Zanussi Cooktop ZGL 62 ITX User Manual

GAS HOB  
ZGL 62 ITX  
INSTRUCTION BOOKLET  
Please read this instruction booklet before using the appliance  
GB  
IE  
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Contents  
For the Installer  
Instructions for the Installer  
For the User  
8
10  
12  
13  
13  
15  
15  
Important Safety Information  
Description of the Hob  
Operation  
2
4
Installation  
Electrical connections  
Wiring Diagram  
5
Maintenance and Cleaning  
Something Not Working?  
Service and Spare Parts  
Guarantee/Customer Service  
European guarantee  
6
Fault Finding  
7
Commissioning  
7
Conversion from Natural Gas to LPG  
16  
17  
Environmental Information  
Guide to Use the instructions  
The following symbols will be found in the text to guide  
you throughout the Instructions:  
z
After installation, please dispose of the packaging  
with due regard to safety and the environment.  
z
When disposing of an old appliance, make it unusable,  
by cutting off the cable.  
Safety Instructions  
z
The symbol  
on the product or on its packaging  
Step by step instructions for an operation  
indicates that this product may not be treated as  
household waste. Instead it shall be handed over to  
the applicable collection point for the recycling of  
electrical and electronic equipment. By ensuring this  
product is disposed of correctly, you will help prevent  
potential negative consequences for the environment  
and human health, which could otherwise be caused  
by inappropriate waste handling of this product. For  
more detailed information about recycling of this  
product, please contact your local city office, your  
household waste disposal service or the shop where  
you purchased the product.  
)
Hints and Tips  
Environmental Information  
This appliance complies with the following  
E.E.C. Directives:  
73/23 - 90/683  
(Low VoltageDirective);  
*
*
*
*
93/68 (General Directives);  
89/336 (Electromagnetical Compatibility Directive);  
90/396 (GasAppliances),  
Keep this instruction book for future reference  
and ensure it is passed on to any new owner.  
and subsequent modifications  
3
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Description of the Hob  
3
4
3
1
2
5
6
1. HobTop  
2. Auxiliary Burner  
3. Semi-rapid Burners  
4. Rapid Burner  
5. Control knobs  
6. Electric Ignition Push Button  
4
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Operation  
Hob burners  
To light a burner:  
)
z
z
pushtheelectricignitionpushbuttonwhichismarked  
by a little spark.  
at the same time turn the relevant control knob  
anticlockwisetomaximumpositionandkeepitpushed  
down about 5 seconds.  
This will allow the "thermocouple" (see diagram -  
letter D) to be heated and the safety device to be  
switched off, otherwise the gas supply would be  
interrupted.  
z
then, check the flame is regular and adjust it as  
required.  
If you cannot light the flame even after several attempts,  
check the "cap" and “crown” (see diagram - letterA and  
B) are in the correct position.  
To put the flame out, turn the knob to the symbol z.  
When switching on the mains, after  
installation or a power cut, it is quite normal  
for the spark generator to be activated  
automatically.  
A - Burner cap  
B - Burner crown  
C - Ignition electrode  
D - Thermocouple  
To ensure maximum burner efficiency, you should only  
use pots and pans with a flat bottom fitting the size of  
the burner used (see table).  
Burner  
minimum  
diameter  
maximum  
diameter  
Large(rapid)  
Medium(semi-rapid)  
Small(auxiliary)  
180 mm  
120 mm  
80 mm  
260 mm  
220 mm  
160 mm  
If you use a saucepan which is smaller than  
the recommended size, the flame will spread  
beyond the bottom of the vessel, causing the  
handle to overheat.  
Take care when frying food in hot oil or fat,  
as the overheated splashes could easily  
ignite.  
As soon as a liquid starts boiling, turn down the  
flame so that it will barely keep the liquid simmering.  
If the control knobs become difficult to turn, please  
contact your local Service Force Centre.  
5
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Maintenance and Cleaning  
Before any maintenance or cleaning can be  
carried out, you must DISCONNECT the hob  
from the electricity supply.  
