Zenoah Brush Cutter BC EX User Manual

848JPY93B0 (805)  
PARTS LIST  
CONVERTIBLE BRUSHCUTTER  
EXZ2610  
EXZ-PU   
BC-EX   
ENGINE  
LRT-EX (ATT)  
PS-EX (ATT)  
HE-EX (ATT)  
NOTE :  
1. Use ZENOAH genuine parts specified in the parts list for repair and/or replacement.  
2. ZENOAH does not warrant the machines, those which have been damaged by the use of any parts  
other than those specified by the company.  
3. When placing orders of parts for repair and/or replacement, check if the model name and the serial  
number are suitable to those specified in the parts list, then use parts number described in the  
parts list.  
4. The contents described in the parts list may change due to improvement.  
5. The parts for the machine shall be supplied within ten (10) years after the machine is discontinued.  
[It is possible that some specific parts may be subject to change of their delivery term and list price  
within the limit of ten (10) years after the machine is discontinued. And it is also possible that some  
parts may be available even after the limit of ten (10) years.]  
May 2008  
APPLICABLE SERIAL NUMBERS :  
DRIVE UNIT 80100001 and up  
ENGINE UNIT 80100001 and up  
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EXZ2610  
Fig.1 EXZ-PU  
Key# PART NUMBER  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
T3075-12100 PIPE COMP.  
T3075-12210 SHAFT  
1
1
1
1
1
1
1
1
1
1
1
ø24x750  
786x7  
3
6036-12250 SPACER  
T3087-12400 JOINT, PIPE ASS’Y  
T3087-12600 • STOPPER COMP.  
T3087-12410 • JOINT  
4
5
6
7
6036-12420 • KNOBBOLT  
01643-30823 • WASHER  
01252-30510 • BOLT  
8
9
10  
3540-13260 • BOLT  
11 T3101-11330 GRIP ASSY  
26 T3300-17202 HANGER COMP.  
27 8488052000 • SCREW  
1
1
32 848JPY90R0 PLATE-NAME  
33 T3110-14000 HANDLE ASSY  
34 T3110-14110 • HANDLE  
1
1
1
4
35  
0263-90530 • SCREW  
37 848J823610 STRAP ASSY  
38 8488U00110 TOOL-SET  
39 T3039-91310 • SOCKET  
40 09007-00425 • WRENCH  
41 09007-00528 • WRENCH  
1
1
1
1
1
1
1
1
1
42  
43  
3540-91110 • BAR  
3540-91120 • SPANNER  
44 8488010010 • SOCKET  
45 T3002-91190 GOGGLE  
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EXZ2610  
Fig.2 BC-EX  
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EXZ2610  
Fig.2 BC-EX  
Key# PART NUMBER  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
T3002-13001 GEARCASE-ASSY  
6489-13110 • GEARCASE  
T3300-13521 • BEARING  
T3403-13510 • BEARING  
04065-02612 • RING  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
3565-13130 • SEAL  
T3002-13210 • SHAFT  
6440-13220 • GEAR  
T3002-13260 • NUT, M10  
10 T3002-13310 • PINION  
11 T3300-13531 • BEARING  
12 T3403-13530 • BEARING  
13 T3300-13330 • RING  
14 04065-02412 • RING  
15 01252-30510 • BOLT  
16  
17  
18  
3350-21320 • BOLT  
6440-13242 • HOLDER (A)  
3199-13350 • FITTING, grease  
19 01641-20608 • WASHER  
20 T3002-24001 GUARD-ASSY  
21 T3002-24101 • GUARD COMP.  
22 T3002-24121 • • BLADE  
23  
24  
25  
0263-90516 • • SCREW  
3320-15310 • • NUT  
6489-24120 • PLATE  
26 01252-30514 • BOLT  
27 848BU36914 TAP HEAD COMP.  
