Whirlpool Dishwasher ADP 5966 WHM User Manual

Whirlpool Europe  
Custom er Services  
S E R V I C E  
ADP 5966 WHM  
Service Manual  
Dishwasher  
ADP 5966 WHM  
Model  
Version  
ADP 5966 WHM  
8542 966 10791  
Technical data  
Spare part list  
Exploded view  
Circuit diagram  
Program diagram  
Text/Legend  
Page  
2 - 4  
5 - 6  
7 - 8  
9
10  
11 - 17  
Family  
VBL - HIGH 6  
Sensor 2  
This documentation is only intended for qualified technicians who are aware of the respec-  
tive safety regulations.  
Date: 02.10.2003  
Subject to modification  
Document-No.: 4812 718 19321  
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Whirlpool Europe  
Custom er Service  
ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 3  
Doc. No: 4812 718 19321  
S E R V I C E  
Technical data  
Water pressure  
Electrical base data  
Voltage  
230-240  
V
Inlet pressure  
0.3 - 10 bar  
Frequency  
Total power  
Fuse  
50  
2.4  
13  
Hz  
kW  
A
Spray pump pressure  
0.3  
bar  
Rotations  
Spray pum p m otor alternating spray system  
Spray pump motor  
Drain pump motor  
Spray arm lower  
Spray arm upper  
Fan for drying  
2800  
3000  
30 - 40  
30 - 40  
2500  
RPM  
RPM  
RPM  
RPM  
RPM  
Voltage  
220/ 240 V  
Power consumption  
HI  
HA  
Capacitor  
125  
79  
60  
4
W
µ F  
Spray arm s, turning rhythm at alternating spray  
system  
Drain pum p m otor  
Turning starts every time with the upper spray arm  
Voltage  
220/ 240 V  
Power consumption  
Resistance  
30  
146  
W
Pre wash Lower arm ~3min, Upper arm ~1min  
Main wash Lower arm ~3min, Upper arm ~5min  
Intermediate rinse  
Lower arm ~2min, Upper arm ~2min  
Final rinse Lower arm ~2min, Upper arm ~2min  
Service Test program  
Fan for drying  
Voltage  
Resistance  
220 - 240 V  
141  
Lower arm ~30sec, Upper arm ~30sec  
Heating - 1 Elem ent system  
Remark: When switching of the main switch or  
interrupt the mains during the Test Program runs,  
then the alternating of the spray arms change in  
the test program to the rhythm of main wash 5/3  
min.  
Voltage  
Power consumption  
Resistance  
230-240  
V
2.04-2.22 kW  
24.5  
~ 2.0  
~ 115  
˚C/min  
˚C  
Heating speed  
Temperature on surface  
Safety thermostat self reset  
(Temperature of water)  
Fuse  
Important: To leaf the Test program is possible by  
made a break by customer (pushing the start  
button for 1.5 sec.)  
After finishing the test program (End LED shines  
and/or Start LED goes of) must the appliance be  
switched off.  
If this will not be done, then the next normal wash  
will be made with the frequency of the Service  
Test Program ~30/30sec.  
~ 85  
206  
˚C  
˚C  
Potentiom eter  
Points of meassurement: 1(black) to 2 (middle)  
Position 0  
Position 1  
Position 2  
Position 3  
Position 4  
Position 5  
Position 6  
0.0  
0.5  
1.0  
1.4  
1.8  
2.3  
2.6  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
Flow rates/ Inlet volum e  
Flow meter (at 0.3 bar  
= quantity 1.1 l/min)  
Spray pump  
Drain pump  
Pump height max.  
