Yamaha Automobile fzs6w User Manual

OWNER’S MANUAL

FZS6W(C)

LIT-11626-20-60

4S8-28199-10

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EAU10041

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INTRODUCTION

EAU10080

Congratulations on your purchase of the Yamaha FZS6W(C). This model is the result of Yamaha’s vast experience in the

production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and

reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you

have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at

the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the

motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the

recommended maintenance schedules and operating instructions contained within this manual.

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IMPORTANT MANUAL INFORMATION

EAU10131

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the

motorcycle operator, a bystander or a person inspecting or repairing the motor-

cycle.

WARNING

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

CAUTION:

A NOTE provides key information to make procedures easier or clearer.

NOTE:

G This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle

is subsequently sold.

G Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most

current product information available at the time of printing, there may be minor discrepancies between your motorcycle

and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

EWA10010

WARNING

PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY

AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-

CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES

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IMPORTANT MANUAL INFORMATION

AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS

AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY

THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.

*Product and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION

EAU10192

AFFIX DEALER

LABEL HERE

FZS6W(C)

OWNER’S MANUAL

1st edition, September 2006

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in Japan.

P/N LIT-11626-20-60

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TABLE OF CONTENTS

SAFETY INFORMATION ..................1-1

OPERATION AND IMPORTANT

Checking the front and rear

Location of important labels ...........1-5

RIDING POINTS ................................ 5-1

Starting the engine ......................... 5-1

Shifting ........................................... 5-2

Engine break-in .............................. 5-4

Parking ........................................... 5-4

brake pads ................................6-24

Checking the brake fluid level ......6-25

Changing the brake fluid ..............6-26

Drive chain slack ..........................6-26

Cleaning and lubricating

the drive chain ..........................6-27

Checking and lubricating

the cables .................................6-28

Checking and lubricating

the throttle grip and cable .........6-28

Checking and lubricating

th e b rake and shift pedals .........6-29

Checking and lubricating

the brake and clutch levers .......6-29

Checking and lubricating the

centerstand and sidestand ........6-30

Lubricating the swingarm pivots ...6-30

Checking the front fork .................6-31

Checking the steering ..................6-31

Checking the wheel bearings .......6-32

Battery ..........................................6-32

Replacing the fuses ......................6-34

Replacing the headlight bulb ........6-35

Replacing the tail/

brake light bulb .........................6-36

Replacing a turn signal

light bulb ...................................6-37

Replacing the license plate

DESCRIPTION ..................................2-1

Left view ..........................................2-1

Right view........................................2-2

Controls and instruments ................2-3

PERIODIC MAINTENANCE AND

MINOR REPAIR................................. 6-1

PERIODIC MAINTENANCE .......... 6-1

Owner’s tool kit .............................. 6-1

Periodic maintenance chart for

INSTRUMENT AND CONTROL

FUNCTIONS.......................................3-1

Main switch/steering lock ................3-1

Indicator and warning lights ............3-2

Multi-function meter unit .................3-4

Handlebar switches ........................3-8

Clutch lever ....................................3-9

Shift pedal ......................................3-9

Brake lever ...................................3-10

Brake pedal ..................................3-10

Fuel tank cap ................................3-10

Fuel ..............................................3-11

Catalytic converter ........................3-12

Seat ..............................................3-12

Helmet holder ...............................3-13

Storage compartment ...................3-13

Adjusting the shock absorber

the em is sion co ntro l s yst em ....... 6-3

General maintenance and

lubrication chart .......................... 6-4

Removing and installing panels ..... 6-8

Checking the spark plugs ............ 6-10

Canister (for California only) ........ 6-11

Engine oil and oil filter cartridge ... 6-11

Coolant ........................................ 6-14

Replacing the air filter element .... 6-17

Checking the throttle cable

free play .................................... 6-19

Valve clearance ........................... 6-19

Tires ............................................. 6-19

Cast wheels ................................. 6-22

Accessories and

assembly ...................................3-14

Sidestand .....................................3-15

Ignition circuit cut-off system ........3-16

replacement parts ..................... 6-22

Adjusting the clutch lever

PRE-OPERATION CHECKS..............4-1

Pre-operation check list ..................4-2

free play .................................... 6-23

Rear brake light switch ................ 6-24

light bulb ...................................6-38

Front wheel ..................................6-38

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TABLE OF CONTENTS

Rear wheel ...................................6-39

Troubleshooting ............................6-41

Troubleshooting charts .................6-42

MOTORCYCLE CARE AND

STORAGE ..........................................7-1

Matte color caution .........................7-1

Care ................................................7-1

Storage ...........................................7-3

SPECIFICATIONS .............................8-1

CONSUMER INFORMATIO N .............9-1

Identification numbers ....................9-1

Reporting safety defects .................9-3

Motorcycle noise regulation ............9-4

Maintenance record ........................9-5

YAMAHA MOTOR CORPORATION,

U.S.A. STREET AND ENDURO

MOTORCYCLE LIMITED

WARRANTY ................................9-7

YAMAHA EXTENDED SERVICE

(Y.E.S.) ........................................9-9

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SAFETY INFORMATION

EAU10281

AND/OR WHEN MADE NECES-

SARY BY MECHANICAL CONDI-

TIONS.

• Ride where other motorists can

see you. Avoid riding in another

motorist’s blind spot.

MOTORCYCLES

ARE

SINGLE

TRACK VEHICLES. THEIR SAFE USE

AND OPERATION ARE DEPENDENT

UPON THE USE OF PROPER RIDING

TECHNIQUES AS WELL AS THE EX-

PERTISE OF THE OPERATOR. EV-

ERY OPERATOR SHOULD KNOW

THE FOLLOWING REQUIREMENTS

BEFORE RIDING THIS MOTOR-

CYCLE.

G Many accidents involve inexperi-

enced operators. In fact, many op-

erators who have been involved in

accidents do not even have a cur-

rent motorcycle license.

Safe riding

G Always

make

pre-operation

checks. Careful checks may help

prevent an accident.

G This motorcycle is designed to car-

ry the operator and a passenger.

G The failure of motorists to detect

and recognize motorcycles in traf-

fic is the predominating cause of

automobile/motorcycle accidents.

Many accidents have been caused

by an automobile driver who did

not see the motorcycle. Making

yourself conspicuous appears to

be very effective in reducing the

chance of this type of accident.

Therefore:

• Make sure that you are qualified

and that you only lend your

motorcycle to other qualified op-

erators.

• Know your skills and limits.

Staying within your limits may

help you to avoid an accident.

• We recommend that you prac-

tice riding your motorcycle

where there is no traffic until you

have become thoroughly famil-

iar with the motorcycle and all of

its controls.

HE OR SHE SHOULD:

G OBTAIN THOROUGH INSTRUC-

TIONS FROM A COMPETENT

SOURCE ON ALL ASPECTS OF

MOTORCYCLE OPERATION.

G OBSERVE THE WARNINGS AND

MAINTENANCE

REQUIRE-

MENTS IN THE OWNER’S MAN-

UAL.

G OBTAIN QUALIFIED TRAINING

IN SAFE AND PROPER RIDING

TECHNIQUES.

G OBTAIN PROFESSIONAL TECH-

NICAL SERVICE AS INDICATED

BY THE OWNER’S MANUAL

• Wear a brightly colored jacket.

• Use extra caution when you are

approaching

through intersections, since in-

tersections are the most likely

places for motorcycle accidents

to occur.

G Many accidents have been caused

by error of the motorcycle opera-

tor. A typical error made by the op-

erator is veering wide on a turn

and

passing

1-1

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SAFETY INFORMATION

due to EXCESSIVE SPEED or un-

dercornering (insufficient lean an-

gle for the speed).

• Always obey the speed limit and

never travel faster than warrant- Protective apparel

G This motorcycle is designed for on-

cause burns. Always wear protec-

tive clothing that covers your legs,

ankles, and feet.

road use only. It is not suitable for

off-road use.

G A passenger should also observe

the above precautions.

ed by road and traffic conditions. The majority of fatalities from motor-

• Always signal before turning or cycle accidents are the result of head Modifications

changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle

other motorists can see you.

G The posture of the operator and vention or reduction of head injuries.

the single most critical factor in the pre- not approved by Yamaha, or the re-

moval of original equipment, may ren-

passenger is important for proper

control.

G Always wear an approved helmet. der the motorcycle unsafe for use and

G Wear a face shield or goggles. may cause severe personal injury.

Wind in your unprotected eyes Modifications may also make your

could contribute to an impairment motorcycle illegal to use.

of vision that could delay seeing a

• The operator should keep both

hands on the handlebar and

both feet on the operator foot-

rests during operation to main-

tain control of the motorcycle.

• The passenger should always

hold onto the operator, the seat

strap or grab bar, if equipped,

with both hands and keep both

feet on the passenger footrests.

• Never carry a passenger unless

he or she can firmly place both

feet on the passenger footrests.

G Never ride under the influence of

alcohol or other drugs.

hazard.

Loading and accessories

G The use of a jacket, heavy boots, Adding accessories or cargo to your

trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-

preventing or reducing abrasions ty and handling if the weight distribution

or lacerations.

of the motorcycle is changed. To avoid

G Never wear loose-fitting clothes, the possibility of an accident, use ex-

otherwise they could catch on the treme caution when adding cargo or

control levers, footrests, or wheels accessories to your motorcycle. Use

and cause injury or an accident.

extra care when riding a motorcycle

G Never touch the engine or exhaust that has added cargo or accessories.

system during or after operation. Here are some general guidelines to

They become very hot and can follow if loading cargo or adding acces-

sories to your motorcycle:

1-2

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SAFETY INFORMATION

bags, duffel bags, or tents, can

create unstable handling or a slow

steering response.

limit suspension travel, steering

travel or control operation, or ob-

scure lights or reflectors.

The total weight of the operator, pas-

senger, accessories and cargo must

not exceed the maximum load limit.

Accessories

• Accessories fitted to the handle-

bar or the front fork area can

create instability due to improper

weight distribution or aerody-

namic changes. If accessories

are added to the handlebar or

front fork area, they must be as

lightweight as possible and

should be kept to a minimum.

• Bulky or large accessories may

seriously affect the stability of

the motorcycle due to aerody-

namic effects. Wind may at-

tempt to lift the motorcycle, or

the motorcycle may become un-

stable in cross winds. These ac-

cessories may also cause

instability when passing or being

passed by large vehicles.

Genuine Yamaha accessories have

been specifically designed for use on

this motorcycle. Since Yamaha cannot

test all other accessories that may be

available, you must personally be re-

sponsible for the proper selection, in-

stallation and use of non-Yamaha

accessories. Use extreme caution

when selecting and installing any ac-

cessories.

Keep the following guidelines in mind,

as well as those provided under “Load-

ing” when mounting accessories.

G Never install accessories or carry

cargo that would impair the perfor-

mance of your motorcycle. Care-

fully inspect the accessory before

using it to make sure that it does

not in any way reduce ground

clearance or cornering clearance,

Maximum load:

FZS6W 190 kg (419 lb)

FZS6WC 189 kg (417 lb)

When loading within this weight limit,

keep the following in mind:

G Cargo and accessory weight

should be kept as low and close to

the motorcycle as possible. Make

sure to distribute the weight as

evenly as possible on both sides of

the motorcycle to minimize imbal-

ance or instability.

G Shifting weights can create a sud-

den imbalance. Make sure that ac-

cessories and cargo are securely

attached to the motorcycle before

riding. Check accessory mounts

and cargo restraints frequently.

G Never attach any large or heavy

items to the handlebar, front fork,

or front fender. These items, in-

cluding such cargo as sleeping

• Certain accessories can dis-

place the operator from his or

her normal riding position. This

improper position limits the free-

dom of movement of the opera-

1-3

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SAFETY INFORMATION

tor and may limit control ability,

therefore, such accessories are

not recommended.

G Always turn the engine off before

or clothing, immediately wash the

affected area with soap and water

and change your clothes.

leaving the motorcycle unattended

and remove the key from the main

switch. When parking the motor-

cycle, note the following:

• The engine and exhaust system

may be hot, therefore, park the

motorcycle in a place where pe-

destrians or children are not like-

ly to touch these hot areas.

G Use caution when adding electri-

cal accessories. If electrical acces-

sories exceed the capacity of the

motorcycle’s electrical system, an

electric failure could result, which

could cause a dangerous loss of

lights or engine power.

• Do not park the motorcycle on a

slope or soft ground, otherwise it

may fall over.

• Do not park the motorcycle near

a flammable source, (e.g., a ker-

osene heater, or near an open

flame), otherwise it could catch

fire.

Gasoline and exhaust gas

G GASOLINE IS HIGHLY FLAMMA-

BLE:

• Always turn the engine off when

refueling.

• Take care not to spill any gaso-

line on the engine or exhaust

system when refueling.

G When transporting the motorcycle

in another vehicle, make sure that

it is kept upright. If the motorcycle

should lean over, gasoline may

leak out of the fuel tank.

G If you should swallow any gaso-

line, inhale a lot of gasoline vapor,

or allow gasoline to get into your

eyes, see your doctor immediately.

If any gasoline spills on your skin

• Never refuel while smoking or in

the vicinity of an open flame.

G Never start the engine or let it run

for any length of time in a closed

area. The exhaust fumes are poi-

sonous and may cause loss of

consciousness and death within a

short time. Always operate your

motorcycle in an area that has ad-

equate ventilation.

1-4

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SAFETY INFORMATION

EAU10381

Location of important labels

Please read the following important labels carefully before operating this vehicle.

5,6,7,8,9,10

1-5

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SAFETY INFORMATION

CAUTION

Cleaning with alkaline or

acid cleaner, gasoline or

solvent will damage

windshield.

Use neutral detergent.

5JW-00

WARNING

Improper loading can cause loss of control.

Read owner’s manual for proper loading.

3JJ-28446-A1

1-6

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SAFETY INFORMATION

California only

1-7

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DESCRIPTION

EAU10410

Left view

1. Main fuse (page 6-34)

9. Engine oil filter cartridge (page 6-11)

2. Battery (page 6-32)

3. Air filter element (page 6-17)

4. Shock absorber assembly spring preload adjusting ring (page 3-14)

5. Owner’s tool kit (page 6-1)

6. Helmet holder (page 3-13)

7. Shift pedal (page 3-9)

8. Engine oil drain bolt (page 6-11)

2-1

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DESCRIPTION

EAU10420

Right view

1. Fuse box (page 6-34)

9. Dipstick (page 6-11)

2. Storage compartment (page 3-13)

3. Rear brake fluid reservoir (page 6-25)

4. Engine oil filler cap (page 6-11)

5. Front brake fluid reservoir (page 6-25)

6. Radiator cap (page 6-14)

10.Brake pedal (page 3-10)

7. Coolant reservoir cap (page 6-14)

8. Coolant drain bolt (page 6-15)

2-2

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DESCRIPTION

EAU10430

Controls and instruments

1. Clutch lever (page 3-9)

2. Left handlebar switches (page 3-8)

3. Main switch/steering lock (page 3-1)

4. Multi-function meter unit (page 3-4)

5. Right handlebar switches (page 3-8)

6. Brake lever (page 3-10)

7. Throttle grip (page 6-19)

2-3

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INSTRUMENT AND CONTROL FUNCTIONS

EAU10660

Main switch/steering lock^EAU10460

To unlock the steering

OFF

All electrical systems are off. The key

can be removed.

EAU10680

LOCK

The steering is locked, and all electrical

systems are off. The key can be re-

moved.

To lock the steering

1. Push.

2. Turn.

The main switch/steering lock controls

the ignition and lighting systems, and is

used to lock the steering. The various

positions are described below.

