GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown
Pre-Installation
2
3
6100
to r S i o n
Important Safety Instructions
Tools Required
3
3
Package Contents
3
Door Section Identification
Removing an Existing Door
Preparing the Opening
Installation
4
Standard Lift
4
4
6
Optional Installation
Door Arm Hookup
15
15
15
15
16
16
16
16
18
20
MH
Inside Lock
inStaLLation inStructionS and owner’S ManuaL
Pull Down Rope
Maintenance
Cleaning Your Garage Door
Painting Your Garage Door
Operation and Maintenance
Warranty
Dealer Locator Information
IMPORTANT NOTICES!
Wayne-Dalton highly recommends that you read and fully under-
stand the Installation Instructions and Owner’s Manual before you
attempt this installation.
To avoid possible injury, read the enclosed instructions carefully
before installing and operating the garage door. Pay close attention
to all warnings and notes. After installation is complete, fasten this
manual near garage door for easy reference.
The complete Installation Instructions and Owner’s Manual are
available at no charge from:
Wayne-Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660,
Or Online At www.Wayne-Dalton.com
©Copyright 2012 Wayne-Dalton, a Division Of Overhead Door Corporation
Part No. 346918
REV6_03/01/2012
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Pre-Installation
Important Safety Instructions
Tools Required
DEFINITION OF kEy WORDS uSED IN THIS MANuAL:
• Power drill
• Phillips head
screwdriver
• Hammer
• Drill bits: 1/8”, 3/16”,
9/32”, 7/16”, 1/2”
• Tape measure
• Step Ladder
• Level
WARNINg
• Locking Pliers
• (2) Vice clamps
• Ratchet wrench
INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT AvOIDED,
COuLD RESuLT IN SEvERE OR FATAL INJuRy.
• Socket driver: 7/16”
• Wrenches: 3/8”,
7/16”, 1/2”, 9/16”,
5/8”
• Pencil
CAuTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW
INSTRUCTIONS.
• Sockets: 7/16”, 1/2”,
9/16”, 5/8”
• Leather gloves
• Safety glasses
• 1/4” Torx bit
IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.
• Approved winding
rods
NOTE: Information assuring proper installation of the door.
READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION
ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED
DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.
Package Contents
1.
2.
3.
READ AND FOLLOW ALL INSTALLATION INSTRuCTIONS.
Wear protective gloves during installation to avoid possible cuts from sharp metal edges.
It is always recommended to wear eye protection when using tools, otherwise eye injury
could result.
NOTE: Depending on the door model, some parts listed will not be supplied if not required. Rear
Back Hangs may not be included with your door.
4.
Avoid installing your new door on windy days. Door could fall during the installation caus-
ing severe or fatal injury.
5.
6.
7.
Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.
Operate door only when it is properly adjusted and free from obstructions.
If a door becomes hard to operate, inoperative or is damaged, immediately have neces-
sary adjustments and/ or repairs made by a trained door system technician using proper
tools and instructions.
DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an
electrically operated door.
DO NOT place fingers or hands into open section joints when closing a door. Use lift
handles/ gripping points when operating door manually.
Door sections (as required)
Torsion shaft
8.
9.
10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury
could result should the child become entrapped between the door and the floor.
Quick Install flag angles RH/LH
(as required)
Fully Adjustable flag angles RH/LH
(as required)
11. Due to constant extreme spring tension, do not attempt any adjustment, repair or altera-
tion to any part of the door, especially to springs, spring brackets, bottom corner brackets,
fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury,
have any such work performed by a trained door systems technician using proper tools
and instructions.
Vertical tracks RH/LH
Horizontal tracks RH/LH
12. On electrically operated doors, pull down ropes must be removed and locks must be
removed or made inoperative in the open (unlocked) position.
(2) Horizontal track angles (as required)
13. Top section of door may need to be reinforced when attaching an electric opener. Check
door and/ or opener manufacturer’s instructions.
14. Visually inspect door and hardware monthly for worn and or broken parts. Check to
ensure door operates freely.
15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc-
tions.
16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track
Fully Adjustable jamb Weather seals & nails
Quick install jamb
(2) End bearing
brackets
systems are not intended or designed to support extra weight.
brackets (as required)
(If included)
brackets (as required)
17. This door may not meet the building code wind load requirements in your area. For your
safety, you will need to check with your local building official for wind load code require-
ments and building permit information.
After installation is complete, fasten this manual near the garage door.
IMPORTANT: STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN
INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, DRAWBAR OP-
ERATOR MOUNTING/ SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER
(PRESERVATIVE-TREATED). STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY
WHEN INSTALLING PRODUCTS ON UN-TREATED LUMBER.
Track rollers Strut (A-symmetrical)
(2) Top fixture bases (2) Top fixture slides
(as required)
(if included)
NOTE: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to
fastening.
Center bracket
bushing
IMPORTANT: WHEN INSTALLING 5/16” LAG SCREWS USING AN ELECTRIC DRILL/ DRIVER, THE
DRILL/ DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF TORQUE.
FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS.
Cable drums RH/LH
Center bracket
Torsion springs RH/LH
WARNINg
Pull down
Stud Plate
(as required)
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE, THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
Top half drawbar
operator bracket
Bottom half drawbar
operator bracket
rope (if included)
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
1/4”-20 x 11/16” Self
drilling screws (as required)
1/4”- 20 Flanged
(2) 3/8”- 16 Hex nuts
hex nuts (as required)
3
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1-9/16”
Warning label
Top section
#4
Graduated
end hinge
5/16” x 1 5/8” Hex head lag screws
(as required)
1/4”-14 x 5/8” Self tapping
screws (as required)
1-3/8”
#3
#2
#3 Graduated
end hinge
Warning label
Intermediate section
(2) 3/8”-16 x 3/4”
(4) 1/4”-20 x 5/8”
Carriage bolts
1/4”-20 x 9/16”
1-1/8”
Truss head bolts
Track bolts (as required)
#2 Graduated
end hinge
Drawbar operator
bracket arm
Lock section
3/8”-16 x 1-1/2” Hex bolts
Cotter pin
7/8”
#1
#1 Graduated
end hinge
Bottom corner bracket warning labels
Bottom section
5/16” x 1-1/4” Clevis pin
Bottom corner
bracket
Astragal
Astragal
Typical graduated end
hinge stamping
location
Section side view illustration
#10 x 5/8”
Phillips pan head screws
(black painted heads)
Pull handles (as required)
Lift handles (as required)
#8 x 1-21/32” Quadrex pan head screws
#8 x 1-13/32” Quadrex pan head screws
Removing an Existing Door
IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY
ATTEMPT IS MADE TO START REMOVING AN ExISTING DOOR.
5/16” x 1-5/8” Tamper-resistant hex head
lag screw (as required)
WARNINg
A POWERFuL SPRINg RELEASINg ITS ENERgy SuDDENLy CAN CAuSE SEvERE
OR FATAL INJuRy. TO AvOID INJuRy, HAvE A TRAINED DOOR SySTEMS TECH-
NICIAN, uSINg PROPER TOOLS AND INSTRuCTIONS, RELEASE THE SPRINg
TENSION.