Inlet valve  
Spray arm lower  
Sprayarm upper  
Ceiling rotor  
208  
45 - 65  
16  
1.1  
4
~ 33  
~ 27  
~ 8  
lmp/l  
l/min  
l/min  
m
l/min  
l/min  
l/min  
l/min  
Fan for drying:  
Total  
Primary air flow  
Secondary air flow  
900  
210  
780  
l/min  
l/min  
l/min  
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02.10.2003 / Page 4  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Technical data  
Single electric inlet valve  
Regeneration  
3
Voltage  
220/ 240 V  
Volume  
300  
cm  
Frequency  
Resistance  
50/ 60  
3.76  
Hz  
kΩ  
Position 0  
after wash cycles  
water hardness  
12  
0 - 5  
0 - 0.9  
0 - 9  
˚dh  
mmol/l  
˚Fh  
Regenerating valve  
Voltage  
Frequency  
Resistance  
220/ 240 V  
Position 1  
after wash cycles  
water hardness  
50/ 60  
3.13  
Hz  
kΩ  
10  
6 - 10  
1 - 1.8  
10 - 18  
˚dh  
mmol/l  
˚Fh  
Motor Diverter Valve  
Position 2  
after wash cycles  
water hardness  
7
Voltage  
Frequency  
Resistance  
220 - 240 V  
11 - 15  
1.9 - 2.7 mmol/l  
19 - 27  
˚dh  
50/ 60  
6.5  
Hz  
kΩ  
˚Fh  
Signal (2x within ~13 sec.) 5.0  
V
Position 3  
after wash cycles  
water hardness  
5
Coil of dispenser  
16 - 21  
˚dh  
2.8 - 3.7 mmol/l  
Voltage  
Frequency  
Resistance  
220/ 240 V  
28.37  
˚Fh  
50/ 60  
1.3  
Hz  
kΩ  
Position 4  
after wash cycles  
water hardness  
3
22 - 28  
˚dh  
3.8 - 5.0 mmol/l  
Reed contacts  
38 - 50  
˚Fh  
Position 5  
after wash cycles  
water hardness  
flow meter  
salt control  
rinse aid control  
2
29 - 35  
˚dh  
5.1 - 6.3 mmol/l  
51 - 63  
˚Fh  
Optical water indicator (OWI)  
Position 6  
after wash cycles  
water hardness  
1
Optical measurement of the water in sump  
Combination part of:  
36 - 60  
6.4 - 10.7 mmol/l  
64 - 107 ˚Fh  
˚dh  
Turbidity sensor  
(DON)  
Thermostat temp. sensor (notice NTC)  
Salt consumption  
for regeneration  
77  
26  
g
NTC  
20 ˚C  
Number of cycles  
with 2 kg salt  
58.1  
47.1  
38.2  
25.4  
17.2  
11.8  
8.3  
6
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
kΩ  
25 ˚C  
30 ˚C  
40 ˚C  
50 ˚C  
60 ˚C  
70 ˚C  
80 ˚C  
85 ˚C  
Accesory  
If you need spare parts apart from  
the spare part list have a look  
in the Service Bulletin 4812 718 40084.  
4
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Whirlpool Europe  
Custom er Service  
ADP5966WHM  
8542 966 10791  
02.10.2003 / Page 5  
Doc. No: 4812 718 19321  
S E R V I C E  
Spare part list  
Model  
Service No.  
Version  
ADP 5966 WHM  
854296610791  
854296610791  
Pos. No. 12NC Code  
Description  
Pos. No. 12NC Code  
Description  
003 0  
004 0  
004 1  
011 0  
022 0  
4812 440 19594 Traverse  
4812 440 18952 Drip tray assy  
4812 401 18402 Holder  
4812 505 18357 Foot short  
4812 440 10755 Side panel left  
332 0  
332 1  
400 0  
405 0  
405 1  
4812 410 29032 Button WH  
4812 410 29053 Button WH  
4812 361 58336 Motor +SP,50Hz,alt.LP-PNT1  
4812 360 18509 Spray pump wo.Mot.alt.LP-50Hz  
4819 515 28158 Gasket  
022 1  
024 0  
030 0  
034 0  
034 1  
4812 440 10754 Side panel right  
4812 440 10417 Panel, rear  
4812 440 10763 Table top WH  
4812 404 78237 Spacer  
420 0  
421 0  
430 0  
430 1  
442 0  
4812 121 18132 Capacitor  
4812 121 18158 Interf.filter  
4812 360 18508 Pump,draining cpl.  
4812 466 68689 Gasket  
4812 404 78242 Fastener table top  
4812 361 18196 Blower cpl.  
