®
EZ-ZONE PM
User’s Manual
Integrated Controller Models
TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty
ISO 9001
Registered Company
Winona, Minnesota USA
1241 Bundy Boulevard., Winona, Minnesota USA 55987
0600-0059-0000 Rev. C
March 2008
Made in the U.S.A.
$15.00
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TC
Table of Contents
Chapter 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Standard Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 3: Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Attention Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Chapter 10: Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Troubleshooting Alarms, Errors and Control Issues . . . . . . . . . . . . . . 66
Watlow EZ-ZONE® PM Integrated Controller
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Table of Contents
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1
Chapter 1: Overview
The EZ-ZONE® PM takes the pain out of solving
your thermal loop requirements.
Agency approvals: UL Listed, CSA, CE, RoHS,
W.E.E.E. FM
Watlow’s EZ-ZONE® PM controllers offer options
to reduce system complexity and the cost of control-
loop ownership. You can order the EZ-ZONE® PM as
a PID controller or an over-under limit controller, or
you can combine both functions in the PM Integrat-
ed Limit Controller. You now have the option to in-
tegrate a high-amperage power controller output, an
over-under limit controller and a high-performance
PID controller all in space-saving, panel-mount
packages. You can also select from a number of se-
rial communications options to help you manage sys-
tem performance.
• Assures prompt product acceptance
• Reduces end product documentation costs
• FM approval on Limit Models
• Semi F47-0200
P3T Armor Sealing System
• NEMA 4X and IP66 offers water and dust resis-
tance, can be cleaned and washed down
• Backed up by UL 50 independent certification to
NEMA 4X specification
It just got a whole lot easier to solve the ther-
mal requirements of your system. Because the EZ-
ZONE® PM controllers are highly scalable, you only
pay for what you need. So if you are looking for a
PID controller, an over-under limit controller or an
integrated controller, the EZ-ZONE® PM is the an-
swer.
Three-year warranty
• Demonstrates Watlow’s reliability and product
support
Touch-safe Package
• IP2X increased safety for installers and operators
Removable cage clamp wiring connectors
• Reliable wiring, reduced service calls
Standard Features and Benefits
• Simplified installation
Advanced PID Control Algorithm
• TRU-TUNE+® Adaptive tune provides tighter con-
EZ-Key
trol for demanding applications.
• Programmable EZ-Key enables simple one-touch
operation of repetitive user activities
• Auto Tune for fast, efficient start ups
Programmable Menu System
High-amperage Power Control Output
• Reduces set up time and increases operator effi-
• Drives 15 amp resistive loads directly
ciency
• Reduces component count
Full-featured Alarms
• Improves operator recognition of system faults
• Saves panel space and simplifies wiring
• Reduces the cost of ownership
• Control of auxiliary devices
EZ-ZONE® configuration communications and
software
Heat-Cool Operation
• Saves time and improves the reliability of control-
• Provides application flexibility with accurate tem-
ler set up
perature and process control
FM Approved Over-under Limit with Auxiliary
Outputs
Profile Capability
• Preprogrammed process control
• Increases user and equipment safety for over-
• Ramp and soak programming with four files and
under temperature conditions
40 total steps
Parameter Save & Restore Memory
• Reduces service calls and down time
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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Keep in mind that a function is a user-pro-
grammed internal process that does not execute any
action outside of the controller. To have any effect
outside of the controller, an output must be config-
ured to respond to a function.
A Conceptual View of the PM
The flexibility of the PM’s software and hardware al-
lows a large range of configurations. Acquiring a bet-
ter understanding of the controller’s overall function-
ality and capabilities while at the same time plan-
ning out how the controller can be used will deliver
maximum effectiveness in your application.
Outputs
Outputs can perform various functions or actions in
response to information provided by a function, such
as operating a heater; turning a light on or off; un-
locking a door; or turning on a buzzer.
Assign an output to a Function in the Output
Menu or Digital Input/Output Menu. Then select
which instance of that function will drive the select-
ed output. For example, you might assign an output
to respond to alarm 4 (instance 4) or to retransmit
the value of analog input 2 (instance 2).
It is useful to think of the controller in three
parts: inputs; procedures; and outputs. Information
flows from an input to a procedure to an output when
the controller is properly configured. A single PM
controller can carry out several procedures at the
same time, for instance closed-loop control, monitor-
ing for several different alarm situations and oper-
ating switched devices, such as lights and motors.
Each process needs to be thought out carefully and
the controller’s inputs, procedures and outputs set up
properly.
You can assign more than one output to respond
to a single instance of a function. For example, alarm
2 could be used to trigger a light connected to output
1 and a siren connected to digital output 5.
Inputs
The inputs provide the information that any given
programmed procedure can act upon. In a simple
form, this information may come from an operator
pushing a button or as part of a more complex pro-
cedure it may represent a remote set point being re-
ceived from another controller.
Each analog input typically uses a thermocouple
or RTD to read the temperature of something. It can
also read volts, current or resistance, allowing it to
use various devices to read humidity, air pressure,
operator inputs and others values. The settings in
the Analog Input Menu (Setup Page) for each analog
input must be configured to match the device con-
nected to that input.
Each digital input reads whether a device is active
or inactive. A PM with digital input-output hardware
includes two sets of terminals each of which can be
used as either an input or an output. Each pair of
terminals must be configured to function as either
an input or output with the Direction parameter in
the Digital Input/Output Menu (Setup Page).
Input Events and Output Events
Input events are internal states that are set by the
digital inputs. Digital input 5 provides the state of
input event 1, and digital input 6 provides the state
of input event 2. Wait for Event steps in profiles
are triggered by these events. The setting of Digital
Input Function (Setup Page, Digital Input/Output
Menu) does not change the relationship between the
input and the event, so take care not to configure the
function in a way that would conflict with a profile
that uses an input event. An input will still control
the input event state, even if Digital Input Function
is set to None.
Output events are internal states that can only be
set by profile steps. Outputs 1 through 4 can be con-
figured to respond to output events.
The Function or EZ Key on the front panel of the
PM also operates as a digital input by toggling the
function assigned to it in the Digital Input Function
parameter in the Function Key Menu (Setup Page).
Functions
Functions use input signals to calculate a value. A
function may be as simple as reading a digital input
to set a state to true or false, or reading a tempera-
ture to set an alarm state to on or off. Or, it could
compare the temperature of a process to the set point
and calculate the optimal power for a heater.
To set up a function, it’s important to tell it what
source, or instance, to use. For example, an alarm
may be set to respond to either analog input 1 or 2
(instance 1 or 2, respectively).
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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EZ-ZONE® PM Integrated Model 1/16 DIN with a Current Transformer — Input/Output
(no communications options 2 to 3)
Universal Sensor Input, Configuration Communications,
Red/Green 7-Segment Display
Output
Input
Functions
Functions
PID
Controller
Board
Output 1 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
off, heat, cool,
duplex, alarm,
retransmit,
event
Analog Input 1 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
input sensor
Slot A
ramp-soak
with 4 files
(optional)
none,
Output 2 none, switched dc, no-arc
power control (15 A), form A mechanical
(5 A) or solid-state (0.5 A) relay
idle set point,
alarm reset,
off, heat, cool,
alarm, event
tune,
silence alarm,
manual/auto mode,
control outputs off,
lock keypad,
off, heat, cool,
alarm, event
Digital Input (or Output) 5
(optional) none, switch, volts dc
Digital Output (or Input) 5 (optional)
none, switched dc
force alarm,
TRU-TUNE+® disable
loop & alarms off,
profile disable,
profile hold/resume,
profile start,
Digital Input (or Output) 6
(optional) none, switch, volts dc
Digital Output (or Input) 6 (optional)
none, switched dc
off, heat, cool,
alarm, event
Supervisory
&
Power
Board
Slot C
EZ Key
programmable event
profile start/stop,
restore user settings
Network
EIA 485 Communications
Standard Bus, Modbus RTU (optional)
remote user interface,
personal computer,
programmable logic
controller, human-
machine interface
Output 3 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
off, heat, cool,
alarm, event,
retransmit
Current
Transformer
Board
(optional)
Slot B
Analog Input 2
current transformer
current transformer
Output 4 none, switched dc, form A
mechanical (5 A) or solid-state (0.5 A)
relay
off, heat, cool,
alarm, event
Current Monitoring
• detects heater current flow
• provides an alarm indication of a failed-load issue.
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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EZ-ZONE® PM Integrated Model 1/16 DIN with Remote Set Point — Input/Output
(no communications options 2 to 3)
Universal Sensor Input, Configuration Communications,
Red/Green 7-Segment Display
Output
Input
Functions
Functions
PID
Controller
Board
Output 1 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
off, heat, cool,
duplex, alarm,
retransmit,
event
Analog Input 1 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
input sensor
Slot A
ramp-soak
with 4 files
(optional)
none,
Output 2 none, switched dc, no-arc
power control (15 A), form A mechanical
(5 A) or solid-state (0.5 A) relay
idle set point,
alarm reset,
off, heat, cool,
alarm, event
tune,
silence alarm,
manual/auto mode,
control outputs off,
local-remote,
off, heat, cool,
alarm, event
Digital Input (or Output) 5
(optional) none, switch, volts dc
Digital Output (or Input) 5 (optional)
none, switched dc
lock keypad,
force alarm,
TRU-TUNE+® disable
loop & alarms off,
profile disable,
profile hold/resume,
profile start,
Digital Input (or Output) 6
(optional) none, switch, volts dc
Digital Output (or Input) 6 (optional)
none, switched dc
off, heat, cool,
alarm, event
Supervisory
&
Power
Board
Slot C
EZ Key
programmable event
profile start/stop,
restore user settings
EIA 485 Communications
Standard Bus, Modbus RTU (optional)
Network
remote user interface,
personal computer,
programmable logic
controller, human-
machine interface
off, heat, cool,
duplex, alarm,
retransmit,
event
Output 3 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
Remote Set
Point
Board
(optional)
Analog Input 2 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
input sensor
Output 4 none, switched dc, form A
mechanical (5 A) or solid-state (0.5 A)
relay
Slot B
off, heat, cool,
alarm, event
Remote Set Point Operation
• Supports efficient set point manipulation from a remote device, such as a master control or PLC.
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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EZ-ZONE® PM Integrated Model 1/16 DIN with a Limit — Input/Output
(no communications options 2 to 3)
Universal Sensor Input, Configuration Communications,
Red/Green 7-Segment Display
Output
Input
Functions
Functions
PID
Controller
Board
Output 1 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
off, heat, cool,
duplex, alarm,
retransmit,
event
Analog Input 1 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
input sensor
Slot A
ramp-soak
with 4 files
(optional)
none, limit reset,
idle set point,
Output 2 none, switched dc, no-arc
power control (15 A), form A mechanical
(5 A) or solid-state (0.5 A) relay
off, heat, cool,
alarm, event
tune,
alarm reset,
silence alarm,
manual/auto mode,
control outputs off,
lock keypad,
off, heat, cool,
alarm, event
Digital Input (or Output) 5
(optional) none, switch, volts dc
Digital Output (or Input) 5 (optional)
none, switched dc
force alarm,
TRU-TUNE+® disable
loop & alarms off,
profile disable,
profile hold/resume,
profile start,
Digital Input (or Output) 6
(optional) none, switch, volts dc
Digital Output (or Input) 6 (optional)
none, switched dc
off, heat, cool,
alarm, event
Supervisory
&
Power
Board
Slot C
EZ Key
programmable event
profile start/stop,
restore user settings
Network
EIA 485 Communications
Standard Bus, Modbus RTU (optional)
remote user interface,
personal computer,
programmable logic
controller, human-
machine interface
off, heat, cool,
duplex, alarm,
retransmit,
Output 3 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
Limit
Controller
Board
(optional)
Slot B
Analog Input 2 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
event, limit
input sensor
Output 4
form A mechanical (5 A) relay
limit
Integrated PID and Limit Controller
• Reduces wiring time and termination complexity compared to connecting separate products
• Reduces panel space
• Reduces installation costs
• Increases dependability with backup control sensor operation
• Increases user and equipment safety for over-under temperature conditions
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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EZ-ZONE® PM Integrated Model 1/16 DIN with Expanded Communications
— Input/Output
Universal Sensor Input, Configuration Communications,
Red/Green 7-Segment Display
Output
Input
Functions
Functions
PID
Controller
Board
Output 1 none, switched dc/open
collector, form C mechanical (5 A) or
solid-state (0.5 A) relay, process (V, mA)
off, heat, cool,
duplex, alarm,
retransmit,
event
Analog Input 1 thermocouple,
RTD, process (V, mV, mA, 1k po-
tentiometer)
input sensor
Slot A
ramp-soak
with 4 files
(optional)
Output 2 none, switched dc, no-arc
power control (15 A), form A mechanical
(5 A) or solid-state (0.5 A) relay
none,
off, heat, cool,
alarm, event
idle set point,
tune,
alarm reset,
silence alarm,
manual/auto mode,
control outputs off,
lock keypad,
off, heat, cool,
alarm, event
Digital Input (or Output) 5
(optional) none, switch, volts dc
Digital Output (or Input) 5 (optional)
none, switched dc
force alarm,
TRU-TUNE+® disable
loop & alarms off,
profile disable,
profile hold/resume,
profile start,
Digital Input (or Output) 6
(optional) none, switch, volts dc
Digital Output (or Input) 6 (optional)
none, switched dc
off, heat, cool,
alarm, event
Supervisory
&
Power
Board
Slot C
EZ Key
programmable event
profile start/stop,
restore user settings
EIA 485 Communications
Network
Standard Bus, Modbus RTU (optional)
remote user interface,
personal computer,
programmable logic
controller, human-
machine interface
Communications
EIA-232/485 Modbus RTU,
EtherNet/IPTM, Modbus TCP
Communi-
cations
Board
(optional)
Slot B
Serial Communication Capabilities
• Supports network connectivity to a PC or PLC
• Available in a wide range of protocol choices, including Modbus RTU, EtherNet/IP™, Modbus TCP
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 1 Overview
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Chapter 2:
Install and Wire
2
Dimensions
15.8 mm
(0.62 in)
101.6 mm
(4.00 in)
53.3 mm
(2.10 in)
53.3 mm
(2.10 in)
Side
Front
L1
K1
J1
L2
K2
T1
S1
R1
98
99
L3
K3
J3
L4
K4
T2
S2
R2
CF
CD
CE
B5
D6
D5
51.2 mm
(2.02 in)
Top
Back
45.2 mm
(1.78 in)
Recommended panel spacing
45.2 mm
(1.78 in)
panel thickness 1.53 to 9.52 mm
(0.060 to 0.375)
21.6 mm
(0.85 in)
21.6 mm
(0.85 in)
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 2 Install and Wire
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The tabs on each side of the mounting collar have
teeth that latch into the ridges on the sides of the
controller. Each tooth is staggered at a different
depth from the front so that only one of the tabs,
on each side, is locked onto the ridges at a time.
