Weider Home Gym 831146230 User Manual

Model No. 831.14623.0  
Serial No.  
WEIGHT SYSTEM EXERCISER  
User’s Manual  
Write the serial number in the  
space above for future reference.  
Serial Number Decal (under seat)  
• Assembly  
• Adjustments  
• Troubleshooting  
• Part List and Drawing  
CAUTION  
Read all precautions and instruc-  
tions in this manual before  
using this equipment. Save this  
manual for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the weight system.  
1. Read all instructions in this manual and all  
warnings on the weight system before using  
the weight system. Use the weight system  
only as described in this manual.  
12. Always make sure that the weight pin is  
inserted fully into the weight stack before  
exercising.  
13. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
2. It is the responsibility of the owner to ensure  
that all users of the weight system are ade-  
quately informed of all precautions.  
14. Always secure the weight stack with the lock  
pin and lock after exercising to prevent  
3. The weight system is intended for home use  
only. Do not use the weight system in any  
commercial, rental, or institutional setting.  
unauthorized use of the weight system (see  
LOCKING THE WEIGHT STACK on page 29).  
4. Keep the weight system indoors, away from  
moisture and dust. Place the weight system  
on a level surface, with a mat beneath it to  
protect the floor or carpet. Make sure that  
there is enough clearance around the weight  
system to mount, dismount, and use the  
weight system.  
15. The decal shown below has been placed on  
the weight system. If the decal is missing or  
illegible, call toll-free 1-877-992-5999 and  
order a free replacement decal. Apply the  
decal in the location shown.  
5. Inspect and properly tighten all parts regular-  
ly. Replace any worn parts immediately.  
6. Keep hands and feet away from moving parts.  
7. Keep children under 12 and pets away from  
the weight system at all times.  
8. Always wear athletic shoes for foot protec-  
tion while exercising.  
9. Make sure that the cable remains on the pul-  
leys at all times. If the cable binds as you are  
exercising, stop immediately and make sure  
that the cable is on the pulleys. Replace all  
cables at least every two years.  
10. The weight system is designed to be used  
only with the included weight. Do not use the  
weight system with dumbbells or any other  
type of weight to increase the resistance.  
11. The weight system is designed to support a  
maximum user weight of 300 pounds.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. SEARS assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile WEIDERPRO  
4950 weight system. The weight system offers a selec-  
reading this manual, please see the front cover of this  
manual. To help us assist you, note the product model  
tion of weight stations designed to develop every major number and serial number before contacting us. The  
muscle group of the body. Whether your goal is to tone  
your body, build dramatic muscle size and strength, or  
model number is 831.14623.0. The serial number can  
be found on a decal attached to the weight system  
improve your cardiovascular system, the weight system (see the front cover of this manual).  
will help you to achieve the specific results you want.  
Before reading further, please review the drawing  
For your benefit, read this manual carefully before  
using the weight system. If you have questions after  
below and familiarize yourself with the parts that are  
labeled.  
Note: The terms “right  
side” and “left side”  
are determined relative  
to a person facing  
away from the weight  
system; they do not  
correspond to right  
and left on the draw-  
ings in the manual.  
ASSEMBLED DIMENSIONS:  
Height: 82 in. / 208 cm  
Width: 95 in. / 241 cm  
Depth: 94 in. / 239 cm  
Lat Bar  
Butterfly Arm  
Shroud  
Right Side  
Military Press Arm  
Backrest  
Backrest  
Adjustment Knob  
Press Arm  
Weight  
Curl Pad  
Curl Adjustment  
Knob  
Leg Press  
Leg Lever  
Foam Pad  
Left Side  
Foot Plate  
Seat  
Seat Adjustment Knob  
4
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PART IDENTIFICATION CHART—Model No. 831.14623.0  
R0606A  
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-  
ing is the key number of the part, from the PART LIST on pages 39 and 40. Note: Some small parts may have  
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached. If a part is  
missing, call toll-free 1-877-992-5999.  
M4 Washer  
M10 Nylon  
Locknut (77)  
M8 Nylon  
Locknut (78)  
(104)  
M6 Washer  
(114)  
M12 Nut (112)  
M8 Washer (103)  
M10 Washer (80)  
M12 Large Washer (98)  
M10 Large Washer (105)  
M4 x 12mm  
Self-tapping  
Screw (102)  
M4 x 16mm  
Self-tapping  
Screw (110)  
M6 x 16mm  
Screw (88)  
M10 x 75mm Button Screw (118)  
M10 x 100mm Bolt (140)  
M8 x 22mm  
Shoulder Bolt (90)  
5
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PART IDENTIFICATION CHART—Model No. 831.14623.0  
R0606A  
M8 x 69mm Shoulder Bolt (87)  
M8 x 75mm Carriage Bolt (83)  
M10 x 68mm Bolt (85)  
M10 x 75mm Bolt (82)  
M10 x 63mm Bolt (79)  
M8 x 65mm Bolt (101)  
M8 x 80mm Bolt (100)  
M10 x 82mm Bolt (84)  
M10 x 82mm Button Screw (92)  
M10 x 60mm Bolt Set (116)  
M10 x 65mm Button Bolt (106)  
M6 x 60mm Button Screw (91)  
M10 x 50mm Bolt (97)  
M10 x 45mm Bolt (86)  
M10 x 90mm Bolt (81)  
M10 x 110mm Bolt (93)  
M10 x 116mm Bolt (107)  
M10 x 120mm Bolt (115)  
M10 x 40mm Bolt (142)  
M4 x 25mm  
Self-tapping  
Screw (96)  
M10 x 141mm Bolt (141)  
6
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ASSEMBLY  
Make sure you have the following tools:  
• Two adjustable wrenches  
Make Assembly Easier for Yourself  
Everything in this manual is designed to  
ensure that the weight system can be assem-  
bled successfully by anyone. Before begin-  
ning assembly, make sure to read the  
information on this page. This brief intro-  
duction will save you much more time than  
it takes to read it.  
• One standard screwdriver  
• One phillips screwdriver  
• One rubber mallet  
You will also need grease or petroleum jelly, a  
small amount of soapy water, and clear tape or  
masking tape.  
Assembly Requires Two Persons  
Note: Assembly will be more convenient if you have  
a socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
For your convenience and safety, assemble the  
weight system with the help of another person.  
Set Aside Enough Time  
How to Identify Parts  
Due to the many features of the weight system, the  
assembly process will require several hours. By  
setting aside plenty of time and by deciding to  
make the task enjoyable, assembly will go smoothly.  
You may want to assemble the weight system over  
a couple of evenings.  
To help you identify the small parts used in assembly,  
we have included a PART IDENTIFICATION CHART  
in the center of this manual. Place the chart on the  
floor and use it to easily identify parts during each  
assembly step. Note: Some small parts may have  
been pre-attached. If a part is not in the parts  
bag, check to see if it has been pre-attached.  
Select a Location for the Weight System  
How to Orient Parts  
Because of its weight and size, the weight system  
should be assembled in the location where it will be  
used. Make sure that there is enough room to walk  
around the weight system as you assemble it.  
As you assemble the weight system, make sure all  
parts are oriented exactly as shown in the drawings.  
