Woodstock Dust Collector W1808 User Manual

MODEL W1808/W1809/W1810

CYCLONE DUST COLLECTORS

W1808

W1809

W1810

OWNER'S MANUAL

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

#9173BL

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Contents

INTRODUCTION ......................................2

SERVICE..............................................39

General ...........................................39

Emptying Drum ..................................39

Cleaning Filter...................................39

W1808 Electrical Components ................40

W1808 Wiring Diagram .........................41

W1809 Electrical Components ................42

W1809 Wiring Diagram .........................43

W1810 Electrical Components ................44

W1810 Wiring Diagram .........................45

Troubleshooting .................................46

Woodstock Technical Support..................2

W1808 Machine Specifications .................3

W1809 Machine Specifications .................5

W1810 Machine Specifications .................7

Controls and Features...........................9

SAFETY...............................................10

Standard Safety Instructions ..................10

Additional Safety for Dust Collectors........12

ELECTRICAL .........................................13

220V Operation..................................13

Extension Cords .................................13

Electrical Specifications .......................13

PARTS................................................48

W1808 Parts Breakdown .......................48

W1809 Parts Breakdown .......................51

W1810 Parts Breakdown .......................54

SETUP................................................14

Unpacking ........................................14

Items Needed for Setup........................14

W1808/W1809 Inventory.......................15

W1810 Inventory ................................17

Assembly..........................................19

Test Run ..........................................27

OPERATIONS ........................................28

General ...........................................28

Remote Control..................................29

Duct Material ....................................29

System Design ...................................31

System Grounding...............................36

Cyclone Dust Collector Accessories ..........37

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

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W1808/W1809/W1810 Cyclone Dust Collectors

INTRODUCTION

Woodstock Technical Support

Your new SHOP FOX Cyclone Dust Collectors has been specially designed to provide many years of trou-

ble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure

safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.

biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.

If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [email protected]

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W1808/W1809/W1810 Cyclone Dust Collectors

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W1808/W1809/W1810 Cyclone Dust Collectors

Controls and Features

Figure 1. W1810 identificaiton.

A. Noise Reducer

B. Canister Filters

C. Cartridge Filter Collection Drum

D. Stand

E. Collection Drum

F. Remote Magnetic Switch

G. Cyclone Funnel

H. Inlet

I. Blower Housing

J. Motor

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W1808/W1809/W1810 Cyclone Dust Collectors

SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

Indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY

result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

operation of the equipment, and/or a situation that may cause damage

to the machinery.

NOTICE

Standard Safety Instructions

1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious

injury hazards to untrained users.

2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-

glasses only have impact resistant lenses—they are NOT safety glasses.

3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES

DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause

permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may

get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip

footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Be mentally alert at all times when running machinery.

7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make

sure operation instructions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work

area.

9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

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10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to

a complete stop before leaving machine unattended.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or

where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-

heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords

for 220V machinery.

14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is

in OFF position before reconnecting.

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting

wrenches before turning machinery ON.

18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of

parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine

operation. Repair or replace damaged parts.

19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.

The use of improper accessories may cause risk of injury.

20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.

21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured

workpiece protects your hands and frees both hands to operate the machine.

22. DO NOT OVERREACH. Keep proper footing and balance at all times.

23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-

tions that cause the workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.

25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and

animals, especially fine dust. Make sure you know the hazards associated with the type of dust you

will be exposed to and always wear a respirator approved for that type of dust.

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W1808/W1809/W1810 Cyclone Dust Collectors

Additional Safety for Dust Collectors

READ and understand this

entire instruction manual

before using this machine.

Serious personal injury

may occur if safety and

operational information is

not understood and fol-

lowed. DO NOT risk your

safety by not reading!

USE this and other machinery with caution

and respect. Always consider safety first,

as it applies to your individual working

conditions. No list of safety guidelines can

be complete—every shop environment is

different. Failure to follow guidelines could

result in serious personal injury, damage

to equipment or poor work results.

1. MACHINE USE. Do not use this dust collector to pick up liquids and metal scrap including, but not

limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The

spark could then cause a sawdust explosion or severe fire hazard. Also, do not pick up material

which cannot safely pass through the impeller such as solid wood scraps.

2. KEEPING FINGERS SAFE. Do not place your hands or tools near the open inlet during operation

for any reason including, but not limited to, unclogging material and testing suction. The spinning

impeller could cause serious damage to body parts.

3. SAFE SERVICING. Disconnect power and allow impeller to come to a complete stop before servic-

ing or working on the dust collector ducting system.

4. SUSPENDED DUST PARTICLES AND IGNITION SOURCES. Do not operate the dust collector in

areas where explosion risks would be high if dust were dispersed into the area. Areas of high risk

include, but are not limited to, areas near pilot lights and/or open flames.

5. EMPTYING DUST. When emptying dust from the collection bags or drum, wear a respirator and

safety glasses. Empty dust into an approved container and dispose of properly.

6. AVOIDING FIRES. Do not allow steel to strike against impeller—this may produce a spark. Sparks

can smolder in wood dust for a long time before fire or flame is detected. If metal contacts metal

during operation, immediately turn off the dust collector, unplug the power cord from the outlet

or flip the disconnect switch and wait for all moving parts to stop. Remove collection bags and

empty the dust into an approved air tight metal container in case of spark. Remedy the metal to

metal contact problem before resuming operation.

7. OPERATIONAL QUESTIONS. If at any time you experience difficulties performing the intended

operation, stop using the machine! Then contact our Tech Support or ask a qualified expert how

the operation should be performed.

8. DUST HAZARD. Be aware that certain woods may cause an allergic reaction in people and ani-

mals, especially when exposed to fine dust. Make sure you know what type of wood dust you will

be exposed to in case there is a possibility of an allergic reaction. Always wear an approved respi-

rator during and for a short time after machine operation!

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W1808/W1809/W1810 Cyclone Dust Collectors

ELECTRICAL

220V Operation

The Model W1808/W1809/W1810 is wired for 220V single-

phase operation. Always connect this machine to a dedi-

cated circuit (wire, breaker, plug, receptacle) with a

verified ground, using the recommended circuit size and

plugs/receptacles listed at the bottom of this page.

L6-20 P

L6-20 R

Never replace a circuit breaker with one of higher

amperage without consulting a qualified electrician to

ensure compliance with wiring codes.

This machine must be grounded! Verify the ground before

connecting this machine to the power source.

If you are unsure about the wiring codes in your area

or you plan to connect your machine to a shared cir-

cuit, you may create a fire or circuit overload hazard—

consult a qualified electrician to reduce this risk.

L6-30 P

L6-30 R

Figure 2. L6-20 and L6-30 plug and

receptacle.

Extension Cords

We do not recommend using an extension cord; however,

if you have no alternative, use the following guidelines:

•

Use a cord rated for Standard Service (S).

Do not use a cord longer than 50 feet.

Ensure that the cord has a ground wire and pin.

Use the gauge size listed below as a minimum.

DO NOT work on your electrical system

if you are unsure about electrical

codes and wiring! Seek assistance from

a qualified electrician. Ignoring this

warning can cause electrocution, fire,

or machine damage.

Electrical Specifications

Model

Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle

Extension Cord

14 Gauge

W1808

W1809

W1810

220V

14 Amps

22 Amps

20A

30A

NEMA L6-20

NEMA L6-30

10 Gauge

22.4 Amps

10 Gauge

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W1808/W1809/W1810 Cyclone Dust Collectors

SETUP

If any parts are missing, examine the pack-

aging for the missing parts. For any missing

parts, find the part number in the back

of this manual and contact Woodstock

International, Inc. at (360) 734-3482 or at

[email protected]

Unpacking

The Model W1808/W1809/W1810 has been carefully pack-

aged for safe transportation. If you notice the machine

has been damaged during shipping, please contact your

authorized Shop Fox dealer immediately.

Items Needed for Setup

SUFFOCATION HAZARD!

Immediately discard all

plastic bags and pack-

ing materials to elimi-

nate choking/suffocation

hazards for children and

animals.

The following items are needed to complete the set up

process, but are not included with your machine:

Description

Qty

•

Forklift ......................................................1

Extra Person for Lifting Help ............................1

Wrench/Socket ⁵⁄16".......................................2

Wrench/Socket ⁷⁄16".......................................2

Wrench/Socket ¹⁄2"........................................2

Wrench/Socket ⁹⁄16".......................................2

Blue Loctite (Medium Strength).........................1

Punches or Phillips Head Screwdrivers.................2

Chain with Lifting Hooks ................... (As Needed)

UNPLUG-power cord before you do

any assembly or adjustment tasks!

Otherwise, serious personal injury to

you or others may occur!

-14-

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W1808/W1809 Inventory

The following is a description of the main components

shipped with the Model W1808 and W1809. Lay the com-

ponents out to inventory them.

Note: If you can't find an item on this list, check the

mounting location on the machine or examine the pack-

aging materials carefully. Occasionally we pre-install

certain components for safer shipping. Photos shown here

are for the W1809.

Collector Box Contents (Figures 3–5):

Qty

A. Intake Barrel ...............................................1

B. Motor/Blower Housing Assembly........................1

C. Cyclone Funnel.............................................1

D. Noise Reducer 7" (W1808)................................1

D. Noise Reducer 8" (W1809)................................1

E. Clear Flexible Hose 7" x 18" (W1808) ..................1

E. Clear Flexible Hose 7" x 4" (W1808)....................1

F. Clear Flexible Hose 8" x 19" (W1809) .................1

F. Clear Flexible Hose 8" x 4" (W1809)....................1

G. Intake Cylinder.............................................1

H. Collection Drum Lid.......................................1

I. Collection Drum, 35 Gallon..............................1

J. Upper Collection Drum, 25 Gallon (W1809)...........1

Figure 3. W1809 collector box contents

(Picture 1).