040 1  
040 2  
040 3  
044 0  
047 0  
4812 417 18774 Hinge left  
450 0  
480 0  
480 3  
490 0  
490 1  
4812 259 28684 Heating element  
4812 321 28405 Cable harness set  
4812 401 18418 Protector f.wiring  
4819 321 18136 Cable,mains 2m SA  
4812 321 28367 Strain relief  
4812 417 18773 Hinge right  
4812 417 19174 Protector f.door (set)  
4812 492 38358 Spring f.door  
4812 404 48746 Brake f.door  
047 1  
047 2  
053 0  
053 4  
065 0  
4812 401 18397 Band,brake  
4812 404 68023 Hook  
4812 440 89032 Plinth WH  
4812 440 89034 Plinth rounded WH  
4812 466 48051 Insulation  
521 0  
531 0  
531 1  
575 0  
583 0  
4812 214 78704 Control board (CB)  
4812 273 18055 Switch waterhardness  
4812 273 18056 Wheel,fingertip  
4812 281 28361 Regen.valve  
4812 271 28459 Switch diaphragm (OWI)  
103 0  
103 2  
120 0  
120 1  
130 0  
4812 440 10762 Door outer WH  
4812 440 10766 Corner piece set  
4812 440 19456 Door,inner  
4812 440 18969 Batten  
616 0  
616 1  
620 0  
623 0  
633 0  
4812 281 18047 Contact,reed salt  
4812 271 58161 Contact,reed rinsing agent  
4812 310 28066 User board KIT (DUB)  
4812 271 38356 Microswitch  
4812 417 58361 Tilt lock cpl. wh  
4812 271 38355 Microswitch door  
131 0  
191 0  
191 3  
192 0  
241 0  
4812 401 18416 Hook lock  
4812 466 68564 Gasket door  
4812 466 68533 Gasket  
4812 466 68467 Gasket, door lower  
4812 458 19026 Basket upper straight  
680 0  
680 1  
681 1  
681 2  
682 0  
4812 418 68155 Combidosage  
4812 466 68495 Gasket  
4812 466 68497 Gasket  
4812 440 18975 Flap  
4812 466 68496 Gasket  
241 1  
241 3  
241 4  
241 5  
241 6  
4812 458 18324 Holder cups right wh  
4812 528 88068 Wheel,basket upper (set)  
4812 458 18984 Holder dishes wh  
4812 535 78043 Bearing  
691 1  
700 0  
700 0  
700 1  
700 2  
4812 462 79769 Stopper NTC  
4812 530 28804 Hose, inlet aqua stop 4,2m  
4812 530 28848 Hose, inlet aqua stop 2m  
4812 480 48095 Sieve  
4812 310 18757 Holder glasses KIT wh  
4812 466 68628 Gasket  
241 7  
241 8  
242 0  
242 1  
242 4  
4812 404 48683 Hoop  
701 1  
710 0  
710 2  
710 3  
714 0  
4812 310 18153 Yoke clamp set  
4812 418 68151 Monoblock  
4819 310 38536 Threaded ring  
4819 466 69562 Gasket set  
4812 462 78993 Threaded cap  
4812 466 68553 Spacer cap set  
4812 458 18974 Basket lower cpl.  
4812 528 88069 Wheel,basket lower wh  
4812 466 48059 Fixation wh  
242 6  
242 7  
243 0  
243 5  
243 6  
4812 458 18977 Support plate left  
4812 458 18978 Support plate right  
4812 458 18272 Basket cutlery  
4819 310 39859 Cutlery basket KIT  
4812 458 18996 Grille wh  
716 0  
716 1  
716 2  
717 0  
717 2  
4812 418 68147 Reg.dosage  
4812 466 68475 Gasket  
4812 462 78994 Cover  
4812 281 28418 Valve motordiverter  
4812 528 98011 Valve disk diverter  
261 0  
261 1  
261 2  
263 0  
263 1  
4819 462 38271 Rail telescope, inner  
4812 462 79768 Cap rail  
4812 462 78995 Cap rail ahead  
4819 520 18013 Ball cage cpl.  
4812 520 48001 Ball Niro 8 D  
717 3  
721 1  
722 0  
722 2  
723 0  
4812 530 29121 Gasket diverter valve  
4812 360 68347 Spray arm lower. cpl.  