The hob is best cleaned whilst it is still warm, as spillage  
can be removed more easily than if it is left to cool.  
The Hob Top  
Regularly wipe over the hob top using a soft cloth well  
wrung out in warm water to which a little washing up  
liquid has been added.Avoid the use of the following:  
-
-
household detergent and bleaches;  
impregnated pads unsuitable for non-stick  
saucepans;  
-
-
steel wool pads;  
bath/sink stain removers.  
Should the hob top become heavily soiled, the following  
productsarerecommended:  
- For stainless steel hobs use a proprietary stainless  
steel cleaner.  
- For other hobs use Hob Brite or Bar Keepers Friend.  
Pan Supports  
Thepansupportsaredishwasherproof.Ifwashingthem  
by hand, take care when drying them as the enamelling  
process occasionally leaves rough edges. If necessay,  
remove stubborn stains using a paste cleaner.  
The Burners  
Theburnercapsandcrownscanberemovedforcleaning.  
Washtheburnercapsandcrownsusinghotsoapywater,  
and remove marks with a mild paste cleaner. A well  
moistenedsoapimpregnatedsteelwoolpadcanbeused  
with caution, if the marks are particularly difficult to  
remove.  
After cleaning, be sure to wipe dry with a soft cloth.  
Ignition electrode  
The electric ignition is obtained through a ceramic  
"electrode" and a metal electrode (see diagram on page  
4 - letter C). Keep these components very clean, to avoid  
lighting difficulties, and check that the burner crown  
holes are not obstructed.  
6
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Something Not Working?  
If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service  
Force Centre.  
IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or  
installation, a charge will be made even if the appliance is under guarantee.  
SYMPTOM  
SOLUTION  
There is no spark when lighting the gas  
Check that the unit is plugged in and the electrical  
supply is switched on  
Check that the RCCB has not tripped (if fitted)  
Check the mains fuse has not blown  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
The gas ring burns unevenly  
Check the main jet is not blocked and the burner  
crown is clear of food particles.  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
7
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Instructions for the Installer  
Engineers technical data  
Overall dimensions  
Rear Left Burner  
Heat Input  
(semi rapid)  
2.0 kW (6824 BTU/HR)  
Width:  
Depth:  
580 mm  
500 mm  
Front Left Burner  
Heat Input  
(auxiliary)  
1.0 kW (3412 BTU/HR)  
Cut out dimensions  
Rear Right Burner  
Heat Input  
(semi rapid)  
2.0 kW (6824 BTU/HR)  
Width:  
Depth:  
550 mm  
470 mm  
Front Right Burner  
Heat Input  
(rapid)  
3.0 kW (10236 BTU/HR)  
Supply connections  
Gas:  
RC 1/2 inch (1/2 inch male) Rear right hand corner  
Electric:  
230 V 50 Hz supply, 3 core flexible cable with non  
rewireable plug fitted with a 3 amp cartridge fuse.  
BURNER  
RAPID  
(large)  
SEMI-RAPID  
(medium)  
AUXILIARY  
(small)  
POSITION  
MAX  
MIN  
MAX  
MIN  
MAX  
MIN  
NOMINALTHERMAL  
POWER  
kW  
3.0  
0.65  
2.0  
0.45  
1.0  
0.095  
70  
0.33  
0.031  
Adjust.  
NOMINALFLOW  
RATE  
m3/h 0.286 0.062 0.190 0.043  
NOZZLEREFERENCE  
1/100mm  
119 Adjust.  
96  
Adjust.  
NOMINALTHERMAL  
POWER  
kW  
2.8  
0.65  
2.0  
0.45  
1.0  
0.33  
NOMINALFLOW  
RATE  
g/h  
202  
86  
47  
40  
144  
71  
32  
32  
72  
50  
24  
28  
NOZZLEREFERENCE  
1/100mm  
Burner  
Dia. Tap By-pass  
APPLIANCE CLASS:  
3
1/100 mm  
APPLIANCE CATEGORY:  
II2H3+  
Auxiliary  
Semi-rapid  
Rapid  
28  
32  
40  
APPLIANCE GAS SUPPLY:Natural gas G20/20 mbar  
Aerationadjustmentnone  
8
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Important safety requirements  
This hob must be installed in accordance with the Gas  
Safety (Installation and Use) Regulations (Current Edition)  
and the IEE Wiring Regulations (Current Edition).  
