Weber Gas Grill EP 310 320 User Manual

GAS GRILL  
LP Gas Grill Owner’s Guide  
E/S-310/320, EP-310/320  
#89708  
#00000  
ƽ WARNING: Follow all leak-check  
procedures carefully in this manual  
before operating barbecue. Do this even if  
barbecue was dealer assembled.  
YOU MUST READ THIS OWNER’S GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
ƽ DANGER  
If you smell gas:  
ƽ WARNING: Do not try to light the Weber®  
gas barbecue without rst reading the  
“Lighting” instructions in this manual.  
1. Shut off gas to the appliance.  
2. Extinguish any open ames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your re service.  
Leaking gas may cause a re or explosion,  
which can cause serious bodily injury or  
death, or damage to property.  
INFORMATION FOR THE INSTALLER:  
This manual must remain with the owner,  
who should keep it for future use.  
OUTDOOR USE ONLY.  
ƽ WARNING  
1. Do not store or use petrol or other  
ammable vapors and liquids in the  
vicinity of this or any other appliance.  
2. A gas supply cylinder not connected for  
use should not be stored in the vicinity  
of this or any other appliance.  
845BR-0034  
89708 GB 12/04/06  
0845  
LP  
INT. ENGLISH  
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3
WARNINGS  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber®  
gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:  
This Limited Warranty does not cover any failures or operating difculties due to accident, abuse,  
misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or  
3
service, or failure to perform normal and routine maintenance, including but not limited to damage  
Aluminum castings-2 years  
on paint excludes fading, 25-years  
Stainless steel Shroud, 25-years  
Porcelain-enamelled shroud, 25-years  
Cookbox Assembly -2 years  
on paint excludes fading, 10-years  
Stainless steel burners tubes, 10-years  
Stainless steel cooking grates, 5-years no rust through or burn through  
Stainless steel Flavorizer bars, 5-years no rust through or burn through  
Porcelain-enamelled cast-iron  
caused by insects within the burner tubes, as set out in this owner’s manual.  
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or  
tornadoes, discolouration due to exposure to chemicals either directly or in the atmosphere, is not  
covered by this Limited Warranty.  
There are no other express warrants except as set forth herein and any applicable implied warranties  
of merchantability and tness are limited in duration to the period of coverage of this express written  
Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this  
limitation may not apply to you.  
Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the  
exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not  
apply to you.  
Weber does not authorise any person or company to assume for it any other obligation or liability in  
connection with the sale, installation, use, removal, return, or replacement of its equipment; and no  
such representations are binding on Weber.  
cooking grates, 5-years no rust through or burn through  
Porcelain-enamelled  
cooking grates, 3-years no rust through or burn through  
Porcelain-enamelled  
Flavorizer bars, 2-years no rust through or burn through  
Infrared Rotisserie Burner, 2-years  
All remaining parts, 2-years  
This Warranty applies only to products sold at retail.  
When assembled and operated in accordance with the printed instructions accompanying it.  
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN  
YOUR SALES RECEIPT OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under  
normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are  
defective. Before returning any parts, contact the Customer Service Representative in your area  
using the contact information on our website. If Weber conrms the defect and approves the claim,  
Weber will elect to replace such parts without charge. If you are required to return defective parts,  
transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage  
prepaid.  
COUNTRY  
GAS TYPE &  
REPLACEMENT HOSE AND REGULATOR  
Country  
Part#  
41638  
41639  
41681  
41680  
41679  
41619  
41677  
41676  
41588  
41588  
41673  
41619  
PRESSURE  
I3B/P - 30mbar  
Hose France  
Denmark, Sweden, Norway, Finland,  
Netherlands, Iceland, Hungary, Czech  
Republic, Cyprus, Estonia, Lithuania,  
Latvia, Morocco, Slovenia, Slovak  
Republics, Spain  
Hose Belgium  
Hose/Reg Holland  
Hose/Reg Greece/Italy  
Hose/Reg Germany/Austria  
Hose/Reg Spain/Denmark/Portugal  
Hose/Reg Sweden  
Hose/Reg Switzerland  
Hose/Reg Ireland  
United Kingdom, France, Portugal,  
Belgium, Ireland, Greece, Luxembourg,  
Italy, Switzerland  
I3+ - 28-30 / 37mbar  
I3B/P - 50mbar  
Germany, Austria  
CONSUMPTION DATA  
Main Burner  
Max  
Side Burner Max  
Hose/Reg England  
Hose/Reg Australia  
Hose/Reg Norway/Finland  
kW(Hs)  
E/S/EP 310  
E/S/EP 320  
gm(Hs)  
Propane  
Butane  
13,7  
Propane  
Butane  
12,3  
15,8  
_
3,5  
_
4
17,5  
Propane  
879  
Butane  
996  
Propane  
_
Butane  
_
E/S/EP 310  
E/S/EP 320  
1129  
1273  
250  
277  
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4
EXPLODED VIEW E/S/EP 310  