Installation
panel
bezel
retention collar
gasket
Note: There is a graduated measurement difference between
the upper and lower half of the display to the panel. In order to
meet the seal requirements mentioned above, ensure that the
distance from the front of the top half of the display to the panel
is 16 mm (0.630 in.) or less, and the distance from the front of
the bottom half and the panel is 13.3 mm (0.525 in.) or less.
case
Removing the Mounted Controller from Its Case
1. From the controller's face, pull out the tab on
each side until you hear it click.
1. Make the panel cutout using the mounting tem-
plate dimensions in this chapter.
Insert the case assembly into the panel cutout.
2. While pressing the case assembly firmly against
the panel, slide the mounting collar over the back
of the controller.
If the installation does not require a NEMA 4X
seal, slide the mounting collar up to the back of
the panel tight enough to eliminate the spacing
between the gasket and the panel.
Pull out the tab on each side
until you hear it click.
Grab the unit above and below
the face and pull forward.
2. Once the sides are released, grab the unit above
and below the face with two hands and pull the
unit out.
If it is difficult to pull the unit out, remove the
connectors from the back of the controller. This
should make it easier to remove.
ÓWarning:
• This equipment is suitable for use in class 1, div. 2, Groups
A, B, C and D or Non-Hazardous locations only. Temperature
Code T4A.
• WARNING – EXPLOSION HAZARD. Substitution of component
may impair suitability for class 1, div. 2.
Slide the mounting collar over Place the blade of a screw-
the back of the controller.
driver in the notch of the
mounting collar assembly.
• WARNING – EXPLOSION HAZARD. Do not disconnect equip-
ment unless power has been switched off or the area is known
to be nonhazardous.
3. For a NEMA 4X (UL50, IP66) seal, place the
blade of a screwdriver in the notch of the mount-
ing collar assembly and push toward the panel
while applying pressure to the face of the control-
ler. Don't be afraid to apply enough pressure to
properly install the controller. The seal system is
compressed more by mating the mounting collar
tighter to the front panel (see pictures above). If
you can move the case assembly back and forth
in the cutout, you do not have a proper seal.
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Chapter 2 Install and Wire
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Returning the Controller to its Case
1. Ensure that the orientation of the controller is
correct and slide it back into the housing.
Note: The controller is keyed so if it feels that it will not
slide back in do not force it. Check the orientation again
and reinsert after correcting.
2. Using your thumbs push on either side of the con-
troller until both latches click.
Chemical Compatibility
This product is compatible with acids, weak alkalis,
alcohols, gamma radiation and ultraviolet radiation.
This product is not compatible with strong alkalis,
organic solvents, fuels, aromatic hydrocarbons, chlo-
rinated hydrocarbons, esters and keytones.
ÓWarning:
All electrical power to the controller and controlled circuits
must be disconnected before removing the controller from the
front panel or disconnecting other wiring.
Failure to follow these instructions may cause an electrical
shock and/or sparks that could cause an explosion in class 1,
div. 2 hazardous locations.
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 2 Install and Wire
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Slot A
Slot B
Output
Terminal Function
Configuration
1
2
3
4
X1
W1
Y1
X3
W3
Y3
common (Any switched dc output can use this common.) Switched dc/open collector
dc- (open collector)
dc+
output 1: PM6 _ _ C _-_ _ _ _ A _ _
output 3: PM6 _ _ _ _-_ _ C _ A _ _
W2
Y2
W4 dc-
Y4 dc+
Switched dc
output 2: PM6 _ _ _ C-_ _ _ _ A _ _
output 4: PM6 _ _ _ _-_ _ _ C A _ _
F1
G1
H1
F3
G3
H3
voltage or current -
voltage +
current +
Universal Process
output 1: PM6 _ _ F _-_ _ _ _ A _ _
output 3: PM6 _ _ _ _-_ _ F _ A _ _
L1
K1
J1
L3
K3
J3
normally open
common
normally closed
Mechanical Relay 5 A, Form C
output 1: PM6 _ _ E _-_ _ _ _ A _ _
output 3: PM6 _ _ _ _-_ _ E _ A _ _
L2
K2
normally open
common
No-arc 15 A, Form A
output 2: PM6 _ _ _ H-_ _ _ _ A _ _
L2
K2
L4 normally open
K4 common
Mechanical Relay 5 A, Form A
output 2: PM6 _ _ _ J-_ _ _ _ A _ _
output 4: PM6 _ _ _ _-_ _ _ J A _ _
L1
L2
L3
L4 normally open
Solid-state Relay 0.5 A, Form A
output 1: PM6 _ _ K _-_ _ _ _ A _ _
output 2: PM6 _ _ _ K-_ _ _ _ A _ _
output 3: PM6 _ _ _ _-_ _ K _ A _ _
output 4: PM6 _ _ _ _-_ _ _ K A _ _
K1 K2 K3 K4 common
Communications
CB
CA
CC
CB
CA
C5
C3
C2
Modbus RTU EIA-485 T+/R+
Modbus RTU EIA-485 T-/R-
Modbus RTU 232/485 Communications
PM6 _ _ _ _-2 A A A A _ _
Modbus RTU EIA-485 common
Modbus RTU EIA-485 T+/R+
Modbus RTU EIA-485 T-/R-
Modbus RTU EIA-232 common
Modbus RTU EIA-232 to DB9 pin 2
Modbus RTU EIA-232 to DB9 pin 3
V+
CH
SH
CL
V-
DeviceNet™ power
Positive side of DeviceNet™ bus
Shield interconnect
Negative side of DeviceNet™ bus
DeviceNet™ power return
DeviceNet™ Communications
PM6 _ _ _ _-5 A A A A _ _
E8
E7
E6
E5
E4
E3
E2
E1
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive -
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP unused
EtherNet/IP™ and Modbus TCP receive +
EtherNet/IP™ and Modbus TCP transmit -
EtherNet/IP™ and Modbus TCP transmit +
Ethernet 10/100 supporting EtherNet/IP™
and Modbus TCP
PM6 _ _ _ _-3 A A A A _ _
Inputs
1
2
T1
S1
R1
T2
S2
R2
S2 (RTD) or current +, potentiometer wiper
S3 (RTD), thermocouple -, current - or volts -
S1 (RTD), thermocouple + or volts +
Universal Sensor
input 1: all configurations
input 2: PM6 _ _ _ _-_ (R or L) _ _ A _ _
T2
S2
mA ac
mA ac
Current Transformer
PM6 _ _ _ _-_ T _ _ A _ _
Terminal Definitions for Slots A and B.
Slot A
Slot B
Slot C
Slot B
or
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 2 Install and Wire
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Slot C Terminal Function
Configuration
98
99
power input: ac or dc+
power input: ac or dc-
all
CC
CA
CB
Standard Bus or Modbus RTU EIA-485 common Standard Bus or Modbus
Standard Bus or Modbus RTU EIA-485 T-/R-
Standard Bus or Modbus RTU EIA-485 T+/R+
PM6 _ _ _ _-1 _ _ _ A _ _
CF
CD
CE
Standard Bus EIA-485 common
Standard Bus EIA-485 T-/R-
Standard Bus EIA-485 T+/R+
PM6 _ _ _ _-(A, 2 or 3) _ _ _ A _ _
B5
D6
D5
digital input-output common
digital input or output 6
digital input or output 5
PM6 _ 2 _ _-_ _ _ _ A _ _
PM6 _ 4 _ _-_ _ _ _ A _ _
Terminal Definitions for Slot C.
Slot A
Slot B
Slot C
Slot B
or
Digital Inputs and
Outputs 5 & 6
No Isolation
Switched DC, Open
Collector, Process Outputs
No Isolation
No Isolation
Analog Input 1
Analog Input 2
Low-voltage
Isolation
Controller
Power Supply
12 to 40VÎ (dc)
24 to 28VÅ (ac)
85 to 264VÅ (ac)
Low voltage power bus
and
Safety Isolation
Mechanical Relay,
Solid-state Relay &
No-arc Relay Outputs
internal bus
Safety Isolation
EIA-485
Communications Port
Low-voltage
Isolation
RS-232/EIA-485
Communications Port
Low-voltage
Isolation
Ethernet
Communications Port
Low-voltage
Isolation
PM Integrated isolation blocks.
Low-voltage Isolation: 42V peak
Safety Isolation: 1,528VÅ (ac)
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Low Power
Ó
Slot C
power
98
99
Warning:
fuse
power
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
• 12 to 40VÎ (dc)
• 20 to 28VÅ (ac)
• 20 to 28VÅ (ac) Semi Sig F47
• 47 to 63 Hz
• 10VA maximum power consumption
PM6 _ (3 or 4) _ _-_ _ _ _ A _ _
CF
CD
CE
B5
D6
D5
High Power
Note:
Slot C
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
power
98
fuse
power
2
99
• 85 to 264VÅ (ac)
• 100 to 240VÅ (ac) Semi Sig F47
• 47 to 63 Hz
• 10VA maximum power consumption
PM6 _ (1 or 2) _ _-_ _ _ _ A _ _
CF
CD
CE
B5
D6
D5
12 AWG) single-wire termi-
nation or two 1.31 mm (16
AWG)
2
• 0.8 Nm (7.0 lb.-in.) torque
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Digital Input or Output 5
Note:
Digital Input
• update rate 10 Hz
• dry contact or dc voltage
Digital Output
• update rate 10 Hz
• output voltage 24V
• current limit, Output 5, 24 mA
maximum
• capable of driving a 3-pole
DIN-A-MITE
• open-circuit voltage 22 to
32VÎ (dc)
PM6 _ (2 or 4) _ _-_ _ _ _ A _ _
To prevent damage to the
controller, do not connect
wires to unused terminals.
Slot C
98
99
DC voltage
CF
• maximum input 36V at 3 mA
• minimum high state 3V @ 0.25 mA
• maximum low state 2V
Note:
CD
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
CE
B5 common -
Dry contact
• minimum open resistance 500 Ω
• maximum closed resistance 100 Ω
• maximum short circuit 13 mA
D6
D5 input or output +
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Digital Input or Output 6
Digital Input
Digital Output
• update rate 10 Hz
• output voltage 24V
• current limit, Output 6, 10 mA
maximum
• capable of driving a single-pole
DIN-A-MITE
• open-circuit voltage 22 to
32VÎ (dc)
PM6 _ (2 or 4) _ _-_ _ _ _ A _ _
Slot C
• update rate 10 Hz
• dry contact or dc voltage
98
99
DC voltage
CF
• maximum input 36V at 3 mA
• minimum high state 3V @ 0.25 mA
• maximum low state 2V
CD
CE
Dry contact
B5 common -
D6 input or output +
D5
• minimum open resistance 500 Ω
• maximum closed resistance 100 Ω
• maximum short circuit 13 mA
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Input 1 Thermocouple
Ó
Warning:
Slot A
L1
• 20 Ω maximum source resistance
• >20 MΩ input impedance
• 3 microampere open-sensor detection
• Thermocouples are polarity sensitive. The negative lead (usually
red) must be connected to S1.
• To reduce errors, the extension wire for thermocouples must be
of the same alloy as the thermocouple.
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
K1
J1
L2
K2
T1
-
PM6 _ _ _ _-_ _ _ _ A _ _ (all)
S1
+
R1
Input 1 RTD
Note:
Slot A
Slot A
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
• platinum, 100 and 1,000 Ω @ 0°C
L1
L1
• calibration to DIN curve (0.00385 Ω/Ω/°C)
• 20 Ω total lead resistance
2
K1
K1
J1
L2
K2
• RTD excitation current of 0.09 mA typical. Each
ohm of lead resistance may affect the reading by
0.03°C.