Bag Holder Plates, 35 Gallon (W1808).................4

K. Bag Holder Plates, 55 Gallon (W1809).................4

L. Hose Clamps 9" ............................................2

M. Clear Flexible Hose 9" x 7" (W1808)....................1

M. Clear Flexible Hose 9" x 13" (W1809) ..................1

N. Outlet Port .................................................1

O. Filter L-Braces .............................................2

P. Barrel Gaskets .............................................2

Q. Outlet Gasket ..............................................1

R. Brace Gaskets..............................................2

S. Hardware Box

Figure 4. W1809 collector box contents

(Picture 2).

—Rolls of 3 x 6 x 1800mm Foam Tape

(Intake Cylinder).........................................2

—Plastic Bags 640 x 1000mm (W1808 Bag Holder)...5

—Plastic Bags 640 x 1200mm (W1809 Bag Holder)...5

T. Hardware Box

—Roll of Foam Tape 10 x 50 x 2mm (Drum) ..........1

—Drum Latches (Drum) ...................................3

—Phillips Head Screws #10-24 x ³/8"(W1808 Drum) 22

—Phillips Head Screws #10-24 x ³/8"(W1809 Drum) 36

—Hex Nuts #10-24 (W1808 Drum)..................... 22

—Hex Nuts #10-24 (W1809 Drum)..................... 36

Figure 5. W1809 collector box contents,

(Picture 3).

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U. Hardware Box

—Hex Bolts ⁵/16"-18 x 1" (W1808 Funnel/Intake).... 20

—Hex Bolts ⁵/16"-18 x 1" (W1809 Funnel/Intake).... 23

—Hex Nuts ⁵/16"-18 (W1808 Funnel/Intake Barrel) . 20

—Hex Nuts ⁵/16"-18 (W1809 Funnel/Intake Barrel) . 23

—Hex Bolts ⁵/16"-18 x ³/4

(Intake Cylinder/Barrel/Motor) ..................... 20

—Flat Washers ⁵/16" (W1808)

(Intake/Motor, Braces/Outlet) ...................... 56

—Flat Washers ⁵/16" (W1809)

(Intake/Motor, Braces/Outlet) ...................... 62

—Fender Washers ⁵/16" (Filter/Braces) .................4

—Casters (Drum)...........................................4

—Hex Nuts ³/8"-16 (Drum) ................................4

—Lock Washers ³/8" (Drum) ..............................4

—Flat Washers ³/8" (Drum) ...............................8

V. Hardware Box

—Rubber Handles (Bag Holder)..........................2

—Hex Bolts ¹/4 x ⁵/8" (Bag Holder) ......................4

—Fender Washers ¹/4" (Bag Holder).....................8

—Hex Nuts ¹/4" (Bag Holder) .............................4

W. Hose Clamps 7" (W1808)..................................5

W. Hose Clamps 8" (W1809)..................................5

Stand Box Contents (Figure 6):

Qty

A. Lower Stand Legs..........................................4

B. Upper Stand Legs..........................................4

C. Upper Stand Braces .......................................4

D. Lower Stand Braces .......................................4

E. Hardware Bags (Not Shown)

Figure 6. W1809 stand box contents.

—Hex Bolts ³/8"-16 x ³/4" (Stand) ...................... 42

—Lock Nuts ³/8"-16 (Stand)............................. 64

—Flat Washers ³/8" (Stand)............................132

—Hex Bolts ³/8"-16 x 1" (Stand)........................ 24

—Hex Nuts ³/8"-16 (Stand)................................2

Filter Box Contents (Figure 7):

Qty

A. Canister Filter Assembly .................................1

Figure 7. W1809 filter box contents.

-16-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1810 Inventory

The following is a description of the main components

shipped with the Model W1810. Lay the components out

to inventory them.

Note: If you can't find an item on this list, check the

mounting location on the machine or examine the pack-

aging materials carefully. Occasionally we pre-install cer-

tain components for safer shipping.

Collector Box Contents (Figures 8–10):

Qty

A. Intake Barrel ...............................................1

B. Motor/Blower Housing Assembly........................1

C. Cyclone Funnel.............................................1

D. Noise Reducers 8" .........................................2

E. Clear Flexible Hoses 8" x 23" ............................2

F. Clear Flexible Hoses 8" x 4" .............................2

G. Intake Cylinder.............................................1

H. Collection Drum Lid.......................................1

I. Lower Collection Drum ...................................1

J. Upper Collection Drum ...................................1

K. Bag Holder Plates .........................................4

L. Hose Clamps 9" ............................................2

M. Clear Flexible Hose 9" x 10" .............................1

N. Outlet Port .................................................1

O. Reducer .....................................................1

P. Filter L-Braces .............................................2

Q. Filter Cross Braces ........................................2

R. Barrel Gaskets .............................................2

S. Outlet Gasket ..............................................1

T. Brace Gaskets..............................................4

U. Hardware Box

Figure 8. Collector box contents

(Picture 1).

Figure 9. Collector box contents

(Picture 2).

—Rolls of Foam Tape 3 x 6 x 1800mm

(Intake Cylinder) ........................................2

—Plastic Bags 640 x 1200 mm (Bag Holder)...........5

V. Hardware Box

—Rubber Handles (Bag Holder)..........................2

—Hex Bolts ¹⁄4"-20 x ⁵⁄8" (Bag Holder) .................4

—Fender Washers ¹⁄4" (Bag Holder).....................8

—Hex Nuts ¹⁄4"-20 (Bag Holder) .........................4

—Roll of Foam Tape 10 x 50 x 2mm (Drum) ..........1

—Drum Latches (Drum) ...................................3

—Phillips Head Screws 10-24 x ³⁄8" (Drum).......... 36

—Hex Nuts #10-24 (Drum).............................. 36

W. Hardware Box

—Hex Bolts ⁵⁄16"-18 x 1" (Funnel/Intake) ............ 22

—Hex Nuts ⁵⁄16"-18 (Funnel/Intake)................... 22

Figure 10. Collector box contents

—Hex Bolts ⁵⁄16"-18 x ³⁄4

(Picture 3).

(Intake Cylinder/Barrel/Motor) ..................... 24

—Flat Washers ⁵⁄16" (Intake/Motor, Braces/Outlet) 60

—Hex Bolts ³⁄8"-16 x ³⁄4" (Stand) ........................4

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W. Hardware Box (Ctd.)

—Fender Washers ⁵⁄16" (Filter/Braces) .................8

—Casters (Drum)...........................................4

—Lock Washers ³⁄8" (Drum) ..............................4

—Flat Washers ³⁄8" (Drum) ............................. 16

—Hex Nuts ³⁄8"-16 (Drum) ................................8

—Tap Screws M4 x 12 (Reducer) ........................3

X. Reducer Hose Clamp 10" .................................1

Y. Hose Clamps 8".............................................9

Stand Box Contents (Figure 11):

Qty

A. Lower Stand Legs..........................................4

B. Upper Stand Legs..........................................4

C. Upper Stand Braces .......................................4

D. Lower Stand Braces .......................................4

E. Hardware Bags (Not Shown)

Figure 11. Stand box contents.

—Hex Bolts ³⁄8"-16 x ³⁄4" (Stand) ...................... 58

—Lock Nuts ³⁄8"-16 (Stand)............................. 64

—Flat Washers ³⁄8" (Stand)............................132

—Hex Bolts ³⁄8"-16 x 1" (Stand)..........................8

—Hex Nuts ³⁄8"-16 (Stand)................................2

Contents of Filter Boxes (Figure 12):

Qty

A. Canister Filter Assemblies ...............................2

Figure 12. Filter box contents.

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W1808/W1809/W1810 Cyclone Dust Collectors

Assembly

The following instructions apply to all three models

except where noted. To begin assembling the W1810, start

at Step 1. To begin assembling the W1808/W1809, start at

Step 2.

Upper Stand Leg

To assemble the dust collector, do these steps:

1. Model W1810 Only: Connect the upper stand legs

with the lower braces, using (16) ³/8"-16 x ³/4" hex

bolts, (32) ³/8" flat washers, and (16) ³/8"-16 lock

nuts, as shown in Figure 13. Only finger tighten for

now.

Lower Brace

2. Connect the upper braces to the upper stand legs,

using (16) ³/8"-16 x ³/4" hex bolts, (32) ³/8" flat wash-

ers, and (16) ³/8"-16 lock nuts, as shown in Figure

14.

Figure 13. Upper stand legs connected to

lower stand braces, Model W1810.

Note: On Model W1808/W1809, the lower braces

will not be installed until Step 7 on Page 20.

3. Attach the cyclone funnel to the intake barrel with

a barrel gasket between the two, as shown in Figure

15, with (12) ⁵/16"-18 x 1" hex bolts, (24) ⁵/16" flat

washers, and (12) ⁵/16"-18 hex nuts.

Upper Brace

Figure 14. Upper braces attached to stand

assembly, Model W1810.

Cyclone

Funnel

Intake

Barrel

Gasket

Figure 15. Cyclone funnel attached to

intake barrel.

-19-

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W1808/W1809/W1810 Cyclone Dust Collectors

4. Place a large piece of cardboard on the ground to

prevent scrapes from bare concrete for the next

steps.

5. Lay the stand assembly on its side and slide the col-

lector assembly into the stand assembly.

6. Fasten the collector assembly to the stand with (8)

8"-16 x 1" hex bolts, (16) ³/8" flat washers, and (8)

8"-16 lock nuts, as shown in Figure 16.

7. Model W1808–W1809: Slide the lower legs onto the

upper stand assembly, and fit the lower braces into

the leg notches. Fasten the upper and lower legs

and lower braces using (24) ³/8"-16 x ³/4" hex bolts,

(16) ³/8"-16 x 1" hex bolts, (80) ³/8" flat washers,

and (40) ³/8"-16 lock nuts. Refer to the W1808 and

W1809 Parts Breakdowns on Pages 48 and 51 for

more detail.