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EXPLODED VIEW LIST E/S/EP 310  
1. Shroud Hardware  
2. Thermometer  
3. Thermometer Bezel  
4. Shroud  
27. Igniter Module  
28. Right Side Table  
29. Flavorizer® Bar  
30. Rear Burner Tube  
31. Middle Burner Tube  
32. Front Burner Tube  
33. Back Panel  
5
5. Handle  
6. Warming Rack  
7. Left Side Table  
8. Cooking Grates  
9. Crossover Tube  
10. Cookbox  
34. Manifold  
35. Hose / Regulator  
36. Right Frame Panel  
37. Cylinder Bracket  
38. Tank Glides  
11. Left Frame Panel  
12. Frame Support  
13. Left Trim Piece  
14. Left Front Trim Piece  
15. Catch Pan Holder  
16. Disposable Drip Pan  
17. Catch Pan  
39. Drip Tray  
40. Right Trim Piece  
41. Cylinder Hanger  
42. Matchstick Holder  
43. Right Front Trim Piece  
44. Caster  
18. Front Panel  
19. Left Door  
45. Bottom Panel  
46. Locking Caster  
20. Right Door  
21. Door Handle  
22. Control Knob  
23. Bezel #3  
24. Bezel #2  
25. Bezel #1  
26. Igniter Button  
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6
EXPLODED VIEW E/S/EP 320  
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%*  
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+
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%+  
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'#  
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$*  
'$  
$+  
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'%  
'&  
%#  
%$  
''  
'(  
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%%  
%&  
'*  
'+  
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EXPLODED VIEW LIST E/S/EP 320  
1. Shroud Hardware  
2. Thermometer  
3. Thermometer Bezel  
4. Shroud  
30. Right Side Table  
31. Flavorizer® Bar  
32. Rear Burner Tube  
33. Middle Burner Tube  
34. Front Burner Tube  
35. Back Panel  
7
5. Handle  
6. Warming Rack  
7. Side Burner Table  
8. Side Burner Lid  
9. Cooking Grates  
10. Side Burner  
11. Crossover Tube  
12. Cookbox  
36. Manifold  
37. Hose / Regulator  
38. Right Frame Panel  
39. Manifold Hose  
40. Cylinder Bracket  
41. Tank Glides  
13. Left Frame Panel  
14. Frame Support  
15. Left Trim Piece  
16. Left Front Trim Piece  
17. Catch Pan Holder  
18. Disposable Drip Pan  
19. Catch Pan  
42. Drip Tray  
43. Right Trim Piece  
44. Cylinder Hanger  
45. Matchstick Holder  
46. Right Front Trim Pieces  
47. Caster  
48. Bottom Panel  
49. Locking Caster  
20. Front Panel  
21. Left Door  
22. Right Door  
23. Door Handle  
24. Control Knob  
25. Bezel #3  
26. Bezel #2  
27. Bezel #1  
28. Igniter Button  
29. Igniter Module  
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8
GENERAL INSTRUCTIONS  
Gas supply cylinders must be stored outdoors in a well-ventilated area out of  
reach of children. Disconnected gas supply cylinders must not be stored in a  
building, garage or any other enclosed area.  
GENERAL INSTRUCTIONS  
Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber  
Gas Barbecue you can grill, barbecue, roast and bake with results that are difcult to  
duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce  
that “outdoor” avour in the food.  
OPERATING  
The Weber Gas Barbecue is portable so you can easily change its location in your  
garden or on your patio. Portability means you can take your Weber Gas Barbecue with  
you if you move.  
Liquid Propane (LP) gas is quicker to use and gives you more cooking control than  
charcoal fuel.  
ƽ WARNING: This appliance is intended for outdoor use only  
and should never be used in garages and roofed or enclosed  
porches or verandas.  
ƽ WARNING: The Weber Gas Barbecue must never be used  
under an unprotected combustible roof or overhang.  
ƽ WARNING: The barbecue should not be used when  
combustible materials are within 60 cm of the top, bottom,  
back or sides of the grill.  
ƽ WARNING: Your Weber Gas Barbecue is not intended to be  
installed in or on caravans and/or boats.  
ƽ WARNING: When in use, the entire barbecue gets hot. Never  
leave it unattended.  
ƽ WARNING: Keep any electrical mains lead and the fuel  
supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of ammable vapors  
and liquids, such as petrol, alcohol, etc., and combustible  
materials.  
These instructions will give you the minimum requirements for assembling your  
Weber gas barbecue. We therefore request that you read them carefully before  
you use the Weber gas barbecue.  
Not for use by children.  
Do not connect to natural gas supply (city gas). The valves and orices are  
designed exclusively for LP gas.  
Not to be used with charcoal briquettes or lava rock.  
Use only a 3kg-13kg LP gas cylinder.  
In the United Kingdom, this appliance must be tted with a regulator complying  
with BS 3016, having a nominal output of 37 millibars. (Supplied with barbecue.)  
Avoid kinking the hose.  
The length of hose must not exceed 1.5 metres.  
Change the exible hose when national conditions require it.  
Any parts sealed by the manufacturer must not be altered by the user.  
Any modication of the appliance may be dangerous.  
Only a nationally approved low-pressure hose and regulator must be used.  
Replacement pressure regulators and hose assemblies must be those specied  
by the outdoor cooking gas appliance manufacturer.  
