Zanussi Cooktop ZGG 659 User Manual

GAS HOB  
ZGG 659  
INSTRUCTION BOOKLET  
IL  
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Contents  
For the User  
For the Installer  
Description of the Appliance  
Operation  
Page  
Page  
Page  
Page  
4
5
6
7
EngineersTechnicalData  
Installation  
Page  
Page  
Page  
Page  
7
8
8
9
MaintenanceandCleaning  
SomethingNotWorking?  
GasConnection  
Building in  
Fitting the Hob to the Worktop  
ElectricalConnection  
Commissioning  
Page 10  
Page 10  
Page 11  
Guide to Use the instructions  
The following symbols will be found in the text to  
guide you throughout the Instructions:  
Safety Instructions  
Step by step instructions for an  
)
operation  
Hints and Tips  
3
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Description of theAppliance  
3
5
6
7
1
8
4
2
1. Hob Top  
2. Rapid Burner  
3. Semi-rapid Burners  
4. Auxiliary Burner  
5. Control knob for back right burner (semi-rapid)  
6. Control knob for back left burner (semi-rapid)  
7. Control knob for front left burner (rapid)  
8. Control knob for front right burner (auxiliary)  
INSTALLATION  
WHEN THE HOB IS FIRST  
INSTALLED  
Any gas installation must be carried out  
by qualified personnel, and in accordance  
with existing rules and regulations.  
Once the hob has been installed, it is  
important to remove any protective  
materials, which were put on in the factory.  
The relevant instructions are to be found in the  
second section of this manual.  
Please, ensure that, once the appliance  
is installed, it is easily accessible for the  
engineer in the event of a breakdown.  
4
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Operation  
Hob burners control knobs  
The symbols on the hob burners control knobs  
mean that:  
z there is no gas supply  
there is maximum gas supply  
there is minimum gas supply  
Lighting the burners  
For easier lighting, proceed before  
putting a pan on the pan support.  
FO 2295  
Fig. 1  
A - Burner cap  
To light a burner:  
B - Ignition candle  
C - Thermocouple  
)
z Push in the relevant knob and turn it  
anticlockwise to "maximum position".  
z At the same time, keep the knob pushed  
down for about 5 seconds. This will allow the  
"thermocouple" (Fig. 1, lett. C) to be heated  
and the safety device to be switched off,  
otherwisethegassupplywouldbeinterrupted.  
z Then, check the flame is regular and adjust it  
as required.  
If you use a saucepan which is smaller  
than the recommended size, the flame will  
spread beyond the bottom of the vessel,  
causing the handle to overheat.  
If you cannot light the flame even after several  
attempts, check the "cap" (Fig. 1, lett. A) is in the  
correct position.  
To put the flame out, turn the knob to the symbol  
z.  
As soon as a liquid starts boiling, turn  
down the flame so that it will barely keep  
the liquid simmering.  
When switching on the mains, after  
installation or a power cut, it is quite normal  
for the spark generator to be activated  
automatically.  
Take care when frying food in hot oil or  
fat, as the overheated splashes could  
easily ignite.  
Always turn the flame down or put it out  
before taking the pans off the burner.  
If the control knobs become difficult to  
turn, please contact your local Service  
Centre.  
Using the hob correctly  
Toensuremaximumburnerefficiency,itisstrongly  
recommended that you use only pots and pans  
with a bottom fitting the size of the burner used, so  
that flame will not spread beyond the bottom of the  
vessel (See table).  
Burner  
minimum maximum  
diameter  
diameter  
Large (rapid)  
Medium (semi-rapid) 120 mm  
Small(Auxiliary) 80 mm  
160 mm  
240 mm  
220 mm  
160 mm  
5
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MaintenanceandCleaning  
Before any maintenance or cleaning can be  
carried out, you must DISCONNECT the  
hob from the electricity supply.  
The hob is best cleaned whilst it is still warm,  
as spillage can be removed more easily than  
if it is left to cool.  
