MODEL W1686
SPINDLE SANDER
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURA-
TION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT
EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT
AVAILABLE ONLINE.
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TABLE OF CONTENTS
PAGE
1.
INTRODUCTION..............................................................................................2
About Your New Sander ............................................................................2
Woodstock Service And Support ..................................................................2
Warranty And Returns ..............................................................................3
Machine Specifications ..............................................................................3
SAFETY ......................................................................................................4
Standard Safety Instructions ....................................................................4-5
Additional Safety Instructions For Sander ......................................................6
Avoiding Potential Injuries ........................................................................7
ELECTRICAL REQUIREMENTS ............................................................................8
110V Operation ......................................................................................8
Extension Cords ......................................................................................8
Grounding ..............................................................................................8
220V Operation ......................................................................................9
Extension Cords ......................................................................................9
Grounding ..............................................................................................9
ASSEMBLY INSTRUCTIONS ..............................................................................10
Unpacking ........................................................................................10-11
Clean Up ..............................................................................................12
General ................................................................................................13
Table/Trunnion ......................................................................................13
Dust Port ..............................................................................................14
Sanding Spindle ................................................................................15-16
Sanding Sleeve ......................................................................................17
Table Insert ..........................................................................................18
ADJUSTMENTS ............................................................................................19
Positive Stop Bolt................................................................................19-20
OPERATIONS ..............................................................................................21
Test Run ..............................................................................................21
Standard Sanding Procedures ....................................................................22
Bevel Sanding Procedures ........................................................................23
MAINTENANCE ............................................................................................24
General ................................................................................................24
Cleaning ..............................................................................................24
Table And Base ......................................................................................24
Sanding Sleeves ......................................................................................25
Lubrication ..........................................................................................25
CLOSURE ..................................................................................................26
Wiring Diagram ......................................................................................27
Parts Breakdown And Parts List ............................................................28-31
Notes ..................................................................................................32
Warranty ..............................................................................................33
2.
3.
3.
4.
5.
6.
7.
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INTRODUCTION
About Your New Sander
Your new SHOP FOX® W1686 has been specially designed to provide many years of trouble-free service.
Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reli-
able operation.
The Model W1686 is capable of a wide variety of sanding operations. Features include a 1 HP 110/220V
single-phase 1725 RPM motor, a 72 strokes per minute (SPM) oscillation rate, a precision-ground cast iron
table that measures 27 9⁄16" x 27 9⁄16", a 45˚ front and 20˚ back table tilting capacity, a 4" dust port, and
large assortment of rubber sanding spindles. Whether used in a professional setting or a home shop, the
Model W1686 will be well appreciated as a fine woodworking machine.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and dura-
bility of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
Woodstock International, Inc.
Attn: Technical Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service And Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot
problems, send out parts or arrange warranty returns.
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Warranty And Returns
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workman-
ship and materials for a period of 2 years from the date of original purchase by the original owner. This
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than
Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facility
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and
provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies with
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war-
ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequen-
tial damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to con-
tinuously improve the quality of our products.
Machine Specifications
Motor Size: ..........................................................1 HP 110/220V Single-Phase
Motor Speed ..............................................................................1725 RPM
Amps..............................................................................................14/7
1
Spindle Size.... ⁄4" x 5", 3⁄8" x 6", 1⁄2" x 6", 5⁄8" x 6", 3⁄4" x 9", 1" x 9", 11⁄2" x 9", 2" x 9", 3" x 9", 4" x 9"
Oscillation Speed ............................................................................72 SPM
Stroke Length....................................................................................11⁄2
"
Base Size ....................................................................................16" x 16"
Dust Port ............................................................................................4"
Table ..............................................Precision-Ground Cast Iron 279⁄16" x 279⁄16"
Stand ......................................................Cabinet-Style, Powder Coated Paint
Power Transfer ........................................................................Direct Drive
Bearings......................................Sealed & Permanently Lubricated Ball Bearings
Switch ............................................Paddle ON/OFF Switch, w/ Safety Lock Key
Shipping Weight ............................................................................287 lbs.
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SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert against
unsafe practices.
This symbol is used to alert the user to useful information about proper
operation of the equipment.
NOTICE
Standard Safety Instructions
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future
reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-
modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10.Childproof workshop with padlocks, master switches or by removing starter keys.
11.Disconnect machine when cleaning, adjusting or servicing.
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12.Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
13.Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14.Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up,
etc.
15.Remove adjusting keys and wrenches. Before turning the machine on, make it a habit to check that
all adjusting keys and wrenches have been removed.
