Yamaha Automobile fzs6w User Manual

OWNER’S MANUAL  
FZS6W(C)  
LIT-11626-20-60  
4S8-28199-10  
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EAU10041  
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INTRODUCTION  
EAU10080  
Congratulations on your purchase of the Yamaha FZS6W(C). This model is the result of Yamaha’s vast experience in the  
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and  
reliability that have made Yamaha a leader in these fields.  
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you  
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.  
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at  
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the  
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the  
recommended maintenance schedules and operating instructions contained within this manual.  
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IMPORTANT MANUAL INFORMATION  
EAU10131  
Particularly important information is distinguished in this manual by the following notations:  
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS  
INVOLVED!  
Failure to follow WARNING instructions could result in severe injury or death to the  
motorcycle operator, a bystander or a person inspecting or repairing the motor-  
cycle.  
WARNING  
A CAUTION indicates special precautions that must be taken to avoid damage to  
the motorcycle.  
CAUTION:  
A NOTE provides key information to make procedures easier or clearer.  
NOTE:  
NOTE:  
G This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle  
is subsequently sold.  
G Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most  
current product information available at the time of printing, there may be minor discrepancies between your motorcycle  
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.  
EWA10010  
WARNING  
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPSBOOKLET CAREFULLY  
AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-  
CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES  
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IMPORTANT MANUAL INFORMATION  
AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS  
AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY  
THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.  
*Product and specifications are subject to change without notice.  
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IMPORTANT MANUAL INFORMATION  
EAU10192  
AFFIX DEALER  
LABEL HERE  
FZS6W(C)  
OWNERS MANUAL  
©2006 by Yamaha Motor Corporation, U.S.A.  
1st edition, September 2006  
All rights reserved.  
Any reprinting or unauthorized use  
without the written permission of  
Yamaha Motor Corporation, U.S.A.  
is expressly prohibited.  
Printed in Japan.  
P/N LIT-11626-20-60  
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TABLE OF CONTENTS  
SAFETY INFORMATION ..................1-1  
Checking the front and rear  
Location of important labels ...........1-5  
RIDING POINTS ................................ 5-1  
Starting the engine ......................... 5-1  
Shifting ........................................... 5-2  
Engine break-in .............................. 5-4  
Parking ........................................... 5-4  
brake pads ................................6-24  
Checking the brake fluid level ......6-25  
Changing the brake fluid ..............6-26  
Drive chain slack ..........................6-26  
Cleaning and lubricating  
the drive chain ..........................6-27  
Checking and lubricating  
the cables .................................6-28  
Checking and lubricating  
the throttle grip and cable .........6-28  
Checking and lubricating  
the brake and shift pedals .........6-29  
Checking and lubricating  
the brake and clutch levers .......6-29  
Checking and lubricating the  
centerstand and sidestand ........6-30  
Lubricating the swingarm pivots ...6-30  
Checking the front fork .................6-31  
Checking the steering ..................6-31  
Checking the wheel bearings .......6-32  
Battery ..........................................6-32  
Replacing the fuses ......................6-34  
Replacing the headlight bulb ........6-35  
Replacing the tail/  
brake light bulb .........................6-36  
Replacing a turn signal  
light bulb ...................................6-37  
Replacing the license plate  
DESCRIPTION ..................................2-1  
Left view ..........................................2-1  
Right view........................................2-2  
Controls and instruments ................2-3  
PERIODIC MAINTENANCE AND  
MINOR REPAIR................................. 6-1  
PERIODIC MAINTENANCE .......... 6-1  
Owners tool kit .............................. 6-1  
Periodic maintenance chart for  
INSTRUMENT AND CONTROL  
FUNCTIONS.......................................3-1  
Main switch/steering lock ................3-1  
Indicator and warning lights ............3-2  
Multi-function meter unit .................3-4  
Handlebar switches ........................3-8  
Clutch lever ....................................3-9  
Shift pedal ......................................3-9  
Brake lever ...................................3-10  
Brake pedal ..................................3-10  
Fuel tank cap ................................3-10  
Fuel ..............................................3-11  
Catalytic converter ........................3-12  
Seat ..............................................3-12  
Helmet holder ...............................3-13  
Storage compartment ...................3-13  
Adjusting the shock absorber  
General maintenance and  
lubrication chart .......................... 6-4  
Removing and installing panels ..... 6-8  
Checking the spark plugs ............ 6-10  
Canister (for California only) ........ 6-11  
Engine oil and oil filter cartridge ... 6-11  
Coolant ........................................ 6-14  
Replacing the air filter element .... 6-17  
Checking the throttle cable  
free play .................................... 6-19  
Valve clearance ........................... 6-19  
Tires ............................................. 6-19  
Cast wheels ................................. 6-22  
Accessories and  
assembly ...................................3-14  
Sidestand .....................................3-15  
Ignition circuit cut-off system ........3-16  
replacement parts ..................... 6-22  
Adjusting the clutch lever  
PRE-OPERATION CHECKS..............4-1  
Pre-operation check list ..................4-2  
free play .................................... 6-23  
Rear brake light switch ................ 6-24  
light bulb ...................................6-38  
Front wheel ..................................6-38  
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TABLE OF CONTENTS  
Rear wheel ...................................6-39  
Troubleshooting ............................6-41  
Troubleshooting charts .................6-42  
MOTORCYCLE CARE AND  
STORAGE ..........................................7-1  
Matte color caution .........................7-1  
Care ................................................7-1  
Storage ...........................................7-3  
SPECIFICATIONS .............................8-1  
CONSUMER INFORMATION.............9-1  
Identification numbers ....................9-1  
Reporting safety defects .................9-3  
Motorcycle noise regulation ............9-4  
Maintenance record ........................9-5  
YAMAHA MOTOR CORPORATION,  
U.S.A. STREET AND ENDURO  
MOTORCYCLE LIMITED  
WARRANTY ................................9-7  
YAMAHA EXTENDED SERVICE  
(Y.E.S.) ........................................9-9  
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SAFETY INFORMATION  
EAU10281  
AND/OR WHEN MADE NECES-  
SARY BY MECHANICAL CONDI-  
TIONS.  
Ride where other motorists can  
see you. Avoid riding in another  
motorists blind spot.  
MOTORCYCLES  
ARE  
SINGLE  
TRACK VEHICLES. THEIR SAFE USE  
AND OPERATION ARE DEPENDENT  
UPON THE USE OF PROPER RIDING  
TECHNIQUES AS WELL AS THE EX-  
PERTISE OF THE OPERATOR. EV-  
ERY OPERATOR SHOULD KNOW  
THE FOLLOWING REQUIREMENTS  
BEFORE RIDING THIS MOTOR-  
CYCLE.  
1
G Many accidents involve inexperi-  
enced operators. In fact, many op-  
erators who have been involved in  
accidents do not even have a cur-  
rent motorcycle license.  
Safe riding  
G Always  
make  
pre-operation  
checks. Careful checks may help  
prevent an accident.  
G This motorcycle is designed to car-  
ry the operator and a passenger.  
G The failure of motorists to detect  
and recognize motorcycles in traf-  
fic is the predominating cause of  
automobile/motorcycle accidents.  
Many accidents have been caused  
by an automobile driver who did  
not see the motorcycle. Making  
yourself conspicuous appears to  
be very effective in reducing the  
chance of this type of accident.  
Therefore:  
Make sure that you are qualified  
and that you only lend your  
motorcycle to other qualified op-  
erators.  
Know your skills and limits.  
Staying within your limits may  
help you to avoid an accident.  
We recommend that you prac-  
tice riding your motorcycle  
where there is no traffic until you  
have become thoroughly famil-  
iar with the motorcycle and all of  
its controls.  
HE OR SHE SHOULD:  
G OBTAIN THOROUGH INSTRUC-  
TIONS FROM A COMPETENT  
SOURCE ON ALL ASPECTS OF  
MOTORCYCLE OPERATION.  
G OBSERVE THE WARNINGS AND  
MAINTENANCE  
REQUIRE-  
MENTS IN THE OWNERS MAN-  
UAL.  
G OBTAIN QUALIFIED TRAINING  
IN SAFE AND PROPER RIDING  
TECHNIQUES.  
G OBTAIN PROFESSIONAL TECH-  
NICAL SERVICE AS INDICATED  
BY THE OWNERS MANUAL  
Wear a brightly colored jacket.  
Use extra caution when you are  
approaching  
through intersections, since in-  
tersections are the most likely  
places for motorcycle accidents  
to occur.  
G Many accidents have been caused  
by error of the motorcycle opera-  
tor. A typical error made by the op-  
erator is veering wide on a turn  
and  
passing  
1-1  
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SAFETY INFORMATION  
due to EXCESSIVE SPEED or un-  
dercornering (insufficient lean an-  
gle for the speed).  
Always obey the speed limit and  
never travel faster than warrant- Protective apparel  
G This motorcycle is designed for on-  
cause burns. Always wear protec-  
tive clothing that covers your legs,  
ankles, and feet.  
road use only. It is not suitable for  
off-road use.  
1
G A passenger should also observe  
the above precautions.  
ed by road and traffic conditions. The majority of fatalities from motor-  
Always signal before turning or cycle accidents are the result of head Modifications  
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle  
other motorists can see you.  
G The posture of the operator and vention or reduction of head injuries.  
the single most critical factor in the pre- not approved by Yamaha, or the re-  
moval of original equipment, may ren-  
passenger is important for proper  
control.  
G Always wear an approved helmet. der the motorcycle unsafe for use and  
G Wear a face shield or goggles. may cause severe personal injury.  
Wind in your unprotected eyes Modifications may also make your  
could contribute to an impairment motorcycle illegal to use.  
of vision that could delay seeing a  
The operator should keep both  
hands on the handlebar and  
both feet on the operator foot-  
rests during operation to main-  
tain control of the motorcycle.  
The passenger should always  
hold onto the operator, the seat  
strap or grab bar, if equipped,  
with both hands and keep both  
feet on the passenger footrests.  
Never carry a passenger unless  
he or she can firmly place both  
feet on the passenger footrests.  
G Never ride under the influence of  
alcohol or other drugs.  
hazard.  
Loading and accessories  
G The use of a jacket, heavy boots, Adding accessories or cargo to your  
trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-  
preventing or reducing abrasions ty and handling if the weight distribution  
or lacerations.  
of the motorcycle is changed. To avoid  
G Never wear loose-fitting clothes, the possibility of an accident, use ex-  
otherwise they could catch on the treme caution when adding cargo or  
control levers, footrests, or wheels accessories to your motorcycle. Use  
and cause injury or an accident.  
extra care when riding a motorcycle  
G Never touch the engine or exhaust that has added cargo or accessories.  
system during or after operation. Here are some general guidelines to  
They become very hot and can follow if loading cargo or adding acces-  
sories to your motorcycle:  
1-2  
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SAFETY INFORMATION  
Loading  
bags, duffel bags, or tents, can  
create unstable handling or a slow  
steering response.  
limit suspension travel, steering  
travel or control operation, or ob-  
scure lights or reflectors.  
The total weight of the operator, pas-  
senger, accessories and cargo must  
not exceed the maximum load limit.  
1
Accessories  
Accessories fitted to the handle-  
bar or the front fork area can  
create instability due to improper  
weight distribution or aerody-  
namic changes. If accessories  
are added to the handlebar or  
front fork area, they must be as  
lightweight as possible and  
should be kept to a minimum.  
Bulky or large accessories may  
seriously affect the stability of  
the motorcycle due to aerody-  
namic effects. Wind may at-  
tempt to lift the motorcycle, or  
the motorcycle may become un-  
stable in cross winds. These ac-  
cessories may also cause  
instability when passing or being  
passed by large vehicles.  
Genuine Yamaha accessories have  
been specifically designed for use on  
this motorcycle. Since Yamaha cannot  
test all other accessories that may be  
available, you must personally be re-  
sponsible for the proper selection, in-  
stallation and use of non-Yamaha  
accessories. Use extreme caution  
when selecting and installing any ac-  
cessories.  
Keep the following guidelines in mind,  
as well as those provided under Load-  
ingwhen mounting accessories.  
G Never install accessories or carry  
cargo that would impair the perfor-  
mance of your motorcycle. Care-  
fully inspect the accessory before  
using it to make sure that it does  
not in any way reduce ground  
clearance or cornering clearance,  
Maximum load:  
FZS6W 190 kg (419 lb)  
FZS6WC 189 kg (417 lb)  
When loading within this weight limit,  
keep the following in mind:  
G Cargo and accessory weight  
should be kept as low and close to  
the motorcycle as possible. Make  
sure to distribute the weight as  
evenly as possible on both sides of  
the motorcycle to minimize imbal-  
ance or instability.  
G Shifting weights can create a sud-  
den imbalance. Make sure that ac-  
cessories and cargo are securely  
attached to the motorcycle before  
riding. Check accessory mounts  
and cargo restraints frequently.  
G Never attach any large or heavy  
items to the handlebar, front fork,  
or front fender. These items, in-  
cluding such cargo as sleeping  
Certain accessories can dis-  
place the operator from his or  
her normal riding position. This  
improper position limits the free-  
dom of movement of the opera-  
1-3  
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SAFETY INFORMATION  
tor and may limit control ability,  
therefore, such accessories are  
not recommended.  
G Always turn the engine off before  
or clothing, immediately wash the  
affected area with soap and water  
and change your clothes.  
leaving the motorcycle unattended  
and remove the key from the main  
switch. When parking the motor-  
cycle, note the following:  
The engine and exhaust system  
may be hot, therefore, park the  
motorcycle in a place where pe-  
destrians or children are not like-  
ly to touch these hot areas.  
1
G Use caution when adding electri-  
cal accessories. If electrical acces-  
sories exceed the capacity of the  
motorcycles electrical system, an  
electric failure could result, which  
could cause a dangerous loss of  
lights or engine power.  
Do not park the motorcycle on a  
slope or soft ground, otherwise it  
may fall over.  
Do not park the motorcycle near  
a flammable source, (e.g., a ker-  
osene heater, or near an open  
flame), otherwise it could catch  
fire.  
Gasoline and exhaust gas  
G GASOLINE IS HIGHLY FLAMMA-  
BLE:  
Always turn the engine off when  
refueling.  
Take care not to spill any gaso-  
line on the engine or exhaust  
system when refueling.  
G When transporting the motorcycle  
in another vehicle, make sure that  
it is kept upright. If the motorcycle  
should lean over, gasoline may  
leak out of the fuel tank.  
G If you should swallow any gaso-  
line, inhale a lot of gasoline vapor,  
or allow gasoline to get into your  
eyes, see your doctor immediately.  
If any gasoline spills on your skin  
Never refuel while smoking or in  
the vicinity of an open flame.  
G Never start the engine or let it run  
for any length of time in a closed  
area. The exhaust fumes are poi-  
sonous and may cause loss of  
consciousness and death within a  
short time. Always operate your  
motorcycle in an area that has ad-  
equate ventilation.  
1-4  
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SAFETY INFORMATION  
EAU10381  
Location of important labels  
Please read the following important labels carefully before operating this vehicle.  
1
1
3
5,6,7,8,9,10  
4
2
1-5  
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SAFETY INFORMATION  
1
4
CAUTION  
Cleaning with alkaline or  
acid cleaner, gasoline or  
solvent will damage  
windshield.  
1
Use neutral detergent.  
5JW-00  
2
3
5
6
WARNING  
Improper loading can cause loss of control.  
Read owners manual for proper loading.  
3JJ-28446-A1  
1-6  
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SAFETY INFORMATION  
7
California only  
9
California only  
1
8
California only  
10  
01  
1-7  
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DESCRIPTION  
EAU10410  
Left view  
2
1. Main fuse (page 6-34)  
9. Engine oil filter cartridge (page 6-11)  
2. Battery (page 6-32)  
3. Air filter element (page 6-17)  
4. Shock absorber assembly spring preload adjusting ring (page 3-14)  
5. Owners tool kit (page 6-1)  
6. Helmet holder (page 3-13)  
7. Shift pedal (page 3-9)  
8. Engine oil drain bolt (page 6-11)  
2-1  
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DESCRIPTION  
EAU10420  
Right view  
2
1. Fuse box (page 6-34)  
9. Dipstick (page 6-11)  
2. Storage compartment (page 3-13)  
3. Rear brake fluid reservoir (page 6-25)  
4. Engine oil filler cap (page 6-11)  
5. Front brake fluid reservoir (page 6-25)  
6. Radiator cap (page 6-14)  
10.Brake pedal (page 3-10)  
7. Coolant reservoir cap (page 6-14)  
8. Coolant drain bolt (page 6-15)  
2-2  
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DESCRIPTION  
EAU10430  
Controls and instruments  
2
1. Clutch lever (page 3-9)  
2. Left handlebar switches (page 3-8)  
3. Main switch/steering lock (page 3-1)  
4. Multi-function meter unit (page 3-4)  
5. Right handlebar switches (page 3-8)  
6. Brake lever (page 3-10)  
7. Throttle grip (page 6-19)  
2-3  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU10660  
Main switch/steering lockEAU10460  
To unlock the steering  
OFF  
All electrical systems are off. The key  
can be removed.  