29 848BU369M4 • CASE  
1
2
1
1
1
1
1
1
1
1
1
1
1
30 T3189-15191 • EYELET  
31 T3189-15132 • COVER  
32 T3189-15142 • CORD HOLDER  
33 T3189-15160 • SPRING  
34 848BU369S0 • CORD  
35  
6019-13250 HOLDER (B)  
36 T3102-12100 PIPE COMP.  
37 T3102-12210 SHAFT  
ø24x750  
755x7  
38  
39  
6036-12241 SHAFT-JOINT  
6036-12250 SPACER  
40 8488X10020 PLATE, caution  
41 T3234-12511 PLATE, name  
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EXZ2610  
Fig.3 ENGINE UNIT  
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EXZ2610  
Fig.3 ENGINE UNIT  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
848F3R12A2 CYLINDER  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
81 848F3R15C0 GASKET  
82 848F3R15D0 PLATE, muffler  
83 848F305304 HOUSING ASSY  
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
848F3R12B0 GASKET, base  
4820-12130 BOLT, M5x22  
848F4014A0 INSULATOR  
848F4014B0 GASKET, insulator  
T1590-13130 GASKET, carburetor  
8488530600 SCREW, M3x6  
8488F40550 TUBE  
84  
85  
4810-31102 • COVER COMP.  
4810-31111 • • COVER, fan  
86 848F3051A1 • • DRUM  
87 04065-02812 • • SNAPRING  
88 T1701-31150 • • BEARING  
89 04064-01210 • • SNAP RING  
848F408801 PUMP ASSY  
10 848F3R1601 REEDVALVE (S) ASSY  
11 848F3R16C0 • REEDVALVE  
12  
13  
14 848F3R16E0 PIRE AIR (S)  
15 848F3R1611 REEDVALVE (F) ASSY  
90  
91  
92  
93  
6470-31211 • BRACKET (A)  
6470-31221 • BRACKET (B)  
6470-31230 • CUSHION  
4810-16130 • STOPPER  
4810-16170 • SCREW, M3x8  
4820-21310 • BOLT, M5x30  
94 8488151210 • BOLT, M5x14  
95 4820-32120 SCREW, M5x16  
96 848F3R31A0 COVER, engine  
97 848F3R12G0 PLATE  
16 848F3R16C0 • REEDVALVE  
17  
18  
19 848F3R16F0 PIPE AIR (F)  
20 848F3R16H0 GASKET, valve  
21 8488141000 SCREW  
22  
23  
24  
25 06030-06001 BEARING  
26  
27  
28 04065-02812 SNAP RING  
29 4820-21310 BOLT, M5x30  
1
1
1
1
2
6
1
3
1
2
1
1
1
3
4810-16130 • STOPPER  
4810-16170 • SCREW, M3x8  
98  
99  
4820-12350 SCREW, M5x10  
4820-51110 SHOE  
100  
101  
102  
103  
4820-51220 SPRING  
1140-51250 SCREW  
1140-51230 WASHER  
1140-51242 WASHER  
4810-21101 CRANKCASE COMP.  
2629-21130 • PIN  
4810-21140 GASKET  
104 848F3071C2 CAP  
105  
106  
107  
1900-72120 SPRING  
4810-71240 CORD  
4810-71250 CORD, earth  
4810-21210 SEAL  
1850-21220 SEAL  
108 T1512-71320 TUBE  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
3699-91867 PLUG, NGK CMR7H  
4810-72120 GROMMET  
4810-75100 RECOIL ASSY  
4500-75120 • REEL  
4500-75150 • SCREW  
1850-75130 • SPRING, spiral  
4500-75180 • COLLAR  
4500-75190 • ARM  
4810-75160 • ROPE  
3330-75421 • KNOB  
4810-75170 • PLATE, stopper  
4500-75210 PULLEY  
32 848F4041A0 PISTON  
33 8488C34101 RING  
34 8488B82800 PIN  
1
2
1
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
35  
1260-41320 RING  
36 T1551-41410 BEARING  
37 8488738002 WASHER  
38 848F3R4200 CRANKSHAFT COMP.  