The Hob Top  
Regularly wipe over the hob top and the aluminium  
frame using a soft cloth well wrung out in warm  
water to which a little washing up liquid has been  
added. Avoid the use of the following:  
- household detergent and bleaches;  
- impregnated pads unsuitable for non-stick  
saucepans;  
- steel wool pads;  
FO 2110  
Fig. 2  
- bath/sink stain removers.  
Pan Supports  
The pan supports are dishwasher proof. If  
necessary, remove stubborn stains using a paste  
cleaner. Never use steel wool pads or acids.  
The Burners  
The burner caps and crowns can be removed for  
cleaning.  
Wash the burner caps and crowns using hot soapy  
water, and remove marks with a mild paste cleaner.  
A well moistened soap impregnated steel wool pad  
canbeusedwithcaution,ifthemarksareparticularly  
difficulttoremove.Aftercleaning,besuretowipedry  
FO 2265  
Fig. 3  
with a soft cloth.  
The cap and crown of each burner are  
secured with two screws. To separate the  
two pieces, lift the crown, turn it upside  
down, then undo the two fixing screws as  
shown in Fig. 3.  
After cleaning, reassemble the two parts  
and refit the cap on its correct position on  
the burner.  
6
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Something Not Working?  
If the appliance is not working correctly, please carry out the following checks before contacting your local  
Service Centre.  
SYMPTOM  
SOLUTION  
There is no spark when lighting the gas  
Check that the unit is plugged in and the  
electrical supply is switched on  
Check that the RCCB has not tripped (if  
fitted)  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
The gas ring burns unevenly  
Check the main jet is not blocked and the  
burner crown is clear of food particles.  
Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
If after all these checks, your appliance still does not operate correctly, contact your local Service Centre.  
Instructions for the Installer  
SupplyConnections  
Engineers technical data  
Gas:  
OVERALL DIMENSIONS  
RC 1/2 inch (1/2 inch male) Rear right hand  
corner  
Width:  
Depth:  
Height:  
Weight:  
580 mm  
510 mm  
88 mm  
Electric:  
12,5 Kg  
230-V 50Hz supply, 3 core flexible cable with  
non rewireable plug.  
CUT OUT DIMENSIONS  
Appliance Gas supply: LPG 30 mbar  
Appliance Class: 3  
Width:  
Depth:  
550 mm  
470 mm  
Thickness: 30 mm  
Appliance category: I 3  
Burner  
Nominal Power LPG (Butane "A") Diameter  
Feeding  
Tap. By-Pass Pressure  
mbar (*)  
kW  
0,95  
1,60  
2,45  
kCal/h Nozzle  
gh  
75  
Auxiliary (dia. 42 mm.)  
Semi-rapid (dia. 57 mm.)  
Rapid (dia. 90 mm.)  
814  
1368  
2095  
50  
65  
80  
28  
126  
193  
35  
45  
30  
(*) 1 mbar = 10 mm. water coloumn.  
7
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Installation  
IMPORTANT  
This appliance must be installed by  
qualified personnel.  
The manufacturer will not accept liability,  
should the above instructions or any of  
the other safety instructions incorporated  
in this book be ignored.  
Gas Connection  
On the end of the shaft (A) , which includes the GJ  
1/2" threaded elbow, an adjustable joint is fixed so  
that the washer (B) is fitted between the  
components as shown in figure 4.  
A drop of paint at both edges of the "L" joint (C) will  
evidence that the good seal of the connection has  
been tested in the factory.  
Before connecting the gas supply pipe to the joint  
(C), the installer will ensure that the paint drop is  
unbroken and the "L" connector has not been  
moved by the vibrations during handling and  
transportation.  
When the final connection has been made, it is  
essential that a thorough leak test is carried out on  
the hob and installation.  
Ensure that the main connection pipe does not  
exert any strain on the hob.  
FO 1010  
Fig. 4  
A) End of shaft with nut  
B) Washer  
C) Adjustable joint  
Cut Out Size  
The dimensions of the cut-out are given in figure  
Rectangular cut-out size for hob  
5.  
510  
SR  
580  
SR  
A
R
470  
550  
55 min.  
