Xantrex Technology Power Supply 400 Plus, 400 R User Manual

by  
XPower Powerpack  
400 Plus and XPower  
Powerpack 400 R  
Owner’s Guide  
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About This Guide  
Purpose  
The purpose of this Owner’s is to provide explanations and  
procedures for installing, operating, maintaining, and  
troubleshooting the XPower Powerpack 400 Plus and  
XPower Powerpack 400 R.  
The Guide provides safety guidelines, detailed planning and  
setup information, as well as information about operating and  
troubleshooting the unit.  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions that could result in personal  
injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the product or to other equipment.  
Important: These notes describe an important action item  
or an item that you must pay attention to.  
Note: These notes describe additional information which  
may add to your understanding of how to use the product.  
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About This Guide  
References to XPower Powerpack  
In this guide, both the XPower Powerpack 400 Plus and the  
XPower Powerpack 400 R (with radio and air compressor)  
are referred to as XPower Powerpack when the information  
applies to both models. However, when the information is  
specific to one model, then reference is made specifically to  
the XPower Powerpack 400 Plus or to the XPower  
Powerpack 400 R.  
Related Information  
You can find more information about Xantrex Technology  
Inc. as well as its products and services at  
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Important Safety Instructions  
The XPower Powerpack 400 Plus and XPower Powerpack  
400 R generate a type of AC power similar to a normal  
household wall outlet. Operating the XPower Powerpack  
incorrectly or misusing it may damage the equipment or  
create hazardous conditions for the user.  
Important: Before using your XPower Powerpack 400 Plus and  
XPower Powerpack 400 R, be sure to read and save these safety  
instructions.  
Warnings and Cautions  
WARNING: Limitations on Use  
The XPower Powerpack 400 Plus and XPower Powerpack  
400 R are not intended for use in connection with life support  
systems or other medical equipment or devices.  
WARNING: Shock hazard. Keep away from  
children.  
The XPower Powerpack generates the same potentially lethal AC  
power as a normal household wall outlet. Do not insert foreign  
objects into the AC Outlet, the DC Power Socket, the Jump-Start  
Cable Port, or the ventilation holes. Do not expose this product to  
water, rain, snow, or spray.  
Do not open the XPower Powerpack except to replace the internal  
battery. Have a qualified technician complete any service work.  
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Important Safety Instructions  
Figure i Basic Safety  
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Important Safety Instructions  
WARNING: Explosion hazard  
Do not use this product where there are flammable fumes or gases,  
such as in the bilge of a gasoline- powered boat, or near propane  
tanks. Do not use this product in an enclosure containing  
automotive-type lead acid batteries. These batteries, unlike the  
sealed AGM battery in XPower Powerpack, vent explosive  
hydrogen gas which can be ignited by sparks from electrical  
connections.  
When working on electrical equipment, always ensure someone is  
nearby to help you in an emergency.  
WARNING: Heated surface  
Ensure at least 2" (5 cm) air space is maintained on all sides of the  
XPower Powerpack. During operation, keep away from materials  
that may be affected by high temperatures such as blankets, pillows  
and sleeping bags.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always disconnect the jump-start cables from the unit after use and  
clip the plastic guard over the jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “-”). A reverse polarity connection (positive to negative)  
may cause damage to the unit and/or create a sparking/explosion  
hazard.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation only—  
less than 4 seconds. Operating the jump-start feature for more than  
4 seconds may cause damage to the unit. Allow the XPower  
Powerpack to cool down for at least 3 minutes after each jump-  
start.  
975-0162-01-01  
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Important Safety Instructions  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the Jump-Start Cable Port have  
enough energy present to cause a spark, creating an explosion  
hazard, or to cause burns if a metal object contacts both terminals.  
Always clip the plastic guard over the Port when not in use.  
WARNING: Fire hazard  
Do not leave the compressor unattended while operating. The  
compressor is designed for short term operation only. Operation of  
the compressor over an extended period of time will cause the  
compressor unit to overheat and may cause damage. Allow the  
compressor to cool down for 10 minutes after each 10 minutes of  
continuous operation.  
CAUTION  
Do not connect any AC appliance with the neutral conductor  
connected to ground to the XPower Powerpack.  
CAUTION  
Do not expose the XPower Powerpack to temperatures over 104 °F  
(40 °C).  
Precautions When Working With Batteries  
WARNING: Explosion and fire hazard  
1. Follow all instructions published by the battery  
manufacturer and the manufacturer of the equipment in  
which the battery is installed.  
2. Make sure the area around the battery is well-ventilated.  
3. Never smoke or allow a spark or flame in vicinity of the  
engine or batteries.  
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Important Safety Instructions  
4. Be careful not to drop a metal object on the battery or  
allow a metal tool to simultaneously touch the positive  
and negative cable ends or battery terminals. It might  
spark or short-circuit the battery or other electrical parts  
and cause an explosion.  
5. Remove personal metal items such as rings, bracelets,  
necklaces, and watches when working with batteries.  
Batteries produce a short-circuit current high enough to  
weld a ring or other similar objects to metal, causing a  
severe burn.  
6. If you need to remove a battery, always remove the  
positive terminal from the battery first. Make sure all  
accessories are off so you don’t cause an arc.  
7. Someone should be within range of your voice, or close  
enough to come to your aid when you work near  
batteries.  
8. Have plenty of fresh water and soap nearby in case  
battery acid contacts skin, clothing, and eyes.  
9. Wear complete eye protection and clothing protection.  
Avoid touching your eyes while working near batteries.  
10. If battery acid contacts skin or clothing, wash  
immediately with soap and water. If acid enters your  
eyes, immediately flood them with running cold water for  
at least twenty minutes and get medical attention  
immediately.  
11. Keep a supply of baking soda on hand in the area of the  
batteries. Baking soda neutralizes lead-acid battery  
electrolyte.  
975-0162-01-01  
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Important Safety Instructions  
Precautions for Using Rechargeable  
Appliances  
CAUTION  
The output of the inverter is non-sinusoidal.  
Most rechargeable battery-operated equipment uses a  
separate charger or transformer that is plugged into an AC  
receptacle and produces a low voltage charging output.  
Some chargers for rechargeable batteries can be damaged if  
connected to the XPower Powerpack 400 Plus and XPower  
Powerpack 400 R.  
Do not use the following with the XPower Powerpack 400  
Plus and XPower Powerpack 400 R:  
Small battery-operated appliances like flashlights, razors,  
and night lights that can be plugged directly into an AC  
receptacle to recharge.  
Some chargers for battery packs used in hand power  
tools. These affected chargers display a warning label  
stating that dangerous voltages are present at the battery  
terminals.  
Note: If you are unsure about using your rechargeable appliance  
with the XPower Powerpack, contact the equipment manufacturer  
to determine the rechargeable appliance’s compatibility with the  
modified sine wave (non-sinusoidal) AC waveform.  
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Contents  
Important Safety Instructions  
Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii  
Precautions When Working With Batteries- - - - - - - - - - - - - - - vi  
Precautions for Using Rechargeable Appliances - - - - - - - - - - viii  
1
2
Introduction  
About the XPower Powerpack - - - - - - - - - - - - - - - - - - - - - - 1–1  
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - 1–1  
Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1  
Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2  
Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - 1–2  
Jump-Start Cables Safety Fuse - - - - - - - - - - - - - - - - - - - 1–2  
Features  
Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–1  
XPower Powerpack Features - - - - - - - - - - - - - - - - - - - - - - - 2–2  
Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2  
Storage Compartment - - - - - - - - - - - - - - - - - - - - - - - - - 2–4  
Radio (XPower Powerpack 400 R only) - - - - - - - - - - - - - 2–5  
Air Compressor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6  
Emergency Light and Jump-Start Port - - - - - - - - - - - - - - 2–7  
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8  
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Contents  
3
Operation  
Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - 3–1  
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Recharging the XPower Powerpack Battery - - - - - - - - - - - - - 3–3  
Charging with the AC Charger - - - - - - - - - - - - - - - - - - - 3–4  
Charging with the DC-to-DC Accessory Cable - - - - - - - - 3–6  
Recharging with a Generator’s Regulated 12 Vdc Outlet- - 3–8  
Recharging From a Solar Panel- - - - - - - - - - - - - - - - - - - 3–9  
Checking the State-of-Charge - - - - - - - - - - - - - - - - - - - -3–10  
AC Appliances- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11  
Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - -3–12  
Low-Battery Alarm - - - - - - - - - - - - - - - - - - - - - - -3–12  
Overload Protection - - - - - - - - - - - - - - - - - - - - - - -3–13  
High Surge Appliances - - - - - - - - - - - - - - - - - - - - -3–13  
Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - -3–13  
12 Vdc Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–14  
Operating DC Appliances - - - - - - - - - - - - - - - - - - - - - -3–15  
Overload Protection - - - - - - - - - - - - - - - - - - - - - - -3–15  
Low-Battery Alarm - - - - - - - - - - - - - - - - - - - - - - -3–15  
Control Panel Operation - - - - - - - - - - - - - - - - - - - - - - - - - -3–16  