EAU10680  
LOCK  
The steering is locked, and all electrical  
systems are off. The key can be re-  
moved.  
3
To lock the steering  
1. Push.  
2. Turn.  
The main switch/steering lock controls  
the ignition and lighting systems, and is  
used to lock the steering. The various  
positions are described below.  
Push the key in, and then turn it to  
OFFwhile still pushing it.  
EWA10060  
WARNING  
EAU26900  
Never turn the key to OFFor  
LOCKwhile the vehicle is moving,  
otherwise the electrical systems will  
be switched off, which may result in  
loss of control or an accident. Make  
sure that the vehicle is stopped be-  
fore turning the key to OFFor  
LOCK.  
ON  
All electrical circuits are supplied with  
power, and the meter lighting, taillight,  
license plate light and position lights  
come on, and the engine can be start-  
ed. The key cannot be removed.  
1. Push.  
2. Turn.  
1. Turn the handlebars all the way to  
the left.  
2. Push the key in from the OFFpo-  
sition, and then turn it to LOCK”  
while still pushing it.  
NOTE:  
The headlights come on automatically  
when the engine is started and stay on  
until the key is turned to OFF, even if  
the engine stalls.  
3. Remove the key.  
3-1  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU11003  
EAU11080  
oil level warning light will flash ten  
times, then go off for 2.5 seconds.  
If this occurs, have a Yamaha  
dealer check the vehicle.  
High beam indicator light “  
Indicator and warning lights  
This indicator light comes on when the  
high beam of the headlight is switched  
on.  
EAU11250  
EAU11423  
Oil level warning light “  
Coolant temperature warning light  
This warning light comes on when the  
engine oil level is low.  
3
This warning light comes on when the  
engine overheats. When this occurs,  
stop the engine immediately and allow  
the engine to cool.  
The electrical circuit of the warning light  
can be checked by turning the key to  
ON.  
If the warning light does not come on  
for a few seconds, then go off, have a  
Yamaha dealer check the electrical cir-  
The electrical circuit of the warning light  
can be checked by turning the key to  
ON.  
If the warning light does not come on  
for a few seconds, then go off, have a  
Yamaha dealer check the electrical cir-  
cuit.  
1. Left turn signal indicator light “  
2. Right turn signal indicator light “  
3. Neutral indicator light “  
4. High beam indicator light “  
5. Engine trouble warning light “  
6. Oil level warning light “  
7. Coolant temperature warning light “  
NOTE:  
G Even if the oil level is sufficient, the  
warning light may flicker when  
riding on a slope or during sudden  
acceleration or deceleration, but  
this is not a malfunction.  
G This model is also equipped with a  
self-diagnosis device for the oil  
level detection circuit. If the oil lev-  
el detection circuit is defective, the  
following cycle will be repeated un-  
til the malfunction is corrected: The  
cuit.  
EAU11030  
ECA10020  
Turn signal indicator lights “ ” and  
CAUTION:  
The corresponding indicator light flash-  
es when the turn signal switch is  
pushed to the left or right.  
Do not operate the engine if it is  
overheated.  
EAU11060  
Neutral indicator light “  
This indicator light comes on when the  
transmission is in the neutral position.  
3-2  
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INSTRUMENT AND CONTROL FUNCTIONS  
Coolant  
temperature  
Display  
Conditions  
What to do  
Under 39 °C  
(Under 103 °F)  
Message Lois displayed.  
OK. Go ahead with riding.  
3
40116 °C  
(104242 °F)  
Temperature is displayed.  
OK. Go ahead with riding.  
Stop the vehicle and allow it to idle until  
Temperature display flashes. the coolant temperature goes down.  
117139 °C  
(243283 °F)  
Warning light comes on.  
If the temperature does not go down,  
stop the engine. (See page 6-42.)  
Above 140 °C  
(Above 284 °F)  
Message HIflashes.  
Warning light comes on.  
Stop the engine and allow it to cool.  
(See page 6-42.)  
3-3  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU42770  
EAU40172  
G a tachometer (which shows engine  
speed)  
Engine trouble warning light “  
Multi-function meter unit  
This warning light comes on when an  
electrical circuit monitoring the engine  
is defective. When this occurs, have a  
Yamaha dealer check the self-diagno-  
sis system. (See page 3-4 for an expla-  
nation of the self-diagnosis device.)  
The electrical circuit of the warning light  
can be checked by turning the key to  
ON. If the warning light does not come  
on for a few seconds, then go off, have  
a Yamaha dealer check the electrical  
circuit.  
G an odometer (which shows the to-  
tal distance traveled)  
G two tripmeters (which show the  
distance traveled since they were  
last set to zero)  
G a fuel reserve tripmeter (which  
shows the distance traveled since  
the left segment of the fuel meter  
started flashing)  
3
1. Coolant temperature display/air intake tem-  
perature display  
2. Speedometer  
G a clock  
G a fuel meter  
G a coolant temperature display  
G an air intake temperature display  
G a self-diagnosis device  
G an LCD and tachometer bright-  
ness control mode  
3. Tachometer  
4. Odometer/tripmeter/fuel reserve tripmeter  
5. SELECTbutton  
6. RESETbutton  
7. Clock  
8. Fuel meter  
NOTE:  
EWA12421  
G Be sure to turn the key to ONbe-  
fore using the SELECTand RE-  
SETbuttons.  
G To switch the speedometer and  
odometer/tripmeter displays be-  
tween kilometers and miles, press  
the SELECTbutton for at least  
one second.  
WARNING  
Be sure to stop the vehicle before  
making any setting changes to the  
multi-function meter unit.  
The multi-function meter unit is  
equipped with the following:  
G a speedometer (which shows the  
riding speed)  
3-4  
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INSTRUMENT AND CONTROL FUNCTIONS  
Tachometer  
Clock  
4. Push the SELECTbutton, and  
the minute digits will start flashing.  
5. Push the RESETbutton to set  
the minutes.  
6. Push the SELECTbutton and  
then release it to start the clock.  
Odometer and tripmeter modes  
3
1. Tachometer  
1. Clock  
2. Tachometer red zone  
2. Speedometer  
The electric tachometer allows the rider The clock displays when the key is  
to monitor the engine speed and keep it turned to ON. In addition, the clock  
within the ideal power range.  
can be displayed for 10 seconds by  
When the key is turned to ON, the ta- pushing the SELECTbutton when the  
chometer needle will sweep once main switch is in the OFFor LOCK”  
across the r/min range and then return position.  
1. Odometer/tripmeter/fuel reserve tripmeter  
to zero r/min in order to test the electri-  
Push the SELECTbutton to switch  
the display between the odometer  
mode ODOand the tripmeter modes  
TRIP Aand TRIP Bin the following  
order:  
TRIP A TRIP B ODO TRIP A  
When the fuel amount in the fuel tank  
decreases to 3.6 L (0.95 US gal) (0.79  
Imp.gal), the left segment of the fuel  
meter will start flashing, and the odom-  
cal circuit.  
To set the clock  
ECA10031  
1. Turn the key to ON.  
2. Push the SELECTbutton and  
RESETbutton together for at  
least two seconds.  
3. When the hour digits start flashing,  
push the RESETbutton to set the  
hours.  
CAUTION:  
Do not operate the engine in the ta-  
chometer red zone.  
Red zone: 14000 r/min and above  
3-5  
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INSTRUMENT AND CONTROL FUNCTIONS  
eter display will automatically change to Fuel meter  
the fuel reserve tripmeter mode F-  
TRIPand start counting the distance  
traveled from that point. In that case,  
push the SELECTbutton to switch the  
display between the various tripmeter  
and odometer modes in the following  
order:  
Coolant temperature mode  
3
F-TRIP TRIP A TRIP B ODO  
F-TRIP  
To reset a tripmeter, select it by push-  
ing the SELECTbutton, and then  
1. Fuel meter  
1. Coolant temperature display  
The fuel meter indicates the amount of The coolant temperature display indi-  
fuel in the fuel tank. The display seg- cates the temperature of the coolant.  
ments of the fuel meter disappear to- Push the RESETbutton to switch the  
wards E(Empty) as the fuel level coolant temperature display to the air  
decreases. When only one segment is intake temperature display.  
push the RESETbutton for at least  
one second. If you do not reset the fuel  
reserve tripmeter manually, it will reset  
itself automatically and the display will  
return to the prior mode after refueling  
and traveling 5 km (3 mi).  
left near E, refuel as soon as possible.  
NOTE:  
NOTE:  
When the coolant temperature display  
This fuel meter is equipped with a self- is selected, Cis displayed for one  
diagnosis system. If the electrical circuit second, and then the coolant tempera-  
is defective, the following cycle will be ture is displayed.  
repeated until the malfunction is cor-  
ECA10020  
rected: E(Empty), F(Full) and sym-  
CAUTION:  
bol “ ” will flash eight times, then go off  
Do not operate the engine if it is  
for approximately 3 seconds. If this oc-  
overheated.  
curs, have a Yamaha dealer check the  
electrical circuit.  
3-6  
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INSTRUMENT AND CONTROL FUNCTIONS  
ECA11590  
Air intake temperature mode  
G When the air intake temperature  
CAUTION:  
display is selected, Ais displayed  
for one second, and then the air in-  
take temperature is displayed.  
If the display indicates an error  
code, the vehicle should be checked  
as soon as possible in order to avoid  
engine damage.  
Self-diagnosis device  
LCD and tachometer brightness  
control mode  
3
1. Air intake temperature display  
The air intake temperature display indi-  
cates the temperature of the air drawn  
into the air filter case. Push the RE-  
SETbutton to switch the coolant tem-  
perature display to the air intake 1. Error code display  
temperature display.  
This model is equipped with a self-diag-  
NOTE:  
nosis device for various electrical cir-  
1. Tachometer panel  
2. Tachometer needle  
3. LCD  
G Even if the air intake temperature cuits.  
is set to be displayed, the coolant If any of those circuits are defective, the  
temperature warning light comes engine trouble warning light will come  
4. Brightness level  
on when the engine overheats.  
on, and then the display will indicate a  
This function allows you to adjust the  
brightness of the LCD and the tachom-  
eter panel and needle to suit the out-  
side lighting conditions.  
G When the key is turned to ON, two-digit error code.  
the coolant temperature is auto- If the display indicates any error codes,  
matically displayed, even if the air note the code number, and then have a  
intake temperature was displayed Yamaha dealer check the vehicle.  
prior to turning the key to OFF.  
3-7  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU12347  
EAU12400  
To set the brightness  
1. Turn the key to OFF.  
2. Push and hold the SELECTbut-  
ton.  
Dimmer switch “  
/
Handlebar switches  
Set this switch to “ ” for the high  
beam and to “ ” for the low beam.  
Left  
3. Turn the key to ON, and then re-  
lease the SELECTbutton after  
five seconds.  
4. Push the RESETbutton to select  
the desired brightness level.  
5. Push the SELECTbutton to con-  
firm the selected brightness level.  
The display will return to the odom-  
eter or tripmeter mode.  
EAU12460  
Turn signal switch “  
/
To signal a right-hand turn, push this  
switch to “ ”. To signal a left-hand  
turn, push this switch to “ ”. When re-  
leased, the switch returns to the center  
position. To cancel the turn signal  
lights, push the switch in after it has re-  
turned to the center position.  
3
1. Dimmer switch “  
/
2. Turn signal switch “  
/
EAU12500  
3. Horn switch “  
Horn switch “  
4. Hazard switch “  
Press this switch to sound the horn.  
Right  
EAU12660  
Engine stop switch “  
/
Set this switch to “ ” before starting  
the engine. Set this switch to “ ” to  
stop the engine in case of an emergen-  
cy, such as when the vehicle overturns  
or when the throttle cable is stuck.  
EAU12710  
Start switch “  
Push this switch to crank the engine  
with the starter.  
1. Engine stop switch “  
2. Start switch “  
/
3-8  
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INSTRUMENT AND CONTROL FUNCTIONS  
ECA10050  
EAU12820  
EAU12870  
Clutch lever  
Shift pedal  
CAUTION:  
See page 5-1 for starting instruc-  
tions prior to starting the engine.  
EAU41700  
The engine trouble warning light will  
come on when the key is turned to ON”  
and the start switch is pushed, but this  
does not indicate a malfunction.  
3
EAU12765  
1. Clutch lever  
1. Shift pedal  
Hazard switch “  
With the key in the ONposition, use  
this switch to turn on the hazard lights  
(simultaneous flashing of all turn signal  
lights).  
The hazard lights are used in case of  
an emergency or to warn other drivers  
when your vehicle is stopped where it  
The clutch lever is located at the left The shift pedal is located on the left  
handlebar grip. To disengage the side of the engine and is used in com-  
clutch, pull the lever toward the handle- bination with the clutch lever when  
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-  
the lever. The lever should be pulled stant-mesh transmission equipped on  
rapidly and released slowly for smooth this motorcycle.  
clutch operation.  
might be a traffic hazard.  
The clutch lever is equipped with a  
clutch switch, which is part of the igni-  
tion circuit cut-off system. (See page  
ECA10061  
CAUTION:  
Do not use the hazard lights for an 3-16.)  
extended length of time with the en-  
gine not running, otherwise the bat-  
tery may discharge.  
3-9  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU26822  
EAU12941  
EAU13072  
Brake lever  
Brake pedal  
Fuel tank cap  
The brake lever is located at the right  
handlebar grip. To apply the front  
brake, pull the lever toward the handle-  
bar grip.  
3
1. Brake pedal  
1. Fuel tank cap lock cover  
2. Unlock.  
The brake pedal is on the right side of  
the motorcycle. To apply the rear  
brake, press down on the brake pedal.  
To open the fuel tank cap  
Open the fuel tank cap lock cover, in-  
sert the key into the lock, and then turn  
it 1/4 turn clockwise. The lock will be re-  
leased and the fuel tank cap can be  
opened.  
1. Brake lever  
2. Brake lever position adjusting dial  
3. “  
mark  
4. Distance between brake lever and handlebar  
grip  
The brake lever is equipped with a po-  
sition adjusting dial. To adjust the dis-  
tance between the brake lever and the  
handlebar grip, turn the adjusting dial  
while holding the lever pushed away  
from the handlebar grip. Make sure that  
the appropriate setting on the adjusting  
dial is aligned with the “ ” mark on the  
brake lever.  
To close the fuel tank cap  
1. Push the fuel tank cap into position  
with the key inserted in the lock.  
2. Turn the key counterclockwise to  
the original position, remove it, and  
then close the lock cover.  
3-10  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU13220  
ECA10070  
NOTE:  
Fuel  
CAUTION:  
The fuel tank cap cannot be closed un-  
less the key is in the lock. In addition,  
the key cannot be removed if the cap is  
not properly closed and locked.  
Immediately wipe off spilled fuel  
with a clean, dry, soft cloth, since  
fuel may deteriorate painted surfac-  
es or plastic parts.  
EWA11090  
WARNING  
EAU13300  
3
Make sure that the fuel tank cap is  
properly closed before riding.  
Recommended fuel:  
UNLEADED GASOLINE ONLY  
Fuel tank capacity:  
19.4 L (5.13 US gal) (4.27 Imp.gal)  
Fuel reserve amount:  
3.6 L (0.95 US gal) (0.79 Imp.gal)  
1. Fuel tank filler tube  
2. Fuel level  
Make sure that there is sufficient fuel in  
the tank. When refueling, be sure to in-  
sert the pump nozzle into the fuel tank  
filler hole and to fill the tank to the bot-  
ECA11400  
CAUTION:  
tom of the filler tube as shown.  
Use only unleaded gasoline. The use  
of leaded gasoline will cause severe  
damage to internal engine parts,  
such as the valves and piston rings,  
as well as to the exhaust system.  
EWA10880  
WARNING  
G Do not overfill the fuel tank, oth-  
erwise it may overflow when the  
fuel warms up and expands.  
G Avoid spilling fuel on the hot en-  
gine.  
Your Yamaha engine has been de-  
signed to use regular unleaded gaso-  
line with a pump octane number  
[(R+M)/2] of 86 or higher, or a research  
octane number of 91 or higher. If  
3-11  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU13441  
EAU32980  
knocking (or pinging) occurs, use a  
gasoline of a different brand or premi-  
um unleaded fuel. Use of unleaded fuel  
will extend spark plug life and reduce  
maintenance costs.  
Catalytic converter  
Seat  
This vehicle is equipped with catalytic  
converters in the exhaust system.  
To remove the seat  
EWA10860  
1. Insert the key into the seat lock,  
WARNING  
and then turn it counterclockwise.  
Gasohol  
The exhaust system is hot after op-  
eration. Make sure that the exhaust  
system has cooled down before do-  
ing any maintenance work.  
There are two types of gasohol: gaso-  
hol containing ethanol and that contain-  
ing methanol. Gasohol containing  
ethanol can be used if the ethanol con-  
tent does not exceed 10%. Gasohol  
containing methanol is not recom-  
mended by Yamaha because it can  
cause damage to the fuel system or ve-  
hicle performance problems.  