39  
40  
41  
42 T1512-71200 COIL ASSY  
43 T1512-71220 • CORD  
44  
45  
46  
47 848F4C8100 CARBURETOR ASSY  
48 848F600630 • REBUILD KIT  
49  
50  
1650-43230 NUT  
1000-43240 KEY  
4810-71110 ROTOR  
121 T1501-32120 SCREW, M5x16  
122  
123  
124  
125  
126  
127  
4810-82100 BODY ASSY  
4810-82130 • PLATE, choke  
5500-82140 • LEVER, choke  
2630-33610 • SCREW  
4810-82170 ELEMENT  
4820-12310 BOLT, M5x22  
2616-71320 • CAP  
1260-71261 SPACER  
4820-72150 BOLT, M4x22  
128 848F408321 COVER ASSY  
129 5500-82221 • KNOB  
130 848F348501 TANK ASSY  
131 T1015-85202 • CAP ASSY  
1850-81450 • • BODY ASSY  
4810-06021 • • GASKET KIT  
51 848F4081G0 • BODY  
52  
53  
54  
55  
56  
57  
58  
1850-81520 • COVER  
1751-81510 • PUMP  
1751-81130 • RING  
1881-81140 • SWIVEL  
1752-81110 • SCREW  
5500-81120 • BRACKET  
1751-81180 • NUT  
132  
133  
134  
135  
136  
137  
138  
139  
4500-85300 • • HOLDER ASSY  
4500-85220 • • PACKING  
5601-85260 • • FILTER  
4820-85260 • • STOPPER  
4810-85300 • PIPE COMP.  