16.Use proper extension cord. Examine the extension cord to ensure it is in good condition. Use the
chart below to determine the correct length and gauge of extension cord needed for your particular
needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be
sure to use the amp rating for the voltage you will be using. If you use an extension cord with an
undersized gauge or one that is too long, excessive heat will be generated within the circuit increas-
ing the chance of a fire or damage to the circuit. Never use an extension cord that does not have a
ground pin and connected ground wire. Immediately replace an extension cord if it shows any signs
of damage.
17.Keep proper footing and balance at all times.
18.Do not leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19.Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20.Keep machine away from open flame. Operating machines near pilot lights and/or open flames cre-
ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an
explosion. Do not operate the machine in high-risk areas, including but not limited to, those men-
tioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our service department or ask a qualified expert how the operation should
be performed.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when operat-
ing equipment. Everyday glasses or reading
glasses only have impact resistant lenses,
they are not safety glasses. Be certain the
safety glasses you wear meet the appropri-
ate standards of the American National
Standards Institute (ANSI).
Extension Cord Requirements
Length And Gauge
Amp Rating
0-6
25ft 50ft 100ft
#18
#18
#16
#14
#12
#10
#16 #16
#16 #14
#16 #14
#12 #12
#12 #10
7-10
11-12
13-16
17-20
21-30
#10
No
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Additional Safety Instructions For Sanders
Use this and other machinery with caution
and respect and always consider safety
first, as it applies to your individual working
conditions. Remember, no list of safety
guidelines can be complete and every shop
environment is different. Failure to follow
guidelines can result in serious personal
injury, damage to equipment and/or poor
work results.
Read and understand this
entire instruction manual
before using this machine.
Serious personal injury may
occur if safety and opera-
tional information is not
understood and followed.
Do not risk your safety by
not reading!
MODEL W1686
SPINDLE SANDER
INSTRUCTION MANUAL
Phone: 1-360-734-3482
•
On-Line Technical Support: [email protected]
AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC.
COPYRIGHT
©
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
1. Spindle Rotation: Always brace workpiece against the rotation of the sanding spindle.
2. Finger Safety: Always keep fingertips away from the moving spindle.
3. Sanding Rate: Always use light pressure when holding the workpiece against the sanding spindle.
5. Personal Safety Equipment: Always wear ANSI-approved safety glasses, ear plugs and dust mask.
6. Sand Safe Stock: Always sand stock that is clean and free of defects.
7. Sanding Sleeves: Always replace sanding sleeves that are damaged or worn out.
8. Develop Good Habits: Always follow directions and safety warning to develop good habits.
9. Air Quality: Make sure there is good ventilation and a constant source of fresh air near the operat-
ing sander and always use a dust collector.
10.Allergic Reactions: The saw dust from some species of wood can be toxic to some people. Be sure
to research the dangers of the specific species of wood you are sanding.
-6-
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Avoiding Potential Injuries
Figure A. Never sand a workpiece while holding it
off the table surface.
Figure B. Never touch a moving spindle.
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ELECTRICAL REQUIREMENTS
110V Operation
The SHOP FOX® W1686 is prewired for 110 volts.
The motor supplied with your new machine is
rated at 1 HP and will draw approximately 14
amps. When choosing a circuit for this machine,
consider using one with a 15 amp circuit break-
er or fuse. Keep in mind that a circuit being used
by other machines or tools at the same time will
add to the electrical load being applied by the
machine. Add up the load ratings of all machines
on the circuit. If this number exceeds the rating
of the circuit wires or circuit breaker/fuse, use
a different circuit.
Any electrical outlet and cir-
cuit that you plug your
machine into must be
grounded. Never remove
the grounding pin from any
plug and always make sure
all wiring to the machine is
grounded before operating.
Serious injury make occur if
this warning is ignored!
Verify that your current household circuit wiring
is capable of handling the current load of this
machine. A qualified electrician may need to
install a new circuit with wiring capable of han-
dling a 14 amperage draw. Do not attempt to
modify an existing circuit by replacing the cir-
cuit breaker with one rated for a higher amper-
age.
Extension Cords
When it is necessary to use an extension cord,
use the following guidelines:
• Use cords rated for Hard Service
• Never exceed a length of 100 feet
• Use cords with 14 ga. wire or bigger
(12 ga., 10 ga., etc.)
Figure 1. Typical 110V 3-prong plug and
receptacle.
• Ensure cord has a ground wire and pin
• Do not use cords in need of repair
Grounding
This machine must be grounded! The electrical
plug supplied with the Model W1686 comes with
a grounding pin as shown in Figure 1. Do not
remove it. If your receptacle does not accom-
modate a ground pin, have it replaced by a qual-
ified electrician or have an appropriate adapter
installed. Please note: when using an adapter,
the adapter must be grounded. An adapter with
a grounding wire does not guarantee the
machine will be grounded. A ground source must
be verified.