3
ECA10700  
CAUTION:  
The following precautions must be  
observed to prevent a fire hazard or  
other damages.  
G Use only unleaded gasoline.  
The use of leaded gasoline will  
cause unrepairable damage to  
the catalytic converter.  
G Never park the vehicle near pos-  
sible fire hazards such as grass  
or other materials that easily  
burn.  
G Do not allow the engine to idle  
too long.  
1. Seat lock  
2. Unlock.  
2. While holding the key in that posi-  
tion, lift the rear of the seat up, and  
then pull the seat off.  
To install the seat  
1. Insert the projection on the front of  
the seat into the seat holder as  
shown.  
3-12  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU14281  
EAU14451  
Helmet holder  
Storage compartment  
3
1. Projection  
2. Seat holder  
1. Helmet holder  
2. Unlock.  
1. Storage compartment  
2. Push the rear of the seat down to  
lock it in place.  
3. Remove the key.  
The storage compartment is located  
under the seat. (See page 3-12.)  
To open the helmet holder, insert the  
key into the lock, and then turn the key  
as shown.  
To lock the helmet holder, place it in the  
original position, and then remove the  
EWA10961  
NOTE:  
WARNING  
Make sure that the seat is properly se-  
cured before riding.  
G Do not exceed the load limit of 3  
kg (7 lb) for the storage com-  
partment.  
key.  
EWA10160  
G Do not exceed the maximum  
load of FZS6W 190 kg (419 lb)  
FZS6WC 189 kg (417 lb) for the  
vehicle.  
WARNING  
Never ride with a helmet attached to  
the helmet holder, since the helmet  
may hit objects, causing loss of con-  
trol and possibly an accident.  
When storing the owners manual or  
other documents in the storage com-  
partment, be sure to wrap them in a  
plastic bag so that they will not get wet.  
3-13  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU36462  
When washing the vehicle, be careful  
not to let any water enter the storage  
compartment.  
Adjusting the shock absorber  
assembly  
This shock absorber assembly is  
equipped with a spring preload adjust-  
ing ring.  
ECA10100  
CAUTION:  
3
Never attempt to turn an adjusting  
mechanism beyond the maximum or  
minimum settings.  
1. Spring preload adjusting ring  
2. Special wrench  
3. Position indicator  
Adjust the spring preload as follows.  
1. Remove the seat. (See page  
3-12.)  
NOTE:  
G Align the appropriate notch in the  
adjusting ring with the position in-  
dicator on the shock absorber.  
G Use the special wrench included in  
the owners tool kit to make the ad-  
justment.  
2. To increase the spring preload and  
thereby harden the suspension,  
turn the adjusting ring in direction  
(a). To decrease the spring pre-  
load and thereby soften the sus-  
pension, turn the adjusting ring in  
direction (b).  
Spring preload setting:  
Minimum (soft):  
1
Standard:  
3
Maximum (hard):  
7
3-14  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU15301  
3. Install the seat.  
below and have a Yamaha dealer re-  
pair it if it does not function proper-  
ly.  
Sidestand  
EWA10220  
The sidestand is located on the left side  
of the frame. Raise the sidestand or  
lower it with your foot while holding the  
vehicle upright.  
WARNING  
This shock absorber contains highly  
pressurized nitrogen gas. For prop-  
er handling, read and understand  
the following information before  
handling the shock absorber. The  
manufacturer cannot be held re-  
sponsible for property damage or  
personal injury that may result from  
improper handling.  
NOTE:  
The built-in sidestand switch is part of  
the ignition circuit cut-off system, which  
cuts the ignition in certain situations.  
(See further down for an explanation of  
the ignition circuit cut-off system.)  
3
G Do not tamper with or attempt to  
open the gas cylinder.  
EWA10240  
WARNING  
G Do not subject the shock ab-  
sorber to an open flame or other  
high heat sources, otherwise it  
may explode due to excessive  
gas pressure.  
G Do not deform or damage the  
gas cylinder in any way, as this  
will result in poor damping per-  
formance.  
The vehicle must not be ridden with  
the sidestand down, or if the side-  
stand cannot be properly moved up  
(or does not stay up), otherwise the  
sidestand could contact the ground  
and distract the operator, resulting  
in  
a
possible loss of control.  
Yamahas ignition circuit cut-off  
system has been designed to assist  
the operator in fulfilling the respon-  
sibility of raising the sidestand be-  
fore starting off. Therefore, check  
this system regularly as described  
G Always have a Yamaha dealer  
service the shock absorber.  
3-15  
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INSTRUMENT AND CONTROL FUNCTIONS  
EAU15321  
Ignition circuit cut-off system  
The ignition circuit cut-off system (com-  
prising the sidestand switch, clutch  
switch and neutral switch) has the fol-  
lowing functions.  
G It prevents starting when the trans-  
mission is in gear and the side-  
stand is up, but the clutch lever is  
not pulled.  
3
G It prevents starting when the trans-  
mission is in gear and the clutch le-  
ver is pulled, but the sidestand is  
still down.  
G It cuts the running engine when the  
transmission is in gear and the sid-  
estand is moved down.  
Periodically check the operation of the  
ignition circuit cut-off system according  
to the following procedure.  
EWA10260  
WARNING  
G The vehicle must be placed on  
the centerstand during this in-  
spection.  
G If a malfunction is noted, have a  
Yamaha dealer check the sys-  
tem before riding.  
3-16  
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INSTRUMENT AND CONTROL FUNCTIONS  
With the engine turned off:  
1. Move the sidestand down.  
2. Make sure that the engine stop switch is turned on.  
3. Turn the key on.  
NOTE:  
This check is most reliable if performed with  
a warmed-up engine.  
4. Shift the transmission into the neutral position.  
5. Push the start switch.  
Does the engine start?  
The neutral switch may be defective.  
The motorcycle should not be ridden until  
checked by a Yamaha dealer.  
3
YES  
NO  
With the engine still running:  
6. Move the sidestand up.  
7. Keep the clutch lever pulled.  
8. Shift the transmission into gear.  
9. Move the sidestand down.  
Does the engine stall?  
The sidestand switch may be defective.  
The motorcycle should not be ridden until  
checked by a Yamaha dealer.  
YES  
NO  
NO  
After the engine has stalled:  
10. Move the sidestand up.  
11. Keep the clutch lever pulled.  
12. Push the start switch.  
Does the engine start?  
The clutch switch may be defective.  
The motorcycle should not be ridden until  
checked by a Yamaha dealer.  
YES  
The system is OK. The motorcycle can be ridden.  
3-17  
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PRE-OPERATION CHECKS  
EAU15592  
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly,  
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss  
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-  
tion, to check the following points before each ride.  
NOTE:  
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short  
time; and the added safety it assures is more than worth the time involved.  
EWA11150  
4
WARNING  
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating  
the vehicle.  
4-1  
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PRE-OPERATION CHECKS  
EAU15605  
Pre-operation check list  
ITEM  
CHECKS  
PAGE  
Check fuel level in fuel tank.  
Refuel if necessary.  
Fuel  
3-11  
Check fuel line for leakage.  
Check oil level in engine.  
If necessary, add recommended oil to specified level.  
Check vehicle for oil leakage.  
Engine oil  
Coolant  
6-11  
6-14  
Check coolant level in reservoir.  
If necessary, add recommended coolant to specified level.  
Check cooling system for leakage.  
4
Check operation.  
If soft or spongy, have Yamaha dealer bleed hydraulic system.  
Check brake pads for wear.  
Replace if necessary.  
Front brake  
6-24, 6-25  
Check fluid level in reservoir.  
If necessary, add recommended brake fluid to specified level.  
Check hydraulic system for leakage.  
Check operation.  
If soft or spongy, have Yamaha dealer bleed hydraulic system.  
Check brake pads for wear.  
Replace if necessary.  
Check fluid level in reservoir.  
If necessary, add recommended brake fluid to specified level.  
Check hydraulic system for leakage.  
Rear brake  
Clutch  
6-24, 6-25  
Check operation.  
Lubricate cable if necessary.  
Check lever free play.  
Adjust if necessary.  
6-23  
4-2  
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PRE-OPERATION CHECKS  
ITEM  
CHECKS  
PAGE  
Make sure that operation is smooth.  
Check cable free play.  
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and  
grip housing.  
Throttle grip  
Control cables  
Drive chain  
6-19, 6-28  
Make sure that operation is smooth.  
Lubricate if necessary.  
6-28  
Check chain slack.  
Adjust if necessary.  
Check chain condition.  
Lubricate if necessary.  
6-26, 6-27  
4
Check for damage.  
Check tire condition and tread depth.  
Check air pressure.  
Wheels and tires  
6-19, 6-22  
Correct if necessary.  
Make sure that operation is smooth.  
Lubricate pedal pivoting points if necessary.  
Brake and shift pedals  
Brake and clutch levers  
Centerstand, sidestand  
Chassis fasteners  
6-29  
6-29  
6-30  
Make sure that operation is smooth.  
Lubricate lever pivoting points if necessary.  
Make sure that operation is smooth.  
Lubricate pivots if necessary.  
Make sure that all nuts, bolts and screws are properly tightened.  
Tighten if necessary.  
Instruments, lights, signals  
and switches  
Check operation.  
Correct if necessary.  
Check operation of ignition circuit cut-off system.  
If system is defective, have Yamaha dealer check vehicle.  
Sidestand switch  
3-15  
4-3  
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OPERATION AND IMPORTANT RIDING POINTS  
EAU15950  
EWA10270  
EAU40191  
G Coolant temperature warning  
Starting the engine  
light  
In order for the ignition circuit cut-off  
system to enable starting, one of the  
G Engine trouble warning light  
If a warning light does not go off, see  
page 3-2 for the corresponding  
warning light circuit check.  
WARNING  
following conditions must be met.  
G Become thoroughly familiar  
with all operating controls and  
their functions before riding.  
Consult a Yamaha dealer re-  
garding any control or function  
that you do not thoroughly un-  
derstand.  
G Never start the engine or oper-  
ate it in a closed area for any  
length of time. Exhaust fumes  
are poisonous, and inhaling  
them can cause loss of con-  
sciousness and death within a  
short time. Always make sure  
that there is adequate ventila-  
tion.  
G Before starting out, make sure  
that the sidestand is up. If the  
sidestand is not raised com-  
pletely, it could contact the  
ground and distract the opera-  
tor, resulting in a possible loss  
of control.  
G The transmission is in the neutral  
position.  
2. Shift the transmission into the neu-  
tral position.  
G The transmission is in gear with  
the clutch lever pulled and the sid-  
estand up.  
NOTE:  
EWA10290  
When the transmission is in the neutral  
position, the neutral indicator light  
should be on, otherwise have a  
Yamaha dealer check the electrical cir-  
cuit.  
WARNING  
G Before starting the engine,  
check the function of the igni-  
tion circuit cut-off system ac-  
cording to the procedure  
described on page 3-16.  
5
3. Start the engine by pushing the  
start switch.  
G Never ride with the sidestand  
down.  
NOTE:  
If the engine fails to start, release the  
start switch, wait a few seconds, and  
then try again. Each starting attempt  
should be as short as possible to pre-  
serve the battery. Do not crank the en-  
gine more than 10 seconds on any one  
attempt.  
1. Turn the key to ONand make  
sure that the engine stop switch is  
set to “ ”.  
ECA15481  
CAUTION:  
The following warning lights should  
come on for a few seconds, then go  
off.  
G Oil level warning light  
5-1  
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OPERATION AND IMPORTANT RIDING POINTS  
ECA15490  
ECA11130  
EAU16671  
Shifting  
CAUTION:  
CAUTION:  
G If the oil level warning light flick- For maximum engine life, always  
ers or remains on after starting, warm the engine up before starting  
immediately stop the engine, off. Never accelerate hard when the  
and then check the engine oil engine is cold!  
level and the vehicle for oil leak-  
NOTE:  
age. If necessary, add engine  
oil, and then check the warning  
light again.  
The engine is warm when it quickly re-  
sponds to the throttle.  
G If the coolant temperature warn-  
ing light flickers or remains on  
after starting, immediately stop  
the engine, and then check the  
coolant level and the vehicle for  
coolant leakage. If necessary,  
add coolant, and then check the  
warning light again.  
G If the engine trouble warning  
light flashes or remains on after  
starting, immediately stop the  
engine, and have a Yamaha  
dealer check the cause.  
1. Shift pedal  
2. Neutral position  
5
Shifting gears lets you control the  
amount of engine power available for  
starting off, accelerating, climbing hills,  
etc.  
The gear positions are shown in the il-  
lustration.  
NOTE:  
To shift the transmission into the neu-  
tral position, press the shift pedal down  
repeatedly until it reaches the end of its  
travel, and then slightly raise it.  
5-2  
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OPERATION AND IMPORTANT RIDING POINTS  
ECA10260  
4. At the recommended shift points  
shown in the following table, close  
the throttle, and at the same time,  
quickly pull the clutch lever in.  
5. Shift the transmission into second  
gear. (Make sure not to shift the  
transmission into the neutral posi-  
tion.)  
6. Open the throttle part way and  
gradually release the clutch lever.  
7. Follow the same procedure when  
shifting to the next higher gear.  
3. Shift the transmission into the neu-  
tral position when the motorcycle  
is almost completely stopped. The  
neutral indicator light should come  
on.  
CAUTION:  
G Even with the transmission in  
the neutral position, do not  
coast for long periods of time  
with the engine off, and do not  
tow the motorcycle for long dis-  
tances. The transmission is  
properly lubricated only when  
the engine is running. Inade-  
quate lubrication may damage  
the transmission.  
EAU16740  
Recommended shift points  
The recommended shift points during  
acceleration and deceleration are  
shown in the table below.  
Shift up points:  
G Always use the clutch while  
changing gears to avoid damag-  
ing the engine, transmission,  
and drive train, which are not  
designed to withstand the  
shock of forced shifting.  
1st 2nd: 30 km/h (19 mi/h)  
2nd 3rd: 45 km/h (28 mi/h)  
3rd 4th: 60 km/h (37 mi/h)  
4th 5th: 75 km/h (47 mi/h)  
5th 6th: 90 km/h (56 mi/h)  
Shift down points:  
6th 5th: 25 km/h (15.5 mi/h)  
5th 4th: 25 km/h (15.5 mi/h)  
4th 3rd: 25 km/h (15.5 mi/h)  
3rd 2nd: 25 km/h (15.5 mi/h)  
2nd 1st: —  
5
NOTE:  
Always shift gears at the recommended  
shift points.  
EAU16700  
To decelerate  
1. Apply both the front and the rear  
EAU16680  
brakes to slow the motorcycle.  
To start out and accelerate  
1. Pull the clutch lever to disengage  
2. Shift the transmission into first  
gear when the motorcycle reaches  
25 km/h (15.5 mi/h). If the engine is  
about to stall or runs very roughly,  
pull the clutch lever in and use the  
brakes to stop the motorcycle.  
the clutch.  
2. Shift the transmission into first  
gear. The neutral indicator light  
should go out.  
3. Open the throttle gradually, and at  
the same time, release the clutch  
lever slowly.  
5-3  
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OPERATION AND IMPORTANT RIDING POINTS  
EAU16841  
ECA10301  
EAU17212  
Engine break-in  
Parking  
CAUTION:  
There is never a more important period  
in the life of your engine than the period  
between 0 and 1600 km (1000 mi). For  
this reason, you should read the follow-  
ing material carefully.  
When parking, stop the engine, and  
then remove the key from the main  
After 1000 km (600 mi) of operation,  
the engine oil must be changed and  
the oil filter cartridge or element re-  
placed.  
switch.  
EWA10310  
WARNING  
1600 km (1000 mi) and beyond  
The vehicle can now be operated nor-  
mally.  
Since the engine is brand new, do not  
put an excessive load on it for the first  
1600 km (1000 mi). The various parts in  
the engine wear and polish themselves  
to the correct operating clearances.  
During this period, prolonged full-throt-  
tle operation or any condition that might  
result in engine overheating must be  
avoided.  
G Since the engine and exhaust  
system can become very hot,  
park in a place where pedestri-  
ans or children are not likely to  
touch them.  
G Do not park on a slope or on soft  
ground, otherwise the vehicle  
may overturn.  
ECA10310  
CAUTION:  
G Keep the engine speed out of  
the tachometer red zone.  
G If any engine trouble should oc-  
cur during the engine break-in  
5
ECA10380  
period, immediately have  
Yamaha dealer check the vehi-  
cle.  
a
CAUTION:  
EAU17091  
Never park in an area where there  
are fire hazards such as grass or  
other flammable materials.  
01000 km (0600 mi)  
Avoid prolonged operation above 7000  
r/min.  
10001600 km (6001000 mi)  
Avoid prolonged operation above 8400  
r/min.  
5-4  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU17231  
EAU17301  
EAU17510  
PERIODIC MAINTENANCE  
Owners tool kit  
Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE  
riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT  
cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-  
safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY  
sible. The most important points of IMPORTANT ARE THE MAINTE-  
motorcycle inspection, adjustment, and NANCE SERVICES RELATED TO  
lubrication are explained on the follow- EMISSIONS CONTROL. THESE  
ing pages.  
