Woodstock Lathe W1704 User Manual

MODELꢀW1704  
BENCHꢀTOPꢀLATHE  
INSTRUCTIONꢀMANUAL  
Phone:ꢀ1-360-734-3482ꢀꢀ•ꢀꢀOn-LineꢀTechnicalꢀSupport:ꢀtech-support@shopfox.biz  
COPYRIGHTꢀ©ꢀDECEMBER,ꢀ2003ꢀBYꢀWOODSTOCKꢀINTERNATIONAL,ꢀINC.ꢀREVISEDꢀOCTOBER,ꢀ2007ꢀ(TR)  
WARNING:ꢀNOꢀPORTIONꢀOFꢀTHISꢀMANUALꢀMAYꢀBEꢀREPRODUCEDꢀINꢀANYꢀSHAPEꢀORꢀFORMꢀWITHOUT  
THEꢀWRITTENꢀAPPROVALꢀOFꢀWOODSTOCKꢀINTERNATIONAL,ꢀINC.  
#5378TR  
PrintedꢀinꢀChina  
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CONTENTS  
INTRODUCTION ............................................................................................ 2  
About Your New Lathe .........................................................................................2  
Woodstock Technical Support.................................................................................2  
Warranty and Returns..........................................................................................3  
Specifications ..................................................................................................3  
SAFETY...................................................................................................... 4  
Standard Safety Instructions..................................................................................4  
Know Your Machine.............................................................................................6  
Important Lathe Terms & Definitions........................................................................7  
Safety Instructions for Your Lathe ...........................................................................8  
Avoiding Potential Injuries ....................................................................................9  
110V Operation ............................................................................................... 10  
Extension Cords............................................................................................... 10  
Grounding...................................................................................................... 10  
ASSEMBLY..................................................................................................11  
Unpacking...................................................................................................... 11  
Inventory....................................................................................................... 11  
Shop Preparation ............................................................................................. 12  
Initial Cleaning................................................................................................ 12  
Installing Centers............................................................................................. 13  
Removing Centers ............................................................................................ 13  
Face Plate ..................................................................................................... 14  
Tool Rest ....................................................................................................... 14  
ADJUSTMENTS ............................................................................................15  
Lock Handles .................................................................................................. 15  
Tailstock Barrel ............................................................................................... 15  
OPERATIONS...............................................................................................16  
Test Run........................................................................................................ 16  
Operation Tips ................................................................................................ 17  
Selecting Turning Tools ...................................................................................... 18  
Spindle Turning................................................................................................ 19  
Face Plate Turning............................................................................................ 20  
Sanding/Finishing............................................................................................. 21  
MAINTENANCE ............................................................................................22  
General......................................................................................................... 22  
Lubrication .................................................................................................... 22  
WIRING DIAGRAM.........................................................................................23  
PARTS ......................................................................................................24  
TROUBLESHOOTING......................................................................................26  
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!  
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INTRODUCTION  
Woodstock Technical Support  
This machine has been specially designed to provide many years of trouble-free service. Close attention  
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.  
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to  
include the basic information for safety, setup, operation, maintenance, and service of this product.  
We stand behind our machines! In the event that questions arise about your machine, please contact  
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.  
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you have comments about this manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation Manager  
P.O. Box 2309  
Bellingham, WA 98227  
Email: manuals@woodstockint.com  
-2-  
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WARRANTY  
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Specifications  
Motor Size.......................................................... 13 HP, 110V, Universal-Type Motor  
Motor Speed ................................................................................ 700-3200 RPM  
Amp Draw ................................................................................................ 4 A  
Distance Between Centers ............................................................................ 13"  
Turning Diameter .........................................................................................8"  
Spindle Taper .........................................................................................MT #1  
Tailstock Taper .......................................................................................MT #1  
Spindle Size................................................................................ 1" x 8 TPI (RH)  
Machine Weight ......................................................................................45 lbs  
Footprint .........................................................................................2312" X 5"  
-3-  
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-5-  
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Know Your Machine  
An important part of safety is knowing your machine and its components. Please take the time to learn  
the items shown in the pictures below. The letters in the picture correspond to the following descrip-  
tions in the text.  
G
B
C
H
F
D
E
A
I
J
K
M
L
N
P
O
-6-  
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A. Variable Speed Control Dial—Controls the  
speed of the lathe spindle. Always turn this  
dial to the lowest setting before starting the  
lathe.  
M. Lathe Bed—Provides a sliding surface for  
the tool rest holder and tailstock adjust-  
ments.  
