1001378 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
mounting to
BH9000
John Deere Tractor Models:
5200, 5300, 5400, 5500
5210, 5310, 5410, 5510
With and Without Cab
equipped with:
John Deere Loaders
520
540
Woods Loaders
1020
1027
MANUAL
PART NUMBER
MAN0047
MAN0047 (Rev. 11/22/00)
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
grene, serious injury, or death will result. CONTACT
A PHYSICIAN IMMEDIATELY IF FLUID ENTERS
SKIN OR EYES. DO NOT DELAY.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
n Never allow children or untrained persons to
operate equipment.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
PREPARATION
n Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
n Air in hydraulic systems can cause erratic oper-
ation and allow loads or equipment components to
drop unexpectedly. When connecting equipment or
hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to approach
the equipment.
INSTALLATION
n This Sub-Frame Mounting Kit is to be used only
for the backhoes and tractors specified in the Sub-
Frame Mount Installation section of this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
n After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.
n Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
n Protective hose sleeves must cover all hydraulic
hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protec-
tive sleeve cannot be properly positioned or
secured.
n After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.
n Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
TRAINING
n Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals are available from dealer or, in the
United States and Canada, call 1-800-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.
n If you do not understand any part of this manual
and need assistance, see your dealer.
n Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
n Know your controls and how to stop engine and
attachment quickly in an emergency.
n Make sure attachment is properly secured,
adjusted, and in good operating condition.
n Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
n The sub-frame mount is designed to provide
secure mounting and adequate operator clearance
when properly installed. Check clearance dimen-
sions shown in figure 1 to be sure you have
installed sub-frame correctly. Follow all mounting
instructions in this manual. Do not operate back-
hoe unless there is adequate clearance. Failure to
n Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
BH9000 SFMK (11/1/00)
SAFETY 1
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
check and comply with these instructions may
result in serious injury or death.
•
Read Sub-Frame Mounting Kit Manual
instructions on attaching and removing back-
hoe and use extreme care
•
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
n Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may result in equipment failure
and/or personal injury.
Always stand between rear tire and backhoe
n Always use the special heavy-duty top link (pro-
vided with backhoe) and the OEM high-strength top
link pin (provided with tractor) to mount top link to
tractor. Use a 1” x 5” grade 5 bolt to mount top link
to backhoe.
n Never leave equipment unattended with engine
running or with bucket in raised position. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
n If tractor is equipped with draft sensing control,
set control to “HEAVY” (minimum sensitivity) posi-
tion.
MAINTENANCE
n Refer to backhoe manual and follow all mainte-
nance safety rules and instructions.
n On tractors equipped with optional “Draft Con-
trol Hitch,” you must install the “Draft Lockout”
(provided in sub-frame kit) into position as shown.
Failure to install the “Draft Lockout” will allow
upper hitch to move during backhoe operation and
could result in operator injury.
n Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
n Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
n Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
n Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
n A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires, or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
n Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
n Make sure attachment is properly secured,
adjusted, and in good operating condition.
OPERATION
n Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
n Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
n Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms pro-
vide support for the backhoe and support for the
backhoe mounting brackets.
n
Before working on backhoe, extend boom and
dipperstick and place bucket on ground. Make sure
that all system pressure has been relieved by oper-
ating controls before performing maintenance or
service or before disconnecting any hydraulic
lines.
n Do not operate equipment while under the influ-
ence of alcohol or drugs.
n Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
n Always comply with all state and local lighting
and marking requirements.
n Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
n Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
n The only time the backhoe may be operated
from a position other than the operator seat is dur-
ing backhoe attachment and removal. Operator
must
BH9000 SFMK (11/1/00)
2 SAFETY
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BACKHOE SUB-FRAME INSTALLATION
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
ꢀꢀꢀ Only use #1001378 Sub-Frame Mounting Kit for
mounting Woods BH9000 backhoe on John Deere
5200, 5300, 5400, 5210, 5310, 5410 and 5510 trac-
tors equipped with either Woods model 1020/1027
loaders or John Deere 520 and 540 loaders. Any
other use or modification of this mounting kit may
result in serious injury or death.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
n Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals are available from dealer or, in the
United States and Canada, call 1-800-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.
n Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
n The sub-frame mount is designed to provide
secure mounting and adequate operator clearance
when properly installed. Check clearance dimen-
sions shown in figure 1 to be sure you have
installed sub-frame correctly. Follow all mounting
instructions in this manual. Do not operate back-
hoe unless there is adequate clearance. Failure to
check and comply with these instructions may
result in serious injury or death.
n
Before working on backhoe, extend boom and
dipperstick and place bucket on ground. Make sure
that all system pressure has been relieved by oper-
ating controls before performing maintenance or
service or before disconnecting any hydraulic
lines.
n A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires, or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
n The only time the backhoe may be operated
from a position other than the operator seat is dur-
ing backhoe attachment and removal. Operator
must
•
Read Operator's Manual instructions on
attaching and removing backhoe and use
extreme care
•
•
Engage swing lock to prevent boom rotation
Always stand rearward of backhoe stabilizer
n Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
arms or along side of tractor to avoid being
trapped should the boom swing control be acci-
dentally activated.
MAN0047 (9/15/00)
INSTALLATION 3
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SUB-FRAME INSTALLATION Cont’d
CAUTION
ꢀ
n If you do not understand any part of this manual
and need assistance, see your dealer.
n Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear sturdy,
rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing, and head.
* Operator’s seat must be located in the lowest and
most forward position to obtain 40” minimum radius.
Figure 1 Sub-Frame Clearance
TRACTOR PREPARATION
1. Refer to the WOODS BH9000 Backhoe Opera-
tor’s Manual for backhoe assembly instructions.
NOTE: For installing this sub-frame, reference to
right, left, forward and rearward directions are
determined from the operator’s position in the trac-
tor seat.
2. Remove the tractor top link, 3-point lower lift
arms, and anti-sway links.
3. Remove three bolts from both lower 3-point arm
pivot pins, leave pins in place (Figure 2).
4. NOTE: Leave all hardware loose until sub-
frame weldment has been fit up.
Figure 2 Remove hardware from pivot pins
MAN0047 (9/15/00)
4 INSTALLATION
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SUB-FRAME INSTALLATION Cont’d
Install Front Support
1. Remove cap screw (4) and hose holder (5) from
bottom of tractor chassis.
Forward
2. Install front hanger (1) to bottom of tractor chas-
sis and secure using four cap screws (2) and flat
washers (3) as shown in Figure 3.
3. Install cap screw (4), hose holder (5) and hex
lock nut (6) to left front corner of front support.
4
2
3
5
6
1
Figure 3 Front Support Installed
1. 1001383 Front Support
2.
3.
4.
5.
33125 M14 x 2.0P x 50mm Cap screw
46070 9/16 Flat washer, hardened
-------- M14 x 2.0P Cap screw (Tractor)
-------- Hose holder (Tractor)
6. 307825 M14 x 2.0P Hex nut
6
3
1
2
Figure 4 Front Support Installation
MAN0047 (9/15/00)
INSTALLATION 5
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SUB-FRAME INSTALLATION Cont’d
Install Right and Left Rear Supports
Right Rear Support #1001380
Left Rear Support #100381
Pivot Pin
1. Install right rear support by inserting cap screw
(1) and flat washers (2) into position as shown in
Figure 6.
NOTE: Install flat washers between rear support
and pivot pin and on outside at head of cap screw
as shown in Figure 5.
1
2
2. Install cap screw (3) and flat washer (2) in front
hole(Figure 6). Only use one flat washer on outside
at head of cap screw.
3
2
3. Install remaining two cap screws (1) and four
flat washers (2) into position around pivot pin. Install
flat washers both inside and outside of rear sup-
port.
4. Install two cap screws (4) and flat washers (5)
into bottom of tractor chassis as shown in Figure 7
Figure 6 Right Rear Support Installed
5. Install left rear support, following steps 1-5.
Install Cross Member #1001387
6. Install cross member between right and left rear
supports using four cap screws (3), flat washers (2)
and hex nuts (6) as shown in Figure 7.
1. 1001575 M14 x 2.0P x 55mm Cap screw
2.
3.
4.
5.