Jump-Starting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - -3–18  
Using the Emergency Light - - - - - - - - - - - - - - - - - - - - - - - -3–20  
Using the Air Compressor - - - - - - - - - - - - - - - - - - - - - - - - -3–22  
Over-Temperature Safety Protection - - - - - - - - - - - - - - -3–24  
Inflating Tires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–25  
Inflating Small Sports Equipment - - - - - - - - - - - - - - - - -3–27  
Using the Radio: XPower Powerpack 400 R - - - - - - - - - - - - -3–28  
Power Draw- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–28  
Listening to the AM Band - - - - - - - - - - - - - - - - - - - - - -3–28  
Radio Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–28  
Radio Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–29  
Connecting to an External Battery- - - - - - - - - - - - - - - - - - - -3–30  
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Contents  
4
Maintenance  
Battery Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–1  
Replacing the Internal Battery - - - - - - - - - - - - - - - - - - - - - - 4–2  
Battery Life - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2  
Obtaining a Replacement Battery - - - - - - - - - - - - - - - - - 4–3  
Battery Replacement Procedure - - - - - - - - - - - - - - - - - - 4–4  
Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - 4–5  
Replacing the External Fuse- - - - - - - - - - - - - - - - - - - - - - - - 4–6  
Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7  
5
Troubleshooting  
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–1  
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - 5–1  
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - 5–1  
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - 5–2  
A
Specifications  
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - A–1  
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4  
Warranty and Return- - - - - - - - - - - - - - - - - - - - - - - - WA–1  
975-0162-01-01  
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Figures  
Figure 2-1 Package Contents - - - - - - - - - - - - - - - - - - - - - - - - 2–1  
Figure 2-2 Front Panel Enlargement - - - - - - - - - - - - - - - - - - - 2–2  
Figure 2-3 Storage Compartment - - - - - - - - - - - - - - - - - - - - - 2–4  
Figure 2-4 Back Panel Radio Enlargement - - - - - - - - - - - - - - - 2–5  
Figure 2-5 Air Compressor Features - - - - - - - - - - - - - - - - - - - 2–6  
Figure 2-6 Emergency Light and Jump-start Port- - - - - - - - - - - 2–7  
Figure 2-7 Accessories and Accessory Bag - - - - - - - - - - - - - - 2–8  
Figure 3-1 Ventilation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2  
Figure 3-2 Charging with AC Power - - - - - - - - - - - - - - - - - - - 3–5  
Figure 3-3 Charging with DC Power - - - - - - - - - - - - - - - - - - - 3–7  
Figure 3-4 Charging with a Solar Panel - - - - - - - - - - - - - - - - - 3–9  
Figure 3-5 Checking the State-of-Charge - - - - - - - - - - - - - - - -3–10  
Figure 3-6 Operating AC Appliances- - - - - - - - - - - - - - - - - - -3–12  
Figure 3-7 Operating AC Appliances- - - - - - - - - - - - - - - - - - -3–15  
Figure 3-8 Using the Control Panel - - - - - - - - - - - - - - - - - - - -3–16  
Figure 3-9 Using the Jump-start Cables - - - - - - - - - - - - - - - - -3–19  
Figure 3-10 Emergency Light - - - - - - - - - - - - - - - - - - - - - - - -3–20  
Figure 3-11 Using the Emergency Light - - - - - - - - - - - - - - - - -3–21  
Figure 3-12 XPower Powerpack Air Compressor - - - - - - - - - - -3–23  
Figure 3-13 Value Connector Usage - - - - - - - - - - - - - - - - - - - -3–23  
Figure 3-14 Nozzle Adapter Usage - - - - - - - - - - - - - - - - - - - - -3–24  
Figure 3-15 Inflating tires - - - - - - - - - - - - - - - - - - - - - - - - - - -3–26  
Figure 3-16 Inflating Small Sports Equipment - - - - - - - - - - - - -3–27  
Figure 3-17 Radio Features - - - - - - - - - - - - - - - - - - - - - - - - - -3–28  
Figure 3-18 Basic Jump-start Cable Safety- - - - - - - - - - - - - - - -3–31  
Figure 3-19 Connecting the XPower Powerpack to an External Battery  
3–32  
Figure 4-1 Accessing the Internal Battery for Replacement- - - - 4–4  
Figure 4-2 Replacing the Fuse - - - - - - - - - - - - - - - - - - - - - - - 4–6  
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1
Introduction  
About the XPower Powerpack  
Easy-to-use and designed for years of reliable service, the  
XPower Powerpack can run many AC appliances and 12 volt  
DC appliances whenever you need power for work or play, at  
home or on the road.  
XPower Powerpack:  
Powers 115 volt AC appliances  
Powers 12 volt DC appliances  
Jump-starts vehicle engines  
Provides lighting for emergency use  
Inflates tires and small sports equipment with a 250 psi  
air compressor.  
In addition, the XPower Powerpack 400 R comes with:  
An AM/FM radio with digital alarm clock.  
Comprehensive Protection  
Automatic Overload  
The XPower Powerpack has built-in protection against output  
overload. If you connect an appliance that draws more than  
320 W to the AC Outlet(s), or one which draws excessive  
surge power, the power to the AC Outlet automatically shuts  
off. The unit will reset automatically after the loads are  
removed and the unit cools down.  
The DC Socket is protected by a thermal switch that monitors  
the temperature of the socket. If an overload condition occurs  
while using the DC Socket, the excessive temperature will  
shut down the power to the Socket.  
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Introduction  
Overheating  
The XPower Powerpack is protected from overheating. If the  
inverter exceeds a safe temperature, power to the AC Outlet  
and DC Socket automatically shuts off. It will reset  
automatically after the unit cools down.  
Low Battery Protection  
Low battery protection protects the internal battery from  
excessive discharge and possible damage. When the AC  
Outlet ON/OFF switch is turned on, an audible alarm alerts you  
when the internal battery is nearly discharged (11.0Vdc) and  
the unit turns off at 10.5 Vdc.  
CAUTION  
When using only the DC Socket to power your loads, be sure to  
turn the AC Outlet ON/OFF switch to ON. This ensures that the  
Low Battery Alarm will sound and will alert you to a low battery  
condition. Failure to turn the AC Outlet ON/OFF Switch to ON  
when using the DC Socket can allow the unit to be over-discharged  
which can destroy the battery. Over-discharging the battery in this  
manner will void the unit’s warranty.  
Jump-Start Cables Safety Fuse  
The XPower Powerpack comes with a user-replaceable  
250 A fuse to protect the unit and vehicle battery from  
damage through reverse polarity and short-circuit conditions.  
1-2  
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2
Features  
Chapter 2 describes the main features of the XPower  
Powerpack. We recommend that you familiarize yourself  
with these features before operating the unit.  
Contents  
Your XPower Powerpack package includes the items shown  
in Figure 2-1.  
If any of these materials are missing or are unsatisfactory in  
any way, please contact Customer Service, see Appendix  
WA.  
Figure 2-1 Package Contents  
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Features  
XPower Powerpack Features  
Front Panel  
AC Outlet  
Cover  
DC Socket  
Cover  
Control Panel  
4
6
7
1
3
5
2
8
Figure 2-2 Front Panel Enlargement  
2-2  
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XPower Powerpack Features  
Feature Description  
DC Power Socket can:  
1
Power 12 volt DC auto, RV, or marine appliances.  
Recharge XPower Powerpack from a 12 V outlet in a vehicle  
using the DC Charging Cable.  
Two AC Outlets are standard 3-prong outlets supplying 120 Vac  
power for running AC appliances.  
2
3
AC Outlet ON/OFF switch turns power on and off to the AC  
Outlets. The switch illuminates when the switch is turned on and  
power becomes available at the AC outlets.  
Digital Display displays the inverter’s Output Power in W or  
Battery Charge status in % FULL.  
4
5
The Charging Status light illuminates and blinks when the XPower  
Powerpack starts charging using the AC Charger. The light will  
illuminate solid when the battery has reached it’s full charge.  
This light only works when the unit is being charged using the  
3.5mm Charger Input Socket in the storage compartment of the  
unit. This light does not illuminate when charging through the DC  
Socket.  
Battery Charge % light illuminates (green) when Battery Charge  
information is displayed on the Digital Display.  
6
7
8
Output Power (W) light illuminates (green) when Output Power  
information is displayed on the Digital Display.  
Display Function button provides the means for alternating  
between showing the Output Power or the Battery Charge on the  
Digital Display. This button also turns the power to the display ON  
or OFF to conserve power.  
Not  
Audible Alarm (inside the unit) sounds in the event of an over-  
shown temperature condition or a low battery condition. This feature only  
works when the AC Outlet On/Off Switch is in the ON position.  
See “Control Panel Operation” on page 3–16 for detailed  
instructions on using the Control Panel.  
975-0162-01-01  
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Features  
Storage Compartment  
4
1
2
3
6
5
XPower Powerpack 400 R shown.  
Figure 2-3 Storage Compartment  
Feature Description  
AC Charger lets you recharge the XPower Powerpack from a  
standard AC wall outlet and can only be used to recharge the  
internal battery of the XPower Powerpack. The charger can be  
stored in AC charger compartment or in the Accessory Bag.  
1
2
3
4
5
Charger Input Socket for use with the AC Charger supplied.  
External, Replaceable Fuse is rated at 250 A, 32 V. Located  
behind fuse cover.  
Red “emergency” light cover lens holder. XPower Powerpack  
400 R models only.  
AC Charger compartment may be used for storing the AC  
Charger.  
Compressor Nozzle Adaptor compartment  
Can be used instead of the Accessory Bag for storing the adapter  
nozzles.  
6
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XPower Powerpack Features  
Radio (XPower Powerpack 400 R only)  
4
1
3
2
5
7
6
8
11  
9
12  
10  
Back  
See “Using the Radio: XPower Powerpack 400 R” on page 3–28.  
Figure 2-4 Back Panel Radio Enlargement  
Feature Description  
Feature Description  
1
7
FM antenna  
Minutes set button  
2
8
9
Frequency indicator light  
Volume dial  
3
4
Power OFF button  
Time set button  
Alarm set button  
Alarm clock ON/OFF  
button  
10  
5
6
11  
12  
Tuning dial  
AM band button/ON  
FM band button/ON  
Hours set button  
See “Radio Operation” on page 3–29 for detailed instructions  
for using the radio features.  
975-0162-01-01  
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Features  
Air Compressor  
IMPORTANT:  
250 psi Maximum.  