N. Lock-Out Paddle SwitchTurns lathe ON/  
B. Headstock—The housing that holds the spin-  
OFF only when the safety key is installed.  
dle on the lathe.  
O. Knock-Out Tool—Used to remove the spur  
and live centers from their tapered spin-  
dles.  
C. Headstock SpindleTapered at the inside  
end to accept the shank of a Morse Taper  
#1 (MT#1) spur center and threaded on the  
outside end to accept the threads of a face  
plate. The headstock spindle is also hollow  
for easy removal of the spur center with a  
knock-out tool.  
P. Face Plate—Threads onto the headstock  
spindle for non-spindle turning (usually used  
for making bowls or other items that cannot  
be supported from the tailstock).  
D. Spur Center—Attaches the workpiece to the  
spindle for turning operations.  
Important Lathe  
E. Tool Rest—Supports tools used during turn-  
Terms & Definitions  
ing operations.  
F. Live Center—Mounts in the tailstock barrel  
taper and supports the workpiece from the  
opposite side of the spur center by engaging  
in the workpiece and spinning freely.  
In order for the safety warnings and operation  
instructions to be fully understood, please take  
time to learn these important lathe terms and  
definitions.  
G. Tailstock Barrel Lock—Locks the tailstock  
barrel in place after being driven into the  
workpiece and before starting the lathe.  
Spindle Turning—When a workpiece is mount-  
ed between both spur (headstock) and live  
(tailstock) centers.  
H. Tailstock Adjustment Knob—Moves the  
tailstock barrel in/out to firmly embed the  
live center into the workpiece.  
Face Plate Turning—When a workpiece is  
mounted to the face plate, which is mounted to  
the headstock spindle. The face plate has holes  
for attaching the workpiece or a backing block  
with screws.  
I. Tailstock Lock—Locks the tailstock into  
position along the bed.  
Backing Block—A waste board that is screwed  
or bolted to the face plate, then centered and  
glued to the workpiece, so that the workpiece  
can be attached to the face plate without drill-  
ing or screwing marks.  
J. Tool Rest Holder—Mounts the tool rest to  
the bed and adjusts perpendicular to the  
bed to bring the tool rest closer/farther  
from the workpiece.  
K. Tool Rest Lock—Secures the tool rest into  
position at the proper height needed for the  
workpiece.  
Center Line—The imaginary line running from  
the center of the headstock spindle to the cen-  
ter of the tailstock barrel.  
L. Tool Rest Holder Lock—Secures the tool  
rest holder when the tool rest is the proper  
distance from the workpiece.  
Rough Cutting—The initial stage of all turning  
operations when the workpiece still has corners  
and has not been rounded. Rough cutting strains  
the lathe and operator more than regular turn-  
ing; therefore, special precautions will apply.  
-7-  
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Additional Safety for Wood Lathes  
1. KEEPING GUARDS IN PLACE. Make sure all guards are in place and that the lathe sits on a flat, stable  
surface.  
2. EYE/FACE PROTECTION. Always wear eye protection or a face shield when operating the lathe.  
3. RESPIRATORY PROTECTION. Always wear a respirator when using this machine. Wood dust may  
cause allergies or long-term respiratory health problems.  
4. MOUNTING WORKPIECE. Before starting, be certain the workpiece has been properly imbedded on  
the headstock and tailstock centers and that there is adequate clearance for the full rotation.  
5. WORKPIECE CONDITION. Always inspect the condition of your workpiece. DO NOT turn pieces with  
knots, splits, and other potentially dangerous conditions. Make sure joints of glued-up pieces have  
high quality bonds and won't fly apart during operation.  
6. ADJUSTING TOOL REST. Adjust tool rest to provide proper support for the turning tool you will be  
using. Test tool rest clearance by rotating workpiece by hand before turning lathe ON.  
7. TURNING SPEED. Select the correct turning speed for your work, and allow the lathe to gain full  
speed before using.  
8. USING SHARP CHISELS. Keep lathe chisels properly sharpened and held firmly in position when turn-  
ing.  
9. OPERATING DAMAGED LATHE. Never operate the lathe with damaged or worn parts.  
10. ADJUSTMENTS/MAINTENANCE. Make sure your wood lathe is turned OFF, disconnected from its  
power source, and all moving parts have come to a complete stop before starting any inspection,  
adjustment, or maintenance procedure.  
11. STOPPING LATHE. DO NOT stop the lathe by using your hand against the workpiece. Allow the lathe  
to stop on its own.  