Figure 16. Collector assembly fastened to

the stand, Model W1810.

Lower Brace

Note: On Model W1810, the lower legs will be

installed in Step 19, on Page 23.

Note: It will be easier to assemble the lower legs

and braces onto the upper stand assembly if you

keep the fasteners loose.

8. Place the 3 x 6 x 1800mm roll of foam tape on the

intake cylinder, as shown in Figure 18.

Lower Leg

Figure 17. Collector assembly fastened to

the stand, Model W1808-09.

Figure 18. Foam tape adhered to intake

cylinder.

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9. Lift the assembly upright and rotate it so the inlet/

outlet point where you want them for your shop

setup.

10. Lift the motor/blower housing assembly with a fork-

lift (or other means) and attach the intake cylinder

to the bottom of the housing, as shown Figure 19,

using (4) ⁵/16"-18 x ³/4" hex bolts and (4) ⁵/16" flat

washers.

Note: Because this part of the dust collector is not

accessible after assembly, consider using medium

strength (blue) Loctite^®on the bolts that secure the

intake cylinder to the motor/blower housing assem-

bly to ensure that the fasteners won't come loose

with vibration.

Figure 19. Intake cylinder attached to the

bottom of motor housing.

11. Place the remaining barrel gasket on top of the

intake barrel, then carefully lower the motor/blow-

er housing assembly approximately 1" away from the

intake barrel.

Gasket

12. Using two punches or Phillips screwdrivers, align the

mounting holes, as shown in Figure 20, and lower

the motor housing onto the intake barrel.

13. Attach the motor housing to the intake barrel, as

shown in Figure 21, with (12) ⁵/16"-18 x ³/4" hex

bolts and (12) ⁵/16" flat washers.

Figure 20. Aligning the mounting holes.

Note: When installing the bolts above the intake

port, use duct tape (Figure 22) on the bottom of

your wrench to hold the bolts in place.

Figure 21. Securing intake barrel to

blower.

Figure 22. Using tape on a wrench to

install a bolt.

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14. Attach the outlet port and filter L-braces to the

housing with the outlet gasket between, as shown in

Figures 23 & 24 using the fasteners below.

Gasket

—Model W1810: Use (10) ⁵/16"-18 x 1" hex bolts, (20)

⁵/16" flat washers, and (10) ⁵/16"-18 hex nuts.

—Model W1809: Use (11) ⁵/16"-18 x 1" hex bolts, (22)

⁵/16" flat washers, and (11) ⁵/16"-18 hex nuts.

—Model W1808: Use (8) ⁵/16"-18 x 1" hex bolts, (16)

⁵/16" flat washers, and (8) ⁵/16"-18 hex nuts.

Figure 23. Attaching the outlet port and

filter L-braces to the blower housing

(Model W1810).

15. Model W1810 Only: Attach the filter cross braces to

the L-braces, as shown in Figure 25, using (4) ³/8"-16

x ³/4" hex bolts, (8) ³/8" flat washers, and (4) ³/8"-16

hex nuts.

16. Using the forklift, lift the entire assembly approxi-

mately 2' off the ground to gain clearance for filter

installation.

L-Brace

Figure 24. Filter L-braces atttached to

blower housing (Model W1810).

Cross Braces

Figure 25. Filter cross braces (Model

W1810).

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W1808/W1809/W1810 Cyclone Dust Collectors

17. Model W1810: Mount the two filters to the cross

braces with brace gaskets between them, as shown

in Figure 26, using (8) ⁵/16"-18 x ³/4" hex bolts and

(8) ⁵/16" fender washers.

Model W1808-9: Mount the filter to the L-braces with

Ridge

brace gaskets between them using (4) ⁵/16"-18 x ³/4

hex bolts and (4) ⁵/16" fender washers.

18. Model W1810: Connect (2) 8" x 23" flexible hoses, (2)

8" noise reducers, and (2) 8" x 4" flexible hoses to

the outlet ports and filters using (8) 8" hose clamps

as shown in Figure 27. Extend the ribbed part of the

hoses at least ¹/2" past the outlet and filter ridges

(Figure 26) and secure with the clamps.

Gasket

Figure 26. Filters mounted to cross

braces.

Model W1808: Connect a 7" x 18" flexible hose, 7"

noise reducer, and a 7" x 4" flexible hose to the out-

let ports and filters using (4) 7" hose clamps.

8" x 23" Hoses

Model W1809: Connect an 8" x 19" flexible hose, 8"

noise reducer, and an 8" x 4" flexible hose to the

outlet ports and filters using (4) 8" hose clamps.

Clamp

Nose

Reducer

Note: Try tapping gently on the ribbed part of the

hose coils with a rubber hammer and a soft wood

block to fit them onto the noise reducers.

8" x 4"

Hose

19. Model W1810 Only: Attach the lower stand legs to

the upper stand legs, as shown in Figure 28, using

(24) ³/8"-16 x ³/4" hex bolts, (48) ³/8" flat washers,

and (24) ³/8"-16 lock nuts.

Figure 27. Hoses and noise reducers

installed (Model W1810).

Figure 28. Lower stand legs attached

(Model W1810).

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W1808/W1809/W1810 Cyclone Dust Collectors

20. Check to see if 10 x 50mm foam tape is pre-installed

on the collector drum lid. If tape is not attached,

install it as shown in Figure 29, and trim to length

with a sharp knife, if necessary.

21. Attach the casters to the bottom of the lower collec-

tion drum, as shown in Figure 30, using (4) ³/8"-16

hex nuts, (8) ³/8" flat washers, and (4) ³/8" lock wash-

ers.

Note: The Model W1808 collection drum comes as a

preassembled unit. The upper and lower collection

drums on the Model W1809/W1810 require assembly

(see Step 22).

Figure 29. Attaching foam tape to

collector drum lid.

22. Model W1809 & W1810 Only: Connect the upper and

lower collection drums and secure with the included

metal clamp and bolt, as shown in Figure 31.

Figure 30. Casters attached to the lower

collection drum.

Figure 31. (Top) Connecting upper and

lower collection drums, (bottom) drum

clamp installed between drums.

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23. Install the three drum latches, as shown in Figure

32, with (6) 10-24 x ³/8" Phillips head screws and (6)

10-24 hex nuts.

Model W1809/W1810: Use the remaining (6) 10-24

x ³/8" Phillips head screws and (6) 10-24 hex nuts to

plug the lower latch mounting holes.

24. Model W1808: Assemble the bag holder, as shown

in Figure 33, using the (16) 10-24 x ³/8 Phillip head

screws and (16) 10-24 hex nuts.

Model W1809 & W1810: Assemble the bag holder, as

shown in Figure 33, using the (24) 10-24 x ³/8 Phillip

head screws and (24) 10-24 hex nuts.

25. Install the rubber handles (Figure 33) on the inside of

the bag holder with the (4) ¹/4"-20 x ⁵/8" hex bolts, the

(8) ¹/4" fender washers, and the (4) ¹/4"-20 hex nuts.

26. Insert the bag holder into a plastic dust collection

bag, then insert the bag holder into the collector

drum as shown in Figure 34.

Figure 32. Installing latches on collector

drum.

Rubber Handles

Figure 33. Bag holder.

Figure 34. Bag holder installed into

collector drum, Model W1809.

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W1808/W1809/W1810 Cyclone Dust Collectors

27. Place the lid on the collection drum and hook the

latches over the lid, as shown in Figure 35, and

clamp in place.

28. Move the collector drum under the dust collector

and connect it to the cyclone funnel with clear 9"

flexible hose and the two 9" hose clamps, as shown

in Figure 36.

29. Model W1810 Only: Slide the reducer over the port

on the barrel (Figure 37), line up the mounting

holes, and secure it in place with the (3) M4 x 12 tap

screws.

Figure 35. Latch hooked over lid for

clamping.

30. Mount the switch on the stand, as shown in Figure

38, with (2) ³/8"-16 x ³/4" hex bolts, (4) ³/8" flat

washers, and (2) ³/8"-16 hex nuts.

Figure 36. Drum attached to cyclone

funnel with 9" hose clamps.

Figure 37. Reducer installed (Model

W1810).

Figure 38. Switch mounted to stand.

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W1808/W1809/W1810 Cyclone Dust Collectors

Test Run

Complete this process once you have familiarized yourself

with all the instructions in this manual.

To test run the cyclone dust collector, do these steps:

1. Read the entire instruction manual first!

Projectiles thrown from the machine

could cause serious eye injury. Wear

safety glasses during assembly and

operation.

2. Make sure all tools and foreign objects have been

removed from the dust collector.

3. Review Page 13, install the plug on the power

cord, and connect your dust collector to the power

source.

4. Flip the main power switch at the lower left hand

corner of the switch box.

5. Press the ON/OFF button to turn the machine ON.

— The dust collector should run smoothly with little

or no vibration.

Loose hair and clothing could get

caught in machinery and cause serious

personal injury. Keep loose clothing

rolled up and long hair tied up and

away from machinery.

— Immediately stop the dust collector if you suspect

any problems, and refer to Page 46 to trouble-

shoot/fix any problems before starting the dust

collector again.

— If the source of an unusual noise or vibration is

not readily apparent, contact our technical sup-

port for help at (360) 734-3482 or contact us

online at [email protected].

6. Press the TIMER button and cycle through each of

the times to make sure the lights illuminate the

switch.

7. Press the TIMER button on the remote control and

cycle through the times in the same manner as Step

8. Press the ON/OFF button on the remote control to

make sure it is working properly.

-27-

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W1808/W1809/W1810 Cyclone Dust Collectors

OPERATIONS

General

The Model W1808/W1809/W1810 is designed to be a cen-

tral dust collector system, and is capable of collecting

dust from multiple machines running simultaneously.