2
1
3
Nozzle Adapters:  
4
Small Nozzle Adapter  
Large Nozzle Adapter  
1 Sports Needle Adapter  
Figure 2-5 Air Compressor Features  
Feature Description  
1
2
3
4
ON/OFF switch turns the compressor unit on and off.  
Pressure gauge shows the PSI (lbs/in2)  
Valve connector with connector hose  
Nozzle Adapters  
(one Large and Small Nozzle adapter, 1 sports needle adapter)  
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XPower Powerpack Features  
Emergency Light and Jump-Start Port  
1
2
4
3
Figure 2-6 Emergency Light and Jump-start Port  
Feature Description  
5 W incandescent light illuminates for about 30 hours when the  
battery is fully charged.  
1
2
Light ON/OFF Switch (400 Plus)  
Light ON/OFF/Pulse Switch (400R)  
Jump-Start Cable Port supplies high power DC current. The  
cables connect to the Jump-Start Cable Port when jump-starting a  
vehicle’s battery or when connecting an external battery to the  
XPower Powerpack. The jump-start cable connection is designed  
so that the cables cannot be inserted incorrectly into the Jump-Start  
Cable Port.  
3
4
Plastic Guard for covering Jump-Start Cable Port.  
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Features  
Accessories  
1
3
2
4
5
Figure 2-7 Accessories and Accessory Bag  
Feature Description  
Red emergency light cover lens stored in the rear compartment  
(XPower Powerpack 400 R only). This cover can turn the 5 W  
incandescent light into a red “emergency” light when placed over  
the existing clear lens.  
1
Detachable heavy-duty jump-start cables provide the means to  
jump-start a vehicle that uses a 12 Vdc battery. This cable can also  
attach to an external battery to extend unit run-time.  
2
3
DC Charging cable lets you recharge the XPower Powerpack from  
a 12 volt system in a car, SUV, RV, or a boat. This can be stored in  
the storage compartment or in the Accessory Bag.  
Accessory bag - transparent, zippered bag for storing accessories  
that won’t fit in the Storage Compartment.  
4
5
Nozzle packet contains two nozzle adaptors (one large and one  
small) and one sports needle adaptor. These can be stored in the  
smaller compartment within the AC Charger Compartment.  
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3
Operation  
Chapter 3 explains how to operate the XPower Powerpack  
efficiently. This chapter covers:  
Choosing a Location (page 3–2)  
Recharging the XPower Powerpack (page 3–3)  
Operating AC appliances (page 3–11)  
Operating 12 volt DC appliances (page 3–14)  
Control Panel Operation (page 3–16  
Jump-starting a vehicle’s engine (page 3–18)  
Using the Emergency light (page 3–20)  
Using the Air compressor (page 3–22)  
Radio Operation (page 3–28)  
Connecting to an external battery for additional run time  
(page 3–30)  
Operating Conditions and Guidelines  
CAUTION  
Read all operating instructions before operating the XPower  
Powerpack.  
CAUTION  
The XPower Powerpack is not intended for use as a UPS  
(Uninterruptible Power Supply).  
WARNING: Limitations on Use  
The XPower Powerpack 400 Plus and XPower Powerpack 400 R  
are not intended for use in connection with life support systems or  
other medical equipment or devices.  
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Operation  
Choosing a Location  
WARNING: Fire or explosion  
The XPower Powerpack contains components that tend to produce  
arcs or sparks. To prevent fire or explosion, do not operate the  
XPower Powerpack in compartments containing batteries or  
flammable materials, or in locations that require ignition-protected  
equipment.  
The XPower Powerpack should be operated only in locations  
that meet the following requirements.  
Do not allow water or other liquids to drop or  
splash on the XPower Powerpack.  
Dry  
Ambient air temperature should be between 32  
Cool  
and 104ºF (0 and 40ºC) — the cooler the better  
within this range.  
Leave at least 2" (5 cm) clearance around the  
XPower Powerpack for air flow. Ensure that  
the ventilation openings are not obstructed.  
Ventilated  
Do not operate the unit in the same  
compartment as batteries or in any  
compartment capable of storing flammable  
liquids like gasoline.  
Safe  
Do not operate the unit where it will be  
exposed to battery gases. These gases are very  
corrosive and prolonged exposure will damage  
the XPower Powerpack.  
Protected  
frombattery  
gases  
Back  
Front  
Ventilation  
Holes  
Ventilation  
Holes  
Figure 3-1 Ventilation  
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Recharging the XPower Powerpack Battery  
Attention: Charge Before Use  
Charge theXPower Powerpack for at least 48 hours immedi-  
ately after purchase. Recharge after each use and once every  
three months. See “Recharging the XPower Powerpack Bat-  
tery”.  
Failure to follow these instructions will void the product  
warranty.  
Recharging the XPower PowerpackBattery  
You can recharge the battery using one of the following  
methods:  
the AC Charger (provided) plugged into a standard  
120 Vac wall outlet,  
the DC Charging Cable (provided) to recharge from your  
vehicle as you drive,  
a generator equipped with a regulated 12-volt battery  
charging outlet, or  
a 12-volt DC, 2.5A (or 30 W) solar panel (additional  
hardware is required for this method). See page 3–9 for  
details.  
CAUTION  
Do not attempt to charge the XPower Powerpack battery if it is  
frozen. Gradually warm the frozen battery to 32 °F (0 °C) before  
charging.  
CAUTION  
Do not operate AC or DC appliances while the XPower Powerpack  
is being charged.  
Note: The Battery Charge (%) reading on the digital display is  
only accurate when the XPower Powerpack has been  
disconnected from all appliances and all charging sources for  
fifteen minutes.  
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Operation  
Charging with the AC Charger  
Using the AC Charger is the simplest method for recharging  
the battery. While charging from an AC source, the Charging  
Status LED on the Control Panel will flash. The LED will  
illuminate steady when the battery has reached capacity.  
Charging using this method can take approximately 35 hours  
assuming the battery is fully-discharged and that there is a  
full 120 volts of power at the AC wall outlet being used. If  
the voltage at the wall outlet is less than 120 Vac, it may take  
more than 35 hours to fully recharge the XPower Powerpack.  
If, after 35 hours of charging, the green Charging Status LED  
is still flashing, continue to charge the unit for another  
15 hours.  
The AC Charger for the XPower Powerpack uses standard  
120 Vac power outlets. The AC Charger Input Socket is  
located in the Storage Compartment on the back of the unit.  
The Input Socket connects to a regulated relay that monitors  
the input for charging to prevent the battery from being  
overcharged. Once the battery reaches 100% charge level, the  
relay opens to disconnect the charging source from the unit  
and the unit goes into a maintenance charge mode. This  
feature allows the XPower Powerpack to remain connected to  
the AC Charging source until it’s needed to power loads.  
It is recommended that the XPower Powerpack be stored with  
the AC Charger connected to a 120 Vac power outlet if  
possible. This keeps the battery fully charged and ready for  
use. This storage method also prevents the battery from being  
over-discharged by non-use over a long period of time. If you  
must store the XPower Powerpack with no AC power  
available, remember to pull it out and recharge it  
approximately every three months. Failure to do so may  
irreparably damage the battery and renders the unit  
inoperable. Damage occurring in this manner is not  
covered by the product warranty.  
Note: You may hear a clicking noise when the relay opens up to  
start charging. This is normal. It should stop as the charging  
voltage rises. If the clicking noise does not stop, disconnect the  
AC Charger and contact Customer Service for assistance.  
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Recharging the XPower Powerpack Battery  
2. Ensure the AC Power  
1. Ensure the Emergency  
Light Switch is in the  
Switch is in the OFF Position.  
OFF position. (Center)  
AC Charging  
Plug  
35 hours charge  
time (assuming  
the battery has  
been fully  
discharged).  
4. Insert the AC Charger  
into a standard 120 Vac  
outlet.  
3. Insert the AC Charging plug into  
the Charger Input Socket inside  
the Storage Compartment on  
the back of the unit.  
Control Panel  
5. Check the Charging Status  
LED. It should be flashing.  
Flashing LED = Charging  
Steady ON LED = Standby  
Figure 3-2 Charging with AC Power  
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Operation  
Charging with the DC-to-DC Accessory Cable  
WARNING: Fire and explosion hazard  
Do not use this recharging method if your vehicle has abnormally  
high voltage electrical systems that operate above 15 Vdc. This  
may lead to accumulations of hydrogen, causing exposure to fire  
and explosion hazard. This is typically found in marine applications  
or on portable generators with DC output.  
Important: Although the charge regulation circuitry for the AC  
charging method does not operate with the DC-to-DC charging  
method, most vehicle voltage regulators will ensure that the  
XPower Powerpack is not overcharged.  
The XPower Powerpack comes with a DC Charging cable to  
allow the unit to be charged from a DC source such as an  
automobile, RV, or boat. The DC Charging Input Port is the  
DC Socket on the front of the unit. The vehicle to be used for  
charging must have a 12 Vdc accessory socket and must be  
running in order to charge the unit.  
Important: Disconnect the unit as soon as the battery is fully  
charged or if the vehicle’s engine is turned off. Do not leave the  
XPower Powerpack permanently connected to the vehicle’s 12 V  
accessory outlet.  
Note: The green Charging Status light will not illuminate when  
the XPower Powerpack is recharged through the DC Charging  
Cable.  
Note: Battery Charge (%) indicator is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for fifteen minutes.  
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Recharging the XPower Powerpack Battery  
1. Insert one end of the DC Charging Cable into the DC Socket on the  
front unit.  
3 hours  
charge time.  
Vehicle’s 12 Vdc  
Power Socket  
2. Ensure the vehicle’s engine is running and insert the other end of the  
DC Charging Cable into the 12 Vdc Accessory Socket in the vehicle.  