4812 360 68348 Spray arm upper wh  
4812 360 68349 Spray arm 2nd level cpl. wh  
4812 360 68351 Douche ceiling  
265 0  
265 2  
303 1  
322 0  
331 0  
4812 404 48637 Basket adjustm. cpl.  
4812 404 48638 Grip basket adjustment  
4812 460 38134 Plate,handle WH  
4812 453 71956 Insert panel  
726 1  
726 2  
743 0  
743 1  
743 2  
4812 530 29118 Tube assembly cpl.  
4812 505 18208 Nut  
4812 530 48134 Air guide  
4812 530 28102 Hose, inlet  
4812 440 19526 Air guide lower  
4812 413 59143 Knob program cpl. WH  
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02.10.2003 / Page 6  
Doc. No: 4812 718 19321  
ADP5966WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Spare part list  
Model  
ADP 5966 WHM  
Service No.  
Version  
854296610791  
854296610791  
Pos. No. 12NC Code  
Description  
743 3  
743 4  
743 5  
743 7  
751 0  
4812 505 18364 Nut  
4812 281 38001 Valve disk  
4812 466 98934 Disc  
4812 466 68514 Gasket  
4812 418 18338 Water collector  
755 0  
755 2  
756 0  
761 0  
761 2  
4812 530 29119 Bend  
4812 530 48148 Tray,leak  
4812 360 58099 Floater  
4812 480 58122 Sieve fine  
4812 418 18337 Cover sieve  
761 3  
761 4  
763 0  
781 0  
781 3  
4812 418 18341 Cover  
4812 530 58141 O-Ring  
4812 480 58123 Sieve coarse  
4812 530 29113 Hose,draining  
4812 281 28417 Flap non-return  
783 6  
791 0  
791 2  
901 0  
901 1  
4812 530 28796 Hose 10x3x180+10  
4812 532 68099 Gasket  
4812 530 58093 Gasket  
4822 401 10258 Clamp,hose 10-18 mm  
4812 401 18424 Strap 050,0  
901 2  
901 5  
904 2  
910 1  
910 2  
4812 401 18157 Strap 32-50/9 C61  
4812 401 48573 Strap 028,6  
4812 462 79635 Cover WH 3,5x5  
4812 502 38152 Screw 4.8x19  
4812 502 18363 Screw 4,0x12-H  
910 3  
910 4  
910 5  
910 7  
910 8  
4812 502 18389 Screw 5x20 T20  
4812 502 18385 Screw M3,5x8-T15M  
4812 502 18393 Screw 3,5x9-1 Tx15  
4812 502 18397 Screw INOX A2 M 5X12  
4812 502 18527 Screw 4x15 T20  
910 9  
964 0  
964 1  
993 0  
993 5  
4812 502 18446 Screw 3,5x16  
4812 466 68536 Gasket housing ri/le  
4812 466 68469 Gasket housing upper  
4819 530 29028 Bow  
4822 532 80216 Funnel salt  
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Custom er Service  
ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 7  
Doc. No: 4812 718 19321  
S E R V I C E  
Exploded view  
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02.10.2003 / Page 8  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Exploded view  
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Whirlpool Europe  
Custom er Service  
ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 9  
Doc. No: 4812 718 19321  
S E R V I C E  
Circuit diagram  
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02.10.2003 / Page 10  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Program diagram  
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ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 11  
Doc. No: 4812 718 19321  
S E R V I C E  
Text/ Legend  
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02.10.2003 / Page 12  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Text/ Legend  
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Whirlpool Europe  
Custom er Service  
ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 13  
Doc. No: 4812 718 19321  
S E R V I C E  
Text/ Legend  
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02.10.2003 / Page 14  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Text/ Legend  
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Whirlpool Europe  
Custom er Service  
ADP 5966 WHM  
8542 966 10791  
02.10.2003 / Page 15  
Doc. No: 4812 718 19321  
S E R V I C E  
Text/ Legend  
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02.10.2003 / Page 16  
Doc. No: 4812 718 19321  
ADP 5966 WHM  
8542 966 10791  
Whirlpool Europe  
Custom er Service  
S E R V I C E  
Text/ Legend  
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Whirlpool Europe  
Custom er Service  
ADP 5966 WHM  
8542 966 10791  
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Doc. No: 4812 718 19321  
S E R V I C E  
Text/ Legend  
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