• For 3-wire RTDs, the S1 lead (usually white) must
be connected to R1.
• For best accuracy use a 3-wire RTD to compensate
for lead-length resistance. All three lead wires must
have the same resistance.
J1
L2
K2
T1
S1
2
AWG)
• 0.8 Nm (7.0 lb.-in.) torque
S2
T1
S3
S1
R1
S3
Note:
S1
S1 R1
3-wire
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
PM6 _ _ _ _-_ _ _ _ A _ _ (all)
2-wire
Note:
Input 1 Process
To prevent damage to the
controller, do not connect
wires to unused terminals.
Slot A
Slot A
L1
L1
K1
J1
K1
J1
L2
K2
T1
Note:
• 0 to 20 mA @ 100 Ω input impedance
• 0 to 10VÎ (dc) @ 20 kΩ input impedance
• 0 to 50 mVÎ (dc) @ 20 kΩ input impedance
• scalable
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
L2
K2
T1
S1
R1
+
-
PM6 _ _ _ _-_ _ _ _ A _ _ (all)
-
S1
+
R1
amperes
volts
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Input 1 Potentiometer
Slot A
L1
K1
J1
• Use a 1 kΩ potentiometer.
PM6 _ _ _ _-_ _ _ _ A _ _ (all)
L2
K2
T1
S1
R1
CW
CCW
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Input 2 Thermocouple
Ó
Warning:
Slot B
L3
• 20 Ω maximum source resistance
• >20 MΩ input impedance
• 3 microampere open-sensor detection
• Thermocouples are polarity sensitive. The negative lead (usually
red) must be connected to S2.
• To reduce errors, the extension wire for thermocouples must be
of the same alloy as the thermocouple.
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
K3
J3
L4
K4
T2
-
PM6 _ _ _ _-_ (R or L) _ _ A _ _
S2
+
R2
Input 2 RTD
Note:
Slot B
Slot B
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
• platinum, 100 and 1,000 Ω @ 0°C
L3
L3
• calibration to DIN curve (0.00385 Ω/Ω/°C)
• 20 Ω total lead resistance
2
K3
K3
J3
L4
K4
• RTD excitation current of 0.09 mA typical. Each
ohm of lead resistance may affect the reading by
0.03°C.
J3
2
L4
AWG)
• For 3-wire RTDs, the S1 lead (usually white) must
be connected to R2.
• For best accuracy use a 3-wire RTD to compensate
for lead-length resistance. All three lead wires must
have the same resistance.
K4
T2
S2
• 0.8 Nm (7.0 lb.-in.) torque
S2
T2
S3
S3
S2
Note:
S1
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
S1 R2
3-wire
R2
PM6 _ _ _ _-_ (R or L) _ _ A _ _
2-wire
Note:
Input 2 Process
To prevent damage to the
controller, do not connect
wires to unused terminals.
Slot B
Slot B
L3
L3
K3
J3
K3
J3
L4
K4
T2
Note:
• 0 to 20 mA @ 100 Ω input impedance
• 0 to 10VÎ (dc) @ 20 kΩ input impedance
• 0 to 50 mVÎ (dc) @ 20 kΩ input impedance
• scalable
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
L4
K4
T2
S2
R2
+
-
PM6 _ _ _ _-_ (R, T or L) _ _ A _ _
-
S2
+
R2
amperes
volts
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Input 2 Potentiometer
Slot B
L3
K3
J3
• Use a 1 kΩ potentiometer.
PM6 _ _ _ _-_ (R or L) _ _ A _ _
L4
K4
T2
S2
R2
CW
CCW
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Input 2 Current Transformer
Ó
Slot B
L3
Warning:
K3
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
• Input range is 0 to 50 mA.
J3
• current transformer part number: 16-0246
• 100 Ω input impedance
• response time: 1 second maximum
• accuracy +/-1 mA typical
L4
K4
T2
S2
R2
PM6 _ _ _ _-_ T _ _ A _ _
Note:
Maximum wire size termina-
tion and torque rating:
2
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
2
nation or two 1.31 mm (16
AWG)
• 0.8 Nm (7.0 lb.-in.) torque
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Note:
To prevent damage to the
controller, do not connect
wires to unused terminals.
Note:
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
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Output 1 Switched DC/Open Collector
Ó
Switched DC
• 30 mA dc maximum supply
Slot A
common
X1
Warning:
current
dc -(open collector) W1
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
• short circuit limited to <50 mA
• 22 to 32VÎ (dc) open circuit
Switched DC
dc +
Y1
voltage
dc-
W1
-
L2
K2
T1
S1
R1
• Use dc- and dc+ to drive exter-
nal solid-state relay.
• DIN-A-MITE compatible
• single-pole: up to 4 in parallel
or 4 in series
• 2-pole: up to 2 in parallel or 2
in series
Load
dc+
+
Y1
Internal
Circuitry
• 3-pole: up to 2 in series
Open Collector
• 100 mA maximum output cur-
rent sink
Note:
• 30VÎ (dc) maximum supply
voltage
Open
Collector
Power
Supply
+
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
-
X1
common
dc-
•
Any switched dc output can
use the common terminal.
W1
2
• Use an external power supply
to control a dc load, with the
load positive to the positive
of the power supply, the load
negative to the open collector
and common to the power sup-
ply negative.
Load
dc+
2
Internal
Circuitry
AWG)
• 0.8 Nm (7.0 lb.-in.) torque
See Quencharc note.
PM6 _ _ C _-_ _ _ _ A _ _
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Output 1 Mechanical Relay, Form C
Note:
Slot A
To prevent damage to the
controller, do not connect
wires to unused terminals.
normally open
L1
K1
J1
• 5 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load
• 20 mA at 24V minimum load
• 125 VA pilot duty at 120/240VÅ
Mechanical
Relay
common
normally closed
normally
open
L1
K1
J1
Note:
(ac), 25 VA at 24VÅ(ac)
L2
K2
T1
S1
R1
common
• 100,000 cycles at rated load
• Output does not supply power.
• for use with ac or dc
See Quencharc note.
PM6 _ _ E _-_ _ _ _ A _ _
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
normally
closed
Internal
Circuitry
Note:
Output 1 Universal Process
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Slot A
volts or current -
• 0 to 20 mA into 800 Ω maxi-
mum load
• 0 to 10VÎ (dc) into voltage 1
kΩ minimum load
• scalable
• output supplies power
• cannot use voltage and current
outputs at same time
• Output may be used as re-
transmit or control.
F1
G1
H1
L2
K2
T1
S1
R1
volts +
current +
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.
PM6 _ _ F _-_ _ _ _ A _ _
Note: If output 1 is a universal process output, output 2 cannot function as a variable-time-base output.
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Output 1 Solid-state Relay, Form A
Ó
Slot A
normally open
• 0.5 A at 20 to 264VÅ (ac) maxi-
mum resistive load
• 20 VA 120/240VÅ (ac) pilot duty
L1
K1
Warning:
common
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
Solid-state Relay
Internal Circuitry
• opto-isolated, without contact
suppression
• maximum off state leakage of
105 microamperes
• output does not supply power
• Do not use on dc loads.
• See Quencharc note.
normally
open
L1
K1
L2
K2
T1
S1
R1
common
PM6 _ _ K _-_ _ _ _ A _ _
Output 2 Switched DC
Note:
Slot A
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
• 10 mA DC maximum supply
current
• short circuit limited to <50 mA
• 22 to 32VÎ (dc) open circuit
L1
K1
2
Switched DC
J1
dc- W2
dc-
W2
12 AWG) single-wire termi-
-
voltage
2
Load
nation or two 1.31 mm (16
• use dc- and dc+ to drive exter-
nal solid-state relay
• DIN-A-MITE compatible
• single-pole: up to 2 in series,
none in parallel
PM6 _ _ _ C-_ _ _ _ A _ _
dc+
Y2
dc+
+
AWG)
Y2
Internal
Circuitry
• 0.8 Nm (7.0 lb.-in.) torque
T1
S1
R1
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Output 2 No-arc Relay, Form A
Note:
Slot A
To prevent damage to the
controller, do not connect
wires to unused terminals.
L1
• 15 A at 85 to 264VÅ (ac) resis-
tive load only
• 2,000,000 cycle rating for no-arc
circuit (preliminary)
K1
J1
Note:
normally open
common
L2
K2
T1
S1
R1
• 100 mA minimum load
• 2 mA maximum off state leakage
• Do not use on dc loads.
• Output does not supply power.
PM6 _ _ _ H-_ _ _ _ A _ _
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Output 2 Mechanical Relay, Form A
Slot A
L1
K1
J1
• 5 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load
• 20 mV at 24V minimum load
• 125 VA pilot duty @ 120/240VÅ
Mechanical
Relay
Quencharc Note:
normally
open
normally open
common
(ac), 25 VA at 24VÅ (ac)
L2
K2
T1
S1
R1
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.
L2
K2
• 100,000 cycles at rated load
• Output does not supply power.
• for use with ac or dc
See Quencharc note.
PM6 _ _ _ J-_ _ _ _ A _ _
common
Internal
Circuitry
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Output 2 Solid-state Relay, Form A
Ó
Slot A
• 0.5 A at 20 to 264VÅ (ac) maxi-
mum resistive load
• 20 VA 120/240VÅ (ac) pilot duty
• opto-isolated, without contact
suppression
L1
K1
J1
Warning:
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
Solid-state Relay
Internal Circuitry
normally
open
L2
K2
normally open
common
L2
K2
T1
S1
R1
• maximum off state leakage of
105 microamperes
• Output does not supply power.
• Do not use on dc loads.
See Quencharc note.
common
PM6 _ _ _ K-_ _ _ _ A _ _
Output 3 Switched DC/Open Collector
Note:
Switched DC
• 30 mA dc maximum supply
Slot B
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
common
X3
current
dc -(open collector) W3
• short circuit limited to <50 mA
• 22 to 32VÎ (dc) open circuit
2
Switched DC
dc + Y3
voltage
2
L4
K4
T2
S2
R2
• Use dc- and dc+ to drive exter-
nal solid-state relay.
• DIN-A-MITE compatible
• single-pole: up to 4 in parallel
or 4 in series
• 2-pole: up to 2 in parallel or 2
in series
dc-
W3
-
AWG)
Load
dc+
+
Y3
• 0.8 Nm (7.0 lb.-in.) torque
Internal
Circuitry
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
• 3-pole: up to 2 in series
Open Collector
• 100 mA maximum output cur-
rent sink
• 30VÎ (dc) maximum supply
Note:
To prevent damage to the
controller, do not connect
wires to unused terminals.
Open
Collector
Power
Supply
+
voltage
•
Any switched dc output can
use the common terminal.
-
X3
common
dc-
W3
• Use an external power supply
to control a dc load, with the
load positive to the positive
of the power supply, the load
negative to the open collector
and common to the power sup-
ply negative.
Load
Note:
dc+
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
Internal
Circuitry
See Quencharc note.
PM6 _ _ _ _-_ _ C _ A _ _
Note:
Output 3 Mechanical Relay, Form C
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Slot B
normally open
L3
K3
J3
• 5 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load
• 20 mA at 24V minimum load
• 125 VA pilot duty at 120/240VÅ
common
Mechanical
Relay
normally closed
normally
open
L3
(ac), 25 VA at 24VÅ (ac)
Quencharc Note:
L4
K4
T2
S2
R2
common
• 100,000 cycles at rated load
• Output does not supply power.
• for use with ac or dc
See Quencharc note.
PM6 _ _ _ _-_ _ E _ A _ _
K3
J3
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.
normally
closed
Internal
Circuitry
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Output 3 Universal Process
Ó
Slot B
volts or current -
F3
Warning:
• 0 to 20 mA into 800 Ω maxi-
volts +
mum load
• 0 to 10VÎ (dc) into voltage 1
kΩ minimum load
• scalable
G3
H3
L4
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
current +
• Output supplies power.
• cannot use voltage and current
outputs at same time
• Output may be used as retrans-
mit or control.
PM6 _ _ _ _-_ _ F _ A _ _
K4
T2
S2
R2
Note: If output 3 is a universal process
output, output 4 cannot function as a
variable-time-base output.
Output 3 Solid-state Relay, Form A
Slot B
Note:
• 0.5 A at 20 to 264VÅ (ac) maxi-
mum resistive load
• 20 VA 120/240VÅ (ac) pilot
duty
• opto-isolated, without contact
suppression
• maximum off state leakage of
105 microamperes
• Output does not supply power.
• Do not use on dc loads.
See Quencharc note.
normally open L3
common K3
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
2
Solid-state Relay
normally
open
L3
L4
K4
T2
S2
R2
2
K3
common
AWG)
Internal Circuitry
• 0.8 Nm (7.0 lb.-in.) torque
Note:
PM6 _ _ _ _ -_ _ K _ A _ _
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Output 4 Switched DC
Note:
Slot B
To prevent damage to the
controller, do not connect
wires to unused terminals.