46070 9/16 Flat washer, hardened
33125 M14 X 2.0p X 50 mm Cap screw
30743 M16 x 2.0P x 45mm Cap screw
57817 5/8 Flat washer, hardened
5
4
6. 307825 M14 x 2.0P Hex nut
3
6
2
2
Figure 7 Rear Supports & Cross Member Installed
1
Figure 5 Flat Washer Installation on Rear Support
MAN0047 (9/15/00)
6 INSTALLATION
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SUB-FRAME INSTALLATION Cont’d
Sub-Frame Fit-Up
1. Center sub-frame under tractor.
2. Insert cross tube of sub-frame into channel of
rear support as shown in Figure 8.
3. Install clevis pins (1) and hair pins (2) to secure
sub-frame and rear supports as shown in Figure 8.
1
1.
2.
37827 Clevis pin.75 x 3.14
2688 Hair pin 5/32
2
Figure 8 Clevis Pins Installed
4. Rotate sub-frame up until locating lugs are posi-
tioned on the outside of front support.
5. Align holes and install bent pin (3) and klik pin 4
as shown in Figure 9.
6. Once sub-frame is secured into position, tighten
all hardware to torque specifications.
7. Remove sub-frame from tractor.
3.
4.
54088 Bent pin
62043 1/4 x 1-3/4 Klik pin
4
3
Figure 9 Bent Pin Installation
TORQUE SPECIFICATIONS
Wrench
Cap Screw
Qty
10
6
Size
21mm
21mm
24mm
Required Torque
M14 x 2.0 x 50mm
M14 x 2.0 x 55mm
M16 x 2.0 x 45mm
80 lbs.-ft.(109 N-m)
80 lbs.-ft.(109 N-m)
125 lbs.-ft.(169 N-m)
4
MAN0047 (9/15/00)
INSTALLATION 7
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SUB-FRAME INSTALLATION Cont’d
Attach Sub-Frame to Backhoe
1. Align six holes on the backhoe with holes on
sub-frame.
2. Secure with six cap screws, flat washers, and
hex nuts as shown. Tighten according to specifica-
tions given below.
ꢁ
ꢂ
ꢃ
Figure 10 Sub-Frame Installed to Backhoe
1
2
3
1.
2.
3.
13759 3/4 NC x 2-1/4 Cap screw
57798 3/4 Flat washer, hardened
1450 3/4 Hex nut
TORQUE SPECIFICATIONS
Wrench
Size
Cap Screw
Qty
Required Torque
3/4 NC x 2-1/4
6
1-1/8”
297 lbs.-ft. (403 N-m)
MAN0047 (9/15/00)
8 INSTALLATION
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PUMP KIT INSTALLATION
Install Pump Kit #9504
NOTE: For complete information on pump kit instal-
lation, consult the Woods BH9000 backhoe opera-
tors manual #38638.
NOTE: Discard pump mounting bracket provided in
pump kit #9504.
1. Attach pump mounting bracket #54084 supplied
with sub-frame mounting kit #1001378, to pump
assembly (2) using cap screw (3) and lock nut (4)
as shown in Figure 11. Torque hardware to 85 lbs.-
ft.
ꢇ
ꢁ
2. Attach pump mounting bracket with bent leg
toward tractor as shown in Figure 12.
ꢂ
ꢁꢄ 3XPS EUDFNHW
ꢂꢄ 3XPS
ꢃꢄ ꢁꢅꢂµ [ ꢁꢆꢁꢅꢂµ %ROW
ꢇꢄ ꢁꢅꢂµ +H[ ORFNQXW
ꢃ
Figure 11 Pump Bracket Installation
1.
2.
3.
4.
54084 Pump mounting bracket
------ Pump assembly with adapter
3379 1/2 NC x 1-1/2 Cap screw
765 1/2 NC Hex lock nut
Figure 12 Pump and Bracket Installed
MAN0047 (9/15/00)
INSTALLATION 9
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PUMP KIT INSTALLATION Cont.
Connect Hydraulic System
1. Couple the backhoe hydraulic pump to the trac-
tor PTO, if equipped.
2. Insert the pump bracket between the tractor
drawbar support to prevent pump rotation. Engage
the pump PTO coupler pin firmly in the tractor PTO
spline groove.
n Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
3. Check all hydraulic fittings and lines to be sure
they are tight and free of kinks or twists.