FO 2340  
Dimensions are given in millimeters  
Fig. 5  
8
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Buildingin  
Building over a cupboard or  
drawer  
Building over a kitchen unit with  
oven  
If the hob is to be installed above a cupboard or  
drawer it will be necessary to fit a heat resistant  
board below the base of the hob on the underside  
of the work surface.  
If the hob is built into a kitchen unit with an oven  
underneath, the recess must have the dimensions  
shown in diagrams 2 and 3, and should also incor-  
porate suitable oven crosspiece supports to ansure  
an efficient cooling air circulation.  
Building over a kitchen unit with  
door  
Proper arrangements must be taken in designing  
the furniture unit, in order to avoid any contact with  
the bottom of the hob which can be heated when it  
is operated. The recommended solution is shown  
in diagram 1.  
Diagrams 4 and 5 give two building-in examples.  
The electric connection of the hob and the  
oven should be carried out separately, for  
electrical safety reasons to permit easy  
extraction of the oven from the front part  
of the kitchen unit.  
The panel fitted under the hob ("a") should be easily  
removable to allow easy access if technical  
assistance is needed. The space behind the  
kitchen unit ("b") can be used for connections.  
2
1
3
550 min.  
a
60  
b
FO 0198  
FO 1013  
FO 0947  
a) Removable panel  
b) Room for connections  
4
5
FO 0939  
FO 0938  
9
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Fitting the hob to  
the worktop  
Before fitting the hob into the cut out, an adhesive  
seal must be fitted to the underside outside edge  
(see figure 6) of the hob. It is essential that no gaps  
are left in this seal in order to prevent spillage near  
the hob seeping into the cabinet below.  
FO 2108  
Fig. 6  
1) Remove the pan supports, the burners  
caps and crowns and turn the hob upside  
A
)
down, taking care the ignition candles are  
not damaged in this operation.  
2) Place the sealing gasket all around the  
glass top edge as shown in diagram.  
A) Sealing gasket  
3) Fit the hob in the cut out and push it down  
until the glass top and the working top  
make contact, as shown in figure 7.  
Electricalconnection  
FO 2107  
Any electrical work required to install this  
appliance should be carried out by a  
qualified electrician or competent person,  
in accordance with the current regulations.  
Fig. 7  
THIS APPLIANCE MUST BE  
Permanent Connection  
EARTHED.  
In the case of a permanent connection, it is  
necessary that you install a double pole switch  
between the appliance and the electricity supply  
(mains), with a minimum gap of 3 mm. between  
the switch contacts and of a type suitable for the  
required load in compliance with the current electric  
regulations.  
The manufacturer declines any liability should  
these safety measures not be observed.  
This appliance is designed to be connected to  
a 230 V 50Hz AC electrical supply.  
Before the appliance is connected:  
1) check that the main fuse and the domestic  
installation can support the load (see the rating  
label);  
2) check that the power supply is properly earthed  
in compliance with the current rules;  
3) check the socket or the double pole switch used  
for the electrical connection can be easily  
reached with the appliance built in the forniture  
unit. Before switching on, make sure the  
electricity supply voltage is the same as that  
indicated on the appliance rating plate. The  
rating plate is located on the bottom of the hob.  
A copy is attached on the back cover of this book.  
The switch must not break the yellow and green  
earth cable at any point.  
Ensure that the hob supply cord does  
not come into contact with surfaces  
with temperatures higher than 50 deg.  
C.  
The appliance is supplied with a 3 core flexible  
supply cord incorporating a plug. Connect the plug  
to an adequate socket.  
10  
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Commissioning  
When the hob has been fully installed it will be  
necessary to check the minimum flame setting.  
To do this, follow the procedure below.  
- Turn the gas tap to the MAX position and ignite.  
- Set the gas tap to the MIN flame position then  
turn the control knob from MIN to MAX several  
times. If the flame is unstable or is extinguished  
follow the procedure below.  
Procedure:  
Fig. 8  
Re-ignite the burner and set to MIN.  
Remove the control knob, insert a thin  
)
By-pass screw  
bladed screwdriver down the centre of  
the gas tap control shaft and turn the  
adjustment screw until the flame is steady  
and does not extinguish, when the knob  
is turned from MIN to MAX. Repeat this  
procedure for all burners.  
11  
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