ƽ WARNING: Never store an extra (spare) gas supply cylinder  
near the Weber Gas Barbecue.  
ƽ WARNING: This appliance gets very hot. Take special care  
when children or elderly people are present  
ƽ WARNING: Do not move the appliance while it is alight.  
ƽ WARNING: Wear protective gloves when using this  
appliance.  
STORAGE  
When the Weber Gas Barbecue is not being used, turn off the gas supply cylinder  
valve.  
When storing the Weber Gas Barbecue indoors, disconnect the gas supply line.  
The gas cylinder itself is to be stored outdoors in a well-ventilated place.  
If the gas supply cylinder is not removed from the Weber Gas Barbecue, the  
entire grill and the gas supply cylinder are to be stored in a well-ventilated place  
outdoors.  
ƽ WARNING: Check the bottom tray for grease build-up each  
time before using. Remove excess grease to avoid a grease  
re in the slide out bottom tray.  
COOKING  
ƽ WARNING: Do not move the Weber® gas barbecue when  
operating or while barbecue is hot.  
You can adjust BURNER 1, 2, and 3 as desired. The control settings: High (H), Medium  
(M), Low (L), or Off (O) are described in your Weber® cookbook. The cookbook uses  
these notations to describe the settings of BURNER 1, 2, and 3. For example, to sear  
steaks, you would set all burners at H (high). Then to complete cooking, you would set  
BURNER 1 and BURNER 3 at M (medium). Refer to your Weber® cookbook for detailed  
cooking instructions.  
CLEANING  
ƽ WARNING: Turn your Weber® gas barbecue off and wait for it  
to cool before cleaning.  
ƽ CAUTION: Do not clean your Flavorizer® bars or cooking  
Note: The temperature inside your cooking box for the first few uses, while surfaces are  
still very reflective, may be hotter than those shown in your cookbook. Cooking condi-  
tions such as wind and weather, may require the adjustment of the burner controls to  
obtain the correct cooking temperatures.  
grates in a self-cleaning oven.  
For availability of replacement cooking grates and Flavorizer® bars contact the  
Customer Service Representative in your area using the contact information on  
Preheating - Your Weber® gas barbecue is an energy-efcient appliance. It operates at  
an economical, low BTU rate. To preheat: after lighting, close lid and turn all burners to  
high (H). Preheating to between 500° and 550° F (260° and 290° C) will take 10 to 15  
minutes depending on conditions such as air temperature and wind.  
Drippings and grease - The Flavorizer® bars are designed to “smoke” the correct  
amount of drippings for avourful cooking. Excess drippings and grease will accumulate  
in the catch pan under the slide out bottom tray. Disposable foil drip pans are available  
that t the catch pan.  
Outside surfaces - Use a warm soapy water solution to clean, then rinse with water.  
ƽ CAUTION: Do not use oven cleaner, abrasive cleansers  
(kitchen cleansers), cleaners that contain citrus products, or  
abrasive cleaning pads on barbecue or cart surfaces.  
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GENERAL INSTRUCTIONS  
Slide out Bottom tray - Remove excess grease, then wash with warm soapy water,  
then rinse.  
Preserve Your Stainless Steel  
Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel.  
GENERAL INSTRUCTIONS  
9
To keep the stainless steel looking its best is a simple matter. Clean it with soap and  
water, rinse with clear water and wipe dry. For stubborn particles, the use of a non-  
metallic brush can be used.  
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As  
needed, remove from grill and wash with warm soapy water, then rinse with water.  
Catch pan - Disposable foil trays are available, or you can line the catch pan with  
aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse.  
ƽ IMPORTANT: Do not use a wire brush or abrasive cleaners  
on the stainless steel surfaces of your grill as this will cause  
scratches.  
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball.  
Inside cooking module - Brush any debris off burner tubes. DO NOT ENLARGE  
BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy water  
and rinse with water.  
ƽ IMPORTANT: When cleaning surfaces be sure to rub/wipe in  
the direction of the grain to preserve the look of your stainless  
steel.  
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up.  
Flaking built-up grease resembles paint akes.  
Stainless steel surfaces - Wash with a soft cloth and a soap-and-water solution. Be  
careful to scrub with the grain direction of the stainless steel.  
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after  
cleaning.  
GAS INSTRUCTIONS  
PURCHASE A FULL CYLINDER OF GAS FROM YOUR GAS DEALER  
The cylinder must always be installed, transported and stored in an upright position.  
Never allow the cylinder to drop or be handled carelessly. Never store the cylinder  
where temperatures can exceed 51° C (too hot to hold by hand). For example, do not  
leave the cylinder in your car on hot days. (See Section “Safe handling tips for LP gas”.)  
MOUNTING THE CYLINDER  
You will need: Gas supply cylinder (full), The Cylinder Bracket and Cylinder Hanger.  
Position the Cylinder Bracket (a) on the right outside panel of the grill. Fasten with  
screws, washers and nuts.  
Install the cylinder glides (b) into the two holes below the Cylinder hanger. Fasten with  
screws, washers and nuts.  