• 10 mA DC maximum supply
current
• short circuit limited to <50 mA
L3
K3
Switched DC
• 22 to 32VÎ (dc) open circuit
voltage
• Use dc- and dc+ to drive exter-
nal solid-state relay.
• DIN-A-MITE compatible
• single-pole: up to 2 in series,
none in parallel
PM6 _ _ _ _-_ _ _ C A _ _
J3
dc-
+
Load
dc- W4
W4
Note:
dc+
Y4
dc+
-
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
Y4
Internal
Circuitry
T2
S2
R2
Note:
Output 4 Mechanical Relay, Form A
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Slot B
L3
K3
J3
• 5 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load
• 20 mV at 24V minimum load
• 125 VA pilot duty at 120/240VÅ
Mechanical
Relay
normally
normally open
common
Quencharc Note:
(ac), 25 VA at 24VÅ (ac)
open
L4
K4
T2
S2
R2
L4
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.
• 100,000 cycles at rated load
• Output does not supply power.
• for use with ac or dc
See Quencharc note.
PM6 _ _ _ _-_ _ _ J A _ _
common
K4
Internal
Circuitry
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 2 Install and Wire
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Output 4 Solid-state Relay, Form A
Ó
Slot B
• 0.5 A at 20 to 264VÅ (ac) maxi-
mum resistive load
• 20 VA 120/240VÅ (ac) pilot duty
• opto-isolated, without contact
suppression
• maximum off state leakage of
105 microamperes
• Output does not supply power.
• Do not use on dc loads.
See Quencharc note.
L3
K3
J3
Warning:
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
Solid-state Relay
Internal Circuitry
normally
open
normally open
common
L4
K4
L4
K4
T2
S2
R2
common
PM6 _ _ _ _-_ _ _ K A _ _
Note:
Maximum wire size termina-
tion and torque rating:
2
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
2
nation or two 1.31 mm (16
AWG)
• 0.8 Nm (7.0 lb.-in.) torque
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
Note:
To prevent damage to the
controller, do not connect
wires to unused terminals.
Note:
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.
Watlow EZ-ZONE® PM Integrated Controller
•
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•
Chapter 2 Install and Wire
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Standard Bus EIA-485 Communications
Ó
• Wire T-/R- to the A terminal of
the EIA-485 port.
• Wire T+/R+ to the B terminal of
• Do not connect more than 16
EZ-ZONE® PM controllers on a
network.
• maximum network length:
1,200 meters (4,000 feet)
• 1/8th unit load on EIA-485 bus
PM6 _ _ _ _-(A, 2 or 3) _ _ _ A _ _
Slot C
98
Warning:
the EIA-485 port.
99
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
• Wire common to the common
terminal of the EIA-485 port.
• Do not route network wires
with power wires. Connect net-
work wires in daisy-chain fash-
ion when connecting multiple
devices in a network.
CF common
CD T-/R-
CE T+/R+
B5
D6
D5
Modbus RTU or Standard Bus EIA-485 Communications
Note:
• Wire T-/R- to the A terminal of
• Only one protocol per port is
available at a time: either Mod-
bus RTU or Standard Bus.
• Do not connect more than 16
EZ-ZONE® controllers on a
Standard Bus network.
• Maximum number of EZ-
ZONE® controllers on a Modbus
network is 247.
the EIA-485 port.
• Wire T+/R+ to the B terminal of
the EIA-485 port.
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
Slot C
98
2
• Wire common to the common
terminal of the EIA-485 port.
• Do not route network wires
with power wires. Connect net-
work wires in daisy-chain fash-
ion when connecting multiple
devices in a network.
• A termination resistor may be
required. Place a 120 Ω resistor
across T+/R+ and T-/R- of last
controller on network.
99
CC common
CA T-/R-
CB T+/R+
B5
2
AWG)
• 0.8 Nm (7.0 lb.-in.) torque
• maximum network length:
1,200 meters (4,000 feet)
• 1/8th unit load on EIA-485 bus.
Note:
D6
PM6 _ _ _ _-1 _ _ _ A _ _
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
D5
Note:
EIA-232/485 Modbus RTU Communications
To prevent damage to the
controller, do not connect
wires to unused terminals.
Slot B
• Wire T-/R- to the A terminal
of the EIA-485 port.
• Do not connect more than
one EZ-ZONE® PM control-
ler on an EIA-232 network.
• Do not connect more than
16 EZ-ZONE® controllers
on a Standard Bus EIA-485
network.
• Maximum number of EZ-
ZONE® controllers on a
Modbus network is 247.
• maximum EIA-232 network
length: 15 meters (50 feet)
485 T+/R+ CB
• Wire T+/R+ to the B termi-
nal of the EIA-485 port.
• Wire common to the com-
mon terminal of the EIA-
485 port.
• Do not route network wires
with power wires. Connect
network wires in daisy-
chain fashion when connect-
ing multiple devices in a
network.
485 T-/R-
CA
Note:
485 common CC
485 T+/R+ CB
485 T-/R- CA
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
232 common
C5
232 (TX) to DB9 pin 2 (RD) C3
232 (RD) to DB9 pin 3 (TX) C2
• maximum EIA-485 network
length: 1,200 meters (4,000
feet)
• 1/8th unit load on EIA-485
bus.
• A termination resistor may
be required. Place a 120 Ω
resistor across T+/R+ and
T-/R- of last controller on
network.
• Do not wire to both the EIA-
485 and the EIA-232 pins at
the same time.
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
PM6 _ _ _ _-2 AAA A _ _
• Two EIA-485 terminals of
T/R are provided to assist in
daisy-chain wiring.
Note:
Avoid continuous writes
within loops. Excessive
writes to EEPROM will cause
premature EEPROM failure.
The EEPROM is rated for
1,000,000 writes.
Modbus-IDA EIA/TIA-485 Watlow Termi- Function
Terminal Name nal Label
DO CA or CD
A
T-/R-
D1
B
CB or CE
CC or CF
T+/R+
common
common
common
Watlow EZ-ZONE® PM Integrated Controller
•
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Chapter 2 Install and Wire
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EtherNet/IP™ and Modbus TCP Communications
Ó
• Do not route network
wires with power
wires.
• Connect one Ethernet
cable per controller to
a 10/100 mbps ether-
net switch. Both Mod-
bus TCP and Ether-
Net/IP™ are available
on the network.
Slot B
RJ-45
pin
T568B wire
color
Signal
Slot
B
unused
unused
E8
E7
E6
Warning:
8
7
6
5
4
3
2
1
brown
unused
unused
receive -
unused
unused
receive +
E8
E7
E6
E5
E4
E3
Use National Electric (NEC)
or other country-specific
standard wiring and safety
practices when wiring and
connecting this controller to
a power source and to elec-
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or
injury or loss of life.
receive -
brown & white
green
unused E5
unused
white & blue
blue
E4
receive +
E3
• A RUI may be con-
nected at the same
time using Slot C.
transmit -
white & green
orange
E2
transmit - E2
transmit +
E1
white & orange transmit + E1
EtherNet/IP™ and Modbus TCP communica-
tions to connect with a 10/100 switch.
DeviceNet™ Communications
Note:
Slot B
Maximum wire size termina-
tion and torque rating:
• 0.0507 to 3.30 mm (30 to
12 AWG) single-wire termi-
nation or two 1.31 mm (16
V+
CAN_H
shield
CAN_L
V-
Terminal
Signal
Function
V+
CH
SH
CL
V-
V+
V+
DeviceNet™ power
2
CH
CAN_H
positive side of DeviceNet™
bus
2
SH
CL
shield
shield interconnect
AWG)
CAN_L
negative side of DeviceNet™
bus
T2
S2
R2
• 0.8 Nm (7.0 lb.-in.) torque
V-
V-
DeviceNet™ power return
Note:
Adjacent terminals may be
labeled differently, depend-
ing on the model number.
quired. Place a 120 Ω resistor across
T+/R+ and T-/R- of the last controller
on a network.
Only one protocol per port is avail-
able at a time: either Modbus RTU or
Standard Bus.
Wiring a Serial EIA-485 Network
Do not route network wires with pow-
er wires. Connect network wires in
daisy-chain fashion when connecting
multiple devices in a network.
Note:
To prevent damage to the
controller, do not connect
wires to unused terminals.
A termination resistor may be re-
EZ-ZONE® ST
ST_ _ - (B or F) _ M _ -_ _ _ _
EZ-ZONE® ST
ST_ _ - (B or F) _ A _ -_ _ _ _
Note:
Maintain electrical isolation
between analog input 1, digi-
tal input-outputs, switched
dc/open collector outputs and
process outputs to prevent
ground loops.
power
supply
power
supply
fuse
fuse
power
power
common
power
power
common
Note:
The control output common
terminal and the digital com-
mon terminal are referenced
to different voltages and
must remain isolated.
power
98
power
power
98
EZ-ZONE® PM
EZ-ZONE® PM
power
99
99
com
com
CC
CF
- A
- A
CA
CD
+ B
+ B
CB
CE
B5
D6
D5
B5
D6
D5
Note:
PLC
RUI/Gateway
EZKB-_ A _ _- _ _ _ _
Avoid continuous writes
within loops. Excessive
writes to EEPROM will cause
premature EEPROM failure.
The EEPROM is rated for
1,000,000 writes.
power
power
common
- A
power
power
common
- A
98
99
CF
CD
CE
+ B
+ B
A network using Watlow's Standard Bus
and an RUI/Gateway.
A network using Modbus RTU.
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 2 Install and Wire
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3
Chapter 3: Keys and Displays
Temperature Units Indi-
cator Lights:
Upper Display:
In the Home Page, displays
the process value, otherwise
displays the value of the pa-
rameter in the lower display.
Indicates whether the tem-
perature is displayed in
Fahrenheit or Celsius.
WATLOW
EZ-ZONE®
Output Activity:
Zone Display:
Number lights indicate ac-
tivity of outputs 1 through
5. A flashing light indicates
retransmit activity.
Indicates the controller zone
that the remote user interface
(RUI) is currently communi-
cating with.
Percent Units Indicator
1to 9= zones 1 to 9
Lights when the controller is
displaying values as a per-
centage or when the open-
loop set point is displayed.
A= zone 10
b= zone 11
C= zone 12
d= zone 13
E= zone 14
F= zone 15
H= zone 16
Profile Activity;
Lights when a profile is run-
ning. Flashes when a profile
is paused.
Lower Display:
Indicates the set point or out-
put power value during opera-
tion, or the parameter whose
value appears in the upper
display.
Communications Activity
Flashes when another device
is communicating with this
controller.
Infinity Key ˆ
Advance Key ‰
Press to back up one lev-
el, or press and hold for
two seconds to return to
the Home Page.
Advances through
parameter prompts.
EZ Key:
Up and Down Keys ¿ ¯
This key can be programmed
to do various tasks, such as
starting a profile.
In the Home Page, adjusts
the set point in the lower dis-
play. In other pages, changes
the upper display to a higher
or lower value, or changes a
parameter selection.
[`SiL]. Then push the Advance ‰ or Infinity ˆ key
Responding to a Displayed Message
Attention Codes
An active message will cause the display to toggle be-
tween the normal settings and the active message in
the upper display and [Attn] in the lower display.
Your response will depend on the message and the
controller settings. Some messages, such as Ramp-
ing and Tuning, indicate that a process is underway.
If the message was generated by a latched alarm or
limit condition, the message can be cleared when the
condition no longer exists. If an alarm has silencing
enabled, it can be silenced.
Push the Advance Key to display [ignr] in
the upper display and the message source (such as
[Lih1]) in the lower display.
to execute the action.
[ALL1] [ALL2] [ALL3] [ALL4] Alarm Low 1 to 4
[ALh1] [ALh2] [ALh3] [ALh4] Alarm High 1 to 4
[ALE1] [ALE2] [ALE3] [ALE4] Alarm Error 1 to 4
[Eri1] [Eri2] Error Input 1 or 2
[LiL1] [LiL2] Limit Low 1 or 2
[Lih1] [Lih2] Limit High 1 or 2
[LiE1] [LiE2] Limit Error 1 or 2
[tUn1] Tuning
[`rP1] Ramping
[LPo1] Loop Open Error
[LPr1] Loop Reversed Error
Use the Up ¿ and Down ¯ keys to scroll through
possible responses, such as Clear [`CLr] or Silence
[`CEr] Current Error
[`hEr] Heater Error
Watlow EZ-ZONE® PM Integrated Controller
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•
Chapter 3 Keys and Displays
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Navigating the EZ-ZONE® PM Integrated Controller
EZ-ZONE ®
®
EZ-ZONE
WATLOW
WATLOW
[
``Ai]
[``70]
[`Set]
[``72]
Home Page from anywhere: Press the Infinity Key ˆfor two seconds to return to the Home Page.
EZ-ZONE®
EZ-ZONE ®
WATLOW
WATLOW
[``Ai]
[``70]
[oper]
[``72]
Operations Page from Home Page: Press both the Up ¿and Down ¯keys for three seconds.
EZ-ZONE ®
EZ-ZONE ®
WATLOW
WATLOW
[``Ai]
[``70]
[`Set]
[``72]
Setup Page from Home Page: Press both the Up ¿ and Down ¯ keys for six seconds.