Push the key in, and then turn it to

“OFF” while still pushing it.

EWA10060

WARNING

EAU26900

Never turn the key to “OFF” or

“LOCK” while the vehicle is moving,

otherwise the electrical systems will

be switched off, which may result in

loss of control or an accident. Make

sure that the vehicle is stopped be-

fore turning the key to “OFF” or

“LOCK”.

All electrical circuits are supplied with

power, and the meter lighting, taillight,

license plate light and position lights

come on, and the engine can be start-

ed. The key cannot be removed.

1. Push.

2. Turn.

1. Turn the handlebars all the way to

the left.

2. Push the key in from the “OFF” po-

sition, and then turn it to “LOCK”

while still pushing it.

NOTE:

The headlights come on automatically

when the engine is started and stay on

until the key is turned to “OFF”, even if

the engine stalls.

3. Remove the key.

3-1

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INSTRUMENT AND CONTROL FUNCTIONS

EAU11003

EAU11080

oil level warning light will flash ten

times, then go off for 2.5 seconds.

If this occurs, have a Yamaha

dealer check the vehicle.

High beam indicator light “

”

Indicator and warning lights

This indicator light comes on when the

high beam of the headlight is switched

on.

EAU11250

EAU11423

Oil level warning light “

”

Coolant temperature warning light

This warning light comes on when the

engine oil level is low.

“

”

This warning light comes on when the

engine overheats. When this occurs,

stop the engine immediately and allow

the engine to cool.

The electrical circuit of the warning light

can be checked by turning the key to

“ON”.

If the warning light does not come on

for a few seconds, then go off, have a

Yamaha dealer check the electrical cir-

The electrical circuit of the warning light

can be checked by turning the key to

“ON”.

If the warning light does not come on

for a few seconds, then go off, have a

Yamaha dealer check the electrical cir-

cuit.

1. Left turn signal indicator light “

2. Right turn signal indicator light “

”

3. Neutral indicator light “

”

4. High beam indicator light “

”

5. Engine trouble warning light “

6. Oil level warning light “

”

7. Coolant temperature warning light “

”

NOTE:

G Even if the oil level is sufficient, the

warning light may flicker when

riding on a slope or during sudden

acceleration or deceleration, but

this is not a malfunction.

G This model is also equipped with a

self-diagnosis device for the oil

level detection circuit. If the oil lev-

el detection circuit is defective, the

following cycle will be repeated un-

til the malfunction is corrected: The

cuit.

EAU11030

ECA10020

Turn signal indicator lights “ ” and

CAUTION:

“

”

The corresponding indicator light flash-

es when the turn signal switch is

pushed to the left or right.

Do not operate the engine if it is

overheated.

EAU11060

Neutral indicator light “

”

This indicator light comes on when the

transmission is in the neutral position.

3-2

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INSTRUMENT AND CONTROL FUNCTIONS

Coolant

temperature

Display

Conditions

What to do

Under 39 °C

(Under 103 °F)

Message “Lo” is displayed.

OK. Go ahead with riding.

40–116 °C

(104–242 °F)

Temperature is displayed.

OK. Go ahead with riding.

Stop the vehicle and allow it to idle until

Temperature display flashes. the coolant temperature goes down.

117–139 °C

(243–283 °F)

Warning light comes on.

If the temperature does not go down,

stop the engine. (See page 6-42.)

Above 140 °C

(Above 284 °F)

Message “HI” flashes.

Warning light comes on.

Stop the engine and allow it to cool.

(See page 6-42.)

3-3

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INSTRUMENT AND CONTROL FUNCTIONS

EAU42770

EAU40172

G a tachometer (which shows engine

speed)

Engine trouble warning light “

”

Multi-function meter unit

This warning light comes on when an

electrical circuit monitoring the engine

is defective. When this occurs, have a

Yamaha dealer check the self-diagno-

sis system. (See page 3-4 for an expla-

nation of the self-diagnosis device.)

The electrical circuit of the warning light

can be checked by turning the key to

“ON”. If the warning light does not come

on for a few seconds, then go off, have

a Yamaha dealer check the electrical

circuit.

G an odometer (which shows the to-

tal distance traveled)

G two tripmeters (which show the

distance traveled since they were

last set to zero)

G a fuel reserve tripmeter (which

shows the distance traveled since

the left segment of the fuel meter

started flashing)

1. Coolant temperature display/air intake tem-

perature display

2. Speedometer

G a clock

G a fuel meter

G a coolant temperature display

G an air intake temperature display

G a self-diagnosis device

G an LCD and tachometer bright-

ness control mode

3. Tachometer

4. Odometer/tripmeter/fuel reserve tripmeter

5. “SELECT” button

6. “RESET” button

7. Clock

8. Fuel meter

NOTE:

EWA12421

G Be sure to turn the key to “ON” be-

fore using the “SELECT” and “RE-

SET” buttons.

G To switch the speedometer and

odometer/tripmeter displays be-

tween kilometers and miles, press

the “SELECT” button for at least

one second.

WARNING

Be sure to stop the vehicle before

making any setting changes to the

multi-function meter unit.

The multi-function meter unit is

equipped with the following:

G a speedometer (which shows the

riding speed)

3-4

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INSTRUMENT AND CONTROL FUNCTIONS

Tachometer

Clock

4. Push the “SELECT” button, and

the minute digits will start flashing.

5. Push the “RESET” button to set

the minutes.

6. Push the “SELECT” button and

then release it to start the clock.

Odometer and tripmeter modes

1. Tachometer

1. Clock

2. Tachometer red zone

2. Speedometer

The electric tachometer allows the rider The clock displays when the key is

to monitor the engine speed and keep it turned to “ON”. In addition, the clock

within the ideal power range.

can be displayed for 10 seconds by

When the key is turned to “ON”, the ta- pushing the “SELECT” button when the

chometer needle will sweep once main switch is in the “OFF” or “LOCK”

across the r/min range and then return position.

1. Odometer/tripmeter/fuel reserve tripmeter

to zero r/min in order to test the electri-

Push the “SELECT” button to switch

the display between the odometer

mode “ODO” and the tripmeter modes

“TRIP A” and “TRIP B” in the following

order:

TRIP A → TRIP B → ODO → TRIP A

When the fuel amount in the fuel tank

decreases to 3.6 L (0.95 US gal) (0.79

Imp.gal), the left segment of the fuel

meter will start flashing, and the odom-

cal circuit.

To set the clock

ECA10031

1. Turn the key to “ON”.

2. Push the “SELECT” button and

“RESET” button together for at

least two seconds.

3. When the hour digits start flashing,

push the “RESET” button to set the

hours.

CAUTION:

Do not operate the engine in the ta-

chometer red zone.

Red zone: 14000 r/min and above

3-5

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INSTRUMENT AND CONTROL FUNCTIONS

eter display will automatically change to Fuel meter

the fuel reserve tripmeter mode “F-

TRIP” and start counting the distance

traveled from that point. In that case,

push the “SELECT” button to switch the

display between the various tripmeter

and odometer modes in the following

order:

Coolant temperature mode

F-TRIP → TRIP A → TRIP B → ODO

→ F-TRIP

To reset a tripmeter, select it by push-

ing the “SELECT” button, and then

1. Fuel meter

1. Coolant temperature display

The fuel meter indicates the amount of The coolant temperature display indi-

fuel in the fuel tank. The display seg- cates the temperature of the coolant.

ments of the fuel meter disappear to- Push the “RESET” button to switch the

wards “E” (Empty) as the fuel level coolant temperature display to the air

decreases. When only one segment is intake temperature display.

push the “RESET” button for at least

one second. If you do not reset the fuel

reserve tripmeter manually, it will reset

itself automatically and the display will

return to the prior mode after refueling

and traveling 5 km (3 mi).

left near “E”, refuel as soon as possible.

NOTE:

When the coolant temperature display

This fuel meter is equipped with a self- is selected, “C” is displayed for one

diagnosis system. If the electrical circuit second, and then the coolant tempera-

is defective, the following cycle will be ture is displayed.

repeated until the malfunction is cor-

ECA10020

rected: “E” (Empty), “F” (Full) and sym-

CAUTION:

bol “ ” will flash eight times, then go off

Do not operate the engine if it is

for approximately 3 seconds. If this oc-

overheated.

curs, have a Yamaha dealer check the

electrical circuit.

3-6

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INSTRUMENT AND CONTROL FUNCTIONS

ECA11590

Air intake temperature mode

G When the air intake temperature

CAUTION:

display is selected, “A” is displayed

for one second, and then the air in-

take temperature is displayed.

If the display indicates an error

code, the vehicle should be checked

as soon as possible in order to avoid

engine damage.

Self-diagnosis device

LCD and tachometer brightness

control mode

1. Air intake temperature display

The air intake temperature display indi-

cates the temperature of the air drawn

into the air filter case. Push the “RE-

SET” button to switch the coolant tem-

perature display to the air intake 1. Error code display

temperature display.

This model is equipped with a self-diag-

NOTE:

nosis device for various electrical cir-

1. Tachometer panel

2. Tachometer needle

3. LCD

G Even if the air intake temperature cuits.

is set to be displayed, the coolant If any of those circuits are defective, the

temperature warning light comes engine trouble warning light will come

4. Brightness level

on when the engine overheats.

on, and then the display will indicate a

This function allows you to adjust the

brightness of the LCD and the tachom-

eter panel and needle to suit the out-

side lighting conditions.

G When the key is turned to “ON”, two-digit error code.

the coolant temperature is auto- If the display indicates any error codes,

matically displayed, even if the air note the code number, and then have a

intake temperature was displayed Yamaha dealer check the vehicle.

prior to turning the key to “OFF”.

3-7

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INSTRUMENT AND CONTROL FUNCTIONS

EAU12347

EAU12400

To set the brightness

1. Turn the key to “OFF”.

2. Push and hold the “SELECT” but-

ton.

Dimmer switch “

”

Handlebar switches

Set this switch to “ ” for the high

beam and to “ ” for the low beam.

Left

3. Turn the key to “ON”, and then re-

lease the “SELECT” button after

five seconds.

4. Push the “RESET” button to select

the desired brightness level.

5. Push the “SELECT” button to con-

firm the selected brightness level.

The display will return to the odom-

eter or tripmeter mode.

EAU12460

Turn signal switch “

”

To signal a right-hand turn, push this

switch to “ ”. To signal a left-hand

turn, push this switch to “ ”. When re-

leased, the switch returns to the center

position. To cancel the turn signal

lights, push the switch in after it has re-

turned to the center position.

1. Dimmer switch “

”

2. Turn signal switch “

”

EAU12500

3. Horn switch “

”

Horn switch “

”

4. Hazard switch “

”

Press this switch to sound the horn.

Right

EAU12660

Engine stop switch “

”

Set this switch to “ ” before starting

the engine. Set this switch to “ ” to

stop the engine in case of an emergen-

cy, such as when the vehicle overturns

or when the throttle cable is stuck.

EAU12710

Start switch “

Push this switch to crank the engine

with the starter.

”

1. Engine stop switch “

2. Start switch “

”

3-8

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INSTRUMENT AND CONTROL FUNCTIONS

ECA10050

EAU12820

EAU12870

Clutch lever

Shift pedal

CAUTION:

See page 5-1 for starting instruc-

tions prior to starting the engine.

EAU41700

The engine trouble warning light will

come on when the key is turned to “ON”

and the start switch is pushed, but this

does not indicate a malfunction.

EAU12765

1. Clutch lever

1. Shift pedal

Hazard switch “

”

With the key in the “ON” position, use

this switch to turn on the hazard lights

(simultaneous flashing of all turn signal

lights).

The hazard lights are used in case of

an emergency or to warn other drivers

when your vehicle is stopped where it

The clutch lever is located at the left The shift pedal is located on the left

handlebar grip. To disengage the side of the engine and is used in com-

clutch, pull the lever toward the handle- bination with the clutch lever when

bar grip. To engage the clutch, release shifting the gears of the 6-speed con-

the lever. The lever should be pulled stant-mesh transmission equipped on

rapidly and released slowly for smooth this motorcycle.

clutch operation.

might be a traffic hazard.

The clutch lever is equipped with a

clutch switch, which is part of the igni-

tion circuit cut-off system. (See page

ECA10061

CAUTION:

Do not use the hazard lights for an 3-16.)

extended length of time with the en-

gine not running, otherwise the bat-

tery may discharge.

3-9

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INSTRUMENT AND CONTROL FUNCTIONS

EAU26822

EAU12941

EAU13072

Brake lever

Brake pedal

Fuel tank cap

The brake lever is located at the right

handlebar grip. To apply the front

brake, pull the lever toward the handle-

bar grip.

1. Brake pedal

1. Fuel tank cap lock cover

2. Unlock.

The brake pedal is on the right side of

the motorcycle. To apply the rear

brake, press down on the brake pedal.

To open the fuel tank cap

Open the fuel tank cap lock cover, in-

sert the key into the lock, and then turn

it 1/4 turn clockwise. The lock will be re-

leased and the fuel tank cap can be

opened.

1. Brake lever

2. Brake lever position adjusting dial

3. “

” mark

4. Distance between brake lever and handlebar

grip

The brake lever is equipped with a po-

sition adjusting dial. To adjust the dis-

tance between the brake lever and the

handlebar grip, turn the adjusting dial

while holding the lever pushed away

from the handlebar grip. Make sure that

the appropriate setting on the adjusting

dial is aligned with the “ ” mark on the

brake lever.

To close the fuel tank cap

1. Push the fuel tank cap into position

with the key inserted in the lock.

2. Turn the key counterclockwise to

the original position, remove it, and

then close the lock cover.

3-10

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INSTRUMENT AND CONTROL FUNCTIONS

EAU13220

ECA10070

NOTE:

Fuel

CAUTION:

The fuel tank cap cannot be closed un-

less the key is in the lock. In addition,

the key cannot be removed if the cap is

not properly closed and locked.

Immediately wipe off spilled fuel

with a clean, dry, soft cloth, since

fuel may deteriorate painted surfac-

es or plastic parts.

EWA11090

WARNING

EAU13300

Make sure that the fuel tank cap is

properly closed before riding.

Recommended fuel:

UNLEADED GASOLINE ONLY

Fuel tank capacity:

19.4 L (5.13 US gal) (4.27 Imp.gal)

Fuel reserve amount:

3.6 L (0.95 US gal) (0.79 Imp.gal)

1. Fuel tank filler tube

2. Fuel level

Make sure that there is sufficient fuel in

the tank. When refueling, be sure to in-

sert the pump nozzle into the fuel tank

filler hole and to fill the tank to the bot-

ECA11400

CAUTION:

tom of the filler tube as shown.

Use only unleaded gasoline. The use

of leaded gasoline will cause severe

damage to internal engine parts,

such as the valves and piston rings,

as well as to the exhaust system.

EWA10880

WARNING

G Do not overfill the fuel tank, oth-

erwise it may overflow when the

fuel warms up and expands.

G Avoid spilling fuel on the hot en-

gine.

Your Yamaha engine has been de-

signed to use regular unleaded gaso-

line with a pump octane number

[(R+M)/2] of 86 or higher, or a research

octane number of 91 or higher. If

3-11

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INSTRUMENT AND CONTROL FUNCTIONS

EAU13441

EAU32980

knocking (or pinging) occurs, use a

gasoline of a different brand or premi-

um unleaded fuel. Use of unleaded fuel

will extend spark plug life and reduce

maintenance costs.

Catalytic converter

Seat

This vehicle is equipped with catalytic

converters in the exhaust system.

To remove the seat

EWA10860

1. Insert the key into the seat lock,

WARNING

and then turn it counterclockwise.