12. AVOIDING ENTANGLEMENT. Keep long hair and loose clothing articles such as sleeves, belts, and  
jewelry items away from the lathe spindle.  
13. FACEPLATE TURNING. When face plate turning, use lathe chisels on the downward spinning side of  
the workpiece only.  
14. SANDING/POLISHING. Remove the tool rest when performing sanding or polishing operations on the  
rotating spindle.  
15. MATERIAL REMOVAL RATE. Removing too much material at once may cause workpiece to fly out of  
the lathe.  
16. REDUCING WORKPIECE VIBRATION. If the workpiece vibrates, immediately turn the lathe OFF.  
Check to make sure the workpiece is centered and balanced. Trim excess waste off corners with a  
bandsaw or table saw to reduce vibration. Make sure workpiece is securely attached in setup.  
-8-  
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Avoiding Potential Injuries  
Figure 2. DO NOT operate without centers  
Figure 1. Center fully embedded in workpiece.  
firmly embedded in workpiece.  
Figure 3. Sleeves rolled up and out of the way  
Figure 4. DO NOT operate with long sleeves  
of the moving machinery.  
rolled down near moving machinery.  
Figure 5. Always use the tool rest.  
Figure 6. DO NOT cut without using tool rest.  
-9-  
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ELECTRICAL  
110V Operation  
The Model W1704 is wired for 110V operation. Always con-  
nect this machine to a dedicated circuit (wire, breaker,  
plug, receptacle) with a verified ground, using the recom-  
mended circuit size and plugs/receptacles listed at the  
bottom of this page.  
We recommend connecting this machine to a dedicated  
circuit with a verified ground, using the circuit size given  
below. Never replace a circuit breaker with one of higher  
amperage without consulting a qualified electrician to  
ensure compliance with wiring codes.  
Figure 7. 5-15 plug and receptacle.  
This machine must be grounded! The electrical cord sup-  
plied with this machine comes with a grounding pin. If  
your outlet does not accommodate a ground pin, have it  
replaced by a qualified electrician.  
If you are unsure about the wiring codes in your area  
or you plan to connect your machine to a shared cir-  
cuit, you may create a fire or circuit overload hazard—  
consult a qualified electrician to reduce this risk.  
DO NOT work on your electrical system  
if you are unsure about electrical  
codes and wiring! Seek assistance from  
a qualified electrician. Ignoring this  
warning can cause electrocution, fire,  
or machine damage.  
Extension Cords  
We do not recommend using an extension cord; however,  
if you have no alternative, use the following guidelines:  
Use a cord rated for Standard Service (S).  
Do not use a cord longer than 50 feet.  
Ensure that the cord has a ground wire and pin.  
Use the gauge size listed below as a minimum.  
Electrical Specifications  
Operating Voltage  
Amp Draw  
Min. Circuit Size  
Plug/Receptacle  
Extension Cord  
110V Operation  
4 Amps  
15A  
NEMA 5-15  
14 Gauge  
-10-  
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ASSEMBLY  
Unpacking  
The SHOP FOX® Model W1704 has been careful-  
ly packaged for safe transporting. If you notice  
the machine has been damaged, please contact  
your authorized SHOP FOX® dealer immedi-  
ately.  
Read and understand this  
entire instruction man-  
ual before performing  
any operations with your  
machine. Serious personal  
injury may occur if safety  
and operational informa-  
tion is not understood and  
followed.  
Inventory  
Layout and inventory the package contents list-  
ed below and familiarize yourself with the com-  
ponents shown in Figure 8 to ease assembly.  
The Model W1704 is  
a heavy machine at  
46 lbs. Use assistance  
when lifting or moving  
the machine.  
Note: Some parts and hardware may already  
be installed on the machine. Check the machine  
when you use this inventory list.  
Item  
Qty.  
1. Lathe Unit (not shown)....................... 1  
2. Spur Center..................................... 1  
3. Live Center..................................... 1  
4. Face Plate ...................................... 1  
5. 414" Tool Rest.................................. 1  
6. 7" Tool Rest..................................... 1  
7. Knock-Out Tool................................. 1  
4
6
2
5
3
7
Figure 8. Loose parts shipped with the lathe.  
-11-  
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Machine Placement  
Cleaning Machine  
Floor Load: Some workbenches may require  
additional reinforcement to support both  
the machine and the operator. Make sure  
you take these precautions.  