Location  
The hob may be located in a kitchen, a kitchen/diner or  
bed sitting room, but not in a bathroom, shower room or  
garage.  
Before making the cut out in the worktop ensure that  
there is a minimum distance of 55 mm between the rear  
edge of the hob and the wall.  
For appliances installed in the Republic of Ireland please  
refer to NSAI- Domestic Gas Installation I.S. 813 Current  
Editions and the ETCI Rules for Electrical Installations.  
Provision for ventilation  
A minimum distance of 100 mm must be left between  
the side edges of the hob and any adjacent cabinets or  
walls.  
The minimum distance combustible material can be fitted  
above the hob in line with the edges of the hob is 400  
mm. If it is fitted below 400 mm a space of 50 mm must  
be allowed from the edges of the hob.  
Detailed recommendations are contained in the following  
British Standards Codes Of Practice: B.S. 6172/ B.S.  
5440, Part 2 and B.S. 6891 Current Editions.  
The hob should not be installed in a bed sitting room  
with a volume of less than 20 m3. If it is installed in a  
room of volume less than 5 m3 an air vent of effective  
area of 110 cm2 is required. If it is installed in a room of  
volume between 5 m3 and 10 m3 an air vent of effective  
area of 50 cm2 is required, while if the volume exceeds  
11 m3 no air vent is required.  
The minimum distance combustible material can be fitted  
directly above the hob is 700 mm.  
For appliances installed in the Republic of Ireland please  
refer to NSAI- Domestic Gas Installation I.S 813 Current  
Edition Section 7- Permitted Locations of Appliance.  
However, if the room has a door which opens directly to  
the outside no air vent is required even if the volume is  
between 5 m3 and 11 m3.  
If there are other fuel burning appliances in the same  
room, B.S. 5440 Part 2 Current Edition, should be  
consulted to determine the requisite air vent  
requirements.  
For appliances installed in the Republic of Ireland please  
refer to the NSAI- Domestic Gas Installation I.S. 813  
Current Editions Table Four.  
ICLEARANCESREQUIRED  
WHEN FITTING THE HOB  
WITHOUTACOOKERHOODABOVE  
CLEARANCESREQUIRED  
WHEN FITTING THE HOB  
WITHACOOKERHOODABOVE  
600 mm  
700 mm  
7
0
0m  
m
400 mm  
400 mm  
50 mm  
55 mm  
50 mm  
55 mm  
400 mm  
400 mm  
100 mm  
100 mm  
50 mm  
50 mm  
FO 0812  
FO 0813  
9
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Installation  
IMPORTANT: This hob must be installed by a  
competent person to the relevant Gas Standards.  
Please, ensure that, once the hob is installed, it  
is easily accessible for the engineer in the event  
of a breakdown.  
WHEN THE HOB IS FIRST INSTALLED  
Once the hob has been installed, it is important to  
remove any protective materials, which were put  
on in the factory.  
Any gas installation must be carried out by a  
competent person.  
The manufacturer will not accept liability, should  
the above instructions or any of the other safety  
instructions incorporated in this book be ignored.  
On the end of the shaft, which includes the GJ 1/2"  
threaded elbow, adjustment is fixed so that the washer  
is fitted between the components as shown in the  
diagram. Screw the parts together without using  
excessive force.  
Gas Connection  
Connection to the gas supply should be with either rigid  
or semi-rigid pipe, i.e. steel or copper.  
The connection should be suitable for connecting to RC  
1/2 (1/2 BSP male thread).  
FO 0264  
When the final connection has been made, it is essential  
that a thorough leak test is carried out on the hob and  
installation.  