Tightening Parts  
How to Unpack the Box  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
To make assembly as easy as possible, we have  
divided the assembly process into four stages. The  
parts needed for each stage are found in individual  
bags. Important: Wait until you begin each stage  
to open the parts bag for that stage. Place all  
parts of the weight system in a cleared area and  
remove the packing materials. Do not dispose of  
the packing materials until assembly is completed.  
Questions?  
If you have questions after reading these assembly  
instructions, please call 1-800-4-MY-HOME  
(1-800-469-4663).  
®
The Four Stages of the Assembly Process  
Frame Assembly—You will begin by assembling  
the base and the uprights that form the skeleton of  
the weight system.  
Cable Assembly—During this stage you will  
attach the cables and pulleys that connect the  
arms to the weights.  
Arm Assembly—During this stage you will  
Seat Assembly—During the final stage you will  
assemble the arms and the leg lever.  
assemble the seats and the backrests.  
7
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1
Frame Assembly  
1.  
Before beginning assembly, make sure  
you understand the information in the  
box on page 7. See the PART IDENTIFI-  
CATION CHARTS on pages 5 and 6 for  
help identifying small parts.  
83  
Grease  
1
141  
146  
83  
77  
Insert four M8 x 75mm Carriage Bolts (83) up  
through the Right Base (1). Note: It may be  
helpful to place a piece of tape over each  
Bolt head to hold it in place.  
2
Apply a portion of the included grease to an  
M10 x 141mm Bolt (141). Attach the Foot Plate  
(146) to the Right Base (1) with the Bolt and an  
M10 Nylon Locknut (77). Do not overtighten  
the Locknut, the Foot Plate must pivot  
freely.  
83  
119  
2. Insert six M8 x 75mm Carriage Bolts (83) up  
through the Left Base (119). Note: It may be  
helpful to place a piece of tape over each  
Bolt head to hold it in place.  
83  
83  
3. Attach the Right Base (1) to the Left Base (119)  
with two M8 x 80mm Bolts (100), two M8  
3
100  
103  
Washers (103), and two M8 Nylon Locknuts  
(78). Do not Tighten the Nylon Locknuts yet.  
103  
78  
78  
119  
1
4. Attach the Bottom Center Base (147) to the  
Right and Left Bases (1, 119) with four M8 x  
80mm Bolts (100), four M8 Washers (103), and  
four M8 Nylon Locknuts (78). Do not Tighten  
the Nylon Locknuts yet.  
4
100  
103  
103  
100  
103  
103  
78  
1
119  
147  
8
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5. Attach the Right Upright (2) to the Right Base  
(1) with two M8 Nylon Locknuts (78) and the  
two indicated M8 x 75mm Carriage Bolts (83).  
Do not Tighten the Nylon Locknuts yet.  
5
2
78  
78  
1
83  
6. Orient the Rear Upright (121) so that the top  
bracket slopes toward the Left Upright (120).  
Attach the Rear Upright to the Left Base (119)  
with two M8 Nylon Locknuts (78) and the indi-  
cated M8 x 75mm Carriage Bolts (83). Do not  
Tighten the Nylon Locknuts yet.  
6
Top Bracket  
Attach the Left Upright (120) in the same man-  
ner. Do not Tighten the M8 Nylon Locknuts  
(78) yet.  
121  
78  
78  
120  
83  
78  
119  
78  
83  
9
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7. Attach the RIght Top Frame (4) to the Right  
Upright (2) with two M8 x 80mm Bolts (100),  
two M8 Washers (103), and two M8 Nylon  
Locknuts (78). Do not Tighten the Nylon  
Locknuts yet.  
7
100  
103  
103  
78  
4
78  
2
8. Attach the Left Top Frame (126) to the Rear  
Upright (121), the Left Upright (120), and the  
Right Top Frame (4) with six M8 x 80mm Bolts  
(100), six M8 Washers (103), and six M8 Nylon  
Locknuts (78). Do not tighten the Nylon  
Locknuts yet.  
8
100  
100  
78  
103  
100  
103  
78  
126  
78  
4
78  
121  
120  
9. Orient the Weight Guides (18) with the indicated  
holes toward the floor. Attach a Weight Guide to  
the Bottom Center Base (147) with an M10 x  
82mm Bolt (84), two M10 Washers (80), two  
20mm Steel Spacers (108), and an M10 Nylon  
Locknut (77). Do not tighten the Nylon  
Locknut yet.  
9
Holes  
18  
Attach the other Weight Guide (18) in the same  
manner. Do not tighten the M10 Nylon  
Locknut yet.  
18  
84  
80  
108  
108  
80  
147  
77  
10  
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10. Slide the two Weight Bumpers (71) onto the  
Weight Guides (18). Orient eleven Weights (19)  
with the pin holes on the bottom as shown.  
Slide the Weights onto the Weight Guides.  
10  
Insert the Weight Tube Cap (76) into the Weight  
Tube (20). Insert the Weight Tube into the  
eleven Weights (19). Make sure the pin on the  
Weight Tube is oriented as shown.  
19  
Lubricate the indicated holes in a Weight (19)  
with the included grease packet. Slide the  
Weight onto the Weight Guides (18).  
Grease  
20  
18  
18  
76  
19  
Pin Hole  
71  
71  
11. Attach the Top Center Frame (148) to the Right  
and Left Top Frames (4, 126) with four M10 x  
82mm Bolts (84), two Top Frame Plates (137),  
and two M10 Nylon Locknuts (77). Do not tight-  
en the Nylon Locknuts yet.  
11  
81  
80  
77  
84  
84  
137  
77  
137  
Attach the Weight Guides (18) to the Top Center  
Frame (148) with two M10 x 90mm Bolts (81),  
four M10 Washers (80), and two M10 Nylon  
Locknuts (77). Do not tighten the Nylon  
Locknuts yet.  
126  
4
148  
80  
77  
80  
77  
18  
11  
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12. Attach Leg Lever Bumper (75) to the Front Leg  
(10) with an M4 x 16mm Self-tapping Screw  
(110) and an M4 Washer (104).  
12  
Attach the Front Leg (10) to the Right Base (1)  
with two M8 Nylon Locknuts (78) and the indi-  
cated M8 x 75mm Carriage Bolts (83). Do not  
tighten the Nylon Locknuts yet.  
75  
104  
110  
10  
78  
83  
78  
1
13. Attach the Right Frame (9) to the Front Leg (10)  
and the Right Upright (2) with two M8 x 65mm  
Bolts (101), two M8 x 80mm Bolts (100), four  
M8 Washers (103), and four M8 Nylon Locknuts  
(78). Do not tighten the Nylon Locknuts yet.  
13  
78  
2
103  
9
78  
78  
100  
78  
10  
101  
103  
14. Attach the Left Frame (122) to the Left Base  
(119) and the Left Upright (120) with two M8 x  
80mm Bolts (100), two M8 Washers (103), four  
M8 Nylon Locknuts (78), and the two indicated  
M8 x 75mm Carriage Bolts (83).  
14  
Tighten all the M10 and M8 Nylon Locknuts  
(77, 78) used in steps 3–14.  
120  
103  
103  
78  
100  
122  
78  
78  
119  
83  
12  
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15  
Arm Assembly  
100  
103  
15. Attach the Butterfly Frame Brace (6) to the  
Right Upright (2) with two M8 x 80mm Bolts  
(100), two M8 Washers (103), and two M8  
Nylon Locknuts (78). Do not tighten the Nylon  
Locknuts yet.  