4. Make sure backhoe {PTO driven hydraulic sys-
tem is full (approximately 10 US gallons). Check the
tractor hydraulic reservoir and service if necessary.
n Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CONTACT
A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN
OR EYES. DO NOT DELAY.
NOTE: See the BH9000 backhoe operator manual
for hydraulic oil recommendations. Do not mix
hydraulic fluid types.
5. Be sure the backhoe controls are centered in
the neutral position and the backhoe hydraulic
pump is securely mounted to the tractor.
n Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace any
damaged hoses immediately.
6. With the tractor PTO and transmission in neu-
tral, start the engine and run at low idle.
7. Smoothly engage the PTO pump to provide
backhoe hydraulics.
NOTE: Very little engine power is required to oper-
ate the hydraulic system in this mode. Should the
engine pull down excessively, check the plumbing
hook-up for reversed lines or a control lever stuck in
an operating position.
MAN0047 (9/15/00)
10 INSTALLATION
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SUB-FRAME & BACKHOE INSTALLATION TO TRACTOR
Mount Sub-Frame & Backhoe to Tractor
n Remove seat and upper support assembly before
installing or removing backhoe from tractor. Failure
to comply may result in equipment failure and/or
personal injury.
n The sub-frame mount is designed to provide
secure mounting and adequate operator clearance
when properly installed. Check clearance dimen-
sions shown in figure 1 to be sure you have installed
sub-frame correctly. Follow all mounting instruc-
tions in this manual. Do not operate backhoe unless
there is adequate clearance. Failure to check and
comply with these instructions may result in serious
injury or death.
1. Remove the backhoe seat assembly.
2. Place sub-frame flat on a hard level surface.
3. Back tractor over the sub-frame and center
between the tractor rear tires. Position tractor so
that the hydraulic system can be connected
n The only time the backhoe may be operated from
a position other than the operator seat is during
backhoe attachment and removal. Operator must
4. Use the backhoe hydraulics to maneuver the
sub-frame into position for hook-up. Use care in this
procedure to avoid being trapped between tractor
and backhoe or between backhoe parts.
•
Read Operator's Manual instructions on
attaching and removing backhoe and use
extreme care
5. Raise sub-frame up by lowering stabilizers and
boom section until cross tube is level with rear
mounting bracket channel.
•
•
Engage swing lock to prevent boom rotation
Always stand rearward of backhoe stabilizer
arms or along side of tractor to avoid being
trapped should the boom swing control be acci-
dentally activated.
6. Shut off tractor. Roll tractor back so tube slides
into channel.
7. Fasten sub-frame in place by placing clevis pins
into channel holes and secure with safety pins.
8. With the tractor engine off, relieve pressure in
the backhoe boom to raise sub-frame into front
hanger.
9. Install bent pin and klik pin.
MAN0047 (9/15/00)
INSTALLATION 11
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SUB-FRAME & BACKHOE to TRACTOR Cont.
Attach Top Link
1. Assemble inner top link (2), 1” hex nut (1), and
outer top link (3).
2. Attach top link (inner link end) to backhoe main-
frame with 1.0 x 4.5 clevis pin (4) and klik pins (5)
as shown in Figure 14.
ꢇ
ꢈ
3. Adjust top link as necessary to fit between the
backhoe mainframe and tractor top link bracket.
ꢂ
4. Attach outer link end to tractor top link bracket
using original tractor top link pin as shown in Figure
15.
ꢁ
ꢃ
5. Tighten 1” hex nut (1).
Figure 14 Top Link to Backhoe Installation
1.
2.
3132 1” Hex nut
38645 Inner Top Link
3. 1001579 Outer Top Link
4.
5.
6.
7.
45087 1.0 x 4.5 Clevis Pin
62043 1/4 x 1-3/4 Klik Pin
-------- Tractor Klik Pin
ꢊ
-------- Tractor Top Link Pin
ꢉ
$WWDFK WR
WUDFWRU
ꢃ
ꢈ
ꢂ
Figure 15 Top Link to Tractor Installation
ꢃ
(Typical Installation)
ꢁ
ꢇ
$WWDFK WR
EDFNKRH
Figure 13 Top Link Assembly
MAN0047 (9/15/00)
12 INSTALLATION
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SUB-FRAME & BACKHOE to TRACTOR Cont.