5/16” x 2” Tamper-resistant hex head
lag screw (as required)
Counterbalance lift
cables
For detailed information see supplemental instructions “Removing an Existing Door/ Preparing
the Opening”. These instructions are not supplied with the door, but are available at no charge
from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,
Door Section Identification
Graduated end and center hinges are always pre-attached at the top of each section (except
top section) and the graduated end hinges are stamped for identification, #1, #2, #3, and #4
(#4 only on five section doors). The stamp identifies the stacking sequence of the section. The
sequence is always determined by #1 being the bottom section to #3 or #4 being the highest
intermediate section. If the stamp on the graduated end hinge is illegible, refer to the section
side view illustration. The section side view illustration shows the graduated end hinge profile of
all sections, and can also be used to identify each section.
Preparing the Opening
IMPORTANT: IF YOU JUST REMOVED YOUR ExISTING DOOR OR YOU ARE INSTALLING A NEW
DOOR, COMPLETE ALL STEPS IN PREPARING THE OPENING.
To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or
retro-fit construction, it is recommended to follow the procedures outlined in DASMA technical
The BOTTOM SECTION can be identified by #1 graduated end hinges, the factory attached
bottom astragal, the factory attached bottom corner brackets, and by the bottom corner bracket
warning labels on each end stile.
The inside perimeter of your garage door opening should be framed with wood jamb and header
material. The jambs and header must be securely fastened to sound framing members. It is
recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The
jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMas-
ter® counterbalance systems. For low headroom applications, the jambs should extend to the
ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89
mm).
The LOCk SECTION can be identified by #2 graduated end hinges.
The INTERMEDIATE SECTION can be identified by #3 graduated end hinges. The section will
have a warning label attached to either the right or left hand end stile.
NOTE: #4 graduated end hinges are used on the fourth section of five section doors.
The TOP SECTION can be identified with no pre-installed graduated end or center hinges.
IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD
FOUND NOT TO BE SOUND, MUST BE REPLACED.
For TorqueMaster® counterbalance systems, a suitable mounting surface (2” x 6”) must be firmly
attached to the wall, above the header at the center of the opening.
NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach
the mounting surface with nails.
WEATHERSTRIPS (MAy NOT BE INCLuDED):
Depending on the size of your door, you may have to cut or trim the weatherstrips (if necessary)
to properly fit into the header and jambs.
NOTE: If nailing product at 40°F or below, pre-drilling is required.
NOTE: Do not permanently attach weatherstrips to the header and jambs at this time.
For Quick Install track: For the header, align the weatherstrip with the inside edge of the header
and temporarily secure it to the header with equally spaced nails. Starting at either side of the
4
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jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header
and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally
spaced nails. Repeat for other side. This will keep the bottom section from falling out of the
opening during installation. Equally space nails approximately 12” to 18” apart.
For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header
edge, and temporarily secure it to the header with equally spaced nails. Starting at either side
of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the
header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally
spaced nails. Repeat for other side. This will keep the bottom section from falling out of the
opening during installation. Equally space nails approximately 12” to 18” apart.
Headroom requirement: Headroom is defined as the space needed above the top of the door
for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated,
2-1/2” (64 mm) of additional headroom is required.
NOTE: 6” low headroom conversion kit is available for 12” radius only. Contact your local
Wayne-Dalton dealer.
Backroom requirement: Backroom is defined as the distance needed from the opening back
into the garage to allow the door to open fully.
BACkROOM REquIREMENTS
DOOR HEIgHT
6’5” to 7’0”
7’1” to 8’0”
TRACk
MANuAL LIFT
98” (2489 mm)
110” (2794 mm)
MOTOR OPERATED
125” (3175 mm)
137” (3480 mm)
12”,15” Radius
12”,15” Radius
HEADROOM REquIREMENTS
TRACk TyPE
SPACE NEEDED
14-1/2” (368 mm)
12-1/2” (318 mm)
9” (229 mm)
15” Radius track
12” Radius track
6” LHR kit
Min. Side
room
Suitable mounting surface
2”x 6” lumber minimum
Headroom
Clearance
is 3 1/2”
Header board 2”x 6”
lumber preferred
Nail
Min. Side
room
Clearance
is 3 1/2”
Finished
Door
Height
Plumb
jambs
Weather-
strips
Jamb
Quick Install track
Weather-
strips
Jamb
Fully Adjustable track
1/8” to 1/4”
5
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Vertical track Top of track
3rd hole set
Typical placement of lift
handles referenced on
single wide doors
1st hole set
2nd hole set
Lock
section
Lift handles
Pull handle
Lower hole of
hole/ slot pattern
1/4”- 20
20” Minimum to
30” Maximum
Flange hex nut
Bottom section
Jamb bracket
in place
1/4”- 20 x
9/16”
Typical placement of lift handles referenced on double wide doors
Track bolt
F.A. jamb
bracket
Lift handles
Lift Handles
Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit
6
Bottom
section
Lock
NOTE: Refer to door section identification, located in the pre-installation section of this
manual or refer to Parts Breakdown on page 2.
section
20” Minimum to 30” Maximum
Pull handle
Pull handle
Starting with the lock section, measure the width of the center stile which will receive the
lift handle(s). Divide that measurement in half and mark a vertical line onto the center of the
stile.
NOTE: If you are installing two lift handles on the center stile, you will need to measure from
the edge of the center stile to the center line mark. Divide that measurement in half and draw
a second and third vertical line parallel to the previously made center line mark.
Pull Handles
Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit
7
Now, measure the height of the panel. Divide that measurement in half and mark a horizontal
line, intersecting the vertical line(s) previously marked. Measure up 3 7/8” from the intersect-
ing line(s) and mark another horizontal line.
Locate and mark the horizontal and vertical center on the bottom rail of the bottom section,
on single car doors.
Use the point(s) where the top horizontal line intersects the vertical line(s) to locate the top
hole of the lift handle(s). Using the lift handle as a template, mark this location onto the
center stile. Keeping the lift handle aligned with the vertical line, mark the lower lift handle
hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift
handles to the center stile using #10 x 5/8” pan head self tapping screws.
Center the pull handle using the vertical and horizontal lines as referenced on the bottom
section rail. Using the pull handle as a template, mark the two hole locations in the pull
handle onto the horizontal line of the bottom section rail. Drill 1/16” pilot holes at the marked
hole locations. Fasten pull handle(s) using (2) #10 x 5/8” pan head self tapping screws.
If your door came with two pull handles, locate them directly below the lift handles and
repeat the installation process.
If the door came with two sets of lift handles repeat the same process for the other lift
handles.