103  
78  
4
100  
6
103  
Attach the Butterfly Frame (5) to the Right Top  
Frame (4) and the Butterfly Frame Brace (6)  
with two M8 x 80mm Bolts (100), an M10 x  
75mm Button Screw (118), two M8 Washers  
(103), and two M8 Nylon Locknuts (78).  
5
2
100  
78  
118  
Tighten the M8 Nylon Locknuts (78) used in  
this step.  
16. Apply grease to the locations shown and attach  
the Left Butterfly Bracket (28) to the Butterfly  
Frame (5) with an M10 x 82mm Bolt (84) and  
an M10 Nylon Locknut (77).  
16  
84  
Repeat this step for the Right Butterfly  
Bracket (29).  
Grease  
84  
Grease  
29  
Grease  
5
77  
Grease  
28  
17. Remove the indicated Butterfly Arm Cap (43)  
from the Right Butterfly Arm (26). Attach a  
Butterfly Handle (27) to the Butterfly Arm with  
an M10 x 65mm Button Bolt (106), two M10  
Washers (80), two 13mm Steel Spacers (109),  
and an M10 Nylon Locknut (77).  
17  
Grease  
77  
27  
77  
106  
80  
Attach the Butterfly Arm Cap (43) to the Right  
Butterfly Arm (26) with an M10 x 82mm Button  
Screw (92) and an M10 Large Washer (105).  
80  
44  
82  
29  
109  
Repeat this step for the Left Butterfly Arm  
and Butterfly Handle (25, 27).  
25  
27  
26  
43  
105  
92  
Apply grease in the locations shown and attach  
the Right Butterfly Arm (26) to the Right  
Butterfly Bracket (29) with an M10 x 75mm Bolt  
(82) and an M10 Nylon Locknut (77). Press a  
Bolt Cap (44) onto the end of the Bolt. Do not  
overtighten the Bolt; the Butterfly Arm must  
be able to pivot freely.  
Repeat this step for the Left Butterfly Arm  
(25).  
13  
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18. Apply grease to the 44mm Bushing (136) and  
an M10 x 68mm Bolt (85). Then, insert the  
Bushing into the Military Press Frame (127).  
Attach the Military Press Frame inside the Left  
Upright (120) with the Bolt (85) and an M10  
Nylon Locknut (77). Do not overtighten the  
Nylon Locknut; the Military Press Frame  
must pivot freely.  
18  
Grease  
85  
136  
77  
127  
120  
19. Apply grease to an M10 x 40mm Bolt (142).  
Attach the Military Press Arm (128) to the  
Military Press Frame (127) with the Bolt and an  
M10 Nylon Locknut (77). Do not overtighten  
the Nylon Locknut; the Military Press Arm  
must pivot freely.  
19  
Grease  
127  
142  
77  
128  
20. Apply grease to a 77mm Bushing (138) and to  
an M10 x 100mm Bolt (140). Attach the Leg  
Press Frame (123) to the Left Base (119) with  
the Bushing, the Bolt, and an M10 Nylon  
Locknut (77). Make sure the bushing is on  
the indicated side.  
20  
123  
Bushing  
Repeat this step with the Front Leg Press  
Frame (132). Do not overtighten the Nylon  
Locknuts (77); the Leg Press Frames must  
pivot freely.  
132  
77  
119  
140  
Grease  
138  
14  
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21. Apply grease to tw0 M10 x 82mm Bolts (84)  
and to the indicated locations on the Leg Press  
Frame (123) and the Front Leg Press (132).  
Attach the Leg Press (124) to the Leg Press  
Frame and the Front Leg Press Frame (123,  
132) with the two Bolts (84) and two M10 Nylon  
Locknuts (77).  
21  
Grease  
Grease  
84  
123  
124  
77  
132  
22. Apply grease in the locations shown. Insert a  
57mm Spacer (69) into the indicated hole in the  
Leg Lever (12). Attach the Leg Lever to the  
Front Leg (10) with an M10 x 60mm Bolt Set  
(116). Make sure the barrel of the Bolt Set is  
inserted through both sides of the bracket  
on the Front Leg. Make sure the indicated  
rod is oriented as shown.  
22  
Grease  
Bracket  
116  
69  
Grease  
116  
10  
12  
Rod  
See the left inset drawing. Attach the Lock  
Plate (14) to the Front Leg (10) with the M8 x  
69mm Shoulder Bolt (87), an M8 Washer (103),  
and an M8 Nylon Locknut (78).  
See the right inset drawing. Insert the Lock  
Plate Pin (95) through the Lock Plate (14) and  
the Leg Lever (12). Attach the tether on the  
Lock Plate Pin to the Front Leg (10) with an M4  
x 12mm Self-tapping Screw (102).  
103  
78  
14  
10  
14  
102  
12  
95  
10  
87  
23. Orient a Press Arm Handle (17) with the 90°  
bend at the top as shown in the inset drawing.  
Attach the Press Arm Handle to the Right Press  
Arm (16) with two M10 x 65mm Button Bolts  
(106), four M10 Washers (80), four 11mm  
Spacers (99), and two M10 Nylon Locknuts  
(77).  
80  
99  
23  
77  
99  
80  
99  
106  
80  
106  
99  
Repeat this step for the Left Press Arm (not  
shown).  
17  
16  
90° Bend  
17  
15  
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24. Apply grease to an M10 x 110mm Bolt (93) and  
a 90mm Spacer (59). Attach the Left Press Arm  
(15) to the Right Press Arm (16) with the Bolt,  
the Spacer, and an M10 Nylon Locknut (77).  
24  
Finish attaching the Press Arms (15, 16) with  
two M10 x 63mm Bolts (79), two M10 Washers  
(80), and two M10 Nylon Locknuts (77). Do not  
tighten the Nylon Locknuts yet.  
16  
Apply grease to an M10 x 110mm Bolt (93) and  
a 90mm Spacer (59). Attach the Left and Right  
Press Arms (15, 16) to the Right Base (1) with  
the Bolt, the Spacer, and an M10 Nylon Locknut  
(77). Do not over tighten the Nylon Locknut;  
the Press Arms must pivot freely.  
Grease  
59  
77  
15  
77  
Grease  
Tighten the Nylon Locknuts (77) used in  
this step.  
93  
80  
59  
77  
79  
1
93  
Grease  
25  
Cable Assembly  
25. See the CABLE DIAGRAMS on page 32 and  
33 to identify the cables as you assemble  
them.  
Flat Edge  
90  
Grease  
28  
Identify the Butterfly Cable (50). Grease an  
M8 x 22mm Shoulder Bolt (90). Attach the  
Cable to the Left Butterfly Bracket (28) with the  
Shoulder Bolt and an M8 Nylon Locknut (78).  
Make sure the flat edge of the Cable is  
against the Left Butterfly Bracket. Do not  
overtighten the Shoulder Bolt; the Cable  
must be able to pivot freely.  
50  
78  
26. Wrap the Butterfly Cable (50) over a “V”-pulley  
(47). Attach the “V”-pulley, a Long Cable Trap  
(57), an M10 Washer (80), and two Guards (54)  
to the Right Upright (2) with an M10 x 63mm  
Bolt (79) and an M10 Nylon Locknut (77).  