3. Disconnect the unit as soon as the battery is fully  
charged or if the vehicle’s engine is turned off.  
Figure 3-3 Charging with DC Power  
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Operation  
Recharging with a Generator’s Regulated 12 Vdc  
Outlet  
WARNING: Fire and explosion hazard  
The generator output must be intended for battery charging and  
have an output of 15 volts or less. An unregulated output or one  
that exceeds 15 Vdc can damage the battery.  
This may lead to accumulations of hydrogen, causing exposure to  
fire and explosion hazard.  
Refer to the Owner’s Guide accompanying your generator for  
detailed instructions on connecting the generator to a unit like  
the XPower Powerpack.  
You can recharge the battery of the XPower Powerpack using  
a generator in several ways:  
Using the AC Charger to recharge the XPower  
Powerpack from a generator is possible, but would  
require extended generator running time.  
Using a generator which has an auxiliary regulated DC  
output designed for charging 12-volt batteries. Most  
generators are equipped with them. Use this power  
source for faster charging.  
Using a generator with a regulated 12 Vdc accessory  
socket. Follow the connection instructions in “Charging  
with the DC-to-DC Accessory Cable” on page 3–6.  
Most of the XPower Powerpack’s battery capacity will be  
recharged in a few hours.  
Note: Battery Charge (%) indicator is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for fifteen minutes.  
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Recharging the XPower Powerpack Battery  
Recharging From a Solar Panel  
Small, unregulated 12-volt solar panels can be used to charge  
the XPower Powerpack through the AC Charger Input Socket  
on the back of the unit. The solar panels must be rated to  
produce a maximum of 2.5 amps (or 30 watts) maximum.  
Some panels may already come with the appropriate  
hardware. If not, you will need to purchase a standard  
2.5 mm x 5.5 mm (0.10" x 0.217") ID DC Coaxial  
Connector (barrel type) to mate with the AC Charger  
Input Socket.  
To connect the solar panel to the DC Coaxial Connector:  
1. Connect the solar panel’s red positive (+) wire to the  
coaxial plug’s inner contact.  
2. Connect the solar panel’s black negative (–) wire to the  
plug’s outer contact.  
To recharge with a solar panel:  
1. Connect the solar panel to the AC Input Socket on the  
back of the unit.  
2. Place the solar panel in direct sunlight.  
It takes about 10 hours in direct sunlight to recharge the  
XPower Powerpack from a 2.5-amp solar panel.  
Additional Hardware Required*:  
(*Might come with PV array. Does not come  
with XPower Powerpack.)  
Standard 2.5 mm x 5.5 mm  
(0.10" x 0.217")  
ID DC Coaxial Connector  
(barrel type)  
10 hours  
charge time.  
12-volt Solar Panel  
(Unregulated)  
2.5 amps or 30 watts  
Maximum  
Back  
Figure 3-4 Charging with a Solar Panel  
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Operation  
Important: If using the DC-to-DC accessory cable socket to  
charge the unit using solar panels, the solar panel must be  
regulated. Solar panels can rest at up to 18 Vdc with full sunlight  
when batteries are full. This can cause damage to the battery. This  
kind of damage is not covered under the warranty.  
Checking the State-of-Charge  
Note: Battery Charge (%) indicator is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for fifteen minutes.  
OR  
1. Disconnect the XPower  
2. Wait 15 minutes.  
Powerpack from it’s  
charging source.  
2. Press and HOLD the Display  
Function button on the Control  
Panel.  
100 = Full Charge  
Figure 3-5 Checking the State-of-Charge  
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AC Appliances  
AC Appliances  
The XPower Powerpack has two AC power outlets for use  
with AC appliances. You can either plug the appliance  
directly into the AC outlet on the XPower Powerpack or you  
can use an AC power bar to increase the number of outlets  
available. However, the combined loads cannot exceed  
320 watts AC (2.66 amps). The fewer the watts an appliance  
uses, the longer the XPower Powerpack will operate before  
recharging is required.  
Some appliances may be difficult or impossible to operate  
from the XPower Powerpack. They may have high surge  
requirements or should not be run from the XPower  
Powerpack. See “High Surge Appliances” on page 3–13 and  
“Trouble Appliances” on page 3–13.  
Important: Know the size of the loads.  
320 watts AC Maximum Load  
Amps x Volts = Watts  
2.66 amps AC x 120 volts AC = 320 watts AC  
Typical AC appliances that can be used on the XPower  
Powerpack are listed in Table 3-1.  
Table 3-1 Typical AC Appliances and Run Times  
a
b
AC Appliance  
Watts  
5
Hours  
Cordless telephone (stand by)  
Home security system  
Fluorescent work light  
Fireplace fan  
40 hours  
40 hours  
10 hours  
8 hours  
5
14  
20  
Laptop computer  
Table lamp  
25  
6 hours  
40  
3 hours  
Color TV – 13"  
60  
2 h 30 m  
20 minutes  
3/8" drill  
190  
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 20 Ah battery and may vary based  
on model/brand of appliance.  
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Operation  
Operating AC Appliances  
1. Check the State-of-charge to ensure  
the battery is fully charged.  
2. Open the AC Outlet cover and turn th  
power switch to ON. The switch will  
illuminate to indicate that power is  
available at the AC outlets.  
3. Plug the AC appliance into one of th  
AC outlets and turn the appliance on.  
4. Recharge as soon as possible.  
When the ON/Off Switch is turned on,  
the output power (watts) display can  
be turned off to save power by  
pressing the Display Button.  
Figure 3-6 Operating AC Appliances  
Low-Battery Alarm  
While in use, when the battery reaches 11 Vdc, the  
Low-Battery Alarm will sound indicating that battery is  
low the unit is about to be shutdown to prevent battery  
damage.  
When the battery reaches 10.5 Vdc, the unit will  
automatically disconnect power to the AC outlets.  
If the alarm sounds, disconnect any loads that may be in  
use and recharge the unit as soon as possible.  
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AC Appliances  
Overload Protection  
In the event of an overload (> 320 Wac) or overheating,  
the XPower Powerpack automatically shuts down.  
Remove the load. The unit should reset.  
High Surge Appliances  
The wattage rating of AC appliances is the average power  
used by the appliance. Appliances such as televisions,  
computer monitors and appliances with motors consume  
much more power than their average rating when they are  
first switched on.  
Although XPower Powerpack can supply momentary surge  
power up to 600 W, some appliances may exceed the  
capabilities of the XPower Powerpack and trigger the  
inverter’s safety overload shutdown circuit.  
Trouble Appliances  
CAUTION  
The output of the XPower Powerpack inverter is non-sinusoidal.  
Some equipment may be damaged by the inverter’s modified sine  
wave output (non-sinusoidal).  
Some appliances, including the types listed below, may be  
damaged if they are connected to the inverter:  
Electronics that modulate RF (radio frequency) signals  
on the AC line will not work and may be damaged.  
Speed controllers found in some fans, power tools,  
kitchen appliances, and other loads may be damaged.  
Some chargers for small rechargeable batteries can be  
damaged. See “Precautions for Using Rechargeable  
Appliances” on page viii for details.  
Metal halide arc (MHI) lights can be damaged.  
Note: If you are unsure about powering any device with the  
inverter, contact the manufacturer of the device.  
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Operation  
12 Vdc Appliances  
The XPower Powerpack can operate one 12 Vdc auto, RV,  
marine, or other portable appliance that draws 12 amps or  
less from a 12 Vdc power outlet or from a vehicle’s accessory  
socket. The fewer watts a 12 Vdc appliance draws, the longer  
the XPower Powerpack will operate before recharging is  
required.  
Important: Know the size of the loads.  
144 watts DC Maximum Load  
Amps x Volts = Watts  
12 amps DC x 12 volts DC = 144 watts DC  
CAUTION Equipment damage  
The DC Power Socket does not automatically switch off when the  
internal battery is discharged.  
To protect the internal battery against damage resulting from total  
discharge, turn the AC Outlet ON/OFF switch to ON when using the  
XPower Powerpack to operate a 12 Vdc appliance.  
Having the AC Outlet ON/OFF switch turned ON enables the  
low-battery alarm to warn you when the 12 Vdc appliance has  
nearly depleted the internal battery. This should allow you adequate  
time to remove the load and prevent damage to the battery.  
Typical 12 Vdc appliances that can be used on the XPower  
Powerpack are listed in Table 3-2.  
Table 3-2 Typical 12 Vdc Appliances and Run Times  
a
b
12 Vdc Appliance  
Watts  
Hours  
5 W incandescent light (built  
into the unit)  
5
30  
c
6
30  
4
Cellular telephone  
Small Portable Cooler  
30  
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 20 Ah battery and may vary based  
on model or brand of appliance.  
c. Represents talks time available from 10 recharge cycles.  
3-14  
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12 Vdc Appliances  
Operating DC Appliances  
1. Check the State-of-charge to  
ensure the battery is fully  
charged.  
2. To enable the low-battery  
alarm, open the AC Outlet  
cover and turn the power  
switch to ON.  
3. Plug the DC appliance into the  
DC socket and turn the  
appliance on (if required).  
4. Recharge as soon as possible.  
Figure 3-7 Operating AC Appliances  
Overload Protection  
If the 12 Vdc appliance draws more than 12 amps (or has  
a short-circuit defect), the internal circuit breaker of the  
XPower Powerpack shuts off the power to the 12 Vdc  
appliance. If this occurs, unplug the 12 Vdc appliance,  
and the internal circuit breaker automatically resets after  
a few seconds.  
Low-Battery Alarm  
The DC power socket is internally wired directly to the  
internal battery and does not have its own alarm.  
Extended operation of a 12 Vdc appliance could result in  
excessive battery discharge. To prevent this, turn on the  
AC Power Switch when running DC loads. This will  
activate the alarm used for AC loads. Reread the  
CAUTION for “Equipment damage” on page 3–14.  