Center stile
Center stile
Center stile
(2) #10 X 5/8” Pan
Bottom section
Vertical
line
head self tapping
Pull handle
screws
Bottom rail
3-7/8”
3-7/8”
Vertical
line
Typical placement of pull
handle referenced on
single wide doors
Horizontal
line
Horizontal
line
Center line
Center line
Lock
section
Lock section
Lock section
Lift handles
Pull handle
(4) #10 X 5/8” Pan
head self tapping
screws
20” Minimum to
30” Maximum
Bottom section
(2) #10 X 5/8” Pan
head self tapping
screws
Typical placement of pull handles referenced on double wide
Lift
handle
Lift
handle
Center
Center stile
stile
Lift
handle
Lift handles
Bottom
section
Lock
section
20” Minimum to 30” Maximum
Pull handle
Pull handle
Cable Drum Assemblies and Track Rollers
Tools: None
8
NOTE: Refer to door section identification, located in the pre-installation section of this
manual or refer to Parts Breakdown on page 2.
NOTE: The bottom section can be identified by the smallest graduated edge hinge of the
factory installed graduated edge hinges, see Parts Breakdown on page 2.
7
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IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
WARNINg
Position the left hand vertical track assembly over the track rollers of the bottom section.
Make sure the counterbalance lift cable is located between the track rollers and the door
jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.
FAILuRE TO ENSuRE TIgHT FIT OF CABLE LOOP OvER MILFORD PIN COuLD
RESuLT IN COuNTERBALANCE LIFT CABLE COMINg OFF THE PIN, AL-
LOWINg THE DOOR TO FALL, POSSIBLy RESuLTINg IN SEvERE OR FATAL
INJuRy.
Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws.
Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac-
ing, as shown between the bottom section and vertical track. Hang cable drum assembly over
flag angle. Repeat same process for other side.
Uncoil the counterbalance lift cables. Starting on the left hand side, place the cable loop on
the milford pin of the bottom corner bracket. Insert a short stem track roller into the factory
attached bottom corner bracket and another into the #1 graduated end hinge at the top of
the bottom section. Repeat for other side.
NOTE: Check to ensure cable loops fits tightly over the milford pins.
NOTE: Larger doors will use long stem track rollers with double graduated end hinges.
NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”
excess weather seal on either side, trim weather seal even with bottom section.
Flag
angle
Vertical
5/16” x 1-5/8”
Lag screws
track
#1 Single
assembly
Long stem
track roller
graduated end
hinge (Hinge tube)
Jamb
12R FA 15R FA 12R QI 15R QI
Flag angle lag screw locations
bracket
Double graduated
end hinge (Hinge
tube)
Short stem track roller
3/8” to 5/8”
Spacing
Counterbalance lift cable
Track
Bottom
section
rollers
Bottom section
Bottom
section
Vertical track
Track roller
Bottom corner bracket
warning label
Floor
Stacking Sections
Cable loop
Milford pin
Bottom weather seal
Tools: Power drill,7/16” Socket driver
11
Bottom corner
bracket
NOTE: Refer to door section identification, located in the pre-installation section of this
manual.
Short stem track roller
NOTE: The sections can be identified by the graduation of the factory installed graduated end
hinges. The smallest graduated end hinge on section should be stacked on top of the bottom
section, with each graduated end hinge increasing as the sections are stacked, see Parts
Breakdown on page 2.
Bottom Section
Tools: Level, Wooden shims (if necessary)
9
NOTE: Make sure end and center hinges are flipped down, when stacking another section
on top.
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.
Place track rollers into graduated end hinges of remaining sections.
NOTE: Larger doors will use long stem track rollers with double graduated end hinges.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower
section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first;
then end hinges last using 1/4”-14 x 5/8” self tapping screws.
NOTE: To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the
center hinge leaf with one 1/4” – 14 x 5/8” self-tapping screw then secure the other two
holes.
Weather seal
Repeat same process for other sections, except top section.
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4”-14 x 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAFS AND THE SECTIONS.
NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.
Level
Bottom section
Wooden shims
(If necessary)
vertical Tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
10
Level, Step ladder
IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
8
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(2) 1/4”-20 x 11/16”
Self drilling screws
(2) 1/4”-14 x 5/8”
Self tapping screws
(2) 1/4”-20 x 11/16”
Self drilling screws
Strut (A-symmetrical) End cap
(attached to top rib)
(2) 1/4”-14 x 5/8”
Self tapping screws
Lock section
30” To 36”
Long leg
Short leg
Left double graduated
end hinge with long
stem track roller
Strut (A-symmetrical) side view
Vertical
tracks
Drawbar Operator Bracket
Tools: Power drill, 7/16” Socket driver, Flat head screwdriver, 7/16”
Wrench, Tape measure, Pencil
14
Right double graduated
end hinge with long
stem track roller
IMPORTANT: WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER
TO THIS DOOR, A WAYNE-DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST
BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT
PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-
CORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED
PROPERLY.
1/4”-14 x 5/8” Self tapping screw locations
Secure top
middle
hole first
Center
Right graduated end hinge
Left graduated end hinge
with short stem track roller
hinge(s)
with short stem track roller
Position the drawbar operator bracket arm inside the top portion of the top half of drawbar
operator bracket and flush against the back of the top half of drawbar operator bracket.
Adjust the top holes in the drawbar operator bracket arm with the two upper holes in the top
half of drawbar operator bracket.
Top Fixtures
Tools: Power drill, 7/16” Socket driver, Phillips screwdriver
12
Fasten both the drawbar operator bracket arm and the top half of drawbar operator bracket
together using (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.
To install the top fixtures, align the top holes in the top fixture base with the second set of
holes in the end cap of the top section. Fasten to section using (4) 1/4”-14 x 5/8” self tap-
ping screws. Secure the top fixture slide to the fixture base loosely using (2) 1/4”-20 x 5/8”
carriage bolts and (2) 1/4”-20 flange hex nuts.
Slide the bottom half of drawbar operator bracket inside the top half of drawbar operator
bracket. Adjust the both the top and bottom halves of drawbar operator brackets out against
the top and bottom rib of the top section. Loosely fasten both the top and bottom halves of
drawbar operator brackets together using (4) 1/4”-20 x 9/16” track bolts and (4) 1/4”-20
flange hex nuts.
Fasten (2) Quadrex Pan Head screws, one in the middle hole of the top fixture base and the
other in the corresponding hole below the top fixture base.
NOTE: Install the 1/4”-20 x 9/16” track bolts and the 1/4”-20 flange hex nuts as far apart
as possible, when positioning both the top and bottom halves of drawbar operator brackets
together.
NOTE: If you have 7’0” door height, use (2) #8 x 1-13/32” quadrex pan head screws.
NOTE: If you have 8’0” door height, use (2) #8 x 1-21/32” quadrex pan head screws.
NOTE: For retro fit applications, the drawbar operator bracket assembly must be aligned with
an existing drawbar operator.
The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture. Insert
short stem track roller into top fixture slide. Repeat same process for other side.