26  
77  
54  
47 57  
79  
80  
50  
54  
2
16  
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27. Wrap the Butterfly Cable (50) under a 90mm  
Pulley (48). Attach the Pulley and two Half  
Guards (55) to the Double “U”-bracket (61) with  
an M10 x 50mm Bolt (97) and an M10 Nylon  
Locknut (77). Make sure the Half Guards are  
oriented as shown.  
27  
50  
48  
77  
97  
55  
61  
55  
28. Wrap the Butterfly Cable (50) over a “V”-pulley  
(47). Attach the “V”-pulley, a Long Cable Trap  
(57), an M10 Washer (80), and two Guards (54)  
to the Right Upright (2) with an M10 x 63mm  
Bolt (79) and an M10 Nylon Locknut (77).  
28  
79  
54  
57  
50  
47  
80  
54  
2
77  
29. Grease an M8 x 22mm Shoulder Bolt (90).  
Attach the Butterfly Cable (50) to the Right  
Butterfly Bracket (29) with the Shoulder Bolt  
and an M8 Nylon Locknut (78). Make sure the  
flat edge of the Cable is against the Butterfly  
Bracket.  
29  
90  
Grease  
78  
50  
29  
Flat Edge  
17  
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30. Identify the Lat Cable (49). Route the Cable  
up through the Left Top Frame (126) and over a  
90mm Pulley (48). Attach the Pulley inside the  
Left Top Frame with an M10 x 82mm Bolt (84),  
two M10 Washers (80), two 19mm Spacers  
(67), and an M10 Nylon Locknut (77).  
30  
49  
48  
84  
126  
80  
67  
77  
67  
80  
31. Route the Lat Cable (49) over a 90mm Pulley  
(48) and down through the Left Top Frame  
(126). Attach the Pulley inside the Left Top  
Frame with an M10 x 82mm Bolt (84), two M10  
Washers (80), two 19mm Spacers (67), and an  
M10 Nylon Locknut (77).  
31  
84  
80  
126  
77  
48  
67  
80  
67  
49  
32. Wrap the Lat Cable (49) under a 90mm Pulley  
(48). Attach the Pulley, a Cable Trap (56), and  
two Half Guards (55) to the Military Press  
Frame (127) with an M10 x 50mm Bolt (97), an  
M10 Washer (80), and an M10 Nylon Locknut  
(77). Make sure the Cable Trap and the Half  
Guards are oriented as shown.  
32  
55  
49  
48  
77  
97  
56  
127  
80  
55  
33. Route the Lat Cable (49) up through the Left  
Top Frame (126) and over a 90mm Pulley (48).  
Attach the Pulley inside the Left Top Frame with  
an M10 x 82mm Bolt (84), two M10 Washers  
(80), two 19mm Spacers (67), and an M10  
Nylon Locknut (77).  
33  
84  
48  
49  
80  
67  
126  
80  
67  
77  
18  
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34. Wrap the Lat Cable (49) under a 90mm Pulley  
(48). Attach the Pulley and a Cable Trap (56) to  
the second hole in the “U”-bracket (151) with an  
M10 x 50mm Bolt (97), two Half Guards (55),  
and an M10 Nylon Locknut (77). Make sure the  
Cable Trap and Half Guards are oriented as  
shown.  
34  
49  
48  
56  
77  
97  
55  
55  
151  
35. Wrap the Lat Cable (49) over a 90mm Pulley  
(48). Attach the Pulley to the Left Top Frame  
(126) wtih an M10 x 45mm Bolt (86) and an  
M10 Nylon Locknut (77).  
35  
126  
48  
86  
49  
77  
36. Wrap the Lat Cable (49) under a 90mm Pulley  
(48). Attach the Pulley, a Cable Trap (56), and  
two Half Guards (55) at the second hole from  
the top of the two Pulley Plates (60) with an  
M10 x 50mm Bolt (97) and an M10 Nylon  
Locknut (77). Make sure the Cable Trap and  
Half Guards are oriented as shown.  
36  
77  
55  
49  
55  
48  
60  
4
56  
60  
97  
37. Wrap the Lat Cable (49) over a 90mm Pulley  
(48). Attach the Pulley to the Right Top Frame  
(4) with an M10 x 45mm Bolt (86) and an M10  
Nylon Locknut (77).  
37  
86  
77  
49  
48  
19  
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38. Wrap the Lat Cable (49) over a 90mm Pulley  
(48). Attach the Pulley to the Top Center Frame  
(148) wtih an M10 x 45mm Bolt (86) and an  
M10 Nylon Locknut (77).  
38  
77  
48  
86  
49  
148  
39. Set an M12 Large Washer (98) on top of the  
Weight Tube (20). Thread the M12 Nut (112) all  
the way onto the Lat Cable (49).  
39  
49  
112  
98  
Thread the Lat Cable (49) into the Weight Tube  
(20) two turns. Tighten the M12 Nut (112)  
against the M12 Large Washer (98).  
20  
40. Identify the Press Cable (133). Attach the  
Cable to the Left Frame (122) with an M10 x  
82mm Bolt (84), an M10 Washer (80), and an  
M10 Nylon Locknut (77). Make sure the flat  
edge of the Cable is against the Left Frame.  
40  
122  
84  
77  
80  
133  
Flat Edge  
41. Wrap the Press Cable (133) over a 90mm  
Pulley (48). Attach the Pulley and a Cable Trap  
(56) to the Leg Press Frame (123) with an M10  
x 110mm Bolt (93), two Guards (54), two M10  
Washers (80), and an M10 Nylon Locknut (77).  
Make sure the Cable Trap is oriented as  
shown.  
41  
54  
48  
133  
80  
93  
56  
80  
54  
77  
123  
20  
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42. Route the Press Cable (133) under a 90mm  
Pulley (48). Attach the Pulley and a Cable Trap  
(56) to the Left Frame (122) with an M10 x  
116mm Bolt (107), two Half Guards (55), an  
M10 Washer (80), and an M10 Nylon Locknut  
(77). Make sure the Cable Trap and the Half  
Guards are oriented as shown.  
42  
107  
56  
122  
133  
55  
48  
80  
55  
77  
43. Route the Press Cable (133) under a 90mm  
Pulley (48). Attach the Pulley to the Left Base  
(119) with an M10 x 50mm Bolt (97), two Half  
Guards (55), and an M10 Nylon Locknut (77).  
Make sure the Half Guards are oriented as  
shown.  
43  
48  
97  
55  
55  
77  
133  
119  
44. Attach the Press Cable (133) to the “U”-bracket  
(151) with an M8 Washer (103) and an M8  
Nylon Locknut (78). See the inset drawing. Do  
not completely tighten the Nylon Locknut; it  
should be tightened so that only two  
threads of the Cable show past the Nylon  
Locknut.  
44  
78  
151  
103  
151  
133  
78  
133  
45  
45. Identify the Leg Lever Cable (51). Route the  
Cable through the Leg Lever (12) and the Front  
Leg (10), under the indicated bar, and through  
the Right Upright (2).  
2
12  
Bar  
48  
Insert a 90mm Pulley (48) into the Leg Lever  
(12) from the indicated direction. Attach the  
Pulley to the Leg Lever with an M10 x 68mm  
Bolt (85), two M10 Washers (80), two 13mm  
Steel Spacers (109), and an M10 Nylon  
Locknut (77).  