Because of the large suction capacity of the Model W1808/

W1809/W1810, great flexibility is possible in the planning

and designing of your dust collection duct layout.

However you choose to build your dust collection system,

always make sure there are no open flames or pilot lights

in the same room as the dust collector. There is a risk of

explosion if dust is dispersed into the air near flames.

READ and understand this entire instruc-

tion manual before using this machine.

Serious personal injury may occur if

safety and operational information is not

understood and followed. DO NOT risk

your safety by not reading!

The instructions in this section are written with the under-

standing that the operator has the necessary knowledge

and skills to operate this machine. If at any time you

are experiencing difficulties performing any operation,

stop using the machine!

Damage to your eyes, lungs, and ears

could result from using this machine

without proper protective gear. Always

wear safety glasses, a respirator, and

hearing protection when operating this

machine.

If you are an inexperienced operator, we strongly recom-

mend that you read books, trade articles, or seek train-

ing from an experienced cyclone dust collector operator

before performing any unfamiliar operations. Above all,

your safety should come first!

DO NOT investigate problems or adjust

the cyclone dust collector while it

is running. Wait until the machine

is turned OFF, unplugged, and all

working parts have come to a com-

plete stop before proceeding!

-28-

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W1808/W1809/W1810 Cyclone Dust Collectors

Remote Control

The remote control (Figure 39) for the Model W1808/

W1809/W1810 is IR (infrared) rather than RF (radio fre-

quency) to prevent accidental startups by other common

RF items like garage door openers.

Because this remote system is IR, you must point the

remote control directly at the switch to make it operate.

If you plan on placing your dust collector in a different

room or outside of your shop, you must mount the switch

in the shop and wire it through the wall to the dust col-

lector to make use of the remote control.

Figure 39. Remote control.

Duct Material

You have many choices regarding main line and branch

line duct material. For best results, use metal duct for

the main line and branch lines, then use a short length

of flexible hose to connect each machine to the branch

lines.

Plastic duct is also a popular material for home shops.

However, be aware that there is a fire or explosion hazard

if plastic duct material is used for dust collection without

being grounded against static electrical charge build-up.

This topic will be discussed later in the manual. Another

problem with using plastic is that it is less efficient per

foot than metal.

Metal Duct

Advantages of metal duct (Figure 40) is its conductivity

and that it does not contribute to static electrical charge

build-up. However, static charges are still produced when

dust particles strike other dust particles as they move

through the duct. Since metal duct is a conductor, it can

be grounded quite easily to dissipate any static electrical

charges.

There are quite a number of options when it comes to

metal duct, but metal duct that is specially manufac-

tured for dust collection is the best choice. When select-

ing your metal duct, choose high quality metal duct with

smooth welded internal seams that will minimize airflow

resistance. This type of duct usually connects to other

ducts or elbows with a simple, self-sealing clamp, is very

quick and easy to assemble, and can be dismantled and

re-installed with no problems. This is especially important

if you ever need to change things around in your shop or

add more tools.

Figure 40. Examples of metal pipe and

components.

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W1808/W1809/W1810 Cyclone Dust Collectors

Avoid inferior metal duct that requires you to cut it to

length and snap it together. This type of duct is time

consuming to install because it requires you to seal all

the seams with silicone and screw the components on the

ends with sheet metal screws. Another disadvantage is

the rough internal seams and crimped ends that unavoid-

ably increase static pressure.

Flexible Duct

Flexible hose is generally used for short runs, small shops

and at rigid duct-to-tool connections. There are many dif-

ferent types of flex hose on the market today. These are

manufactured from materials such as polyethylene, PVC,

cloth hose dipped in rubber and even metal, including

steel and aluminum.

The superior choice here is metal flex hose that is

designed to be flexible, yet be as smooth as possible to

reduce static pressure loss.

There are also many kinds of pure plastic flexible hose,

such as non-perforated drainage type hose and dryer vent

hose. Drainage type hose, while being economical, does

not quite have the flexibility required for dust collection.

The inside of the duct is also deeply corrugated and can

increase the static pressure loss by as much as 50% over

smooth wall duct. Dryer vent hose, while being complete-

ly flexible, is non-resistant to abrasion and has a tendency

to collapse in a negative pressure system. We DO NOT

recommend using dryer drainage-type vent hose in your

dust collection system.

Figure 41. Example of flexible metal duct.

If using flex-hose, you should choose one of the many

types that are designed specifically for the movement of

solid particles, i.e. dust, grains and plastics. However, the

cost of specifically designed flexible duct can vary greatly.

For example, polyethylene hose is well suited for the

removal of particulate matter, especially sawdust, since

it is durable and completely flexible. Also, it is very eco-

nomical and available in a wide variety of diameters and

lengths for most applications.

Plastic Duct

The popularity of plastic duct (Figure 42) is due to the

fact that it is an economical and readily available prod-

uct. It is also simple to assemble and easily sealed against

air loss. The primary disadvantage of plastic duct for dust

collection is the inherent danger of static electrical build-

up.

Figure 42. Example of plastic duct and

components.

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W1808/W1809/W1810 Cyclone Dust Collectors

System Design

Step 1. Decide Who Will Design

For most small-to-medium sized shops, you can design

and build the dust collection system yourself without

hiring engineers or consultants. We have included some

basic information here to get you started on a basic

design.

��

If you have a large shop or end up designing a compli-

cated system, then we recommend additional research

beyond this manual, or that you seek the help of an

expert.

Step 2. Sketch Your Shop Layout

When designing a successful dust collection system, plan-

ning is the most important step. In this step, you must

sketch a basic layout of your shop. Your sketch only needs

the basic details of the shop layout, similar to Figure

43, including all your current/planned machines and your

planned placement of the dust collector.

Figure 43. Initial sketch of shop layout.

��

Step 3. Sketch a Basic Duct Layout

For the next step, sketch how you will connect your

machines to the dust collector. Consider these general

guidelines for an efficient system:

��

1. Machines that produce the most saw dust should be

placed nearest to the dust collector (i.e. planers

and sanders).

2. Ideally, you should design the duct system to have

the shortest possible main line and secondary branch

ducts. See Figures 44 & 45 for ideas of good duct

layouts vs bad duct layouts.

Figure 44. Good duct layout.

3. Directional changes should be kept to a minimum.

The more directional change fittings you use directly

increases the overall resistance to airflow.

��

4. Gradual directional changes are more efficient than

sudden directional changes (i.e. use the largest

corner radius possible when changing hose or pipe

direction).

5. Each individual branch line should have a blast gate

immediately after the branch to control suction

from one machine to another.

Figure 45. Bad duct layout.

6. The simpler the system, the more efficient and less

costly it will be.

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W1808/W1809/W1810 Cyclone Dust Collectors

Step 4. Determine Required CFM of Each

Machine

Dust Port Size

Approximate

Required CFM

Since each machine produces a different amount of saw-

dust, the requirements for the minimum amount of CFM

to move that sawdust is unique to the machine (for exam-

ple, a planer produces more sawdust than a table saw).

Knowing this required CFM is important to gauging which

size of duct to use.

2.5"

150

220

395

614

Figure 47 will give you a close estimation of the airflow

your machine requires. Keep in mind that machines that

generate the most sawdust should be placed closest to

the dust collector. If the machine has multiple dust ports,

the total CFM required is the sum of all ports.

884

1203

1570

1990

2456

10"

If your machine doesn't have a built in dust port, use

Figure 46 to determine which size of dust port to install

on your machine.

Figure 47. Approximate required airflow

for machines, based on dust port size.

Machine

Average Dust Port Size

Table Saw

Miter/Radial-Arm Saw

Jointer (6" and smaller)

Jointer (8"-12")

Thickness Planer (13" and smaller)

Thickness Planer (14"-20")

Shaper

Router (mounted to table)

Bandsaw

Lathe

Disc Sander (12" and smaller)

Disc Sander (13-18")

Belt Sander (6" and smaller)

Belt Sander (7"-9")

Edge Sander (6" x 80" and smaller)

Edge Sander (6" x 80" and larger)

Drum Sander (24" and smaller)

Drum Sander (24" and larger)

Widebelt Sander (18" and smaller)

Widebelt Sander (24"–37" single head)

Widebelt Sander (24"_51" double head)

2 x 4"

4 x 4"

2 x 6"

5 x 4"

��

Figure 46. Dust port size and quantity per average

machine.

Write the required CFM for each machine on your sketch,

as shown in Figure 48.

��

Figure 48. CFM requirements labeled for

each machine.

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W1808/W1809/W1810 Cyclone Dust Collectors

Determining Main Line Duct Size

The general rule of thumb for a main line duct is that the

velocity of the airflow must not fall below 3500 FPM.

��

For small/medium sized shops, using the inlet size of the

dust collector as the main line duct size will usually keep

the air velocity above 3500 FPM and, depending on your

system, will allow you to keep multiple branches open at

one time.

��

The inlet size is 7" for the W1808 and 8" for the W1809.

For the Model W1810, the intake is 8" with the reducer

installed. Mark your drawing as shown in Figure 49.

��

Figure 49. Main line size labeled on

Determining Branch Line Duct Size

sketch.

The general rule of thumb for a branch line duct is that

the velocity of the airflow must not fall below 4000 FPM.

��

For small/medium sized shops, using the dust port size

from the machine as the branch line duct size will achieve

the correct velocity in most applications. However, if the

dust port on the machine is smaller than 4", make the

branch line 4" and reduce the line right before the dust

port.

��

Note: Systems with powerful dust collectors work better

if multiple blast gates are left open. This also allows you

to run two machines at once. Experiment with different

combinations of blast gates open/closed to find the best

results for your system.