CONTROLS NOT ONLY FUNCTION  
Maintenance, replacement, or repair TO ENSURE CLEANER AIR, BUT  
of the emission control devices and ARE ALSO VITAL TO PROPER EN-  
systems may be performed by any GINE OPERATION AND MAXIMUM  
repair establishment or individual PERFORMANCE. IN THE FOLLOW-  
1. Owners tool kit  
The owners tool kit is located inside the  
storage compartment under the seat.  
(See page 3-12.)  
that is certified (if applicable).  
ING  
PERIODIC  
MAINTENANCE  
EWA10320  
CHARTS, THE SERVICES RELATED  
TO EMISSIONS CONTROL ARE  
GROUPED SEPARATELY. THESE  
SERVICES REQUIRE SPECIALIZED  
DATA, KNOWLEDGE, AND EQUIP-  
MENT. YAMAHA DEALERS ARE  
TRAINED AND EQUIPPED TO PER-  
FORM THESE PARTICULAR SER-  
VICES.  
6
WARNING  
The service information included in this  
manual and the tools provided in the  
owners tool kit are intended to assist  
you in the performance of preventive  
maintenance and minor repairs. How-  
ever, additional tools such as a torque  
wrench may be necessary to perform  
certain maintenance work correctly.  
If you are not familiar with mainte-  
nance work, have a Yamaha dealer  
do it for you.  
NOTE:  
If you do not have the tools or experi-  
ence required for a particular job, have  
a Yamaha dealer perform it for you.  
6-1  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EWA10340  
WARNING  
Modifications not approved by  
Yamaha may cause loss of perfor-  
mance, excessive emissions, and  
render the vehicle unsafe for use.  
Consult a Yamaha dealer before at-  
tempting any changes.  
6
6-2  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU17600  
Periodic maintenance chart for the emission control system  
INITIAL  
ODOMETER READINGS  
8000 mi 12000 mi 16000 mi  
600 mi  
4000 mi  
20000 mi  
No.  
ITEM  
ROUTINE  
(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)  
or  
1 month  
or  
or  
or  
or  
or  
6 months 12 months 18 months 24 months 30 months  
Check fuel hoses for cracks or  
damage.  
Replace if necessary.  
1
*
*
Fuel line  
Check condition.  
Adjust gap and clean.  
Replace every 8000 mi (13000  
km) or 12 months.  
2
Spark plugs  
Replace.  
Replace.  
Check and adjust valve clearance  
when engine is cold.  
3
4
5
6
*
*
*
*
Valve clearance  
Every 26600 mi (42000 km)  
6
Check breather hose for cracks or  
damage.  
Replace if necessary.  
Crankcase breather  
system  
Check and adjust engine idle  
speed and synchronization.  
Fuel injection  
Check for leakage.  
Tighten if necessary.  
Replace gasket(s) if necessary.  
Exhaust system  
Evaporative emis-  
sion control system  
(For California only) Replace if necessary.  
Check control system for dam-  
age.  
7
8
*
*
Check the air cut-off valve, reed  
valve, and hose for damage.  
Replace any damaged parts if  
Air induction sys-  
tem  
necessary.  
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.  
6-3  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU32183  
General maintenance and lubrication chart  
INITIAL  
ODOMETER READINGS  
8000 mi 12000 mi 16000 mi  
600 mi  
4000 mi  
20000 mi  
No.  
ITEM  
ROUTINE  
(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)  
or  
1 month  
or  
or  
or  
or  
or  
6 months 12 months 18 months 24 months 30 months  
Check condition and damage.  
Replace if necessary.  
1
*
*
Air filter element  
Clutch  
Check operation.  
Adjust or replace cable.  
2
3
Check operation, fluid level, and  
for fluid leakage.  
Replace brake pads if necessary.  
*
*
Front brake  
Rear brake  
Check operation, fluid level, and  
for fluid leakage.  
Replace brake pads if necessary.  
4
6
Check for cracks or damage.  
Replace.  
5
6
*
*
Brake hoses  
Wheels  
Every 4 years  
Check runout and for damage.  
Replace if necessary.  
Check tread depth and for dam-  
age.  
Replace if necessary.  
Check air pressure.  
Correct if necessary.  
7
8
*
*
Tires  
Check bearings for smooth oper-  
ation.  
Replace if necessary.  
Wheel bearings  
6-4  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
INITIAL  
ODOMETER READINGS  
600 mi  
4000 mi  
8000 mi 12000 mi 16000 mi  
20000 mi  
No.  
ITEM  
ROUTINE  
(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)  
or  
1 month  
or  
or  
or  
or  
or  
6 months 12 months 18 months 24 months 30 months  
Check bearing assemblies for  
looseness.  
Moderately repack with lithium-  
soap-based grease.  
Swingarm pivot  
bearings  
9
*
Repack.  
Check chain slack, alignment and  
condition.  
Adjust and lubricate chain with a  
special O-ring chain lubricant  
thoroughly.  
10  
Drive chain  
Every 500 mi (800 km) and after washing the motorcycle or riding in the rain  
Check bearing assemblies for  
looseness.  
11 * Steering bearings  
12 * Chassis fasteners  
Moderately repack with lithium-  
soap-based grease.  
6
Every 12000 mi (19000 km)  
Check all chassis fitting and fas-  
teners.  
Correct if necessary.  
Brake and clutch le- Apply lithium-soap-based grease  
ver pivot shafts (all-purpose grease) lightly.  
13  
14  
Brake and shift ped- Apply lithium-soap-based grease  
al pivot shafts  
(all-purpose grease) lightly.  
Check operation.  
Apply lithium-soap-based grease  
(all-purpose grease) lightly.  
Centerstand and  
sidestand pivots  
15 *  
Check operation and replace if  
necessary.  
16 * Sidestand switch  
6-5  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
INITIAL  
ODOMETER READINGS  
8000 mi 12000 mi 16000 mi  
600 mi  
4000 mi  
20000 mi  
No.  
ITEM  
ROUTINE  
(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)  
or  
1 month  
or  
or  
or  
or  
or  
6 months 12 months 18 months 24 months 30 months  
Check operation and for oil leak-  
age.  
Replace if necessary.  
17 * Front fork  
Check operation and for oil leak-  
age.  
Replace if necessary.  
Shock absorber as-  
sembly  
18 *  
Change (warm engine before  
draining).  
19  
Engine oil  
Engine oil filter car-  
tridge  
20 *  
Replace.  
Check hoses for cracks or dam-  
age.  
Replace if necessary.  
6
21 * Cooling system  
Change with ethylene glycol anti-  
freeze coolant every 24 months.  
Change.  
Front and rear brake  
switches  
22 *  
Check operation.  
Apply Yamaha chain and cable  
lube or engine oil SAE 10W-30  
thoroughly.  
23 * Control cables  
Check operation and free play.  
Adjust the throttle cable free play  
if necessary.  
Lubricate the throttle grip housing  
and cable.  
Throttle grip hous-  
24 *  
ing and cable  
6-6  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
INITIAL  
ODOMETER READINGS  
600 mi  
4000 mi  
8000 mi 12000 mi 16000 mi  
20000 mi  
No.  
ITEM  
ROUTINE  
(1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)  
or  
1 month  
or  
or  
or  
or  
or  
6 months 12 months 18 months 24 months 30 months  
Lights, signals and  
switches  
Check operation.  
Adjust headlight beam.  
25 *  
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.  
NOTE:  
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.  
EAU17650  
NOTE:  
G Air filter  
6
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-  
pressed air to avoid damaging it.  
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.  
G Hydraulic brake service  
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid  
levels and fill the reservoirs as required.  
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake  
fluid.  
Replace the brake hoses every four years and if cracked or damaged.  
6-7  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU18771  
2. Pull the front cowling away from  
the vehicle as shown, and then re-  
move the panel.  
Removing and installing pan-  
els  
The panels shown need to be removed  
to perform some of the maintenance  
jobs described in this chapter. Refer to  
this section each time a panel needs to  
be removed and installed.  
1. Panel D  
EAU42660  
Panels A and B  
1. Front cowling  
2. Panel A  
To remove one of the panels  
1. Remove the bolts.  
6
To install the panel  
Insert the tabs on the panel into the  
slots in the front cowling as shown, and  
then install the bolts.  
1. Panel A  
2. Panel B  
3. Panel C  
1. Bolt  
6-8  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
1. Tab  
2. Slot  
1. Panel C  
2. Bolt  
1. Panel D  
2. Bolt  
EAU42690  
To install the panel  
To install the panel  
Panel C  
1. Place the panel in the original posi-  
tion, and then install the bolts.  
2. Install panels A and B.  
1. Place the panel in the original posi-  
tion, and then install the bolt.  
To remove the panel  
1. Remove panels A and B. (See  
page 6-8.)  
6
EAU33020  
2. Remove the bolts, and then take Panel D  
the panel off.  
To remove the panel  
1. Remove the seat. (See page  
3-12.)  
2. Remove the bolt, and then pull the  
panel off as shown.  
2. Install the seat.  
6-9  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
Checking the spark plugsEAU19642  
Before installing a spark plug, the spark  
NOTE:  
plug gap should be measured with a  
If a torque wrench is not available when  
installing a spark plug, a good estimate  
of the correct torque is 1/41/2 turn  
past finger tight. However, the spark  
plug should be tightened to the speci-  
fied torque as soon as possible.  
The spark plugs are important engine  
wire thickness gauge and, if necessary,  
components, which should be checked  
adjusted to specification.  
periodically, preferably by a Yamaha  
dealer. Since heat and deposits will  
cause any spark plug to slowly erode,  
they should be removed and checked  
in accordance with the periodic mainte-  
nance and lubrication chart. In addition,  
the condition of the spark plugs can re-  
veal the condition of the engine.  
The porcelain insulator around the cen-  
ter electrode of each spark plug should  
be a medium-to-light tan (the ideal color  
1. Spark plug gap  
when the vehicle is ridden normally),  
6
Spark plug gap:  
and all spark plugs installed in the en-  
0.60.7 mm (0.0240.028 in)  
gine should have the same color. If any  
spark plug shows a distinctly different  
color, the engine could be operating im-  
properly. Do not attempt to diagnose  
such problems yourself. Instead, have  
a Yamaha dealer check the vehicle.  
If a spark plug shows signs of electrode  
erosion and excessive carbon or other  
deposits, it should be replaced.  
Clean the surface of the spark plug  
gasket and its mating surface, and then  
wipe off any grime from the spark plug  
threads.  
Tightening torque:  
Spark plug:  
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)  
Specified spark plug:  
NGK/CR9EK  
6-10  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU42620  
Canister (for California onElAyU)19681 Engine oil and oil filter car-  
tridge  
The engine oil level should be checked  
before each ride. In addition, the oil  
must be changed and the oil filter car-  
tridge replaced at the intervals speci-  
fied in the periodic maintenance and  
lubrication chart.  
1. Dipstick  
2. Maximum level mark  
3. Minimum level mark  
To check the engine oil level  
1. Place the vehicle on the center-  
stand.  
NOTE:  
NOTE:  
The engine oil should be between the  
minimum and maximum level marks.  
Make sure that the vehicle is positioned  
straight up when checking the oil level.  
A slight tilt to the side can result in a  
false reading.  
6
This model is equipped with a canister  
to prevent the discharging of fuel vapor  
into the atmosphere. Before operating  
this vehicle, make sure to check the fol-  
lowing:  
5. If the engine oil is at or below the  
minimum level mark, remove the  
oil filler cap, and then add sufficient  
oil of the recommended type to  
raise it to the correct level.  
2. Start the engine, warm it up for  
several minutes, and then turn it  
off.  
G Check each hose connection.  
G Check each hose and canister for  
cracks or damage. Replace if dam-  
aged.  
G Make sure that the canister breath-  
er is not blocked, and if necessary,  
clean it.  
3. Wait a few minutes until the oil set-  
tles.  
4. Remove the engine oil dipstick and  
wipe it clean, insert it back into the  
hole (without screwing it in), and  
then remove it again to check the  
oil level.  
6-11  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
NOTE:  
An oil filter wrench is available at a  
Yamaha dealer.  
5. Apply a thin coat of engine oil to  
the O-ring of the new oil filter car-  
tridge.  
1. Engine oil filler cap  
1. Engine oil drain bolt  
6. Insert and tighten the engine oil  
dipstick, and then install and tight-  
en the oil filler cap.  
NOTE:  
Skip steps 46 if the oil filter cartridge is  
not being replaced.  
6
To change the engine oil (with or  
without oil filter cartridge replace-  
ment)  
4. Remove the oil filter cartridge with  
an oil filter wrench.  
1. O-ring  
1. Start the engine, warm it up for  
several minutes, and then turn it  
off.  
2. Place an oil pan under the engine  
to collect the used oil.  
3. Remove the engine oil filler cap  
and drain bolt to drain the oil from  
the crankcase.  
NOTE:  
Make sure that the O-ring is properly  
seated.  
6. Install the new oil filter cartridge  
with an oil filter wrench, and then  
tighten it to the specified torque  
with a torque wrench.  
1. Engine oil filter cartridge  
2. Oil filter wrench  
6-12  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
Recommended engine oil:  
See page 8-1.  
Oil quantity:  
Without oil filter cartridge replace-  
ment:  
NOTE:  
After the engine is started, the engine  
oil level warning light should go off if the  
oil level is sufficient.  
2.50 L (2.64 US qt) (2.20 Imp.qt)  
With oil filter cartridge replacement:  
2.80 L (2.96 US qt) (2.46 Imp.qt)  
ECA10400  
CAUTION:  
If the oil level warning light flickers  
or remains on, immediately turn the  
engine off and have a Yamaha dealer  
check the vehicle.  
ECA11620  
CAUTION:  
1. Torque wrench  
G In order to prevent clutch slip-  
page (since the engine oil also  
lubricates the clutch), do not  
mix any chemical additives. Do  
not use oils with a diesel speci-  
fication of CDor oils of a high-  
er quality than specified. In  
addition, do not use oils labeled  
ENERGY CONSERVING IIor  
higher.  
Tightening torque:  
Oil filter cartridge:  
10. Turn the engine off, and then  
check the oil level and correct it if  
necessary.  
17 Nm (1.7 m·kgf, 12 ft·lbf)  
7. Install the engine oil drain bolt, and  
then tighten it to the specified  
torque.  
6
NOTE:  
Check the washer for damage and re-  
place it if necessary.  
G Make sure that no foreign mate-  
rial enters the crankcase.  
9. Start the engine, and then let it idle  
for several minutes while checking  
it for oil leakage. If oil is leaking, im-  
mediately turn the engine off and  
check for the cause.  
Tightening torque:  
Engine oil drain bolt:  
43 Nm (4.3 m·kgf, 31 ft·lbf)  
8. Add the specified amount of the  
recommended engine oil, and then  
install and tighten the oil filler cap.  
6-13  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU20070  
NOTE:  
Coolant  
The coolant should be between the  
minimum and maximum level marks.  
The coolant level should be checked  
before each ride. In addition, the cool-  
ant must be changed at the intervals  
specified in the periodic maintenance  
and lubrication chart.  
EAU40151  
To check the coolant level  
The coolant level should be checked as  
follows before each ride. In addition,  
the coolant must be changed at the in-  
tervals specified in the periodic mainte-  
nance and lubrication chart.  
1. Coolant reservoir cap  
4. Add coolant or distilled water to  
raise the coolant to the maximum  
level mark, install the coolant res-  
ervoir cap.  
1. Coolant reservoir  
2. Maximum level mark  
3. Minimum level mark  
1. Place the vehicle on the center-  
stand.  
6
Coolant reservoir capacity (up to the  
maximum level mark):  
0.25 L (0.26 US qt) (0.22 Imp.qt)  
NOTE:  
3. If the coolant is at or below the  
minimum level mark, remove the  
reservoir cap.  
G The coolant level must be checked  
on a cold engine since the level  
varies with engine temperature.  
G Make sure that the vehicle is posi-  
tioned straight up when checking  
the coolant level. A slight tilt to the  
side can result in a false reading.  
ECA10471  
CAUTION:  
G If coolant is not available, use  
distilled water or soft tap water  
instead. Do not use hard water  
or salt water since it is harmful  
to the engine.  
G If water has been used instead  
of coolant, replace it with cool-  
ant as soon as possible, other-  
2. Check the coolant level in the cool-  
ant reservoir.  
6-14  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
wise the cooling system will not  
be protected against frost and  
corrosion.  
2. Place a container under the engine  
to collect the used coolant.  
3. Remove the radiator cap retaining  
bolt, radiator cap retainer and radi-  
G If water has been added to the  
coolant, have a Yamaha dealer  
check the antifreeze content of  
the coolant as soon as possible,  
otherwise the effectiveness of  
the coolant will be reduced.  
ator cap.  
EWA10380  
WARNING  
Never attempt to remove the radiator  
cap when the engine is hot.  
