Weil McLain Electric Heater Radiant Heater User Manual

These Instructions must be used only by a qualified installer/service  
technician. Read these instructions completely before beginning. Failure to  
follow these instructions can cause severe personal injury, death or substantial  
property damage.  
Part No. 650-000-221/0298  
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Above Floor Installation Guide  
ALUMIP EX S TEP-BY-S TEP - - -  
ABOVE FLOOR INS TALLATION  
TYPICAL SEQUENCE  
Page  
CONTENTS  
Heating  
Others  
Contractor  
!
Calculate heat loss  
and design radiant  
system  
!
!
Set Tube Layout  
Review Plans and  
Trade Guides with  
General Contractor  
Purchase materials  
and equipment  
!
!
Site Preparation  
Rough in utilities  
!
!
!
Pour Foundation &  
Main Slab  
Building Closure  
!
Interior Framing,  
Plumbing, Electrical  
!
!
Install and Test  
AlumiPex Manifolds  
and Tubing  
Install System Piping  
& Heating  
Components  
!
!
!
Drywall  
Finish Carpentry  
Finish Flooring  
!
Inspect and Test  
System After  
Building Completion  
Part Number 650-000-221/0298  
3
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Alum iPex Radiant Tubing  
A. Tu b e La yo u t s fo r Ra d ia n t He a t in g  
1. Radiant Floor Heatng  
Figure 1 - Heat flow from tube through slab  
a. Hot water flowing in the radiant tubing under the  
finished flooring heats the flooring and the heat  
emission plates. The heat emission plates help  
spread the heat evenly across the flooring.  
Carpet  
Pad  
Subfloor  
Heat Emission Plate  
Tube  
b. Heat must pass through the flooring and the  
coverings on the floor (low pile carpeting and  
thermal pads, for example). See Figure 1.  
Sleepers  
Subfloor  
Sleepers  
The more the flooring and coverings act as  
insulators, the higher the tube water  
temperature has to be to cause the floor surface  
to heat up.  
Insulation  
J oist  
Heavy carpeting and pads resist heat transfer  
and are not recommended for use in radiant  
floor heating.  
c. Heat will also try to move downward.  
In suspended floor applications, heat will try  
to pass to the space underneath. So insulation  
is needed under the floor to prevent this heat  
movement.  
3. Radiant Floor Heating Design  
a. The heating system designer must determine:  
The heat loss for each room.  
Square feet of room floor surface available for  
floor heating.  
The water temperature in the tubing and  
spacing between tubes - to match the heat  
given off by the floor to the heat lost from the  
room.  
2. Heat Output from Radiant Floors  
a. The floor surface is usually heated to a maximum  
temperature of about 85 oF - the surface  
temperature of human skin.  
Higher floor temperatures in occupied areas  
could be uncomfortable.  
Floor surface temperatures up to 92 oF are  
often used around the outside perimeter of  
rooms and in other areas where foot contact is  
limited.  
4. Tube Layout Patterns  
a. The routing of the tubing in the room affects room  
comfort and effectiveness of the floor heating  
system.  
b. The heat given off by the floor depends on the  
difference between the room temperature and the  
floor temperature - the larger the difference in  
temperature, the greater the heat.  
b. Figure 2 shows typical tube layouts for above floor  
installations.  
With the floor at 85 oF and room temperature at  
70 oF, each square foot of the heated floor will  
give off about 30 Btu’s per hour.  
Where possible, the hottest water is usually  
routed along the outside walls.  
Tube routing in above floor installations is  
limited by the practicality of variations in  
sleeper layouts. Sleepers are the boards used to  
separate the tubing and support the flooring.  
c. The spacing of tubes affects how much heat can be  
moved through the floor.  
Closer spacing increases the heat per square  
foot of floor.  
This is why tubes are often spaced closer  
together along outside walls with high heat  
losses - like next to large windows or patio  
doors.  
c. Where the outside wall loss is particularly high,  
such as caused by patio doors, the tubing will  
sometimes be spaced closer together for a few feet  
out from the wall as shown in Figure 2.  
b. Pay close attention to the key information given in  
these illustrations, such as:  
flow direction  
minimum bend diameters  
spacing to walls  
heat emission plates  
passage under walls  
use of closer spacing  
Part Number 650-000-221/0298  
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Above Floor Installation Guide  
Figure 2 - Typical tube routing for an above floor installation  
A B O VE F LO O R IN S T A LLAT IO N  
(One-Way Serpentine Patterns - Typical)  
Constant Spacing  
Outside Wall Concentrated Spacing  
(Wall w ith large w indow area or cool w all)  
Outside Wall  
Outside Wall  
Interior Partition  
Interior Partition  
Supply  
Return  
Supply  
Return  
These drawings are conceptual only. Consult Weil-McLain Radiant Guides or Software for actual project layout.  