-8-
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220V Operation
The SHOP FOX® W1686 can also be operated at
220 volts. To do this, consult with the wiring
diagram in the back of this manual. Also, you
will need a NEMA-style 6-15 plug and recepta-
cle as shown in Figure 2.
Any electrical outlet and cir-
cuit that you plug your
machine into must be
grounded. Never remove
the grounding pin from any
plug and always make sure
all wiring to the machine is
grounded before operating.
Serious injury make occur if
this warning is ignored!
The motor supplied with your new machine is
rated at 1 HP and will draw approximately 7
amps during 220 volt operation. When choosing
a circuit for this machine, consider using one
with a 10 amp double-pole circuit breaker or
fuse. Keep in mind that a circuit being used by
other machines or tools at the same time will
add to the total load being applied to the cir-
cuit. Add up the load ratings of all machines on
the circuit. If this number exceeds the rating of
the circuit wires or circuit breaker/fuse, use a
different circuit.
Extension Cords
We do not recommend using an extension cord
with 220V equipment. Instead, arrange the
placement of your machinery and installed
wiring to eliminate the need for extension
cords. If you must use an extension cord, make
sure it is rated Hard Service (grade S) or better.
The extension cord must always contain a
ground wire and plug pin. Always repair or
replace extension cords when they become
worn or damaged.
6-15P
6-15R
Figure 2. NEMA-style 6-15 plug and
receptacle.
NOTICE
Grounding
Never replace the circuit breaker with one
rated at a higher amperage or damage to the
circuit may occur.
This machine must be grounded! The electrical
cord supplied with the Model W1686 does not
come with a 220 volt plug. Use a plug with a
ground pin as shown in Figure 2. If your recep-
tacle does not accommodate a ground pin, have
it replaced by a qualified electrician or have an
appropriate adapter installed and grounded
properly. An adapter with a grounding wire
does not guarantee the machine will be ground-
ed. A ground source must be verified.
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ASSEMBLY INSTRUCTIONS
Unpacking
It is absolutely critical that
you read and understand
this entire instruction
manual before performing
any operations with your
machine. Serious personal
injury may occur if safety
and operational informa-
tion is not understood and
followed. Do not risk your
safety by not reading!
The Model W1686 has been carefully packaged
for safe transporting. If you notice the machine
has been damaged or is missing any parts,
please contact Woodstock International Service
and Support at 1-360-734-3482 or send e-mail
to: [email protected].
MODEL W1686
SPINDLE SANDER
INSTRUCTION MANUAL
Phone: 1-360-734-3482
•
On-Line Technical Support: [email protected]
AUGUST, 2002 BY WOODSTOCK INTERNATIONAL, INC.
COPYRIGHT
©
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
The W1686 represents a
heavy load. Seek assis-
tance before moving into
position.
Always make sure that all
entrances to your shop are
locked or that machines
are equipped with safety
lock-out devices to protect
curious children or visitors
from serious injury. Never
allow unsupervised people
in your shop who have not
been fully trained!
-10-
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Figure 3. Component layout.
The following is a description of the components shipped with the SHOP FOX® W1688. We recommended
that the components be laid out in a similar fashion to those in Figure 3. This will help in identification
before beginning assembly. Should any parts appear to be missing, examine the packaging carefully. If
any key parts are missing, call Woodstock International, Inc. at 360-734-3482 or e-mail:
Item
Qty.
Spindle Sander Base
Spindle Sander Table
Sanding Spindles
Table Inserts
Spindle Wrench
Hardware Bag
1
1
10
4
1
1
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Clean Up
The exposed, unpainted surfaces of the machine
have been coated with an oil to prevent rust
during shipment. This oil needs to be removed
before operation. Use a solvent based degreaser
to remove the oil.
Never use flammables
such as gas or other petro-
leum-based solvents to
clean
your
machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!
NOTICE
Avoid using any chlorine based solutions
because they will damage the painted sur-
faces. Always follow the instruction of the
product being used.
Never smoke while using
any cleaning solvents.
Smoking may cause explo-
sion or risk of fire when
exposed to these products!
Most solvents used to
clean machinery are
toxic when inhaled or
ingested. When using
these products, work in
a well ventilated area
and keep away from any
potential
ignition
sources (pilot lights).
Always dispose of any
waste rags in a sealed
container to make sure
they do not cause fire or
environmental hazards.
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General
The main components of the SHOP FOX® W1686
are assembled at the factory; however, some
assembly is required.
Loose clothing and long
hair must be secured
and kept away from
moving parts.
Table/Trunnion
Make sure that your
machine
remains
Get assistance before lift-
ing the table/trunnion
assembly. Personal injury
can occur if assistance is
not used when lifting the
table/trunnion assembly.
unplugged during any
adjustments or mainte-
nance
procedures.
Ignoring this warning may
result in serious personal
injury!