Remove Backhoe With Sub-Frame
1. On a hard level surface, center the backhoe
boom.
2. Extend boom and dipperstick so that dipperstick
is perpendicular the bucket all the way towards the
operator (90°) to the ground.
3. Rest bucket on the ground and lower stabilizers
to take backhoe weight off tractor.
n The only time the backhoe may be operated from
a position other than the operator seat is during
backhoe attachment and removal. Operator must
4. Turn off engine, set brakes, and remove key
before leaving tractor seat.
5. Remove the seat assembly.
•
Read Operator's Manual instructions on
attaching and removing backhoe and use
extreme care
6. Remove top link pins and top link assembly.
7. Remove retaining pins from front sub-frame
bracket and clevis pins from rear hanger bracket.
•
•
Engage swing lock to prevent boom rotation
Always stand rearward of backhoe stabilizer
arms or along side of tractor to avoid being
trapped should the boom swing control be acci-
dentally activated.
8. Roll the tractor far enough to release the sub-
frame from the brackets.
9. Start engine and raise the rear of the backhoe
with stabilizers to pivot the front of the sub-frame
down.
10. Place blocks under backhoe mainframe and
raise stabilizers to lower backhoe onto the blocks.
NOTE: The front of the sub-frame must be low
enough to clear the tractor chassis for removal.
n Remove seat and upper support assembly before
installing or removing backhoe from tractor. Failure
to comply may result in equipment failure and/or
personal injury.
11. Turn off engine, set brakes, and remove key
before leaving tractor seat.
12. Disengage the tractor PTO and remove the
backhoe hydraulic pump from the PTO shaft, if
equipped, or disengage the tractor hydraulic circuit
and disconnect the hydraulic quick couplers.
13. Make sure backhoe and sub-frame clear the
tractor chassis and drive the tractor away.
MAN0047 (9/15/00)
INSTALLATION 13
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SUB-FRAME & BACKHOE to TRACTOR Cont.
Store Hydraulic Pump
1. Disconnect pump (1) from tractor PTO.
2. Rotate pump and insert pin on pump mounting
bracket through outside hole on foot rest as shown
in Figure 16.
ꢁ
3. Secure to foot rest (3) with klik pin (2).
ꢃ
ꢂ
Figure 16 Hydraulic Pump Storage
NOTES
MAN0047 (9/15/00)
14 INSTALLATION
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#1001378 SUB-FRAME MOUNTING KIT
21
34
6
35
25
29
5
33
30
32
27
2
22
23
7
CD5739
30
4
24
1
8
20
3
34
26
24
30
31
26
Serial Number Plate
Located inside sub-frame side rail, rear of cross tube
26
34
REF PART QTY
DESCRIPTION
Right rear support
REF PART QTY
DESCRIPTION
1
2
3
4
5
6
7
8
1001380
1001381
1001383
1001387
1001579
38645
1
1
1
1
1
1
1
1
6
6
2
4
24
25
26
27
29
30
31
32
33
34
35
307825
3132
5
1
M14 x 2.0P Hex nut
Left rear support
1” Hex nut
Front support
33125 10 M14 x 2.0P x 50mm Cap screw
Cross member
37827
45087
1
1
.75 x 3.14 Clevis pin
1.0 x 4.5 Pin
Outer top link 18.5”
Inner top link
46070 22 9/16 Flat washer, hardened
46976
Sub-frame for BH9000
Pump Bracket
54088
57798
57817
62043
13759
1
6
4
4
6
Bent pin.75 x 19.36
54084
3/4 Flat washer, hardened
5/8 flat washer, hardened
1/4 x 1-3/4 Klik pin
20 1001575
M14 x 2.0P x 55mm Cap screw
3/4 NC Hex nut
21
22
23
1450
2688
5/32 Hair pin
3/4 NC x 2-1/4 Cap screw
307434
M16 x 2.0P x 45mm Cap screw
(Rev. 11/22/00)
MAN0047 (9/15/00)
PARTS 15
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
SAE Grade 5
(6 Radial Dashes)
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
Lbs.-Ft.