USE HEAT EMISSION PLATES  
NOTE FLOW DIRECTION  
!
Snap the tubing into AlumiPex Heat Emission Plates  
placed on the sleepers.  
!
The warmest water is directed next to the outside wall.  
!
These plates spread the heat evenly to the floor and ensure  
that the tubing is maintained in tight contact with the  
flooring above.  
BEND DIAMETER  
Maintain a MINIMUM bend  
diameter of:  
!
Staple the heat emission plates to the sleepers on one side  
only to allow the plates to conform as the flooring or  
subfloor is installed.  
Bend  
Diameter  
!
!
!
1/2“ Tube - 6 inches  
5/8“ Tube - 7 inches  
3/4“ Tube - 8 inches  
PASSAGE UNDER WALLS  
!
Avoid running tube under walls if possible.  
!
Where tubing must run under a wall, mark the framing  
above for 6 inches on either side of this location so no  
fasteners will be driven into the framing near the tubing.  
DISTANCE TO WALL  
CLOSER SPACING  
!
Keep the tubing 4 to 6 inches from the walls.  
!
Tubing is often spaced closer near outside walls with cool  
surface temperatures or large window areas.  
!
This will reduce the chance of damage due to drilling,  
sawing or nailing.  
Part Number 650-000-221/0298  
5
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Alum iPex Radiant Tubing  
Figure 6 - Typical tube layout draw ing  
washer / dryer  
KITCHEN  
U
T
I
B
A
T
D K  
B R 3  
DINING  
L
I
H
T
Y
U T  
B T  
MANIFOLD  
LIVING ROOM  
LR 1  
LR 2  
BEDROOM  
B R 1  
B R 2  
Slab Control Joint  
This drawing is conceptual only. Consult Weil-McLain Radiant Guides or Software for actual project layout.  
Tube Spacing  
(Center to Center)  
Total  
Tube  
Length  
Circuit  
Length  
Leader  
Length Allow ance  
Length  
Tubing  
Circuit  
Finished  
Flooring  
Normal  
Inches  
8.5  
Close  
Inches  
Feet  
178  
192  
227  
45  
Feet  
43  
22  
28  
4
Feet  
10  
10  
10  
10  
10  
10  
10  
10  
Feet  
231  
224  
265  
59  
LR1  
LR2  
DK  
Low pile carpet w/ thermal pad  
Low pile carpet w/ thermal pad  
Laminated hardwood  
Ceramic tile  
8.5  
12.5  
6.5  
6.5  
8.5  
8.5  
8.5  
6.5  
6.5  
UT  
BT  
Ceramic tile  
79  
12  
22  
22  
19  
101  
173  
195  
185  
BR1  
BR2  
BR3  
Laminated hardwood  
Laminated hardwood  
Laminated hardwood  
6.5  
6.5  
6.5  
141  
163  
156  
Coil  
Number  
1
Total  
Length  
974  
Use for Circuits Listed  
Coil Length  
Tube Size  
LR1, LR2, DK, UT & BR2  
1000 feet  
300 feet  
300 feet  
1/2"  
1/2"  
1/2"  
BT & BR3  
BR1  
2
3
286  
173  
Part Number 650-000-221/0298  
6
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Above Floor Installation Guide  
B. Ob t a in Tu b e La yo u t Dra w in g  
Floor Plan/ Layout Should . . . . . . . . . .  
1. Do not start a radiant heating installation without a  
detailed tube layout drawing.  
!
Be drawn to scale using a CAD program so tube  
lengths can be calculated by the program.  
It provides critical information on:  
!
Show complete floor plan, including all  
appliances, cabinets, fireplaces and any other  
details which could affect the routing of the  
tubing.  
tube routing  
tube lengths  
areas to be avoided  
materials needed  
!
!
Show complete layout of all circuits.  