®
EZ-ZONE®
EZ-ZONE
WATLOW
WATLOW
[``70]
[``P1]
[Prof]
[``72]
Profiling Page from Home Page: Press the Advance Key ‰ for three seconds.
®
EZ-ZONE®
EZ-ZONE
WATLOW
WATLOW
[CUST]
[FCty]
[``70]
[``72]
Factory Page from Home Page: Press both the Advance ‰ and Infinity ˆ keys for six seconds.
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 3 Keys and Displays
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4
Chapter 4: Home Page
Default Home Page Parameters
The Home Page is a customized list of as many as 20
If Control Mode is set to Manual, the process val-
ue is in the upper display and the output power level
parameters that can be configured and changed in
the Custom Menu [CUSt] (Factory Page). The default (read-write) is in the lower display.
list of nine parameters below includes the Active
Process Value (value in upper display) and Active Set
Point (value in lower display). The Attention [Attn]
parameter appears only if there is an active message.
An active message could be a reported error, for ex-
ample, [CEr1] (Current Error), or it could be for in-
formation only, for example, [tUN1] (Autotuning).
If Control Mode is set to Off, the process value is
in the upper display and [`oFF] (read only) is in the
lower display.
If a sensor failure has occurred, [----] is in the
upper display and the output power level (read-write)
is in the lower display.
Use the Advance Key ‰to step through the other
parameters. The parameter prompt will appear in
the lower display, and the parameter value will ap-
pear in the upper display. You can use the Up ¿and
Down ¯keys to change the value of read-write pa-
rameters, just as you would in any other menu.
Changing the Set Point
You can change the set point by using the Up ¿and
Down ¯ keys, when a profile is not running.
If the set point is displayed and the % indicator is
lit, the controller is in open-loop (manual) mode.
If Control Mode is set to Auto, the process value
is in the upper display and the Closed Loop Set Point
(read-write) is in the lower display.
If a profile is running, the process value is in the
upper display and the Target Set Point (read only) is
in the lower display.
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM is
rated for 1,000,000 writes.
Custom Menu
Number
Home
Page
Display
(defaults)
Parameter Name
Settings
Custom
Menu
Display
(defaults)
Parameter Page and Menu
1 Upper Display (value only) Active Process Value
2 Lower Display (value only) Active Set Point
[AcPu]
[AcSP]
[`CM]
[`hPr]
[`CPr]
[`AUt]
[idLE]
[PStr]
[PACr]
[nonE]
Operations Page, Analog Iput Menu
Operations Page, Profile Status Menu
Operations Page, Loop Menu
3
[CM1]
[hPr1]
[CPr1]
[AUt1]
[idS1]
[PSt1]
[PAC1]
(skipped)
Control Mode
Heat Power
Cool Power
4
Operations Page, Monitor Menu
Operations Page, Monitor Menu
Operations Page, Loop Menu
5
6
Autotune
7
Idle Set Point
Profile Start
Profile Action Request
None
Operations Page, Loop Menu
8
Home Page only (See Profile Page Chapter.)
Home Page only (See Profile Page Chapter.)
9
10 to 20
(Add parameters to the Home Page in the Custom
Menu, Factory Page.)
Default Home Page
Watlow EZ-ZONE® PM Integrated Controller
•
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•
Chapter 4 Home Page
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Display
Parameter Name
Description
Setting
Range
Default
Appears If
[Attn]
Attention
[ALL1] [ALL2] [ALL3] [ALL4]
Alarm Low 1 to 4
[ALh1] [ALh2] [ALh3] [ALh4]
Alarm High 1 to 4
[ALE1] [ALE2] [ALE3] [ALE4]
an alarm or error mes-
sage is active.
An active message will cause the
display to toggle between the
normal settings and the active
message in the upper display and
[Attn] in the lower display.
Alarm Error 1 to 4
Your response will depend on the
message and the controller set-
tings. Some messages, such as
Ramping and Tuning, indicate
that a process is underway. If
the message was generated by a
latched alarm or limit condition,
the message can be cleared when
the condition no longer exists. If
an alarm has silencing enabled, it
can be silenced.
[Eri1] [Eri2] Error Input 1 or 2
[LiL1] [LiL2] Limit Low 1 or 2
[Lih1] [Lih2] Limit High 1 or 2
[LiE1] [LiE2] Limit Error 1 or 2
[tUn1]Tuning
[`rP1] Ramping
[LPo1] Loop Open Error
[LPr1] Loop Reversed Error
[`CEr] Current Error
[`hEr] Heater Error
Push the Advance Key to display
[ignr] in the upper display and
the message source (such as
[Lih1]) in the lower display.
Use the Up ¿and Down ¯keys to
scroll through possible responses,
such as Clear [`CLr] or Silence
[`SiL]. Then push the Advance
‰or Infinity ˆkey to execute
the action.
[PSt1]
[PAC1]
Profile Start
Select a profile or step number that
will be affected by Profile Action.
0 to 40
0
the controller includes
profiling (PM6 R _ _
_-_ _ _ _ _ _ _).
Profile Action Request
Select the action to apply to the
profile (1 to 4) or step selected in
Profile Start.
[nonE] No Action
[ProF} Start a Profile
[StEP] Start a Step
[PAUS] Pause
None
the controller includes
profiling (PM6 R _ _
_-_ _ _ _ _ _ _).
[rESU] Resume
[`End] End
Parameters that appear only in the Home Page
Watlow EZ-ZONE® PM Integrated Controller
•
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•
Chapter 4 Home Page
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5
Chapter 5: Operations Page
To go to the Operations Page from the Home Page,
press both the Up ¿and Down ¯keys for three sec-
onds. [``Ai]will appear in the upper display and
[oPEr]will appear in the lower display.
• Press the Advance Key ‰to move through the pa-
rameters of the menu or submenu.
• Press the Infinity Key ˆto move backwards
through the levels: parameter to submenu; sub-
menu to menu; menu to Home Page.
• Press the Up ¿or Down ¯key to move through
the menus.
• Press and hold the Infinity Key ˆfor two seconds
to return to the Home Page.
• Press the Advance Key ‰to move to a submenu.
• Press the Up ¿or Down ¯key to move through
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM is
rated for 1,000,000 writes.
the submenus.
Home
Page
Operations Page Parameters
[~~p~]ň
[~~Sp]<>Æ
È
ꢀꢀꢀÇ
[``Ai]ň[~~~I]ň
Navigating the Operations Page
[oPEr]‰Æ[``Ai]‰Æ[`ain]‰Æ[`iEr]‰Æ[`iCa]
‰
Hold both keys
for 3 seconds.
Input 1
Submenu
<Ç
Process
Value
Input Error Input
Status Calibration
Offset
Analog
Input Menu
<Ç
È>
È>
Input 2
Submenu
Ɉ
Same as above.
Note:
Some of these menus and parameters may not appear, depending
on the controller's options. See model number information in the
Appendix for more information.
Ɉ
È
ꢀꢀꢀÇ
[`diO]ň[~~~5]ň
[oPEr]‰Æ[`diO]‰Æ[`doS]‰Æ[`EiS]
‰
Digital I/O 5 Output State Event Input
Digital In-
put/Output
Menu
Status
Submenu
<Ç
È>
If there is only one instance of a menu, no submenus will appear.
<Ç
È>
Digital I/O 6
Submenu
Ɉ
Same as above.
Ɉ
[LiM]ň
È
ꢀꢀꢀÇ
[oPEr]‰Æ[`LLS]‰Æ[`LhS]
‰
Limit Low
Set Point
Limit High
Set Point
Limit
Menu
<Ç
È>
Ɉ
ꢀꢀꢀ
[Mon]ň
È
ꢀꢀꢀÇ
[oPEr]‰Æ[CMA]‰Æ[`hPr]‰Æ[`CPr]‰Æ[`CSP]‰Æ[`PuA]
‰
Control
Mode Active
Heat Power Cool Power Closed Loop Process
Monitor
Menu
Working Set Value Active
Point
<Ç
È>
Ɉ
[Loop]ň
È
ꢀꢀꢀÇ
[oPEr]‰Æ[`rEn]‰Æ[`rtY]‰Æ[`CM]‰Æ[AtSP]‰Æ[`AUt]‰Æ[`CSP]‰Æ[`idS]‰Æ[`hPb]‰Æ[`hhY]‰Æ[`CPb]‰Æ[`Chy]‰Æ[``ti]‰Æ[``td]‰Æ[``db]‰Æ[`oSP]
‰
Remote
Enable
Remote Set Control
Autotune
Set Point
Autotune
Request
Closed Loop Idle Set
Set Point Point
Heat Propor- Heat Hyster- Cool Propor- Cool Hyster- Time Integral Time Deriva- Dead Band
tional Band esis tional Band esis tive
Open Loop
Set Point
Loop Menu
Point Type
Mode
<Ç
È>
Ɉ
[ALM]ň[~~~I]ň
È
ꢀꢀꢀÇ
[oPEr]‰Æ[ALM]‰Æ[`ALo]‰Æ[`Ahi]
‰
Alarm 1
Submenu
<Ç
È>
Alarm Low
Set Point
Alarm High
Set Point
Alarm
Menu
<Ç
È>
Alarm 2 to 4
Submenus
Ɉ
Same as above.
Ɉ
[CUrr]ň
È
ꢀꢀ
ꢀꢀ
ꢀꢀ
ꢀꢀꢀÇ
[oPEr]‰Æ[`Chi]‰Æ[`CLo]‰Æ[`CUr]‰Æ[`CEr]‰Æ[`her]
‰
Current High Current Low Current Read Current Error Heater Error
Current
Menu
Set Point
Set Point
<Ç
È>
[PStA]ň
È
ꢀꢀꢀÇ
Ɉ
[oPEr]‰Æ[PStr]‰Æ[PACr]‰Æ[`Stp]‰Æ[StYP]‰Æ[tgSP]‰Æ[ACSP]‰Æ[`Sti]‰Æ[Ent1]‰Æ[``JC]
‰
Profile Start Profile
Action
Active Step Active Step Active Target Active Set
Type Set Point Point
Step Time
Remaining
Active Event Jump Count
Profile
Status
Menu
Output
Remaining
Request
(1 or 2)
<Ç
È>
®
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Display
Parameter name
Description
Set-
tings
Range
Default
Appears If
[``Ai]
[oPEr]
[```1]
[``Ai]
[```2]
[``Ai]
Analog Input Menu Analog Input 1 or
Analog Input 2
(input 2 appears if PM6 _ _ _ _-_ [R, T or L] _ _ A _ _)
[`Ain]
[ Ain]
Analog Input (1 or 2)
Process Value
View the process value.
-1,999.000 to 9,999.000°F or units
-1,128.000 to 5,537.000°C
always
[`iEr]
[ i.Er]
Analog Input (1 or 2)
Error Status
View the cause of the most recent error. If the
[Attn]message is [Eri1]or [Eri2], this param-
eter will display the cause of the input error.
[nonE] None
[OPEn] Open
[Shrt] Shorted
[`EM] Measurement Error
[ECAL] Bad Calibration Data
[ErAb]Ambient Error
[ERtd] RTD Lead Resistance Error
None
always
[`iCa]
[ i.CA]
Analog Input (1 or 2)
Calibration Offset
Offset the input reading to compensate for lead
wire resistance or other factors that cause the in-
put reading to vary from the actual process value.
-1,999.000 to 9,999.000°F or units 0.0
-1,110.555 to 5,555.000°C
always
[`dio]
[oPEr]
[```5]
[`dio]
[```6]
[`dio]
Digital Input/
Output Menu
Digital Input or
Output 5
Digital Input or
Output 6
(menu appears if PM6 _ [2 or 4] _ _-_ _ _ _ A _ _)
[`doS]
[ do.S]
Digital Output (5 or 6)
Output State
[``on] On
[`off] Off
always
View the state of this output.
[`EiS]
[ Ei.S]
Digital Input (5 or 6)
Event Input Status
View this event input state.
[iACt] Inactive
[`ACt]Active
always
[LiM]
[oPEr]
Limit Menu
(menu appears if PM6 _ _ _ _-_ L _ _ AAA)
[`LLS]
[ LL.S]
Limit
Low Set Point
Set the low process value that will trigger the
limit.
-1,999.000 to 9,999.000°F or units 0.0°F or
Limit Sides (Set-
up Page) is not
set to High.
units
-1,128.000 to 5,537.000°C
-18.0°C
[`LhS]
[ Lh.S]
Limit
High Set Point
Set the high process value that will trigger the
limit.
-1,999.000 to 9,999.000°F or units 0.0°F or
Limit Sides (Set-
up Page) is not
set to Low.
units
-1,128.000 to 5,537.000°C
-18.0°C
[Mon]
[oPEr]
Monitor Menu
[CMA]
[C.MA]
Monitor
Control Mode Active
View the current control mode.
[`off] Off
[AUto]Auto
[MAn] Manual
always
[`hPr]
[ h.Pr]
Monitor
Heat Power
View the current heat output level.
0.0 to 100.0%
0.0
0.0
always
always
always
[`CPr]
[ C.Pr]
Monitor
Cool Power
View the current cool output level.