85  
80  
109  
51  
109  
10  
77  
80  
21  
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46. Insert a 90mm Pulley (48) into the Front Leg  
(10) from the indicated direction. Attach the  
Pulley to the Front Leg with an M10 x 68mm  
Bolt (85), two M10 Washers (80), two 13mm  
Steel Spacers (109) and an M10 Nylon Locknut  
(77).  
46  
48  
51  
85  
80  
109  
10  
109  
80  
77  
47. Route the Leg Lever Cable (51) under the indi-  
cated bars on the Right Base (1). Then, wrap  
the Cable under a 90mm Pulley (48). Attach the  
Pulley to the Right Base with an M10 x 50mm  
Bolt (97), two Half Guards (55), and an M10  
Nylon Locknut (77). Make sure the Half  
Guards are oriented as shown.  
47  
51  
55  
48  
55  
77  
97  
Bar  
1
48. Wrap the Leg Lever Cable (51) over a 90mm  
Pulley (48). Attach the Pulley, a Cable Trap  
(56), and two Half Guards (55) to the second  
hole from the bottom of the Pulley Plates (60)  
with an M10 x 50mm Bolt (97) and an M10  
Nylon Locknut (77). Make sure the Cable Trap  
and the Half Guards are oriented as shown.  
48  
77  
55  
60  
56  
48  
51  
55  
97  
49. Wrap the Leg Lever Cable (51) under a 90mm  
Pulley (48). Attach the Pulley to the Right Base  
(1) with an M10 x 50mm Bolt (97), two Half  
Guards (55), and an M10 Nylon Locknut (77).  
Make sure the Half Guards are oriented as  
shown.  
49  
51  
48  
97  
55  
55  
77  
1
22  
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50. Wrap the Leg Lever Cable (51) under a 90mm  
Pulley (48). Attach the Pulley to the Right Base  
(1) with an M10 x 50mm Bolt (97), two Half  
Guards (55), and an M10 Nylon Locknut (77).  
Make sure the Half Guards are oriented as  
shown.  
50  
51  
55  
97  
48  
1
55  
77  
51. Wrap the Leg Lever Cable (51) over a 90mm  
Pulley (48). Attach the Pulley to the Double “U”  
-bracket (61) with an M10 x 50mm Bolt (97),  
two Half Guards (55), and an M10 Nylon  
Locknut (77). Make sure the Half Guards are  
oriented as shown.  
51  
55  
97  
61  
77  
51  
48  
55  
52. Wrap the Leg Lever Cable (51) under a 90mm  
Pulley (48). Attach the Pulley and a Cable Trap  
(56) to the Right Upright (2) with an M10 x  
120mm Bolt (115), two Guards (54), an M10  
Washer (80), and an M10 Nylon Locknut (77).  
Only tighten the Nylon Locknut two turns.  
Make sure the Cable Trap is oriented as  
shown.  
52  
51  
48  
115  
54  
80  
2
56  
54  
77  
53. Wrap the Leg Lever Cable (51) under a 90mm  
Pulley (48). Attach the Pulley and a Cable Trap  
(56) to the Right Press Arm (16) with an M10 x  
50mm Bolt (97), two Half Guards (55), an M10  
Washer (80), and an M10 Nylon Locknut (77).  
Make sure the Cable Trap is oriented as  
shown.  
53  
51  
48  
77  
55  
97  
80  
56  
55  
16  
23  
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54. Wrap the Leg Lever Cable (51) around a “V”-  
pulley (47). Attach the Pulley to the Right  
Upright (2) with an M10 x 68mm Bolt (85), two  
Half Guards (55), an M10 Washer (80), a Long  
Cable Trap (57), and an M10 Nylon Locknut  
(77). Make sure the Cable Trap and Half  
Guards are oriented as shown.  
54  
2
55  
57  
47  
80  
51  
77  
55  
85  
55. Wrap the Leg Lever Cable (51) under a 90mm  
Pulley (48). Attach the Pulley and a Cable Trap  
(56) to the Left Press Arm (15) with an M10 x  
50mm Bolt (97), two Half Guards (55), an M10  
Washer (80), and an M10 Nylon Locknut (77).  
Make sure the Cable Trap and Half Guards  
are oriented as shown.  
55  
56  
57  
97  
51  
55  
56  
55  
77  
15  
80  
48  
56. Remove the indicated M10 Nylon Locknut (77).  
Attach the Leg Lever Cable (51) to the Right  
Upright (2) with the M10 x 120mm Bolt (115),  
an M10 Washer (80), a 7mm Spacer (111), and  
the M10 Nylon Locknut.  
2
115  
80  
111  
77  
51  
Seat Assembly  
2
57. Attach a Backrest (31) to the Right Backrest  
Frame (7) with two M6 x 16mm Screws (88), an  
M6 x 32mm Screw (89), and an M6 Washer  
(114).  
88  
Insert the Right Backrest Frame (7) into the  
Right Upright (2) and tighten a Backrest  
Adjustment Knob (53) into the Upright. Make  
sure the Adjustment Knob passes through  
one of the holes in the Backrest Frame.  
53  
31  
7
89  
114  
Repeat this step for the Left Backrest Frame  
(3, not shown).  
24  
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58. Attach the Right Seat (32) to the Right Seat  
Frame (8) with two M6 x 16mm Screws (88), an  
M6 x 32mm Screw (89), and an M6 Washer  
(114).  
58  
32  
Insert the Right Seat Frame (8) into the Right  
Frame (9). Tighten the Seat Adjustment Knob  
(52) into the Right Frame and the Right Seat  
Frame. Make sure the Adjustment Knob  
passes through one of the holes in the Right  
Seat Frame.  
89  
8
114  
52  
9
88  
59. Attach the Left Seat (129) to the Left Seat  
Frame (125) with two M6 x 16mm Screws (88),  
an M6 x 45mm Screw (145), and an M6  
Washer (114).  
59  
129  
Insert the Left Seat Frame (125) into the Left  
Frame (122). Tighten a Backrest Adjustment  
Knob (53) into the Left Frame and the Left Seat  
Frame. Make sure the Adjustment Knob  
passes through one of the holes in the Left  
Seat Frame.  
125  
114  
145  
53  
88  
122  
60. Attach the Right Butterfly Pad (35) to the Right  
Butterfly Arm (26) with two M6 x 60mm Button  
Screws (91) and two M6 Washers (114).  
60  
34  
91  
Repeat this step for the Left Butterfly Pad  
(34).  
35  
114  
26  
61. Insert a Pad Tube (13) through the indicated  
hole in the Leg Lever (12). Slide a Foam Pad  
(36) onto each end of the Pad Tube. Note: Lift  
the Leg Lever Cable (51) when inserting a  
Pad Tube through the hole in the bottom of  
the Leg Lever.  
61  
13  
10  
143  
37  
Press a Pad Cap (37) into an end of each  
Foam Pad (36) and slide a Foam Cover (143)  
onto each Foam Pad.  
36  
51  
12  
36  
13  
Repeat this step for the other Pad Tube (13)  
and the Front Leg (10).  
143  
37  
25  
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62. Attach the Butterfly Cover (30) to the Butterfly  
Frame (5) with four M4 x 12mm Self-tapping  
Screws (102).  