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Operation  
Control Panel Operation  
Flashing LED = Charging  
Steady ON LED = Standby  
Front  
Checking the  
Output Power  
Checking the  
Battery Charge %  
Figure 3-8 Using the Control Panel  
Required  
Condition  
Required  
Action  
How to...  
Note  
Monitor total  
AC power  
consumed by  
the  
applications  
powered from AC charger is  
Inverter’s ON/OFF  
switch is turned ON;  
Output Power (W)  
light illuminates  
(green);  
No action  
required. The  
Digital Display  
will show the AC run time, press Display  
power drawn from Function button to turn  
the inverter by the off the Digital Display.  
applications  
powered from the Press Display Function  
Powerpack’s AC  
outlets.  
In order to save the  
battery power and  
ensure longer inverter  
the  
unplugged from the  
wall AC outlet.  
Powerpack’s  
two AC outlets  
button again to turn the  
display on for AC  
power reading.  
3-16  
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Control Panel Operation  
Required  
Condition  
Required  
Action  
How to...  
Note  
Monitor  
Battery  
Charging  
status  
Inverter’s ON/OFF  
switch is turned to OFF; required.  
No action  
Recharging with the  
supplied AC charger is  
a true  
All appliances must be A flashing green  
“plug-in-and-forget”  
disconnected from the Charging Status charging method.  
AC and DC power  
outlets;  
light indicates that  
the Powerpack’s  
battery needs  
We recommend leaving  
the AC charger  
The ON/OFF switch of  
the incandescent light  
must be turned to OFF; charger is  
charging the  
The AC charger must  
be plugged into the  
Powerpack’s Charger  
Input Socket and also  
in to a household AC  
outlet.  
recharging and  
that the AC  
connected when the  
Powerpack is not in use  
to permanently  
maintain the battery in  
fully charged condition.  
battery.  
A steady green  
Charging Status  
light indicates that  
the Powerpack’s  
battery is fully  
charged and the  
Powerpack is  
ready for use.  
Check Battery Inverter’s ON/OFF  
Push and hold the This function is  
Charge status switch is turned to OFF; Display Function disabled when the AC  
All appliances must be button.  
disconnected from the  
charger is plugged in to  
the Charger Input  
AC and DC power  
outlets;  
The green Battery Socket, or when the  
Charge (%) light inverter main switch is  
will come on and  
the Digital  
ON.  
The ON/OFF switch of  
the incandescent light  
Display will show For accurate Battery  
Charge reading, allow  
battery capacity in 15 minutes between  
must be turned to OFF; the remaining  
The AC charger must  
not be plugged into the  
Powerpack’s Charger  
Input Socket.  
%.  
charging/use and  
battery capacity check.  
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Operation  
Jump-Starting a Vehicle’s Engine  
You can use the XPower Powerpack to jump-start a vehicle  
or boat engine that has a 12-volt starting battery using the  
Jump-Start cables supplied with the unit.  
WARNING: Fire hazard  
Never allow cables’ red and black clamps to touch each other or  
another common metal conductor. This could cause damage to the  
unit and/or create a sparking/explosion hazard. Always disconnect  
the clamps for the unit after use and clip the plastic guard over the  
jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps’ connection to the vehicle’s battery  
terminals must be positive to positive (red clamp to battery “+”)  
and negative to negative (black clamp to battery “-”). A reverse  
polarity connection (positive to negative) may cause damage to the  
unit and/or create a sparking/explosion hazard.  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the Jump-Start Cable Port have  
enough energy present to cause a spark, creating an explosion  
hazard, or to cause burns if a metal object contacts both terminals.  
Always clip the plastic guard over the Port when not in use.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation  
only—less than 4 seconds. Operating the jump-start feature for  
more than 4 seconds may cause damage to the unit. Allow the  
XPower Powerpack to cool down for at least 3 minutes after each  
jump-start.  
Important: Closely follow these instructions for jump-starting  
your vehicle as they may be different from the instructions  
supplied with other jump-start products or jump-start cables.  
3-18  
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Jump-Starting a Vehicle’s Engine  
To jump-start a vehicle or boat engine:  
Figure 3-9 Using the Jump-start Cables  
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Operation  
Using the Emergency Light  
The XPower Powerpack has a built-in incandescent light  
which will operate for about 30 hours before the unit needs to  
be recharged.  
The XPower Powerpack 400 Plus has a two-position OFF/ON  
switch (located beneath the light’s lens).  
The XPower Powerpack 400 R has a three-position  
ON/OFF/Pulse switch. In the “Pulse” position, the light will  
flash on and off. The XPower Powerpack 400 R also has a  
red “emergency” light cover that fits over the incandescent  
light for additional signalling capability.  
The direction of the light can be adjusted up and down by  
pushing against the top or bottom of the rim around the lens.  
ADJUSTABLE,  
ROTATING LENS  
ON/OFF SWITCH FOR  
EMERGENCY LIGHT  
RED FILTER FOR  
EMERGENCY LIGHT  
(XPower Powerpack 400 R)  
HOLDER FOR RED  
FILTER IN STORAGE  
COMPARTMENT  
Figure 3-10 Emergency Light  
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Using the Emergency Light  
ON/OFF Switch is  
in the CENTER  
position.  
OFF  
ON/OFF Switch is  
in the FAR RIGHT  
position.  
ON  
ON/OFF Switch is  
in the FAR LEFT  
position.  
PULSE  
(XPower Powerpack  
400 R only)  
Figure 3-11 Using the Emergency Light  
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Operation  
Using the Air Compressor  
WARNING: Fire hazard  
The compressor is designed for short term operation only.  
Operating the compressor over an extended period of time will  
cause the compressor unit to overheat, which could lead to fire.  
Allow the compressor to cool down for 10 minutes after each  
10 minutes of continuous operation.  
WARNING: Fire hazard  
Do not leave the compressor unattended while in operation. Keep  
out of reach of children.  
WARNING: Risk of personal injury or  
damage to equipment  
Do not exceed the recommended pressure of either the compressor  
or the object being inflated. The compressor is capable of inflating  
to 250 PSI. If either recommended pressure is exceeded, an  
explosion may result.  
WARNING: Risk of personal injury or  
damage to equipment  
If the XPower Powerpack shuts off due to an over-temperature  
condition, turn OFF the power switch and allow the compressor to  
cool for 15 minutes before re-starting. If the power switch is not  
turned off before the unit reaches an acceptable operating  
temperature, the unit will automatically turn itself back on.  
If left unattended it is possible that the unit can over-inflate the  
object and create an explosion hazard.  
CAUTION  
The XPower Powerpack cannot be used to inflate large capacity  
inflatables such as float tubes, large air mattresses, and inflatable  
boats. These types of products require extended inflating times  
which may damage the compressor.  
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Using the Air Compressor  
Pressure  
Gauge  
Hose  
Thumb Latch  
Valve  
Connector  
ON/OFF  
Switch  
Valve  
Connector  
Storage  
Sports Ball Needle  
Large Adapter  
Small Adapter  
Figure 3-12 XPower Powerpack Air Compressor  
Thumb Latch  
CLOSED  
Thumb Latch  
OPEN  
Note: Leave the thumb latch in the OPEN position for  
storing to relieve pressure on the internal mechanisms.  
Figure 3-13 Value Connector Usage  
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Operation  
To use a Nozzle Adapter:  
1. Put the thumb Latch in the OPEN  
position.  
2. Insert the desired adapter into the  
valve connector.  
3. Turn clockwise to tighten.  
4. Put the Thumb Latch in the CLOSED  
position.  
5. Insert into the Valve Receptacle on  
the item to be inflated.  
6. Inflate the desired item to the  
appropriate pressure.  
7. Remove the Valve Connector from  
the valve receptacle.  
Ready to use  
8. Put the Thumb Latch in the OPEN  
position.  
9. Remove the adapter.  
10. Store in either the Accessory Bag or  
in the small compartment provided  
inside the storage compartment on  
the back of the unit.  
Figure 3-14 Nozzle Adapter Usage  
Over-Temperature Safety Protection  
The XPower Powerpack is equipped with an  
over-temperature safety protection feature that automatically  
turns the compressor off if it begins to exceed a safe  
operating temperature.  
Once the compressor cools down to its normal operating  
temperature it will automatically turn on again and continue  
inflating.  
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Using the Air Compressor  
If the XPower Powerpack shuts off due to an  
over-temperature condition, turn off the power switch and  
allow the compressor to cool for 15 minutes before  
re-starting.  
Inflating Tires  
The information in Table 3-3 is for reference only. For  
precise pressure specifications, refer to the information  
supplied with the article to be inflated.  
Table 3-3 Pressure Specifications for Common Items  
Tires  
PSI  
26  
26  
30  
24  
Other Inflatables PSI  
520-13  
A-78-14  
E78-14  
H-78-14  
Football  
13  
9
Basketball  
Volleyball  
5
Lawn Tractor Tire  
22  
HR-78-15  
Bicycle Tires  
27-1 ¼  
28  
85  
40  
20-1 ½  
CAUTION  
If the pressure gauge on the compressor indicates more than twice  
the recommended pressure for the object you are inflating and you  
have only started to inflate the object, the valve connector is  
incorrectly connected to the valve stem. This may damage the  
XPower Powerpack. Remove and reattach the valve connector to  
the valve stem.  
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Operation  
To inflate your vehicle, motorcycle, or bicycle tires:  
1. Locate Value Connector. Remove  
from storage and uncoil hose. Install  
a nozzle adapter if necessary.  
2. Remove Valve Stem Cap  
from tire to be inflated.  