Place the cylinder so the valve opening faces to the rear of the barbecue. Hold  
the hanger and tilt the cylinder so the two bent supports of the hanger are located  
underneath the cylinder base ange. Adjust the length of the belt to the cylinder and  
snap ends together.  
Lift and place the cylinder hanger on the cylinder bracket as shown (c).  
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GAS INSTRUCTIONS  
CONNECTING THE LIQUID PROPANE CYLINDER  
A1  
A2  
ƽ WARNING: Make sure that the LP cylinder valve is closed.  
Close by turning valve clockwise.  
ƽ DANGER  
Do not use an open ame to check for gas leaks. Be sure  
there are no sparks or open ames in the area while you  
check for leaks. Sparks or ames will result in a re or  
explosion that can cause serious bodily injury or death, and  
damage to property.  
a)  
B1  
C1  
B2  
You will need: LP cylinder, a soap-and-water solution and a rag or brush to apply it.  
1) Connect LP cylinder.  
Some regulators push ON to connect, and pull OFF to disconnect, others have a  
nut that has a left-hand thread that connects to the cylinder valve. Follow specic  
regulator connection instructions.  
b)  
A1) Screw regulator tting onto tank turning counter-clockwise. Position the  
regulator so that the vent hole (a) faces down.  
B1) Make sure regulator lever (b) is in the down/off position. Push regulator  
down on tank valve until regulator snaps into position.  
C1) Make sure regulator lever is in the off position. Slide the collar of the  
regulator up (1). Push the regulator down onto the tank valve and  
maintain pressure. Slide collar closed (2). If regulator does not lock,  
repeat procedure.  
C2  
2) Mix soap and water.  
3) Turn on the cylinder valve.  
A2) Turn cylinder valve clockwise.  
B2) Move regulator lever counter-clockwise to the On position.  
C2) Move regulator lever to the On position.  
1.  
2.  
4) Check for leaks by wetting the tting with the soap-and-water solution and watching  
for bubbles. If bubbles form, or if a bubble grows, there is a leak. If there is a leak,  
turn off the gas and tighten the tting. Turn the gas back on and recheck with  
the soap-and-water solution. If leak does not stop, contact the Customer Service  
Representative in your area using the contact information on our website. Log onto  
5) When leak checking is complete, turn gas supply off at the source and rinse  
connections with water.  
REMOVE CONTROL KNOBS & CONTROL PANEL FOR LEAK TESTING  
You will need: Phillips screwdriver.  
1)  
2)  
3)  
Remove control knobs.  
Remove screw and washer from back of control panel with a Phillips screwdriver.  
Tilt the back edge of the control panel up. Push in on the front edge to release  
locking tabs. Carefully pull control panel away from frame.  
Disconnect the igniter wires from the ignition module.  
Replace control panel when leak check is completed.  
4)  
5)  
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GAS INSTRUCTIONS  
CHECK FOR GAS LEAKS  
11  
ƽ DANGER  
310  
Do not use an open ame to check for gas leaks. Be sure  
there are no sparks or open ames in the area while you  
check for leaks. Sparks or open ames will result in a re or  
explosion, which can cause serious bodily injury or death  
and damage to property.  
*The grill illustrated may  
have slight differences to  
the model purchased.  
ƽ WARNING: You should check for gas leaks every time you  
disconnect and reconnect a gas tting.  
Note: All factory-made connections have been thoroughly checked for gas leaks. The  
burners have been flame-tested. As a safety precaution however, you should recheck  
all fittings for leaks before using your Weber® Gas Barbecue. Shipping and handling  
may loosen or damage a gas fitting.  
ƽ WARNING: Perform these leak checks even if your barbecue  
was dealer- or shop-assembled.  
You will need: a soap-and-water solution, and a rag or brush to apply it.  
Note: Since some leak test solutions, including soap and water, may be slightly  
corrosive, all connections should be rinsed with water after checking for leaks.  
If your grill has a side burner make sure the side burner is off.  
To perform leak checks: open cylinder valve by turning the cylinder valve hand-wheel  
counter-clockwise.  
(2)  
ƽ WARNING: Do not ignite burners when leak checking.  
Check for leaks by wetting the connections with the soap-and-water solution and  
watching for bubbles. If bubbles form or if a bubble grows, there is a leak.  
(1)  
(3)  
Check:  
1)  
Hose-to-manifold connection.  
ƽ WARNING: If there is a leak at connection (1), retighten the  
tting with a spanner and recheck for leaks with soap-and-  
water solution. If a leak persists after retightening the tting,  
turn OFF the gas. DO NOT OPERATE THE GRILL. Contact  
the Customer Service Representative in your area using the  
contact information on our web site. Log onto  
Regulator-to-cylinder connection.  
2)  
3)  
4)  
The hose-to-regulator connection.  
Valves-to-manifold connections.  
ƽ WARNING: If there is a leak at connections (2), (3) or (4),  
turn OFF the gas. DO NOT OPERATE THE GRILL. Contact  
the Customer Service Representative in your area using the  
contact information on our web site. Log onto  
(4)  
When leak checks are complete, turn gas supply OFF at the source and rinse  
connections with water.  
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GAS INSTRUCTIONS  
Check:  
1) Hose-to-manifold connection.  