Provide length of each circuit, including leader  
length. Leaders are the tubing runs connecting  
from the room circuits to the manifold(s).  
The heating system designer may add an  
allowance to the total length to account for  
variations in actual installation. This might range  
from 3 to 10% depending on the type of  
2. Figure 3 includes the information and drawing detail  
for a typical tube layout drawing.  
installation. In the example shown at left, the  
designer used a length allowance of 10 feet.  
3. A complete, accurate drawing of the tube layout is the  
most important key to a successful job.  
!
!
Show tube spacing and flow directions.  
State finished flooring assumed for each space.  
Note Tube Routing  
!
Run leaders (connecting tubing from manifolds to  
circuits) through hallways.  
!
!
Run leaders and tubing under doorways.  
Avoid running under walls to reduce chances of  
damage from fasteners.  
!
!
Mark the framing above where tubing runs under  
walls so all trades will be aware.  
If tubing must penetrate a firewall, follow local  
codes regarding sleeving and fire stopping  
requirements.  
DO NOT Run Tubing:  
!
Under cabinets, refrigerators, ranges, freezers.  
These items "block" the heat and the tubing would  
be wasted.  
!
!
Within 8 inches of toilet flanges. The wax ring  
seal may soften and fail from the heat.  
Under fireplaces, ovens, appliances or other heat  
sources.  
!
!
Closer than 4" from walls.  
Closer than 6" from appliance vents or flues.  
Part Number 650-000-221/0298  
7
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Alum iPex Radiant Tubing  
C. Me e t w it h Ge n e ra l Co n t ra c t o r  
1. We suggest you meet with the general contractor  
and follow this checklist:  
q If the tubing passes under any interior walls, you  
should mark these locations on the framing  
above.  
q Review the AlumiPex Trade Guides with the  
general contractor and ask him to provide the  
information and copies to each of the trades  
involved.  
Ask the general contractor to notify other  
trades to watch for these markings to ensure  
tubing will not be damaged by fasteners.  
q Verify that the flooring system is rated by the  
flooring manufacturer for use with heated floors.  
q If the tubing passes through stud walls, the  
framing carpenters should apply nail stops on  
both sides of the stud at these locations.  
q Verify architectural details affected by the  
flooring system. Verify that the building designer  
has allowed for the following:  
Ask the general contractor to notify other  
trades to watch for these locations to ensure  
tubing will not be damaged by fasteners.  
The rough openings for doors and windows  
allow for the height of the flooring system.  
Stair risers include allowance for the height  
of the flooring system.  
q A copy of the tube layout drawing should be  
given to the general contractor to ensure a  
trouble-free installation.  
q Ensure that the tubing will be stored inside until  
time for use.  
You will probably want to provide a final  
copy after the installation is complete.  
AlumiPex is specially designed to protect the  
tubing from damaging ultraviolet rays.  
However, avoid exposing the tubing to direct  
sunlight for extremely long periods.  
The final copy should show special  
notations, any changes from the original  
plan, and locations of any repairs.  
Do not install AlumiPex tubing in  
applications which will continuously expose  
the tubing to direct sunlight.  
q Discuss the tube layout drawing with the general  
contractor and verify:  
floor plan design has not been changed.  
finished floorings (and coverings) shown by  
heating system designer are correct per final  
design.  
Part Number 650-000-221/0298  
8
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Above Floor Installation Guide  
D. Ob t a in Ma t e ria ls  
1. AlumiPex Tubing  
3. AlumiPex Manifolds  
In rolls and sizes specified on tube layout drawing.  
Available in three sizes (2, 3 and 4 takeoff) in  
nickel-plated brass (shown above), with or without  
integral balancing valves .  
Copper manifolds (not shown) are also available.  
Refer to AlumiPex Manifold Instructions for part  
numbers and procedures.  
4. Additional Materials  
a. AlumiPex Heat Emission Plates  
These are sized and designed specifically for  
use with AlumiPex ½” tubing.  
See Figure 11, Page 16.  
Do not apply tubing in above floor  
installations without heat emission plates.  
Heat will be uneven and could cause  
shrinkage or damage to flooring.  
b. Staples  
Use staples sized so as not to penetrate deeper  
than the subfloor. Usually, 5/8” staples will  
work well.  