The bed and other unpainted parts of your lathe  
are coated with a waxy grease that protects  
them from corrosion during shipment. Clean this  
grease off with a solvent cleaner or citrus-based  
degreaser. DO NOT use chlorine-based solvents  
such as brake parts cleaner or acetone—if you  
happen to splash some onto a painted surface,  
you will ruin the finish.  
Working Clearances: Consider existing and  
anticipated needs, size of material to be  
processed through the machine, and space  
for auxiliary stands, work tables or other  
machinery when establishing a location for  
your lathe.  
NEVER use gasoline or  
other petroleum-based  
solvents to clean with.  
Most have low flash  
points, which make them  
Lighting: Lighting should be bright enough  
to eliminate shadow and prevent eye strain.  
Electrical: Electrical circuits must be  
dedicated or large enough to handle  
amperage requirements. Outlets must be  
located near each machine, so power or  
extension cords are clear of high-traffic  
areas. Follow local electrical codes for  
proper installation of new lighting, outlets,  
or circuits.  
extremely  
flammable.  
A risk of explosion and  
burning exists if these  
products are used. Serious  
personal injury may occur  
if this warning is ignored!  
ALWAYS work in well-  
ventilated areas far from  
possible ignition sources  
when using solvents to  
clean machinery. Many  
solvents are toxic when  
inhaled or ingested. Use  
care when disposing  
of waste rags and  
towels to be sure they  
DO NOT create fire or  
environmental hazards.  
The Model W1704 is a  
heavy machine. DO NOT  
over-exert yourself while  
unpacking or moving your  
machine—get assistance.  
MAKE your shop “child  
safe.Ensure that your  
workplace is inaccessible  
to youngsters by closing  
and locking all entrances  
when you are away. NEVER  
allow untrained visitors in  
your shop when assem-  
bling, adjusting or operat-  
ing equipment.  
-12-  
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Installing Centers  
The spur and live centers are taper-fit compo-  
nents that install in the same manner; however,  
the spur center always goes into the headstock  
spindle and the live center always goes into the  
tailstock barrel.  
UNPLUG-POWER  
CORD  
before you do any assem-  
bly or adjustment tasks!  
Otherwise, serious per-  
sonal injury to you or oth-  
ers may occur!  
To install the centers, do these steps:  
1. UNPLUG THE LATHE!  
2. Insert the tapered end of the center into  
the spindle and push firmly, as shown in  
Figure 9.  
3. Check that the center is securely installed  
by giving it a quick tug. (A properly installed  
center will not pull out by hand.)  
Removing Centers  
A knock-out tool is included with your lathe to  
remove the spur and live centers.  
Figure 9.  
Installing spur center into  
headstock spindle.  
To remove the centers with the knock-out  
tool, do these steps:  
1. UNPLUG THE LATHE!  
2. Hold a clean rag under the spindle to catch  
the center when you remove it.  
3. Using the knock-out tool, tap the center  
from the outside end of the spindle (as  
shown in Figure 10) and catch the center as  
it falls out.  
Figure 10. Removing spur center with  
knock-out tool.  
-13-  
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Face Plate  
The face plate can be installed only if the spur  
center has been removed from the headstock  
spindle.  
UNPLUG- the power cord  
before you do any assem-  
bly or adjustment tasks!  
Otherwise, serious per-  
sonal injury to you or oth-  
ers may occur!  
To install the face plate, do these steps:  
1. UNPLUG THE LATHE!  
2. Thread the face plate onto the headstock  
spindle.  
3. Tighten the face plate by placing a wrench  
on the spindle flats and inserting the knock-  
out tool into the spindle shoulder to hold  
it in position during tightening. See Figure  
11.  
Note: Reverse steps 2-3 to remove the face  
plate.  
Figure 11. Tightening face plate to  
Tool Rest  
headstock spindle.  
Before installing a tool rest, decide which  
one will be best for your application. Unless  
workpiece clearance is an issue, install the  
larger tool rest to give yourself more room to  
work.  
To install the tool rest, do these steps:  
1. Insert the tool rest into the tool holder as  
shown in Figure 12.  
2. Lock the tool rest in place with the tool rest  
Tool Rest  
Lock  
lock.  
Figure 12. Tool rest installed on lathe bed.  
-14-  
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ADJUSTMENTS  
Lock Handles  
The lock handles on the tool rest holder and the  
tailstock can be tightened for a stronger lock-  
ing action if the factory set locking action is not  
tight enough for your needs. However, take care  
not to over-tighten any of the parts.  
UNPLUG- the power cord  
before you do any assem-  
bly or adjustment tasks!  