To attach the table/trunnion assembly:
1. With the assistance of a helper, carefully lift
the table/trunnion assembly onto the top of
the sander base.
Safety
glasses
are
absolutely required dur-
ing assembly. Serious
injury may occur if this
warning is ignored!
2. Align the mounting holes in the trunnions
with the mounting holes in the sander base.
3
3. Using the (4) ⁄8"-16 x 11⁄4" hex bolts and (4)
3
⁄8" lock washers, secure the table/trunnion
assembly to the sander base as shown in
Figure 4.
NOTICE
DO NOT overtighten the mounting bolts as
this may strip the threads from the cast iron
components.
Figure 4. Secure the table/trunnion assembly
to the sander base using the supplied hex
bolts and lock washers.
-13-
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Dust Port
Connect a dust collector to the 4" dust port on
the back of the sander as shown in Figure 5.
If you do not have a dust collection system, you
can buy adapters to allow hook-up to a shop vac-
uum. Although not as adequate as a dust collec-
tor, a shop vacuum will help reduce the amount
of uncontained dust and debris.
Figure 5. Attach a dust collection system to
the 4" dust port to reduce the amount of
uncontained dust.
Failure to use a dust col-
lection system can result
in short and long-term res-
piratory illness. DO NOT
operate the Model W1686
without an adequate dust
collection system. This
machine creates substan-
tial amounts of wood dust
while in operation.
-14-
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Sanding Spindle
The Model W1686 is supplied with ten rubber
sanding spindles. Use the larger diameter spin-
dles for sanding large sweeping curves and the
smaller spindles for sanding more intricate
curves.
When not in use, the spindles are stored on
racks located on each side of the machine base
as shown in Figure 6. Each spindle is secured to
the rack with a hex nut.
To mount the spindle for sanding:
Figure 6. Spindle storage racks are located on
1. Determine the spindle size needed.
the sides of the machine.
2. Lightly lubricate the threads shown in Figure
7 with a light lubricant.
3. Insert the threaded end of the spindle shaft
into the spindle mounting hole and screw it
down by hand as shown in Figure 8. The spin-
dle is now mounted and ready for action.
NOTICE
DO NOT tighten the sanding spindle down
with a wrench! The sanding action will fur-
ther tighten the spindle to the sander.
Figure 7. Lubricate the spindle shaft threads.
Figure 8. Use only hand pressure when tighten-
ing the spindle into the sander.
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To remove the spindle:
1. Use an adjustable wrench to hold the jam
nuts stationary as shown in Figure 9.
2. While holding the jam nuts stationary, use
the supplied wrench to loosen the spindle
retainer nut at the base of the spindle as
shown in Figure 10.
3. Remove the spindle and return it to the stor-
age rack.
Figure 9. (Table removed for clarity only) Use
an adjustable wrench to hold the jam nuts
stationary during spindle removal.
Figure 10. (Table removed for clarity only) Use
the supplied spindle wrench to loosen the
retainer nut on the base of the spindle while
holding the adjustable wrench.
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Sanding Sleeve
The Model W1686 is supplied with 10 sanding
sleeves. Use coarse (low #) grits for fast materi-
al removal and a rough finish. Use fine (high #)
grits for slower material removal and a smoother
finish. When changing from a coarse sleeve to a
finer sleeve on a particular sanding project,
never increase the grit number by intervals of
more than 50.
To change the sanding sleeve:
1. Loosen the hex nut located on the top of the
spindle as shown in Figure 11. The hex nut
and flange disk DO NOT need to be removed.
Figure 11. To remove the sanding sleeve from
the spindle, loosen the hex nut on the top
of the spindle.
NOTICE
Spindle sizes ⁄8" and smaller have setscrews
5
located in the retainer nut. These setscrews
hold the sanding sleeve onto the spindle as
shown in Figure 12.
2. Slide the sanding sleeve from the spindle.
3. Reverse the above steps to install a sanding
sleeve.
Figure 12. The four smallest spindles have
small setscrews located in the retainer nut.
Loosen these setscrews to remove the
sanding sleeve.
NOTICE
Monitor the wear on the sanding sleeves.
Often times the upper portion of the sanding
sleeve gets very little use. If this is the case,
flip the sanding sleeve over and re-install.
This allows maximum use of the sleeve. Worn
sanding sleeves will not efficiently remove
material and can burn the wood.
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Table Insert
The Model W1686 is supplied with three differ-
ent sized table inserts. The inserts are designed
to reduce the gap between the spindle and the
table opening. The hole in each insert is oblong
to allow clearance when the table is in the tilt-
ed position.
NOTICE
Always use the table insert with the smallest
1
opening that still allows at least ⁄8" clear-
ance around the spindle.
Figure 13. The table insert should clear the
spindle by at least 1⁄8" on all sides. Pins on
the underside of the insert ensure correct
positioning in the table.