2. AlumiPex Tube Fittings  
Refer to AlumiPex Fitting Instructions for part  
numbers and procedures.  
c. Poly-wrapped insulation (if not already installed in  
joist bays below)  
e. Manifold Enclosure(s) (Optional)  
30” x 27” or 30” x 37”.  
Use only AlumiPex Fittings with AlumiPex  
Tubing. Use of any other method can result in  
severe personal injury, death or substantial  
property damage.  
Refer to AlumiPex Fitting Instructions for  
selection and application of fittings.  
Part Number 650-000-221/0298  
9
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Alum iPex Radiant Tubing  
E. Ob t a in S p e c ia l Eq u ip m e n t  
3. AlumiPex Reamer/Sizer(s)  
The reamer/sizer is specific to tube diameter.  
Make sure to have the right reamer/sizer for each  
size of tubing being installed.  
1. Tubing Uncoiler  
Assists in tube installation.  
4. Pressure Gauge  
With a scale range of 150 psig.  
For pressure testing and tubing pressurization.  
2. AlumiPex Tube Cutter  
Part Number 650-000-221/0298  
10  
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Above Floor Installation Guide  
F. Pre -In s t a lla t io n Ch e c k Lis t  
q
q
Subfloor must be installed.  
q
q
Make provision for pressure testing:  
Water if no freeze concern.  
Otherwise, air compressor and hoses for air test and  
pressurization.  
Interior framing should be completed, but drywall  
and finish carpentry not in place if possible.  
Read this installation guide, theAlumiPex Fitting  
Instructions andAlumiPex Manifold Instructions  
thoroughly.  
q
ReviewAlumiPex Trade Guides with general  
contractor to ensure other trades will be informed.  
G. Ma rk Flo o r P la n a n d Tu b e La yo u t o n S u b flo o r  
1. Use the Tube Layout Plan to mark the following on  
the subfloor. Use several colors if possible to define  
different elements and circuits.  
See Figure 7 for typical layout markings for the  
system shown in Figure 6, page 6.  
Mark wall lines and door openings (if interior  
framing is not already installed).  
Mark outlines of kitchen and bath cabinets,  
appliances, etc.  
Mark areas to be avoided (fireplaces, toilet  
flanges, etc.).  
Then mark key portions of the tube layout,  
showing tube bend locations and flow direction.  
Mark locations of penetration holes in rooms  
and hallways, if any.  
Figure 7 - Possible layout markings on subfloor for portion of system show n in Figure 6  
Penetration Hole (Typical)  
Return Bends (typical)  
Manifold  
Leader Routing  
(typical)  
Leader Routing  
(typical)  
Return Bends (typical)  
This drawing is conceptual only. Consult heating system designer for actual job details.  
Part Number 650-000-221/0298  
11  
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Alum iPex Radiant Tubing  
H. Mo u n t Ma n ifo ld (s )  
1. Accurately measure the location of the manifold  
mounting wall (if not already installed).  
3. Prepare holes for tube routing.  
Drill 1½” holes through the studs to route tubing  
to upper floors. See Figure 9 for drilling  
penetration holes in the rooms above.  
Placement of the manifold and the tube  
penetrations is critical.  
Take extra care in laying out these locations so all  
items will be in proper position for the interior  
framing of the building.  
Drill 1½” holes through the sole plate in the  
manifold stud cavity for penetrations to route  
tubing to same floor or lower floor heating circuits.  
Route same floor tubing through the joist bays  
below and then up through holes in each room  
unless the tubing will be routed through a hallway  
as in Figure 6. Here, the tubing would be routed to  
the joist bay below, then up to the proper locations  
in the hallway to route to the rooms. This method  
provides a neat installation while allowing ample  
room for tube bending.  
2. Attach the manifold to a plywood panel.  
Size the panel to fit between the finished studs if  
the panel is to be recess mounted.  
Longer manifolds will require spanning more than  
one stud spacing.  
For a complete metal cabinet enclosure, use  
AlumiPex Wall Cabinets.  
When drilling the holes for tube penetration into  
the rooms or hallway, drill the holes at a 45 degree  
angle to provide the proper minimum bend  
diameter for the tubing. See Figure 9, Page 14.  
See Figure 8 for a typical manifold mounting  
arrangement.  