3302-85400 • FLTER ASSY  
1260-85460 • CLIP  
59 8488361200 • SCREW  
60  
61  
4820-85510 SCREW, M5x16  
1850-81530 • SCREW  
5500-81160 • WASHER  
140 T1504-75411 LABEL, recoil  
141 848F6190B1 LABEL, cover  
142 848F4085Z0 GUARD  
62 8488330400 • SCREW  
143  
144  
4820-12130 BOLT, M5x22  
1950-86120 CLIP  
76  
4820-82310 SCREW, M5x60  
2
1
77 848F401510 MUFFLER ASSY  
79  
80  
4810-15140 • ARRESTER  
4820-15310 BOLT, M5x50  
1
2
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EXZ2610  
Fig.4 LRT-EX  
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EXZ2610  
Fig.4 LRT-EX  
Key# PART NUMBER  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
6598-13110 LEVER, clamp  
0290-20615 WASHER  
1
1
1
1
2
1
1
1
3
1
2
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
4
3
2
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
46  
47  
48  
0280-10605 • NUT  
0290-20615 • WASHER  
6598-13620 O-RING  
1
M6  
M6  
1
3
6782-13650 WASHER  
6782-13141 ANGLE ADJUSTER  
0225-10612 BOLT  
6x15x2.0  
1
P41  
4
49 04065-02612 SNAP RING  
50 06004-06000 BEARING  
51 848A2Z61A1 CASING B  
1
5
M6x12  
1
6
6782-13200 CASING A SET  
––––––––– • CASING A  
6782-13220 • PLATE  
1
7
52  
53  
54  
6782-13650 WASHER  
0225-10612 BOLT  
1
6x15x2.0  
M6x12  
8
1
9
3199-13350 GREESE FITTING  
6782-13250 LABEL  
6782-13720 WASHER  
1
5x10x1.0  
M5x10  
10  
11  
12  
13  
14  
55 01252-30510 BOLT  
1
0263-10408 SCREW  
M4x8  
56  
57  
58  
59  
3350-21320 BOLT  
1
M5x30  
6598-13320 COVER  
6782-13810 JOINT  
1
6598-13330 SNAP RING  
6782-13340 BEBEL GEAR  
6598-13820 GEAR SHAFT B  
6782-13830 BEARING  
1
2
6900RS  
15 04065-02612 SNAP RING  
16 06004-06000 BEARING  
60 04065-02212 SNAP RING  
1
61  
62  
63  
64  
65  
66  
6782-13850 BEVEL GEAR  
6598-13330 SNAP RING  
6598-13860 PACKING  
6598-13871 COVER  
1
17  
6782-13370 CRANK SHAFT  
1
18 04064-02815 SNAP RING  
1
19  
20  
21  
22  
23  
6782-13411 BLADE  
1
6782-13430 BEARING  
6782-06010 COVER ASS’Y  
6782-13441 • COVER  
6782-13470 • GASKET  
608Z  
0263-10410 SCREW  
2
M4x8  
6782-13910 BLADE COVER  
1
68 T3102-12100 PIPE COMP.  
69 T3102-12210 SHAFT  
1
1
1
1
1
1
ø24x750  
755x7  
24 848A2R61C0 • BOLT  
M4x12  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
6782-13460 FELT  
70  
71  
6036-12241 SHAFT-JOINT  
6036-12250 SPACER  
3884-11750 SCREW  
3880-11780 WASHER  
6598-13510 SCREW  
6598-13530 SCREW  
6782-13540 GUIDE PLATE  
6782-13550 PLATE  
6782-14470 NUT  
72 8488X10020 PLATE, caution  
73 T3235-12511 PLATE, name  
L17  
M5x20  
M5  
3880-11790 NUT  
M6  
6782-13650 WASHER  
6598-13430 BEARING  
6x15x2.0  
608 2RS  
36 04065-02212 SNAP RING  
37 T4008-06010 SHAFT KIT  
38  
39  
––––––––– • • SHAFT  
––––––––– • • GEAR(B)  
40 T4008-13630 • • GEAR(C)  
41 ––––––––– • • BOSS  
42 T4008-13650 • • SPRING  
43 T4008-13660 • • PLATE  
44 T4008-13670 • • WASHER  
45 T4008-13680 • • WASHER  
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EXZ2610  
Fig.5 PS-EX  
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EXZ2610  
Fig.5 PS-EX  
Key# PART NUMBER  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
49  
0260-60312 SCREW  
2
1
1
1
1
2
1
3
4
5
6
7
8
9
T3073-13200 GEAR CASE (R) COMP.  
06002-00627 • BEARING  
01252-30512 BOLT  
1
1
5
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
50 848A529810 CASE-L-SET  
51 848A526211 • GEAR CASE (L) COMP.  