To install the table insert:
1. Determine which table insert is best for the
particular spindle you are using.
2. Install the insert over the mounted spindle
and into the recessed hole on the table as
shown in Figure 13. The insert is fitted with
pins that allow it to fit into the table in only
one position. This ensures the table insert
will not make contact with the spindle even
when the table is tilted.
3. Adjust the setscrews shown in Figure 14 so
the top of the insert is flush with the table
surface.
Figure 14. Adjust the setscrews to position the
table insert flush with the table surface.
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ADJUSTMENTS
Positive Stop Bolt
There is a positive stop bolt located under the
back right-hand side of the table. When adjust-
ed correctly, this stop allows the table to be
returned square to the spindle with speed and
accuracy.
Retainer Screw
Locking Handle
(1 of 2)
Make sure that your
machine
remains
unplugged during any
adjustments or mainte-
Figure 15. Loosen the locking handles on the
nance
procedures.
trunnions.
Ignoring this warning may
result in serious personal
injury!
To adjust the positive stop bolt:
1. Loosen both locking handles (Figure 15)
located on each side of the table trunnion
assembly and tilt the table forward.
Positive Stop Bolt
2. Loosen the jam nut and lower the head of the
positive stop bolt as shown in Figure 16. The
positive stop bolt is located on the back left
corner of the machine.
Jam Nut
Figure 16. Loosen the jam nut to allow the
positive stop bolt to be adjusted.
-19-
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2. Using a machinist square, bring the table sur-
face square with the spindle surface as shown
in Figure 17.
3. Move the square to various points around the
table to ensure the table and spindle are
square on all sides.
4. Lock down both handles when you are satis-
fied with the position of the table.
5. Loosen the retainer screw (Figure 15) that
secures the scale pointer and adjust the scale
pointer to read 0˚. Re-tighten the retainer
screw.
Figure 17. Use a machinist square to adjust
6. With the table square to the spindle, adjust
the stop bolt until it just touches the under-
side of the table.
the table square to the spindle.
7. Retighten the jam nut to secure the positive
stop bolt.
NOTICE
When tilting the table towards the back of
the machine, the positive stop bolt must be
removed completely. Be sure to recalibrate
the positive stop bolt whenever it is moved or
removed.
-20-
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OPERATIONS
Test Run
Once assembly is complete, the machine is
ready for a test run. The purpose of a test run is
to identify any unusual noises and vibrations.
Loose clothing and long
hair must be secured
and kept away from
moving parts.
To test run the machine:
1. Turn the machine on. Be sure to have your
finger poised to turn the machine off if there
is a problem.
Always wear a dust mask
and safety glasses in addi-
tion to using a dust col-
lector. This machine pro-
duces sawdust that may
cause allergic reactions
or respiratory problems.
2. Once the machine is running, listen for any
unusual noises. The machine should run
smoothly with little or no vibrations.
3. If there are any unusual noises or vibrations,
shut the machine off immediately. The
machine should not be run any further until
the problems are corrected.
Make sure that your
machine
remains
unplugged during any
adjustments or mainte-
nance
procedures.
Ignoring this warning may
result in serious personal
injury!
4. Unplug the machine, investigate the source
of the noise or vibration, and correct the
source of the noise or vibration. Do not make
any adjustments to the machine while it is
plugged in.
5. Repeat Steps 1-4 until the machine runs
smoothly.
-21-
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Standard Sanding
Procedures
The Model W1686 excels at finish sanding the
edges of workpieces that have been cut on a
bandsaw or jigsaw (saber saw) as shown in
Figure 18. Keep in mind that your workpiece
needs to be cut larger than the desired finished
size. The sander will remove a minimum of 1⁄16"
from the edges depending on the grit used. Make
a habit of cutting about 1⁄16" outside the desired
finish line to compensate for material the
sander will remove.
Figure 18. The Model W1686 is best suited for
smoothing the curved cuts made by a band-
saw or jigsaw.
Always move the workpiece against the rotation
of the sander. Never sand the workpiece while
holding it off the table surface. This could cause
the workpiece to be slammed to the table or
propelled into the air.
NOTICE
Only a small amount of pressure is needed to
effectively sand the workpiece. Avoid the temp-
tation of pressing harder in an attempt to
remove material at a faster rate. If too much
pressure is applied, excessive heat may be gen-
erated causing the workpiece to burn and the
sanding sleeve to wear prematurely. The best
sanding results will be achieved when small
amounts of material are removed in several
passes. This reduces heat build up, ensures
accurate results, and promotes long life from
the sanding sleeves.
Frequent cleaning can go a long way towards
getting the most life from your sanding
sleeves. Refer to the Maintenance section for
complete instructions on cleaning sanding
sleeves.
