Zenoah Chainsaw G3800EZ User Manual

848C4893B1 (711)  
SERVICE PARTS LIST  
EFFECTIVE: NOV. 2007  
CHAINSAW  
G3800  
CA38022  
CA38028  
for Korea, Taiwan  
G3800EZ  
NOTE :  
1. Use ZENOAH genuine parts specified in the parts list for repair and/or replacement.  
2. ZENOAH does not warrant the machines, those which have been damaged by the use of any parts  
other than those specified by the company.  
3. When placing orders of parts for repair and/or replacement, check if the model name and the serial  
number are suitable to those specified in the parts list, then use parts number described in the  
parts list.  
4. The contents described in the parts list may change due to improvement.  
5. The parts for the machine shall be supplied within ten (10) years after the machine is discontinued.  
[It is possible that some specific parts may be subject to change of their delivery term and list price  
within the limit of ten (10) years after the machine is discontinued. And it is also possible that some  
parts may be available even after the limit of ten (10) years.]  
SERIAL NUMBERS APPLICABLE:  
G3800 : 554368 ~  
G3800EZ : 500000 ~  
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G3800/G3800EZ  
Fig. 1 POWER UNIT  
Fig. 2 POWER UNIT  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
2898-12111 Cylinder  
1
1
1
1
1
4
1
1
1
2
2
1
1
2
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
46  
2841-83320 • Knob  
1
1
1
1
1
1
1
1
2
T2100-32110 Left handle  
8488252711 Screw  
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
2
47  
48  
49  
2850-54626 • Spring cover  
2670-54630 • Screw  
2850-53250 • PLATE  
1
2867-14110 Insulator  
2850-14123 Gasket, inlet  
3330-14121 Gasket, carb  
2850-14212 Gasket, cylinder  
4820-13180 Bolt  
47 848C306732 Pipe in comp.  