52 06004-06001 • • BEARING  
53 848A525511 • OIL TANK ASS’Y  
54 T3073-13820 • • COLLAR  
3199-13350 FITTING  
T3073-13310 SCREW, tensioner  
T3073-13320 NUT, tensioner  
01252-30630 BOLT  
55 T3073-13830 • • VALVE  
10 T3073-13250 SHIM  
11 3245-11350 BOLT  
12 T3073-13510 CHAIN COVER  
13 T3073-13520 NUT  
14 T3073-13560 WORM GEAR  
15 T3073-13550 OIL PUMP ASS’Y  
16  
0263-30410 SCREW  
17 T3073-13580 GASKET  
18 T3073-13700 OIL PIPE ASS’Y  
19 T3073-13710 • OIL PIPE  
20 T3073-13720 • FILTER  
24 T3073-13860 SCREW  
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
25 T3073-13900 OIL CAP ASS’Y  
26 T3073-13920 • GASKET OIL CAP  
27 T3073-13370 GEAR SHAFT  
28 T3073-13380 BEVEL, pinion  
29 06000-00609 BEARING  
30 06002-00609 BEARING  
31  
3210-13330 SNAP RING  
32 04065-02412 SNAP RING  
33 T3073-13530 COLLAR  
34 T3073-13540 SPROCKET  
35 T3073-13590 LABEL  
36 T3073-13350 WASHER  
37 T3073-13360 SCREW  
38 T3101-52121 BAR 10”  
39 T3073-52220-50 CHAIN (90SG-J39E)  
40  
3622-52310 PROTECTOR  
41 T3102-12100 PIPE COMP.  
42 T3102-12210 SHAFT  
ø24x1500  
1505x7  
43  
44  
6036-12241 SHAFT-JOINT  
6036-12250 SPACER  
45 8488X10020 PLATE, caution  
46 T3236-12511 PLATE, name  
47  
48  
6442-11332 GRIP  
6193-11340 CLAMP  
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EXZ2610  
Fig.6 HE-EX  
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EXZ2610  
Fig.6 HE-EX  
Key# PART NUMBER  
Q’TY  
/UNIT  
Q’TY  
/UNIT  
DESCRIPTION  
NOTE  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3
4
5
6
7
8
9
6367-13000 GEARCASE ASS’Y  
6367-13110 • GEARCASE  
6367-13150 • O-RING  
06000-06201 • BEARING  
3180-13141 • SEAL  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
2
1
2
2
3
1
1
1
46  
47  
6367-15230 • BRACKET  
3583-14121 • CAP-L  
1
1
48 01252-30522 • BOLT  
49 3956-15340 • LEVER  
50 T3052-25101 • WHEEL-S ASS’Y  
2
1
1
04065-03212 • RING  
51  
52  
6367-15210 • • PIPE  
1
3541-13212 • SHAFT  
6367-13130 • GEAR  
3808-15230 • • BRACKET  
1
53 01252-30625 • • BOLT  
2
6367-13140 • PINION  
54 T3052-25150 • • WHEEL  
55 01010-81055 • • BOLT  
1
10 06000-00609 • BEARING  
11 06001-00609 • BEARING  
12 04065-02412 • RING  
1
56 01642-21016 • • WASHER  
57 T3052-25160 • • PIPE  
2
1
13  
14  
15  
3210-13330 • RING  
3579-33260 • BOLT  
3310-43210 • WASHER  
58 T3052-15250 • • CAP  
1
59 T3105-12100 PIPE COMP., ø24x750  
60 T3102-12210 SHAFT, 755x7  
1
1
16 01643-30823 • WASHER  
17 01252-30512 • BOLT  
61  
62  
6036-12241 SHAFT-JOINT  
6036-12250 SPACER  
1
1
18  
19  
3540-13260 • BOLT  
6367-13120 • COVER  
63 8488X10020 PLATE, caution  
64 T3237-12511 PLATE, name  
1
1
20 06000-06000 • BEARING  
21  
22  
23  
24  
3350-31470 • BOLT  
3541-13241 • HOLDER (A)  
3541-13251 • HOLDER (B)  
3199-13350 • FITTING  
25 01641-20608 • WASHER  
26  
27  
28  
29  
30  
6367-14200 HANDLE COMP.  
3583-14101 BRACKET ASS’Y  
3583-14111 • BRACKET  
3583-14121 • CAP-L  
3257-14192 • CAP-U  
31 01252-30522 • BOLT  
32 01252-30525 • BOLT  
33  
34  
35  
36  
37  
38  
39  
6367-24001 GUARD ASS’Y  
6367-24101 • GUARD COMP.  
6367-24111 • • GUARD  
6367-24120 • • PLATE  
6367-24131 • • PLATE  
0225-30512 • • BOLT  
5807-24120 • CLAMP  
40 01252-30618 • BOLT  
41  
42  
43  
0290-20615 • WASHER  
3350-31470 • BOLT  
6367-15110 BLADE  
44 T3052-13610 COVER  
45 T3052-25001 WHEEL ASS’Y  
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EXZ2610  
Fig.7 SPECIAL TOOLS  
2
3
4
1
5
6
8
7
10  
9
Q’TY  
/UNIT  
Key# PART NUMBER  
DESCRIPTION  
NOTE  
1
2
3304-97611 HEXAGON WRENCH  
2890-96100 PULLER ASS'Y  
4810-96220 STOPPER  
3350-96240 GAUGE  
1
1
1
1
1
1
1
1
1
1
suitable for M4, M5, M6 BOLT  
for remove ROTOR  
3
for look the moving of PISTON  
for adjust AIR-GAP  
4
5
4500-96100 PULLER  
for attach and remove RECOIL PULLEY  
for attach and remove PISTON PIN  
long-nose plier ; use for SNAP RING  
for push out CLUTCH DRUM  
6
1101-96220 ROD ASS'Y  
5500-96110 PLIERS  
7
8
5500-96120 ROD  
9
5500-96130 GUIDE, ring  
5500-96140 GUIDE, push  
for fit SNAP RING on CLUTCH DRUM  
for fit SNAP RING on CLUTCH DRUM  
10  
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