��

Figure 50. Branch line sizes labeled on

Write your determined branch line sizes on your drawing,

as shown in Figure 50.

sketch.

Total CFM

600

Branch Line Size

Multiple Dust Ports

If your machine has multiple dust ports, add the total

CFM given for each dust port size from Figure 47. Refer to

Figure 51 and find the CFM that is closest to your total to

determine the correct branch size. Split the branch line

just before the dust ports with matching duct sizes.

700

800

1000

1200

1400

1600

Two Machines on Same Branch Line

If both machines will be running at the same time, add

the total CFM given for each dust port size from Figure

47.

Figure 51. Branch line sizing chart by

total CFM (for use when multiple machines

share line).

If both the machines will never be run at the same time,

reference the machine with biggest dust port to Figure 51

and add blast gates after the Y-branch to open/close the

line to each machine.

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W1808/W1809/W1810 Cyclone Dust Collectors

Calculating Duct Resistance

Duct Approximate

Dia. Static Pressure Static Pressure

Loss Per Foot of Loss Per Foot

Approximate

Adding duct work, elbows, branches and any other com-

ponents to a duct line increases airflow resistance (static

pressure loss). This resistance can be minimized by using

rigid (smooth) pipe and gradual curves, as opposed to

flexible pipe and 90˚ elbows.

Rigid Pipe

of Flex Pipe

Branch Main Branch

Lines

Main

Lines

3500

FPM

at 3500 at

at 4000

FPM

To help you think about this resistance, imagine riding a

bicycle in a tunnel that is an exact replica of your duct

work. If the inside of the tunnel is very bumpy (flex-

ible pipe) and has a lot of sharp turns (90˚ elbows), it

will take a lot more effort to travel from one end to the

other.

FPM

4000

FPM

.122

.107

.094

.075

.059

.047

.036

.027

.019

.091

.35

.453

.397

.352

.28

2.5" .08

.306

.271

.215

.172

.136

.106

.08

.071

.057

.046

.037

.029

.023

.017

The purpose of calculating the resistance is to determine

if it is low enough from the machine to the dust collector

to meet the given CFM requirement for the machine. Use

the charts in Figure 52 to calculate the resistance of duct

work.

.225

.18

.141

.108

.079

.057

In most small/medium shops it is only necessary to calcu-

late the line with the longest duct length or the most fit-

tings (operating under the assumption that if the line with

the highest resistance works, the others will be fine).

Fitting 90˚

45˚

90˚

Dia.

Elbow Elbow Wye(Y) Wye(Y)

.47

.235

.225

.266

.282

.234

.203

.282

.375

.354

.329

.324

.297

.188

.225

.236

.235

.216

.189

To calculate the static pressure of any given line in the

system, do these steps:

.45

.531

.564

.468

.405

1. Make a list of each size duct in the line, including

the length, and multiply those numbers by the static

pressure value given in Figure 52.

2. List each type of elbow or branch and multiply the

quantity (if more than one) by the static pressure

loss given in Figure 52.

Figure 52. Static pressure loss charts.

Additional Factors

Static Pressure

Seasoned (well used)

Dust Collection Filter

3. Add the additional factors from Figure 53 to your

list.

Entry Loss at Large

Machine Hood

Figure 53. Additional factors affecting

static pressure.

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4. Total your list, as shown in the example in Figure

54, to come up with your overall static pressure loss

number for that line.

��

Note: Always account for a seasoned filter, so you

don't end up with a system that only works well

when the filter is clean.

��

Note: When calculating static pressure loss to deter-

mine if multiple lines can be left open at the same

time, only include the main line numbers once.

��

5. Compare the total static pressure loss for that line

to the closest CFM given in the Performance Curve

section on the machine specifications for your dust

collector (located toward the front of this manual).

Figure 54. Example list for totaling static

pressure loss.

— If the CFM for your static pressure loss is above

the requirement of the machine connected to the

end of that branch line, then dust collection will

most likely be successful. Congratulations! You've

just designed your own dust system. Refer to Page

37 to start buying the components necessary to

make your system a reality.

— If the CFM for your static pressure loss is below

the requirement of the machine, then that line

will not effectively collect the dust. You must

then modify some of the factors in that line to

reduce the static pressure loss. Some of the ways

to do this include: 1) Installing larger duct, 2)

reducing amount of flexible duct used, 3) increas-

ing machine dust port size, 4) moving machine

closer to dust collector to eliminate duct length,

and 5) reducing 90˚ elbows or replacing them with

45˚ elbows.

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W1808/W1809/W1810 Cyclone Dust Collectors

System Grounding

Since plastic hose is abundant, relatively inexpensive, eas-

ily assembled and air tight, it is a very popular material

for conveying dust from woodworking machines to the

dust collector. We recommend using flexible hose (flex-

hose) to connect the woodworking machine to the dust

collector. However, plastic flex-hose and plastic duct are

an insulator, and dust particles moving against the walls

of the plastic duct create a static electrical build up.

This charge will build until it discharges to a ground. If a

grounding medium is not available to prevent static elec-

trical build up, the electrical charge will arc to the near-

est grounded source. This electrical discharge may cause

an explosion and subsequent fire inside the system.

Always guard against static electrical

build up by grounding all dust collec-

tion lines.

To protect against static electrical build up inside a non-

conducting duct, a bare copper wire should be placed

inside the duct along its length and grounded to the dust

collector. You must also confirm that the dust collector

is continuously grounded through the electrical circuit to

the electric service panel.

Internal

Ground

Wire

External

Ground Wire

Ground Screw

Flex

Hose

If you connect the dust collector to more than one

machine by way of a non-conducting branching duct sys-

tem and blast gates, the system must still be grounded

as mentioned above. We recommend inserting a continu-

ous bare copper ground wire (Figure 55) inside the entire

duct system and attaching the wire to each grounded

woodworking machine and dust collector.

Figure 55. Flex-hose grounded to

machine.

Be sure that you extend the bare copper wire down all

branches of the system. Do not forget to connect the

wires to each other with wire nuts when two branches

meet at a “Y” or “T” connection.

Plastic

Blast

Gate

Ensure that the entire system is grounded. If using plastic

blast gates to direct air flow, the grounding wire must be

jumped (Figure 56) around the blast gate without inter-

ruption to the grounding system.

Copper

Ground Wire

Metal Duct

We also recommend wrapping the outside of all plastic

ducts with bare copper wire to ground the outside of the

system against static electrical build up. Wire connections

at Y's and T's should be made with wire nuts.

Figure 56. Ground jumper wire when using

plastic blast gates and metal duct.

Attach the bare ground wire to each stationary wood-

working machine and attach to the dust collector frame

with a ground screw as shown in Figure 55. Ensure that

each machine is continuously grounded to the grounding

terminal in your electric service panel.

-36-

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W1808/W1809/W1810 Cyclone Dust Collectors

Cyclone Dust Collector Accessories

The following cyclone dust collector accessories may be available through your local Woodstock

International Inc. Dealer. If you do not have a dealer in your area, these products are also available

through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur-

rent listing of dealers at: 1-800-545-8420 or at [email protected].

Blast Gates maximize system efficiency. Blast gates are available in

both black ABS plastic and aluminum. Plastic blast gates are economi-

cally priced, have a textured surface and an easy sliding gate action.

For those customers who prefer metal, our top quality aluminum

blast gates feature a cast aluminum body with steel gate and locking

knob. The following types and models are available:

Black ABS Plastic Blast Gates

W1006 3" Outer Diameter

W1007 4" Outer Diameter

W1008 5" Outer Diameter

W1009 6" Outer Diameter

Aluminum Blast Gates

W1141 3" Outer Diameter

W1142 4" Outer Diameter

W1006

W1141

The Model W1053 Grounding Kit provides everything you need to

ground a dust collection system, including directions for installation.

A large system may need more than one kit, so keep plenty of these

on hand. This safety accessory is essential to any complete dust

collection assortment.

The Model W1055 Dust Collection Accessories Kit #2 provides

the necessary hoses, clamps, hoods and fittings to connect two

woodworking machines to a dust collector. Air flow to each machine

is controlled by a blast gate. Kit comes complete with comprehensive

instructions and can be expanded even further using our other dust

collection accessories (list enclosed in each box).

Kit includes:

•

(2) 4" Blast gates (W1007)

(2) 4" x 10' Hose (W1031)

(1) Table saw dust hood (W1004)

(1) Universal dust hood (W1010)

(1) 4" Y-fitting (W1015)

(10) 4" Wire hose clamps (W1317)

Shipping weight: 15 lbs. 14 oz.

Package size: 24" x 24" x 12"

Elbows are necessary whenever ductwork changes direction, such as

from a dust collector to an overhead main line, or when connecting

individual machines to branch lines.

W1016: 3" Outer Diameter

W1017: 4" Outer Diameter

-37-

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W1808/W1809/W1810 Cyclone Dust Collectors

The Model W1039 Universal Adapter provides a multitude of dust

collection reducing options. Simply cut away unneeded steps with a

hacksaw. Outside diameter step sizes include 1", 2", 2¹⁄2", 3", 4", 5"

and 6".

Splices are used to connect full sections of hose for longer runs or to

utilize short sections.

W1018: 3" Outer Diameter

W1019: 4" Outer Diameter

Reducers provide a step down from a larger main line to smaller

branch lines. This step-down increases air velocity near the machine

where it's needed most. These three size reductions will handle most

system needs.

W1020: 3" x 2" Outer Diameter

W1011: 4" x 3" Outer Diameter

W1037: 5" x 4" Outer Diameter

T-fittings provide the option of adding branches to a system to service

each machine in a shop. T's are very helpful when space or design

constraints prohibit the use of Y's.

W1012: 3" Outer Diameter

W1013: 4" Outer Diameter.