3. Place Valve Connector firmly and completely over valve stem on the tire.  
4. Press the Thumb Latch toward the hose until it locks into place.  
5. Press the ON/OFF Switch to turn the compressor ON.  
6. Inflate to desired pressure.  
7. Press the ON/OFF Switch to turn the compressor OFF.  
9. Double-check the air  
pressure with a pressure  
gauge.  
8. Press the Thumb Latch away from the  
10.Replace Valve Stem Cap  
hose and remove from valve stem.  
Figure 3-15 Inflating tires  
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Using the Air Compressor  
Inflating Small Sports Equipment  
You can use the compressor to inflate small sports equipment  
such as balls (soccer balls and footballs).  
CAUTION  
The XPower Powerpack cannot be used to inflate large capacity  
inflatables such as float tubes, large air mattresses, and inflatable  
boats. These types of products require extended inflating times  
which may damage the compressor.  
To inflate small sports equipment:  
1. Choose the appropriate nozzle  
adaptor (if required).  
2. If an adapter is required, insert the  
nozzle adaptor into the valve  
connector, turning it clockwise to  
tighten, and close the thumb latch.  
3. Place the valve connector fully on  
the valve stem or into the valve  
receptacle on the item to be  
inflated.  
4. Turn the compressor ON and inflate to appropriate pressure.  
5. Turn the compressor OFF before removing valve connector from the valve  
stem.  
6. Remove nozzle adaptor from valve connector and store in storage  
compartment or Accessory Bag.  
Figure 3-16 Inflating Small Sports Equipment  
WARNING: Fire hazard  
Allow the compressor to cool down for 10 minutes after each  
10 minutes of continuous operation. Duplicate.  
Note: Leave the thumb latch in the open position for storing to  
relieve pressure on the internal mechanism.  
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Operation  
Using the Radio: XPower Powerpack 400 R  
Power Draw  
The AM/FM radio on the back panel is powered by the  
internal battery in the XPower Powerpack 400 R.  
When turned on, the radio draws 30 mA, allowing you to use  
the radio for more than one month when the XPower  
Powerpack 400 R is fully charged.  
Listening to the AM Band  
Due to signal interference, you cannot listen to the AM band  
while using the XPower Powerpack 400 R to operate an AC  
appliance.  
Radio Features  
Feature Description  
1
FM antenna  
Frequency indicator  
light  
2
4
1
2
5
3
3
Power OFF button  
Time set button  
Tuning dial  
4
5
6
7
6
Hours set button  
Minutes set button  
Volume dial  
7
8
11  
9
Alarm set button  
9
8
Alarm clock ON/OFF  
button  
12  
10  
10  
11  
12  
AM band button/ON  
FM band button/ON  
Figure 3-17 Radio Features  
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Using the Radio: XPower Powerpack 400 R  
Radio Operation  
Required  
How to... Condition Required Action  
Note  
Listen to the  
radio  
When radio is on, the  
station frequency is  
displayed. When  
radio is off, the time is  
displayed.  
11  
Press the AM band button  
12  
or the FM band button  
.
To turn off the radio, press the  
3
power OFF button  
.
Set the clock Turn off the To adjust hour, press and hold  
The clock uses a  
12-hour (AM/PM)  
time format.  
radio to  
show the  
time.  
4
Time Set button  
, and press  
6
hours set button  
.
To adjust minutes, press and  
4
hold  
, and press minutes set  
7
button  
.
Set the alarm Turn off the To adjust hour, press and hold  
The alarm clock uses  
a 12-hour (AM/PM)  
time format.  
radio to  
show the  
time.  
9
Alarm Set button  
, and  
6
press hours set button  
.
To adjust minutes, press and  
9
hold  
, and press minutes set  
7
button  
.
Use the  
alarm clock  
Set the  
Press Alarm Clock ON/OFF  
When the alarm clock  
turns the radio on, the  
alarm, turn  
off radio to  
show time.  
10  
button  
. “¤” shows on the  
3
power off button  
display screen.  
does not work. To  
turn off the radio,  
press Alarm Clock  
10  
ON/OFF  
, then  
3
press  
.
Improve  
reception  
Radio tuned Adjust the direction and length N/A.  
to FM  
of the FM antenna.  
station.  
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Operation  
Connecting to an External Battery  
You can extend battery operating times by connecting the  
XPower Powerpack to a larger external 12 Vdc battery.  
For example, an external 60 Ah battery gives approximately  
four times the operating time of the XPower Powerpack  
internal 20 Ah battery.  
WARNING: Acid spills  
Use a sealed, non-spillable battery for indoor use. Common auto  
and marine batteries are not suitable for indoor use unless their  
fumes are vented outdoors. Common auto and marine batteries  
contain acid, which is hazardous if spilled. Wear eye protection and  
protective clothing when connecting the XPower Powerpack to an  
external battery.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always disconnect the jump-start cables from the unit after use and  
clip the plastic guard over the jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “”). A reverse polarity connection (positive to negative)  
may cause damage to the unit and/or create a sparking/explosion  
hazard.  
WARNING: Sparking and explosion  
Do not remove the cables from the Jump-Start Cable Port when the  
positive and negative clamps are connected to the terminals of the  
external battery.  
CAUTION  
Do not recharge the XPower Powerpack when an external battery is  
connected. The AC charger may be damaged.  
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Connecting to an External Battery  
Do NOT reverse the polarity  
of the battery!  
Only connect to a  
12 Vdc Battery.  
Do NOT allow the clamps on the Jump-start cable touch  
each other when connected to the XPower Powerpack.!  
Figure 3-18 Basic Jump-start Cable Safety  
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Operation  
To connect the XPower Powerpack to an external battery using the  
jump-start cables:  
To connect the XPower  
Powerpack to an external  
battery using the jump-start  
cables:  
1. Connect the cables to the  
Jump-Start Cable Port on the  
left side of the XPower  
Powerpack.  
2. Connect the black negative (–)  
clamp of the cables to the black  
negative (–) terminal of the  
external battery.  
3. Connect the red positive (+)  
clamp of the cables to the red  
positive (+) terminal of the  
external battery.  
To disconnect the cables from  
an external battery and from the  
XPower Powerpack:  
1. Remove the red positive (+)  
clamp second.  
2. Remove the black  
negative (–) clamp first.  
3. Remove the cables from the  
Jump-Start Cable Port last.  
4. Replace the plastic port cover  
over the Jump-start cable port.  
Figure 3-19 Connecting the XPower Powerpack to an External Battery  
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4
Maintenance  
Chapter 4 provides information on maintaining your internal  
battery, recharging options for the internal battery, and  
replacing user-replaceable parts.  
Routine maintenance is required to keep your XPower  
Powerpack operating properly. Occasionally clean the  
exterior of the unit with a damp cloth to remove the  
accumulated dust and dirt.  
WARNING: Shock hazard  
Disconnect all sources of AC power and DC power before  
performing any type of maintenance.  
Battery Maintenance  
All rechargeable batteries gradually discharge when left  
standing and need to be recharged periodically to maintain  
maximum battery capacity. The AC Charger supplied with  
the XPower Powerpack is designed to regulate the charging  
process, ensuring that the battery is always fully charged but  
never overcharged. To ensure safe recharging and maximum  
battery life, recharge the XPower Powerpack only with the  
supplied chargers or approved battery chargers.  
CAUTION  
Due to inherent self-discharge, lead acid batteries must be charged  
at least every 3 months, especially in a warm environment. Leaving  
a battery in a discharged state, or not recharging every 3 months,  
may result in permanent battery damage and poor jump-start  
performance. Damage to the battery caused by neglect is not  
covered by the product warranty.  
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Maintenance  
Replacing the Internal Battery  
WARNING: Shock or electrical hazard  
Read this entire section before disassembling the unit.  
WARNING  
If you do not know how to safely remove and install batteries, have  
this task performed by a qualified service technician.  
WARNING: Fire hazard  
When installing the replacement battery, make sure the battery  
polarity is correct. Reverse polarity will damage the XPower  
Powerpack and could cause serious injury.  
Battery Life  
The high quality battery used in the XPower Powerpack will  
serve as a reliable power source for years when properly  
maintained. To maximize battery life, it is important to  
recharge the XPower Powerpack battery after each use.  
To maximize battery life, it is important to recharge the  
XPower Powerpack battery after each use.  
Important: Recharge the XPower Powerpack fully at least  
every three months if it is placed in storage or in a vehicle trunk.  
Store in a location that maintains a temperature range between  
32 and 86 °F (0 and 30 °C).  
CAUTION  
Discharging the internal battery below 10.0 V will damage the  
battery and shorten its life.  
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Replacing the Internal Battery  
Obtaining a Replacement Battery  
When the battery reaches the end of its service life, you may  
purchase a replacement through an industrial battery supplier.  
The supplier should specialize in deep-cycle batteries. The  
recommended replacement batteries are standard sizes used  
for a variety of applications (not just the Powerpack), so you  
may rest assured that the battery will continue to be widely  
available many years into the future.  
The factory-installed 20 amp-hour battery in your Powerpack  
is not available in North America. The recommended  
replacement batteries have smaller amp-hour capacities.  
Using smaller capacity batteries will not affect the  
Powerpack’s output power, but will result in slightly shorter  
runtimes for AC and DC products.  
Refer to [the table below] for a list of batteries approved for  
use with the XPower Powerpack:  
Table 4-1 Battery Replacement  
Battery  
Capacity (Ah)  
SLA1122 (ibsa.com)  
18  
18  
17  
18  
18  
17  
18  
18  
SLA-12V18 (batterymart.com)  
SLA-12170 (gotbatteries.com)  
UB12180 (batterywholesale.com)  
Yuasa NP18-12BFR (gotbatteries.com)  
EP17-12-B1 (powerstream.com)  
Power-Sonic PSH-12180 (batteryweb.com)  
Panasonic LC-X1220P (gotbatteries.com)  
For the latest battery replacement information, visit  
www.xantrex.com/support and view the Powerpacks FAQ.  