-100.0 to 0.0%
[`CSP]
[ C.SP]
Monitor
-1,999.000 to 9,999.000°F or units 75°F or
-1,128.000 to 5,537.000°C
Closed Loop Working Set Point
View the set point currently in effect.
units
24°C
[`PuA]
[ Pv.A]
Monitor
Process Value Active
View the current filtered process value using the
control input.
-1,999.000 to 9,999.000°F or units
-1,128.000 to 5,537.000°C
always
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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•
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Display
Parameter name
Description
Set-
tings
Range
Default
Appears If
[Loop]
[oPEr]
Loop Menu
[`rEn]
[ r;En]
Loop
Remote Enable
Switch control to the remote set point.
[``no] No
[`YES]Yes
No
PM6 _ _ _ _-_ (R
) _ _ A A A
[`rty]
[ r.ty]
Loop
[AUto]Auto (closed loop)
[MAn] Manual (open loop)
Auto
Auto
90.0
Remote Enable
is set to Yes.
Remote Set Point Type
Select how the remote set point will be deter-
mined.
[`CM]
[ C.M]
Loop
Control Mode
Select the method that the controller will use to
control.
[`off] Off
[AUto]Auto (closed loop)
[MAn] Manual (open loop)
always
[AtSP]
[A.tSP}
Loop
50.0 to 200.0%
Heat Algorithm
or Cool Algo-
rithm (Setup
Page) is set to
PID.
Autotune Set Point
Set the set point that the autotune will use, as a
percentage of the current set point.
[`AUt]
[ AUt]
Loop
[``no] No
[`YES]Yes
No
Heat Algorithm
or Cool Algo-
rithm (Setup
Page) is set to
PID.
Autotune Request
Start an autotune. While autotune is active, the
Home Page will display [Attn][tUn1]. When
the autotune is complete, the message will clear
automatically.
[`CSP]
[ C.SP]
Loop
Low Set Point to High Set Point
(Setup Page)
75.0°F or always
units
Closed Loop Set Point
Set the set point that the controller will automati-
cally control to.
24.0°C
[`idS]
[ id.S]
Loop
Idle Set Point
Low Set Point to High Set Point
(Setup Page)
75.0°F or always
units
Set a closed loop set point that can be triggered by
an event state.
24.0°C
[`hPb]
[ h.Pb]
Loop
0.001 to 9,999.000°F or units
-1,110.555 to 5,555.000°C
25.0°F or Heat Algorithm
Heat Proportional Band
Set the PID proportional band for the heat outputs.
units
(Setup Page) is
set to PID.
14.0°C
[`hhy]
[ h.hy]
Loop
Heat Hysteresis
Set the control switching hysteresis for on-off con-
trol. This determines how far into the “on” region
the process value needs to move before the output
turns on.
0.001 to 9,999.000°F or units
-1,110.555 to 5,555.000°C
3.0°F or
units
2.0°C
Heat Algorithm
(Setup Page) is
set to On-Off.
[`CPb]
[ C.Pb]
Loop
0.001 to 9,999.000°F or units
-1,110.555 to 5,555.000°C
25.0°F or Cool Algorithm
Cool Proportional Band
Set the PID proportional band for the cool outputs.
units
(Setup Page) is
set to PID.
14.0°C
[`Chy]
[ C.hy]
Loop
Cool Hysteresis
Set the control switching hysteresis for on-off con-
trol. This determines how far into the “on” region
the process value needs to move before the output
turns on.
0.001 to 9,999.000°F or units
-1,110.555 to 5,555.000°C
3.0°F or
units
2.0°C
Cool Algorithm
(Setup Page) is
set to On-Off.
180.0 sec-
onds per
repeat
[``ti]
[ ti]
Loop
Time Integral
Set the PID integral for the outputs.
0 to 9,999 seconds per repeat
0 to 9,999 seconds
Heat Algorithm
or Cool Algo-
rithm (Setup
Page) is set to
PID.
[``td]
[ td]
Loop
Time Derivative
Set the PID derivative time for the outputs.
0.0
seconds
Heat Algorithm
or Cool Algo-
rithm (Setup
Page) is set to
PID.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Display
Parameter name
Description
Set-
tings
Range
Default
0.0
Appears If
[``dB]
[ db]
Loop
Dead Band
-1,000.0 to 1,000.0°F or units
-556 to 556°C
Heat Algorithm
and Cool Algo-
rithm (Setup
Page) are set to
PID or On-Off.
Set the offset to the proportional band. With a
negative value, both heating and cooling outputs
are active when the process value is near the set
point. A positive value keeps heating and cooling
outputs from fighting each other.
[`oSP]
[ o.SP]
Loop
-100 to 100% (heat and cool)
0 to 100% (heat only)
-100 to 0% (cool only)
0.0
always
Open Loop Set Point
Set a fixed level of output power when in manual
(open-loop) mode.
[ALM]
[oPEr]
Alarm Menu
[```1]
[ALM]
Alarm 1
[```2]
[ALM]
Alarm 2
[```3]
[ALM]
Alarm 3
[```4]
[ALM]
Alarm 4
-1,999.000 to 9,999.000°F or units 32.0°F
or units
0.0°C
[`ALo]
[ A.Lo]
Alarm (1 to 4)
Low Set Point
If Alarm Type (Setup Page, Alarm Menu) is set to:
Alarm Sides
(Setup Page) is
not set to High.
-1,128.000 to 5,537.000°C
process - set the process value that will trigger a
low alarm.
deviation - set the span of units from the closed
loop set point that will trigger a low alarm.
[`Ahi]
[ A.hi]
Alarm (1 to 4)
High Set Point
If Alarm Type (Setup Page, Alarm Menu) is set to:
-1,999.000 to 9,999.000°F or units 300.0°F
Alarm Sides
(Setup Page) is
not set to Low.
or units
150.0°C
-1,128.000 to 5,537.000°C
process - set the process value that will trigger a
high alarm.
deviation - set the span of units from the closed
loop set point that will trigger a high alarm.
[CUrr]
[oPEr]
Current Menu
Note: To use the current sensing feature, Time Base (Setup Page, Output
Menu) must be set to 0.7 seconds or more.
(menu appears if PM6 _ _ _-_ T _ _ A _ _)
[`Chi]
[ C.hi]
Current
High Set Point
Set the current value that will trigger a high
heater error state.
-1,999.000 to 9,999.000
-1,999.000 to 9,999.000
-1,999.000 to 9,999.000
50.0
0.0
0
Current Sides
(Setup Page) is
set to High or
Both.
[`CLo]
[ C.Lo]
Current
Low Set Point
Set the current value that will trigger a low
heater error state.
Current Sides
(Setup Page) is
set to Low or
Both.
[`CUr]
[ CU.r]
Current
Read
always
View the most recent current value monitored by
the current transformer.
[`CEr]
[ C.Er]
Current
Error
[nonE] None
[Shrt] Shorted
[open] Open
None
None
always
always
View the cause of the most recent load fault.
[`hEr]
[ h.Er]
Current
Heater Error
View the cause of the most recent load fault moni-
tored by the current transformer.
[nonE] None
[high] High
[Low] Low
*
Some parameters in the Profile Status Menu can be changed for the
currently running profile, but should only be changed by knowledgeable
personnel and with caution. Changing parameters via the Profile Status
Menu will not change the stored profile but will have an immediate im-
pact on the profile that is running.
[PSta]
[oPEr]
Profile Status Menu (menu appears if PM6 R _ _ _-_ _ _ _ A _ _)
Changes made to profile parameters in the Profiling Pages will be
saved and will also have an immediate impact on the running profile.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Display
Parameter name
Description
Set-
tings
Range
Default
Appears If
always
[PStr]
{P.Str]
Profile Status
Profile Start
1 to 40
0 (none)
Select a step or profile to load.
[PACr]
{P.ACr]
Profile Status
[nonE] None
[ProF] Profile Start
[PAUS] Pause
[rESU] Resume
[`End] End
None
always
Profile Action Request
Select what action to apply to the currently loaded
profile.
[StEP] Step Start
[`StP]
[ StP]
Profile Status
Active Step
0 to 40
0 (none)
always
View the currently running step.
[Styp]
[S.typ]
Profile Status
Active Step Type
View the currently running step type.
[UStP] Unused Step
[``ti]Time
[rAtE] Rate
Unused
Step
a profile is
active.
[SoAH] Soak
[`WE]Wait For Event
[WPr]Wait For Process
[Wbo]Wait For Both
[``JL] Jump Loop
[`End] End
[tgSP]
[tg.SP]
Profile Status
*Active Target Set Point
View or change the target set point of the current
step.
-1,999.000 to 9,999.000°F or units 0.0°F
or units
-18.0°C
a profile is
active.
-1,128.000 to 5,537.000°C
[ACSP]
Profile Status
[AC.SP] Active Set Point
-1,999.000 to 9,999.000°F or units 0.0°F
always
always
or units
-1,128.000 to 5,537.000°C
-18.0°C
Display the current set point, even if the profile is
ramping.
[`Sti]
[ S.ti]
Profile Status
*Step Time Remaining
0 to 9,999.000 seconds
0.0
View or change the time remaining for the current
step.
Step is displayed in seconds. If the time exceeds
9,999 seconds, the display will show 9,999 and
remain there while the control continues to
decrement internally. Once the remaining time
is equal to or less than 9,999 the display will
represent the actual seconds remaining.
As an example, if a three-hour soak time is cur-
rently being monitored, the first value displayed
will be 9,999, and the display will remain at
9,999 until the remaining time is approximately
equal to 2 hours and 46 minutes. At this point
the display will track the actual seconds re-
maining.
[Ent1]
[Ent1]
[Ent2]
[Ent2]
Profile Status
*Active Event Output (1 or 2)
View or change the event output states.
[`off] Off
[``on] On
Off
0
always
always
[``JC]
[ JC]
Profile Status
Jump Count Remaining
0 to 9,999
View the jump counts remaining for the current
loop. In a profile with nested loops, this may not
indicate the actual jump counts remaining.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
®
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•
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6
Chapter 6: Setup Page
Setup Page
Home Page
Parameters
[~~~1]ň
[~~AI]‰Æ
[~~p~]ň
[~~Sp]<>Æ
[~`A1]ň
[~set]‰Æ
È
[~sen]‰Æ[~lin]‰Æ[`Rtl]‰Æ[`slo]‰Æ[`shi]‰Æ[`rlo]‰Æ[`rhi]‰Æ[`PEE]‰Æ[`PEL]‰Æ[`FiL]‰Æ[`iEr]‰Æ[`dEC]‰Æ[`SbA]
ꢀꢀꢀꢀÇ
‰
Input 1
Submenu
Sensor Type Linearization RTD Leads Scale Low
Scale High
Range Low Range High Process
Process
Filter Time
Input Error Decimal
Latching
Sensor
Backup
Enable
Hold both keys
for 6 seconds.
Analog Input
Menu
Error Enable Error Low
<Ç
È>
<Ç
È>
Input 2
Ɉ Submenu Same as above without sensor backup enable.
Ɉ
[~dio]ň [~~~5]ň
[~set]‰Æ [~dio]‰Æ [`dir]‰Æ[``Fn]‰Æ[`oCt]‰Æ[`otb]‰Æ[`oLo]‰Æ[`ohi]‰Æ[``Fi]‰Æ[`Leu]‰Æ[``Fn]‰Æ[``Fi]
È
ꢀꢀꢀꢀÇ
‰
In/Out 5
Submenu
<Ç
È>
Direction
Output
Function
Output
Control
Output Time Output Low Output High Output
Digital Input Digital Input Digital Input
Digital
Input/Output
Menu
Base
Power Scale Power Scale Function
Instance
Level
Function
Function
Instance
<Ç
È>
In/Out 6
Ɉ Submenu Same as above.