The best way to become familiar with the
sander is to sand on scrap pieces of wood.
Practice sanding inside curves and outside
curves of varying size. Try different size spindles
and see how the performance of the sander
changes. Try using different grits on various
species of wood. Now is the time to make mis-
takes, not when you are using expensive stock.
-22-
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Bevel Sanding
Procedures
NOTICE
All of the general sanding rules that apply to
standard sanding apply to bevel sanding.
Locking Handle
(1 of 2)
NOTICE
Figure 19. Use the lock handles to secure the
Bevel sanding on a spindle sander is NOT an
exact science. When the table is tilted to
45˚, the actual angle sanded on the edge of
a workpiece will change if the workpiece is
sanded at different positions around the spin-
dle.
table at the desired angle.
Sanding
Spindle
Adjust the table to the desired angle and secure
it into position with the trunnion lock handles as
shown in Figure 19. With the sander turned off,
rotate the spindle by hand to ensure it does not
make contact with the table insert.
Finish Line
Should Be Here
Table
Workpiece
When marking the finish line on your workpiece,
always mark on the outside, or longest, edge of
the bevel as shown in Figure 20. This allows the
finish line to be viewed on the top side of the
workpiece.
Figure 20. Mark the finish line on the longest
edge of the workpiece. This allows the finish
line to be viewed from the top of
the workpiece.
-23-
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MAINTENANCE
General
Regular periodic maintenance on your Model
W1686 will ensure its optimum performance.
Make a habit of inspecting your machine each
time you use it. Check for the following condi-
tions and repair or replace when necessary.
Loose clothing and long
hair must be secured
and kept away from
moving parts.
1. Loose mounting bolts.
2. Worn switch.
Make sure that your
3. Worn or damaged cords and plugs.
4. Damaged sanding sleeve.
machine
remains
unplugged during any
adjustments or mainte-
nance
procedures.
5. Any other condition that could hamper the
Ignoring this warning may
result in serious personal
injury!
safe operation of this machine.
Cleaning
Because sanders produce more saw dust than
most other woodworking machines, extra care
must be taken to vacuum off areas that accu-
mulate dust. If left to build up, the saw dust will
work its way into the motor, bearings, and all
other parts of the machine. Eventually the saw
dust will begin to cause damage to the internal
workings of the sander.
Safety
glasses
are
absolutely required dur-
ing maintenance. Serious
injury may occur if this
warning is ignored!
If any part of the sander becomes difficult to
operate, it is most likely caused by an accumu-
lation of saw dust. Immediately investigate the
area and remove the saw dust.
Table And Base
Tables can be kept rust-free with regular appli-
cations of products like SLIPIT® . For long term
storage you may want to consider products like
Boeshield® T-9 .
-24-
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Sanding Sleeves
As sanding sleeves are used, they will quickly
become "loaded" with saw dust. If not removed,
this saw dust will harden on the abrasive sur-
face, rendering the sleeve useless. Routinely
clean the sanding sleeves with a rubber gum
abrasive cleaner (Figure 21) such as the PRO-
STIK® cleaners available from your local
Woodstock International dealer.
Always discard worn sanding sleeves. As abra-
sives begin to wear, grit will begin to fall off,
causing deep gouges in the workpiece. Glue
used to hold the grit to the paper will rub off
onto the workpiece causing burns and interfer-
ence with the final finishing.
Figure 21. Routinely clean sanding sleeves with
a rubber abrasive cleaning stick.
NOTICE
Contrary to some beliefs, worn abrasives are
not equivalent to the next finer grit abrasive.
Discard worn sanding sleeves and avoid the
temptation to sand with them beyond their
usable life.
Lubrication
The spindle gear box contains 2.8 Qts. of 90 Wt.
gear oil. Replace the gear oil after approxi-
mately 1000 hours of use. Drain the gear oil from
the drain plug located inside the sander base at
the bottom of the gear box. The fill cap is shown
in Figure 21.
Figure 21. Routinely clean sanding sleeves with
a rubber abrasive cleaning stick.
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them, as
this will only attract dust and possible prema-
ture bearing failure.
DO NOT oil any exposed areas on the sander.
Dust will be attracted to these areas, creating a
gummy mixture that will hamper proper move-
ment of components. Instead, lubricate exposed
areas with dry powdered graphite.
-25-
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CLOSURE
The following pages contain parts diagrams/lists
We recommend you keep this manual for com-
plete information regarding Woodstock
International, Inc.’s warranty and return policy.
Should a problem arise, we recommend that you
keep your proof of purchase with your manual.
If you need additional technical information
relating to this machine, or if you need general
assistance or replacement parts, please contact
the Service Department at 1-360-734-3482 or e-
mail: [email protected].
and a warranty card for your SHOP FOX® Model
W1686.