Part Number 650-000-221/0298  
12  
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Above Floor Installation Guide  
Figure 8 - Mounting of manifold(s), typical  
M A N IF O LD M O U N T IN G  
(Above Floor System)  
4“  
Cover  
RETURN  
S UP P LY  
24“  
Min  
Lower Plate  
Subfloor  
Joists  
Joist Bays  
The details shown are representative only. Other mounting configurations are possible.  
AlumiPex Manifold, Typical  
J unction Box  
!
Refer to AlumiPex Manifold Instructions for details of  
mounting, assembly and application.  
!
Junction box for manifold valve actuator wiring, if needed.  
Protect Tubing at Penetrations  
!
Where tubing passes through stud walls, make sure nail  
stoppers are installed on both sides of the stud to protect  
tubing from damage by fasteners.  
Mounting Configuration  
!
Make sure the drywall installers and finish carpenters are  
aware of the tubing in the walls and floors.  
!
!
!
The installed depth of the manifold assembly is  
approximately 4 inches.  
If mounted on 3/4“ plywood as shown, the complete  
assembly would fit in a 5” deep enclosure.  
This can be done by using 2 x 6 studs in the vicinity of the  
manifold or building out from 2 x 4 studs.  
AlumiPex Manifold Fittings  
!
Refer to AlumiPex Fitting Instructions for selection and  
application of AlumiPex fittings.  
Part Number 650-000-221/0298  
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Alum iPex Radiant Tubing  
I. In s t a ll t h e Tu b in g  
Always wear safety glasses for eye protection  
when handling AlumiPex tubing. The tubing  
7. Attach tube fitting to manifold SUPPLY connection  
(bottom manifold).  
can spring back when pulled. Failure to follow  
this guideline could result in serious personal  
injury.  
8. Feed the tubing to the room as shown on the heating  
system designer’s tube layout drawing, feeding the  
outer (SUPPLY) tubing first.  
1. Install the sleepers.  
Beginning from one side of each room, use your  
floor markings and the tube layout drawing to  
place the sleepers.  
Glue and nail each sleeper in place as shown in  
Figure 10.  
Bend routing sleepers can be made using a router  
and fixture as shown or using a saber saw to cut  
semicircles.  
9. Complete the layout for the circuit and route the  
tubing back to the return manifold as shown on the  
tube layout drawing.  
10. Carefully cut the tubing to the correct height at the  
return manifold.Apply anAlumiPex fitting for  
attachment to the manifold.  
2. Drill tube penetration holes.  
11. Then attach the fitting to the RETURN (top) manifold.  
12. Continue the process for each circuit.  
If the tubing will penetrate the floor in the room,  
drill a 1½” hole at a 45 degree angle for each  
penetration as shown in Figure 9.  
Make sure the tube can be routed through the hole  
from below and provide a minimum 6 inch bend  
diameter (3 inch bend radius) for 1/2” tubing.  
13. See Figure 11, page 16, for an above floor  
construction example.  
3. Install heat emission plates.  
Install AlumiPex Heat Emission Plates in the  
sleeper spaces, centered in the 1” gap.  
Secure heat emission plates on one side only to the  
sleeper below using 5/8” staples.  
Leave the other side of the heat emission plates  
free to move so the plates can conform to the floor  
as the upper subfloor or finished flooring is  
installed.  
Figure 9 - Tubing penetration hole, typical  
45  
Drill penetration holes  
1½" diameter on 45  
degree angle.  
degrees  
See Figure 11 for typical details.  
4. Place tube roll on uncoiler.  
Sleeper  
5. Route free end of tubing to manifold.  
Feed the free end of the tubing through any  
penetration holes to the manifold.  
Subfloor  
6. Install manifold fitting on free end of tube.  
a. AlumiPex Nickel-Plated Brass Manifolds:  
1/ 2" Tubing, Typical  
(With 6" bend diameter)  
Use only AlumiPex Euro conical fittings.  
Refer to AlumiPex Manifold Instructions for  
details and part numbers.  
J oist, Typical  
b. AlumiPex Copper Manifolds:  
Use only AlumiPex tubing to NPT connectors.  
Part Number 650-000-221/0298  
14  
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Above Floor Installation Guide  
Figure 10 - Typical sleeper layout and installation  
S LEEP ER LAYO U T - A B O VE F LO O R  
(Ty p ic a l)  
5
3
4
1
4
1
4
1
4
1
4
1
4
1
4
1
4
3
2
2
4
5
5
These drawings are conceptual only. Consult Weil-McLain Radiant Guides or Software for actual project layout.  