Now, locate the center of the top section and align the center of the holes in the drawbar op-
erator bracket assembly with the top section center line. Align the drawbar operator bracket
assembly vertically.
(2) 1/4”- 20 x 5/8”
Carriage bolts
2nd Set
Top fixture slide
First, secure the back of the drawbar operator bracket assembly to the top section inside
surface using (2) 1/4”-20 x 11/16” self drilling screws. Next, secure the drawbar operator
bracket assembly to the top and bottom ribs of the top section using (8) 1/4”-20 x 11/16”
self drilling screws. Now, tighten all previously installed 1/4”-20 x 9/16” track bolts and
1/4”-20 flange hex nuts.
Short stem track roller
End cap
2nd Set
Secure the drawbar operator bracket assembly to the top section using (1) quadrex pan head
screw.
(4) 1/4”- 14 x 5/8”
Self-tapping screws
Top fixture
base
NOTE: If you have 7’0” door height and your door width is less than or equal to 16’0”, use (1)
#8 x 1 21/32” quadrex pan head screw.
NOTE: If you have 7’0” door height and your door width is greater than 16’0”, use (1) #8 x 1
13/32” quadrex pan head screw.
(2) Quadrex pan
head screws
(2) 1/4”- 20
Flange hex nuts
Endcap hole pattern
NOTE: For door heights greater than 7’0”, use (1) #8 x 1 13/32” quadrex pan head screw.
(2) 1/4”-20 x9/16” Track bolts
Top rib
and (2) 1/4”–20 Flange hex nuts
Strut (A-symmetrical)
Tools: Power drill, 7/16” Socket driver, Tape measure
13
Top
Drawbar operator
Top half of drawbar
operator bracket
section
inside
bracket arm
surface
NOTE: If an a-symmetrical strut is supplied, complete this step.
(4) 1/4”-20 x9/16” Track bolts
and (4) 1/4”–20 Flange hex nuts
Place the a-symmetrical strut over the top rib of the top door section. Fasten each end of
the a-symmetrical strut to the end cap with (2) 1/4”-20 x 11/16” self drilling screws. Fasten
both wall and the long leg of the a-symmetrical strut, as shown using (2) 1/4”-14 x 5/8”
self tapping screws every 30-36 inches. (Approximately 18 self tapping screws per 18’
a-symmetrical strut)
Bottom half of drawbar
operator bracket
Top half of drawbar
operator bracket
Bottom rib
IMPORTANT: WHEN SECURING THE A-SYMMETRICAL STRUT TO THE TOP SECTION, IT
IS RECOMMENDED NOT TO INSTALL ANY FASTENERS INTO THE SHORT LEG OF THE A-
SYMMETRICAL STRUT.
9
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Drawbar operator
bracket arm
Flag angle
1/4” -20 X 11/16”
Self drilling screws
Top rib
3/8”-16
Hex nut
Top half of
Flag angle
Quick
drawbar
operator
bracket
Install tab
in place
Horizontal
Horizontal track
angle
Top section
surface
track
Quick
Bottom half of drawbar
operator bracket
Install tab
Tracks flush
Quadrex pan
head screw
Bottom
rib
Key slot
3/8”-16 x 3/4”
Truss head bolt
Top Section
Tools: Hammer, Step ladder, Tape measure
15
Horizontal Tracks/F.A. Flag Angles
Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench,
level, Step ladder
Place the top section in the opening. Temporarily secure the top section by driving a nail into
the header near the center of the door and bending it over the top section. Now, flip up the
graduated end and center hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door;
tighten the bottom lag screw. Flag angles must be parallel to the door sections. Repeat same
process for other side.
17
NOTE: If you have Fully Adjustable flag angles, complete this step.
To install horizontal track, place the curved end over the top track roller of the top section.
Align the bottom of the horizontal track with the top of the vertical track. If you have Quick
Install horizontal track, tighten the horizontal track to the flag angle with a stud plate and (2)
1/4”-20 flange hex nuts. If you have Universal horizontal track, tighten the horizontal track to
the flag angle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS
3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION.
FOR quICk INSTALL TRACk:
WARNINg
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Repeat for other side.
DO NOT RAISE DOOR uNTIL HORIzONTAL TRACkS ARE SECuRED AT REAR,
AS OuTLINED IN STEP, REAR BACk HANgS, OR DOOR COuLD FALL FROM
OvERHEAD POSITION CAuSINg SEvERE OR FATAL INJuRy.
FOR FuLLy ADJuSTABLE TRACk:
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Push the vertical track against the track rollers so that the track rollers are
touching the deepest part of the curved side of the track; tighten all the track bolts and nuts.
Repeat for other side.
Level the horizontal track assembly and bolt the horizontal track angle to the first encoun-
tered slot in the flag angle using (1) 3/8”-16 x 3/4” truss head bolt and (1) 3/8”-16 hex nut.
Repeat for other side.
Remove the nail that was temporarily holding the top section in place, installed in step, Top
Section.
Door width
+ 3-3/8” to 3-1/2”
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Flag angle
NOTE: If an idrive® opener will be installed, position horizontal tracks slightly above level.
Nail
Top section
Quick Install
horizontal
track
Fully Adjustable
horizontal track
3/8”-16
Hex nut
1-11/16”
to 1-3/4”
1/4”-20
1/4”-20
Horizontal
Flange hex nuts
Flange hex nuts
track angle
Flag
angle
Flag angle
upper slot
Flag angle
upper slot
Top
Stud
1/4”-20 x 9/16”
Track bolts
3/8”-16 x 3/4”
Truss head bolt
section
plate
Vertical track
against track rollers
Adjusting Top Fixtures
Tools: 7/16” Wrench, Step ladder
18
Horizontal Tracks/q.I. Flag Angles
Tools: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder
16
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4”-20 flange
hex nuts to secure the top fixture slide to the top fixture base. Repeat for other side.
NOTE: If you have Quick Install flag angles, complete this step.
To install horizontal track, place the curved end over the top track roller of the top section.
Align key slot of the horizontal track with the Quick Install tab of the flag angle. Push curved
portion of horizontal track down to lock in place.
Top fixture slide
WARNINg
Horizontal track
Top fixture base
DO NOT RAISE DOOR uNTIL HORIzONTAL TRACkS ARE SECuRED AT REAR,
AS OuTLINED IN STEP, REAR BACk HANgS, OR DOOR COuLD FALL FROM
OvERHEAD POSITION CAuSINg SEvERE OR FATAL INJuRy.
(2) 1/4”- 20
Flange hex nuts
Level the horizontal track assembly and bolt the horizontal track angle to the first encoun-
tered slot in the flag angle using (1) 3/8”-16 x 3/4” truss head bolt and (1) 3/8”-16 hex nut.
Repeat for other side.
End Bearing Brackets
Remove the nail that was temporarily holding the top section in place, installed in step, Top
Section.
Tools: Step ladder, Power drill, Ratchet wrench, 7/16” Socket driver,
19
9/16” Socket, 9/16” Wrench
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
NOTE: If an idrive® opener will be installed, position horizontal tracks slightly above level.