48 T2100-23200 Filter comp.  
4
3
T2100-33000 Right handle ass’y  
2850-33313 • Throttle lever  
3356-33321 • Throttle spring  
04025-00524 • Spring pin  
2670-34401 Tank cap ass’y  
2670-34430 • Gasket  
1
49  
50  
2851-51111 Clutch drum  
3310-51310 Bearing  
4
5
50a T2100-53150 Label  
50b 848C4890B0 Label  
1
1
2
1
G3800  
51 848C405121 Clutch ass’y  
52  
6
G3800EZ  
T2100-15112 Muffler  
T2100-15311 Stay  
T2100-15210 Gasket, muffler  
2870-51230 • Spring  
7
51 3350-53410 Nut  
52 T2100-75610 Fan cover  
8
54  
2850-51211 Plate  
1
9
2877-31800 Cap ass’y  
2841-31820 • Gasket  
2850-34111 Grip cover  
10 T2100-15220 Bolt, muffler  
10  
11  
61 T2100-75000 Starter ass’y  
62 T2100-75210 • Reel  
1
1
1
1
1
1
G3800  
G3800  
G3800  
G3800  
G3800  
G3800  
11  
12  
2850-15230 Nut, muffler M5  
2670-14320 Screw  
56 848CA20640 Oil pump set  
• Oil pump  
• Worm  
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
12 848C3033E3 Arm  
13 8488252711 Screw  
63  
64  
65  
66  
2850-75301 • Spring  
3317-75410 • Rope  
3330-75421 • Knob  
1850-75151 • Screw  
13 848C402102 Crankcase ass’y  
14 84889C3200 • Bearing  
15 04065-03212 • Snap ring  
59 T2100-55610 Cover, pump  
14  
2850-74102 Switch ass’y  
60  
61  
62  
2670-55410 Screw  
2850-55211 Washer  
5500-72130 Grommet  
15 T2100-71510 Cord, switch  
16 T2100-74210 Cord  
16  
17 8488AC3210 • Oil seal  
18 2616-21230 • Stud  
19 T2100-21310 • Gasket, case  
20 4820-21310 Bolt  
2169-21210 • Seal  
17  
18  
2850-34501 Breather ass’y  
3317-85120 Grommet  
71 848C487500 Starter ass’y  
72 T2026-75200 • Reel  
1
1
1
1
1
1
1
G3800EZ  
G3800EZ  
G3800EZ  
G3800EZ  
G3800EZ  
G3800EZ  
G3800EZ  
63 T2100-71100 Roter comp.  
64 1650-43230 Nut  
19 T2100-82512 Throttle rod  
20 T2100-31500 Pipe comp.  
21 T2100-34301 Pipe ass’y  
73 2850-75301 • Spring  
74 T2117-75410 • Rope  
65 T2100-71200 Coil comp.  
66 T2100-71220 • Cord  
21 T2100-21400 Pipe out comp.  
22 848C3066F2 Chain catcher  
75  
76  
1400-75170 • Knob  
3407-23610 • Screw  
67  
68  
2616-71320 • Cap  
2670-55410 Screw  
22  
23  
24  
25  
26  
2850-34311 • Fuel pipe  
2851-34321 • Grommet  
1850-85300 • Filter ass’y  
1260-85460 • Clip  
23  
2850-25220 Screw  
77 T2026-75510 • Pulley  
24 T2100-53220 Nut tensioner  
25 T2100-53210 Screw  
69 3699-90032-10 Spark plug  
RCJ-7Y  
70  
71  
2850-72110 Cap  
1400-72121 Spring  
81 8488251911 Screw  
82 T2100-75130 Label  
83 848C4890C0 Label  
84 T2100-35110 Spring front  
3
1
1
1
1
1
1
2
1
1
26  
27  
2850-25411 Plate (A)  
2670-25430 Screw  
2851-33510 Cap  
G3800  
72 T2107-31610 LABEL  
27 T2100-25111 Engine case  
28 2670-14320 Screw  
29 T2100-35200 Damper comp.  
30 2616-35141 Damper  
31 8488251601 Screw  
G3800EZ  
28 T2100-41110 Piston  
29 T2100-41210 Ring  
85  
86 T2100-81001 Carburetor ass’y  
2670-14320 Screw  
30  
31  
2850-41310 Piston pin  
1300-41320 Snap ring  
87  
88  
2850-82114 Manifold  
2867-82210 Bolt  
32 T2100-41410 Bearing  
33 2850-41510 Washer  
32  
33  
2856-35180 Cap  
2880-35250 Cap  
89 8488251911 Screw  
90 T2102-35160 Plate  
34 T2100-42000 Shaft comp.  
35 T2100-31100 Cover comp.  
34 8488251911 Screw  
35 T2100-35150 Spring rear  
36 8488251901 Screw  
36  
37  
2856-31120 • Cap  
2810-83410 • Grommet  
38 8488251911 Screw  
39a T2101-31610 Label  
39b 848C4890F0 Label  
38 848C435301 Chain cover ass’y  
39 848C6054A2 • Front guard  
1
1
1
1
1
1
1
1
1
G3800  
G3800EZ  
40  
41  
42  
43  
44  
45  
46  
2850-54120 • Return spring  
2850-54130 • Screw  
2850-54140 • Spacer  
2850-54211 • Spacer  
2850-54252 • Stopper  
3330-75411 • Washer  
3310-53331 • Nut (B)  
40  
41 T2100-82420 Grommet, choke  
42 2867-82320 Grommet  
43 T2100-82520 Grommet, throttle  
2850-82411 Rod  
44  
45  
2850-83100 Air cleaner comp.  
2850-83303 Cleaner cover comp.  
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G3800/G3800EZ  
Fig. 3 CARBURETOR COMPONENTS  
Fig. 4 ACCESSORIES  
Q'TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
3320-91140 Plug 13x19  
2670-91150 Driver  
2939-52110-50 Sprocket nose bar 16”  
2939-52210-50 Chain for 16” bar  
3356-97110 Protector for 16” bar  
T2100-06010 Gasket kit  
1
1
1
1
1
1
1
1
1
3
1
1
1
Q'TY  
/UNIT  
Q'TY  
/UNIT  
(95VP-66E)  
Key# PART NUMBER  
DESCRIPTION  
Key# PART NUMBER  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
T2100-81001 Carburetor ass’y  
3306-81380 • Screen  
2850-81120 • Pump cover  
3310-81130 • Screw  
3304-81140 • Gasket,pump  
1172-81150 • Diaphragm,pump  
3356-81310 • Valve  
2850-81290 • Gasket  
3310-81260 • Diaphragm  
3310-81280 • Cover  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19  
20  
21  
22  
23  
24  
25  
26  
2850-81371 • Throttle shaft  
3350-81380 • Spring  
2630-81330 • Idle screw  
2670-81440 • Throttle lever  
1148-81390 • Ring  
1491-81160 • L needle spring  
2850-81170 • L needle  
3080-81320 • H needle spring  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
3
(OP)  
(OP)  
(OP)  
(OP)  
(OP)  
(OP)  
(OP)  
(OP)  
T2100-06020 Gasket kit  
2670-96210 Wrench (for clutch)  
2670-96220 Stopper (for piston)  
2670-96240 Wrench (for clutch ASS’Y)  
3330-97310 Gauge (for air gap)  
2850-96410 Wrench (T20xT25xT27)  
2670-96510 Guide (for break spring)  
27 T2104-81330 • H needle  
28  
29  
30  
31  
32  
33  
34  
2850-81190 • Screw  
2841-81450 • Choke valve  
2850-81430 • Bush  
2850-81350 • Choke spring  
2850-81461 • Choke shaft  
3310-81351 • Screw  
2867-81270 • Spring  
3310-81240 • Screw M lever pin  
3310-81250 • Pin, lever  
3310-81230 • Lever  
1480-81420 • Plug  
2880-81470 • Screw, valve  
17  
18  
3356-81340 • Throttle valve  
2670-81410 • Throttle spring  
1
1
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