Gasohol

The exhaust system is hot after op-

eration. Make sure that the exhaust

system has cooled down before do-

ing any maintenance work.

There are two types of gasohol: gaso-

hol containing ethanol and that contain-

ing methanol. Gasohol containing

ethanol can be used if the ethanol con-

tent does not exceed 10%. Gasohol

containing methanol is not recom-

mended by Yamaha because it can

cause damage to the fuel system or ve-

hicle performance problems.

ECA10700

CAUTION:

The following precautions must be

observed to prevent a fire hazard or

other damages.

G Use only unleaded gasoline.

The use of leaded gasoline will

cause unrepairable damage to

the catalytic converter.

G Never park the vehicle near pos-

sible fire hazards such as grass

or other materials that easily

burn.

G Do not allow the engine to idle

too long.

1. Seat lock

2. Unlock.

2. While holding the key in that posi-

tion, lift the rear of the seat up, and

then pull the seat off.

To install the seat

1. Insert the projection on the front of

the seat into the seat holder as

shown.

3-12

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INSTRUMENT AND CONTROL FUNCTIONS

EAU14281

EAU14451

Helmet holder

Storage compartment

1. Projection

2. Seat holder

1. Helmet holder

2. Unlock.

1. Storage compartment

2. Push the rear of the seat down to

lock it in place.

3. Remove the key.

The storage compartment is located

under the seat. (See page 3-12.)

To open the helmet holder, insert the

key into the lock, and then turn the key

as shown.

To lock the helmet holder, place it in the

original position, and then remove the

EWA10961

NOTE:

WARNING

Make sure that the seat is properly se-

cured before riding.

G Do not exceed the load limit of 3

kg (7 lb) for the storage com-

partment.

key.

EWA10160

G Do not exceed the maximum

load of FZS6W 190 kg (419 lb)

FZS6WC 189 kg (417 lb) for the

vehicle.

WARNING

Never ride with a helmet attached to

the helmet holder, since the helmet

may hit objects, causing loss of con-

trol and possibly an accident.

When storing the owner’s manual or

other documents in the storage com-

partment, be sure to wrap them in a

plastic bag so that they will not get wet.

3-13

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INSTRUMENT AND CONTROL FUNCTIONS

EAU36462

When washing the vehicle, be careful

not to let any water enter the storage

compartment.

Adjusting the shock absorber

assembly

This shock absorber assembly is

equipped with a spring preload adjust-

ing ring.

ECA10100

CAUTION:

Never attempt to turn an adjusting

mechanism beyond the maximum or

minimum settings.

1. Spring preload adjusting ring

2. Special wrench

3. Position indicator

Adjust the spring preload as follows.

1. Remove the seat. (See page

3-12.)

NOTE:

G Align the appropriate notch in the

adjusting ring with the position in-

dicator on the shock absorber.

G Use the special wrench included in

the owner’s tool kit to make the ad-

justment.

2. To increase the spring preload and

thereby harden the suspension,

turn the adjusting ring in direction

(a). To decrease the spring pre-

load and thereby soften the sus-

pension, turn the adjusting ring in

direction (b).

Spring preload setting:

Minimum (soft):

Standard:

Maximum (hard):

3-14

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INSTRUMENT AND CONTROL FUNCTIONS

EAU15301

3. Install the seat.

below and have a Yamaha dealer re-

pair it if it does not function proper-

ly.

Sidestand

EWA10220

The sidestand is located on the left side

of the frame. Raise the sidestand or

lower it with your foot while holding the

vehicle upright.

WARNING

This shock absorber contains highly

pressurized nitrogen gas. For prop-

er handling, read and understand

the following information before

handling the shock absorber. The

manufacturer cannot be held re-

sponsible for property damage or

personal injury that may result from

improper handling.

NOTE:

The built-in sidestand switch is part of

the ignition circuit cut-off system, which

cuts the ignition in certain situations.

(See further down for an explanation of

the ignition circuit cut-off system.)

G Do not tamper with or attempt to

open the gas cylinder.

EWA10240

WARNING

G Do not subject the shock ab-

sorber to an open flame or other

high heat sources, otherwise it

may explode due to excessive

gas pressure.

G Do not deform or damage the

gas cylinder in any way, as this

will result in poor damping per-

formance.

The vehicle must not be ridden with

the sidestand down, or if the side-

stand cannot be properly moved up

(or does not stay up), otherwise the

sidestand could contact the ground

and distract the operator, resulting

possible loss of control.

Yamaha’s ignition circuit cut-off

system has been designed to assist

the operator in fulfilling the respon-

sibility of raising the sidestand be-

fore starting off. Therefore, check

this system regularly as described

G Always have a Yamaha dealer

service the shock absorber.

3-15

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INSTRUMENT AND CONTROL FUNCTIONS

EAU15321

Ignition circuit cut-off system

The ignition circuit cut-off system (com-

prising the sidestand switch, clutch

switch and neutral switch) has the fol-

lowing functions.

G It prevents starting when the trans-

mission is in gear and the side-

stand is up, but the clutch lever is

not pulled.

G It prevents starting when the trans-

mission is in gear and the clutch le-

ver is pulled, but the sidestand is

still down.

G It cuts the running engine when the

transmission is in gear and the sid-

estand is moved down.

Periodically check the operation of the

ignition circuit cut-off system according

to the following procedure.

EWA10260

WARNING

G The vehicle must be placed on

the centerstand during this in-

spection.

G If a malfunction is noted, have a

Yamaha dealer check the sys-

tem before riding.

3-16

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INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:

1. Move the sidestand down.

2. Make sure that the engine stop switch is turned on.

3. Turn the key on.

NOTE:

This check is most reliable if performed with

a warmed-up engine.

4. Shift the transmission into the neutral position.

5. Push the start switch.

Does the engine start?

The neutral switch may be defective.

The motorcycle should not be ridden until

checked by a Yamaha dealer.

YES

With the engine still running:

6. Move the sidestand up.

7. Keep the clutch lever pulled.

8. Shift the transmission into gear.

9. Move the sidestand down.

Does the engine stall?

The sidestand switch may be defective.

The motorcycle should not be ridden until

checked by a Yamaha dealer.

YES

After the engine has stalled:

10. Move the sidestand up.

11. Keep the clutch lever pulled.

12. Push the start switch.

Does the engine start?

The clutch switch may be defective.

The motorcycle should not be ridden until

checked by a Yamaha dealer.

YES

The system is OK. The motorcycle can be ridden.

3-17

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PRE-OPERATION CHECKS

EAU15592

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,

even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss

of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-

tion, to check the following points before each ride.

NOTE:

Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short

time; and the added safety it assures is more than worth the time involved.

EWA11150

WARNING

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating

the vehicle.

4-1

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PRE-OPERATION CHECKS

EAU15605

Pre-operation check list

ITEM

CHECKS

PAGE

• Check fuel level in fuel tank.

• Refuel if necessary.

Fuel

3-11

• Check fuel line for leakage.

• Check oil level in engine.

• If necessary, add recommended oil to specified level.

• Check vehicle for oil leakage.

Engine oil

Coolant

6-11

6-14

• Check coolant level in reservoir.

• If necessary, add recommended coolant to specified level.

• Check cooling system for leakage.

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

Front brake

6-24, 6-25

• Check fluid level in reservoir.

• If necessary, add recommended brake fluid to specified level.

• Check hydraulic system for leakage.

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

• Check fluid level in reservoir.

• If necessary, add recommended brake fluid to specified level.

• Check hydraulic system for leakage.

Rear brake

Clutch

6-24, 6-25

• Check operation.

• Lubricate cable if necessary.

• Check lever free play.

• Adjust if necessary.

6-23

4-2

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PRE-OPERATION CHECKS

ITEM

CHECKS

PAGE

• Make sure that operation is smooth.

• Check cable free play.

• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

grip housing.

Throttle grip

Control cables

Drive chain

6-19, 6-28

• Make sure that operation is smooth.

• Lubricate if necessary.

6-28

• Check chain slack.

• Adjust if necessary.

• Check chain condition.

• Lubricate if necessary.

6-26, 6-27

• Check for damage.

• Check tire condition and tread depth.

• Check air pressure.

Wheels and tires

6-19, 6-22

• Correct if necessary.

• Make sure that operation is smooth.

• Lubricate pedal pivoting points if necessary.

Brake and shift pedals

Brake and clutch levers

Centerstand, sidestand

Chassis fasteners

6-29

6-30

—

• Make sure that operation is smooth.

• Lubricate lever pivoting points if necessary.

• Make sure that operation is smooth.

• Lubricate pivots if necessary.

• Make sure that all nuts, bolts and screws are properly tightened.

• Tighten if necessary.

Instruments, lights, signals

and switches

• Check operation.

• Correct if necessary.

—

• Check operation of ignition circuit cut-off system.

• If system is defective, have Yamaha dealer check vehicle.

Sidestand switch

3-15

4-3

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OPERATION AND IMPORTANT RIDING POINTS

EAU15950

EWA10270

EAU40191

G Coolant temperature warning

Starting the engine

light

In order for the ignition circuit cut-off

system to enable starting, one of the

G Engine trouble warning light

If a warning light does not go off, see

page 3-2 for the corresponding

warning light circuit check.

WARNING

following conditions must be met.

G Become thoroughly familiar

with all operating controls and

their functions before riding.

Consult a Yamaha dealer re-

garding any control or function

that you do not thoroughly un-

derstand.

G Never start the engine or oper-

ate it in a closed area for any

length of time. Exhaust fumes

are poisonous, and inhaling

them can cause loss of con-

sciousness and death within a

short time. Always make sure

that there is adequate ventila-

tion.

G Before starting out, make sure

that the sidestand is up. If the

sidestand is not raised com-

pletely, it could contact the

ground and distract the opera-

tor, resulting in a possible loss

of control.

G The transmission is in the neutral

position.

2. Shift the transmission into the neu-

tral position.

G The transmission is in gear with

the clutch lever pulled and the sid-

estand up.

NOTE:

EWA10290

When the transmission is in the neutral

position, the neutral indicator light

should be on, otherwise have a

Yamaha dealer check the electrical cir-

cuit.

WARNING

G Before starting the engine,

check the function of the igni-

tion circuit cut-off system ac-

cording to the procedure

described on page 3-16.

3. Start the engine by pushing the

start switch.

G Never ride with the sidestand

down.

NOTE:

If the engine fails to start, release the

start switch, wait a few seconds, and

then try again. Each starting attempt

should be as short as possible to pre-

serve the battery. Do not crank the en-

gine more than 10 seconds on any one

attempt.

1. Turn the key to “ON” and make

sure that the engine stop switch is

set to “ ”.

ECA15481

CAUTION:

The following warning lights should

come on for a few seconds, then go

off.

G Oil level warning light

5-1

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OPERATION AND IMPORTANT RIDING POINTS

ECA15490

ECA11130

EAU16671

Shifting

CAUTION:

G If the oil level warning light flick- For maximum engine life, always

ers or remains on after starting, warm the engine up before starting

immediately stop the engine, off. Never accelerate hard when the

and then check the engine oil engine is cold!

level and the vehicle for oil leak-

NOTE:

age. If necessary, add engine

oil, and then check the warning

light again.

The engine is warm when it quickly re-

sponds to the throttle.

G If the coolant temperature warn-

ing light flickers or remains on

after starting, immediately stop

the engine, and then check the

coolant level and the vehicle for

coolant leakage. If necessary,

add coolant, and then check the

warning light again.

G If the engine trouble warning

light flashes or remains on after

starting, immediately stop the

engine, and have a Yamaha

dealer check the cause.

1. Shift pedal

2. Neutral position

Shifting gears lets you control the

amount of engine power available for

starting off, accelerating, climbing hills,

etc.

The gear positions are shown in the il-

lustration.

NOTE:

To shift the transmission into the neu-

tral position, press the shift pedal down

repeatedly until it reaches the end of its

travel, and then slightly raise it.

5-2

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OPERATION AND IMPORTANT RIDING POINTS

ECA10260

4. At the recommended shift points

shown in the following table, close

the throttle, and at the same time,

quickly pull the clutch lever in.

5. Shift the transmission into second

gear. (Make sure not to shift the

transmission into the neutral posi-

tion.)

6. Open the throttle part way and

gradually release the clutch lever.

7. Follow the same procedure when

shifting to the next higher gear.

3. Shift the transmission into the neu-

tral position when the motorcycle

is almost completely stopped. The

neutral indicator light should come

on.

CAUTION:

G Even with the transmission in

the neutral position, do not

coast for long periods of time

with the engine off, and do not

tow the motorcycle for long dis-

tances. The transmission is

properly lubricated only when

the engine is running. Inade-

quate lubrication may damage

the transmission.

EAU16740

Recommended shift points

The recommended shift points during

acceleration and deceleration are

shown in the table below.

Shift up points:

G Always use the clutch while

changing gears to avoid damag-

ing the engine, transmission,

and drive train, which are not

designed to withstand the

shock of forced shifting.

1st → 2nd: 30 km/h (19 mi/h)

2nd → 3rd: 45 km/h (28 mi/h)

3rd → 4th: 60 km/h (37 mi/h)

4th → 5th: 75 km/h (47 mi/h)

5th → 6th: 90 km/h (56 mi/h)

Shift down points:

6th → 5th: 25 km/h (15.5 mi/h)

5th → 4th: 25 km/h (15.5 mi/h)

4th → 3rd: 25 km/h (15.5 mi/h)

3rd → 2nd: 25 km/h (15.5 mi/h)

2nd → 1st: —

NOTE:

Always shift gears at the recommended

shift points.

EAU16700

To decelerate

1. Apply both the front and the rear

EAU16680

brakes to slow the motorcycle.

To start out and accelerate

1. Pull the clutch lever to disengage

2. Shift the transmission into first

gear when the motorcycle reaches

25 km/h (15.5 mi/h). If the engine is

about to stall or runs very roughly,

pull the clutch lever in and use the

brakes to stop the motorcycle.

the clutch.

2. Shift the transmission into first

gear. The neutral indicator light

should go out.

3. Open the throttle gradually, and at

the same time, release the clutch

lever slowly.

5-3

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OPERATION AND IMPORTANT RIDING POINTS

EAU16841

ECA10301

EAU17212

Engine break-in

Parking

CAUTION:

There is never a more important period

in the life of your engine than the period

between 0 and 1600 km (1000 mi). For

this reason, you should read the follow-

ing material carefully.

When parking, stop the engine, and

then remove the key from the main

After 1000 km (600 mi) of operation,

the engine oil must be changed and

the oil filter cartridge or element re-

placed.

switch.

EWA10310

WARNING

1600 km (1000 mi) and beyond

The vehicle can now be operated nor-

mally.

Since the engine is brand new, do not

put an excessive load on it for the first

1600 km (1000 mi). The various parts in

the engine wear and polish themselves

to the correct operating clearances.

During this period, prolonged full-throt-

tle operation or any condition that might

result in engine overheating must be

avoided.

G Since the engine and exhaust

system can become very hot,

park in a place where pedestri-

ans or children are not likely to

touch them.

G Do not park on a slope or on soft

ground, otherwise the vehicle

may overturn.

ECA10310

CAUTION:

G Keep the engine speed out of

the tachometer red zone.

G If any engine trouble should oc-

cur during the engine break-in

ECA10380

period, immediately have

Yamaha dealer check the vehi-

cle.

CAUTION:

EAU17091

Never park in an area where there

are fire hazards such as grass or

other flammable materials.

0–1000 km (0–600 mi)

Avoid prolonged operation above 7000

r/min.

1000–1600 km (600–1000 mi)

Avoid prolonged operation above 8400

r/min.