EWA10380  
1. Coolant reservoir cap  
2. Coolant reservoir  
WARNING  
Never attempt to remove the radiator  
cap when the engine is hot.  
5. Remove the coolant reservoir cov-  
er and coolant reservoir by remov-  
ing the bolts.  
NOTE:  
6
G The radiator fan is automatically  
switched on or off according to the  
coolant temperature in the radia-  
tor.  
G If the engine overheats, see page  
6-42 for further instructions.  
1. Radiator cap retaining bolt  
2. Radiator cap  
3. Radiator cap retainer  
4. Remove the coolant reservoir cap.  
EAU42680  
To change the coolant  
1. Coolant reservoir cover  
2. Bolt  
1. Place the vehicle on the center-  
stand and let the engine cool if  
necessary.  
6. Drain the coolant from the coolant  
reservoir by turning it upside down.  
6-15  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
7. Install the coolant reservoir and its  
G If water has been used instead  
of coolant, replace it with cool-  
ant as soon as possible, other-  
wise the cooling system will not  
be protected against frost and  
corrosion.  
G If water has been added to the  
coolant, have a Yamaha dealer  
check the antifreeze content of  
the coolant as soon as possible,  
otherwise the effectiveness of  
the coolant will be reduced.  
Tightening torque:  
reservoir cover by placing them in  
the original position, and then in-  
stalling the bolts.  
Coolant drain bolt:  
10 Nm (1.0 m·kgf, 7.2 ft·lbf)  
11. Pour the specified amount of the  
recommended coolant into the ra-  
diator and reservoir.  
8. Remove the coolant drain bolt to  
drain the cooling system.  
Antifreeze/water mixture ratio:  
1:1  
Recommended antifreeze:  
High-quality ethylene glycol anti-  
freeze containing corrosion inhibitors  
for aluminum engines  
Coolant quantity:  
Radiator capacity (including all  
routes):  
12. Install the coolant reservoir cap.  
13. Install the radiator cap, radiator  
cap retainer and radiator cap re-  
taining bolt.  
6
2.00 L (2.11 US qt) (1.76 Imp.qt)  
Coolant reservoir capacity (up to the  
maximum level mark):  
1. Coolant drain bolt  
9. After the coolant is completely  
drained, thoroughly flush the cool-  
ing system with clean tap water.  
10. Install the coolant drain bolt, and  
then tighten it to the specified  
torque.  
0.25 L (0.26 US qt) (0.22 Imp.qt)  
ECA10471  
CAUTION:  
G If coolant is not available, use  
distilled water or soft tap water  
instead. Do not use hard water  
or salt water since it is harmful  
to the engine.  
NOTE:  
Check the washer for damage and re-  
place it if necessary.  
1. Radiator cap retaining bolt  
2. Radiator cap  
3. Radiator cap retainer  
6-16  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU32886  
ECA12880  
14. Start the engine, let it idle for sev-  
eral minutes, and then turn it off.  
15. Remove the radiator cap to check  
the coolant level in the radiator. If  
necessary, add sufficient coolant  
until it reaches the top of the radia-  
tor, and then install the radiator  
cap, radiator cap retainer and radi-  
ator cap retaining bolt.  
16. Check the coolant level in the res-  
ervoir. If necessary, remove the  
coolant reservoir cap, add coolant  
to the maximum level mark, and  
then install the cap.  
Replacing the air filter element  
CAUTION:  
The air filter element should be re-  
placed at the intervals specified in the  
periodic maintenance and lubrication  
chart. Replace the air filter element  
more frequently if you are riding in un-  
usually wet or dusty areas.  
When removing the air filter case  
cover, be careful not to allow foreign  
objects to drop into the air intake  
manifold.  
1. Remove the seat. (See page  
3-12.)  
2. Remove panels A and B. (See  
page 6-8.)  
3. Remove the fuel tank bolts, and  
then lift the fuel tank away from the  
air filter case.  
17. Start the engine, and then check  
the vehicle for coolant leakage. If  
coolant is leaking, have a Yamaha  
dealer check the cooling system.  
6
1. Screw  
2. Air filter case cover  
5. Pull the air filter element out.  
1. Bolt  
4. Remove the air filter case cover by  
removing the screws.  
6-17  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EWA12462  
EWA12471  
WARNING  
WARNING  
G Before placing the fuel tank in Be sure to place the hoses in their  
the original position, make sure original position as shown.  
that all hoses (i.e., fuel hose,  
fuel tank breather hose, fuel  
tank overflow hose) are not  
damaged, that they are properly  
connected and routed, and that  
they are not pinched.  
1. Air filter element  
G If any hose is damaged, have a  
Yamaha dealer replace the hose  
2. Air intake manifold  
6. Insert a new air filter element into  
before starting the engine, oth-  
erwise fuel may leak.  
the air filter case.  
ECA10480  
1. Original position (paint mark)  
CAUTION:  
6
9. Install the panels.  
10. Install the seat.  
G Make sure that the air filter ele-  
ment is properly seated in the  
air filter case.  
G The engine should never be op-  
erated without the air filter ele-  
ment installed, otherwise the  
piston(s) and/or cylinder(s) may  
become excessively worn.  
1. Hose  
7. Install the air filter case cover by in-  
stalling the screws.  
8. Place the fuel tank in the original  
position and install the bolts.  
6-18  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU21382  
EAU21401  
EAU21750  
Checking the throttle cable  
free play  
Valve clearance  
Tires  
The valve clearance changes with use, To maximize the performance, durabil-  
resulting in improper air-fuel mixture ity, and safe operation of your motor-  
and/or engine noise. To prevent this cycle, note the following points  
from occurring, the valve clearance regarding the specified tires.  
must be adjusted by a Yamaha dealer  
at the intervals specified in the periodic Tire air pressure  
maintenance and lubrication chart.  
The tire air pressure should be checked  
and, if necessary, adjusted before each  
ride.  
EWA10500  
WARNING  
1. Throttle cable free play  
G The tire air pressure must be  
checked and adjusted on cold  
tires (i.e., when the temperature  
of the tires equals the ambient  
temperature).  
G The tire air pressure must be ad-  
justed in accordance with the  
riding speed and with the total  
weight of rider, passenger, car-  
go, and accessories approved  
for this model.  
The throttle cable free play should mea-  
sure 3.05.0 mm (0.120.20 in) at the  
throttle grip. Periodically check the  
throttle cable free play and, if neces-  
sary, have a Yamaha dealer adjust it.  
6
6-19  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
est items close to the center of the Tire inspection  
Tire air pressure (measured on cold  
tires):  
vehicle, and distribute the weight  
evenly from side to side. Properly  
adjust the suspension for your load,  
and check the condition and pres-  
sure of your tires. NEVER OVER-  
LOAD YOUR VEHICLE. Make sure  
that the total weight of the cargo, rid-  
er, passenger, and accessories  
(cowling, saddlebags, etc. if ap-  
proved for this model) does not ex-  
ceed the maximum load of the  
vehicle. Operation of an overloaded  
vehicle could cause tire damage, an  
accident, or even injury.  
090 kg (0198 lb):  
Front:  
225 kPa (33 psi) (2.25 kgf/cm²)  
Rear:  
250 kPa (36 psi) (2.50 kgf/cm²)  
FZS6W 90190 kg (198419 lb)  
FZS6WC 90189 kg (198417 lb):  
Front:  
250 kPa (36 psi) (2.50 kgf/cm²)  
Rear:  
290 kPa (42 psi) (2.90 kgf/cm²)  
High-speed riding:  
Front:  
225 kPa (33 psi) (2.25 kgf/cm²)  
Rear:  
250 kPa (36 psi) (2.50 kgf/cm²)  
Maximum load*:  
FZS6W 190 kg (419 lb)  
FZS6WC 189 kg (417 lb)  
* Total weight of rider, passenger, car-  
go and accessories  
1. Tire sidewall  
2. Tire wear indicator  
3. Tire tread depth  
Always check the tires before operating  
the motorcycle. If a tire tread shows  
crosswise lines (minimum tread depth),  
if the tire has a nail or glass fragments  
in it, or if the sidewall is cracked, con-  
tact a Yamaha dealer immediately and  
have the tire replaced.  
6
EWA10510  
WARNING  
Minimum tire tread depth (front and  
rear):  
Proper loading of your vehicle is im-  
portant for several characteristics of  
your vehicle, such as handling,  
braking, performance and safety. Do  
not carry loosely packed items that  
can shift. Securely pack your heavi-  
1.0 mm (0.04 in)  
6-20  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EWA10580  
This motorcycle is equipped with cast  
Front tire:  
Size:  
WARNING  
wheels and tubeless tires with valves.  
EWA10480  
G It is dangerous to ride with a  
worn-out tire. When a tire tread  
begins to show crosswise lines,  
have a Yamaha dealer replace  
the tire immediately.  
G The replacement of all wheel-  
and brake-related parts, includ-  
ing the tires, should be left to a  
Yamaha dealer, who has the  
necessary professional knowl-  
edge and experience.  
120/70 ZR17M/C (58W)  
WARNING  
Manufacturer/model:  
BRIDGESTONE/BT020F GG  
DUNLOP/D252F  
Rear tire:  
G The front and rear tires should  
be of the same make and de-  
sign, otherwise the handling  
characteristics of the motor-  
cycle cannot be guaranteed.  
G After extensive tests, only the  
tires listed below have been ap-  
proved for this model by  
Yamaha Motor Co., Ltd.  
G Always make sure that the valve  
caps are securely installed to  
prevent air pressure leakage.  
G Use only the tire valves and  
valve cores listed below to  
avoid tire deflation during a  
high-speed ride.  
Size:  
180/55 ZR17M/C (73W)  
Manufacturer/model:  
BRIDGESTONE/BT020R GG  
DUNLOP/D252  
FRONT and REAR:  
Tire air valve:  
TR412  
Valve core:  
#9100 (original)  
Tire information  
6
EWA10600  
WARNING  
This motorcycle is fitted with super-  
high-speed tires. Note the following  
points in order to make the most ef-  
ficient use of these tires.  
G Use only the specified replace-  
ment tires. Other tires may run  
the danger of bursting at super  
high speeds.  
1. Tire air valve  
G Brand-new tires can have a rela-  
tively poor grip on certain road  
surfaces until they have been  
2. Tire air valve core  
3. Tire air valve cap with seal  
6-21  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU21960  
EAU22011  
broken in. Therefore, it is ad-  
visable before doing any high-  
speed riding to ride conserva-  
tively for approximately 100 km  
Cast wheels  
Accessories and replacement  
To maximize the performance, durabil-  
ity, and safe operation of your vehicle,  
note the following points regarding the  
parts  
EWA10621  
WARNING  
(60 mi) after installing a new tire.  
specified wheels.  
This vehicle is not designed to pull a  
trailer or to be attached to a sidecar.  
The accessories or replacement  
parts you choose for your vehicle  
should be designed specifically for  
this model, and they must be se-  
curely mounted to maintain the in-  
herent stability of the original  
design. Genuine Yamaha Parts and  
Accessories are designed and test-  
ed to be compatible with your vehi-  
cle. Please consider Genuine  
Yamaha Parts and Accessories be-  
fore making a purchase. Use of non-  
Yamaha-approved accessories or  
replacement parts may cause loss of  
handling stability and riding safety.  
Since Yamaha cannot control the  
quality of accessories or parts man-  
ufactured by other companies,  
Yamaha cannot be held liable for  
G The tires must be warmed up  
before a high-speed run.  
G Always adjust the tire air pres-  
G The wheel rims should be checked  
for cracks, bends or warpage be-  
fore each ride. If any damage is  
found, have a Yamaha dealer re-  
place the wheel. Do not attempt  
even the smallest repair to the  
wheel. A deformed or cracked  
wheel must be replaced.  
sure according to the operating  
conditions.  
G The wheel should be balanced  
whenever either the tire or wheel  
has been changed or replaced. An  
unbalanced wheel can result in  
poor performance, adverse han-  
dling characteristics, and a short-  
ened tire life.  
G Ride at moderate speeds after  
changing a tire since the tire sur-  
face must first be broken infor it  
to develop its optimal characteris-  
tics.  
6
6-22  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU22080  
any consequences caused by the  
use of items which have not been  
approved by Yamaha.  
NOTE:  
Adjusting the clutch lever free  
If the specified free play cannot be ob-  
play  
tained as described above or if the  
clutch does not operate correctly, have  
a Yamaha dealer check the internal  
clutch mechanism.  
1. Clutch lever free play adjusting bolt  
2. Clutch lever free play  
The clutch lever free play should mea-  
sure 10.015.0 mm (0.390.59 in) as  
shown. Periodically check the clutch le-  
ver free play and, if necessary, adjust it  
as follows.  
6
To increase the clutch lever free play,  
turn the adjusting bolt in direction (a).  
To decrease the clutch lever free play,  
turn the adjusting bolt in direction (b).  
6-23  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU36501  
EAU22390  
the point that a wear indicator almost  
touches the brake disc, have a Yamaha  
dealer replace the brake pads as a set.  
Rear brake light switch  
Checking the front and rear  
brake pads  
The front and rear brake pads must be  
checked for wear at the intervals spec-  
ified in the periodic maintenance and  
lubrication chart.  
EAU22500  
Rear brake pads  
EAU36890  
Front brake pads  
1. Rear brake light switch  
2. Rear brake light switch adjusting nut  
The rear brake light switch, which is ac-  
tivated by the brake pedal, is properly  
adjusted when the brake light comes  
on just before braking takes effect. If  
necessary, have a Yamaha dealer ad-  
just the brake light switch.  
6
1. Lining thickness  
Check each rear brake pad for damage  
and measure the lining thickness. If a  
brake pad is damaged or if the lining  
thickness is less than 1.0 mm (0.04 in),  
have a Yamaha dealer replace the  
brake pads as a set.  
1. Brake pad wear indicator  
Each front brake pad is provided with  
wear indicators, which allows you to  
check the brake pad wear without hav-  
ing to disassemble the brake. To check  
the brake pad wear, check the position  
of the wear indicators while applying  
the brake. If a brake pad has worn to  
6-24  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU22580  
Before riding, check that the brake fluid  
is above the minimum level mark and  
replenish if necessary. A low brake fluid  
level may indicate worn brake pads  
and/or brake system leakage. If the  
brake fluid level is low, be sure to check  
the brake pads for wear and the brake  
system for leakage.  
G Be careful that water does not en-  
ter the brake fluid reservoir when  
refilling. Water will significantly  
lower the boiling point of the fluid  
and may result in vapor lock.  
G Brake fluid may deteriorate paint-  
ed surfaces or plastic parts. Al-  
ways clean up spilled fluid  
immediately.  
Checking the brake fluid level  
Front brake  
Observe these precautions:  
G When checking the fluid level,  
make sure that the top of the brake  
fluid reservoir is level.  
G Use only the recommended quality  
brake fluid, otherwise the rubber  
seals may deteriorate, causing  
leakage and poor braking perfor-  
mance.  
G As the brake pads wear, it is nor-  
mal for the brake fluid level to grad-  
ually go down. However, if the  
brake fluid level goes down sud-  
denly, have a Yamaha dealer  
check the cause.  
1. Minimum level mark  
Rear brake  
6
Recommended brake fluid:  
DOT 4  
G Refill with the same type of brake  
fluid. Mixing fluids may result in a  
harmful chemical reaction and  
lead to poor braking performance.  
1. Minimum level mark  
Insufficient brake fluid may allow air to  
enter the brake system, possibly caus-  
ing it to become ineffective.  
6-25  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU22730  
EAU22760  
Drive chain slack:  
Changing the brake fluid  
Have a Yamaha dealer change the The drive chain slack should be  
brake fluid at the intervals specified in checked before each ride and adjusted  
the NOTE after the periodic mainte- if necessary.  
Drive chain slack  
45.055.0 mm (1.772.17 in)  
5. If the drive chain slack is incorrect,  
adjust it as follows.  
nance and lubrication chart. In addition,  
EAU22792  
have the oil seals of the master cylin-  
To adjust the drive chain slack EAU34311  
1. Loosen the axle nut and the lock-  
nut on each side of the swingarm.  
2. To tighten the drive chain, turn the  
adjusting bolt on each side of the  
swingarm in direction (a). To loos-  
en the drive chain, turn the adjust-  
ing bolt on each side of the  
swingarm in direction (b), and then  
push the rear wheel forward.  
To check the drive chain slack  
ders and calipers as well as the brake  
1. Place the motorcycle on the cen-  
hoses replaced at the intervals listed  
terstand.  
below or whenever they are damaged  
2. Shift the transmission into the neu-  
or leaking.  
tral position.  
G Oil seals: Replace every two  
3. Spin the rear wheel several times  
years.  
to locate the tightest portion of the  
G Brake hoses: Replace every four  
drive chain.  
years.  
4. Measure the drive chain slack as  
6
shown.  
NOTE:  
Using the alignment marks on each  
side of the swingarm, make sure that  
both chain pullers are in the same posi-  
tion for proper wheel alignment.  