Woodstock International hoses are ideally suited for dust removal

because of their strength, durability and flexibility. Available in the

most requested sizes and priced to move! The following types and

W2026

models are available:

Clear Dust

Black Dust

Collection Hose

W1026 2" x 10'

Wire-Reinforced

Clear Hose

W1035

Collection Hose

W2026 2" x 10'

W1034 4" x 10'

W1035 5" x 10'

W1036 6" x 10'

D3887 7" x 3'

D3888 7" x 10'

D3889 8" x 3'

D3890 8" x 10'

D3891 9" x 2'

D3892 9" x 10'

W2027 2¹⁄2" x 10' W1027 2¹⁄2" x 10'

W2028 3" x 10'

W2029 3" x 20'

W2031 4" x 10'

W2032 4" x 20'

W2033 5" x 10'

W1028 3" x 10'

W1029 3" x 20'

W1030 3" x 50'

W1031 4" x 10'

W1032 4" x 20'

W1033 5" x 10'

W1033

W1029

W1026

W1031

-38-

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W1808/W1809/W1810 Cyclone Dust Collectors

SERVICE

General

This section covers the most common service adjustments

or procedures that may need to be made during the life

of your machine.

If you require additional machine service not included

in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

[email protected].

MAKE SURE that your machine is

unplugged during all service proce-

dures! If this warning is ignored, seri-

ous personal injury may occur.

Emptying Drum

Empty the collection drum when it is no more than ³/4 full.

If the drum is overfilled, dust will be sucked into the inlet

cylinder and pass through to the filter.

How quickly the drum will fill up is based on the type of

work being done at that time.

Red Handle

A machine that produces fine dust, such as a sander or

table saw, will slowly fill the drum.

A machine that produces curly shavings, such as a planer

or jointer, will quickly fill the drum.

Hook

In the beginning, check your drum regularly to get an idea

of how often it needs to be emptied.

Black Handle

Cleaning Filter

Figure 57. Brush handles for cleaning

Your new cyclone dust collector has a gentle brush system

inside the filter for cleaning. This brush system is con-

trolled by the red and black handles shown in Figure 57.

filter.

To clean the filter, simply pull the red handle down all the

way, then pull the black handle down and hook in place.

Always make sure to leave the red handle in the up posi-

tion to ensure that the brushes return to their proper

position and do not restrict the filter.

For a more thorough cleaning, the filters can be removed

and rinsed off inside. However, make sure to clean the

filters with the brush system first. Allow the filter to air

dry, but never leave the filters in the sun to dry or they

could become damaged. Do not blow out the filters with

compressed air to avoid damaging them.

-39-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1808 Electrical Components

Figure 58. W1808 motor wiring.

Figure 59. W1808 capacitors.

Figure 60. W1808 magnetic switch wiring.

-40-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1808 Wiring Diagram

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-41-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1809 Electrical Components

Figure 61. W1809 motor wiring.

Figure 62. W1809 capacitors.

Figure 63. W1809 magnetic switch wiring.

-42-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1809 Wiring Diagram

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-43-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1810 Electrical Components

Figure 64. W1810 motor wiring.

Figure 65. W1810 magnetic switch wiring.

-44-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1810 Wiring Diagram

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-45-

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W1808/W1809/W1810 Cyclone Dust Collectors

Troubleshooting

This section covers the most common problems and corrections with this type of

machine. WARNING! DO NOT make any adjustments until power is disconnected and

moving parts have come to a complete stop!

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

1. Power supply fuse or circuit

breaker has tripped.

1. Disconnect power, and inspect circuit for electrical

shorts and repair. Replace circuit breaker if it is old

or has tripped many times.

2. Toggle switch is broken inside.

2. Disconnect power, and use an ohmmeter to check

switch terminals for continuity, and replace switch

if required.

3. Thermal protection circuit.

Breaker amperage is set too low,

or motor is at fault.

3. Unplug machine, open magnetic switch cover,

turn amperage dial on Thermal Protection Circuit

Breaker to a higher amperage setting. If switch is

maxed out, replace motor.

4. Controller batteries are dead.

5. Start capacitor is at fault.

6. Remote circuit board has failed.

7. Motor is at fault.

4. Replace batteries.

5. Replace start capacitor.

6. Replace remote circuit board.

7. Replace motor.

Motor runs slower than

normal.

1. Poor electrical connection.

1. Inspect the power supply for loose, corroded, or

overheated electrical connections and repair.

2. Replace run capacitor.

2. Run capacitor has failed.

3. Remote circuit board has failed.

4. Motor is wired incorrectly.

3. Replace remote circuit board.

4. Have the power source voltage checked for 220V

and check wiring.

5. Motor is at fault.

5. Replace the motor.

Loud, repetitious noise, or 1. Dust collector is not on a flat

1. Stabilize the dust collector.

excessive vibration coming

from dust collector.

surface and wobbles.

2. Impeller fan is damaged and

unbalanced.

2. Unplug dust collector, and inspect the impeller for

dents, bends, loose fins. Replace impeller if any

damage is found.

3. The motor mounting is loose.

3. Make sure all fasteners on the dust collector are

tight.

4. Motor fan cover is dented, causing 4. Replace motor fan cover.

the motor fan to hit the cover

while spinning.

5. Impeller is loose on the motor

shaft.

5. Replace the motor and impeller as a set if the

motor shaft and the impeller hub is damaged.

Dust collector does not

1. Dust collection drum is full.

1. Empty collection drum.

adequately collect dust or 2. Filter is dirty.

chips; poor performance. 3. There is a restriction in the duct

2. Clean filter.

3. Remove dust line from dust collector inlet and

unblock the restriction in the duct line. A plumbing

snake may be necessary.

line.

4. The dust collector is too far away

from the point of suction, or there

are too many sharp bends in the

ducting.

4. Relocate the dust collector closer to the point of

suction, and rework ducting without sharp bends.

Refer to System Design, beginning on Page 31.

5. The lumber is wet and not flowing 5. Process lumber with less than 20% moisture

through the dust lines smoothly. content.

6. There is a leak in the ducting, or a 6. Rework the ducting to eliminate all leaks. Close

series of small leaks, or too many

open ports.

dust ports for lines not being used. Refer to System

Design on Page 31 for more solutions.

7. There are not enough open branch 7. Open 1 or 2 more blast gates to different branch

lines at one time, thereby causing

a velocity drop in the main line..

lines to allow the velocity in the main line to

increase.

-46-

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W1808/W1809/W1810 Cyclone Dust Collectors

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

Dust collector does not

adequately collect dust or

chips; poor performance.

8. The ducting and ports are

incorrectly sized.

9. The machine dust collection

design is inadequate.

8. Reinstall correctly sized ducts and fittings. Refer to

System Design on Page 31 for more solutions.

9. Use a dust collection nozzle on a stand.

10. The dust collector is too small for

the dust collection system.

10. Install a larger dust collector to power your dust

collection system.

-47-

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W1808/W1809/W1810 Cyclone Dust Collectors

PARTS

W1808 Parts Breakdown

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W1808/W1809/W1810 Cyclone Dust Collectors

W1808 Parts List

DESCRIPTION

REF PART�#

X1808001 MOTOR�2HP

DESCRIPTION

REF PART�#

36 X1808036 COLLECTION�DRUM�LATCH

1-1 X1808001-1 MOTOR�GASKET

36-1 XPS06

36-2 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

1-2 X1808001-2 START�CAPACITOR�300MFD�125V

1-3 X1808001-3 RUN�CAPACITOR�50MFD�250V

1-4 X1808001-4 JUNCTION�BOX

1-5 X1808001-5 MOTOR�FAN�COVER

1-6 X1808001-6 MOTOR�FAN

X1808037 FOAM�TAPE�19MM�X�5MM�X�1300MM

XPB07

XPW07

X1808040 FILTER�BRACE�GASKET�155MM�X�37MM

X1808041 INTAKE�CYLINDER�10"

X1808042 FOAM�TAPE�3MM�X�6MM�X�1800MM

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

1-7 X1808001-7 S.�CAPACITOR�COVER

1-8 X1808001-8 R.�CAPACITOR�COVER

X1808002 WIRE�12AWG�X�3C�X�2.5M�X�6R

X1808003 REMOTE�CONTROL�MAG.�SWITCH�220V

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

3-1 X1808003-1 MAG�SWITCH�FRONT�COVER

3-2 X1808003-2 CONTACTOR

X1808045 INTAKE�BARREL�20"

45-1 X1808045-1 HOSE�CLAMP�7"

3-3 X1808003-3 THERMAL�OVERLOAD�RELAY

3-4 X1808003-4 CIRCUIT�BOARD

3-5 X1808003-5 SWITCH

X1808046 GASKET�DIA�584MM�

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

3-6 X1808003-6 MAG�SWITCH�BACK�COVER

X1808049 INTAKE�FUNNEL�20"

X1808050 GASKET�DIA�584MM

X1808004 REMOTE�CONTROLLER

X1808005 WIRE�12AWG�X�3C�X�3.2M�X�6R

X1808006 MOTOR�BASE

XPB03

XPW07

XPN02

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

XPB16

HEX�BOLT�3/8-16�X�1-1/2

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

HEX�BOLT�3/8-16�X�1-1/2

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

XPW02

XPLW04

XPN08

XPB16

XPW02

XPLW04

XPN08

X1808054 HOSE�CLAMP�9'

X1808055 CLEAR�FLEX�HOSE�9"�X�7"

X1808056 DRUM�LID

56-1 X1808056-1 FOAM�TAPE�10MM�X�50MM�X�2000MM

X1808057 DRUM�LATCH�HOOK

X1808058 BLIND�RIVET

X1808059 BAG�HOLDER�PLATE

X1808015 IMPELLER�13-1/2"�

59-1 X1808059-1 RUBBER�HANDLE

X1808016 FENDER�WASHER�3/8"

X1808017 SPECIAL�SCREW�3/8"�X�1"�(LH)