Otherwise, serious per-  
sonal injury to you or oth-  
ers may occur!  
To tighten the lock handles, do these steps:  
1. UNPLUG THE LATHE!  
1
2. Using a 12mm socket or wrench, tighten 4  
turn one of the lock nuts shown in Figure  
13, depending on which component you  
wish to tighten.  
3. Check the locking mechanism:  
• If it is satisfactory, no further adjust-  
ments are necessary.  
• If it is not satisfactory, repeat steps 2-  
3.  
Figure 13. Tool rest holder and tailstock lock  
Tailstock Barrel  
nuts for adjusting lock handles.  
If you find that the tailstock adjustment handle  
spins without moving the tailstock barrel, the  
tailstock barrel lock may need to be re-aligned  
with the catch slot in the tailstock barrel.  
To re-align tailstock barrel lock with the catch  
slot, do these steps:  
1. UNPLUG THE LATHE!  
2. Loosen the small setscrew from the side of  
the tailstock and loosen the tailstock barrel  
lock.  
3. Pull the tailstock adjustment handle to slide  
the barrel out of the tailstock.  
Figure 14. Tailstock barrel alignment slot.  
4. Locate the catch slot, shown in Figure 14,  
and align it with the barrel lock.  
5. Insert the barrel, replace the setscrew, and  
barely tighten the barrel lock, then back it  
off 14 to 12 of a turn.  
-15-  
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OPERATIONS  
Test Run  
The purpose of a test run is to identify any  
unusual noises and vibrations, as well as to  
confirm that the machine is performing as  
intended.  
To test run the Model W1704, do these steps:  
1. Turn the variable speed control knob all the  
way counter-clockwise or in the LOW direc-  
tion as far as it will go.  
Projectiles thrown from the machine  
could cause serious eye/face injury.  
Wear a face shield during assembly  
and operation.  
2. Make sure that the spur center has been  
removed from the spindle.  
3. Pull the paddle switch up to start the lathe.  
Once the lathe is running, listen for any  
unusual noises. The machine should run  
smoothly with little or no vibrations.  
• If there are any unusual noises or vibra-  
tions, STOP the lathe immediately by  
pushing the paddle switch down.  
Loose hair and clothing could get  
caught in machinery and cause serious  
personal injury. Keep loose clothing  
rolled up and long hair tied up and  
away from machinery.  
4. Unplug the lathe and investigate the source  
of the noise or vibration. DO NOT make any  
adjustments to the lathe while it is plugged  
in. The lathe should not be run any further  
until the problems are corrected.  
-16-  
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Operation Tips  
Mount the workpiece correctly; otherwise,  
the operation may be difficult and danger-  
ous. Read the “Spindle Turning” & “Face  
Plate Turning” instructions for ideas on how  
to set up your lathe correctly.  
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Position the tool rest approximately  
8
"
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above the center line of the workpiece and  
approximately 14" away from the workpiece.  
See Figure 15 for more details.  
Figure 15. Tool rest set 18" above the  
centerline and 14" away from workpiece.  
When turning the lathe ON, stand to the  
side of the spinning direction until the lathe  
reaches full speed and you can verify that  
the lathe will not throw the workpiece.  
Always start the lathe and perform all rough  
cutting with the speed setting at the lowest  
point, as shown in Figure 16.  
Select the right speed for the size of  
workpiece you are turning. Use the slower  
range on the speed dial for large workpieces  
(4" diameter and over); use the middle  
range on the speed dial for medium sized  
workpieces (2" to 4" diameter); and use  
the faster range on the speed dial for small  
sized workpieces (under 2" in diameter).  
Figure 16. Speed dial turned all the way down  
Keep the turning tool on the tool rest the  
ENTIRE time that it is in contact with the  
workpiece.  
to the lowest speed.  
When turning pieces thicker than 2" x 2", cut  
off the corners first (so the workpiece profile  
looks similar to the illustrated workpiece in  
Figure 15). Figure 17 shows a workpiece  
too big for turning with the corners still  
on.  
When rough cutting face plate work, use  
the live center in the tailstock for support,  
as can be seen in the setup in Figure 17.  
After the rough cutting is complete, move  
the tailstock out of the way.  
Figure 17. DO NOT attempt to turn workpieces  
thicker than 2" x 2" without first cutting the  
corners off!  
Learn the correct techniques for each tool  
you will use. If you are unsure, read books  
or magazines about lathe techniques and  
seek training from experienced users.  