The Powerpacks FAQ has a battery replacement guide.  
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Maintenance  
Battery Replacement Procedure  
Before attempting to replace the internal battery, make sure  
you:  
Disconnect any charging cables, 12 volt DC appliances,  
and AC appliances from the XPower Powerpack.  
Turn off the AC Outlet ON/OFF switch and turn off the  
light switch.  
Remove the jump-start cables.  
Fasteners  
Figure 4-1 Accessing the Internal Battery for Replacement  
To replace the battery:  
1. Place the XPower Powerpack upright on a stable, level  
surface.  
2. On the backside of the XPower Powerpack, unscrew the  
four fasteners on the battery cover. Place the fasteners in  
the cover for safe keeping.  
3. Disconnect the wires on the battery only.  
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Replacing the Incandescent Light  
4. After removing the old battery, position the new battery  
close to the back of the XPower Powerpack.  
Make sure the positive battery terminal is next to the red  
positive (+) internal cable and the black negative terminal  
is next to the black negative (–) internal cable.  
5. Securely fasten the bolt and washer that holds the red  
positive (+) cable to the positive (+) battery terminal and  
the black negative (–) cable to the negative (–) battery  
terminal.  
6. Do not overtighten the bolt. Consult the battery  
manufacturer for torque specifications.  
7. On the XPower Powerpack, replace the battery cover and  
the four fasteners.  
8. Dispose of the old battery in an environmentally  
responsible manner.  
Replacing the Incandescent Light  
To replace a light bulb:  
1. Turn the light switch off.  
2. Unscrew the cover and lens.  
3. Gently grasp the bulb and pull to remove the light  
reflector assembly and the bulb.  
4. While holding the light reflector assembly, gently  
unscrew the black knob at the back of the assembly.  
5. Remove the old bulb and insert a replacement bulb of the  
same type and rating into the light reflector assembly.  
Replacement Lamp: Part # 030-9951-01 5 watt 12-v  
lamp.  
6. Holding the light reflector assembly, gently screw the  
black knob on to the back of the assembly.  
7. Reattach the lens and cover.  
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Maintenance  
Replacing the External Fuse  
The replacement fuse must be rated at 250 A, 32 Vdc.  
(MEGA Fuse - 2 11/16" x 3/4" Holes: 2" on center. Max.  
32-volt DC)  
To replace the external fuse:  
1. Locate the Fuse Cover  
inside the Storage  
Compartment of XPower  
Powerpack.  
2. Press the tab  
on the Fuse Cover  
toward the AC  
Charge Socket  
and gently pull  
outward.  
AC Charging  
Input Socket  
Fuse Cover  
3. Unscrew the two bolts on the fuse.  
4. Replace the fuse. Ensure that the  
replacement fuse is rated at 250 A,  
32 Vdc and is of the same type.  
5. Tighten the fuse securely with the  
two bolts.  
6. Replace the fuse cover.  
Unscrew these two bolts to remove the fuse.  
Figure 4-2 Replacing the Fuse  
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Recycling  
Recycling  
The XPower Powerpack is designed to provide years of  
service. However, when the internal battery reaches the end  
of its service life, you will need to replace it as described in  
your manual.  
Because the internal battery contains lead, which can be  
hazardous if exposed to the environment, the old internal  
battery should be recycled or safely disposed of at your local  
recycling depot.  
Do not dispose of the old internal battery with common  
household waste. Please ask your local authorities about  
recycling services that are available in your area.  
The following website provides additional recycling  
information:  
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Maintenance  
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A
Specifications  
Chapter A, “Specifications” includes the electrical,  
mechanical, and environmental specifications for the  
XPower Powerpack.  
Electrical Specifications  
\
12 V DC Section  
Internal battery type  
sealed, AGM (Absorbed  
Glass Mat) lead acid  
Internal battery voltage (nominal)  
Internal battery capacity (minimum)  
Internal battery CCA rating  
12 Vdc  
20 Ah  
200 CCA  
DC Power Socket (maximum continuous load)  
Built-in incandescent light (replaceable)  
Jump-start cable port  
12 A with automatic reset  
5 W bulb  
50 A  
Jump-start fuse (external—user replaceable,  
replacement part # 066-0191)  
250 A  
A-1  
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Specifications  
AC Power Section  
Output power  
Continuous output power  
Five minute AC output power  
AC output surge capacity  
320 W  
400 W  
600 W  
Output voltage  
115 ± 10 Vac RMS  
60 Hz ± 4 Hz  
Output frequency  
Output wave form  
modified sinewave  
<0.20 Adc  
No load current draw  
Input voltage range  
10.5 to 15.0 Vdc  
11.0 Vdc  
Low battery alarm  
Low battery shutdown  
High battery voltage shutdown  
Over temperature shutdown  
Overload shutdown  
10.5 V dc  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
2 x 25 A or 1 x 50 A  
AC output short circuit protection  
Fuse (internal)  
Operating temperature range  
32 – 104 ºF  
(0 – 40 ºC)  
Storage temperature range  
32 – 86ºF  
(0 – 30 ºC)  
Internal Battery Charging Controller System  
AC Charger bulk charging current  
750 mA  
14.2 V  
12.9 V  
1 mA  
Peak charging voltage (nominal)  
Charge restart voltage (nominal)  
Float charge after full charge is completed  
(nominal)  
AC Charger input socket maximum current  
2.5 A  
A-2  
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Electrical Specifications  
Air Compressor  
2
Pressure  
250 PSI (lb./in )  
Radio (XPower Powerpack 400 R only)  
AM Frequency  
526–1606 KHz  
87-109 MHz  
FM Frequency  
Accessories  
Jump-start cables  
(replacement part # 449-0207-01-01)  
24" (0.61 m), 4 AWG wire  
with black and red battery  
clamps  
DC-to-DC charge cable  
(replacement part # 449-0187-01-01)  
39" (1 m) 18 AWG with male  
to male lighter plugs  
AC Charger input cable  
120 ± 10 Vac, 60 Hz  
(replacement part # 074-1004)  
Nozzle adaptor (for air compressor,  
(replacement part # 160-0015-01-01)  
two nozzle adaptors  
(large and small)  
one sports needle adaptor  
Incandescent Light Bulb  
Replacement Lamp: Part #  
030-9951-01 5 watt 12-v  
lamp.  
975-0162-01-01  
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Specifications  
Physical Specifications  
XPower Powerpack XPower Powerpack  
Physical specifications  
400 Plus  
400 R  
Depth  
Width  
Height  
Weight  
8" (20.3 cm)  
16" (40.8 cm)  
9 ½" (24.1 cm)  
21.8 lb. (9.9 kg)  
8" (20.3 cm)  
16" (40.8 cm)  
9 ½" (24.1 cm)  
23 lb. (10.5 kg)  
Important: All specifications are subject to change without  
notice.  
A-4  
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5
Troubleshooting  
Troubleshooting will help you identify the common problems  
than can occur with the XPower Powerpack.  
Read this chapter before calling Customer Service.  
If you cannot solve the problem with the XPower Powerpack,  
record the information asked for on “Information About Your  
System” on page WA–5 and then contact your dealer.  
Common Problems  
Buzz in Audio Equipment  
Some inexpensive stereo systems have inadequate internal  
power-supply filtering and may buzz slightly when powered  
by the XPower Powerpack. The best solution to eliminate the  
buzzing is to use an audio system with a good quality filter.  
Television Interference  
The XPower Powerpack is shielded to minimize interference  
with TV signals. If TV signals are weak, you may see  
interference in the form of lines scrolling across the TV  
screen. Try one of the following suggestions to minimize or  
eliminate the interference:  
Use an extension cord to increase the distance between  
the XPower Powerpack and the TV, antenna, and cables.  
Adjust the orientation of the XPower Powerpack,  
television, antenna, and cables.  
Maximize TV signal strength by using a better antenna.  
Use a shielded antenna cable where possible.  
Try a different TV. Different models vary considerably in  
their susceptibility to interference.  
5-1  
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Troubleshooting  
Troubleshooting Reference  
WARNING: Electric shock hazard  
Do not remove the cover of the XPower Powerpack or disassemble  
the XPower Powerpack except to replace the internal battery or  
250 A fuse. The XPower Powerpack does not contain any internal  
user-serviceable parts and attempting to service the unit yourself  
could result in electrical shock or burn.  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
AC appliance AC appliance rated  
Use an AC appliance with a power  
will not  
operate;  
more than 320 W, the rating less than 320 W.  
safety overload has  
audible alarm tripped.  
is not  
sounding.  
AC appliance is rated AC appliance may exceed the  
less than 320 W, high XPower Powerpack’s surge  
starting surge has  
tripped the safety  
overload.  
capability. Use an AC appliance with  
a starting surge within the XPower  
Powerpack surge rating.  
Overload  
shutdown  
Appliance power  
Unplug the appliance and confirm  
that the appliance’s power  
requirement is 320 Wac/144Wdc or  
less before attempting to restart the  
appliance.  
requirements exceed  
the capability of the  
XPower Powerpack.  
AC appliance Battery has discharged Turn the AC Outlet ON/OFF switch  
will not  
operate;  
to 10.5 V.  
off and recharge the XPower  
Powerpack.  
audible alarm  
is sounding.  
Inverter has  
Turn the AC Outlet ON/OFF switch  
overheated due to poor off and allow the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack to cool for 15 minutes or  
more. Clear blocked fan opening or  
remove objects covering the unit,  
then restart the XPower Powerpack.  
Move to a cooler environment.  
5-2  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Turn off the AC Outlet ON/OFF  
Over-  
Inverter has  
temperature  
shutdown  
overheated due to poor switch and let the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack cool down.  
