(S1,S2,S3)  
2P(1,2)  
TB2  
TB4  
TB5  
P.B  
REMOTE CONTROLLER CORD  
REMOTE CONTROLLER PAR-21MAA  
R.B  
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN  
CCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.  
Distributed in Jun. 2007 No.OC368 REVISED EDITION-B PDF 9  
Distributed in Aug. 2006 No.OC368 REVISED EDITION-A PDF 9  
Distributed in Feb. 2006 No.OC368 PDF 10  
New publication, effective Jun. 2007  
Specifications subject to change without notice.  
Made in Japan  

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