-17-  
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Selecting Turning  
Tools  
Lathe tools (Figure 18) come in a variety of  
shapes and sizes and usually fall into five major  
categories.  
Gouges—Mainly used for rough cutting,  
detail cutting, and cove profiles. The rough  
gouge is a hollow, double-ground tool with  
a round nose, and the detail gouge is a  
hollow, double-ground tool with either a  
round or pointed nose. Figure 19 shows an  
example of a gouge.  
Figure 18. Basic set of lathe turning tools.  
Skew Chisel—A very versatile tool that can  
be used for planing, squaring, V-cutting,  
beading, and parting off. The skew chisel  
is flat, double-ground with one side higher  
than the other (usually at an angle of 20-  
40˚). Figure 20 shows an example of a skew  
chisel.  
Figure 19. Gouge.  
Scrapers—Mainly used where access for  
other tools is limited, such as hollowing  
operations. This is a flat, double-ground  
tool that comes in a variety of profiles  
(Round Nose, Spear Point, Square Nose,  
etc.) to match many different contours.  
Figure 21 shows an example of a round nose  
scraper.  
Figure 20. Skew chisel.  
Parting Tools—Used for sizing and cutting  
off work. This is a flat tool with a sharp  
pointed nose that may be single- or double-  
ground. Figure 22 shows an example of a  
parting tool.  
Specialty Tools—These are the unique, spe-  
cial function tools to aid in hollowing, bowl  
making, cutting profiles, etc.  
Figure 21. Round nose scraper.  
Figure 22. Parting tool.  
-18-  
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Spindle Turning  
Spindle turning (Figure 23) is the operation per-  
formed when a workpiece is mounted between  
the headstock and the tailstock.  
To set up a spindle turning operation, do  
these steps:  
1. Mark both ends of your workpiece by draw-  
ing diagonal lines from corner to corner.  
The intersection point of these lines will  
show you the center of your workpiece. See  
Figure 24 for details.  
Figure 23. Typical spindle turning operation.  
2. Using a wood mallet, tap the point of  
the spur center into the center of the  
workpiece, so that it leaves a center mark,  
then remove the spur center.  
3. Using a 14" drill bit, drill a 14" deep hole at  
the center mark. (Additionally, if the end of  
your workpiece is square, cut 18" deep saw  
kerfs across the corners to help embed the  
spur center.)  
4. Drive the spur center into the center of the  
workpiece with the wood mallet to embed  
it at least 14", as shown in Figure 25.  
5. With the workpiece still attached, insert  
Figure 24. Workpiece marked diagonally from  
the spur center into the headstock spindle.  
corner to corner to determine the center.  
6. With the live center installed in the tailstock,  
slide the tailstock toward the workpiece  
until the live center touches the workpiece,  
then lock the tailstock in this position.  
7. Use the tailstock adjustment knob to push  
the live center into the workpiece at least a  
1
4".  
Figure 25. Spur center properly embedded into  
workpiece.  
Projectiles thrown from the machine  
could cause serious eye/face injury.  
Wear a face shield during assembly  
and operation.  
-19-  
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Face Plate Turning  
Face Plate turning (Figure 26) is when a  
workpiece is mounted to the face plate, which  
is mounted to the headstock spindle.  
To mount your workpiece to the face plate, do  
these steps:  
1. Find the center of your workpiece by draw-  
ing diagonal lines from corner to corner  
on the side of the workpiece that will be  
mounted to the face plate. The intersection  
point of these lines will show you the center  
of your workpiece.  
Figure 26. Typical face plate turning operation.  
2. Cut off the corners of the workpiece if it is  
thicker than 2" x 2".  
3. Center the face plate on the workpiece and  
attach it through the face plate holes with  
wood screws, as shown in Figure 27.  
NOTICE: Only use tap screws or wood  
screws with non-tapered heads (Figure 27)  
to attach the face plate to the workpiece.  
Do NOT use drywall screws or screws with  
tapered heads because these can split the  
face plate, or the screws may snap off  
during operation.  
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98;  
4. Thread the face plate onto the headstock  
spindle and tighten securely.  
Note: If screws cannot be placed in the  
workpiece, then a backing block can be  
glued to the workpiece then attached to  
the face plate with screws.  
To mount your workpiece to a backing block,  
do these steps:  
Figure 27. Mounting face plate to a backing  
block, which is glued to the workpiece.  
1. Make the backing block from a piece of  
scrap wood that is flat on both sides.  