2) Side burner hose-to-manifold connection and side burner hose-to-side burner gas  
line connection.  
GAS INSTRUCTIONS  
320  
3) Side burner hose-to-side burner connection, side burner valve and orice  
connections.  
ƽ WARNING: If there is a leak at connection (1, 2, or 3),  
retighten the tting with a spanner and recheck for leaks  
with soap-and-water solution. If a leak persists after re-  
tightening the tting, turn OFF the gas.  
DO NOT OPERATE THE GRILL. Contact the Customer Service  
Representative in your area using the contact information on  
4) Regulator-to-cylinder connection.  
5) Hose-to-regulator connection.  
(4)  
6) Valves-to-manifold connections.  
ƽ WARNING: If there is a leak at connections (4, 5 or 6), turn  
OFF the gas. DO NOT OPERATE THE GRILL. Contact the  
Customer Service Representative in your area using the  
contact information on our web site. Log onto  
(2)  
When leak checks are complete, turn gas supply OFF at the source and rinse  
connections with water.  
(1)  
(5)  
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS  
Liquid Propane (LP) gas is a petroleum product as are petrol and natural gas. LP  
gas is a gas at normal temperatures and pressures. Under moderate pressure,  
inside a cylinder, LP gas is a liquid. As the pressure is released, the liquid readily  
vapourises and becomes gas.  
LP gas has an odor similar to natural gas. You should be aware of this odor.  
LP gas is heavier than air. Leaking LP gas may collect in low areas and prevent  
dispersion.  
The LP cylinder must be installed, transported and stored in an upright position.  
LP cylinders should not be dropped or handled roughly.  
Never store or transport the LP cylinder where temperatures can reach 51°C (too  
hot to hold by hand - for example: do not leave the LP cylinder in a car on a hot  
day).  
Treat “empty” LP cylinders with the same care as when full. Even when the LP  
tank is empty of liquid there still may be gas pressure in the cylinder. Always close  
the cylinder valve before disconnecting.  
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or LP cylinders  
with a damaged valve may be hazardous and should be replaced with a new one  
immediately.  
(3)  
LIQUID PROPANE (LP) CYLINDER(S)  
The joint where the hose connects to the LP cylinder must be leak tested each  
time the LP cylinder is reconnected. For example, test each time the LP cylinder is  
relled.  
Be sure the regulator is mounted with the small vent hole pointed downward so  
that it will not collect water. This vent should be free of dirt, grease, insects etc.  
(6)  
*The grill illustrated may have  
slight differences to the model  
purchased.  
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13  
GAS INSTRUCTIONS  
GAS INSTRUCTIONS  
REFILLING THE LIQUID PROPANE CYLINDER  
We recommend that you rell the LP cylinder before it is completely empty.  
To rell, take LP cylinder to a “Gas Propane” dealer.  
Removal of the gas supply cylinder  
13  
A
1) Shut off gas supply.  
2) Disconnect hose with regulator from the cylinder.  
A)  
B)  
Unscrew regulator tting from tank turning clockwise.  
Move regulator lever (b) to down/off position. Push in regulator lever (b)  
until it releases from tank.  
a)  
C)  
Move regulator lever to off position. Slide collar of regulator up (1) to  
disconnect from tank.  
3) Exchange empty cylinder for a full cylinder.  
MOUNTING THE CYLINDER  
Hold the hanger and tilt the cylinder so the two bent supports of the hanger are located  
underneath the cylinder base ange. Adjust the length of the belt to the cylinder and  
snap ends together.  
B
C
Lift and place the cylinder hanger on the cylinder bracket as shown. (1)  
b)  
RECONNECTING THE LIQUID PROPANE CYLINDER  
See “CONNECTING THE LIQUID PROPANE CYLINDER”.  
1.  
(1)  
OPERATING INSTRUCTIONS  
Crossover® Ignition System  
LIGHTING  
Note - The Crossover® ignition system ignites BURNER 1 with a spark from the igniter  
electrode inside the Gas Catcherignition chamber. You generate the energy for the  
spark by pushing the electronic ignition button. You will hear it sparking.  
Summary lighting instructions are inside the left hand cabinet door.  
ƽ DANGER  
ƽ WARNING: Check hose each time before using barbecue  
for nicks, cracking, abrasions or cuts. If the hose is found to  
be damaged in any way, do not use the barbecue. Replace  
using only Weber® authorised replacement hose. Contact  
the Customer Service Representative in your area using the  
contact information on our web site. Log onto  
Failure to open the lid while igniting the barbecue’s burners,  
or not waiting 5 minutes to allow the gas to clear if the  
barbecue does not light, may result in an explosive ame-up,  
which can cause serious bodily injury or death.  
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14  
OPERATING INSTRUCTIONS  
MAIN BURNER LIGHTING  
MAIN BURNER LIGHTING  
1)  
2)  
Open the lid.  
Make sure all burner control knobs are turned OFF. (Push control knob down and  
turn clockwise to ensure that it is in the OFF position.)  
5
2
ƽ WARNING: The burner control knobs must be in the OFF  
position before turning on the liquid propane cylinder tank  
valve.  