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
NOTE: End brackets are right and left hand.
Break the end bearing brackets apart. Attach the left hand end bearing bracket through either
10
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the end bearing bracket’s upper or lower slots to the left hand horizontal track angle using (2)
3/8”-16 x 3/4” truss head bolts and (2) 3/8”-16 nuts.
Mounting surface
Vertical line
Center
IMPORTANT: THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH
12” RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.
bracket
Secure the top of the end bearing bracket to the jamb with (1) 5/16” x 1-5/8” lag screw.
Repeat for other side.
(2) 5/16” x 1-5/8”
Lag screws
Left end bracket
(1) 5/16” x 1-5/8”
(2) 3/8”-16 x 3/4”
Horizontal line
(2) 3/8”-16
Hex nuts
Lag screw
Truss head bolts
(1) 5/16” X 2” or (1) 5/16” x 1-5/8”
Tamper-resistant lag screw
Upper slots
Lower slots
Horizontal track angle
Torsion Spring Assembly
Tools: Step Ladder
21
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
Bend back and fourth to
seperate the (2) end
bearing brackets
LOOKING OUT.
NOTE: Identify the torsion springs provided as either right hand wound (red winding cone),
which goes on the LEFT HAND SIDE or left hand wound (black winding cone), which goes on
the RIGHT HAND SIDE.
Center Bracket Bushing Assembly
Tools: Step ladder, Power drill, 7/16” Socket driver, 1/4” Torx bit, Level,
Tape measure, Pencil
Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the
black winding cone and the black cable drum at the right end of the torsion shaft. Lay the
torsion spring with the red winding cone and the red cable drum at the left end of the torsion
shaft.
20
Locate the center of the door. Mark a vertical pencil line on the mounting surface above
the door, at the center. Measure from the center of the bearing, in one of the end bearing
brackets, downwards, to the top the door. Using that measurement, measure that distance
upwards from the top of the door to the mounting surface and mark a horizontal pencil line
which intersects the vertical pencil line. Align the edge of the center bracket with the vertical
pencil line and the center of the center bracket with the horizontal pencil line; this is to
ensure the torsion shaft is level between the center and end bearing brackets.
NOTE: The set screws used on all torsion winding cones and cable drums are now colored
red. DO NOT identify right and left hand by the set screw color.
Slide the center bracket bushing onto the torsion shaft followed by the torsion springs and
cable drums.
IMPORTANT: THE CENTER BRACKET BUSHING, TORSION SPRINGS, AND CABLE DRUMS
MUST BE POSITIONED, AS SHOWN.
Attach the center bracket to the mounting surface, using (2) 5/16” x 1-5/8” lag screws and
(1) 5/16” x 2” tamper-resistant lag screw.
With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft
through one end bearing bracket. Lay the middle of the torsion shaft into the center bracket.
Slide the other end of the torsion shaft into the other end bearing bracket. Position the torsion
shaft so that equal amounts of the shaft extend from each end bearing brackets.
IMPORTANT: USE A 5/16” x 1-5/8” TAMPER-RESISTANT LAG SCREW INSTEAD OF THE
5/16” x 2” TAMPER-RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER
MASONRY. TAMPER-RESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM
HOLE OF THE CENTER BEARING BRACKET.
Center bracket
Mounting surface
Right hand
cable drum,
black
Vertical line
Torsion shaft
Left hand wound,
black winding cone
(right hand side)
IMPORTANT: ON SINGLE
Center bearing
Horizontal line
SPRING APPLICATIONS,
ONLY A LEFT HAND WOUND
(BLACK WINDING CONE),
WHICH GOES ON THE RIGHT
HAND SIDE IS REQUIRED.
Left hand cable
drum, red
Center of end
Right hand
bearing bracket
wound, red
winding cone
(left hand side)
Equal spacing
Center
Left hand end
Right hand end
bearing bracket
bracket
bushing
bearing bracket
Torsion shaft
Center bracket
Torsion Spring Attachment
Tools: Step Ladder, Ratchet Wrench, 9/16” Socket, 9/16” Wrench
22
Slide the center bracket bushing into the center bracket. Align the stationary spring cone(s)
with the holes in the center bracket bushing assembly. Secure the torsion spring(s) to the
center bracket bushing assembly with (2) 3/8”-16 x 1-1/2” hex head bolts and (2) 3/8”-16
nuts.
IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED
TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW. SHOULD A REPLACEMENT SPRING
WARNING TAG BE REQUIRED, CONTACT WAYNE-DALTON FOR FREE REPLACEMENTS.
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Stationary
spring cone
Jamb
Torsion spring
Center bracket
Locking pliers
Left hand end
Stationary
spring cone
bearing bracket
Set screws
Torsion
spring
Center bracket
bushing
Spring
Counterbalance lift
cable
warning tags
Left hand cable
drum
Torsion shaft
(2) 3/8”-16 Nuts
Center bracket
bushing assembly
Torsion
spring
Securing Door for Spring Winding(s)
Torsion
spring
Tools: Vice Clamps
24
With the door in the fully closed position, place vice clamps onto both vertical tracks just
above the third track roller. This is to prevent the garage door from rising while winding
springs.
(2) 3/8”-16 x 1-1/2”
Hex head bolts
Stationary spring cone
WARNINg
DOOR TO RAISE AND CAuSE SEvERE OR FATAL INJuRy.
FAILuRE TO PLACE vICE CLAMPS ONTO vERTICAL TRACk CAN ALLOW
Counterbalance Lift Cables
Tools: Step Ladder, Locking Pliers, 3/8” Wrench
23
Starting on the left hand side, thread the counterbalance lift cable up and around the front
side of the left hand cable drum.
Vice clamps above third
track roller on both sides of
door
IMPORTANT: VERIFY THAT THERE ARE NO COUNTERBALANCE LIFT CABLE OBSTRUCTIONS.
Hook the counterbalance lift cable into the left hand cable drum. Slide the left hand cable
drum up against the left hand end bearing bracket. Counterbalance lift cable should
terminate at the 3 o’clock position. Tighten the (2) set screws in the drum to 14-15 ft. lbs. of
torque (once set screws contact the shaft, tighten screws one full turn). Rotate the left hand
drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the
torsion shaft and brace locking pliers up against jamb to keep counterbalance lift cable taut.
Repeat for right hand side.
IMPORTANT: INSPECT EACH COUNTERBALANCE LIFT CABLES MAKING SURE THEY ARE
SEATED PROPERLY ONTO THE CABLE DRUMS AND THAT BOTH COUNTERBALANCE LIFT
CABLES HAVE EQUAL TENSION.
Bottom section
Left hand
Left hand
end bearing
bracket
Torsion
shaft
cable drum
Vice clamps attached to inner
and outer rail of vertical track
Winding Springs
Tools: Step Ladder, Approved winding bars, 3/8” Wrench
25
Position a ladder slightly to the side of the spring so that the winding cone is easily acces-
sible, and so your body is not directly in line with the winding bars.