5-4

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17231

EAU17301

EAU17510

PERIODIC MAINTENANCE

Owner’s tool kit

Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE

riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT

cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-

safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY

sible. The most important points of IMPORTANT ARE THE MAINTE-

motorcycle inspection, adjustment, and NANCE SERVICES RELATED TO

lubrication are explained on the follow- EMISSIONS CONTROL. THESE

ing pages.

CONTROLS NOT ONLY FUNCTION

Maintenance, replacement, or repair TO ENSURE CLEANER AIR, BUT

of the emission control devices and ARE ALSO VITAL TO PROPER EN-

systems may be performed by any GINE OPERATION AND MAXIMUM

repair establishment or individual PERFORMANCE. IN THE FOLLOW-

1. Owner’s tool kit

The owner’s tool kit is located inside the

storage compartment under the seat.

(See page 3-12.)

that is certified (if applicable).

ING

PERIODIC

MAINTENANCE

EWA10320

CHARTS, THE SERVICES RELATED

TO EMISSIONS CONTROL ARE

GROUPED SEPARATELY. THESE

SERVICES REQUIRE SPECIALIZED

DATA, KNOWLEDGE, AND EQUIP-

MENT. YAMAHA DEALERS ARE

TRAINED AND EQUIPPED TO PER-

FORM THESE PARTICULAR SER-

VICES.

WARNING

The service information included in this

manual and the tools provided in the

owner’s tool kit are intended to assist

you in the performance of preventive

maintenance and minor repairs. How-

ever, additional tools such as a torque

wrench may be necessary to perform

certain maintenance work correctly.

If you are not familiar with mainte-

nance work, have a Yamaha dealer

do it for you.

NOTE:

If you do not have the tools or experi-

ence required for a particular job, have

a Yamaha dealer perform it for you.

6-1

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PERIODIC MAINTENANCE AND MINOR REPAIR

EWA10340

WARNING

Modifications not approved by

Yamaha may cause loss of perfor-

mance, excessive emissions, and

render the vehicle unsafe for use.

Consult a Yamaha dealer before at-

tempting any changes.

6-2

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17600

Periodic maintenance chart for the emission control system

INITIAL

ODOMETER READINGS

8000 mi 12000 mi 16000 mi

600 mi

4000 mi

20000 mi

No.

ITEM

ROUTINE

(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)

1 month

6 months 12 months 18 months 24 months 30 months

• Check fuel hoses for cracks or

damage.

• Replace if necessary.

Fuel line

√

• Check condition.

• Adjust gap and clean.

• Replace every 8000 mi (13000

km) or 12 months.

Spark plugs

Replace.

• Check and adjust valve clearance

when engine is cold.

Valve clearance

Every 26600 mi (42000 km)

• Check breather hose for cracks or

damage.

• Replace if necessary.

Crankcase breather

system

√

• Check and adjust engine idle

speed and synchronization.

Fuel injection

√

• Check for leakage.

• Tighten if necessary.

• Replace gasket(s) if necessary.

Exhaust system

Evaporative emis-

sion control system

(For California only) • Replace if necessary.

• Check control system for dam-

age.

√

• Check the air cut-off valve, reed

valve, and hose for damage.

• Replace any damaged parts if

Air induction sys-

tem

necessary.

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

6-3

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU32183

General maintenance and lubrication chart

INITIAL

ODOMETER READINGS

8000 mi 12000 mi 16000 mi

600 mi

4000 mi

20000 mi

No.

ITEM

ROUTINE

(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)

1 month

6 months 12 months 18 months 24 months 30 months

• Check condition and damage.

• Replace if necessary.

√

Air filter element

Clutch

√

• Check operation.

• Adjust or replace cable.

√

• Check operation, fluid level, and

for fluid leakage.

• Replace brake pads if necessary.

Front brake

Rear brake

√

• Check operation, fluid level, and

for fluid leakage.

• Replace brake pads if necessary.

√

• Check for cracks or damage.

• Replace.

Brake hoses

Wheels

Every 4 years

• Check runout and for damage.

• Replace if necessary.

√

• Check tread depth and for dam-

age.

• Replace if necessary.

• Check air pressure.

• Correct if necessary.

Tires

• Check bearings for smooth oper-

ation.

• Replace if necessary.

Wheel bearings

√

6-4

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PERIODIC MAINTENANCE AND MINOR REPAIR

INITIAL

ODOMETER READINGS

600 mi

4000 mi

8000 mi 12000 mi 16000 mi

20000 mi

No.

ITEM

ROUTINE

(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)

1 month

6 months 12 months 18 months 24 months 30 months

• Check bearing assemblies for

looseness.

• Moderately repack with lithium-

soap-based grease.

Swingarm pivot

bearings

√

Repack.

• Check chain slack, alignment and

condition.

• Adjust and lubricate chain with a

special O-ring chain lubricant

thoroughly.

Drive chain

Every 500 mi (800 km) and after washing the motorcycle or riding in the rain

• Check bearing assemblies for

looseness.

√

11 * Steering bearings

12 * Chassis fasteners

• Moderately repack with lithium-

soap-based grease.

Every 12000 mi (19000 km)

• Check all chassis fitting and fas-

teners.

• Correct if necessary.

√

Brake and clutch le- • Apply lithium-soap-based grease

ver pivot shafts (all-purpose grease) lightly.

√

Brake and shift ped- • Apply lithium-soap-based grease

al pivot shafts

(all-purpose grease) lightly.

• Check operation.

• Apply lithium-soap-based grease

(all-purpose grease) lightly.

Centerstand and

sidestand pivots

15 *

√

• Check operation and replace if

necessary.

16 * Sidestand switch

√

6-5

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PERIODIC MAINTENANCE AND MINOR REPAIR

INITIAL

ODOMETER READINGS

8000 mi 12000 mi 16000 mi

600 mi

4000 mi

20000 mi

No.

ITEM

ROUTINE

(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)

1 month

6 months 12 months 18 months 24 months 30 months

• Check operation and for oil leak-

age.

• Replace if necessary.

17 * Front fork

√

• Check operation and for oil leak-

age.

• Replace if necessary.

Shock absorber as-

sembly

18 *

√

• Change (warm engine before

draining).

Engine oil

√

Engine oil filter car-

tridge

20 *

• Replace.

• Check hoses for cracks or dam-

age.

• Replace if necessary.

√

21 * Cooling system

• Change with ethylene glycol anti-

freeze coolant every 24 months.

Change.

Front and rear brake

switches

22 *

• Check operation.

√

• Apply Yamaha chain and cable

lube or engine oil SAE 10W-30

thoroughly.

23 * Control cables

√

• Check operation and free play.

• Adjust the throttle cable free play

if necessary.

• Lubricate the throttle grip housing

and cable.

Throttle grip hous-

24 *

√

ing and cable

6-6

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PERIODIC MAINTENANCE AND MINOR REPAIR

INITIAL

ODOMETER READINGS

600 mi

4000 mi

8000 mi 12000 mi 16000 mi

20000 mi

No.

ITEM

ROUTINE

(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)

1 month

6 months 12 months 18 months 24 months 30 months

Lights, signals and

switches

• Check operation.

• Adjust headlight beam.

25 *

√

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

NOTE:

From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

EAU17650

NOTE:

G Air filter

• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-

pressed air to avoid damaging it.

• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.

G Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid

levels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake

fluid.

• Replace the brake hoses every four years and if cracked or damaged.

6-7

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU18771

2. Pull the front cowling away from

the vehicle as shown, and then re-

move the panel.

Removing and installing pan-

els

The panels shown need to be removed

to perform some of the maintenance

jobs described in this chapter. Refer to

this section each time a panel needs to

be removed and installed.

1. Panel D

EAU42660

Panels A and B

1. Front cowling

2. Panel A

To remove one of the panels

1. Remove the bolts.

To install the panel

Insert the tabs on the panel into the

slots in the front cowling as shown, and

then install the bolts.

1. Panel A

2. Panel B

3. Panel C

1. Bolt

6-8

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PERIODIC MAINTENANCE AND MINOR REPAIR

1. Tab

2. Slot

1. Panel C

2. Bolt

1. Panel D

2. Bolt

EAU42690

To install the panel

Panel C

1. Place the panel in the original posi-

tion, and then install the bolts.

2. Install panels A and B.

1. Place the panel in the original posi-

tion, and then install the bolt.

To remove the panel

1. Remove panels A and B. (See

page 6-8.)

EAU33020

2. Remove the bolts, and then take Panel D

the panel off.

To remove the panel

1. Remove the seat. (See page

3-12.)

2. Remove the bolt, and then pull the

panel off as shown.

2. Install the seat.

6-9

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PERIODIC MAINTENANCE AND MINOR REPAIR

Checking the spark plugs^EAU19642

Before installing a spark plug, the spark

NOTE:

plug gap should be measured with a

If a torque wrench is not available when

installing a spark plug, a good estimate

of the correct torque is 1/4–1/2 turn

past finger tight. However, the spark

plug should be tightened to the speci-

fied torque as soon as possible.

The spark plugs are important engine

wire thickness gauge and, if necessary,

components, which should be checked

adjusted to specification.

periodically, preferably by a Yamaha

dealer. Since heat and deposits will

cause any spark plug to slowly erode,

they should be removed and checked

in accordance with the periodic mainte-

nance and lubrication chart. In addition,

the condition of the spark plugs can re-

veal the condition of the engine.

The porcelain insulator around the cen-

ter electrode of each spark plug should

be a medium-to-light tan (the ideal color

1. Spark plug gap

when the vehicle is ridden normally),

Spark plug gap:

and all spark plugs installed in the en-

0.6–0.7 mm (0.024–0.028 in)

gine should have the same color. If any

spark plug shows a distinctly different

color, the engine could be operating im-

properly. Do not attempt to diagnose

such problems yourself. Instead, have

a Yamaha dealer check the vehicle.

If a spark plug shows signs of electrode

erosion and excessive carbon or other

deposits, it should be replaced.

Clean the surface of the spark plug

gasket and its mating surface, and then

wipe off any grime from the spark plug

threads.

Tightening torque:

Spark plug:

17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)

Specified spark plug:

NGK/CR9EK

6-10

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU42620

Canister (for California on^El^Ay^U)¹⁹⁶⁸¹Engine oil and oil filter car-

tridge

The engine oil level should be checked

before each ride. In addition, the oil

must be changed and the oil filter car-

tridge replaced at the intervals speci-

fied in the periodic maintenance and

lubrication chart.

1. Dipstick

2. Maximum level mark

3. Minimum level mark

To check the engine oil level

1. Place the vehicle on the center-

stand.

NOTE:

The engine oil should be between the

minimum and maximum level marks.

Make sure that the vehicle is positioned

straight up when checking the oil level.

A slight tilt to the side can result in a

false reading.

This model is equipped with a canister

to prevent the discharging of fuel vapor

into the atmosphere. Before operating

this vehicle, make sure to check the fol-

lowing:

5. If the engine oil is at or below the

minimum level mark, remove the

oil filler cap, and then add sufficient

oil of the recommended type to

raise it to the correct level.

2. Start the engine, warm it up for

several minutes, and then turn it

off.

G Check each hose connection.

G Check each hose and canister for

cracks or damage. Replace if dam-

aged.

G Make sure that the canister breath-

er is not blocked, and if necessary,

clean it.

3. Wait a few minutes until the oil set-

tles.

4. Remove the engine oil dipstick and

wipe it clean, insert it back into the

hole (without screwing it in), and

then remove it again to check the

oil level.

6-11

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PERIODIC MAINTENANCE AND MINOR REPAIR

NOTE:

An oil filter wrench is available at a

Yamaha dealer.

5. Apply a thin coat of engine oil to

the O-ring of the new oil filter car-

tridge.

1. Engine oil filler cap

1. Engine oil drain bolt

6. Insert and tighten the engine oil

dipstick, and then install and tight-

en the oil filler cap.

NOTE:

Skip steps 4–6 if the oil filter cartridge is

not being replaced.

To change the engine oil (with or

without oil filter cartridge replace-

ment)

4. Remove the oil filter cartridge with

an oil filter wrench.

1. O-ring

1. Start the engine, warm it up for

several minutes, and then turn it

off.

2. Place an oil pan under the engine

to collect the used oil.

3. Remove the engine oil filler cap

and drain bolt to drain the oil from

the crankcase.

NOTE:

Make sure that the O-ring is properly

seated.

6. Install the new oil filter cartridge

with an oil filter wrench, and then

tighten it to the specified torque

with a torque wrench.

1. Engine oil filter cartridge

2. Oil filter wrench

6-12

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PERIODIC MAINTENANCE AND MINOR REPAIR

Recommended engine oil:

See page 8-1.

Oil quantity:

Without oil filter cartridge replace-

ment:

NOTE:

After the engine is started, the engine

oil level warning light should go off if the

oil level is sufficient.

2.50 L (2.64 US qt) (2.20 Imp.qt)

With oil filter cartridge replacement:

2.80 L (2.96 US qt) (2.46 Imp.qt)

ECA10400

CAUTION:

If the oil level warning light flickers

or remains on, immediately turn the

engine off and have a Yamaha dealer

check the vehicle.

ECA11620

CAUTION:

1. Torque wrench

G In order to prevent clutch slip-

page (since the engine oil also

lubricates the clutch), do not

mix any chemical additives. Do

not use oils with a diesel speci-

fication of “CD” or oils of a high-

er quality than specified. In

addition, do not use oils labeled

“ENERGY CONSERVING II” or

higher.

Tightening torque:

Oil filter cartridge:

10. Turn the engine off, and then

check the oil level and correct it if

necessary.

17 Nm (1.7 m·kgf, 12 ft·lbf)

7. Install the engine oil drain bolt, and

then tighten it to the specified

torque.

NOTE:

Check the washer for damage and re-

place it if necessary.

G Make sure that no foreign mate-

rial enters the crankcase.

9. Start the engine, and then let it idle

for several minutes while checking

it for oil leakage. If oil is leaking, im-

mediately turn the engine off and

check for the cause.

Tightening torque:

Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

8. Add the specified amount of the

recommended engine oil, and then

install and tighten the oil filler cap.

6-13

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU20070

NOTE:

Coolant

The coolant should be between the

minimum and maximum level marks.

The coolant level should be checked

before each ride. In addition, the cool-

ant must be changed at the intervals

specified in the periodic maintenance

and lubrication chart.

EAU40151

To check the coolant level

The coolant level should be checked as

follows before each ride. In addition,

the coolant must be changed at the in-

tervals specified in the periodic mainte-

nance and lubrication chart.

1. Coolant reservoir cap

4. Add coolant or distilled water to

raise the coolant to the maximum

level mark, install the coolant res-

ervoir cap.

1. Coolant reservoir

2. Maximum level mark

3. Minimum level mark

1. Place the vehicle on the center-

stand.

Coolant reservoir capacity (up to the

maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)

NOTE:

3. If the coolant is at or below the

minimum level mark, remove the

reservoir cap.

G The coolant level must be checked

on a cold engine since the level

varies with engine temperature.

G Make sure that the vehicle is posi-

tioned straight up when checking

the coolant level. A slight tilt to the

side can result in a false reading.

ECA10471

CAUTION:

G If coolant is not available, use

distilled water or soft tap water

instead. Do not use hard water

or salt water since it is harmful

to the engine.

G If water has been used instead

of coolant, replace it with cool-

ant as soon as possible, other-

2. Check the coolant level in the cool-

ant reservoir.

6-14

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PERIODIC MAINTENANCE AND MINOR REPAIR

wise the cooling system will not

be protected against frost and

corrosion.

2. Place a container under the engine

to collect the used coolant.