If you need parts or help in assembling your
machine, or if you need operational informa-
tion, we encourage you to call our Service
Department. Our trained service technicians will
be glad to help you.
If you have comments dealing specifically with
this manual, please write to us using the address
in the General Information. The specifications,
drawings, and photographs illustrated in this
manual represent the Model W1686 as supplied
when the manual was prepared. However, due
to Woodstock International, Inc.’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of
Woodstock International, Inc. Whenever possi-
ble, though, we send manual updates to all own-
ers of a particular tool or machine that have reg-
istered their purchase with our warranty card.
Should you receive one, add the new informa-
tion to this manual and keep it for reference.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your
local library are good places to start.
The Model W1686 is specifically designed for
sanding operations. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER PURPOSE.
MODIFICATIONS OR IMPROPER USE OF THIS
TOOL WILL VOID THE WARRANTY. If you are
confused about any aspect of this machine, DO
NOT use it until all your questions have been
answered.
We have included some important safety mea-
sures that are essential to the operation of the
machine. While most safety measures are gener-
ally universal, we remind you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when operat-
ing equipment. Everyday glasses or reading
glasses only have impact resistant lenses,
they are not safety glasses. Be certain the
safety glasses you wear meet the appropri-
ate standards of the American National
Standards Institute (ANSI).
As with all power tools, there is danger
associated with the Model W1686. Use the
tool with respect and caution to lessen the
possibility of mechanical damage or opera-
tor injury. If normal safety precautions are
overlooked or ignored, injury to the opera-
tor or others in the area is likely.
-26-
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W1686 Spindle Sander
110 VOLT
Disconnect power from machine
before performing any electrical
service. Failure to do this will
result in a shock hazard leading
to injury or death.
MOTOR WIRES
BLACK
WHITE
YELLOW
RED
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POWER SUPPLY, BESIDES THEꢀ
GREEN GROUND WIRE, AREꢀ
INTERCHANGABLE, THEREFOREꢀ
COLORS ARE NOT SPECIFIED.
GREEN (GROUND)
TO 110 VOLTꢀ
POWER SUPPLY
220VOLT
MOTOR WIRES
YELLOW
BLACK
RED
WHITE
GREEN (GROUND)
TO 220 VOLTꢀ
POWER SUPPLY
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
001 XPN07
HEX NUT 10-24
030 X1686030 CONNECTING ROD
031 X1686031 WRIST PIN
032 X1686032 DRIVE SHAFT
033 X1686033 HUB
034 X1686034 CENTER BLOCK
035 X1686035 CASE N/S
036 X1686036 ARBOR
002 X1686002 SPECIAL CAP SCRW 5/16"-18 x 1"
003 XPW02
004 X1686004 SPACER
FLAT WASHER 3/8
"
005 X1686005 NAME PLATE
006 X1686006 INSERT 4 1/8
007 X1686007 DUST COVER
"
037 X1686037 SPINDLE 1/4
038 X1686038 SPINDLE 3/8
039 X1686039 RETAINER
040 X1686040 SPINDLE 1/2
041 X1686041 RETAINER
042 X1686042 SPINDLE 5/8
043 X1686043 RETAINER
044 X1686044 RETAINER
"
"
008 XPK22M
KEY 5 x 5 x 24mm
010 X1686010 MOUNTING PLATE
011 X1686011 TABLE
012 X1686012 INSERT, 13/4" x 2"
"
"
013 X1686013 INSERT, 2" x 33/8
014 X1686014 BRACKET
"
015 X1686015 TRUNNION
016 X1686016 INNER TRUNNION
017 X1686017 DUST HOOD
018 X1686018 HOUSING CASTING
019 X1686019 DIPSTICK
020 X1686020 SPINDLE CASTING
021 X1686021 COVER
045 X1686045 GUIDE SHAFT
046 X1686046 SPINDLE 3/4
"
058 X1686058 RUBBER GROMMET
059 X1686059 SPINDLE 1"
060 X1686060 SPINDLE 11/2
061 X1686061 SPINDLE 2"
062 X1686062 SPINDLE 3"
063 X1686063 SPINDLE 4"
"
022 X1686022 SPINDLE
023 X1686023 KEY 5 X 5 X 20MM
024 X1686024 SPINDLE RETAINER
025 X1686025 SPINDLE COLLAR
026 X1686026 WORM
027 X1686027 MOUNTING BRACKET
028 X1686028 BEARING BLOCK
029 X1686029 WORM GEAR 24T
064 X1686064 HEX BOLT 3/8" - 16 x 61/2
065 X1686065 GREASE FITTING
067 X1686067 FLANGE
"
068 X1686068 FLANGE
069 X1686069 FLANGE
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
070 X1686070 POINTER
071 X1686071 POINTER MOUNT
072 X1686072 CABINET
073 X1686073 SPINDLE HOLDER
074 X1686074 SPINDLE HOLDER
075 X1686075 DOOR
076 X1686076 LOCK HANDLE
077 X1686077 SCALE
097 XPSB38
098 XPB16
099 XPN08
100 XPSB03
101 XPLW01
102 XPSB16