4
3)  
Turn the cylinder on by slowly turning the cylinder valve counter-clockwise.  
ƽ WARNING: Do not lean over the open barbecue. Keep your  
face and body at least one foot away from the matchlight  
hole when lighting the barbecue.  
1
4)  
5)  
6)  
Push BURNER 1 control knob down and turn to START/HI.  
Push the electronic ignition button several times. You will hear it spark.  
Check that the burner is lit by looking through the matchlight hole on the front of  
the cooking box. You should see a ame.  
ƽ WARNING: If the burner does not light, turn the Burner 1  
control knob to OFF and wait 5 minutes to let the gas clear  
before you try again or try to light with a match.  
2
7)  
After BURNER 1 is lit you can turn on BURNER 2 and BURNER 3.  
7
Note - Always light BURNER 1 first. The other burners ignite from BURNER 1.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to the OFF position. Turn gas  
supply OFF at the source.  
5
6
4
3
*The grill illustrated may  
have slight differences to  
the model purchased.  
MAIN BURNER MANUAL LIGHTING  
MAIN BURNER MANUAL LIGHTING  
ƽ DANGER  
Failure to open the lid while igniting the barbecue’s burners, or  
not waiting 5 minutes to allow the gas to clear if the barbecue  
does not light, may result in an explosive ame-up, which can  
cause serious bodily injury or death.  
2
1
5
1)  
2)  
Open the lid.  
Make sure all burner control knobs are turned OFF. (Push each knob down and  
turn clockwise to ensure they are in the “OFF” position.)  
ƽ WARNING: The burner control knobs must be in the OFF  
position before turning on the liquid propane cylinder valve.  
3)  
4)  
Turn the cylinder on by turning the cylinder valve counter-clockwise.  
Insert match holder with lit match into the matchlight hole in the front of the  
cooking box.  
2
ƽ WARNING: Do not lean over open barbecue. Keep your face  
and body at least one foot away from the matchlight hole  
when lighting the barbecue.  
4
6
7
5)  
6)  
Push BURNER 1 control knob down and turn to START/HI.  
Check that the burner is lit by looking through the matchlight hole on the front of  
the cooking box. You should see a ame.  
5
ƽ WARNING: If the burner does not light, turn the Burner 1  
control knob to OFF and wait 5 minutes to let the gas clear  
before you try again or try to light with a match.  
3
*The grill illustrated may  
have slight differences to  
the model purchased.  
7)  
After BURNER 1 is lit, you can turn on BURNER 2 and BURNER 3.  
Note - Always light BURNER 1 first. The other burners ignite from BURNER 1.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to the OFF position. Turn gas  
supply OFF at the source.  
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15  
OPERATING INSTRUCTIONS  
LIGHTING THE SIDE BURNER  
ƽ DANGER  
Failure to open the lid while igniting the side burner, or not  
waiting 5 minutes to allow the gas to clear if the side burner  
does not light, may result in an explosive ame-up, which  
can cause serious bodily injury or death.  
15  
320  
ƽ WARNING: Check hose each time before using barbecue for  
nicks, cracking, abrasions or cuts. If the hose is found to be  
damaged in any way, do not use the barbecue. Replace using  
only Weber® authorised replacement hose. Contact the Customer  
Service Representative in your area using the contact information  
1
2
5
2 4  
1)  
2)  
Open the side burner lid.  
Check that the side burner valve is turned off (Push control knob in and turn  
clockwise to ensure that it is in the “OFF” position) and all main burner control  
valves are off (push in and turn clockwise).  
3
3)  
4)  
5)  
Turn the gas supply valve on.  
Push down and turn the side burner control valve to “HI”.  
Press the igniter button several times so it clicks each time.  
ƽ CAUTION: Side burner ame may be difcult to see on a  
bright sunny day.  
ƽ WARNING: If the side burner does not light:  
a) Turn off the side burner control valve, main burners and gas supply  
at source.  
b) Wait 5 minutes to let the gas clear before you try again, or try  
lighting with a match (see “Manually Lighting the Side Burner”).  
MANUALLY LIGHTING THE SIDE BURNER  
ƽ DANGER  
Failure to open the lid while igniting the side burner, or not  
waiting 5 minutes to allow the gas to clear if the side burner  
does not light, may result in an explosive are-up that can  
cause serious bodily injury or death.  
320  
1)  
2)  
Open the side burner lid.  
Check that the side burner valve is turned off (Push control knob in and turn  
clockwise to ensure that it is in the “OFF” position) and all main burner control  
valves are off (push in and turn clockwise).  
3)  
4)  
5)  
6)  
Turn the gas supply valve on.  
Put match in a match holder and strike match.  
Push down and turn the side burner control valve to “HI”.  
Hold match holder and light match by either side of the side burner.  
2
1
ƽ CAUTION: Side burner ame may be difcult to see on a  
bright sunny day.  
ƽ WARNING: If the side burner does not light:  
a) Turn off the side burner control valve, main burners and gas supply  
at source.  
5
2
4
6
3
b) Wait 5 minutes to let the gas clear before you try again.  
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16  
TROUBLESHOOTING  
PROBLEM  
CHECK  
SOLUTION  
Burners burn with a yellow or orange ame, in  
conjunction with the smell of gas.  