3. Remove the radiator cap retaining

bolt, radiator cap retainer and radi-

G If water has been added to the

coolant, have a Yamaha dealer

check the antifreeze content of

the coolant as soon as possible,

otherwise the effectiveness of

the coolant will be reduced.

ator cap.

EWA10380

WARNING

Never attempt to remove the radiator

cap when the engine is hot.

EWA10380

1. Coolant reservoir cap

2. Coolant reservoir

WARNING

Never attempt to remove the radiator

cap when the engine is hot.

5. Remove the coolant reservoir cov-

er and coolant reservoir by remov-

ing the bolts.

NOTE:

G The radiator fan is automatically

switched on or off according to the

coolant temperature in the radia-

tor.

G If the engine overheats, see page

6-42 for further instructions.

1. Radiator cap retaining bolt

2. Radiator cap

3. Radiator cap retainer

4. Remove the coolant reservoir cap.

EAU42680

To change the coolant

1. Coolant reservoir cover

2. Bolt

1. Place the vehicle on the center-

stand and let the engine cool if

necessary.

6. Drain the coolant from the coolant

reservoir by turning it upside down.

6-15

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PERIODIC MAINTENANCE AND MINOR REPAIR

7. Install the coolant reservoir and its

G If water has been used instead

of coolant, replace it with cool-

ant as soon as possible, other-

wise the cooling system will not

be protected against frost and

corrosion.

G If water has been added to the

coolant, have a Yamaha dealer

check the antifreeze content of

the coolant as soon as possible,

otherwise the effectiveness of

the coolant will be reduced.

Tightening torque:

reservoir cover by placing them in

the original position, and then in-

stalling the bolts.

Coolant drain bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

11. Pour the specified amount of the

recommended coolant into the ra-

diator and reservoir.

8. Remove the coolant drain bolt to

drain the cooling system.

Antifreeze/water mixture ratio:

1:1

Recommended antifreeze:

High-quality ethylene glycol anti-

freeze containing corrosion inhibitors

for aluminum engines

Coolant quantity:

Radiator capacity (including all

routes):

12. Install the coolant reservoir cap.

13. Install the radiator cap, radiator

cap retainer and radiator cap re-

taining bolt.

2.00 L (2.11 US qt) (1.76 Imp.qt)

Coolant reservoir capacity (up to the

maximum level mark):

1. Coolant drain bolt

9. After the coolant is completely

drained, thoroughly flush the cool-

ing system with clean tap water.

10. Install the coolant drain bolt, and

then tighten it to the specified

torque.

0.25 L (0.26 US qt) (0.22 Imp.qt)

ECA10471

CAUTION:

G If coolant is not available, use

distilled water or soft tap water

instead. Do not use hard water

or salt water since it is harmful

to the engine.

NOTE:

Check the washer for damage and re-

place it if necessary.

1. Radiator cap retaining bolt

2. Radiator cap

3. Radiator cap retainer

6-16

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU32886

ECA12880

14. Start the engine, let it idle for sev-

eral minutes, and then turn it off.

15. Remove the radiator cap to check

the coolant level in the radiator. If

necessary, add sufficient coolant

until it reaches the top of the radia-

tor, and then install the radiator

cap, radiator cap retainer and radi-

ator cap retaining bolt.

16. Check the coolant level in the res-

ervoir. If necessary, remove the

coolant reservoir cap, add coolant

to the maximum level mark, and

then install the cap.

Replacing the air filter element

CAUTION:

The air filter element should be re-

placed at the intervals specified in the

periodic maintenance and lubrication

chart. Replace the air filter element

more frequently if you are riding in un-

usually wet or dusty areas.

When removing the air filter case

cover, be careful not to allow foreign

objects to drop into the air intake

manifold.

1. Remove the seat. (See page

3-12.)

2. Remove panels A and B. (See

page 6-8.)

3. Remove the fuel tank bolts, and

then lift the fuel tank away from the

air filter case.

17. Start the engine, and then check

the vehicle for coolant leakage. If

coolant is leaking, have a Yamaha

dealer check the cooling system.

1. Screw

2. Air filter case cover

5. Pull the air filter element out.

1. Bolt

4. Remove the air filter case cover by

removing the screws.

6-17

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PERIODIC MAINTENANCE AND MINOR REPAIR

EWA12462

EWA12471

WARNING

G Before placing the fuel tank in Be sure to place the hoses in their

the original position, make sure original position as shown.

that all hoses (i.e., fuel hose,

fuel tank breather hose, fuel

tank overflow hose) are not

damaged, that they are properly

connected and routed, and that

they are not pinched.

1. Air filter element

G If any hose is damaged, have a

Yamaha dealer replace the hose

2. Air intake manifold

6. Insert a new air filter element into

before starting the engine, oth-

erwise fuel may leak.

the air filter case.

ECA10480

1. Original position (paint mark)

CAUTION:

9. Install the panels.

10. Install the seat.

G Make sure that the air filter ele-

ment is properly seated in the

air filter case.

G The engine should never be op-

erated without the air filter ele-

ment installed, otherwise the

piston(s) and/or cylinder(s) may

become excessively worn.

1. Hose

7. Install the air filter case cover by in-

stalling the screws.

8. Place the fuel tank in the original

position and install the bolts.

6-18

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU21382

EAU21401

EAU21750

Checking the throttle cable

free play

Valve clearance

Tires

The valve clearance changes with use, To maximize the performance, durabil-

resulting in improper air-fuel mixture ity, and safe operation of your motor-

and/or engine noise. To prevent this cycle, note the following points

from occurring, the valve clearance regarding the specified tires.

must be adjusted by a Yamaha dealer

at the intervals specified in the periodic Tire air pressure

maintenance and lubrication chart.

The tire air pressure should be checked

and, if necessary, adjusted before each

ride.

EWA10500

WARNING

1. Throttle cable free play

G The tire air pressure must be

checked and adjusted on cold

tires (i.e., when the temperature

of the tires equals the ambient

temperature).

G The tire air pressure must be ad-

justed in accordance with the

riding speed and with the total

weight of rider, passenger, car-

go, and accessories approved

for this model.

The throttle cable free play should mea-

sure 3.0–5.0 mm (0.12–0.20 in) at the

throttle grip. Periodically check the

throttle cable free play and, if neces-

sary, have a Yamaha dealer adjust it.

6-19

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PERIODIC MAINTENANCE AND MINOR REPAIR

est items close to the center of the Tire inspection

Tire air pressure (measured on cold

tires):

vehicle, and distribute the weight

evenly from side to side. Properly

adjust the suspension for your load,

and check the condition and pres-

sure of your tires. NEVER OVER-

LOAD YOUR VEHICLE. Make sure

that the total weight of the cargo, rid-

er, passenger, and accessories

(cowling, saddlebags, etc. if ap-

proved for this model) does not ex-

ceed the maximum load of the

vehicle. Operation of an overloaded

vehicle could cause tire damage, an

accident, or even injury.

0–90 kg (0–198 lb):

Front:

225 kPa (33 psi) (2.25 kgf/cm²)

Rear:

250 kPa (36 psi) (2.50 kgf/cm²)

FZS6W 90–190 kg (198–419 lb)

FZS6WC 90–189 kg (198–417 lb):

Front:

250 kPa (36 psi) (2.50 kgf/cm²)

Rear:

290 kPa (42 psi) (2.90 kgf/cm²)

High-speed riding:

Front:

225 kPa (33 psi) (2.25 kgf/cm²)

Rear:

250 kPa (36 psi) (2.50 kgf/cm²)

Maximum load*:

FZS6W 190 kg (419 lb)

FZS6WC 189 kg (417 lb)

* Total weight of rider, passenger, car-

go and accessories

1. Tire sidewall

2. Tire wear indicator

3. Tire tread depth

Always check the tires before operating

the motorcycle. If a tire tread shows

crosswise lines (minimum tread depth),

if the tire has a nail or glass fragments

in it, or if the sidewall is cracked, con-

tact a Yamaha dealer immediately and

have the tire replaced.

EWA10510

WARNING

Minimum tire tread depth (front and

rear):

Proper loading of your vehicle is im-

portant for several characteristics of

your vehicle, such as handling,

braking, performance and safety. Do

not carry loosely packed items that

can shift. Securely pack your heavi-

1.0 mm (0.04 in)

6-20

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PERIODIC MAINTENANCE AND MINOR REPAIR

EWA10580

This motorcycle is equipped with cast

Front tire:

Size:

WARNING

wheels and tubeless tires with valves.

EWA10480

G It is dangerous to ride with a

worn-out tire. When a tire tread

begins to show crosswise lines,

have a Yamaha dealer replace

the tire immediately.

G The replacement of all wheel-

and brake-related parts, includ-

ing the tires, should be left to a

Yamaha dealer, who has the

necessary professional knowl-

edge and experience.

120/70 ZR17M/C (58W)

WARNING

Manufacturer/model:

BRIDGESTONE/BT020F GG

DUNLOP/D252F

Rear tire:

G The front and rear tires should

be of the same make and de-

sign, otherwise the handling

characteristics of the motor-

cycle cannot be guaranteed.

G After extensive tests, only the

tires listed below have been ap-

proved for this model by

Yamaha Motor Co., Ltd.

G Always make sure that the valve

caps are securely installed to

prevent air pressure leakage.

G Use only the tire valves and

valve cores listed below to

avoid tire deflation during a

high-speed ride.

Size:

180/55 ZR17M/C (73W)

Manufacturer/model:

BRIDGESTONE/BT020R GG

DUNLOP/D252

FRONT and REAR:

Tire air valve:

TR412

Valve core:

#9100 (original)

Tire information

EWA10600

WARNING

This motorcycle is fitted with super-

high-speed tires. Note the following

points in order to make the most ef-

ficient use of these tires.

G Use only the specified replace-

ment tires. Other tires may run

the danger of bursting at super

high speeds.

1. Tire air valve

G Brand-new tires can have a rela-

tively poor grip on certain road

surfaces until they have been

2. Tire air valve core

3. Tire air valve cap with seal

6-21

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU21960

EAU22011

“broken in”. Therefore, it is ad-

visable before doing any high-

speed riding to ride conserva-

tively for approximately 100 km

Cast wheels

Accessories and replacement

To maximize the performance, durabil-

ity, and safe operation of your vehicle,

note the following points regarding the

parts

EWA10621

WARNING

(60 mi) after installing a new tire.

specified wheels.

This vehicle is not designed to pull a

trailer or to be attached to a sidecar.

The accessories or replacement

parts you choose for your vehicle

should be designed specifically for

this model, and they must be se-

curely mounted to maintain the in-

herent stability of the original

design. Genuine Yamaha Parts and

Accessories are designed and test-

ed to be compatible with your vehi-

cle. Please consider Genuine

Yamaha Parts and Accessories be-

fore making a purchase. Use of non-

Yamaha-approved accessories or

replacement parts may cause loss of

handling stability and riding safety.

Since Yamaha cannot control the

quality of accessories or parts man-

ufactured by other companies,

Yamaha cannot be held liable for

G The tires must be warmed up

before a high-speed run.

G Always adjust the tire air pres-

G The wheel rims should be checked

for cracks, bends or warpage be-

fore each ride. If any damage is

found, have a Yamaha dealer re-

place the wheel. Do not attempt

even the smallest repair to the

wheel. A deformed or cracked

wheel must be replaced.

sure according to the operating

conditions.

G The wheel should be balanced

whenever either the tire or wheel

has been changed or replaced. An

unbalanced wheel can result in

poor performance, adverse han-

dling characteristics, and a short-

ened tire life.

G Ride at moderate speeds after

changing a tire since the tire sur-

face must first be “broken in” for it

to develop its optimal characteris-

tics.

6-22

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU22080

any consequences caused by the

use of items which have not been

approved by Yamaha.

NOTE:

Adjusting the clutch lever free

If the specified free play cannot be ob-

play

tained as described above or if the

clutch does not operate correctly, have

a Yamaha dealer check the internal

clutch mechanism.

1. Clutch lever free play adjusting bolt

2. Clutch lever free play

The clutch lever free play should mea-

sure 10.0–15.0 mm (0.39–0.59 in) as

shown. Periodically check the clutch le-

ver free play and, if necessary, adjust it

as follows.

To increase the clutch lever free play,

turn the adjusting bolt in direction (a).

To decrease the clutch lever free play,

turn the adjusting bolt in direction (b).

6-23

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU36501

EAU22390

the point that a wear indicator almost

touches the brake disc, have a Yamaha

dealer replace the brake pads as a set.

Rear brake light switch

Checking the front and rear

brake pads

The front and rear brake pads must be

checked for wear at the intervals spec-

ified in the periodic maintenance and

lubrication chart.

EAU22500

Rear brake pads

EAU36890

Front brake pads

1. Rear brake light switch

2. Rear brake light switch adjusting nut

The rear brake light switch, which is ac-

tivated by the brake pedal, is properly

adjusted when the brake light comes

on just before braking takes effect. If

necessary, have a Yamaha dealer ad-

just the brake light switch.

1. Lining thickness

Check each rear brake pad for damage

and measure the lining thickness. If a

brake pad is damaged or if the lining

thickness is less than 1.0 mm (0.04 in),

have a Yamaha dealer replace the

brake pads as a set.

1. Brake pad wear indicator

Each front brake pad is provided with

wear indicators, which allows you to

check the brake pad wear without hav-

ing to disassemble the brake. To check

the brake pad wear, check the position

of the wear indicators while applying

the brake. If a brake pad has worn to

6-24

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU22580

Before riding, check that the brake fluid

is above the minimum level mark and

replenish if necessary. A low brake fluid

level may indicate worn brake pads

and/or brake system leakage. If the

brake fluid level is low, be sure to check

the brake pads for wear and the brake

system for leakage.

G Be careful that water does not en-

ter the brake fluid reservoir when

refilling. Water will significantly

lower the boiling point of the fluid

and may result in vapor lock.

G Brake fluid may deteriorate paint-

ed surfaces or plastic parts. Al-

ways clean up spilled fluid

immediately.

Checking the brake fluid level

Front brake

Observe these precautions:

G When checking the fluid level,

make sure that the top of the brake

fluid reservoir is level.

G Use only the recommended quality

brake fluid, otherwise the rubber

seals may deteriorate, causing

leakage and poor braking perfor-

mance.

G As the brake pads wear, it is nor-

mal for the brake fluid level to grad-

ually go down. However, if the

brake fluid level goes down sud-

denly, have a Yamaha dealer

check the cause.

1. Minimum level mark

Rear brake

Recommended brake fluid:

DOT 4

G Refill with the same type of brake

fluid. Mixing fluids may result in a

harmful chemical reaction and

lead to poor braking performance.

1. Minimum level mark

Insufficient brake fluid may allow air to

enter the brake system, possibly caus-

ing it to become ineffective.

6-25

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU22730

EAU22760

Drive chain slack:

Changing the brake fluid

Have a Yamaha dealer change the The drive chain slack should be

brake fluid at the intervals specified in checked before each ride and adjusted

the NOTE after the periodic mainte- if necessary.

Drive chain slack

45.0–55.0 mm (1.77–2.17 in)

5. If the drive chain slack is incorrect,

adjust it as follows.

nance and lubrication chart. In addition,

EAU22792

have the oil seals of the master cylin-

To adjust the drive chain slack ^EAU34311

1. Loosen the axle nut and the lock-

nut on each side of the swingarm.

2. To tighten the drive chain, turn the

adjusting bolt on each side of the

swingarm in direction (a). To loos-

en the drive chain, turn the adjust-

ing bolt on each side of the

swingarm in direction (b), and then

push the rear wheel forward.

To check the drive chain slack

ders and calipers as well as the brake

1. Place the motorcycle on the cen-

hoses replaced at the intervals listed

terstand.

below or whenever they are damaged

2. Shift the transmission into the neu-

or leaking.

tral position.