Ensure that the main connection pipe does not exert  
any strain on the hob.  
A) End of shaft with nut  
B) Washer  
C) Elbow  
It is important to install the elbow correctly, with  
the shoulder on the end of the thread, fitted to the  
hob connecting pipe.  
Failure to ensure the correct assembly will cause  
leakage of gas.  
Rectangular cut-out size for hob  
Cut Out Size  
The dimensions of the cut-out are given in the diagram.  
Dimensions are given in mm.  
10  
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Building In  
Building over a cupboard or  
drawer  
If the hob is to be installed above a cupboard or drawer it  
will be necessary to fit a heat resistant board below the  
base of the hob on the underside of the work surface.  
It is also recommended to carry out the electrical  
connection to the hob as shown in diagrams 1 and 2.  
2
1
3
ON/OFF SWITCH  
ON/OFF SWITCH  
FLEX  
OUTLET  
FLEX  
OUTLET  
FO 1013  
FO 0763  
FO 0764  
Dimensions are given in mm.  
Building over a kitchen unit with  
door  
Proper arrangements must be taken in designing the  
furniture unit, in order to avoid any contact with the bottom  
of the hob which can be heated when it is operated. The  
recommended solution is shown in diagram 3.  
The panel fitted under the hob ("a") should be easily  
removable to allow easy access if technical assistance  
is needed. The space behind the kitchen unit ("b") can  
be used for connections.  
Fitting the Hob into the worktop  
Carry out the building in of the hob as follows:  
)
put the seals supplied with the hob, on the  
edges of the cut out taking care that the seals  
meet without overlapping;  
place the hob in the cut out, taking care that it  
is centred;  
fix the hob with the relevant fixing clamps and  
screws, as shown in the diagram. When the  
screws have been tightened, the excess seal  
can be removed.  
Seal  
a
The edge of the hob forms a double seal which prevents  
the ingress of liquids.  
FO 0199  
11  
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Electrical connections  
Any electrical work required to install this hob  
Permanent Connection  
should be carried out by a qualified electrician or  
competent person, in accordance with the current  
regulations.  
In the case of a permanent connection, it is necessary  
that you install a double pole switch between the hob  
and the electricity supply (mains), with a minimum gap  
of 3 mm. between the switch contacts and of a type  
suitable for the required load in compliance with the  
current electric regulations.  
THIS HOB MUST BE EARTHED.  
The manufacturer declines any liability should these  
safety measures not be observed.  
The switch must not break the yellow and green earth  
cable at any point.  
This hob is designed to be connected to a 230 V 50 Hz  
AC electrical supply.  
Before switching on, make sure the electricity supply  
voltage is the same as that indicated on the hob rating  
plate. The rating plate is located on the bottom of the  
hob. A copy is attached on the back cover of this book.  
Ensure that the hob supply cable does not  
come into contact with surfaces with  
temperatures higher than 50 deg. C.  
The hob is supplied with a 3 core flexible supply cable  
incorporating a 3amp plug fitted. In the event of having to  
change the fuse, a 3ampASTAapproved (BS 1362) fuse  
must be used.  
Should the plug need to be replaced for any reason, the  
wires in the mains lead are coloured in accordance with  
the following code:  
Green and Yellow - Earth  
- Neutral  
- Live  
Blue  
Brown  
— Connect the green and yellow (earth) wire to  
the terminal in the plug which is marked with  
)
the letter 'E' or the earth symbol  
green and yellow.  
or coloured  
— Connect the blue (neutral) wire to the terminal  
in the plug which is marked with the letter 'N'  
or coloured black.  
— Connect the brown (live) wire to the terminal in  
the plug which is marked with the letter 'L' or  
coloured red.  
Upon completion there must be no cut, or stray strands  
of wire present and the cable clamp must be secure over  
the outer sheath.  
FO 0390  
A cut off plug inserted into a 13 amp socket is  
a serious safety (shock) hazard. Ensure that  
the cut off plug is disposed of safely.  