2. Locate and mark the center of both the workpiece and the backing block.  
3. Drill a 14" hole in the center of the backing block.  
4. Glue the center of the backing block to the center of the workpiece (look through the drilled hole to  
line up centers), clamp the backing block to the workpiece, and wait for the glue to cure according  
to the manufacturer’s recommendation.  
-20-  
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Sanding/Finishing  
After turning, the workpiece can be sanded  
(see example in Figure 28) and finished before  
removing it from the lathe.  
Wrapping the sandpaper  
completely around the  
workpiece, will pull your  
hands into the moving  
workpiece and may cause  
injury. Never wrap sand-  
paper completely around  
the workpiece!  
Figure 28. Typical spindle sanding operation.  
Whenever sanding or finishing on the Model  
W1704, remove the tool rest holder to increase  
personal safety and gain adequate working  
room.  
To remove the tool rest holder, do these  
steps:  
1. UNPLUG THE LATHE!  
2. Remove the tool rest from the holder, as  
shown in Figure 29.  
Figure 29. Removing tool rest.  
3. Using a 12mm socket or wrench, remove the  
lock nut (Figure 30) that is located under  
the tool rest holder on the bottom side of  
the bed.  
4. Pull the tool rest holder off the bed and  
replace the lock nut on the threads, so that  
it does not get lost.  
Figure 30. Lock nut that secures the tool  
holder to the bed (lathe turned upside-down  
for clarity).  
-21-  
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MAINTENANCE  
Make sure that your  
machine is unplugged  
during any maintenance  
procedures  
except  
where instructed oth-  
erwise! If this warning  
is ignored, serious per-  
sonal injury may occur.  
General  
To ensure optimum performance from your  
lathe, make a habit of inspecting it before each  
use. Check for the following conditions and  
repair or replace when necessary:  
Figure 31. Cleaning/lubricating unpainted part  
of the bed.  
Loose mounting bolts.  
Worn switch.  
Worn or damaged cords and plugs.  
Any other condition that could hamper the  
safe operation of this machine.  
Lubrication  
Since all bearings are shielded and permanently  
lubricated, simply leave them alone until they  
need to be replaced. DO NOT lubricate them.  
Figure 32. Cleaning spindle tapers.  
Lubricate the unpainted parts of the bed regu-  
larly (Figure 31) to prevent rust and ensure a  
smooth sliding action from the tool post holder  
and the tailstock. Your goal is to achieve ade-  
quate lubrication. However, too much lubrica-  
tion will attract dirt and sawdust, which may  
cause these components to lose their freedom  
of movement.  
In addition, clean the headstock and tailstock  
barrel tapers (Figure 32) on a regular basis.  
-22-  
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WIRING DIAGRAM  
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-23-  
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PARTS  
-24-  
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REF PART#  
DESCRIPTION  
REF PART#  
DESCRIPTION  
1
2
3
4
5
6
7
8
X1704001  
X1704002  
XPS05M  
BED  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
50A  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
X1704035  
X1704036  
XPS07M  
XPSB40M  
XPSB74M  
X1704040  
X1704041  
X1704042  
XPR39M  
X1704044  
X1704045  
X1704046  
XPLW04M  
X1704048  
X1704049  
X1704050  
POWERCORD  
RETAININGPLATE  
PHLPHDSCRM5-.8X8  
SETSCREWM6-1X8  
HANDWHEEL  
CIRCUITBOARDW/BOX  
PHLPHDSCRM4-.7X8  
CAPSCREWM8-1.25X35  
CAPSCREWM6-1X18  
MOTORPLATE  
XPSS03M  
X1704005  
X1704006  
X1704007  
XPSB35M  
X1704009  
X1704010  
X1704011  
X1704014  
X1704015  
X1704016  
X1704017  
X1704018  
XP6004  
TAILSTOCK  
T-LOCKKNOBBOLT6X20  
CAPSCREWM8-1.25X60  
SLEEVE  
ECCENTRICAXIS  
TAILSTOCK  
LIVECENTERASSEMBLY  
SPURCENTER  
LOCKHANDLE  
MOTOR  
MACHINENAMEPLATELABEL  
EXTRETAININGRING8MM  
TOOLRESTBASE  
SPECIALBOLTM8-1.25X32  
PLATE  
LOCKWASHER8MM  
SLEEVE  
ECCENTRICROD  
9
10  
11  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
FACEPLATE  
HEADSTOCKSPINDLE  
BALLBEARING6004ZZ  