1. Drive chain slack  
6-26  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23022  
Tightening torques:  
Cleaning and lubricating the  
drive chain  
Locknut:  
16 Nm (1.6 m·kgf, 11 ft·lbf)  
Axle nut:  
120 Nm (12.0 m·kgf, 85 ft·lbf)  
The drive chain must be cleaned and  
lubricated at the intervals specified in  
the periodic maintenance and lubrica-  
tion chart, otherwise it will quickly wear  
out, especially when riding in dusty or  
wet areas. Service the drive chain as  
follows.  
1. Locknut  
ECA10581  
2. Drive chain slack adjusting bolt  
3. Axle nut  
4. Alignment marks  
CAUTION:  
The drive chain must be lubricated  
after washing the motorcycle and  
riding in the rain.  
ECA10570  
CAUTION:  
6
1. Clean the drive chain with kero-  
Improper drive chain slack will over-  
load the engine as well as other vital  
parts of the motorcycle and can lead  
to chain slippage or breakage. To  
prevent this from occurring, keep  
the drive chain slack within the  
specified limits.  
sene and a small soft brush.  
ECA11120  
CAUTION:  
To prevent damaging the O-rings, do  
not clean the drive chain with steam  
cleaners, high-pressure washers or  
inappropriate solvents.  
3. Tighten the locknuts, then the axle  
nut to their specified torques.  
2. Wipe the drive chain dry.  
3. Thoroughly lubricate the drive  
chain with a special O-ring chain  
lubricant.  
6-27  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
ECA11110  
EAU23091  
EAU23111  
Checking and lubricating the  
cables  
Checking and lubricating the  
throttle grip and cable  
CAUTION:  
Do not use engine oil or any other lu-  
bricants for the drive chain, as they  
may contain substances that could  
damage the O-rings.  
The operation of all control cables and The operation of the throttle grip should  
the condition of the cables should be be checked before each ride. In addi-  
checked before each ride, and the ca- tion, the cable should be lubricated at  
bles and cable ends should be lubricat- the intervals specified in the periodic  
ed if necessary. If a cable is damaged maintenance chart.  
or does not move smoothly, have a  
Yamaha dealer check or replace it.  
Recommended lubricant:  
Yamaha Chain and Cable Lube or  
engine oil SAE 10W-30  
EWA10710  
6
WARNING  
Damage to the outer housing of ca-  
bles may result in internal rusting  
and cause interference with cable  
movement. Replace damaged ca-  
bles as soon as possible to prevent  
unsafe conditions.  
6-28  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23131  
EAU23140  
Recommended lubricant:  
Checking and lubricating the  
brake and shift pedals  
Checking and lubricating the  
brake and clutch levers  
Lithium-soap-based grease (all-pur-  
pose grease)  
Brake lever  
Clutch lever  
6
The operation of the brake and shift  
pedals should be checked before each  
ride, and the pedal pivots should be lu-  
bricated if necessary.  
The operation of the brake and clutch  
levers should be checked before each  
ride, and the lever pivots should be lu-  
bricated if necessary.  
6-29  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23211  
Lubricating the swingarmEpAUMiv165-0  
Recommended lubricant:  
Checking and lubricating the  
Lithium-soap-based grease (all-pur-  
pose grease)  
centerstand and sidestand  
ots  
The swingarm pivots must be lubricat-  
ed at the intervals specified in the peri-  
odic maintenance and lubrication chart.  
Recommended lubricant:  
Lithium-soap-based grease  
The operation of the centerstand and  
sidestand should be checked before  
each ride, and the pivots and metal-to-  
metal contact surfaces should be lubri-  
6
cated if necessary.  
EWA10740  
WARNING  
If the centerstand or sidestand does  
not move up and down smoothly,  
have a Yamaha dealer check or re-  
pair it.  
Recommended lubricant:  
Lithium-soap-based grease (all-pur-  
pose grease)  
6-30  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23271  
EAU23280  
Checking the front fork  
Checking the steering  
The condition and operation of the front  
fork must be checked as follows at the  
intervals specified in the periodic main-  
tenance and lubrication chart.  
Worn or loose steering bearings may  
cause danger. Therefore, the operation  
of the steering must be checked as fol-  
lows at the intervals specified in the pe-  
riodic maintenance and lubrication  
chart.  
To check the condition  
EWA10750  
1. Place a stand under the engine to  
raise the front wheel off the  
WARNING  
ECA10590  
ground.  
Securely support the vehicle so that  
there is no danger of it falling over.  
EWA10750  
CAUTION:  
WARNING  
If any damage is found or the front  
Check the inner tubes for scratches,  
damage and excessive oil leakage.  
Securely support the vehicle so that  
there is no danger of it falling over.  
fork does not operate smoothly,  
have a Yamaha dealer check or re-  
pair it.  
6
To check the operation  
2. Hold the lower ends of the front  
fork legs and try to move them for-  
ward and backward. If any free  
play can be felt, have a Yamaha  
dealer check or repair the steering.  
1. Place the vehicle on a level sur-  
face and hold it in an upright posi-  
tion.  
2. While applying the front brake,  
push down hard on the handlebars  
several times to check if the front  
fork compresses and rebounds  
smoothly.  
6-31  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23290  
EAU34371  
Checking the wheel bearings  
Battery  
The front and rear wheel bearings must  
be checked at the intervals specified in  
the periodic maintenance and lubrica-  
tion chart. If there is play in the wheel  
hub or if the wheel does not turn  
smoothly, have a Yamaha dealer check  
the wheel bearings.  
1. Positive battery terminal  
2. Negative battery terminal  
The battery is located under the fuel  
tank. (See page 6-17.)  
6
This model is equipped with a sealed-  
type (MF) battery, which does not re-  
quire any maintenance. There is no  
need to check the electrolyte or to add  
distilled water.  
To charge the battery  
Have a Yamaha dealer charge the bat-  
tery as soon as possible if it seems to  
have discharged. Keep in mind that the  
battery tends to discharge more quickly  
if the vehicle is equipped with optional  
electrical accessories.  
6-32  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EWA10760  
G KEEP THIS AND ALL BATTER-  
IES OUT OF THE REACH OF  
CHILDREN.  
charger will damage the battery.  
If you do not have access to a  
sealed-type (MF) battery charg-  
WARNING  
G Electrolyte is poisonous and  
dangerous since it contains sul-  
furic acid, which causes severe  
burns. Avoid any contact with  
skin, eyes or clothing and al-  
ways shield your eyes when  
working near batteries. In case  
of contact, administer the fol-  
lowing FIRST AID.  
er, have  
charge your battery.  
a
Yamaha dealer  
To store the battery  
1. If the vehicle will not be used for  
more than one month, remove the  
battery, fully charge it, and then  
place it in a cool, dry place.  
2. If the battery will be stored for more  
than two months, check it at least  
once a month and fully charge it if  
necessary.  
3. Fully charge the battery before in-  
stallation.  
4. After installation, make sure that  
the battery leads are properly con-  
EXTERNAL: Flush with plenty  
of water.  
INTERNAL: Drink large quan-  
tities of water or milk and im-  
mediately call a physician.  
EYES: Flush with water for 15  
minutes and seek prompt  
medical attention.  
6
nected to the battery terminals.  
ECA10630  
G Batteries produce explosive hy-  
drogen gas. Therefore, keep  
sparks, flames, cigarettes, etc.,  
away from the battery and pro-  
vide sufficient ventilation when  
charging it in an enclosed  
space.  
CAUTION:  
G Always  
keep the battery  
charged. Storing a discharged  
battery can cause permanent  
battery damage.  
G To charge a sealed-type (MF)  
battery, a special (constant-volt-  
age) battery charger is required.  
Using a conventional battery  
6-33  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU32842  
Specified fuses:  
Main fuse:  
30.0 A  
Headlight fuse:  
20.0 A  
Replacing the fuses  
The main fuse is located under the fuel  
tank. (See page 6-17.)  
Taillight fuse:  
10.0 A  
Signaling system fuse:  
10.0 A  
Ignition fuse:  
10.0 A  
Radiator fan fuse:  
20.0 A  
Fuel injection system fuse:  
10.0 A  
1. Headlight fuse  
2. Signaling system fuse  
3. Ignition fuse  
4. Radiator fan fuse  
Backup fuse:  
10.0 A  
1. Main fuse  
2. Spare fuse  
5. Backup fuse (for odometer and clock)  
6. Fuel injection system fuse  
7. Spare fuse  
6
ECA10640  
The fuse box is located behind panel D.  
(See page 6-8.)  
8. Taillight fuse  
CAUTION:  
If a fuse is blown, replace it as follows.  
1. Turn the key to OFFand turn off  
the electrical circuit in question.  
2. Remove the blown fuse, and then  
install a new fuse of the specified  
amperage.  
Do not use a fuse of a higher amper-  
age rating than recommended to  
avoid causing extensive damage to  
the electrical system and possibly a  
fire.  
3. Turn the key to ONand turn on  
the electrical circuit in question to  
check if the device operates.  
4. If the fuse immediately blows  
again, have a Yamaha dealer  
check the electrical system.  
1. Fuse box  
6-34  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU23740  
G Headlight bulb  
Replacing the headlight bulb  
This model is equipped with a quartz  
bulb headlight. If the headlight bulb  
burns out, replace it as follows.  
1. Disconnect the headlight coupler,  
and then remove the bulb cover.  
Do not touch the glass part of  
the headlight bulb to keep it free  
from oil, otherwise the transpar-  
ency of the glass, the luminosity  
of the bulb, and the bulb life will  
be adversely affected. Thor-  
oughly clean off any dirt and fin-  
gerprints on the headlight bulb  
using a cloth moistened with al-  
cohol or thinner.  
1. Headlight bulb holder  
EWA10790  
G Headlight lens  
WARNING  
Do not affix any type of tinted  
Headlight bulbs get very hot. There-  
fore, keep flammable products away  
from a lit headlight bulb, and do not  
touch the bulb until it has cooled  
down.  
film or stickers to the headlight  
lens.  
Do not use a headlight bulb of a  
wattage higher than specified.  
6
1. Headlight coupler  
2. Headlight bulb cover  
3. Place a new headlight bulb into po-  
sition, and then secure it with the  
2. Unhook the headlight bulb holder,  
and then remove the defective  
bulb.  
bulb holder.  
ECA10650  
CAUTION:  
Take care not to damage the follow-  
ing parts:  
1. Do not touch the glass part of the bulb.  
6-35  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU32822  
4. Install the headlight bulb cover,  
4. Insert a new bulb into the socket,  
push it in, and then turn it clock-  
wise until it stops.  
5. Install the socket (together with the  
bulb) by turning it clockwise.  
6. Install the seat.  
Replacing the tail/brake light  
and then connect the coupler.  
5. Have a Yamaha dealer adjust the  
headlight beam if necessary.  
bulb  
1. Remove the seat. (See page  
3-12.)  
2. Remove the socket (together with  
the bulb) by turning it counter-  
clockwise.  
6
1. Tail/brake light bulb socket  
2. Muffler bracket cover  
EWA12301  
WARNING  
Do not touch the muffler bracket un-  
til the exhaust system has cooled.  
3. Remove the defective bulb by  
pushing it in and turning it counter-  
clockwise.  
6-36  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU43000  
ECA11190  
Replacing a turn signal light  
CAUTION:  
bulb  
Do not overtighten the screw, other-  
wise the lens may break.  
1. Remove the turn signal light unit  
by removing the screw.  
1. Turn signal light bulb socket  
3. Remove the defective bulb by pull-  
ing it out.  
1. Screw  
2. Turn signal light unit  
6
2. Remove the socket (together with  
the bulb) by turning it counter-  
clockwise.  
1. Turn signal light bulb  
4. Insert a new bulb into the socket.  
5. Install the socket (together with the  
bulb) by turning it clockwise.  
6. Install the turn signal light unit by  
installing the screw.  
6-37  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU24310  
EAU24360  
Replacing the license plate  
Front wheel  
light bulb  
1. Remove the license plate light unit  
by removing the screws.  
EAU43090  
EWA10820  
To remove the front wheel  
WARNING  
G It is advisable to have a Yamaha  
dealer service the wheel.  
G Securely support the motor-  
cycle so that there is no danger  
of it falling over.  
1. License plate light bulb  
2. License plate light bulb socket  
1. Place the vehicle on the center-  
stand.  
3. Remove the defective bulb by pull-  
ing it out.  
2. Loosen the front wheel axle pinch  
bolt, then the wheel axle and the  
brake caliper bolts.  
4. Insert a new bulb into the socket.  
5. Install the socket (together with the  
bulb) by pushing it in.  
6. Install the license plate light unit by  
installing the screws.  
1. Screw  
2. License plate light unit  
6
2. Remove the socket (together with  
the bulb) by pulling it out.  
1. Wheel axle  
2. Front wheel axle pinch bolt  
6-38  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU25080  
3. Remove the brake caliper (togeth-  
er with the reflector) on each side  
by removing the bolts.  
2. Insert the wheel axle.  
3. Install the brake caliper (together  
Rear wheel  
with the reflector) on each side by  
EAU25150  
installing the bolts.  
To remove the rear wheel  
WARNING  
EWA10820  
NOTE:  
Make sure that there is enough space  
between the brake pads before install-  
ing the brake calipers onto the brake  
discs.  
G It is advisable to have a Yamaha  
dealer service the wheel.  
G Securely support the motor-  
cycle so that there is no danger  
of it falling over.  
4. Take the vehicle off the center-  
stand so that the front wheel is on  
the ground.  
5. Tighten the wheel axle, the front  
wheel axle pinch bolt and the  
brake caliper bolts to the specified  
torques.  
1. Loosen the axle nut.  
2. Place the motorcycle on the cen-  
terstand.  
3. Remove the axle nut.  
4. Loosen the locknut and drive chain  
adjusting bolt on each side of the  
swingarm.  
1. Brake caliper  
2. Brake caliper bolt  
3. Reflector  
6
ECA11050  
CAUTION:  
Do not apply the brake after the  
brake calipers have been removed,  
otherwise the brake pads will be  
forced shut.  
Tightening torques:  
Wheel axle:  
72 Nm (7.2 m·kgf, 52 ft·lbf)  
Front wheel axle pinch bolt:  
19 Nm (1.9 m·kgf, 13 ft·lbf)  
Brake caliper bolt:  
4. Pull the wheel axle out, and then  
remove the wheel.  
40 Nm (4.0 m·kgf, 29 ft·lbf)  
6. Push down hard on the handlebar  
several times to check for proper  
fork operation.  
EAU43100  
To install the front wheel  
1. Lift the wheel up between the fork  
legs.  
6-39  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
1. Locknut  
1. Locknut  
2. Drive chain slack adjusting bolt  
3. Axle nut  
2. Drive chain slack adjusting bolt  
3. Wheel axle  
4. Brake caliper bracket  
5. Brake caliper  
NOTE:  
The drive chain does not need to be  
disassembled in order to remove and  
install the rear wheel.  
5. While supporting the brake caliper  
and slightly lifting the wheel, pull  
the wheel axle out.  
6
7. Remove the wheel.  
NOTE:  
ECA11070  
A rubber mallet may be useful to tap the  
wheel axle out.  
CAUTION:  
Do not apply the brake after the  
wheel has been removed together  
with the brake disc, otherwise the  
brake pads will be forced shut.  
6. Push the wheel forward, and then  
remove the drive chain from the  
rear sprocket.  
EAU32941  
To install the rear wheel  
1. Install the wheel and the brake cal-  
iper bracket by inserting the wheel  
axle from the right-hand side.  
6-40  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU25870  
Tightening torque:  
NOTE:  
G Make sure that the slot in the brake  
caliper bracket is fit over the retain-  
er on the swingarm.  
G Make sure that there is enough  
space between the brake pads be-  
fore installing the wheel.  
Troubleshooting  
Axle nut:  
Although Yamaha motorcycles receive  
120 Nm (12.0 m·kgf, 85 ft·lbf)  
a thorough inspection before shipment  
from the factory, trouble may occur dur-  
ing operation. Any problem in the fuel,  
compression, or ignition systems, for  
example, can cause poor starting and  
loss of power.  
The following troubleshooting charts  
represent quick and easy procedures  
for checking these vital systems your-  
self. However, should your motorcycle  
require any repair, take it to a Yamaha  
dealer, whose skilled technicians have  
the necessary tools, experience, and  
know-how to service the motorcycle  
properly.  
Use only genuine Yamaha replace-  
ment parts. Imitation parts may look like  
Yamaha parts, but they are often inferi-  
or, have a shorter service life and can  
lead to expensive repair bills.  
6
1. Retainer  
2. Slot  
2. Install the drive chain onto the rear  
sprocket, and then adjust the drive  
chain slack. (See page 6-26.)  
3. Install the axle nut, and then lower  
the rear wheel so that it is on the  
ground.  
4. Tighten the axle nut to the speci-  
fied torque.  
6-41  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
EAU42360  
EWA10840  
Troubleshooting charts  
Starting problems or poor engine performance  
WARNING  
Keep away open flames and do not smoke while checking or working on the fuel system.  
1. Fuel  
There is enough fuel.  
There is no fuel.  
Check the compression.  