Disconnect the 12Vdc appliance and  
let the XPower Powerpack cool  
down.  
Alarm sounds Internal battery is  
nearly discharged.  
(11.0 V).  
Turn the AC outlet ON/OFF switch  
OFF and recharge the XPower  
Powerpack.  
If you ignore this  
warning, the XPower  
Powerpack  
automaticallyswitches  
off when the battery  
reaches 10.5 V.  
Measured AC Use of an  
output voltage average-reading AC  
The modified sine wave (MSW)  
output of the XPower Powerpack  
requires a true RMS reading meter,  
such as the Fluke 87 series, for  
accurate measurement.  
is too low.  
voltmeter to read  
output voltage.  
A typical reading on a non-true RMS  
meter should show between 98 Vac  
to120 Vac.  
Battery is almost fully Press Display Function button to  
discharged.  
verify battery status and recharge the  
XPower Powerpack as necessary.  
“Battery Charge %” reading on the  
digital display is only accurate when  
the XPower Powerpack has been  
disconnected from all appliances and  
all charging sources for fifteen  
minutes.  
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Troubleshooting  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Run time is  
less than  
Internal battery is not Recharge using the AC Charger,  
fully charged.  
until green Charging Status light is  
expected.  
steady.  
AC appliance power  
Check AC appliance power or  
consumption is higher wattage rating (or current draw for  
than expected.  
12 V dc appliances) and compare  
with Table 3-1 on page 3–11 and  
Table 3-2 on page 3–14.  
For additional information on  
battery run times, see the Battery  
App Note under the Support Section  
Charging  
Status light is AC wall outlet.  
No AC power at the  
Ensure power is available at the AC  
wall outlet.  
OFF when AC  
Charger is  
connected  
AC Charger is faulty. Replace the AC Charger.  
Green  
Charging  
Status light is display is only  
flashing  
(indicating  
recharging)  
and Battery  
Charge (%)  
does not turn  
on.  
Battery Charge (%)  
reading on digital  
Unplug the charging sources and any  
appliances and let the XPower  
Powerpack rest for 15 minutes to  
obtain an accurate reading.  
accurate when the  
XPower Powerpack  
has been disconnected  
from all appliances  
and all charging  
sources for fifteen  
minutes.  
The  
The compressor may  
Turn off the compressor and let it  
compressor  
runs slowly.  
have overheated from cool down.  
excessive use.  
Battery voltage is too Check the condition of the internal  
low.  
battery. The battery may need to be  
recharged or replaced.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Green  
Charging  
The voltage at the AC Use AC wall outlet that supplies  
wall outlet is less than 120 Vac.  
Status light is 120 Vac.  
still flashing  
and hasn’t  
changed to  
steady after  
50 hours of  
charging.  
Internal battery is  
permanently damaged.  
Replace the battery.  
The  
compressor  
runs but won’t placed on the valve  
The valve connector  
may not be securely  
Check that the valve connector is  
securely placed on the valve stem  
before closing the thumb latch.  
inflate.  
stem.  
The item being  
inflated may have a  
leak.  
Check that the item being inflated  
has no leaks.  
Check the compressor hose for any  
breaks or leaks at connections.  
The engine  
being jump-  
XPower Powerpack  
battery is not fully  
Recharge the XPower Powerpack  
battery.  
started will not charged.  
start.  
The engine condition Have the engine serviced.  
is poor.  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
The engine start  
capacity exceeds the  
XPower Powerpack  
jump-start capability.  
975-0162-01-01  
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Troubleshooting  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
The battery  
clamps of the  
jump-start  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
cablesmeasure  
zero volts.  
See “Replacing the External Fuse”  
on page 4–6.  
The light does Light bulb has burnt  
not turn on. out.  
Remove lens cover and replace bulb  
with one of the same type and rating.  
See “Replacing the Incandescent  
Light” on page 4–5.  
The AM radio The XPower  
Turn off the AC outlets.  
does not work Powerpack AC outlets  
or buzzes  
are being used,  
continuously  
(XPower  
causing interference.  
Powerpack  
400 R only).  
5-6  
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Warranty and Return  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex  
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your  
XPower Powerpack 400 Plus and XPower Powerpack 400 R. This warranty period lasts  
for 6 months from the date of purchase at the point of sale to you, the original end user  
customer. You require proof of purchase to make warranty claims.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex of the product defect within the  
Warranty Period, and provided that Xantrex through inspection establishes the existence  
of such a defect and that it is covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty  
repair and building replacement products. Xantrex reserves the right to use parts or  
products of original or improved design in the repair or replacement. If Xantrex repairs or  
replaces a product, its warranty continues for the remaining portion of the original  
Warranty Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from repaired products  
become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to  
the customer via a Xantrex-selected non-expedited surface freight within the contiguous  
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer  
Service for details on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service? If your product requires troubleshooting or warranty  
service, contact your dealer.  
If you are unable to contact your dealer, or the dealer is unable to provide service, contact  
Xantrex directly at:  
Phone:  
Fax:  
1 360-925-5059  
1 360-925-5143  
Website:  
Direct returns may be performed according to the Xantrex Return Material Authorization  
Policy described in your product manual. For some products, Xantrex maintains a network  
of regional Authorized Service Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
What proof of purchase is required? In any warranty claim, dated proof of purchase  
must accompany the product and the product must not have been disassembled or  
modified without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to  
the end user, or  
The dated dealer invoice or purchase receipt showing original equipment  
manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
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Warranty and Return  
What does this warranty not cover? This Limited Warranty does not cover normal  
wear and tear of the product or costs related to the removal, installation, or troubleshooting  
of the customer's electrical systems. This warranty does not apply to and Xantrex will not  
be responsible for any defect in or damage to:  
a) the product if it has been misused, neglected, improperly installed, physically  
damaged or altered, either internally or externally, or damaged from improper use or  
use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological  
infestations, or input voltage that creates operating conditions beyond the maximum or  
minimum limits listed in the Xantrex product specifications including high input volt-  
age from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-  
vice centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by  
another manufacturer;  
e) the product if its original identification (trade-mark, serial number) markings have  
been defaced, altered, or removed.  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING  
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY  
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY  
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF  
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
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Warranty and Return  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied  
warranties. To the extent you are entitled to implied warranties under federal law, to the  
extent permitted by applicable law they are limited to the duration of this Limited Warranty.  
Some states and provinces do not allow limitations or exclusions on implied warranties or  
on the duration of an implied warranty or on the limitation or exclusion of incidental or  
consequential damages, so the above limitation(s) or exclusion(s) may not apply to you.  
This Limited Warranty gives you specific legal rights. You may have other rights which  
may vary from state to state or province to province.  
Warning: Limitations On Use  
Please refer to your product manual for limitations on uses of the product.  
SPECIFICALLY, PLEASE NOTE THAT THE XPOWER POWERPACK 400 PLUS AND  
XPOWER POWERPACK 400 R SHOULD NOT BE USED IN CONNECTION WITH LIFE  
SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING  
THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR  
WARRANTIES REGARDING THE USE OF THE XANTREX XPOWER POWERPACK 400  
PLUS AND XPOWER POWERPACK 400 R IN CONNECTION WITH LIFE SUPPORT  
SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.  
Please note that the XPower Powerpack 400 Plus and XPower Powerpack 400 R is not  
intended for use as an uninterruptible power supply and Xantrex makes no warranty or  
representation in connection with any use of the product for such purposes.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material  
Authorization (RMA) number and the correct factory "Ship To" address. Products must also  
be shipped prepaid. Product shipments will be refused and returned at your expense if they  
are unauthorized, returned without an RMA number clearly marked on the outside of the  
shipping box, if they are shipped collect, or if they are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready for  
reference and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Record these details in “Information About Your System” on page WA-5.  
975-0162-01-01  
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Warranty and Return  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials.  
Please ensure that your product is shipped fully insured in the original packaging or  
equivalent. This warranty will not apply where the product is damaged due to  
improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology Inc. clearly marked on the  
outside of the box.  
A return address where the unit can be shipped. Post office boxes are not  
acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service  
representative.  
If you are returning a product from outside of the USA or Canada In addition to the  
above, you MUST include return freight funds and are fully responsible for all documents,  
duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A  
Xantrex return material authorization (RMA) number is not required. However, you must  
contact the ASC prior to returning the product or presenting the unit to verify any return  
procedures that may apply to that particular facility.  
Out of Warranty Service  
If the warranty period for your XPower Powerpack 400 Plus and XPower Powerpack 400  
R has expired, if the unit was damaged by misuse or incorrect installation, if other  
conditions of the warranty have not been met, or if no dated proof of purchase is available,  
your unit may be serviced or replaced for a flat fee.  
To return your XPower Powerpack 400 Plus and XPower Powerpack 400 R for out of  
warranty service, contact Xantrex Customer Service for a Return Material Authorization  
(RMA) number and follow the other steps outlined in “Return Procedure” on page WA-4.  
Payment options such as credit card or money order will be explained by the Customer  
Service Representative. In cases where the minimum flat fee does not apply, as with  
incomplete units or units with excessive damage, an additional fee will be charged. If  
applicable, you will be contacted by Customer Service once your unit has been received.  
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Warranty and Return  
Information About Your System  
As soon as you open your XPower Powerpack 400 Plus and XPower Powerpack 400 R  
package, record the following information and be sure to keep your proof of purchase.  
_______________________________  
_______________________________  
_______________________________  
Serial Number  
Purchased From  
Purchase Date  
If you need to contact Customer Service, please record the following details before  
calling. This information will help our representatives give you better service.  
Warning, Error or Panel Fault  
Message  
_______________________________  
Appliances operating when  
problem occurred  
_______________________________  
_______________________________  
Description of problem  
______________________________________________________________  
______________________________________________________________  
975-0162-01-01  
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