Ɉ
È
[~set]‰Æ [`LSd]‰Æ [`Lhy]‰Æ[`Lit]‰Æ[splh]‰Æ[spll]
ꢀꢀꢀꢀ
Ç
‰
[Lim]ň
Limit Sides
Limit
Hysteresis
Limit
Integrate
Set Point
Limit High
Set Point
Limit Low
Limit Menu
<Ç
È>
Ɉ
[loop]ň
[~set]‰Æ [`hAg]‰Æ [`CAg]‰Æ[`CCr]‰Æ[ttUn]‰Æ[tbnd]‰Æ[`tgn]‰Æ[tAgr]‰Æ[`UFA]‰Æ[FAiL]‰Æ[MAn]‰Æ[`LdE]‰Æ[`Ldt]‰Æ[`Ldd]‰Æ[``RP]‰Æ
È
Heat
Algorithm
Cool
Algorithm
Cool Output TRU-
Curve TUNE+™
Enable
TRU-
TUNE+™
Band
TRU-
TUNE+™
Gain
Autotune
Aggressive- Action
ness
User Failure Input Error Manual
Open Loop Open Loop Open Loop
Ramp Action
Loop Menu
Failure
Power
Detect
Enable
Detect Time Detect
Deviation
<Ç
È>
ꢀꢀꢀꢀÇ
[`RSC]‰Æ[`Rrt]‰Æ[`lsp]‰Æ[`hSP]‰Æ[spLo]‰Æ[SPhi]
‰
Ramp Scale Ramp Rate Low Set
Point
High Set
Point
Set Point Low Set Point High
Limit Open Limit Open
Loop Loop
Ɉ[OtPt]ň [~~~1]ň
[~set]‰Æ [OtPt]‰Æ [~otY]‰Æ[~~Fn]‰Æ[~rSr]‰Æ[~~Fi]‰Æ[`SLo]‰Æ[`Shi]‰Æ[`rLo]‰Æ[`rhi]‰Æ[`oLo]‰Æ[`ohi]‰Æ[`oCA]‰Æ[``Fn]‰Æ
È
Output 1
Submenu
<Ç
È>
Output
Type
Output
Function
Retransmit Output
Scale Low
Scale High
Range Low Range High Output Low Output High Calibration
Power Scale Power Scale Offset
Output
Function
Output Menu
Source
Function
Instance
<Ç
È>
ꢀꢀꢀꢀÇ
[``Fi]‰Æ[`oCt]‰Æ[`otb]‰Æ[`oLo]‰Æ[`ohi]
‰
Output
Function
Instance
Output
Control
Output Time Output Low Output High
Base
Power Scale Power Scale
[OtPt]ň [~~~2]ň
[~set]‰Æ [OtPt]‰Æ [~~Fn]‰Æ[~~Fi]‰Æ[`oCt]‰Æ[`otb]‰Æ[`oLo]‰Æ[`ohi]
È
ꢀꢀꢀꢀÇ
Ɉ
‰
Output 2
Submenu
<Ç
È>
Output
Function
Output
Function
Instance
Output
Control
Output Time Output Low Output High
Base Power Scale Power Scale
Output Menu
<Ç
È>
Output 3
Ɉ Submenu Same as Output 1.
Output 4
Ɉ Submenu Same as Output 2.
[ALM]ň [~~~1]ň
‰
È
[ALM]‰Æ [`Aty]‰Æ[`sra]‰Æ[`isa]‰Æ[`Ahy]‰Æ[`ALg]‰Æ[`ASd]‰Æ[`ALa]‰Æ[~AbL]‰Æ[`ASi]‰Æ[AdSp]‰Æ[`AdL]‰
ꢀꢀꢀꢀÇ
Ɉ
[~set]
Alarm 1
Submenu
<Ç
È>
Alarm Type Alarm
Source
Alarm
Source
Instance
Alarm
Hysteresis
Alarm Logic Alarm Sides Alarm
Latching
Alarm
Blocking
Alarm
Silencing
Alarm
Display
Alarm Delay
Alarm Menu
<Ç
È>
Alarm 2 to 4
Ɉ Submenus Same as above.
Navigating the Setup Page
Ɉ
[CUrr]ň
[~SEt]‰Æ [`CSd]‰Æ [`CUr]‰Æ[`Cdt]‰Æ[`CSC]‰Æ[CoFS]‰Æ[`CSi]
È
ꢀꢀꢀÇ
‰
Current Sides Current
Reading
Current
Detect
Threshold
Current
Scaling
Current
Offset
Current
Source Out-
put Instance
Current
Menu
Enable
<Ç
È>
Note:
Ɉ[`FUn]ň
[~SEt]‰Æ [`leu]‰Æ [``Fn]‰Æ[``Fi]
È
ꢀꢀꢀÇ
Some of these menus and parameters may not
appear, depending on the controller's options.
See model number information in the Appendix
for more information.
‰
Digital Input Digital Input Function
Function Key
Menu
Level
Function
Instance
<Ç
È>
[glbl]ň
È
[~SEt]‰Æ [`C_F]‰Æ [ACLF]‰Æ[ptyp]‰Æ[`gse]‰Æ[~gsd]
ꢀꢀꢀꢀÇ
Ɉ
‰
If there is only one instance of a menu, no sub-
menus will appear.
Display Units AC Line
Profile Type Guaranteed Guaranteed
Global Menu
Frequency
Soak Enable Soak Devia-
tion
<Ç
È>
[CoM]ň È
[~SEt]‰Æ [PCoL]‰Æ [`AdS]‰Æ[AdM]‰Æ[bAUd]‰Æ[`PAr]‰Æ[MhL]‰Æ[iPM]‰Æ[iPF1]
ꢀꢀꢀꢀÇ
[iPg4]‰Æ[MbE]‰Æ [EiPE]‰
Ɉ
…
[iPF4]‰Æ[iPS1]
…
[iPS4]‰Æ[iPg1]
…
Protocol
Address
Standard
Bus
Address
Modbus
Baud Rate
Modbus
Parity
Modbus
Modbus
IP Address IP Fixed
IP Fixed
Address
Part 4
IP Fixed
Subnet
Part 1
IP Fixed
Subnet
Part 4
IP Fixed
Gateway
Part 1
IP Fixed
Gateway
Part 4
Modbus TCP Ethernet IP
Enable Enable
Communica-
tions Menu
Word Order Mode
Address
Part 1
<Ç
È>
Watlow EZ-ZONE® PM Integrated Controller
•
33
•
Chapter 6 Setup Page
Download from Www.Somanuals.com. All Manuals Search And Download.
To go to the Setup Page from the Home Page, press
both the Up ¿and Down ¯keys for six seconds.
[``Ai]will appear in the upper display and [`Set]
will appear in the lower display.
• Press the Infinity Key ˆto move backwards
through the levels: parameter to submenu; sub-
menu to menu; menu to Home Page.
• Press and hold the Infinity Key ˆfor two seconds
to return to the Home Page.
• Press the Up ¿or Down ¯key to move through
the menus.
• Press the Advance Key ‰to move to a submenu.
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM
is rated for 1,000,000 writes.
• Press the Up ¿or Down ¯key to move through
the submenus.
• Press the Advance Key ‰to move through the pa-
rameters of the menu or submenu.
Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[``Ai]
[`Set]
[```1]
[``Ai]
[```2]
[``Ai]
Analog Input Menu Analog Input 1 or
Analog Input 2
(input 2 appears if PM6 _ _ _ _-_ [R, T or L] _ _ A _ _)
[`Sen] Input (1 or 2)
[`oFF] Off
Thermocouple always
[ SEn]
Sensor Type
[``tC]Thermocouple
[`mu] Millivolts
[uolT]Volts dc
Set the analog sensor type to match the
device wired to this input.
[`MA]
Milliamps dc
Note: There is no open-sensor detection for
process inputs.
[r01H]RTD 100 Ω
[r10H] RTD 1,000 Ω
[`Pot] Potentiometer 1 kΩ
J
[`Lin] Input (1 or 2)
[```b]B
[```C]C
[```d]D
[```E]E
[```F]F
[```J]J
[```H]K
[```n]N
[```r]R
[```S]S
[```t]T
Sensor Type is set to
Thermocouple.
[ Lin]
Linearization
Set the linearization to match the thermo-
couple wired to this input.
[`RtL] Input (1 or 2)
[```2]2
[```3]3
2
Sensor Type is set to
RTD 100 Ω or RTD
1,000 Ω.
[ rt.L]
RTD Leads
Set to match the number of leads on the
RTD wired to this input.
[`SLo] Input (1 or 2)
[ S.Lo] Scale Low
-100.0 to 1,000.0
-100.0 to 1,000.0
0.0
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ.
Set the low scale for process inputs. This
value, in millivolts, volts or milliamps, will
correspond to the Range Low displayed by
the controller.
[`Shi] Input (1 or 2)
20.0
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ.
[ S.hi]
Scale High
Set the high scale for process inputs. This
value, in millivolts, volts or milliamps, will
correspond to the Range High displayed by
the controller.
[`rLo] Input (1 or 2)
-1,999.000 to 9,999.000
-1,999.000 to 9,999.000
0.0
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ.
[ r.Lo]
Range Low
Set the low range for the displayed process
input units.
[`rhi] Input (1 or 2)
9,999
Off
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ.
[ r.hi]
Range High
Set the high range for the displayed pro-
cess input units.
[`PEE] Input (1 or 2)
[ P.EE] Process Error Enable
[`off] Off
[Low] Low
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ.
Turn the Process Error Low feature on or
off.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
34
•
Chapter 6 Setup Page
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Dis-
play
Parameter Name
Description
Set-
tings
Range
-100.0 to 1,000.0
Default
Appears If
[`PEL] Input (1 or 2)
[ P.EL] Process Error Low
0.0
0.5
Off
Sensor Type is set to Mil-
livolts, Volts, Milliamps
or Potentiometer 1 kΩ,
and Error Enable is set
to Low.
If the process value drops below this value,
it will trigger an input error.
[`FiL] Input (1 or 2)
[ FiL]
0.0 to 60.0 seconds
always
Filter Time
Filtering smooths out the process signal to
both the display and the input. Increase
the time to increase filtering.
[`iEr] Input (1 or 2)
[`off] Off
always
[ i.Er]
Error Latching
[``on] On
Turn input error latching on or off. If
latching is on errors must be manually
cleared.
[`dEC] Input (1 or 2)
[ dEC] Decimal
[```0]Whole
[``00]Tenths
[`000] Hundredths
[0000]Thousandths
Whole
Off
always
Set the precision of the displayed value.
[`SbA] Input 1
[ S.bA] Sensor Backup Enable
[`oFF] Off
[``on] On
PM6 _ _ _ _-_ L _ _ A A A.
If the input 1 sensor fails, the controller
will use the input 2 sensor.
[`dio]
[`Set]
[```5]
[`dio]
[```6]
[`dio]
Digital Input/
Output Menu
Digital Input or
Output 5
Digital Input or
Output 6
(menu appears if PM6 _ [2 or 4] _ _-_ _ _ _ A _ _)
[`dir] Digital Input/Output (5 or 6)
[OtPt] Output
[``in] Input Voltage
[iCon] Input Dry Contact
Output
always
[ dir]
Direction
Set the function to an input or output.
[``Fn] Digital Output (5 or 6)
[`oFF] Off
Off
Direction is set to Out-
put.
[ Fn]
Function
[CooL] Cool
[hEAt] Heat
[ALM]Alarm
[`Ent] Event
Select what function will drive this output.
[`oCt] Digital Output (5 or 6)
[`Ftb] Fixed Time Base
[`utb]Variable Time Base
Fixed Time
Base
Direction is set to Out-
put.
[ o.Ct]
Control
Set the output control type. This param-
eter is only used with PID control, but can
be set anytime.
[`otb] Digital Output (5 or 6)
0.1 to 60.0 seconds (solid-
state relay or switched dc)
5.0 to 60.0 seconds (mechani- 20.0 sec.
cal relay or no-arc power
control)
0.1 sec. [SSR & Control is set to Fixed
[ o.tb]
Time Base
sw dc]
Time Base.
Set the time base for fixed-time-base con-
trol.
[mech, relay,
no-arc]
[`oLo] Digital Output (5 or 6)
0.0 to 100.0%
0.0 to 100.0%
1 to 4
0.0%
Direction is set to Output
and Source is set to
Heat or Cool.
[ o.Lo]
Low Power Scale
The power output will never be less than
the value specified and will represent the
value at which output scaling begins.
[`ohi] Digital Output (5 or 6)
100.0%
None
Direction is set to Output
and Source is set to
Heat or Cool.
[ o.hi]
High Power Scale
The power output will never be greater
than the value specified and will represent
the value at which output scaling stops.
[``Fi] Digital Output (5 or 6)
Direction is set to Out-
put, and there is more
than one instance of the
Function selection.
[
Fi]
Function Instance
Select which source instance will drive the
output.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
35
•
Chapter 6 Setup Page
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Dis-
play
Parameter Name
Description
Set-
tings
Range
[high] High
Default
High
Appears If
[`leu] Digital Input (5 or 6)
[ LEu] Level
Direction is set to Input
Voltage or Input Dry
Contact.
[Low] Low
Select what action will be interpreted as a
true state.
[``Fn] Digital Input (5 or 6)
[none] None
[idLE] Idle Set Point Enable
(level)
[tUnE]Tune (edge)
[ALM]Alarm Reset (edge)
[`SiL] Silence Alarms (edge)
None
Direction is set to Input
Voltage or Input Dry
Contact, and the fea-
ture is available.
[
Fn]
Function
Select the function that will be triggered
by a true state.
Functions respond to a level state change
or an edge level change.
[MAn] Manual/Auto Mode
(level)
[`oFF] Control Outputs Off
(level)
[`rEn] Remote Set Point En-
able (level)
[PLoC] Lock Keypad (level)
[`FAL] Force Alarm (level)
®
[`tdA]TRU-TUNE+ Dis-
able (level)
[`AoF]Alarm Outputs &
Control Loop Off (level)
[USrr] Restore User Settings
(edge)
[PdiS] Profile Disable (level)
[PhoL] Profile Hold/Resume
(level)
[ProF] Profile Start Number
(edge)
[PStS] Profile Start/Stop
(level)
[LMr] Limit Reset (edge)
[``Fi] Digital Input (5 or 6)
0 All Instances (except pro-
files)
(For example, if Digital Func-
tion is set to Silence Alarms
and Function Instance is set
to 0, then this digital input
will silence all alarms.)