G Oil seals: Replace every two

3. Spin the rear wheel several times

years.

to locate the tightest portion of the

G Brake hoses: Replace every four

drive chain.

years.

4. Measure the drive chain slack as

shown.

NOTE:

Using the alignment marks on each

side of the swingarm, make sure that

both chain pullers are in the same posi-

tion for proper wheel alignment.

1. Drive chain slack

6-26

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23022

Tightening torques:

Cleaning and lubricating the

drive chain

Locknut:

16 Nm (1.6 m·kgf, 11 ft·lbf)

Axle nut:

120 Nm (12.0 m·kgf, 85 ft·lbf)

The drive chain must be cleaned and

lubricated at the intervals specified in

the periodic maintenance and lubrica-

tion chart, otherwise it will quickly wear

out, especially when riding in dusty or

wet areas. Service the drive chain as

follows.

1. Locknut

ECA10581

2. Drive chain slack adjusting bolt

3. Axle nut

4. Alignment marks

CAUTION:

The drive chain must be lubricated

after washing the motorcycle and

riding in the rain.

ECA10570

CAUTION:

1. Clean the drive chain with kero-

Improper drive chain slack will over-

load the engine as well as other vital

parts of the motorcycle and can lead

to chain slippage or breakage. To

prevent this from occurring, keep

the drive chain slack within the

specified limits.

sene and a small soft brush.

ECA11120

CAUTION:

To prevent damaging the O-rings, do

not clean the drive chain with steam

cleaners, high-pressure washers or

inappropriate solvents.

3. Tighten the locknuts, then the axle

nut to their specified torques.

2. Wipe the drive chain dry.

3. Thoroughly lubricate the drive

chain with a special O-ring chain

lubricant.

6-27

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PERIODIC MAINTENANCE AND MINOR REPAIR

ECA11110

EAU23091

EAU23111

Checking and lubricating the

cables

Checking and lubricating the

throttle grip and cable

CAUTION:

Do not use engine oil or any other lu-

bricants for the drive chain, as they

may contain substances that could

damage the O-rings.

The operation of all control cables and The operation of the throttle grip should

the condition of the cables should be be checked before each ride. In addi-

checked before each ride, and the ca- tion, the cable should be lubricated at

bles and cable ends should be lubricat- the intervals specified in the periodic

ed if necessary. If a cable is damaged maintenance chart.

or does not move smoothly, have a

Yamaha dealer check or replace it.

Recommended lubricant:

Yamaha Chain and Cable Lube or

engine oil SAE 10W-30

EWA10710

WARNING

Damage to the outer housing of ca-

bles may result in internal rusting

and cause interference with cable

movement. Replace damaged ca-

bles as soon as possible to prevent

unsafe conditions.

6-28

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23131

EAU23140

Recommended lubricant:

Checking and lubricating the

brake and shift pedals

Checking and lubricating the

brake and clutch levers

Lithium-soap-based grease (all-pur-

pose grease)

Brake lever

Clutch lever

The operation of the brake and shift

pedals should be checked before each

ride, and the pedal pivots should be lu-

bricated if necessary.

The operation of the brake and clutch

levers should be checked before each

ride, and the lever pivots should be lu-

bricated if necessary.

6-29

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23211

Lubricating the swingarm^Ep^AUMiv¹⁶⁵-⁰

Recommended lubricant:

Checking and lubricating the

Lithium-soap-based grease (all-pur-

pose grease)

centerstand and sidestand

ots

The swingarm pivots must be lubricat-

ed at the intervals specified in the peri-

odic maintenance and lubrication chart.

Recommended lubricant:

Lithium-soap-based grease

The operation of the centerstand and

sidestand should be checked before

each ride, and the pivots and metal-to-

metal contact surfaces should be lubri-

cated if necessary.

EWA10740

WARNING

If the centerstand or sidestand does

not move up and down smoothly,

have a Yamaha dealer check or re-

pair it.

Recommended lubricant:

Lithium-soap-based grease (all-pur-

pose grease)

6-30

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23271

EAU23280

Checking the front fork

Checking the steering

The condition and operation of the front

fork must be checked as follows at the

intervals specified in the periodic main-

tenance and lubrication chart.

Worn or loose steering bearings may

cause danger. Therefore, the operation

of the steering must be checked as fol-

lows at the intervals specified in the pe-

riodic maintenance and lubrication

chart.

To check the condition

EWA10750

1. Place a stand under the engine to

raise the front wheel off the

WARNING

ECA10590

ground.

Securely support the vehicle so that

there is no danger of it falling over.

EWA10750

CAUTION:

WARNING

If any damage is found or the front

Check the inner tubes for scratches,

damage and excessive oil leakage.

Securely support the vehicle so that

there is no danger of it falling over.

fork does not operate smoothly,

have a Yamaha dealer check or re-

pair it.

To check the operation

2. Hold the lower ends of the front

fork legs and try to move them for-

ward and backward. If any free

play can be felt, have a Yamaha

dealer check or repair the steering.

1. Place the vehicle on a level sur-

face and hold it in an upright posi-

tion.

2. While applying the front brake,

push down hard on the handlebars

several times to check if the front

fork compresses and rebounds

smoothly.

6-31

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23290

EAU34371

Checking the wheel bearings

Battery

The front and rear wheel bearings must

be checked at the intervals specified in

the periodic maintenance and lubrica-

tion chart. If there is play in the wheel

hub or if the wheel does not turn

smoothly, have a Yamaha dealer check

the wheel bearings.

1. Positive battery terminal

2. Negative battery terminal

The battery is located under the fuel

tank. (See page 6-17.)

This model is equipped with a sealed-

type (MF) battery, which does not re-

quire any maintenance. There is no

need to check the electrolyte or to add

distilled water.

To charge the battery

Have a Yamaha dealer charge the bat-

tery as soon as possible if it seems to

have discharged. Keep in mind that the

battery tends to discharge more quickly

if the vehicle is equipped with optional

electrical accessories.

6-32

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PERIODIC MAINTENANCE AND MINOR REPAIR

EWA10760

G KEEP THIS AND ALL BATTER-

IES OUT OF THE REACH OF

CHILDREN.

charger will damage the battery.

If you do not have access to a

sealed-type (MF) battery charg-

WARNING

G Electrolyte is poisonous and

dangerous since it contains sul-

furic acid, which causes severe

burns. Avoid any contact with

skin, eyes or clothing and al-

ways shield your eyes when

working near batteries. In case

of contact, administer the fol-

lowing FIRST AID.

er, have

charge your battery.

Yamaha dealer

To store the battery

1. If the vehicle will not be used for

more than one month, remove the

battery, fully charge it, and then

place it in a cool, dry place.

2. If the battery will be stored for more

than two months, check it at least

once a month and fully charge it if

necessary.

3. Fully charge the battery before in-

stallation.

4. After installation, make sure that

the battery leads are properly con-

• EXTERNAL: Flush with plenty

of water.

• INTERNAL: Drink large quan-

tities of water or milk and im-

mediately call a physician.

• EYES: Flush with water for 15

minutes and seek prompt

medical attention.

nected to the battery terminals.

ECA10630

G Batteries produce explosive hy-

drogen gas. Therefore, keep

sparks, flames, cigarettes, etc.,

away from the battery and pro-

vide sufficient ventilation when

charging it in an enclosed

space.

CAUTION:

G Always

keep the battery

charged. Storing a discharged

battery can cause permanent

battery damage.

G To charge a sealed-type (MF)

battery, a special (constant-volt-

age) battery charger is required.

Using a conventional battery

6-33

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU32842

Specified fuses:

Main fuse:

30.0 A

Headlight fuse:

20.0 A

Replacing the fuses

The main fuse is located under the fuel

tank. (See page 6-17.)

Taillight fuse:

10.0 A

Signaling system fuse:

10.0 A

Ignition fuse:

10.0 A

Radiator fan fuse:

20.0 A

Fuel injection system fuse:

10.0 A

1. Headlight fuse

2. Signaling system fuse

3. Ignition fuse

4. Radiator fan fuse

Backup fuse:

10.0 A

1. Main fuse

2. Spare fuse

5. Backup fuse (for odometer and clock)

6. Fuel injection system fuse

7. Spare fuse

ECA10640

The fuse box is located behind panel D.

(See page 6-8.)

8. Taillight fuse

CAUTION:

If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off

the electrical circuit in question.

2. Remove the blown fuse, and then

install a new fuse of the specified

amperage.

Do not use a fuse of a higher amper-

age rating than recommended to

avoid causing extensive damage to

the electrical system and possibly a

fire.

3. Turn the key to “ON” and turn on

the electrical circuit in question to

check if the device operates.

4. If the fuse immediately blows

again, have a Yamaha dealer

check the electrical system.

1. Fuse box

6-34

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU23740

G Headlight bulb

Replacing the headlight bulb

This model is equipped with a quartz

bulb headlight. If the headlight bulb

burns out, replace it as follows.

1. Disconnect the headlight coupler,

and then remove the bulb cover.

Do not touch the glass part of

the headlight bulb to keep it free

from oil, otherwise the transpar-

ency of the glass, the luminosity

of the bulb, and the bulb life will

be adversely affected. Thor-

oughly clean off any dirt and fin-

gerprints on the headlight bulb

using a cloth moistened with al-

cohol or thinner.

1. Headlight bulb holder

EWA10790

G Headlight lens

WARNING

Do not affix any type of tinted

Headlight bulbs get very hot. There-

fore, keep flammable products away

from a lit headlight bulb, and do not

touch the bulb until it has cooled

down.

film or stickers to the headlight

lens.

Do not use a headlight bulb of a

wattage higher than specified.

1. Headlight coupler

2. Headlight bulb cover

3. Place a new headlight bulb into po-

sition, and then secure it with the

2. Unhook the headlight bulb holder,

and then remove the defective

bulb.

bulb holder.

ECA10650

CAUTION:

Take care not to damage the follow-

ing parts:

1. Do not touch the glass part of the bulb.

6-35

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU32822

4. Install the headlight bulb cover,

4. Insert a new bulb into the socket,

push it in, and then turn it clock-

wise until it stops.

5. Install the socket (together with the

bulb) by turning it clockwise.

6. Install the seat.

Replacing the tail/brake light

and then connect the coupler.

5. Have a Yamaha dealer adjust the

headlight beam if necessary.

bulb

1. Remove the seat. (See page

3-12.)

2. Remove the socket (together with

the bulb) by turning it counter-

clockwise.

1. Tail/brake light bulb socket

2. Muffler bracket cover

EWA12301

WARNING

Do not touch the muffler bracket un-

til the exhaust system has cooled.

3. Remove the defective bulb by

pushing it in and turning it counter-

clockwise.

6-36

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU43000

ECA11190

Replacing a turn signal light

CAUTION:

bulb

Do not overtighten the screw, other-

wise the lens may break.

1. Remove the turn signal light unit

by removing the screw.

1. Turn signal light bulb socket

3. Remove the defective bulb by pull-

ing it out.

1. Screw

2. Turn signal light unit

2. Remove the socket (together with

the bulb) by turning it counter-

clockwise.

1. Turn signal light bulb

4. Insert a new bulb into the socket.

5. Install the socket (together with the

bulb) by turning it clockwise.

6. Install the turn signal light unit by

installing the screw.

6-37

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU24310

EAU24360

Replacing the license plate

Front wheel

light bulb

1. Remove the license plate light unit

by removing the screws.

EAU43090

EWA10820

To remove the front wheel

WARNING

G It is advisable to have a Yamaha

dealer service the wheel.

G Securely support the motor-

cycle so that there is no danger

of it falling over.

1. License plate light bulb

2. License plate light bulb socket

1. Place the vehicle on the center-

stand.

3. Remove the defective bulb by pull-

ing it out.

2. Loosen the front wheel axle pinch

bolt, then the wheel axle and the

brake caliper bolts.

4. Insert a new bulb into the socket.

5. Install the socket (together with the

bulb) by pushing it in.

6. Install the license plate light unit by

installing the screws.

1. Screw

2. License plate light unit

2. Remove the socket (together with

the bulb) by pulling it out.

1. Wheel axle

2. Front wheel axle pinch bolt

6-38

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU25080

3. Remove the brake caliper (togeth-

er with the reflector) on each side

by removing the bolts.

2. Insert the wheel axle.

3. Install the brake caliper (together

Rear wheel

with the reflector) on each side by

EAU25150

installing the bolts.

To remove the rear wheel

WARNING

EWA10820

NOTE:

Make sure that there is enough space

between the brake pads before install-

ing the brake calipers onto the brake

discs.

G It is advisable to have a Yamaha

dealer service the wheel.

G Securely support the motor-

cycle so that there is no danger

of it falling over.

4. Take the vehicle off the center-

stand so that the front wheel is on

the ground.

5. Tighten the wheel axle, the front

wheel axle pinch bolt and the

brake caliper bolts to the specified

torques.

1. Loosen the axle nut.

2. Place the motorcycle on the cen-

terstand.

3. Remove the axle nut.

4. Loosen the locknut and drive chain

adjusting bolt on each side of the

swingarm.

1. Brake caliper

2. Brake caliper bolt

3. Reflector

ECA11050

CAUTION:

Do not apply the brake after the

brake calipers have been removed,

otherwise the brake pads will be

forced shut.

Tightening torques:

Wheel axle:

72 Nm (7.2 m·kgf, 52 ft·lbf)

Front wheel axle pinch bolt:

19 Nm (1.9 m·kgf, 13 ft·lbf)

Brake caliper bolt:

4. Pull the wheel axle out, and then

remove the wheel.

40 Nm (4.0 m·kgf, 29 ft·lbf)

6. Push down hard on the handlebar

several times to check for proper

fork operation.

EAU43100

To install the front wheel

1. Lift the wheel up between the fork

legs.

6-39

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PERIODIC MAINTENANCE AND MINOR REPAIR

1. Locknut

2. Drive chain slack adjusting bolt

3. Axle nut

2. Drive chain slack adjusting bolt

3. Wheel axle

4. Brake caliper bracket

5. Brake caliper

NOTE:

The drive chain does not need to be

disassembled in order to remove and

install the rear wheel.

5. While supporting the brake caliper

and slightly lifting the wheel, pull

the wheel axle out.

7. Remove the wheel.

NOTE:

ECA11070

A rubber mallet may be useful to tap the

wheel axle out.

CAUTION:

Do not apply the brake after the

wheel has been removed together

with the brake disc, otherwise the

brake pads will be forced shut.

6. Push the wheel forward, and then

remove the drive chain from the

rear sprocket.

EAU32941

To install the rear wheel

1. Install the wheel and the brake cal-

iper bracket by inserting the wheel

axle from the right-hand side.

6-40

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU25870

Tightening torque:

NOTE:

G Make sure that the slot in the brake

caliper bracket is fit over the retain-

er on the swingarm.

G Make sure that there is enough

space between the brake pads be-

fore installing the wheel.

Troubleshooting

Axle nut:

Although Yamaha motorcycles receive

120 Nm (12.0 m·kgf, 85 ft·lbf)

a thorough inspection before shipment

from the factory, trouble may occur dur-

ing operation. Any problem in the fuel,

compression, or ignition systems, for

example, can cause poor starting and

loss of power.

The following troubleshooting charts

represent quick and easy procedures

for checking these vital systems your-

self. However, should your motorcycle

require any repair, take it to a Yamaha

dealer, whose skilled technicians have

the necessary tools, experience, and

know-how to service the motorcycle

properly.

Use only genuine Yamaha replace-

ment parts. Imitation parts may look like

Yamaha parts, but they are often inferi-

or, have a shorter service life and can

lead to expensive repair bills.