X1808018 FOAM�TAPE�3MM�X�6MM�X�1300MM

X1808019 BLOWER

XPW07

XPB07

59-2 XPB02

59-3 XPW06

59-4 XPN05

HEX�BOLT�1/4-20�X�5/8

FLAT�WASHER�1/4"

HEX�NUT�1/4-20

XPS06

XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

FLAT�WASHER�5/16"

HEX�BOLT�5/16-18�X�3/4

X1808062 PLASTIC�COLLCTN�BAG�640MM�X�1000MM

X1808063 COLLECTION�DRUM�35�GALLON

X1808064 DRUM�LID�LATCH

X1808022 OUTLET�PORT�7"

X1808023 GASKET�306MM�X�226MM

X1808024 FILTER�L-BRACE�(RIGHT)

X1808025 FILTER�L-BRACE�(LEFT)

XPB03

XPW07

XPN02

X1808029 HOSE�CLAMP�7"

X1808030 CLEAR�FLEX�HOSE�7"�X�18

X1808031 NOISE�REDUCER�7"

XPS06

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

65-1 XPN07

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

X1808066 CASTER�2"

XPW02

XPLW04

XPN08

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

X1808070 UPPER�STAND�BRACE

X1808071 UPPER�STAND�LEG

X1808032 CLEAR�FLEX�HOSE�7"�X�4"

X1808033 CARTRIDGE�FILTER�400MM

X1808034 COLLECTION�DRUM�LATCH�HOOK

XPB21

XPW02

XPLN01

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

34-1 XPS06

34-2 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1808075 LOWER�STAND�LEG

X1808076 LOWER�STAND�BRACE�

X1808077 LOWER�STAND�BRACE�(WITH�SHOPFOX)

35 X1808035 COLLECTION�DRUM�DIA�400MM

35-1 X1808035-1 ACRYLIC�BOARD�170MM�X�75MM

XPB21

XPW02

XPLN01

XPB18

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

35-2 XPS06

35-3 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

35-4 X1808035-4 FOAM�TAPE�3MM�X�6MM�X�520MM

HEX�BOLT�3/8-16�X�1

-49-

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W1808/W1809/W1810 Cyclone Dust Collectors

REF PART�#

DESCRIPTION

REF PART�#

DESCRIPTION

XPW02

XPLN01

XPB18

XPW02

XPLN01

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

HEX�BOLT�3/8-16�X�1

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

XPB21

XPW02

XPN08

XPS06

XPW03

XPN07

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

HEX�NUT�3/8-16

PHLP�HD�SCR�10-24�X�3/8

FLAT�WASHER�#10

HEX�NUT�10-24

X1808087 SWITCH�BASE

-50-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1809 Parts Breakdown

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W1808/W1809/W1810 Cyclone Dust Collectors

W1809 Parts List

DESCRIPTION

REF PART�#

X1809001 MOTOR�3HP

1-1 X1809001-1 MOTOR�GASKET

DESCRIPTION

REF PART�#

35-2 XPS06

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

35-3 XPN07

1-2 X1809001-2 START�CAPACITOR�400MFD�125V

1-3 X1809001-3 RUN�CAPACITOR�50MFD�250V

1-4 X1809001-4 JUNCTION�BOX

1-5 X1809001-5 MOTOR�FAN�COVER

1-6 X1809001-6 MOTOR�FAN

35-4 X1809035-4 FOAM�TAPE�3MM�X�6MM�X�520MM

36 X1809036 COLLECTION�DRUM�LATCH

36-1 XPS06

36-2 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1809037 FOAM�TAPE�19MM�X�5MM�X�1600MM

1-7 X1809001-7 S.�CAPACITOR�COVER

1-8 X1809001-8 R.�CAPACITOR�COVER

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

X1809002 WIRE�12AWG�X�3C�X�3M�X�6R

X1809003 REMOTE�CONTROL�MAG.�SWITCH�220V

X1809040 BRACE�GASKET�240MM�X�32MM

X1809041 CYCLONE�CYLINDER�10"

X1809042 FOAM�TAPE�3MM�X�6MM�X�1800MM

3-1 X1809003-1 MAG�SWITCH�FRONT�COVER

3-2 X1809003-2 CONTACTOR

3-3 X1809003-3 THERMAL�OVERLOAD�RELAY

3-4 X1809003-4 CIRCUIT�BOARD

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

X1809045 CYCLONE�BARREL�20"

3-5 X1809003-5 SWITCH

45-1 X1809045-1 HOSE�CLAMP�8"

3-6 X1809003-6 MAG�SWITCH�BACK�COVER

X1809046 GASKET�DIA�584MM

X1809004 REMOTE�CONTROLLER

X1809005 WIRE�12AWG�X�3C�X�3.2M�X�6R

X1809006 MOTOR�BASE

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

X1809049 CYCLONE�FUNNEL�20"

X1809050 GASKET�DIA�584MM

XPB16

HEX�BOLT�3/8-16�X�1-1/2

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

HEX�BOLT�3/8-16�X�1-1/2

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

XPW02

XPLW04

XPN08

XPB16

XPW02

XPLW04

XPN08

XPB03

XPW07

XPN02

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

X1809054 HOSE�CLAMP�9"

X1809055 CLEAR�FLEX�HOSE�9"�X�13"

X1809056 DRUM�LID

56-1 X1809056-1 FOAM�TAPE�10MM�X�50MM�X�2000MM

X1809015 IMPELLER�15"�

X1809057 DRUM�LID�LATCH

X1809058 BLIND�RIVETS

X1809059 BAG�HOLDER�PLATE

X1809016 SPECIAL�WASHER�3/8"

X1809017 SPECIAL�SCREW�3/8"-1"(LH)

X1809018 FOAM�TAPE�3MM�X�6MM�X�1600MM

X1809019 BLOWER

XPW07

XPB07

59-1 X1809059-1 RUBBER�HANDLE

59-2 XPB02

59-3 XPW06

59-4 XPN05

HEX�BOLT�1/4-20�X�5/8

FLAT�WASHER�1/4"

HEX�NUT�1/4-20

FLAT�WASHER�5/16"

HEX�BOLT�5/16-18�X�3/4

X1809022 OUTLET�PORT�8"

XPS06

XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1809023 GASKET�326MM�X�226MM

X1809024 FILTER�L-BRACE�(RIGHT)

X1809025 FILTER�L-BRACE�(LEFT)

XPB03

XPW07

XPN02

X1809029 HOSE�CLAMP�8"

X1809030 CLEAR�FLEX�HOSE�8"�X�19"

X1809031 NOISE�REDUCER�8"

X1809062 PLASTIC�BAG�640MM�X�1200MM

X1809063 UPPER�COLLECTN�DRUM�25�GAL

X1809064 COLLECTION�DRUM�35�GALLON

X1809065 DRUM�CLAMP

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

XPB04

XPN02

HEX�BOLT�5/16-18�X�3

HEX�NUT�5/16-18

X1809068 DRUM�LATCH

XPS06

XPN07

XPS06

XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1809032 CLEAR�FLEX�HOSE�8"�X�4"

X1809033 CARTRIDGE�FILTER�DIA�510MM

X1809034 COLLECTION�DRUM�LATCH�HOOK

34-1 XPS06

34-2 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1809073 CASTER�2"

XPN08

XPLW04

HEX�NUT�3/8-16

LOCK�WASHER�3/8"

X1809035 COLLECTION�DRUM�510MM

35-1 X1809035-1 ACRYLIC�BOARD�170MM�X�75MM

-52-

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W1808/W1809/W1810 Cyclone Dust Collectors

REF PART�#

DESCRIPTION

REF PART�#

DESCRIPTION

XPW02

FLAT�WASHER�3/8"

100

XPW02

XPLN01

XPB18

XPW02

XPLN01

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

HEX�BOLT�3/8-16�X�1

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

X1809077 UPPER�STAND�BRACE

X1809078 UPPER�STAND�LEG

XPB21

XPW02

XPLN01

X1809082 LOWER�STAND�LEG

X1809083 LOWER�STAND�BRACE

X1809084 LOWER�STAND�BRACE�(WITH�SHOPFOX)

XPB21

XPW02

XPLN01

XPB18

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

X1809094 SWITCH�BASE

XPB21

XPW02

XPN08

XPS06

XPW03

XPN07

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

HEX�NUT�3/8-16

PHLP�HD�SCR�10-24�X�3/8

FLAT�WASHER�#10

HEX�NUT�10-24

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

HEX�BOLT�3/8-16�X�1

-53-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1810 Parts Breakdown

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-54-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1810 Parts List

REF PART�#

DESCRIPTION

REF PART�#

DESCRIPTION

X1810001 MOTOR�5HP

39-1 X1810039-1 ACRYLIC�BOARD�170MM�X�75MM

1-1 X1810001-1 MOTOR�GASKET

39-2 XPS06

39-3 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

1-2 X1810001-2 START�CAPACITOR�400MFD�250V

1-3 X1810001-3 RUN�CAPACITOR�40MFD�450V

1-4 X1810001-4 JUNCTION�BOX

39-4 X1810039-4 FOAM�TAPE�3MM�X�6MM�X�520MM

40 X1810040 COLLECTION�DRUM�LATCH�

1-5 X1810001-5 MOTOR�FAN�COVER

1-6 X1810001-6 MOTOR�FAN

40-1 XPS06

40-2 XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1810002 WIRE�10AWG�X�3C�X�3M�X�6R

X1810003 REMOTE�CONTROL�MAG.�SWITCH�220V

X1810041 FOAM�TAPE�19MM�X�5MM�X�1600MM

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

3-1 X1810003-1 MAG�SWITCH�FRONT�COVER

3-2 X1810003-2 CONTACTOR

3-3 X1810003-3 THERMAL�OVERLOAD�RELAY

3-4 X1810003-4 CIRCUIT�BOARD

3-5 X1810003-5 SWITCH

3-6 X1810003-6 MAG�SWITCH�BACK�COVER

X1810044 BRACE�GASKET�240MM�X�32MM

X1810045 CYCLONE�CYLINDER�12"