Inspect Spider / Insect Screens for possible obstructions  
(blockage of holes.)  
Clean Spider / Insect Screens.  
(See Section “Annual Maintenance”)  
Some countries have regulators with an excess gas  
flow safety device.  
Symptoms:  
Burners do not light, or Burners have a small  
ickering ame in the “HI” position, or Barbecue  
temperature only reaches 250˚ to 300˚ in the “HI”  
position.  
The excess ow safety device, which is part of the  
barbecue to cylinder connection, may have activated.  
To reset the excess ow safety device, turn all burner control  
knobs and the cylinder valve off. Disconnect the regulator  
from the cylinder. Turn burner control knobs to “HI”. Wait  
at least 1 minute. Turn burner control knobs to “OFF”.  
Reconnect the regulator to the cylinder. Turn cylinder valve  
on slowly. Refer to “Lighting Instructions”.  
Burner does not light, or ame is low in “HI”  
position.  
Is LP fuel low or empty?  
Rell LP cylinder.  
Is fuel hose bent or kinked?  
Does Burner 1 light with a match?  
Straighten fuel hose.  
If you can light Burner 1 with a match, then check the  
Crossover® ignition system.  
Experiencing are-ups:  
Are you preheating barbecue in the prescribed manner?  
All burners on HI for 10 to 15 minutes for preheating.  
Clean thoroughly. (See Section “Cleaning”)  
Clean bottom tray.  
Are the cooking grates and Flavorizer® bars heavily  
coated with burned-on grease?  
Is the bottom tray “dirty” and not allowing grease to ow  
into catch pan?  
ƽ CAUTION: Do not line the bottom tray  
with aluminum foil.  
Burner ame pattern is erratic. Flame is low when Are burners clean?  
burner is on “HI”. Flames do not run the whole  
length of the burner tube.  
Clean burners. (See Section “Maintenance”.)  
Inside of lid appears to be “peeling.” (Resembles  
paint peeling.)  
The lid is porcelain enamel or stainless steel, not paint. It Clean thoroughly. (See Section “Cleaning”.)  
cannot “peel”. What you are seeing is baked-on grease  
that has turned to carbon and is aking off.  
THIS IS NOT A DEFECT.  
Cabinet doors are not aligned.  
Check the adjustment pin on the bottom of each door.  
Loosen adjustment nut/s. Slide door/s until aligned. Tighten  
nut.  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web  
SIDE BURNER TROUBLESHOOTING  
PROBLEM  
CHECK  
SOLUTION  
Side Burner does not light.  
Is gas supply off?  
Turn supply on.  
Some countries have regulators with an  
excess gas flow safety device.  
The excess ow safety device, which is part To reset the excess ow safety device, turn all burner control knobs and the cylinder  
of the barbecue to cylinder connection, may  
have activated.  
valve off. Disconnect the regulator from the cylinder. Turn burner control knobs to  
START/HI. Wait at least 1 minute. Turn burner control knobs to “OFF”. Reconnect the  
regulator to the cylinder. Turn cylinder valve on slowly. Refer to “Lighting Instructions”.  
Flame is low in “HI” position.  
Is the fuel hose bent or kinked?  
Does burner light with a match?  
Straighten hose. Straighten hose.  
Push button ignition does not work.  
If match lights burner, check igniter (see Side Burner Maintenance).  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our  
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17  
MAINTENANCE  
SIDE BURNER MAINTENANCE  
17  
(3)  
ƽ WARNING: All gas controls and supply valves should be in  
the “OFF” position.  
Make sure black wire is connected between the igniter and electrode.  
Make sure white wire is connected between the igniter and grounding clip.  
Spark should be a white/blue color, not yellow.  
(1)  
(2)  
1)  
2)  
3)  
Igniter Wire  
Ground wire  
Burner  
Side Burner Grate  
Side Burner cap  
Side Burner Ring & Head  
Igniter Electrode  
Control Knob  
(1)  
(2)  
Igniter  
WEBER® SPIDER /INSECT SCREENS  
1
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target for spiders  
and other insects. They can nest in the venturi section (1) of the burner tubes. This  
blocks the normal gas ow, and can cause the gas to ow back out of the combustion  
air opening. This could result in a re in and around the combustion air openings, under  
the control panel, causing serious damage to your barbecue.  
The burner tube combustion air opening is tted with a stainless steel screen (2)  
to prevent spiders and other insects from accessing the burner tubes through the  
combustion air openings.  
We recommend that you inspect the Spider/Insect Screens at least once a year.  
(See Section “Annual Maintenance”.) Also inspect and clean the Spider/Insect  
Screens if any of the following symptoms should ever occur:  
2
1)  
2)  
3)  
4)  
The smell of gas in conjunction with the burner ames appearing yellow and lazy.  
Barbecue does not reach temperature.  
Barbecue heats unevenly.  
One or more of the burners do not ignite.  
ƽ DANGER  
Failure to correct the above mentioned symptoms may result  
in a re, which can cause serious bodily injury or death, and  
cause damage to property.  