62  
102  
30  
5
102  
63. Attach a Shroud (21) to the Top Center Frame  
and Bottom Center Base (148, 147) with four  
M4 x 12mm Self-tapping Screws (102). Note: It  
may be necessary to loosen the M10 Nylon  
Locknuts (77) and the two indicated M10 x  
82mm Bolts (84) securing the Top Center  
Frame and the Weight Guides (18).  
110  
110  
63  
104  
77  
104  
77  
84  
84  
Attach the other Shroud (21) in the same  
manner.  
148  
Attach the Shroud Covers (23) to the Shrouds  
(21) with six M4 x 16mm Self-tapping Screws  
(110) and six M4 Washers (104). Tighten any  
M10 Nylon Locknuts (77) and M10 x 82mm  
Bolts (84) that were loosened.  
102  
21  
23  
18  
147  
110  
110  
104  
21  
102  
104  
23  
26  
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64. Attach the Curl Pad (33) to the Curl Post (11)  
with two M6 x 16mm Screws (88).  
64  
33  
88  
11  
65. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in  
ADJUSTMENTS, beginning on the following page.  
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly  
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If  
the cables are not properly installed, they may be damaged when heavy weight is used. See the  
CABLE DIAGRAMS on pages 32 and 33 for proper cable routing. If there is any slack in the cables,  
you will need to remove the slack by tightening the cables. See MAINTENANCE on page 34.  
27  
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ADJUSTMENTS  
This section explains how to adjust the weight system. Refer to the accompanying exercise guide to see the cor-  
rect form for each exercise.  
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts  
immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not  
use solvents.  
CHANGING THE WEIGHT SETTING  
To change the weight setting of the weight stack,  
insert the Weight Pin (70) under the desired Weight  
(19). Make sure to insert the Weight Pin until the bent  
end of the Weight Pin is touching the Weights, and  
19  
turn the bent end upward. Note: The weight system  
works best when at least two Weights are used.  
70  
ATTACHING THE ACCESSORIES  
To attach the Lat Bar (63) to the Lat Cable (49),  
attach a Weight Clip (66) to the Lat Cable and the Lat  
Bar. Note: For some exercises, you will need to  
attach the Chain (117) to the Weight Clip, and use  
another Weight Clip to attach the Chain to the Lat  
Bar.  
49  
66  
117  
66  
Attach the other accessories to the weight system  
in the same manner.  
63  
28  
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USING THE CURL PAD  
To use the Curl Pad (33), remove the indicated  
50mm Round Inner Cap (39) and insert the Curl  
Post (11) into the Front Leg (10). Tighten the Curl  
Adjustment Knob (58) into the Front Leg. Make  
sure the Curl Adjustment Knob passes through a  
hole in the Curl Post.  
33  
11  
39  
When you are performing exercises that do not  
require the Curl Pad (33), remove the Curl Pad and  
reinsert the 50mm Round Inner Cap (39) into the  
Front Leg (10). Note: You must remove the Curl  
Pad to use the press arms.  
58  
10  
ADJUSTING THE BACKREST  
The Backrest (31) can be adjusted to provide the cor-  
rect position for each exercise. To adjust the  
Backrest, loosen, but do not remove, the Backrest  
Adjustment Knob (53) and pull it out. Move the  
Backrest into or out of the Right Upright (2). Insert the  
Backrest Adjustment Knob into the Upright and  
through the Backrest Frame (not shown). Tighten the  
Backrest Adjustment Knob.  
2
31  
53  
The Seats and the other Backrest (not shown) can  
be adjusted in the same manner.  
LOCKING THE WEIGHT STACK  
To lock the weight stack, insert the Locking Pin (72)  
through one of the holes in the Weight Guides (18)  
and secure the Locking Pin with the Lock (73).  
18  
72  
73  
29  
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LOCKING THE LEG LEVER  
To lock or unlock the Leg Lever (12), remove the  
Lock Plate Pin (95) from the Lock Plate (14). Move  
the Lock Plate to either the position shown on the  
Front Leg (10), or the indicated hole in the Leg Lever.  
Insert the Lock Pin back through the Lock Plate.  
10  
14  
12  
Hole  
95  
30  
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WEIGHT RESISTANCE CHART  
The chart below shows the approximate weight resistance at each exercise station. Weight resistance shown for  
the butterfly arm station is for each arm. Note: The actual resistance at each station may vary due to differ-  
ences in individual weight plates as well as friction between the cables, pulleys, and weight guides. The  
maximum number of plates when performing exercises with the Butterfly Arms (25, 26) is 10.  
WEIGHT  
HIGH  
PULLEY  
(lbs.)  
BUTTER-  
FLY ARM  
(lbs.)  
PRESS  
ARM  
(lbs.)  
LEG  
LEVER  
(lbs.)  
LOW  
PULLEY  
(lbs.)  
MILITARY  
PRESS  
(lbs.)  
LEG  
PRESS  
(lbs.)  
1
2
45  
64  
19  
22  
28  
36  
42  
51  
57  
64  
70  
75  
80  
89  
49  
61  
34  
47  
29  
41  
40  
47  
69  
93  
3
76  
76  
62  
54  
57  
115  
140  
160  
185  
210  
224  
256  
288  
315  
338  
4
95  
90  
74  
67  
66  
5
103  
117  
136  
150  
173  
190  
210  
222  
106  
123  
144  
157  
176  
190  
212  
227  
88  
80  
81  
6
98  
97  
94  
7
112  
127  
143  
151  
164  
183  
110  
124  
137  
155  
169  
188  
107  
113  
125  
133  
149  
165  
8
9
10  
11  
12  
Note: 1 lb. equals .454 kg.  
31  
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CABLE DIAGRAM  
The cable diagram shows the proper routing of the cables (49, 50, 133, 51). Use the diagram to make sure that  
the cable and the cable traps have been assembled correctly. If the cable has not been correctly routed, the  
weight system will not function properly and damage may occur. The numbers show the correct route for the  
cable. Make sure that the cable traps do not touch or bind the cable.  
Lat Cable (49)  
Length 211" / 536cm  
4
4
6
8
5
5
2
2
1
1
Butterfly Cable (50)  
Length 119" / 302cm  
9
3
7
3
10  
5
4
1
2
3
Press Cable (133)  
Length 125" / 318cm  
32  
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4
Leg Lever Cable (51)  
Length 265" / 672cm  
7
8
5
6
10  
9
3
2
1
11  
33  
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MAINTENANCE  
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme-  
diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use  
solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is  
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the  
weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:  
See drawing 1. Remove the M10 Nylon  
Locknut (77) and the M10 x 50mm Bolt (97)  
from the Cable Trap (56), the 90mm Pulley (48),  
the two Half Guards (55), and the two Pulley  
Plates (60). Reattach the Pulley, Cable Trap,  
and Half Guards to the next closer hole to the  
center of the Pulley Plates. Make sure that the  
Cable Trap is oriented to hold the cable in  
the groove of the Pulley, that the Half  
Guards are oriented as shown, and that the  
Cable and Pulley move smoothly.  
1
97  
55  
60  
48  
55  
77  
56  
See drawing 2. Loosen the M12 Nut (112) on  
the Lat Cable (49). Tighten the Cable into the  
Weight Tube (not shown) until the slack is  
removed from the Cable. Retighten the M12  
Nut against the M12 Washer (98).  