12  
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Wiring Diagram  
A. TAPS IGNITOR SWITCHES  
B. IGNITOR UNIT  
Fault Finding  
Preliminary Electrical Systems Check  
SOCKET  
PLUG (with cover removed)  
Earth Wire  
Green/Yellow  
(face view)  
( )  
( )  
E
Brown  
Blue  
START  
Neutral Wire  
Blue  
Isolate appliance  
and carry out:  
A: Earth Continuity  
check.  
N
L
Blue  
Green  
Yellow  
Brown  
Carry out:  
D: Resistance to  
Earth check.  
Electricity supply  
should now be  
satisfactory.  
YES  
NO  
Carry out:  
C: Polarity check.  
A. EARTH CONTINUITY CHECK - Appliance must  
be electrically disconnected - meter set on Ω (Ohms)  
x 1 scale and adjust zero if necessary.  
Has inlet fuse blown?  
a) Test leads from any appliance earth point to earth  
pin on plug. Resistance should be less than 0.1 Ω  
(Ohm), check all earth wires for continuity and all  
contacts are clean and tight.  
YES  
NO  
B. INSULATION CHECK - Appliance electrically  
disconnected, all switches ON.  
Inlet wiring  
faulty.  
Rectify any  
fault.  
a) meter set on Ω (Ohms) x 1 scale.  
Test leads from Lto N in appliance terminal block.  
If meter reads «0» then there is a short circuit.  
b) meter set on Ω (Ohm) x 100 scale.  
Repeat test with leads from L to E. If meter reads  
less than (infinity) there is a fault.  
NOTE - Should it be found that the fuse has failed but  
no fault is indicated - a detailed continuity check (i.e.  
by disconnecting and checking each component) is  
required to trace the faulty component.  
Isolate appliance and  
carry out:  
B: Insulation check.  
Rectify any fault  
including replacing  
fuses as necessary.  
It is possible that a fault could occur as a result of  
local burning/arcing but no fault could be found under  
test. However a detailed visual inspection should reveal  
evidence of burning around the fault.  
13  
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Ignition System / Gas Ignition  
YES  
Check gas supply at  
burner  
Ignitor does not spark  
NO  
Check plug top fuse  
and  
replace if necessary  
Light burner manually  
Check by pass  
simmer  
Check polarity and  
earth continuity of  
supply point  
Check position of the  
electrode  
Check earth continuity  
of appliance  
Check continuity from the tip  
of each electrode to the  
terminals 1 to 4 on the ignitor  
unit  
Check fitting of burners  
Check continuity from 'N' on the  
mains connector block and "O" on  
the ignitor unit  
Check for breaks in the  
insulation  
of the HT leads  
Check continuity from 'L' on the  
mains connector block and the  
taps ignition switches  
Check continuity from ignition  
switches connector to ignitor unit  
Change the taps  
ignition switches  
Change the ignitor unit  
14  
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Commissioning  
When the hob has been fully installed it will be necessary  
to check the minimum flame setting. To do this, follow  
the procedure below.  
-
-
Turn the gas tap to the MAX position and ignite.  
Set the gas tap to the MIN flame position then turn  
the control knob from MIN to MAX several times. If  
the flame is unstable or is extinguished follow the  
procedure below.  
Procedure:  
)
-
-
Re-ignite the burner and set to MIN.  
Remove the control knob and use a thin bladed  
screwdriver to turn the adjustment screw until the  
flame is steady and does not extinguish, when the  
knob is turned from MIN to MAX.  
-
-
The adjustment screw may be located at the centre  
of the gas tap control shaft or on the gas tap body,  
left of the control shaft or below (see diagram).  
Repeat the adjustment procedure for all burners.  
Pressure Testing  
)
-
Remove left hand pan support and front left burner  
cap and crown.  
Adjustment  
screw  
-
-
Fit manometer tube over the injector.  
Turn on the burner gas supply and ignite another  
burner.  