1. Retainer

2. Slot

2. Install the drive chain onto the rear

sprocket, and then adjust the drive

chain slack. (See page 6-26.)

3. Install the axle nut, and then lower

the rear wheel so that it is on the

ground.

4. Tighten the axle nut to the speci-

fied torque.

6-41

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PERIODIC MAINTENANCE AND MINOR REPAIR

EAU42360

EWA10840

Troubleshooting charts

Starting problems or poor engine performance

WARNING

Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel

There is enough fuel.

There is no fuel.

Check the compression.

Check the fuel level in

the fuel tank.

The engine does not start.

Check the compression.

Supply fuel.

2. Compression

There is compression.

Check the ignition.

Operate the electric starter.

Have a Yamaha dealer

check the vehicle.

There is no compression.

3. Ignition

Wipe off with a dry cloth and correct the

spark plug gaps, or replace the spark plugs.

Operate the electric starter.

Wet

Dry

Remove the spark plugs

and check the electrodes.

The engine does not start.

Check the battery.

Have a Yamaha dealer check the vehicle.

4. Battery

The engine turns over

quickly.

The battery is good.

The engine does not start.

Operate the electric starter.

Have a Yamaha dealer

check the vehicle.

The engine turns over

slowly.

Check the battery lead connections,

and charge the battery if necessary.

6-42

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PERIODIC MAINTENANCE AND MINOR REPAIR

Engine overheating

WARNING

EWA10400

G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be

blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

G After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then

slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing

sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is

leakage.

Have a Yamaha dealer check

and repair the cooling system.

The coolant level is low.

Check the cooling system

for leakage.

There is

no leakage.

Add coolant. (See NOTE.)

Wait until the

engine has cooled.

Check the coolant level in the

reservoir and radiator.

Start the engine. If the engine overheats again, have a

Yamaha dealer check and repair the cooling system.

The coolant level

is OK.

NOTE:

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant

as soon as possible.

6-43

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MOTORCYCLE CARE AND STORAGE

EAU37833

EAU26041

ucts onto seals, gaskets, sprock-

ets, the drive chain and wheel

axles. Always rinse the dirt and de-

greaser off with water.

Matte color caution

Care

ECA15192

While the open design of a motorcycle

reveals the attractiveness of the tech-

nology, it also makes it more vulnera-

ble. Rust and corrosion can develop

even if high-quality components are

used. A rusty exhaust pipe may go un-

noticed on a car, however, it detracts

from the overall appearance of a motor-

cycle. Frequent and proper care does

not only comply with the terms of the

warranty, but it will also keep your

motorcycle looking good, extend its life

and optimize its performance.

CAUTION:

Some models are equipped with

matte colored finished parts. Be

sure to consult a Yamaha dealer for

advice on what products to use be-

fore cleaning the vehicle. Using a

brush, harsh chemical products or

cleaning compounds when cleaning

these parts will scratch or damage

their surface. Wax also should not

be applied to any matte colored fin-

ished parts.

Cleaning

CAUTION:

ECA10770

G Avoid using strong acidic wheel

cleaners, especially on spoked

wheels. If such products are

used on hard-to-remove dirt, do

not leave the cleaner on the af-

fected area any longer than in-

structed. Also, thoroughly rinse

the area off with water, immedi-

ately dry it, and then apply a cor-

rosion protection spray.

G Improper cleaning can damage

windshields, cowlings, panels

and other plastic parts. Use only

a soft, clean cloth or sponge

with mild detergent and water to

clean plastic.

Before cleaning

1. Cover the muffler outlets with plas-

tic bags after the engine has

cooled down.

2. Make sure that all caps and covers

as well as all electrical couplers

and connectors, including the

spark plug caps, are tightly in-

stalled.

3. Remove extremely stubborn dirt,

like oil burnt onto the crankcase,

with a degreasing agent and a

brush, but never apply such prod-

G Do not use any harsh chemical

products on plastic parts. Be

sure to avoid using cloths or

sponges which have been in

contact with strong or abrasive

7-1

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MOTORCYCLE CARE AND STORAGE

ECA10790

cleaning products, solvent or After normal use

thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild

movers or inhibitors, brake flu- detergent, and a soft, clean sponge,

CAUTION:

Do not use warm water since it in-

creases the corrosive action of the

salt.

id, antifreeze or electrolyte.

and then rinse thoroughly with clean

G Do not use high-pressure wash- water. Use a toothbrush or bottlebrush

ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt

they cause water seepage and and insects will come off more easily if

deterioration in the following ar- the area is covered with a wet cloth for

eas: seals (of wheel and swing- a few minutes before cleaning.

arm bearings, fork and brakes),

2. After drying the motorcycle, apply

a corrosion protection spray on all

metal, including chrome- and nick-

el-plated, surfaces to prevent cor-

rosion.

electric components (couplers, After riding in the rain, near the sea or

connectors,

switches and lights), breather Since sea salt or salt sprayed on roads

hoses and vents. during winter are extremely corrosive in

instruments, on salt-sprayed roads

After cleaning

1. Dry the motorcycle with a chamois

or an absorbing cloth.

G For motorcycles equipped with combination with water, carry out the

a windshield: Do not use strong following steps after each ride in the

cleaners or hard sponges as rain, near the sea or on salt-sprayed

they will cause dulling or roads.

2. Immediately dry the drive chain

and lubricate it to prevent it from

rusting.

3. Use a chrome polish to shine

chrome, aluminum and stainless-

steel parts, including the exhaust

system. (Even the thermally in-

duced discoloring of stainless-

steel exhaust systems can be re-

moved through polishing.)

scratching. Some cleaning com-

NOTE:

pounds for plastic may leave

Salt sprayed on roads in the winter may

scratches on the windshield.

remain well into spring.

Test the product on a small hid-

den part of the windshield to

make sure that it does not leave

any marks. If the windshield is

scratched, use a quality plastic

1. Clean the motorcycle with cold wa-

ter and a mild detergent, after the

engine has cooled down.

polishing

washing.

compound

after

7-2

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MOTORCYCLE CARE AND STORAGE

ECA10800

EAU26201

4. To prevent corrosion, it is recom-

Storage

CAUTION:

mended to apply a corrosion pro-

tection spray on all metal,

including chrome- and nickel-plat-

ed, surfaces.

G Apply spray oil and wax spar-

ingly and make sure to wipe off

any excess.

G Never apply oil or wax to any

rubber and plastic parts, but

treat them with a suitable care

product.

Short-term

Always store your motorcycle in a cool,

dry place and, if necessary, protect it

5. Use spray oil as a universal clean-

er to remove any remaining dirt.

6. Touch up minor paint damage

caused by stones, etc.

against dust with a porous cover.

ECA10810

CAUTION:

G Storing the motorcycle in a

poorly ventilated room or cover-

ing it with a tarp, while it is still

wet, will allow water and humid-

ity to seep in and cause rust.

G To prevent corrosion, avoid

damp cellars, stables (because

of the presence of ammonia)

and areas where strong chemi-

cals are stored.

7. Wax all painted surfaces.

8. Let the motorcycle dry completely

G Avoid using abrasive polishing

compounds as they will wear

away the paint.

before storing or covering it.

EWA11130

WARNING

NOTE:

Consult a Yamaha dealer for advice on

what products to use.

G Make sure that there is no oil or

wax on the brakes or tires.

G If necessary, clean the brake

discs and brake linings with a

regular brake disc cleaner or ac-

etone, and wash the tires with

warm water and a mild deter-

gent. Before riding at higher

speeds, test the motorcycle’s

braking performance and cor-

nering behavior.

Long-term

Before storing your motorcycle for sev-

eral months:

1. Follow all the instructions in the

“Care” section of this chapter.

2. Fill up the fuel tank and add fuel

stabilizer (if available) to prevent

the fuel tank from rusting and the

fuel from deteriorating.

7-3

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MOTORCYCLE CARE AND STORAGE

3. Perform the following steps to pro-

tect the cylinders, piston rings, etc.

from corrosion.

4. Lubricate all control cables and the

pivoting points of all levers and

pedals as well as of the side-

stand/centerstand.

a. Remove the spark plug caps

and spark plugs.

b. Pour a teaspoonful of engine oil

into each spark plug bore.

5. Check and, if necessary, correct

the tire air pressure, and then lift

the motorcycle so that both of its

wheels are off the ground. Alterna-

tively, turn the wheels a little every

month in order to prevent the tires

from becoming degraded in one

spot.

c. Install the spark plug caps onto

the spark plugs, and then place

the spark plugs on the cylinder

head so that the electrodes are

grounded. (This will limit spark-

ing during the next step.)

d. Turn the engine over several

times with the starter. (This will

coat the cylinder walls with oil.)

e. Remove the spark plug caps

from the spark plugs, and then

install the spark plugs and the

6. Cover the muffler outlets with plas-

tic bags to prevent moisture from

entering them.

7. Remove the battery and fully

charge it. Store it in a cool, dry

place and charge it once a month.

Do not store the battery in an ex-

cessively cold or warm place [less

than 0 °C (30 °F) or more than 30

°C (90 °F)]. For more information

on storing the battery, see page

6-32.

spark plug caps.

EWA10950

WARNING

To prevent damage or injury from

sparking, make sure to ground the

spark plug electrodes while turning

the engine over.

NOTE:

Make any necessary repairs before

storing the motorcycle.

7-4

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SPECIFICATIONS

Dimensions:

Overall length:

Engine oil:

Type:

Fuel:

Recommended fuel:

2095 mm (82.5 in)

Overall width:

750 mm (29.5 in)

Overall height:

1210 mm (47.6 in)

Seat height:

795 mm (31.3 in)

Wheelbase:

1440 mm (56.7 in)

Ground clearance:

145 mm (5.71 in)

Minimum turning radius:

2800 mm (110.2 in)

Weight:

With oil and fuel:

FZS6W 207.0 kg (456 lb)

FZS6WC 208.0 kg (459 lb)

Engine:

YAMALUBE 4, SAE10W30 or SAE20W40

Unleaded gasoline only

Fuel tank capacity:

19.4 L (5.13 US gal) (4.27 Imp.gal)

Fuel reserve amount:

3.6 L (0.95 US gal) (0.79 Imp.gal)

Fuel injector:

Manufacturer:

DENSO

Model/quantity:

0290 x 4

Spark plug (s):

Manufacturer/model:

NGK/CR9EK

Spark plug gap:

0.6–0.7 mm (0.024–0.028 in)

0° 10° 30° 50° 70° 90° 110°

130°F

YAMALUBE 4 (10W30)

or SAE 10W30

YAMALUBE 4 (20W40)

or SAE 20W40

–20° –10° 0° 10° 20° 30° 40°

50°C

Recommended engine oil grade:

API service SG type or higher, JASO

standard MA

Clutch:

Clutch type:

Engine oil quantity:

Without oil filter cartridge replacement:

2.50 L (2.64 US qt) (2.20 Imp.qt)

With oil filter cartridge replacement:

2.80 L (2.96 US qt) (2.46 Imp.qt)

Cooling system:

Coolant reservoir capacity (up to the

maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)

Radiator capacity (including all routes):

2.00 L (2.11 US qt) (1.76 Imp.qt)

Air filter:

Wet, multiple-disc

Transmission:

Primary reduction system:

Spur gear

Primary reduction ratio:

86/44 (1.955)

Secondary reduction system:

Chain drive

Secondary reduction ratio:

46/16 (2.875)

Engine type:

Liquid cooled 4-stroke, DOHC

Cylinder arrangement:

Forward-inclined parallel 4-cylinder

Displacement:

600.0 cm³

Bore × stroke:

65.5 × 44.5 mm (2.58 × 1.75 in)

Compression ratio:

12.20 :1

Starting system:

Electric starter

Transmission type:

Constant mesh 6-speed

Operation:

Air filter element:

Oil-coated paper element

Lubrication system:

Wet sump

Left foot operation

8-1

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SPECIFICATIONS

Gear ratio:

1st:

Manufacturer/model:

BRIDGESTONE/BT020R GG

Manufacturer/model:

DUNLOP/D252

Loading:

Maximum load:

Rim size:

17M/C x MT3.50

Rear wheel:

Wheel type:

Cast wheel

Rim size:

17M/C x MT5.50

Front brake:

Type:

Dual disc brake

Operation:

Right hand operation

Recommended fluid:

DOT 4

37/13 (2.846)

2nd:

37/19 (1.947)

3rd:

28/18 (1.556)

4th:

32/24 (1.333)

5th:

25/21 (1.190)

6th:

26/24 (1.083)

FZS6W 190 kg (419 lb)

FZS6WC 189 kg (417 lb)

(Total weightof rider, passenger, cargo and

accessories)

Tire air pressure (measured on cold

tires):

Loading condition:

Chassis:

Frame type:

Diamond

Caster angle:

25.00 °

Trail:

97.5 mm (3.84 in)

Front tire:

Type:

0–90 kg (0–198 lb)

Front:

225 kPa (33 psi) (2.25 kgf/cm²)

Rear:

250 kPa (36 psi) (2.50 kgf/cm²)

Loading condition:

FZS6W 90–190 kg (198–419 lb)

FZS6WC 90–189 kg (198–417 lb)

Front:

Rear brake:

Type:

Single disc brake

Operation:

Right foot operation

Recommended fluid:

DOT 4

Front suspension:

Type:

Tubeless

Size:

250 kPa (36 psi) (2.50 kgf/cm²)

Rear:

Telescopic fork

120/70 ZR17M/C (58W)

Manufacturer/model:

BRIDGESTONE/BT020F GG

Manufacturer/model:

DUNLOP/D252F

Rear tire:

Type:

Tubeless

Size:

290 kPa (42 psi) (2.90 kgf/cm²)

High-speed riding:

Front:

225 kPa (33 psi) (2.25 kgf/cm²)

Rear:

250 kPa (36 psi) (2.50 kgf/cm²)

Spring/shock absorber type:

Coil spring/oil damper

Wheel travel:

130.0 mm (5.12 in)

Rear suspension:

Type:

Swingarm (monocross)

Spring/shock absorber type:

Coil spring/gas-oil damper

Front wheel:

Wheel type:

Cast wheel

180/55 ZR17M/C (73W)

8-2

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SPECIFICATIONS

Wheel travel:

130.0 mm (5.12 in)

Electrical system:

Ignition system:

Transistorized coil ignition (digital)

Charging system:

AC magneto

Oil level warning light:

LED

Turn signal indicator light:

LED

Coolant temperature warning light:

LED

Engine trouble warning light:

LED

Fuses:

Battery:

Model:

Main fuse:

GT12B-4

30.0 A

Headlight fuse:

20.0 A

Taillight fuse:

10.0 A

Voltage, capacity:

12 V, 10.0 Ah

Headlight:

Bulb type:

Halogen bulb

Signaling system fuse:

10.0 A

Ignition fuse:

10.0 A

Radiator fan fuse:

20.0 A

Fuel injection system fuse:

10.0 A

Bulb voltage, wattage × quantity:

Headlight:

12 V, 60 W/55.0 W × 1

Headlight:

12 V, 55.0 W × 1

Tail/brake light:

12 V, 5.0 W/21.0 W × 1

Front turn signal/position light:

12 V, 21 W/5.0 W × 2

Rear turn signal light:

12 V, 21.0 W × 2

License plate light:

12 V, 5.0 W × 1

Meter lighting:

Backup fuse:

10.0 A

LED

Neutral indicator light:

LED

High beam indicator light:

LED

8-3

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CONSUMER INFORMATION

EAU26351

EAU26381

EAU26400

Key identification number

Vehicle identification number

Identification numbers

Record the key identification number,

vehicle identification number and mod-

el label information in the spaces pro-

vided below for assistance when

ordering spare parts from a Yamaha

dealer or for reference in case the vehi-

cle is stolen.