Check the fuel level in  
the fuel tank.  
The engine does not start.  
Check the compression.  
Supply fuel.  
2. Compression  
There is compression.  
Check the ignition.  
6
Operate the electric starter.  
Have a Yamaha dealer  
check the vehicle.  
There is no compression.  
3. Ignition  
Wipe off with a dry cloth and correct the  
spark plug gaps, or replace the spark plugs.  
Operate the electric starter.  
Wet  
Dry  
Remove the spark plugs  
and check the electrodes.  
The engine does not start.  
Check the battery.  
Have a Yamaha dealer check the vehicle.  
4. Battery  
The engine turns over  
quickly.  
The battery is good.  
The engine does not start.  
Operate the electric starter.  
Have a Yamaha dealer  
check the vehicle.  
The engine turns over  
slowly.  
Check the battery lead connections,  
and charge the battery if necessary.  
6-42  
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PERIODIC MAINTENANCE AND MINOR REPAIR  
Engine overheating  
WARNING  
EWA10400  
G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be  
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.  
G After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then  
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing  
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.  
There is  
leakage.  
Have a Yamaha dealer check  
and repair the cooling system.  
The coolant level is low.  
Check the cooling system  
for leakage.  
There is  
no leakage.  
Add coolant. (See NOTE.)  
Wait until the  
engine has cooled.  
Check the coolant level in the  
reservoir and radiator.  
6
Start the engine. If the engine overheats again, have a  
Yamaha dealer check and repair the cooling system.  
The coolant level  
is OK.  
NOTE:  
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant  
as soon as possible.  
6-43  
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MOTORCYCLE CARE AND STORAGE  
EAU37833  
EAU26041  
ucts onto seals, gaskets, sprock-  
ets, the drive chain and wheel  
axles. Always rinse the dirt and de-  
greaser off with water.  
Matte color caution  
Care  
ECA15192  
While the open design of a motorcycle  
reveals the attractiveness of the tech-  
nology, it also makes it more vulnera-  
ble. Rust and corrosion can develop  
even if high-quality components are  
used. A rusty exhaust pipe may go un-  
noticed on a car, however, it detracts  
from the overall appearance of a motor-  
cycle. Frequent and proper care does  
not only comply with the terms of the  
warranty, but it will also keep your  
motorcycle looking good, extend its life  
and optimize its performance.  
CAUTION:  
Some models are equipped with  
matte colored finished parts. Be  
sure to consult a Yamaha dealer for  
advice on what products to use be-  
fore cleaning the vehicle. Using a  
brush, harsh chemical products or  
cleaning compounds when cleaning  
these parts will scratch or damage  
their surface. Wax also should not  
be applied to any matte colored fin-  
ished parts.  
Cleaning  
CAUTION:  
ECA10770  
G Avoid using strong acidic wheel  
cleaners, especially on spoked  
wheels. If such products are  
used on hard-to-remove dirt, do  
not leave the cleaner on the af-  
fected area any longer than in-  
structed. Also, thoroughly rinse  
the area off with water, immedi-  
ately dry it, and then apply a cor-  
rosion protection spray.  
G Improper cleaning can damage  
windshields, cowlings, panels  
and other plastic parts. Use only  
a soft, clean cloth or sponge  
with mild detergent and water to  
clean plastic.  
Before cleaning  
1. Cover the muffler outlets with plas-  
tic bags after the engine has  
cooled down.  
2. Make sure that all caps and covers  
as well as all electrical couplers  
and connectors, including the  
spark plug caps, are tightly in-  
stalled.  
3. Remove extremely stubborn dirt,  
like oil burnt onto the crankcase,  
with a degreasing agent and a  
brush, but never apply such prod-  
7
G Do not use any harsh chemical  
products on plastic parts. Be  
sure to avoid using cloths or  
sponges which have been in  
contact with strong or abrasive  
7-1  
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MOTORCYCLE CARE AND STORAGE  
ECA10790  
cleaning products, solvent or After normal use  
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild  
movers or inhibitors, brake flu- detergent, and a soft, clean sponge,  
CAUTION:  
Do not use warm water since it in-  
creases the corrosive action of the  
salt.  
id, antifreeze or electrolyte.  
and then rinse thoroughly with clean  
G Do not use high-pressure wash- water. Use a toothbrush or bottlebrush  
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt  
they cause water seepage and and insects will come off more easily if  
deterioration in the following ar- the area is covered with a wet cloth for  
eas: seals (of wheel and swing- a few minutes before cleaning.  
arm bearings, fork and brakes),  
2. After drying the motorcycle, apply  
a corrosion protection spray on all  
metal, including chrome- and nick-  
el-plated, surfaces to prevent cor-  
rosion.  
electric components (couplers, After riding in the rain, near the sea or  
connectors,  
switches and lights), breather Since sea salt or salt sprayed on roads  
hoses and vents. during winter are extremely corrosive in  
instruments, on salt-sprayed roads  
After cleaning  
1. Dry the motorcycle with a chamois  
or an absorbing cloth.  
G For motorcycles equipped with combination with water, carry out the  
a windshield: Do not use strong following steps after each ride in the  
cleaners or hard sponges as rain, near the sea or on salt-sprayed  
they will cause dulling or roads.  
2. Immediately dry the drive chain  
and lubricate it to prevent it from  
rusting.  
3. Use a chrome polish to shine  
chrome, aluminum and stainless-  
steel parts, including the exhaust  
system. (Even the thermally in-  
duced discoloring of stainless-  
steel exhaust systems can be re-  
moved through polishing.)  
7
scratching. Some cleaning com-  
NOTE:  
pounds for plastic may leave  
Salt sprayed on roads in the winter may  
scratches on the windshield.  
remain well into spring.  
Test the product on a small hid-  
den part of the windshield to  
make sure that it does not leave  
any marks. If the windshield is  
scratched, use a quality plastic  
1. Clean the motorcycle with cold wa-  
ter and a mild detergent, after the  
engine has cooled down.  
polishing  
washing.  
compound  
after  
7-2  
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MOTORCYCLE CARE AND STORAGE  
ECA10800  
EAU26201  
4. To prevent corrosion, it is recom-  
Storage  
CAUTION:  
mended to apply a corrosion pro-  
tection spray on all metal,  
including chrome- and nickel-plat-  
ed, surfaces.  
G Apply spray oil and wax spar-  
ingly and make sure to wipe off  
any excess.  
G Never apply oil or wax to any  
rubber and plastic parts, but  
treat them with a suitable care  
product.  
Short-term  
Always store your motorcycle in a cool,  
dry place and, if necessary, protect it  
5. Use spray oil as a universal clean-  
er to remove any remaining dirt.  
6. Touch up minor paint damage  
caused by stones, etc.  
against dust with a porous cover.  
ECA10810  
CAUTION:  
G Storing the motorcycle in a  
poorly ventilated room or cover-  
ing it with a tarp, while it is still  
wet, will allow water and humid-  
ity to seep in and cause rust.  
G To prevent corrosion, avoid  
damp cellars, stables (because  
of the presence of ammonia)  
and areas where strong chemi-  
cals are stored.  
7. Wax all painted surfaces.  
8. Let the motorcycle dry completely  
G Avoid using abrasive polishing  
compounds as they will wear  
away the paint.  
before storing or covering it.  
EWA11130  
WARNING  
NOTE:  
Consult a Yamaha dealer for advice on  
what products to use.  
G Make sure that there is no oil or  
wax on the brakes or tires.  
G If necessary, clean the brake  
discs and brake linings with a  
regular brake disc cleaner or ac-  
etone, and wash the tires with  
warm water and a mild deter-  
gent. Before riding at higher  
speeds, test the motorcycles  
braking performance and cor-  
nering behavior.  
7
Long-term  
Before storing your motorcycle for sev-  
eral months:  
1. Follow all the instructions in the  
Caresection of this chapter.  
2. Fill up the fuel tank and add fuel  
stabilizer (if available) to prevent  
the fuel tank from rusting and the  
fuel from deteriorating.  
7-3  
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MOTORCYCLE CARE AND STORAGE  
3. Perform the following steps to pro-  
tect the cylinders, piston rings, etc.  
from corrosion.  
4. Lubricate all control cables and the  
pivoting points of all levers and  
pedals as well as of the side-  
stand/centerstand.  
a. Remove the spark plug caps  
and spark plugs.  
b. Pour a teaspoonful of engine oil  
into each spark plug bore.  
5. Check and, if necessary, correct  
the tire air pressure, and then lift  
the motorcycle so that both of its  
wheels are off the ground. Alterna-  
tively, turn the wheels a little every  
month in order to prevent the tires  
from becoming degraded in one  
spot.  
c. Install the spark plug caps onto  
the spark plugs, and then place  
the spark plugs on the cylinder  
head so that the electrodes are  
grounded. (This will limit spark-  
ing during the next step.)  
d. Turn the engine over several  
times with the starter. (This will  
coat the cylinder walls with oil.)  
e. Remove the spark plug caps  
from the spark plugs, and then  
install the spark plugs and the  
6. Cover the muffler outlets with plas-  
tic bags to prevent moisture from  
entering them.  
7. Remove the battery and fully  
charge it. Store it in a cool, dry  
place and charge it once a month.  
Do not store the battery in an ex-  
cessively cold or warm place [less  
than 0 °C (30 °F) or more than 30  
°C (90 °F)]. For more information  
on storing the battery, see page  
6-32.  
7
spark plug caps.  
EWA10950  
WARNING  
To prevent damage or injury from  
sparking, make sure to ground the  
spark plug electrodes while turning  
the engine over.  
NOTE:  
Make any necessary repairs before  
storing the motorcycle.  
7-4  
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SPECIFICATIONS  
Dimensions:  
Overall length:  
Engine oil:  
Type:  
Fuel:  
Recommended fuel:  
2095 mm (82.5 in)  
Overall width:  
750 mm (29.5 in)  
Overall height:  
1210 mm (47.6 in)  
Seat height:  
795 mm (31.3 in)  
Wheelbase:  
1440 mm (56.7 in)  
Ground clearance:  
145 mm (5.71 in)  
Minimum turning radius:  
2800 mm (110.2 in)  
Weight:  
With oil and fuel:  
FZS6W 207.0 kg (456 lb)  
FZS6WC 208.0 kg (459 lb)  
Engine:  
YAMALUBE 4, SAE10W30 or SAE20W40  
Unleaded gasoline only  
Fuel tank capacity:  
19.4 L (5.13 US gal) (4.27 Imp.gal)  
Fuel reserve amount:  
3.6 L (0.95 US gal) (0.79 Imp.gal)  
Fuel injector:  
Manufacturer:  
DENSO  
Model/quantity:  
0290 x 4  
Spark plug (s):  
Manufacturer/model:  
NGK/CR9EK  
Spark plug gap:  
0.60.7 mm (0.0240.028 in)  
0° 10° 30° 50° 70° 90° 110°  
130°F  
YAMALUBE 4 (10W30)  
or SAE 10W30  
YAMALUBE 4 (20W40)  
or SAE 20W40  
20° 10° 0° 10° 20° 30° 40°  
50°C  
Recommended engine oil grade:  
API service SG type or higher, JASO  
standard MA  
Clutch:  
Clutch type:  
Engine oil quantity:  
Without oil filter cartridge replacement:  
2.50 L (2.64 US qt) (2.20 Imp.qt)  
With oil filter cartridge replacement:  
2.80 L (2.96 US qt) (2.46 Imp.qt)  
Cooling system:  
Coolant reservoir capacity (up to the  
maximum level mark):  
0.25 L (0.26 US qt) (0.22 Imp.qt)  
Radiator capacity (including all routes):  
2.00 L (2.11 US qt) (1.76 Imp.qt)  
Air filter:  
Wet, multiple-disc  
Transmission:  
Primary reduction system:  
Spur gear  
Primary reduction ratio:  
86/44 (1.955)  
Secondary reduction system:  
Chain drive  
Secondary reduction ratio:  
46/16 (2.875)  
Engine type:  
Liquid cooled 4-stroke, DOHC  
Cylinder arrangement:  
Forward-inclined parallel 4-cylinder  
Displacement:  
600.0 cm³  
Bore × stroke:  
65.5 × 44.5 mm (2.58 × 1.75 in)  
Compression ratio:  
12.20 :1  
Starting system:  
Electric starter  
8
Transmission type:  
Constant mesh 6-speed  
Operation:  
Air filter element:  
Oil-coated paper element  
Lubrication system:  
Wet sump  
Left foot operation  
8-1  
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SPECIFICATIONS  
Gear ratio:  
1st:  
Manufacturer/model:  
BRIDGESTONE/BT020R GG  
Manufacturer/model:  
DUNLOP/D252  
Loading:  
Maximum load:  
Rim size:  
17M/C x MT3.50  
Rear wheel:  
Wheel type:  
Cast wheel  
Rim size:  
17M/C x MT5.50  
Front brake:  
Type:  
Dual disc brake  
Operation:  
Right hand operation  
Recommended fluid:  
DOT 4  
37/13 (2.846)  
2nd:  
37/19 (1.947)  
3rd:  
28/18 (1.556)  
4th:  
32/24 (1.333)  
5th:  
25/21 (1.190)  
6th:  
26/24 (1.083)  
FZS6W 190 kg (419 lb)  
FZS6WC 189 kg (417 lb)  
(Total weightof rider, passenger, cargo and  
accessories)  
Tire air pressure (measured on cold  
tires):  
Loading condition:  
Chassis:  
Frame type:  
Diamond  
Caster angle:  
25.00 °  
Trail:  
97.5 mm (3.84 in)  
Front tire:  
Type:  
090 kg (0198 lb)  
Front:  
225 kPa (33 psi) (2.25 kgf/cm²)  
Rear:  
250 kPa (36 psi) (2.50 kgf/cm²)  
Loading condition:  
FZS6W 90190 kg (198419 lb)  
FZS6WC 90189 kg (198417 lb)  
Front:  
Rear brake:  
Type:  
Single disc brake  
Operation:  
Right foot operation  
Recommended fluid:  
DOT 4  
Front suspension:  
Type:  
Tubeless  
Size:  
250 kPa (36 psi) (2.50 kgf/cm²)  
Rear:  
Telescopic fork  
8
120/70 ZR17M/C (58W)  
Manufacturer/model:  
BRIDGESTONE/BT020F GG  
Manufacturer/model:  
DUNLOP/D252F  
Rear tire:  
Type:  
Tubeless  
Size:  
290 kPa (42 psi) (2.90 kgf/cm²)  
High-speed riding:  
Front:  
225 kPa (33 psi) (2.25 kgf/cm²)  
Rear:  
250 kPa (36 psi) (2.50 kgf/cm²)  
Spring/shock absorber type:  
Coil spring/oil damper  
Wheel travel:  
130.0 mm (5.12 in)  
Rear suspension:  
Type:  
Swingarm (monocross)  
Spring/shock absorber type:  
Coil spring/gas-oil damper  
Front wheel:  
Wheel type:  
Cast wheel  
180/55 ZR17M/C (73W)  
8-2  
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SPECIFICATIONS  
Wheel travel:  
130.0 mm (5.12 in)  
Electrical system:  
Ignition system:  
Transistorized coil ignition (digital)  
Charging system:  
AC magneto  
Oil level warning light:  
LED  
Turn signal indicator light:  
LED  
Coolant temperature warning light:  
LED  
Engine trouble warning light:  
LED  
Fuses:  
Battery:  
Model:  
Main fuse:  
GT12B-4  
30.0 A  
Headlight fuse:  
20.0 A  
Taillight fuse:  
10.0 A  
Voltage, capacity:  
12 V, 10.0 Ah  
Headlight:  
Bulb type:  
Halogen bulb  
Signaling system fuse:  
10.0 A  
Ignition fuse:  
10.0 A  
Radiator fan fuse:  
20.0 A  
Fuel injection system fuse:  
10.0 A  
Bulb voltage, wattage × quantity:  
Headlight:  
12 V, 60 W/55.0 W × 1  
Headlight:  
12 V, 55.0 W × 1  
Tail/brake light:  
12 V, 5.0 W/21.0 W × 1  
Front turn signal/position light:  
12 V, 21 W/5.0 W × 2  
Rear turn signal light:  
12 V, 21.0 W × 2  
License plate light:  
12 V, 5.0 W × 1  
Meter lighting:  
Backup fuse:  
10.0 A  
8
LED  
Neutral indicator light:  
LED  
High beam indicator light:  
LED  
8-3  
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CONSUMER INFORMATION  
EAU26351  
EAU26381  
EAU26400  
Key identification number  
Vehicle identification number  
Identification numbers  
Record the key identification number,  
vehicle identification number and mod-  
el label information in the spaces pro-  
vided below for assistance when  
ordering spare parts from a Yamaha  
dealer or for reference in case the vehi-  
cle is stolen.  
KEY IDENTIFICATION NUMBER:  
1. Key identification number  
1. Vehicle identification number  
The key identification number is The vehicle identification number is  
stamped into the key tag. Record this stamped into the steering head pipe.  
number in the space provided and use Record this number in the space pro-  
it for reference when ordering a new vided.  