103 XPSB16
104 XP6206
CAP SCREW 10 - 32 x 3/8
"
HEX BOLT 3/8" - 16 x 1 1/2
HEX NUT 3/8" - 16
"
CAP SCREW 5/16" - 18 x 1"
LOCK WASHER 5/16"
CAP SCREW 3/8" - 16 x 3/4
CAP SCREW 3/8" - 16 x 3/4
BEARING 6206 - 2RS
"
"
078 X1686078 RIVET
105 X1686105 SEAL 30 - 62 - 8
079 X1686079 OIL BREATHER
080 X1686080 KNOB 1⁄4" - 20 X 1"
081 X1686081 GASKET
106 XPR38M
107 XP6205
108 XPSB39
SNAP RING 62mm
BEARING 6205 - 2RS
CAP SCREW 5 - 40 x 1/2
"
082 X1686082 SWITCH
109 XPRP05M ROLL PIN 5 x 30mm
083 X1686083 CORD, SWITCH TO MOTOR
084 X1686084 POWER CORD
085 X1686085 STRAIN RELIEF
086 X1686086 MOTOR 1 HP
087 X1686087 WRENCH 35MM
088 X1686088 SPINDLE WRENCH
089 XPAW02M ALLEN® WRENCH 2 MM
110 XPK12M
111 XPSS08
112 X1686112 DRAIN PLUG
KEY 5 x 5 x 30mm
SETSCREW 5/16" - 18 x 1/2
"
113 XPN04
114 XPLW06
115 XPB19
116 XPLW02
117 XPB03
HEX NUT 5/8" - 11
LOCK WASHER 5/8
HEX BOLT 1/4" - 20 x 1/2
LOCK WASHER 1/4
HEX BOLT 5/16" - 18 x 1"
"
"
"
090 XPB24
091 XPB18
092 XPLW04
093 XPSS07
HEX BOLT 3/8" - 16 x 11/4
HEX BOLT 3/8" - 16 x 1"
"
118 X1686118 5/16" FENDER WASHER
LOCK WASHER 3/8
"
119 XPN13
120 XPSS29
121 XPN03
122 XPS03
123 X1686123 MACHINE ID/WARNING
124 XLABEL01 SAFETY GLASSES 2" X 3"
125 X1686125 READ MANUAL WARNING
126 X1686126 ELECTRICITY WARNING
HEX NUT 1/2" - 13
SETSCREW 1/4" - 20 x 1/2
"
SETSCREW 10 - 24 x 1/4
"
094 XPRP42M ROLL PIN 3 x 20mm
HEX NUT 3/4" - 16
095 XPW02
096 XPN02
FLAT WASHER 3/8
HEX NUT 5/16" - 18
"
PHLP HD SCRW 10 - 24 x 1"
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NOTES
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NOTES
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NOTES
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WARRANTY CARD
Name __________________________________________________________________________________________
Street __________________________________________________________________________________________
City ____________________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_________________________________FAX___________________
MODEL #______________________________ Serial #___________________________________________________
The following information is given on a voluntary basis and is strictly confidential.
1.
2.
Where did you purchase your SHOP FOX® machine?
10.
What stationary woodworking tools do you own? Check all that apply.
_________________________________________________________
___Air Compressor
___Band Saw
___Panel Saw
___Planer
How did you first learn about us?
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Advertisement
___Friend
___Mail order Catalog
___World Wide Web Site
___Local Store
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___Other__________________________________________________
3.
11.
12.
13.
Which benchtop tools do you own? Check all that apply.
___American Woodworker
___Cabinetmaker
___Today’s Homeowner
___Wood
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
___American How-To
Which portable/hand held power tools do you own? Check all that apply.
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Miter Saw
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
4.
5.
6.
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
___The American Woodworker
___Woodwright’s Shop
___Other__________________________________________________
___Other__________________________________________________
What is your annual household income?
What machines/supplies would you like to see?
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
16.
What new accessories would you like Woodstock International to carry?
_________________________________________________________
_________________________________________________________
What is your age group?
Do you think your purchase represents good value?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
___Yes
Would you recommend SHOP FOX® products to a friend?
___Yes ___No
___No
7.
8.
9.
How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
17.
Comments:________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
How would you rank your woodworking skills?
___Simple
___Advanced
___Master Craftsman
___Intermediate
How many SHOP FOX® machines do you own? _____________
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WOODSTOCK INTERNATIONAL, INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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