KEY IDENTIFICATION NUMBER:

1. Key identification number

1. Vehicle identification number

The key identification number is The vehicle identification number is

stamped into the key tag. Record this stamped into the steering head pipe.

number in the space provided and use Record this number in the space pro-

it for reference when ordering a new vided.

VEHICLE IDENTIFICATION

NUMBER:

key.

NOTE:

The vehicle identification number is

used to identify your motorcycle and

may be used to register your motor-

cycle with the licensing authority in your

area.

MODEL LABEL INFORMATION:

9-1

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CONSUMER INFORMATION

EAU26540

Model label

1. Model label

The model label is affixed to the frame

under the seat. (See page 3-12.)

Record the information on this label in

the space provided. This information

will be needed when ordering spare

parts from a Yamaha dealer.

9-2

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CONSUMER INFORMATION

EAU26551

Reporting safety defects

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately

inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,

U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group

of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems

between you, your dealer, or Yamaha Motor Corporation, U.S.A.

To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to

http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also

obtain other information about motor vehicle safety from http://www.safercar.gov.

9-3

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CONSUMER INFORMATION

EAU26560

Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:

Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other

than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-

hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of

the vehicle after such device or element of design has been removed or rendered inoperative by any person.

“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.

These acts include tampering with the following systems; i.e., modification, removal, etc.

Exhaust system

• Muffler

• Exhaust pipe

• Silencer

Intake system

• Air cleaner case

• Air cleaner element

• Intake duct

9-4

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CONSUMER INFORMATION

EAU26632

Maintenance record

Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that

maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder

that maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance

interval

Date of

service

Servicing dealer

name and address

Mileage

Remarks

600 mi

(1000 km) or

1 month

4000 mi

(7000 km) or

6 months

8000 mi

(13000 km) or

12 months

12000 mi

(19000 km) or

18 months

16000 mi

(25000 km) or

24 months

20000 mi

(31000 km) or

30 months

24000 mi

(37000 km) or

36 months

28000 mi

(43000 km) or

42 months

32000 mi

(49000 km) or

48 months

9-5

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CONSUMER INFORMATION

Maintenance

interval

Date of

service

Servicing dealer

name and address

Mileage

Remarks

36000 mi

(55000 km) or

54 months

40000 mi

(61000 km) or

60 months

9-6

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CONSUMER INFORMATION

EAU26663

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED

WARRANTY

Yamaha Motor Corporation, U.S.A. hereby warrants that

new Yamaha motorcycles will be free from defects in

material and workmanship for the period of time stated

herein, subject to certain stated limitations.

THE CUSTOMER’S RESPONSIBILITY under this

warranty shall be to:

1. Operate and maintain the motorcycle as specified in

the appropriate Owner’s Manual, and

2. Give notice to an authorized Yamaha motorcycle

dealer of any and all apparent defects within ten (10)

days after discovery, and make the machine available

at that time for inspection and repairs at such dealer’s

place of business.

Engine

Displacement

Under 50cc

Period

6,000 km (3,750 miles)

or five years, whichever occurs first

THE PERIOD OF WARRANTY for Yamaha motorcycles

originally equipped with headlight, stoplight, and turn

signals shall be one (1) year from the date of purchase,

with no mileage limitation.

50cc to 169cc

170cc to 279cc

280cc and over

12,000 km (7,465 miles)

or five years whichever occurs first

18,000 km (11,185 miles)

or five years, whichever occurs first

MODELS EXCLUDED FROM WARRANTY include

those used for non-Yamaha-authorized renting, leasing

or other commercial purposes, and TZ models.

WARRANTY TRANSFER: To transfer the warranty from

the original purchaser to any subsequent purchaser, it is

imperative that the machine be inspected and registered

for warranty by an authorized Yamaha motorcycle dealer.

In order for this warranty to remain in effect, this

inspection and registration must take place within ten

(10) days after transfer. An inspection and registration fee

will be charged for this service.

30,000 km (18,641 miles)

or five years, whichever occurs first

DURING THE PERIOD OF WARRANTY, any authorized

Yamaha motorcycle dealer will, free of charge, repair or

replace any part adjudged defective by Yamaha due to

faulty workmanship or material from the factory. Parts used

in warranty repairs will be warranted for the balance of the

product’s warranty period. All parts replaced under

warranty become property of Yamaha Motor Corporation,

U.S.A.

YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO

OTHER WARRANTY OF ANY KIND, EXPRESSED OR

IMPLIED.

MERCHANTABILITY

PARTICULAR PURPOSE WHICH EXCEED THE

OBLIGATIONS AND TIME LIMITS STATED IN THIS

WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA

MOTOR CORPORATION, U.S.A. AND EXCLUDED

FROM THIS WARRANTY.

ALL

IMPLIED

AND

WARRANTIES

FITNESS FOR

EMISSION CONTROL SYSTEM WARRANTY:

Yamaha Motor Corporation, U.S.A. also warrants to the

ultimate purchaser and each subsequent purchaser of

each Yamaha motorcycle covered by this warranty with a

displacement of 50cc or greater, that the vehicle is

designed, built, and equipped so as to conform at the

time of sale with all U.S. emissions standards applicable

at the time of manufacture and that it is free from defects

in materials and workmanship which would cause it not

to meet these standards within the period listed

immediately below. Failures other than those resulting

from defects in material or workmanship, which arise

solely as a result of owner abuse and/or lack of proper

maintenance, are not covered by this warranty.

GENERAL EXCLUSIONS from this warranty shall

include any failures caused by:

a) Competition or racing use.

b) Installation of parts or accessories that are not

qualitatively equivalent to genuine Yamaha parts.

c) Abnormal strain, neglect, or abuse.

d) Lack of proper maintenance.

SOME STATES DO NOT ALLOW LIMITATIONS ON

HOW LONG AN IMPLIED WARRANTY LASTS, SO THE

ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO

EXCLUDED FROM THIS WARRANTY ARE ANY

INCIDENTAL OR CONSEQUENTIAL DAMAGES

INCLUDING LOSS OF USE. SOME STATES DO NOT

ALLOW THE EXCLUSION OR LIMITATION OF

INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO

THE ABOVE EXCLUSION MAY NOT APPLY TOYOU.

e) Accident or collision damage.

f) Modification to original parts.

SPECIFIC EXCLUSIONS from this warranty shall

include parts replaced due to normal wear or routine

maintenance.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL

RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS

WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555

Cypress, California 90630

9-7

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CONSUMER INFORMATION

WARRANTY QUESTIONS AND ANSWERS

CUSTOMER SERVICE

What costs are my responsibility during the warranty period?

The customer’s responsibility includes all costs of normal maintenance services,

non-warranty repairs, accident and collision damages, and oil, oil filters, air filters,

spark plugs, and brake shoes.

If your machine requires warranty service, you must take it to any authorized Yamaha

motorcycle dealer within the continental United States. Be sure to bring your warranty

registration card or other valid proof of the original date of purchase. If a question or

problem arises regarding the warranty, first contact the owner of the dealership. Since

all warranty matters are handled at the dealer level, this person is in the best position to

help you. IF you are still not satisfied and require additional assistance, please write to:

What are some examples of “abnormal” strain, neglect, or abuse?

These terms are general and overlap each other in areas. Specific examples

include: Running the machine out of oil, sustained high rpm, full-throttle, operating

the machine with a broken or damaged part which causes another part to fail,

damage or failure due to improper or careless transportation and/or tie-down. If

you have any specific questions on operation or maintenance, please contact your

dealer for advice.

YAMAHA MOTOR CORPORATION, U.S.A.

CUSTOMER RELATIONS DEPARTMENT

P.O. Box 6555

Cypress, California 90630

When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any

important information such as names, addresses, model, V.I.N. (frame number),

dates, and receipts.

Does the warranty cover incidental costs such as towing or transportation due to

a failure?

No. The warranty is limited to repair of the machine itself.

CHANGE OF ADDRESS

May I perform any or all of the recommended maintenance shown in the Owner’s

Manual instead of having the dealer do them?

Yes, if you are a qualified mechanic and follow the procedures specified in the

Owner’s and Service Manual. We do recommend, however, that items requiring

special tools or equipment be done by a Yamaha motorcycle dealer.

The federal government requires each manufacturer of a motor vehicle to maintain a

complete, up-to-date list of all first purchasers against the possibility of a safety-

related defect and recall. This list is compiled from the purchase registrations sent to

Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.

Will the warranty be void or cancelled if I do not operate or maintain my new

motorcycle exactly as specified in the Owner’s Manual?

No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However,

if a particular failure is caused by operation or maintenance other than as

described in the Owner’s Manual, that failure may not be covered under

warranty.

If you should move after you have purchased your new motorcycle, please advise us

of your new address by sending a postcard listing your motorcycle model name, V.I.N.

(frame number), dealer number (or dealer’s name) as it is shown on your warranty

card, your name and new mailing address. Mail to:

YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555

What responsibility does my dealer have under this warranty?

Each Yamaha motorcycle dealer is expected to:

Cypress, California 90630

Attention: Warranty Department

Completely set up every new machine before sale.

Explain the operation, maintenance, and warranty requirements to your

satisfaction at the time of sale, and upon your request at any later date.

Each Yamaha motorcycle dealer is held responsible for his setup, service and

warranty repair work.

This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration

record in accordance with federal law.

Is the warranty transferable to second owners?

Yes. The remainder of the existing warranty can be transferred upon request. The

unit has to be inspected and re-registered by an authorized Yamaha motorcycle

dealer for the policy to remain effective.

9-8

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CONSUMER INFORMATION

EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty

expires with genuine Yamaha Extended Service (Y.E.S.).

In addition, Travel and Recreation Interruption Protection

(TRIP) is included at no extra cost. TRIP gives you up to

$150 reimbursement per occurrence for any reasonable

expenses you incur because your Yamaha needs

covered service: replacement vehicle rental, emergency

towing, phone calls, even food and lodging when you are

away from home. This superb coverage goes into effect

when you purchase Y.E.S., so it applies to any warranty

repairs as well as covered repairs during your entire

Y.E.S. plan period.

Y.E.S. is designed and administered by Yamaha Motor

Corporation to provide maximum owner satisfaction. You

get uninterrupted factory-backed coverage for extra

peace of mind.

Y.E.S. is flexible. You choose the plan that’s right for

you: 12 months, 24 months, 36 months or, on certain

models, even 48 months beyond your warranty period.

Y.E.S. coverage is honored at any authorized Yamaha

dealer nationwide.

Y.E.S. is designed and administered by the same

Yamaha people who handle your warranty – and it

shows in the comprehensive coverage benefits. There

are no mileage limitations. Coverage isn’t limited to

“moving parts” or the “drive train” like many other plans.

And Y.E.S. covers manufacturing defects just like the

warranty. See the sample contract at your Yamaha

dealer to see how comforting uninterrupted factory-

backed protection can be.

Y.E.S. coverage is transferable to a new owner if you

sell or trade-in. That can make your Yamaha much more

valuable!

This excellent Y.E.S. plan coverage is only available to

Yamaha owners like you, and only while your Yamaha is still

within the Yamaha Limited Warranty period. So visit your

authorized Yamaha dealer to get all the facts. He can show

you how easy it is to protect your investment with Yamaha

Extended Service.

You don’t have to pay anything for covered repairs.

There’s no deductible to pay, and repairs aren’t

“pro-rated.” You don’t have any “out-of-pocket” expenses

for covered repairs.

9-9

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CONSUMER INFORMATION

We urge you to act now. You’ll get the excellent benefits of

TRIP coverage right away, and you’ll rest easy knowing

you’ll have strong factory-backed protection even after your

Yamaha Limited Warranty expires.

A special note:

If visiting your dealer isn’t convenient, contact Yamaha with

your Primary ID number (your frame number). We’ll be

happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing

P.O. Box 6555

Cypress, CA 90630

1-(866)-YES-EXTD (1-866-937-3983)

9-10

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INDEX

Accessories and replacement parts ..... 6-22

Air filter element, replacing................... 6-17

Front and rear brake pads, checking ....6-24

Front fork, checking...............................6-31

Fuel .......................................................3-11

Fuel tank cap.........................................3-10

Fuses, replacing....................................6-34

Oil level warning light.............................. 3-2

Panels, removing and installing.............. 6-8

Parking.................................................... 5-4

Part locations.......................................... 2-1

Pre-operation check list .......................... 4-2

Battery .................................................. 6-32

Brake and clutch levers,

checking and lubricating..................... 6-29

Brake and shift pedals,

Handlebar switches.................................3-8

checking and lubricating..................... 6-29

Brake fluid, changing............................ 6-26

Brake fluid level, checking.................... 6-25

Brake lever ........................................... 3-10

Brake pedal .......................................... 3-10

Hazard switch..........................................3-9

Headlight bulb, replacing.......................6-35

Helmet holder........................................3-13

High beam indicator light.........................3-2

Horn switch .............................................3-8

Rear brake light switch ......................... 6-24

Safety defects, reporting......................... 9-3

Safety information................................... 1-1

Se at ...................................................... 3-12

Shifting.................................................... 5-2

Shift pedal............................................... 3-9

Shock absorber assembly, adjusting.... 3-14

Sidestand.............................................. 3-15

Spark plugs, checking........................... 6-10

Specifications.......................................... 8-1

Starting the engine.................................. 5-1

Start switch ............................................. 3-8

Steering, checking ................................ 6-31

Storage ................................................... 7-3

Storage compartment ........................... 3-13

Swingarm pivots, lubricating................. 6-30

Cables, checking and lubricating.......... 6-28

Canister (for California only)................. 6-11

Care........................................................ 7-1

Catalytic converter................................ 3-12

Centerstand and sidestand,

Identification numbers.............................9-1

Ignition circuit cut-off system.................3-16

Indicator and warning lights ....................3-2

Key identification number........................9-1

checking and lubricating..................... 6-30

Clutch lever............................................. 3-9

Clutch lever free play, adjusting ........... 6-23

Coolant ................................................. 6-14

Coolant temperature warning light.......... 3-2

Labels, location of ...................................1-5

License plate light bulb, replacing.........6-38

Main switch/steering lock ........................3-1

Maintenance and lubrication, periodic.....6-4

Maintenance, emission control system ...6-3

Maintenance, periodic.............................6-1

Maintenance record ................................9-5

Matte color, caution.................................7-1

Model label..............................................9-2

Multi-function meter unit..........................3-4

Dimmer switch........................................ 3-8

Drive chain, cleaning and lubricating.... 6-27

Drive chain slack .................................. 6-26

Tail/brake light bulb, replacing.............. 6-36

Throttle cable free play, checking......... 6-19

Throttle grip and cable,

checking and lubricating..................... 6-28

Tires...................................................... 6-19

Tool kit .................................................... 6-1

Troubleshooting.................................... 6-41

Troubleshooting charts ......................... 6-42

Engine break-in ...................................... 5-4

Engine oil and oil filter cartridge ........... 6-11

Engine stop switch.................................. 3-8

Engine trouble warning light ................... 3-4

Neutral indicator light ..............................3-2

Noise regulation ......................................9-4

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INDEX

Turn signal indicator lights ......................3-2

Turn signal light bulb, replacing ............6-37

Turn signal switch ...................................3-8

Valve clearance ....................................6-19

Vehicle identification number..................9-1

Warranty, extended.................................9-9

Warranty, limited.....................................9-7

Wheel bearings, checking.....................6-32

Wheel (front) .........................................6-38

Wheel (rear)..........................................6-39

Wheels..................................................6-22

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