VEHICLE IDENTIFICATION  
NUMBER:  
key.  
NOTE:  
The vehicle identification number is  
used to identify your motorcycle and  
may be used to register your motor-  
cycle with the licensing authority in your  
area.  
MODEL LABEL INFORMATION:  
9
9-1  
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CONSUMER INFORMATION  
EAU26540  
Model label  
1. Model label  
The model label is affixed to the frame  
under the seat. (See page 3-12.)  
Record the information on this label in  
the space provided. This information  
will be needed when ordering spare  
parts from a Yamaha dealer.  
9
9-2  
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CONSUMER INFORMATION  
EAU26551  
Reporting safety defects  
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately  
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,  
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group  
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems  
between you, your dealer, or Yamaha Motor Corporation, U.S.A.  
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to  
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also  
obtain other information about motor vehicle safety from http://www.safercar.gov.  
9
9-3  
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CONSUMER INFORMATION  
EAU26560  
Motorcycle noise regulation  
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:  
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other  
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-  
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of  
the vehicle after such device or element of design has been removed or rendered inoperative by any person.  
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.  
These acts include tampering with the following systems; i.e., modification, removal, etc.  
Exhaust system  
Muffler  
Exhaust pipe  
Silencer  
Intake system  
Air cleaner case  
Air cleaner element  
Intake duct  
9
9-4  
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CONSUMER INFORMATION  
EAU26632  
Maintenance record  
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that  
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder  
that maintenance work is required. It is not acceptable proof of maintenance work.  
Maintenance  
interval  
Date of  
service  
Servicing dealer  
name and address  
Mileage  
Remarks  
600 mi  
(1000 km) or  
1 month  
4000 mi  
(7000 km) or  
6 months  
8000 mi  
(13000 km) or  
12 months  
12000 mi  
(19000 km) or  
18 months  
16000 mi  
(25000 km) or  
24 months  
20000 mi  
(31000 km) or  
30 months  
24000 mi  
(37000 km) or  
36 months  
9
28000 mi  
(43000 km) or  
42 months  
32000 mi  
(49000 km) or  
48 months  
9-5  
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CONSUMER INFORMATION  
Maintenance  
interval  
Date of  
service  
Servicing dealer  
name and address  
Mileage  
Remarks  
36000 mi  
(55000 km) or  
54 months  
40000 mi  
(61000 km) or  
60 months  
9
9-6  
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CONSUMER INFORMATION  
EAU26663  
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED  
WARRANTY  
Yamaha Motor Corporation, U.S.A. hereby warrants that  
new Yamaha motorcycles will be free from defects in  
material and workmanship for the period of time stated  
herein, subject to certain stated limitations.  
THE CUSTOMERS RESPONSIBILITY under this  
warranty shall be to:  
1. Operate and maintain the motorcycle as specified in  
the appropriate Owners Manual, and  
2. Give notice to an authorized Yamaha motorcycle  
dealer of any and all apparent defects within ten (10)  
days after discovery, and make the machine available  
at that time for inspection and repairs at such dealers  
place of business.  
Engine  
Displacement  
Under 50cc  
Period  
6,000 km (3,750 miles)  
or five years, whichever occurs first  
THE PERIOD OF WARRANTY for Yamaha motorcycles  
originally equipped with headlight, stoplight, and turn  
signals shall be one (1) year from the date of purchase,  
with no mileage limitation.  
50cc to 169cc  
170cc to 279cc  
280cc and over  
12,000 km (7,465 miles)  
or five years whichever occurs first  
18,000 km (11,185 miles)  
or five years, whichever occurs first  
MODELS EXCLUDED FROM WARRANTY include  
those used for non-Yamaha-authorized renting, leasing  
or other commercial purposes, and TZ models.  
WARRANTY TRANSFER: To transfer the warranty from  
the original purchaser to any subsequent purchaser, it is  
imperative that the machine be inspected and registered  
for warranty by an authorized Yamaha motorcycle dealer.  
In order for this warranty to remain in effect, this  
inspection and registration must take place within ten  
(10) days after transfer. An inspection and registration fee  
will be charged for this service.  
30,000 km (18,641 miles)  
or five years, whichever occurs first  
DURING THE PERIOD OF WARRANTY, any authorized  
Yamaha motorcycle dealer will, free of charge, repair or  
replace any part adjudged defective by Yamaha due to  
faulty workmanship or material from the factory. Parts used  
in warranty repairs will be warranted for the balance of the  
products warranty period. All parts replaced under  
warranty become property of Yamaha Motor Corporation,  
U.S.A.  
YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO  
OTHER WARRANTY OF ANY KIND, EXPRESSED OR  
IMPLIED.  
MERCHANTABILITY  
PARTICULAR PURPOSE WHICH EXCEED THE  
OBLIGATIONS AND TIME LIMITS STATED IN THIS  
WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA  
MOTOR CORPORATION, U.S.A. AND EXCLUDED  
FROM THIS WARRANTY.  
ALL  
IMPLIED  
AND  
WARRANTIES  
FITNESS FOR  
OF  
A
EMISSION CONTROL SYSTEM WARRANTY:  
Yamaha Motor Corporation, U.S.A. also warrants to the  
ultimate purchaser and each subsequent purchaser of  
each Yamaha motorcycle covered by this warranty with a  
displacement of 50cc or greater, that the vehicle is  
designed, built, and equipped so as to conform at the  
time of sale with all U.S. emissions standards applicable  
at the time of manufacture and that it is free from defects  
in materials and workmanship which would cause it not  
to meet these standards within the period listed  
immediately below. Failures other than those resulting  
from defects in material or workmanship, which arise  
solely as a result of owner abuse and/or lack of proper  
maintenance, are not covered by this warranty.  
GENERAL EXCLUSIONS from this warranty shall  
include any failures caused by:  
a) Competition or racing use.  
b) Installation of parts or accessories that are not  
qualitatively equivalent to genuine Yamaha parts.  
c) Abnormal strain, neglect, or abuse.  
d) Lack of proper maintenance.  
SOME STATES DO NOT ALLOW LIMITATIONS ON  
HOW LONG AN IMPLIED WARRANTY LASTS, SO THE  
ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO  
EXCLUDED FROM THIS WARRANTY ARE ANY  
INCIDENTAL OR CONSEQUENTIAL DAMAGES  
INCLUDING LOSS OF USE. SOME STATES DO NOT  
ALLOW THE EXCLUSION OR LIMITATION OF  
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO  
THE ABOVE EXCLUSION MAY NOT APPLY TOYOU.  
e) Accident or collision damage.  
f) Modification to original parts.  
9
SPECIFIC EXCLUSIONS from this warranty shall  
include parts replaced due to normal wear or routine  
maintenance.  
THIS WARRANTY GIVES YOU SPECIFIC LEGAL  
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS  
WHICH VARY FROM STATE TO STATE.  
YAMAHA MOTOR CORPORATION, U.S.A.  
P.O. Box 6555  
Cypress, California 90630  
9-7  
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CONSUMER INFORMATION  
WARRANTY QUESTIONS AND ANSWERS  
CUSTOMER SERVICE  
Q.  
A.  
What costs are my responsibility during the warranty period?  
The customers responsibility includes all costs of normal maintenance services,  
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters,  
spark plugs, and brake shoes.  
If your machine requires warranty service, you must take it to any authorized Yamaha  
motorcycle dealer within the continental United States. Be sure to bring your warranty  
registration card or other valid proof of the original date of purchase. If a question or  
problem arises regarding the warranty, first contact the owner of the dealership. Since  
all warranty matters are handled at the dealer level, this person is in the best position to  
help you. IF you are still not satisfied and require additional assistance, please write to:  
Q.  
A.  
What are some examples of abnormalstrain, neglect, or abuse?  
These terms are general and overlap each other in areas. Specific examples  
include: Running the machine out of oil, sustained high rpm, full-throttle, operating  
the machine with a broken or damaged part which causes another part to fail,  
damage or failure due to improper or careless transportation and/or tie-down. If  
you have any specific questions on operation or maintenance, please contact your  
dealer for advice.  
YAMAHA MOTOR CORPORATION, U.S.A.  
CUSTOMER RELATIONS DEPARTMENT  
P.O. Box 6555  
Cypress, California 90630  
When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any  
important information such as names, addresses, model, V.I.N. (frame number),  
dates, and receipts.  
Q.  
A.  
Q.  
A.  
Does the warranty cover incidental costs such as towing or transportation due to  
a failure?  
No. The warranty is limited to repair of the machine itself.  
CHANGE OF ADDRESS  
May I perform any or all of the recommended maintenance shown in the Owners  
Manual instead of having the dealer do them?  
Yes, if you are a qualified mechanic and follow the procedures specified in the  
Owners and Service Manual. We do recommend, however, that items requiring  
special tools or equipment be done by a Yamaha motorcycle dealer.  
The federal government requires each manufacturer of a motor vehicle to maintain a  
complete, up-to-date list of all first purchasers against the possibility of a safety-  
related defect and recall. This list is compiled from the purchase registrations sent to  
Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.  
Q.  
A.  
Will the warranty be void or cancelled if I do not operate or maintain my new  
motorcycle exactly as specified in the Owners Manual?  
No. The warranty on a new motorcycle cannot be voidedor cancelled.However,  
if a particular failure is caused by operation or maintenance other than as  
described in the Owners Manual, that failure may not be covered under  
warranty.  
If you should move after you have purchased your new motorcycle, please advise us  
of your new address by sending a postcard listing your motorcycle model name, V.I.N.  
(frame number), dealer number (or dealers name) as it is shown on your warranty  
card, your name and new mailing address. Mail to:  
YAMAHA MOTOR CORPORATION, U.S.A.  
P.O. Box 6555  
Q.  
A.  
What responsibility does my dealer have under this warranty?  
Each Yamaha motorcycle dealer is expected to:  
Cypress, California 90630  
Attention: Warranty Department  
1.  
2.  
Completely set up every new machine before sale.  
9
Explain the operation, maintenance, and warranty requirements to your  
satisfaction at the time of sale, and upon your request at any later date.  
Each Yamaha motorcycle dealer is held responsible for his setup, service and  
warranty repair work.  
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration  
record in accordance with federal law.  
3.  
Q.  
A.  
Is the warranty transferable to second owners?  
Yes. The remainder of the existing warranty can be transferred upon request. The  
unit has to be inspected and re-registered by an authorized Yamaha motorcycle  
dealer for the policy to remain effective.  
9-8  
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CONSUMER INFORMATION  
EAU26750  
YAMAHA EXTENDED SERVICE (Y.E.S.)  
Keep your Yamaha protected even after your warranty  
expires with genuine Yamaha Extended Service (Y.E.S.).  
In addition, Travel and Recreation Interruption Protection  
(TRIP) is included at no extra cost. TRIP gives you up to  
$150 reimbursement per occurrence for any reasonable  
expenses you incur because your Yamaha needs  
covered service: replacement vehicle rental, emergency  
towing, phone calls, even food and lodging when you are  
away from home. This superb coverage goes into effect  
when you purchase Y.E.S., so it applies to any warranty  
repairs as well as covered repairs during your entire  
Y.E.S. plan period.  
Y.E.S. is designed and administered by Yamaha Motor  
Corporation to provide maximum owner satisfaction. You  
get uninterrupted factory-backed coverage for extra  
peace of mind.  
Y.E.S. is flexible. You choose the plan that’s right for  
you: 12 months, 24 months, 36 months or, on certain  
models, even 48 months beyond your warranty period.  
Y.E.S. coverage is honored at any authorized Yamaha  
dealer nationwide.  
Y.E.S. is designed and administered by the same  
Yamaha people who handle your warranty – and it  
shows in the comprehensive coverage benefits. There  
are no mileage limitations. Coverage isn’t limited to  
“moving parts” or the “drive train” like many other plans.  
And Y.E.S. covers manufacturing defects just like the  
warranty. See the sample contract at your Yamaha  
dealer to see how comforting uninterrupted factory-  
backed protection can be.  
Y.E.S. coverage is transferable to a new owner if you  
sell or trade-in. That can make your Yamaha much more  
valuable!  
This excellent Y.E.S. plan coverage is only available to  
Yamaha owners like you, and only while your Yamaha is still  
within the Yamaha Limited Warranty period. So visit your  
authorized Yamaha dealer to get all the facts. He can show  
you how easy it is to protect your investment with Yamaha  
Extended Service.  
You don’t have to pay anything for covered repairs.  
There’s no deductible to pay, and repairs aren’t  
“pro-rated.” You don’t have any “out-of-pocket” expenses  
for covered repairs.  
9
9-9  
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CONSUMER INFORMATION  
We urge you to act now. Youll get the excellent benefits of  
TRIP coverage right away, and youll rest easy knowing  
youll have strong factory-backed protection even after your  
Yamaha Limited Warranty expires.  
A special note:  
If visiting your dealer isnt convenient, contact Yamaha with  
your Primary ID number (your frame number). Well be  
happy to help you get the Y.E.S. coverage you need.  
Yamaha Service Marketing  
P.O. Box 6555  
Cypress, CA 90630  
1-(866)-YES-EXTD (1-866-937-3983)  
9
9-10  
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INDEX  
A
F
O
Accessories and replacement parts ..... 6-22  
Air filter element, replacing................... 6-17  
Front and rear brake pads, checking ....6-24  
Front fork, checking...............................6-31  
Fuel .......................................................3-11  
Fuel tank cap.........................................3-10  
Fuses, replacing....................................6-34  
Oil level warning light.............................. 3-2  
P
B
Panels, removing and installing.............. 6-8  
Parking.................................................... 5-4  
Part locations.......................................... 2-1  
Pre-operation check list .......................... 4-2  
Battery .................................................. 6-32  
Brake and clutch levers,  
checking and lubricating..................... 6-29  
Brake and shift pedals,  
H
Handlebar switches.................................3-8  
R
checking and lubricating..................... 6-29  
Brake fluid, changing............................ 6-26  
Brake fluid level, checking.................... 6-25  
Brake lever ........................................... 3-10  
Brake pedal .......................................... 3-10  
Hazard switch..........................................3-9  
Headlight bulb, replacing.......................6-35  
Helmet holder........................................3-13  
High beam indicator light.........................3-2  
Horn switch .............................................3-8  
Rear brake light switch ......................... 6-24  
S
Safety defects, reporting......................... 9-3  
Safety information................................... 1-1  
Seat ...................................................... 3-12  
Shifting.................................................... 5-2  
Shift pedal............................................... 3-9  
Shock absorber assembly, adjusting.... 3-14  
Sidestand.............................................. 3-15  
Spark plugs, checking........................... 6-10  
Specifications.......................................... 8-1  
Starting the engine.................................. 5-1  
Start switch ............................................. 3-8  
Steering, checking ................................ 6-31  
Storage ................................................... 7-3  
Storage compartment ........................... 3-13  
Swingarm pivots, lubricating................. 6-30  
C
Cables, checking and lubricating.......... 6-28  
Canister (for California only)................. 6-11  
Care........................................................ 7-1  
Catalytic converter................................ 3-12  
Centerstand and sidestand,  
Identification numbers.............................9-1  
Ignition circuit cut-off system.................3-16  
Indicator and warning lights ....................3-2  
K
Key identification number........................9-1  
checking and lubricating..................... 6-30  
Clutch lever............................................. 3-9  
Clutch lever free play, adjusting ........... 6-23  
Coolant ................................................. 6-14  
Coolant temperature warning light.......... 3-2  
L
Labels, location of ...................................1-5  
License plate light bulb, replacing.........6-38  
M
Main switch/steering lock ........................3-1  
D
Maintenance and lubrication, periodic.....6-4  
Maintenance, emission control system ...6-3  
Maintenance, periodic.............................6-1  
Maintenance record ................................9-5  
Matte color, caution.................................7-1  
Model label..............................................9-2  
Multi-function meter unit..........................3-4  
Dimmer switch........................................ 3-8  
Drive chain, cleaning and lubricating.... 6-27  
Drive chain slack .................................. 6-26  
T
Tail/brake light bulb, replacing.............. 6-36  
Throttle cable free play, checking......... 6-19  
Throttle grip and cable,  
checking and lubricating..................... 6-28  
Tires...................................................... 6-19  
Tool kit .................................................... 6-1  
Troubleshooting.................................... 6-41  
Troubleshooting charts ......................... 6-42  
E
Engine break-in ...................................... 5-4  
Engine oil and oil filter cartridge ........... 6-11  
Engine stop switch.................................. 3-8  
Engine trouble warning light ................... 3-4  
N
Neutral indicator light ..............................3-2  
Noise regulation ......................................9-4  
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INDEX  
Turn signal indicator lights ......................3-2  
Turn signal light bulb, replacing ............6-37  
Turn signal switch ...................................3-8  
V
Valve clearance ....................................6-19  
Vehicle identification number..................9-1  
W
Warranty, extended.................................9-9  
Warranty, limited.....................................9-7  
Wheel bearings, checking.....................6-32  
Wheel (front) .........................................6-38  
Wheel (rear)..........................................6-39  
Wheels..................................................6-22  
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