Counterbalance
lift cable
Check the label attached to the spring warning tag for the required number of complete turns
to balance your door.
Door Height
6’0”
Approximate Spring Turns
6-7/8 Turns
7-1/8 Turns
7-1/4
Counterbalance lift cable hooked in cable
drum
6’3”
6’5”
6’6”
7-3/8 Turns
7-1/2
6’8”
6’9”
7-5/8 Turns
7-7/8 Turns
8 Turns
7’0”
7’3”
7’6”
8-1/4 Turns
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this manual.
7’9”
8’0”
8-1/2 Turns
NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-
erstrips too tightly against the face of door.
8-3/4 Turns
WARNINg
WARNINg
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
Now, lift door and check its balance. Adjustments to the required number of spring turns
stated may be necessary. If door rises off floor under spring tension alone, reduce spring
tension until door rests on the floor. If the door is hard to rise or drifts down on its own, add
spring tension. A poorly balanced door can cause garage door operator operation problems.
Alternately inserting the winding rods into the holes of the springs winding cone, rotate
the winding cone upward toward the ceiling, 1/4 turn at a time, until the required number
of complete turns for your door height is achieved. As the last 1/8 to 1/4 turn is achieved,
securely hold the winding rod while tightening both set screws in the winding cone to 14-15
ft. lbs. of torque (once set screws contact the torsion shaft, tighten screws one full turn).
To adjust spring tension, fully close door. Apply vice grips to track above third track roller.
Insert a winding rod into the winding cone. On single spring doors, counterbalance lift
cable tension must be maintained by placing vice grips on torsion shaft before loosening
set screws in the winding cone. Push upward on the winding rod while carefully loosening
the set screws in the winding cone. BE PREPARED TO SUPPORT THE FULL FORCE OF THE
TORSION SPRING ONCE THE SET SCREWS ARE LOOSE. Carefully adjust spring tension 1/4
turn. Retighten both set screws in the winding cone and repeat for the other side. Recheck
door balance DO NOT ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER
OF TURNS.
Carefully remove winding rod from winding cone. Repeat for the opposite spring. While
holding the door down to prevent it from raising unexpectedly in the event the spring(s) were
over-wound, carefully remove the locking pliers from the torsion shaft and vertical tracks.
Adjustments to the number of turns stated may be necessary. If door rises off floor under
spring tension alone, reduce spring tension until door rests on the floor. If the door is hard to
rise or drifts down on its own, add spring tension.
NOTE: An unbalanced door such as this can cause garage door opener operation problems.
If door still does not balance correctly, contact a qualified door agency. If the door still does
not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY
(Reference the insert “Removing The Old Door/Preparing The Opening” section on torsion
spring removal), and recheck the following the items:
Torsion
spring(s)
Approved
1.) Check the door for level.
winding rod
2.) Check the torsion shaft for level.
HIGH SPRING TENSION CAN CAUSE
SERIOUS INJURY OR DEATH.
3.) Check the track spacing.
DO NOT adjust, repair or remove springs or parts to
which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of
the counterbalance system.
HIGH SPRING TENSION CAN CAUSE
SERIOUS INJURY OR DEATH.
Adjustments or repairs must ONL
Y
be made by
a
Set
trained door systems technician using proper tools
and instructions.
4.) Check the counterbalance lift cables for equal tension.
5.) Check the track for potential obstruction of the track rollers.
6.) Clamp locking pliers onto track and rewind springs.
DO NOT remove, cover or paint over this tag. Prod-
uct user should inspect this tag periodically for
DO NOT adjust, repair or remove springs or parts to
which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of
the counterbalance system.
legibility and should order
a
replacement tag from
screws
the door manufacturer, as needed.
©Copyright 2010 Overhead Door Corporation
102081 REV2 06/24/2010
Adjustments or repairs must ONL
Y
be made by
a
trained door systems technician using proper tools
and instructions.
Winding
cone
DO NOT remove, cover or paint over this tag. Prod-
uct user should inspect this tag periodically for
legibility and should order
a
replacement tag from
the door manufacturer, as needed.
©Copyright 2010 Overhead Door Corporation
102081 REV2 06/24/2010
Warning
tag(s)
IMPORTANT: IF DOOR STILL DOES NOT OPERATE PROPERLY, THEN CONTACT A TRAINED
DOOR SYSTEM TECHNICIAN.
IMPORTANT: CHECK THE WARNING
TAG(S) ATTACHED TO THE SPRING(S)
FOR THE REQUIRED NUMBER OF
COMPLETE TURNS, TO BALANCE
YOUR DOOR.
Approved winding rod
Torsion shaft
Rear Back Hangs
Tools: Ratchet wrench, Socket: 1/2” 5/8”, Wrench: 1/2” 5/8”, (2) Vice
clamps, Tape measure, Level, Hammer, Step Ladder
26
Horizontal tracks
IMPORTANT: HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNExPECTEDLY IN THE
EVENT THE SPRING(S) WAS OVER-WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM
VERTICAL TRACKS.
Vice clamp
Raise the door until the top section and half of the next section are in the horizontal track
radius. Do not raise door any further since rear of horizontal tracks are not yet supported.
Vice clamp
2nd Track roller
WARNINg
SEvERE OR FATAL INJuRy.
RAISINg DOOR FuRTHER CAN RESuLT IN DOOR FALLINg AND CAuSE
Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one
side, and just below the second track roller on the other side. This will prevent the door from
raising or lowering while installing the rear back hangs.
Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and
(3) 5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal
tracks. Attach the horizontal tracks to the rear back hangs with 5/16”-18 x 1 hex bolts and
nuts (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4”
to 7/8” maximum of door edge.
NOTE: If an idrive® opener is installed, position horizontal tracks one hole above level when
securing it to the rear back hangs.
WARNINg
kEEP HORIzONTAL TRACkS PARALLEL AND WITHIN 3/4” TO 7/8” MAxI-
MuM OF DOOR EDgE, OTHERWISE DOOR COuLD FALL, RESuLTINg IN
SEvERE OR FATAL INJuRy.
IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR
BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.
NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag
screws and make sure lag screws engage into solid structural lumber.
NOTE: 26” angle must be attached to sound framing members and nails should not be
used.
Now, permanently attach the weatherstrips on both door jambs and header. The weather-
strips were temporarily attached in Preparing the Opening, in the pre-installation section of
13
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Sound framing
members
Perforated angle bolted
using (2) 5/16” x 1-5/8”
hex head lag screws to
ceiling member and
parallel to door
Horizontal
track
(3) 5/16” Bolts and nuts
Perforated angle
5/16”-18 x 1-1/4”
Hex bolt must extend into the
track to serve as a roller stop
Sound framing
members
(3) 5/16”
Bolts and nuts
Horizontal
track
Perforated angle bolted
using (2) 5/16” x 1-5/8”
hex head lag screws to
ceiling member and
parallel to door
Perforated angle
5/16”-18 x 1-1/4”
Hex bolt must extend into the
track to serve as a roller stop
3/4” To 7/8”
3/4” To 7/8”
Door edges
Horizontal tracks
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optional Installation
Door Arm Hookup
Tools: Needle nose pliers
Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16”
x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator
bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly,
as shown.