1
SLEEPERS  
3
SPACERS  
!
Typically sleepers are 1 x __ lumber or ¾" CDX plywood.  
(Width of sleeper is equal to the required tube spacing less  
1 inch.)  
!
Typically 1 x 4 furring strips.  
!
Place spacers about ¼" from the wall to allow room  
for expansion. Then glue and nail in place.  
!
!
!
Space 1" apart as shown to provide room for heat emission  
plate tubing channel and for thermal expansion.  
Begin at one side of the room. Place a 1 x 4 spacer (item 3)  
¼" from wall as shown.  
Leave a 1" gap between spacer and first sleeper. Then glue  
and nail sleepers in place.  
!
Use a spacer between the wall and one of the end  
support sleepers to provide a channel for the tubing to  
leave the room as shown.  
4
5
TUBING PATH  
!
Provide a 1" gap between spacer and end support  
sleeper for routing tubing out of room. This will allow  
placement of a heat emission plate along this route.  
2
END SUPPORT SLEEPERS  
!
!
!
Typically cut from 3/4" plywood. (Width of end sleepers  
should equal tube bend radius plus 4 inches.)  
Use a router and circle cutting template or fixture to route  
3/4" wide x 5/8" deep channels as shown..  
Place the end supports about ¼" from the wall to allow  
room for expansion. Then glue and nail in place.  
PROVIDE GAP AROUND PERIMETER  
!
Provide ¼" gap around entire perimeter of room to  
allow for expansion.  
Part Number 650-000-221/0298  
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Alum iPex Radiant Tubing  
Figure 11 - Typical above floor installation  
A B O VE F LO O R IN S T A LLAT IO N  
J
E
I
F
C
B
D
A
G
H
This drawing is conceptual only. Consult Weil-McLain Radiant Guides or Software for actual project layout.  
AlumiPex Tubing, 1/ 2”  
Cover Sheet  
A
B
E
F
!
Use AlumiPex tubing, 1/2”, commonly spaced on 6½-inch  
centers as shown (equal to 5½" for the sleeper plus 1" gap).  
!
A cover sheet must be used if the finished flooring will  
be carpet, tile, vinyl or laminated hardwood.  
AlumiPex Heat Emission Plates  
Mark the Tubing Locations  
!
Use AlumiPex Heat Emission Plates to distribute the heat  
evenly to the floor above. Space plates from 1/4” to 1”  
apart end to end to allow for thermal expansion.  
!
Always mark the top subfloor with a chalk line or other  
mark to clearly show the location of the tubing  
underneath, ensuring the tubing won't be penetrated by  
fasteners.  
C
D
Sleepers  
!
Pay extra attention to marking the tubing bend  
locations as well.  
!
Glue and nail 1 x __ wood sleepers to the subflooring,  
starting from one side of the room and working toward the  
other.  
Poly-w rapped Insulation  
G
H
I
!
Leave a 1" gap between sleepers to provide room for the  
heat emission plate groove.  
J oists  
Staples  
!
Secure each 2-foot long plate to the sleepers with 5/8"  
Subflooring  
Finished Flooring  
staples. Staple one side only to allow the plates to level  
out as the top subfloor or finish wood flooring is  
applied..  
J
Part Number 650-000-221/0298  
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Above Floor Installation Guide  
J. Pre s s u re Te s t t h e Fin is h e d Tu b in g In s t a lla t io n  
1. After all tubing has been routed and connected to the  
manifold, pressure test all tubing circuits before  
finished flooring is installed. Refer toAlumiPex  
Manifold Instructions.  
b. The pressure should not drop unless testing with  
air on a cold day.  
On cold days, air pressure testing will show  
a drop as the air in the tubing cools off. But  
the pressure should reach a steady level and  
drop no further.  
2. Isolate theAlumiPex manifolds and tubing from any  
other piping.  
If the pressure does drop, check the  
connections at the manifolds first.  
c. Examine the system for leaks. Repair any leaks  
found and repeat the test.  
3. Attach a pressure gauge with a 150 psig scale range  
to the manifold using a high pressure hose.  
d. Check threaded joints with leak detection fluid  
(soap mixture if using air).  
Locate the gauge so it can be read during all  
phases of construction.  