2
49  
112  
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight  
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and  
re-install it. If the cables need to be replaced, see the part ordering information on the back cover of this manual.  
34  
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EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Muscle Building  
To increase the size and strength of your muscles,  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overex-  
cles will continually adapt and grow as you progres-  
sively increase the intensity of your exercise. You can  
adjust the intensity level of an individual exercise in  
two ways:  
• by changing the amount of weight used  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
erting yourself during the first few months of your exer-  
cise program. You should progress at your own pace  
and be sensitive to your body’s signals. If you experi-  
ence pain or dizziness at any time while exercising,  
stop immediately and begin cooling down. Find out  
what is wrong before continuing. Remember that ade-  
quate rest and a proper diet are important factors in  
any exercise program.  
WARMING UP  
The proper amount of weight for each exercise  
depends upon the individual user. You must gauge  
Begin each workout with 5 to 10 minutes of stretching  
your limits and select the amount of weight that is right and light exercise to warm up. Warming up prepares  
for you. Begin with 3 sets of 8 repetitions for each  
exercise you perform. Rest for three minutes after  
each set. When you can complete 3 sets of 12 repeti-  
tions without difficulty, increase the amount of weight.  
your body for more strenuous exercise by increasing  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
Toning  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of weight and increase the number of repeti-  
tions in each set. Complete as many sets of 15 to 20  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
repetitions as possible without discomfort. Rest for one exercises from session to session.  
minute after each set. Work your muscles by complet-  
ing more sets rather than by using high amounts of  
weight.  
Schedule your workouts for the time of day when your  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
Weight Loss  
To lose weight, use a low amount of weight and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
moving only the appropriate parts of the body.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. See the muscle chart on the next  
page to find the names of the muscles.  
Cross Training  
Cross training is an efficient way to implement a com-  
plete and well-balanced fitness program. An example  
of a balanced program follows:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding on an elliptical exer-  
ciser or exercise cycle, on Tuesday and Thursday.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
35  
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Rest for a short period of time after each set. The  
ideal resting periods follow:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. The  
chart on pages 37, 38 can be photocopied and used  
to schedule and record your workouts. List the date,  
the exercises performed, the weight used, and the  
numbers of sets and repetitions completed. Record  
your weight and key body measurements at the end of  
every month. Remember, the key to achieving the  
greatest results is to make exercise a regular and  
enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
O
A. Sternomastoid (neck)  
A
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
P
L
Q
B
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
R
S
C
D
E
T
F
M
N
U
L. Anterior Deltoid (shoulder)  
M. Rectus Abdominus (stomach)  
N. Adductor (inner thigh)  
G
H
I
V
O. Trapezius (upper back)  
P. Rhomboideus (shoulder)  
Q. Posterior Deltoid (Upper Back)  
R. Triceps (back of arm)  
S. Latissimus Dorsi (mid back)  
T. Spinae Erectors (lower back)  
U. Gluteus Medius (hip)  
W
X
J
K
V. Gluteus Maximus (buttocks)  
W. Hamstring (back of leg)  
X. Gastrocnemius (back of calf)  
36  
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EXERCISE  
WEIGHT  
WEIGHT  
WEIGHT  
SETS  
SETS  
SETS  
REPS  
REPS  
REPS  
MONDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
TUESDAY  
Date:  
/
/
WEDNESDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
THURSDAY  
Date:  
/
/
FRIDAY  
Date:  
/
/
Make photocopies of this page for scheduling and recording your workouts.  
37  
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EXERCISE  
WEIGHT  
WEIGHT  
WEIGHT  
SETS  
SETS  
SETS  
REPS  
REPS  
REPS  
MONDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
TUESDAY  
Date:  
/
/
WEDNESDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
THURSDAY  
Date:  
/
/
FRIDAY  
Date:  
/
/
Make photocopies of this page for scheduling and recording your workouts.  
38  
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PART LIST—Model No. 831.14623.0  
R0606A  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
12  
1
2
2
2
1
1
1
2
1
1
1
2
1
1
1
1
4
4
5
3
4
4
2
2
2
4
8
3
23  
1
1
1
1
3
8
Right Base  
Right Upright  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
28  
9
3
1
2
2
1
1
1
2
1
2
6
10  
1
1
2
1
Half Guard  
Cable Trap  
Long Cable Trap  
Curl Adjustment Knob  
90mm Spacer  
Pulley Plate  
Double “U”-bracket  
Ankle Strap  
Lat Bar  
Hand Grip  
Handle  
Weight Clip  
19mm Spacer  
25mm Bushing  
57mm Spacer  
Weight Pin  
Weight Bumper  
Lock Pin  
Lock  
Left Backrest Frame  
Right Top Frame  
Butterfly Frame  
Butterfly Frame Brace  
Right Backrest Frame  
Right Seat Frame  
Right Frame  
Front Leg  
Curl Post  
Leg Lever  
Pad Tube  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
Lock Plate  
Left Press Arm  
Right Press Arm  
Press Arm Handle  
Weight Guide  
Weight  
Weight Tube  
Shroud  
Butterfly Handgrip  
Shroud Cover  
1
12  
1
16mm Bushing  
Leg Lever Bumper  
Weight Tube Cap  
M10 Nylon Locknut  
M8 Nylon Locknut  
M10 x 63mm Bolt  
M10 Washer  
1
54  
38  
4
44  
2
Upright Cover  
Left Butterfly Arm  
Right Butterfly Arm  
Butterfly Handle  
Left Butterfly Bracket  
Right Butterfly Bracket  
Butterfly Cover  
Backrest  
Right Seat  
Curl Pad  
Left Butterfly Pad  
Right Butterfly Pad  
Foam Pad  
M10 x 90mm Bolt  
M10 x 75mm Bolt  
M8 x 75mm Carriage Bolt  
M10 x 82mm Bolt  
M10 x 68mm Bolt  
M10 x 45mm Bolt  
M8 x 69mm Shoulder Bolt  
M6 x 16mm Screw  
M6 x 32mm Screw  
M8 x 22mm Shoulder Bolt  
M6 x 60mm Button Screw  
M10 x 82mm Button Screw  
M10 x 110mm Bolt  
Military Arm Bumper  
Lock Plate Pin  
M4 x 25mm Self-tapping Screw  
M10 x 50mm Bolt  
M12 Large Washer  
11mm Spacer  
M8 x 80mm Bolt  
M8 x 65mm Bolt  
M4 x 12mm Self-tapping Screw  
M8 Washer  
2
10  
14  
4
3
1
10  
3
2
4
2
3
1
1
1
12  
1
8
22  
2
14  
26  
8
Pad Cap  
64mm Round Inner Cap  
50mm Round Inner Cap  
Press Arm Cap  
40mm x 20mm x 1mm Inner Cap  
40mm x 25mm x 1mm Inner Cap  
Butterfly Arm Cap  
Bolt Cap  
Butterfly Arm Bushing  
Bracket Bushing  
“V”-pulley  
90mm Pulley  
Lat Cable  
Butterfly Cable  
Leg Lever Cable  
Seat Adjustment Knob  
Backrest Adjustment Knob  
Guard  
M4 Washer  
M10 Large Washer  
M10 x 65mm Button Bolt  
2
6
39  
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PART LIST—Model No. 831.14623.0  
R0606A  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
1
4
8
7
1
1
2
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
M10 x 116mm Bolt  
20mm Steel Spacer  
13mm Steel Spacer  
M4 x 16mm Self-tapping Screw  
7mm Spacer  
M12 Nut  
40mm x 20mm x 2mm Inner Cap  
M6 Washer  
M10 x 120mm Bolt  
M10 x 60mm Bolt Set  
Chain  
M10 x 75mm Button Screw  
Left Base  
Left Upright  
Rear Upright  
Left Frame  
Leg Press Frame  
Leg Press  
Left Seat Frame  
Left Top Frame  
Military Press Frame  
Military Press Arm  
Left Seat  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
#
1
1
2
1
1
2
2
2
2
1
1
4
2
1
1
1
1
2
4
1
1
1
5
3
Front Leg Press Frame  
Press Cable  
32mm Square Inner Cap  
Left Frame Cap  
44mm Bushing  
Top Frame Plate  
77mm Bushing  
40mm x 25mm x 2mm Inner Cap  
M10 x 100mm Bolt  
M10 x 141mm Bolt  
M10 x 40mm Bolt  
Foam Cover  
28mm Round Inner Cap  
M6 x 45mm Screw  
Foot Plate  
Bottom Center Base  
Top Center Frame  
Press Arm Handgip  
34mm Round Inner Cap  
“U”-bracket  
User’s Manual  
Exercise Guide  
Hex Key  
Grease Pack  
#
#
#
Long Handgrip  
Short Handgrip  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of this manual for information about ordering replacement parts.  