N-m
8
Lbs.-Ft.
10
N-m
13
Lbs.-Ft.
14
N-m
18
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
7/16”
1/2”
6
12
17
19
26
27
37
9/16”
5/8”
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
3/4”
55
75
85
115
164
230
403
642
979
120
171
240
420
669
13/16”
15/16”
1-1/8”
1-15/16”
1-1/2”
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
1020
1383
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m Lbs.-Ft.
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m Lbs.-Ft.
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
Lbs.-Ft.
6
N-m
Lbs.-Ft.
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer Installations
Lockwasher
Flat Washer
Bolt
8/9/00
Nut
Bolt Torque & Size Charts (Rev. 9/5/00)
16 APPENDIX
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
ABBREVIATIONS
AG............................................................. Agriculture
ATF ..............................Automatic Transmission Fluid
BSPP...........................British Standard Pipe Parallel
BSPTM ..............British Standard Pipe Tapered Male
CV...................................................Constant Velocity
CCW............................................ Counter-Clockwise
CW............................................................. Clockwise
F .....................................................................Female
GA ...................................................................Gauge
GR (5, etc.)......................................... Grade (5, etc.)
HHCS ...................................... Hex Head Cap Screw
HT..........................................................Heat Treated
JIC ...............Joint Industry Council 37° Degree Flare
LH...............................................................Left Hand
LT .........................................................................Left
m....................................................................... Meter
mm.............................................................. Millimeter
M.........................................................................Male
MPa .......................................................Mega Pascal
N.................................................................... Newton
NC ....................................................National Coarse
NF......................................................... National Fine
NPSM ...................National Pipe Straight Mechanical
NPT ........................................ National Pipe Tapered
NPT SWF........National Pipe Tapered Swivel Female
ORBM......................................... O-Ring Boss - Male
P .........................................................................Pitch
PBY .....................................................Power Beyond
psi........................................Pounds per Square Inch
PTO ................................................... Power Take Off
QD ..................................................Quick Disconnect
RH ............................................................Right Hand
ROPS.......................... Roll Over Protective Structure
RPM.......................................Revolutions Per Minute
RT...................................................................... Right
SAE ........................Society of Automotive Engineers
UNC....................................................Unified Coarse
UNF ........................................................ Unified Fine
UNS ....................................................Unified Special
Bolt Torque & Size Charts (Rev. 9/5/00)
APPENDIX 17
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machines)
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from
defect in material and workmanship for a period of ninety (90) days from the date of delivery of the prod-
uct to the original purchaser.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party pur-
chaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free
of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance
with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall
complete such repair or replacement within a reasonable time after WOODS receives the product. THERE
ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR
REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY
AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic
loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is autho-
rized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 Illinois Route 2 South
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
F-8494 Effective 3/1/2000
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y
WARRANTY
(All Models Except Mow’n Machines)
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________
Model Number: __________________________
From (Dealer): _____________________________
Serial Number:_____________________________
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material
and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS
COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty period for certain gearboxes are listed below:
Model No.
Part Warranted
Duration
1160, 1190, BB600, BB720, BB840, BB6000,
BB7200, BB8400
1130, 3180, 3240, BB48, BB60, BB72, BB84
Gearbox components 5 years from the date of delivery.
Gearbox components 3 years from the date of delivery.
90 days from the date of delivery if used
XT148, XT160, XT172, XT184
Rotary cutter gearbox in rental or commercial applications.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been
subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that
the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distrib-
utor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance
items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise trans-
fer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party
beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not man-
ufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the
product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must
be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or
should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation
charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACE-
MENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR-
RANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DIS-
CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indi-
rectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict
liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting;
(iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property
or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or
manufacture replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limi-
tation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this War-
ranty.
This Warranty is effective only if the warranty registration card is returned within ten (10) days.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 Illinois Route 2 South
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
(Revised 10/12/2000)
F-3079 Effective 3/2/2000
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PART NO.
MAN0047
Woods Equipment
Company
2606 Illinois Route 2 South
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
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