4. Fill the system for pressure test with water only if  
there is no freeze potential.  
When pressure testing with air, or when air is  
left anywhere in the system being pressurized,  
there is a risk of explosive discharge of  
compressed air or water if a leak or break  
occurs.  
You will need to keep the system pressurized as  
discussed in the next section.  
So the fluid used for testing would have to remain  
in place.  
You must be sure, if using water, that no freeze  
potential would exist from time of installing pipe  
until time for you to complete the system piping  
and fill the system for start-up.  
Do not leave these pressure tests unattended  
while others are present.  
Remove all non-essential persons from the  
area during pressure testing.  
Failure to follow these guidelines could lead  
to severe personal injury, death or substantial  
property damage.  
5. If there is freeze potential, fill the system with air and  
perform the pressure test using air.  
If using air, remove all air vents from the manifolds  
and plug the openings.  
Failure to check for and repair leaks can result  
in damage to system components and the  
premises, causing severe personal injury, death  
or substantial property damage.  
6. Pressurize the system to between 70 and 100 psig for  
30 minutes.  
a. Observe the pressure on the gauge.  
Part Number 650-000-221/0298  
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Alum iPex Radiant Tubing  
L. Co n n e c t S ys t e m Pip in g & He a t in g S ys t e m Co m p o n e n t s  
1. Install piping and heating system components if  
framing is in place.  
4. Never apply an open flame to AlumiPex tubing.  
5. Pressure test sytem piping to verify there are no  
leaks.  
3. Don’t solder within 18 inches of tubing.  
3. Cover tubing to protect it from solder drip.  
K. Pre s s u rize Tu b in g fo r Ob s e rva t io n  
1. After the system has been proven leak free, pressurize  
all tubing circuits to 30 psig.  
Periodically observe the pressure gauge to make  
sure no major drop in pressure occurs. A pressure  
drop would indicate a puncture or leak.  
Maintain this pressure on the tubing for the  
remainder of the building construction.  
Pressurizing the tubing allows use of the pressure  
gauge to verify the integrity of the tubing and  
connections.  
M. Be fo re Le a vin g t h e J o b s it e . . .  
1. Before leaving the jobsite, we recommend you meet  
with the general contractor to review theAlumiPex  
Trade Guides.  
q If possible, get an agreement that the flooring  
won’t be installed until you have inspected the  
installation and given your release.  
q Make special note of the pressure gauge. It can be  
used by all trades to check the integrity of the  
tubing throughout the construction of the  
building.  
2. Make a record of your installation  
We suggest you take photographs of the tubing  
and manifolds.  
q Review traffic recommendations.  
q Ask for early notification of the schedule for  
installing finished flooring so you can inspect the  
installation a day before this starts.  
Use the photographs and notes on the tube layout  
drawing to document installation details.  
Part Number 650-000-221/0298  
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Above Floor Installation Guide  
N. In s p e c t Tu b in g Be fo re Fin is h e d Flo o rin g In s t a lla t io n  
1. Arrange to inspect the installation a day before the  
scheduled finished flooring installation starts.  
q Check the pressure gauge to verify the system is  
q Repair any damage you find.  
still pressurized at or near 30 psig.  
q Advise the general contractor of your findings and  
q Visually inspect all tubing to verify there is no  
release for finished flooring installation.  
damage.  
O. In s p e c t io n , Re p a ir a n d Tro u b le s h o o t in g  
1. Inspect the tubing connections and piping as the job  
If the damage is so severe that this cannot be done,  
cut out the damaged section of tubing.  
is completed.  
Cut a new length of tubing long enough to  
span the gap.  
2. Perform a final pressure test on the system after all  
flooring is in place and building is ready for  
occupancy to verify all joints are tight and no  
damage has occurred to the tubing during  
construction.  
At each end of the splice section, install an  
AlumiPex coupling.  
Slip a length of heat shrink tubing over each  
end before tightening the couplings.  
Tighten couplings. Then seal them with the  
heat shrink tubing.  
Route a groove in the subflooring deep  
enough to accommodate the finished repair  
section.  
3. Repair of kinked or crushed tubing:  
Use a copper pipe truer to restore the tubing  
roundness.  
Mark the location of any such repairs on the  
tube layout drawing  
Part Number 650-000-221/0298  
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Alum iPex Radiant Tubing  
Part Number 650-000-221/0298  
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