-
-
The pressure reading should be nominally 20mbar  
and must be between 17 mbar and 25mbar.  
Turn off the burner supplies.  
Conversion from Natural Gas to LPG  
IMPORTANT  
To adjust the gas rate  
With the aid of a thin bladed screwdriver completely  
tighten down the by pass adjustment screw, which is  
located down the centre of the gas tap control shaft.  
The replacement/conversion of the gas hob should only  
be undertaken by a competent person.  
It is important to note that this model is designed for use  
Upon completion stick the replacement rating plate on  
with natural gas but can be converted for use with butane  
the under side of the hob.  
or propane gas providing the correct injectors are fitted  
and the gas rate is adjusted to suit.  
Method  
Ensure that the gas taps are in the 'OFF' position  
Isolate the hob from the electrical supply  
Remove all pan supports, burner caps, rings, crowns  
and control knobs.  
With the aid of a 7mm box spanner the burner injectors  
can then be unscrewed and replaced by the  
appropriate LPG injectors.  
15  
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Guarantee/Customer Service  
Standard guarantee conditions  
We, Zanussi-Electrolux, undertake that if within 12 months of the date of the purchase this Zanussi-Electrolux appliance  
or any part thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our option  
repair or replace the same FREE OF CHARGE for labour, materials or carriage on condition that:  
· The appliance has been correctly installed and used only on the electricity supply stated on the rating plate.  
· The appliance has been used for normal domestic purposes only, and in accordance with the manufacturer’s instruc-  
tions.  
· The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not author-  
ised by us.  
· Electrolux Service Force Centre must undertake all service work under this guarantee.  
· Any appliance or defective part replaced shall become the Company’s property.  
· This guarantee is in addition to your statutory and other legal rights.  
Exclusions  
· Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or remov-  
able parts of glass or plastic.  
· Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the  
United Kingdom.  
· Appliances found to be in use within a commercial environment, plus those which are subject to rental agreements.  
· Products of Electrolux manufacturer that are not marketed by Electrolux.  
Service and Spare Parts  
In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local  
Service Force Centre by telephoning  
0870 5 929 929  
Your telephone call will be automatically routed to the Service Force Centre covering your postcode area.  
For the address of your local Service Force Centre and further information about Service Force, please visit the  
website at  
Before calling out an engineer, please ensure you have read the details under the heading “Something not working”  
When you contact the Service Force Centre you will need to give the following details:  
1.Your name, address and postcode.  
2.Your telephone number.  
3. Clear concise details of the fault.  
4. The model and Serial number of the appliance (found on the rating plate).  
5.The purchase date.  
Please note a valid purchase receipt or guarantee documentation is required for in guarantee service calls.  
Customer Care  
For general enquiries concerning your Electrolux appliance, or for further information on Electrolux products please  
contact our Customer Care Department by letter or telephone at the address below or visit our website at  
Customer Care Department  
Electrolux MajorAppliances  
Addington Way  
Luton  
Bedfordshire, LU4 9QQ  
Tel: 08705 727 727 (*)  
(*) Calls may be recorded for training purposes  
16  
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European guarantee  
This appliance is guaranteed by Electrolux in each of the countries listed at the back of this user manual, for the period  
specified in the appliance guarantee or otherwise by law. If you move from one of these countries to another of the countries  
listed below the appliance guarantee will move with you subject to the following qualifications:  
The appliance guarantee starts from the date you first purchased the appliance which will be evidenced by production of  
a valid purchase document issued by the seller of the appliance.  
The appliance guarantee is for the same period and to the same extent for labour and parts as exists in your new country  
of residence for this particular model or range of appliances.  
The appliance guarantee is personal to the original purchaser of the appliance and cannot be transferred to another user.  
The appliance is installed and used in accordance with instructions issued by Electrolux and is only used within the home,  
i.e. is not used for commercial purposes.  
The appliance is installed in accordance with all relevant regulations in force within your new country of residence.  
The provisions of this European Guarantee do not affect any of the rights granted to you by law.  
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35687-8002  
11/06  
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