Door arm
Clevis pin
Cotter
pin
5/16”x 1-1/4”
Clevis pin
Drawbar operator
bracket tabs
Spread cotter pin
Drawbar
operator bracket
Inside Lock
Tools: Power drill, 7/16” Socket driver, Tape measure
Install the inside lock on the second section of the door. Secure the lock to the section with (4)
1/4”-20 x 11/16” self drilling screws. Square the lock assembly with the door section, and align
with the square hole in the vertical track. The inside lock should be spaced approximately 1/8”
away from the section edge.
IMPORTANT: INSIDE LOCK(S) MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED
POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR.
Second section
Inside lock
1/8”
Square hole in
vertical track
(4) 1/4”-20 x 11/16”
Self drilling screws
End cap
Pull Down Rope
Tools: Power drill, 1/8” Drill bit, Tape measure
WARNINg
DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN
MAy BECOME ENTANgLED IN THE ROPE CAuSINg SEvERE OR FATAL INJuRy.
Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the
right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the
no. 6 screw eye and to the bottom corner bracket, as shown.
No. 6 Screw eye
Pull down
rope
48” to 50”
From floor
Bottom corner
Pull down
bracket
rope
15
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Maintenance
Wood (Painting)
Using painter’s tape, tape off all metal surfaces. A premium quality latex house based finish
paint is recommended for use over the factory latex based primer
Cleaning Your Garage Door
Painting the wood surfaces with at least 2 coats of finish paint over the primer. Follow paint
manufacture’s label directions completely for all coatings. Once finished, remove painter’s tape
and touch up where necessary.
IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!
While factory-applied finishes on garage doors are durable, it is desirable to clean them on a
routine basis. Some discoloration of the finish may occur when a door has been exposed to
dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct
exposure to sunlight.
Wood (Maintenance and Refinishing)
Yearly inspection of all the wood surfaces of the garage door(s) will reveal the extent of weather-
ing and the need for refinishing. When the finish becomes eroded or thin, clean and prime the
areas of deterioration. Follow up with a complete refinishing of the door(s), according to the
above directions, as well as the manufacturer’s label directions. Protecting the door(s) from
prolonged exposure to moisture and sunlight is vital in extending the service life of your garage
door(s).
Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically
pleasing finish of the garage door, a periodic washing of the garage door is recommended.
THE FOLLOWINg CLEANINg SOLuTION IS RECOMMENDED:
A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dis-
solved into five gallons of warm water will aid in the removal of most dirt.
Operation and Maintenance
NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for
use in general cleaning of garage doors.
NOTE: Be sure to clean behind weatherstrips on both sides and top of door.
CAuTION: NEVER MIx CLEANSERS OR DETERGENTS WITH BLEACH.
gLASS CLEANINg INSTRuCTIONS
OPERATINg yOuR gARAgE DOOR…
Before you begin, read all warning labels affixed to the door and the installation instructions and
owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always
operate your door with controlled movements. Do not slam your door or throw your door into the
open position, this may cause damage to the door or its components. If your door has an electric
opener, refer to the owner’s manual to disconnect the opener before performing manual door
operation below.
Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse
thoroughly.
ACRyLIC CLEANINg INSTRuCTIONS
MANuAL DOOR OPERATION:
Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare
hands to feel and dislodge any caked on particles. A soft, grit-free cloth, sponge or chamois may
be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic glazing.
Dry glazing with a clean damp chamois.
ence TDS 165.
IMPORTANT: DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING
AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES/ SUITABLE GRIPPING POINTS WHEN
OPERATING THE DOOR MANUALLY.
NOTE: Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-
based cleaners of any kind.
OPENINg A DOOR: Make sure the lock(s) are in the unlocked position. Lift the door by using the
lift handles/ suitable gripping points only. Door should open with little resistance.
Painting Your Garage Door
CLOSINg A DOOR: From inside the garage, pull door downward using lift handles/ gripping
point only or a high friction area only. If you are unable to reach the lift handles/ suitable gripping
points only, use pull rope affixed to the side of door. Door should close completely with little
resistance.
Painting Instructions For Steel and Wood Doors.
Steel (Surface Preparation for Painting)
uSINg AN ELECTRIC OPENER:
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax,
it will be necessary to lightly scuff the surface with a fine steel wool pad, saturated with soapy
water. A final wipe and rinse should be done with clean water only, to remove any loose particles
and any soapy film residue.
IMPORTANT: PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE
INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a trolley type garage door opener to this door, an opener and/or trolley bracket
must be securely attached to the top section of the door, along with any u-bars provided with
the door. Always use the opener and/or trolley bracket supplied with the door. To avoid possible
damage to your door, Wayne-Dalton recommends reinforcing the top section on models 8000,
8100, 8200 and 9100 doors with a u-bar (may or may not be supplied). The installation of the
opener must be according to manufacturer’s instructions and force settings must be adjusted
properly. Refer to the owner’s manual supplied with your electric opener for complete details on
installation, operation, maintenance and testing of the opener.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded
with 0000 steel wool or No. 400 sand paper to create a smoother surface. Care must be taken
to not expose the substrate under the paint. Once the substrate is exposed, the likelihood for
rusting is greatly increased.
If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area
lightly and paint with a high quality metal primer, specifically intended for galvanized surfaces,
to protect the area from corrosion. Follow the drying time on primer can label before applying
topcoat. The surface of the factory-applied finish, that is being painted, must not be too smooth,
or the paint will not adhere to it. It is advisable to test in an inconspicuous area, to evaluate
adhesion. If poor adhesion is observed, surface preparation for painting thefactory-applied finish,
must be repeated until desired results are achieved. Again, care must be taken to not expose the
substrate under the paint.
MAINTAININg yOuR gARAgE DOOR…
Before you begin, read all warning labels affixed to the door and the installation instructions
and owner’s manual. Perform routine maintenance steps once a month, and have the door
professionally inspected once a year. Review your Installation Instructions and Owner’s Manual
for the garage door. These instructions are available at no charge from Wayne-Dalton, A Division
com and reference TDS 151, 167 and 179.
Steel (Painting)
After surface has been properly prepared, it must be allowed to dry thoroughly, then coated
immediately with a premium quality latex house paint. Follow paint label directions explicitly. Oil
base or solvent base paints are not recommended. Please note that if substrate is exposed and
not properly primed, painting with latex paint may cause accelerated rusting of the steel in the
exposed area.