40  
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EXPLODED DRAWING—Model No. 831.14623.0  
R0606A  
110  
104  
81  
77  
81  
77  
110  
104  
110  
104  
80  
23  
86  
48  
148  
19  
102  
112  
98  
102  
49  
77  
20  
76  
21  
21  
19  
70  
71  
71  
80  
80  
77  
110  
104  
110  
104  
80  
102  
23  
77  
102  
99  
40  
99  
77  
149  
18  
80  
80  
99  
17  
99  
16  
106  
80  
80  
77  
149  
77  
55  
80  
40  
72  
73  
56  
55  
17  
48  
99  
80  
77  
106  
55  
97  
80  
97  
80  
56  
48  
84  
80  
108  
78  
84  
80  
108  
59  
106  
55  
77  
78  
15  
80  
93 77  
93  
77  
79  
108  
80  
77  
108  
80  
77  
147  
41  
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EXPLODED DRAWING—Model No. 831.14623.0  
R0606A  
103  
100  
84  
84  
100  
100  
103  
48  
38  
97  
55  
103  
48  
137  
56  
55  
49  
80  
64  
67  
126  
48  
80  
63  
56  
77  
78  
84  
67  
103  
151  
133  
80  
67  
55  
77  
67  
80  
48  
77  
86  
77  
38  
55  
78  
48  
77  
64  
78  
55  
102  
56  
60  
41  
97  
78  
88  
42  
48  
60  
77  
55  
55  
56  
24  
31  
48  
80  
55  
97  
96  
77  
68  
3
136  
94  
68  
104  
89  
85  
114  
127  
41  
77  
150  
121  
53  
142  
128  
131  
120  
134  
103  
129  
144  
125  
145  
100  
40  
107  
131  
114  
144  
56  
48  
55  
150  
48  
130  
134  
103  
78  
78  
55  
80  
55  
135  
40  
55  
48  
88  
150  
78  
139  
133  
46  
100  
93  
78  
84  
122  
53  
80  
54  
38  
74  
56  
74  
46  
150  
84  
78  
103  
97  
54  
100  
80  
77  
74  
46  
78  
103  
123  
80  
74  
46  
124  
77  
83  
132  
77  
77  
119  
77  
140  
77  
83  
68  
140  
83  
68  
68  
38  
68  
138  
42  
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EXPLODED DRAWING—Model No. 831.14623.0  
R0606A  
78  
45  
45  
74  
109  
84  
100  
137  
74  
27  
90  
50  
100  
74  
46  
77  
106  
109  
80  
103  
82  
80  
86  
48  
114  
91  
77  
103  
77  
78  
79  
29  
4
5
38  
44  
46  
74  
26  
54  
35  
74  
46  
28  
82  
50  
78  
90  
84  
78  
57  
43  
105  
102  
118  
77  
45  
47  
84  
80  
77  
74  
30  
77  
92  
78  
78  
79  
103  
77  
102  
46  
78  
78  
44  
77  
77  
57  
74  
45  
25  
80  
109  
100  
66  
117  
34  
80  
109  
80  
54  
47  
77  
6
54  
100  
48  
55  
97  
65  
27  
41  
88  
143  
106  
114  
55  
61  
48  
22  
55  
42  
77  
43  
105  
92  
31  
115  
91  
55  
114  
62  
7
143  
97  
53  
89  
114  
33  
41  
48  
2
32  
103  
80  
100  
54  
55  
56  
55  
97  
55  
80  
113  
114  
78  
55  
54  
48  
111  
51  
55  
89  
8
139  
78  
77  
11  
39  
77  
97  
113  
58  
77  
55  
57  
88  
55  
37  
68  
78  
88  
48  
78  
52  
36  
47  
80  
116  
10  
103  
102  
9
87  
39  
75  
104  
110  
12  
78  
13  
97  
55  
77  
100  
69  
36  
85  
95  
78  
116  
14  
37  
68  
101  
109  
1
80  
77  
103  
37  
85  
68  
80  
100  
109  
39  
103  
85  
109  
80  
78  
36  
48  
36  
80  
48  
51  
141  
83  
77  
59  
68  
13  
37  
77  
146  
83  
43  
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Get it fixed, at your home or ours!  
Your Home  
For repair—in your home—of all major brand appliances, lawn and garden equipment,  
or heating and cooling systems, no matter who made it, no matter who sold it!  
For the replacement parts, accessories, and user’s manuals that you need to do-it-yourself.  
For Sears professional installation of home appliances  
and items like garage door openers and water heaters.  
1-800-4-MY-HOME® (1-800-469-4663)  
Call anytime, day or night (U.S.A. and Canada)  
Our Home  
For repair of carry-in items like vacuums, lawn equipment,  
and electronics, call or go on-line for the location of your nearest  
Sears Parts & Repair Center.  
1-800-488-1222 Call anytime, day or night (U.S.A. only)  
To purchase a protection agreement (U.S.A.)  
or maintenance agreement (Canada) on a product serviced by Sears:  
1-800-827-6655 (U.S.A.)  
1-800-361-6665 (Canada)  
Para pedir servicio de reparación a domicilio, y para ordenar piezas:  
®
1-888-SU-HOGAR (1-888-784-6427)  
® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC  
® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC  
90 DAY FULL WARRANTY  
If this Sears WEIGHT SYSTEM EXERCISER fails due to a defect in material or workmanship within 90  
days of the date of purchase, call 1-800-4-MY-HOME® (1-800-469-4663) to arrange for free repair (or  
replacement if repair proves impossible).  
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for  
rental purposes. This warranty gives you specific legal rights, and you may also have other rights which  
vary from state to state.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
Part No. 240547 R0606A  
Printed in China © 2006 ICON IP, Inc.  
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