EXTRETAININGRING40MM  
EXTRETAININGRING40MM  
BALLBEARING6004ZZ  
HEADSTOCK  
LOCKNUTM8-1.25  
SPEEDDIALLABEL  
HEADSTOCKSPINDLENUT  
OUTBOARDSPINDLECOVER  
PHLPHDSCRM4-.7X8  
DUSTMASKWARNINGLABEL  
SETSCREWM6-1X10  
DRIVEPULLEY  
TOOLREST7"(LARGE)  
X1704050A TOOLREST4-1/2"(SMALL)  
XPR34M  
XPR34M  
XP6004  
X1704051  
X1704052  
X1704053  
X1704016  
X1704055  
X1704056  
X1704057  
XPSW09  
X1704059  
X1704060  
XPW01M  
XPW04M  
XPSB100M  
XPS74M  
SPECIALBOLTM8-1.25X32  
PLATE  
ELECTRICITYLABEL  
LOCKHANDLE  
X1704023  
XPLN04M  
X1704025  
X1704026  
X1704027  
XPS07M  
X1704029  
XPSS01M  
X1704031  
X1704032  
XPSS01M  
X1704034  
UNPLUGMACHINELABEL  
LATHEWARNINGLISTLABEL  
READMANUALLABEL  
SHOPFOXPADDLESWITCH  
FUSE8A  
VARIABLESPEEDDIALSWITCH  
FLATWASHER8MM  
FLATWASHER10MM  
CAPSCREWM8-1.25X15  
PHLPHDSCRM4-.7X14  
CABLEHOLDER  
BELTK-516  
SETSCREWM6-1X10  
MOTORPULLEY  
X1704065  
-25-  
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TROUBLESHOOTING  
SYMPTOM  
POSSIBLE CAUSE  
HOW TO REMEDY  
Motor will not start.  
1. Low voltage.  
1. Check power line for proper voltage.  
2. Open circuit in motor or loose con- 2. Inspect all lead connections on motor for loose or open con-  
nections.  
nections.  
3. Lathe switch fuse blown.  
3. Replace switch fuse located under threaded cap on the back-  
side of the switch box.  
Motor will not start; fuses or 1. Short circuit in line cord or plug.  
circuit breakers blow.  
1. Inspect cord or plug for damaged insulation and shorted  
wires.  
2. Short circuit in motor or loose con- 2. Inspect all connections on motor for loose or shorted termi-  
nections. nals or worn insulation.  
3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.  
in power line.  
Motor overheats.  
1. Motor overloaded.  
1. Reduce load on motor.  
2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.  
restricted.  
Motor stalls, resulting in blown 1. Short circuit in motor or loose con- 1. Inspect connections on motor for loose or shorted terminals  
fuses or tripped circuit.  
nections.  
or worn insulation.  
2. Low voltage.  
2
Correct the low voltage conditions.  
3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.  
in power line.  
4. Motor overloaded.  
4. Reduce load on motor.  
Machine slows or bogs down 1. Motor overloaded.  
when operating. 2. Brushes worn.  
1. Reduce load on motor.  
2. Replace motor brushes.  
Loud, repetitious noise coming 1. Pulley set screws are missing or 1. Inspect pulley set screws. Replace or tighten if necessary.  
from machine  
loose.  
2. Motor fan is hitting the cover.  
3. V-belt is defective.  
2. Tighten fan or shim cover.  
3. Replace V-belt.  
Motor sounds like it is running, 1. V-belt broken or slipped off pul- 1. Inspect/replace the V-belt.  
but headstock spindle does not  
spin.  
leys.  
Tailstock will not push into 1. Tailstock barrel lock not aligned 1. Re-align tailstock barrel lock with catch slot in tailstock bar-  
workpiece when handle is  
turned.  
with catch slot in tailstock barrel.  
rel, as described on page 15.  
Tailstock or tool rest hold- 1. Lock nut needs to be tightened.  
1. Tighten the lock nut as described on page 15.  
er will not lock down tight  
enough.  
-26-  
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Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email___________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
_____ Friend  
_____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years _____ 2-8 Years ____8-20 Years  
_____20+ Years  
3. How many of your machines or tools are Shop Fox®?  
_____ 0-2 _____ 3-5 ____6-9  
_____10+  
4. Do you think your machine represents a good value?  
_____ Yes  
____ No  
____ No  
5. Would you recommend Shop Fox® products to a friend? _____ Yes  
6. What is your age group?  
_____ 20-29  
_____ 50-59  
_____ 30-39  
_____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
_____ $30,000-$39,000  
_____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Old House Journal  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOx 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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