MONTHLy INSPECTIONS:
1. Visual Inspection: Closely inspect jambs, header and mounting surface. Any wood found not
to be structurally sound must be replaced. Inspect the springs, cables, rollers, pulleys, back
hangs and other door hardware for signs of worn or broken parts. Tighten any loose screws
and/or bolts. Check exterior surface of the door sections for any minor cracks. Verify door has
not shifted right and/or left in the opening. If you suspect problems, have a trained door system
technician make the repairs.
NOTES:
1. Repainting of finish painted steel doors cannot be warranted, as this condition is totally
beyond the door manufacturer’s control.
2. Consult a professional coatings contractor if in doubt about any of the above directions.
3. Follow directions explicitly on the paint container labels for proper applications of coatings and
disposal of containers. Pay particular attention to acceptable weather and temperature condi-
tions in which to paint.
WARNINg
gARAgE DOOR SPRINgS, CABLES, BRACkETS, AND OTHER HARDWARE AT-
TACHED TO THE SPRINgS ARE uNDER ExTREME TENSION, AND IF HANDLED
IMPROPERLy, CAN CAuSE SEvERE OR FATAL INJuRy. ONLy A TRAINED DOOR
SySTEMS TECHNICIAN SHOuLD ADJuST THEM, By CAREFuLLy FOLLOWINg
THE MANuFACTuRER’S INSTRuCTIONS.
Wood (Preparation and Painting)
These instructions apply to all Wood Doors produced and sold by Wayne-Dalton. The exterior
surfaces, as well as all edges must be properly painted and maintained if satisfactory perfor-
mance is to be achieved. The purpose for painting is to both protect and beautify the substrates.
These requirements for finishing are intended to achieve both functions for reasonable service
life of wood doors. Wood doors must be completely finished prior to installation, to ensure that
the interior and exterior surfaces, as well as all edges of the doors are properly protected against
moisture or other contaminants. Wood doors, in a non-finished condition, must not be trans-
ported or stored where the wood surfaces can be exposed to moisture or other contaminants.
Wood (Surface Preparation)
All surfaces must be clean, free of dust and dirt and any other contamination.
16
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WARNINg
NEvER REMOvE, ADJuST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAg
SCREWS ON THE COuNTERBALANCE (END OR CENTER BEARINg BRACkETS)
SySTEM OR BOTTOM BRACkETS OF THE DOOR. THESE BRACkETS ARE CON-
NECTED TO THE SPRINg(S) AND ARE uNDER ExTREME TENSION. TO AvOID
POSSIBLE SEvERE OR FATAL INJuRy, HAvE ANy SuCH WORk PERFORMED
By A TRAINED DOOR SySTEMS TECHNICIAN uSINg PROPER TOOLS AND
INSTRuCTIONS.
TORquEMASTER® PLuS SPRINgS: Pawl knob(s) (located on the TorqueMaster® end brackets
above the door) should be engaged to prevent the door from rapidly descending in case of
spring failure or forceful manual operation.
TORSION SPRINgS: The torsion springs (located above the door) should only be adjusted by a
trained door systems technician. DO NOT attempt to repair or adjust torsion springs yourself.
ExTENSION SPRINgS: A restraining cable or other device should be installed on the extension
spring (located above the horizontal tracks) to help contain the spring if it breaks.
2. DOOR BALANCE: Periodically test the balance of your door. If you have a garage door opener,
use the release mechanism so you can operate the door by hand when doing this test. Start with
the door in the fully closed position. Lift the door to check its balance. Adjust Torquemaster® or
Extension spring(s), if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to
pull down). DO NOT attempt to repair or adjust Torsion Springs yourself. To adjust Torquemaster®
or Extension spring(s), refer to your installation instructions and owner’s manual. If in question
about any of the procedures, do not perform the work. Instead, have it adjusted by a trained door
systems technician.
3. LuBRICATION: The door should open and close smoothly. Ensure the door rollers are rotating
freely when opening and closing the door. If rollers do not rotate freely, clean the door tracks, re-
moving dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant)
hinges, steel rollers and bearings. DO NOT lubricate plastic idler bearings, nylon rollers, door
track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust to lubricate.
17
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warranty
Lifetime Limited Warranty
Model 6100
Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the steel sections of the door, which is
described at the top of this page, for as long as you own the door against:
i) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other deterioration of the steel
skin, or due to structural failure caused by separation or degradation of the foam insulation.
ii)Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases where the door
sections and the original paint: (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or other marine environment,
or to toxic or abrasive substances, including those in the air); (b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have
not been subject to physical abrasion, impacted by a hard object, or punctured (including without limitation “paint rub” occurring in metal to metal contact and
movement).
The Manufacturer warrants the factory applied wood overlay of the above-described door, against defects in material and workmanship for a period of ONE (1)
yEAR from the date of installation, provided all exterior surfaces and edges of the wood overlay are properly painted according to Wayne-Dalton’s Maintenance and
Painting Instructions found in your Installations Instructions and Owner’s Manual. Bowing, checking and/ or cracking of the door overlay components is not considered a
defect, but is an uncontrollable characteristic of wood.
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the door, against
defects in material and workmanship, subject to all the terms and conditions below.
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in
material and workmanship for a period of ONE (1) yEAR from the date of installation.
The Manufacturer warrants the factory-applied finish and the factory attached Decatrim against fading and cosmetic changes from the time of installation for
TWO (2) yEARS. If the sectional steel portion of door is re-stained or re-painted, the TWO (2) yEARS warranty for the factory-applied finish is void. The Model 6100
factory attached Decatrim is warranted against warping, peeling, chalking, or delamination from the time of installation for TWO (2) yEARS.
After a period of TWENTy (20) yEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-rated at 50 per cent of Manufac-
turer’s published list pricing at time of claim, and you must pay this amount.
This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her
primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on
rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the premises is sold), nor does it
extend benefits to any other person. As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized
Wayne-Dalton dealer or distributor.
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its components,
abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door, or attempt to use the door, its
components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary wear. This Limited Warranty
will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are followed explicitly. This Limited Warranty will be
voided if any holes are drilled into the door, other than those specified by the Manufacturer.
THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR IMPLIED (INCLUD-
ING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN
uNDERSCORED BOLD FACE TyPE IN THIS LIMITED WARRANTY, ABOVE.
• Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased. Un-
less the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.
At the Manufacturer’s option, a service representative may inspect the product on site, or Buyer may be required to return the product to the Manufacturer at
Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the claimed
defect and full access to the location of its installation.
If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will repair or replace the defective product. The
decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE REMEDY WILL COVER ONLY
MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING, ETC.
Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this Limited War-
ranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this Limited
Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner other than described in the immedi-
ately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product.
THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the Manufac-
turer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option, as
described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but
not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business or service interruptions, cost of capital , cost of
purchase or replacement of other goods, or claims of third parties for any of the foregoing.
• Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant
any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.
Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.
The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the extent
permitted by law.
18
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672;
5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573;
6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936;
2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents pending.
Please Do Not Return This Product To The Store
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thank you for your purchase.
after InstallatIon Is coMPlete, fasten thIs Manual near the garage door.
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