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18  
MAINTENANCE  
ANNUAL MAINTENANCE  
Inspection and cleaning of the Spider/Insect Screens  
To inspect the Spider/Insect Screens, remove the control panel. If there is dust or dirt on the screens, remove the burners for cleaning the screens.  
Brush the Spider/Insect Screens lightly with a soft bristle brush (i.e. an old toothbrush).  
ƽ CAUTION: Do not clean the Spider/Insect Screens with hard or sharp tools. Do not dislodge the Spider/Insect Screens or  
enlarge the screen openings.  
Lightly tap the burner to get debris and dirt out of the burner tube. Once the Spider/Insect Screens and burners are clean, replace the burners.  
If the Spider/Insect Screen becomes damaged or cannot be cleaned, please contact the Customer Service Representative in your area using the contact information on our web  
MAIN BURNER FLAME PATTERN  
The Weber® gas barbecue burners have been factory set for the correct air and gas  
mixture. The correct ame pattern is shown.  
1)  
2)  
3)  
4)  
Burner tube  
Tips occasionally icker yellow  
Light blue  
Dark blue  
1
2
3
4
If the ames do not appear to be uniform throughout the burner tube, follow the burner  
cleaning procedures.  
MAIN BURNER CLEANING PROCEDURE  
Turn off the gas supply.  
Remove the manifold (See “Replace Main Burners”).  
Look inside each burner with a torch.  
Clean the inside of the burners with a wire (a straightened-out coat hanger will work).  
Check and clean the air shutter opening at the ends of the burners. Check and clean  
the valve orices at the base of the valves. Use a steel bristle brush to clean outside of  
burners. This is to make sure all the burner ports are fully open.  
ƽ CAUTION: Do not enlarge the burner ports when cleaning.  
REPLACING MAIN BURNERS  
1)  
2)  
3)  
Your Weber® gas barbecue must be OFF and cool.  
Turn gas OFF at source.  
To remove control panel:  
(a) Take off the burner control knobs.  
(b) Remove screw and washer from back of control panel with a  
Phillips screwdriver.  
(c) Tilt the back edge of the control panel up. Push in on the front edge to  
release locking tabs.  
(d) Disconnect the igniter wires from the ignition module.  
(e) Carefully pull control panel away from frame.  
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19  
MAINTENANCE  
4)  
Loosen the two nuts (a) that hold the manifold to the cooking box. Pull the  
manifold and valve assembly out of the burners (b) and carefully set it down.  
19  
a
b
5)  
6)  
7)  
Slide the burner assembly out from under the guide screw and washer (a) in the  
corners of the cooking box.  
Lift and twist the burner assembly slightly, to separate the crossover tube (b) from  
the burners. Remove the burners from the cooking box.  
To reinstall the burners, reverse 3) to 7).  
a
ƽ CAUTION: The burner openings (c) must be positioned  
properly over the valve orices (d).  
Check proper assembly before fastening manifold in place.  
ƽ WARNING: After reinstalling the gas lines, they should be  
leak checked with a soap-and-water solution before using  
the barbecue. (See Step: “Check for gas leaks.”)  
b
c
d
CROSSOVER® IGNITION SYSTEM OPERATIONS  
If the Crossover® ignition system fails to ignite the BURNER 1, light BURNER 1 with a  
match. If BURNER 1 lights with a match, then check the Electronic Ignition System.  
Check that both of the ignition wires are attached properly.  
Check that the Electronic Ignition Button is working by listening and looking for  
sparks at BURNER 1.  
REPLACE BATTERY IF NECESSARY  
AAA alkaline battery only. See illustration:  
If the Electronic Ignition System still fails to light, contact the Customer Service  
Representative in your area using the contact information on our web site. Log  
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ƽ ATTENTION: This product has been safety tested and is only certied for use in a specic country. Refer to country  
designation located on outside of box.  
These parts may be gas-carrying or gas-burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-  
Stephen Products Co. replacement part(s) information.  
ƽ WARNING: Do not attempt to make any repair to gas-carrying or gas-burning components without contacting  
Weber-Stephen Products Co. Customer Service Department. Your actions, if you fail to follow this product warning,  
may cause a re or an explosion resulting in serious personal injury or death and damage to property.  
This symbol indicates that the product cannot be disposed of with household refuse. For instructions  
importer listed for your country. If you do not have internet access, contact your dealer for the importer’s  
name, address and telephone number.  
When you decide to dispose of or discard your grill, all electrical components (e.g. rotisserie motor, batteries, ignition module, handle lights) must be removed  
and disposed of properly according to WEEE. They should be disposed of separately from the grill.  
WEBER-STEPHEN PRODUCTS CO.  
©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine,  
®
®
®
Illinois 60067 U.S.A. Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber,  
®
®
Compact Grill Conguration, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France;  
®
®
Kettle Silhouette , Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber,  
Japan; Smokey Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe,  
®
®
Weber, Kettle Conguration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe,  
®
Weber, Weber One-Touch, U.S.A.; Kettle Conguration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.; Kettle Conguration, Kettle Silhouette,  
Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidre, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch,  
®
Matchless Flame, Zimbabwe; Weber, Kettle Conguration, Kettle Silhouette .  
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