X1810046 FOAM�TAPE�3MM�X�6MM�X�1800MM

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

X1810004 REMOTE�CONTROLLER

X1810005 WIRE�10AWG�X�3C�X�3.2M�X�6R

X1810006 MOTOR�BASE

X1810049 CYCLONE�BARREL�24"

49-1 X1810049-1 REDUCER�10"�TO�8"

49-2 X1810049-2 TAP�SCREW�M4�X�12MM

49-3 X1810049-3 HOSE�CLAMP�8"

49-4 X1810049-4 HOSE�CLAMP�10"

XPB16

HEX�BOLT�3/8-16�X�1-1/2

FLAT�WASHER�3/8"

LOCK�WASHER�3/8"

HEX�NUT�3/8-16

HEX�BOLT�1/2-13�X�1-1/2

FLAT�WASHER�1/2"

LOCK�WASHER�1/2"

HEX�NUT�1/2-20

XPW02

XPLW04

XPN08

XPB55

XPW01

XPLW07

XPN01

X1810050 GASKET�DIA�686MM

XPB07

XPW07

HEX�BOLT�5/16-18�X�3/4

FLAT�WASHER�5/16"

X1810053 CYCLONE�FUNNEL�24"

X1810054 GASKET�DIA�686MM

XPB03

XPW07

XPN02

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

X1810015 IMPELLER�16"�

X1810016 SPECIAL�WASHER�3/4"

X1810017 SPECIAL�SCREW�3/4"�(LH)

X1810018 FOAM�TAPE�3MM�X�6MM�X�1700MM

X1810019 BLOWER

X1810058 HOSE�CLAMP�9"

X1810059 CLEAR�FLEX�HOSE�9"�X�10"

X1810060 DRUM�LID

XPW07

XPB07

FLAT�WASHER�5/16"

HEX�BOLT�5/16-18�X�3/4

60-1 X1810060-1 FOAM�TAPE�10MM�X�50MM�X�2000MM

X1810061 DRUM�LID�LATCH

X1810062 BLIND�RIVETS

X1810063 BAG�HOLDER�PLATE

X1810022 OUTLET�PORT�8"�X2

X1810023 GASKET�206MM�X�226MM

X1810024 FITER�L-BRACE�(RIGHT)

X1810025 FITER�L-BRACE�(LEFT)

63-1 X1810063-1 RUBBER�HANDLE

63-2 XPB02

63-3 XPW06

63-4 XPN05

HEX�BOLT�1/4-20�X�5/8

FLAT�WASHER�1/4"

HEX�NUT�1/4-20

XPB03

XPW07

XPN02

HEX�BOLT�5/16-18�X�1

FLAT�WASHER�5/16"

HEX�NUT�5/16-18

XPS06

XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1810029 FILTER�CROSS�BRACE

XPB21

XPW02

XPN08

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

HEX�NUT�3/8-16

X1810066 PLASTIC�BAG�640MM�X�1200MM

X1810067 UPPER�COLLECTION�DRUM�25�GALLON

X1810068 COLLECTION�DRUM�35�GALLON

X1810069 DRUM�CLAMP

X1810033 HOSE�CLAMP�8"

X1810034 CLEAR�FLEX�HOSE�8"�X�23"

X1810035 NOISE�REDUCER�8"

X1810036 CLEAR�FLEX�HOSE�8"�X�4"

X1810037 CARTRIDGE�FILTER�510MM�X�1200MM

X1810038 COLLECTION�DRUM�LATCH�HOOK

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

X1810039 COLLECTION�DRUM�DIA�510MM

XPB04

XPN02

HEX�BOLT�5/16-18�X�3

HEX�NUT�5/16-18

X1810072 DRUM�LID�LATCH

XPS06

XPN07

XPS06

XPN07

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

PHLP�HD�SCR�10-24�X�3/8

HEX�NUT�10-24

38-1 XPS06

38-2 XPN07

X1810077 CASTER�2"

-55-

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W1808/W1809/W1810 Cyclone Dust Collectors

REF PART�#

DESCRIPTION

REF PART�#

DESCRIPTION

XPN08

XPLW04

XPW02

HEX�NUT�3/8-16

LOCK�WASHER�3/8"

FLAT�WASHER�3/8"

XPB21

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

HEX�BOLT�3/8-16�X�1

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

XPW02

XPLN01

XPB18

XPW02

XPLN01

X1810081 UPPER�STAND�BRACE

X1810082 UPPER�STAND�LEG

XPB21

XPW02

XPLN01

X1810086 LOWER�STAND�LEG

X1810087 LOWER�STAND�BRACE

X1810088 LOWER�STAND�BRACE�(WITH�SHOPFOX)

XPB21

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

X1810098 SWITCH�BASE

XPB21 HEX�BOLT�3/8-16�X�3/4

100 XPW02

101 XPN08

102 XPS06

103 XPW03

104 XPN07

FLAT�WASHER�3/8"

HEX�NUT�3/8-16

PHLP�HD�SCR�10-24�X�3/8

FLAT�WASHER�#10

HEX�NUT�10-24

HEX�BOLT�3/8-16�X�3/4

FLAT�WASHER�3/8"

LOCK�NUT�3/8-16

XPW02

XPLN01

-56-

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W1808/W1809/W1810 Cyclone Dust Collectors

W1808-10 Labels and Cosmetic Parts

202

207

208

203

(Motor Rear View)

212

209

204

205

206

210

211

200

201

REF

200

201

202

203

204

205

206

207

PART�#

DESCRIPTION

REF

PART�#

DESCRIPTION

X1808200

X1808201

X1808202

X1809202

X1810202

X1808203

XLABEL-12

XLABEL-06

X1808206

XLABEL-04

DECORATIVE�STRIPE�TAPE

W1808�MOTOR�SPEC�LABEL

W1809�MOTOR�SPEC�LABEL

W1810�MOTOR�SPEC�LABEL

MOTOR�WARNING�LABEL

READ�MANUAL�LABEL

RESPIRATOR/GLASSES�LABEL�

REMOTE�CONTROL�SWITCH�LABEL

ELECTRICITY�LABEL

208

209

210

211

212

X1808208

X1809208

X1810208

X1808209

X1808210

X1809210

X1810210

XPPAINT-1

XPPAINT-7

W1808�MACHINE�ID�LABEL

W1809�MACHINE�ID�LABEL

W1810�MACHINE�ID�LABEL

RETURN�RED�HANDLE�LABEL

W1808�MODEL�NUMBER�LABEL

W1809�MODEL�NUMBER�LABEL

W1810�MODEL�NUMBER�LABEL

SHOP�FOX�WHITE�PAINT

SHOP�FOX�BLACK�PAINT

-57-

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Warranty

Woodstock International, Inc. warrants all SHOP FOX^®machinery to be free of defects from work-

manship and materials for a period of two years from the date of original purchase by the original

owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence

or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX^®

machine or machine part which in normal use has proven to be defective, provided that the original

owner returns the product prepaid to a SHOP FOX^®factory service center with proof of their pur-

chase of the product within two years, and provides Woodstock International, Inc. reasonable opportu-

nity to verify the alleged defect through inspection. If it is determined there is no defect, or that the

defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the

original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be

implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited

to the duration of this written warranty. We do not warrant that SHOP FOX^®machinery complies

with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under

this warranty exceed the purchase price paid for the product, and any legal actions brought against

Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall

in no event be liable for death, injuries to persons or property or for incidental, contingent, special or

consequential damages arising from the use of our products.

Every effort has been made to ensure that all SHOP FOX^®machinery meets high quality and durabil-

ity standards. We reserve the right to change specifications at any time because of our commitment to

continuously improve the quality of our products.

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W1808/W1809/W1810 Cyclone Dust Collectors

Warranty Registration

Name___________________________________________________________________________________

Street __________________________________________________________________________________

City _________________________State___________________________Zip________________________

Phone #______________________Email __________________________Invoice #___________________

Model #_________Serial #______________Dealer Name__________________Purchase Date___________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us

develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

_____ Advertisement

____ Friend

____ Website

____ Local Store

____ Other:

_____ Mail Order Catalog

2. How long have you been a woodworker/metalworker?

_____ 0-2 Years _____ 2-8 Years ____8-20 Years

_____ 20+ Years

3. How many of your machines or tools are Shop Fox^®?

_____ 0-2 _____ 3-5 ____6-9

_____ 10+

____ No

4. Do you think your machine represents a good value?

_____ Yes

5. Would you recommend Shop Fox^®products to a friend? _____ Yes

6. What is your age group?

_____ 20-29

_____ 50-59

____ 30-39

____ 60-69

____ 40-49

____ 70+

7. What is your annual household income?

_____ $20,000-$29,000

_____ $50,000-$59,000

____ $30,000-$39,000

____ $60,000-$69,000

____ $40,000-$49,000

____ $70,000+

8. Which of the following magazines do you subscribe to?

____ Cabinet Maker

____ Family Handyman

____ Hand Loader

____ Popular Mechanics

____ Popular Science

____ Popular Woodworking

____ Practical Homeowner

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Today's Homeowner

____ Wood

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Model Airplane News

____ Modeltec

____ Old House Journal

____ Woodwork

____ Woodworker West

____ Woodworker's Journal

____ Other:

____ Riﬂe

____ Shop Notes

____ Shotgun News

9. Comments:__________________________________________________________________

_____________________________________________________________________________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

WOODSTOCK INTERNATIONAL INC.

P.O. BOX 2309

BELLINGHAM, WA 98227-2309

FOLD ALONG DOTTED LINE

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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