1
Direction is set to Input
Voltage or Input Dry
Contact, and there is
more than one instance
of the Function selec-
tion.
[
Fi]
Function Instance
Select which instance of the Event Func-
tion will be triggered by a true state.
1 to 4
[LIm]
[`Set]
Limit Menu
(menu apprears if PM6 _ _ _ _-_ L _ _ AAA)
[both] Both
[`LSd] Limit
Both
always
[ L.Sd] Sides
[high] High
[LoW] Low
Select which side or sides of the process
value will be monitored.
[`Lhy] Limit
[ L.hy] Hysteresis
Set the hysteresis for the limit function.
0.001 to 9,999.000°F or units 3.0°F or units always
0.001 to 5,555.000°C
2.0°C
This determines how far into the safe
range the process value must move before
the limit turns the output back on.
splh Limit
[ SP.Lh] Set Point Limit High
Clamp the operational limit high maxi-
mum setting to this value.
-1999.000 - 9999.000
9999.000
always
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
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•
Chapter 6 Setup Page
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
-1999.000
Appears If
spll Limit
-1999.000 - 9999.000
always
always
[SP.LL] Set Point Limit Low
Clamp the operational limit low maximum
setting to this value.
[`Lit] Limit
[``no] No
No
[ L.it]
Integrate
In a limit state the controller will turn off
the outputs, terminate an active profile
[`YES]Yes
®
and freeze PID and TRU-TUNE+ calcula-
tions.
[Loop]
[`Set]
Loop Menu
[`oFF] Off
[`Pid] PID
[onof] On-Off
PID
Off
[`hAg] Loop
[ h.Ag] Heat Algorithm
always
always
Set the heat control method.
[`CAg] Loop
[ C.Ag] Cool Algorithm
[`oFF] Off
[`Pid] PID
[onof] On-Off
Set the cool control method.
[`CCr] Loop
[ C.Cr] Cool Output Curve
[`oFF] Off
[`CrA] Curve A
[`Crb] Curve B
Off
Cool Algorithm is set to
Off.
Select a special cool output curve to
change the responsiveness of the system.
[ttUn] Loop
[t.tUn] TRU-TUNE+ Enable
Enable or disable the TRU-TUNE+
adaptive tuning feature.
[``no] No
[`YES}Yes
No
0
Cool Algorithm or Heat
Algorithm is set to PID.
®
®
[tbnd] Loop
[t.bnd] TRU-TUNE+ Band
0 Auto
1 to 100
Cool Algorithm or Heat
Algorithm is set to PID
®
®
Set the range, centered on the set point,
and TRU-TUNE+ En-
®
within which TRU-TUNE+ will be in ef-
able is set to Yes.
fect. Use this function only if the controller
is unable to adaptive tune automatically.
[`tgn] Loop
1 to 6 Most to least respon-
sive
3
Cool Algorithm or Heat
Algorithm is set to PID
and TRU-TUNE+ En-
®
[ t.gn]
TRU-TUNE+ Gain
®
Select the responsiveness of the TRU-
TUNE+ adaptive tuning calculations.
®
able is set to Yes.
More responsiveness may increase over-
shoot.
[tAgr] Loop
[t.Agr] Autotune Aggressiveness
[Undr] Under damped
[Crit] Critical damped
[ouer] Over damped
Critical
Cool Algorithm or Heat
Algorithm is set to PID.
Select the aggressiveness of the autotun-
ing calculations.
[`UFA] Loop
[ UFA] User Failure Action
Select what the controller outputs will do
[`oFF] Off, sets output power Off
to 0%
[bPLS] Bumpless, maintains
same output power, if it was
less than 75% and stable,
otherwise 0%
always
when the user switches control to manual
mode.
[MAn] Manual Fixed, sets
output power to Manual
Power setting
[USEr] User, sets output
power to last open-loop set
point the user entered
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
37
•
Chapter 6 Setup Page
Download from Www.Somanuals.com. All Manuals Search And Download.
Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[FAiL] Loop
[FAiL] Input Error Failure
[`oFF] Off, sets output power Off
to 0%
always
Select what the controller outputs will do
when an input error switches control to
manual mode.
[bPLS] Bumpless, maintains
same output power, if it was
less than 75% and stable,
otherwise 0%
[MAn] Manual Fixed, sets
output power to Manual
Power setting
[USEr] User, sets output
power to last open-loop set
point the user entered
[MAn] Loop
[MAn] Manual Power
Set the manual output power level that
Set Point Open Loop Limit
Low to Set Point Open Loop
Limit High (Setup Page)
0.0
No
Input Error Failure is set
to Manual Fixed.
will take effect if an input error failure
occurs.
[`LdE] Loop
[ L.dE] Open Loop Detect Enable
Turn on the open-loop detect feature to
[``no] No
[`YES}Yes
controller is equipped
with a current trans-
former input (PM6 _ _ _
_ - _T _ _ _ _ _).
monitor a closed-loop operation for the ap-
propriate response.
[`Ldt] Loop
0 to 3,600 seconds
240
Open Loop Detect Enable
is set to Yes.
[ L.dt]
Open Loop Detect Time
The Open Loop Detect Deviation value
must occur for this time period to trigger
an open-loop error.
[`Ldd] Loop
-1,999.000 to 9,999.000°F or
units
-1,110.555 to 5,555.000°C
10.0°F or units Open Loop Detect Enable
[ L.dd] Open Loop Detect Deviation
Set the value that the process must devi-
ate from the set point to trigger an open-
loop error.
is set to Yes.
6.0°C
[``rP] Loop
[`oFF] Off
Off
always
[ rP]
Ramp Action
[`Str] Startup
[StPt] Set Point Change
[both] Both
Select when the controller's set point will
ramp to the defined end set point.
[`rSC] Loop
[ r.SC] Ramp Scale
[hoUr] Hours
[Min] Minutes
Minutes
Ramp Action is set to
Startup, Set Point or
Both.
Select the scale of the ramp rate.
[`rrt] Loop
[ r.rt]
Ramp Rate
0.0 to 9,999.000°F or units
0.0 to 5,555.000°C
1.0°F or units Ramp Action is set to
Startup, Set Point or
Both.
1.0°C
Set the rate for the set point ramp. Set
the time units for the rate with the Ramp
Scale parameter.
[`LSP] Loop
[ L.SP] Low Set Point
-1,999.000 to 9,999.000°F or
units
-1,128.000 to 5,537.000°C
-1,999°F or
units
-1,128°C
always
always
always
Set the low end of the set point range.
[`hSP] Loop
[ h.SP] High Set Point
-1,999.000 to 9,999.000°F or
units
-1,128.000 to 5,537.000°C
9,999°F or
units
5,537°C
Set the high end of the set point range.
[SPLo] Loop
-100 to 100%
-100
[SP.Lo] Set Point Low Limit Open Loop
Set the minimum value of the open-loop
set point range.
[SPhi] Loop
-100 to 100%
100
always
[SP.hi] Set Point High Limit Open Loop
Set the maximum value of the open-loop
set point range.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
38
•
Chapter 6 Setup Page
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[otpt]
[`Set]
[```1]
[otpt]
[```2]
[otPt]
[```3]
[otpt]
[```4]
[otpt]
Output Menu
Output 1
Output 2
Output 3
Output 4
(check model number for output information)
Volts a process output (PM6 _
[`oty] Output (1 or 3)
[ o.ty]
Type
[uoLt]Volts
[`MA] Milliamps
_ F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _)
Select whether the process output will op-
erate in volts or milliamps.
[``Fn] Output (1 or 3)
[`oFF] Off
[hEAt] Heat
[CooL] Cool
Heat (output 1) a process output (PM6 _
[
Fn]
Function
_ F _-_ _ _ _ A _ _ or PM6
Off (output 2)
Select what function will drive this output.
_ _ _-_ _ F _ A _ _)
[dUPL] Duplex
[ALM]Alarm
[`Ent] Event
[rMt] Retransmit
[`rSr] Output (1 or 3)
[ r.Sr]
Retransmit Source
Select the value that will be retransmitted.
[``Ai]Analog Input
[StPt] Set Point
[CUrr] Current
Analog Input
a process output (PM6
_ _ F _-_ _ _ _ A _ _ or
PM6 _ _ _-_ _ F _ A _ _)
and Function is set to
Retransmit.
[``Fi] Output (1 or 3)
1 to 4
1
a process output (PM6 _
_ F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _) and
there is more than one
instance of the Function
selection.
[
Fi]
Function Instance
Select which source instance will drive the
output.
[`SLo] Output (1 or 3)
[ S.Lo] Scale Low
0.00 to 20.00
0.00 to 20.00
0.00
a process output (PM6 _
_ F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _)
Set the minimum value of the process out-
put range in electrical units.
[`Shi] Output (1 or 3)
10.00
a process output (PM6 _
_ F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _)
[ S.hi]
Scale High
Set the maximum value of the process out-
put range in electrical units.
[`rLo] Output (1 or 3)
-1,999.000 to 9,999.000°F or
units
-1,128.000 to 5,537.000°C
0.0°F or units a process output (PM6
[ r.Lo]
Range Low
_ _ F _-_ _ _ _ A _ _ or
PM6 _ _ _-_ _ F _ A _ _)
and Function is set to
Retransmit.
-18°C
Set the minimum value of the retransmit
value range in process units. When the
retransmit source is at this value, the
retransmit output will be at its Scale Low
value.
[`rhi] Output (1 or 3)
-1,999.000 to 9,999.000°F or
units
-1,128.000 to 5,537.000°C
9,999.0°F or
units
5,537.0°C
a process output (PM6
_ _ F _-_ _ _ _ A _ _ or
PM6 _ _ _-_ _ F _ A _ _)
and Function is set to
Retransmit.
[ r.hi]
Range High
Set the maximum value of the retransmit
value range in process units. When the
retransmit source is at this value, the re-
transmit output will be at its Scale High
value.
[`oLo] Output (1 or 3)
0.0 to 100.0%
0.0
a process output (PM6 _ _
F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _) and
Function is set to Heat
or Cool.
[ o.Lo]
Low Power Scale
Set the minimum value of the output
range.
[`ohi] Output (1 or 3)
[ o.hi]
High Power Scale
0.0 to 100.0%
100.0
a process output (PM6 _ _
F _-_ _ _ _ A _ _ or PM6
_ _ _-_ _ F _ A _ _) and
Function is set to Heat
or Cool.
Set the maximum value of the output
range.
[`oCA] Output (1 or 3)
[ o.CA] Calibration Offset
-1,999.000 to 9,999.000°F or
units
-1,110.555 to 5,555.000°C
0.0°F or units a process output (PM6 _ _
F _-_ _ _ _ A _ _ or PM6
0.0°C
Set an offset value for a process output.
_ _ _-_ _ F _ A _ _)
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
Watlow EZ-ZONE® PM Integrated Controller
•
39
•
Chapter 6 Setup Page
Download from Www.Somanuals.com. All Manuals Search And Download.
Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Heat
Alarm
Off (outputs 3
& 4)
Appears If
[``Fn] Output (1 to 4)
[`oFF] Off
a time-proportioned out-
put (solid-state relay,
switched dc or mechani-
cal relay)
[
Fn]
Function
[hEAt] Heat
[CooL] Cool
[ALM]Alarm
Select what function will drive this output.
[`Ent] Event
[LiM] Limit (outputs 3 & 4)
[``Fi] Output (1 to 4)
1 to 4
1
a time-proportioned out-
put (solid-state relay,
switched dc or mechani-
cal relay), and there is
more than one instance
of the Function selec-
tion.
[
Fi]
Function Instance
Select which source instance will drive the
output.
[`oCt] Output (1 to 4)
[`Ftb] Fixed Time Base
[`utb]Variable Time Base
Fixed Time
Base
a time-proportioned out-
put (solid-state relay,
switched dc or mechani-
cal relay).
If output 1 is a universal
process output, output
2 cannot function as
a variable-time-base
output. If output 3 is
a universal process
[ o.Ct]
Control
Set the output control type. This param-
eter is only used with PID control, but can
be set anytime.
output, output 4 cannot
function as a variable-
time-base output.
[`otb] Output (1 to 4)
0.1 to 60.0 seconds (solid-
state relay or switched dc)
5.0 to 60.0 seconds (mechani- 20.0 sec.
cal relay or no-arc power
control)
0.1 sec. [SSR & a time-proportioned
[ o.tb]
Time Base
sw dc]
output (solid-state
relay, switched dc or
mechanical relay) and
Control is set to Fixed
Time Base.
Set the time base for fixed-time-base con-
trol.
[mech, relay,
no-arc]
[`oLo] Output (1 to 4)
0.0 to 100.0%
0.0 to 100.0%
0.0%
a time-proportioned out-
put (solid-state relay,
switched dc or mechani-
cal relay) and Source is
set to Heat or Cool.
[ o.Lo]
Low Power Scale
The power output will never be less than
the value specified and will represent the
value at which output scaling begins.
[`ohi] Output (1 to 4)
100.0%
a time-proportioned out-
put (solid-state relay,
switched dc or mechani-
cal relay) and Source is
set to Heat or Cool.
[ o.hi]
High Power Scale
The power output will never be greater
than the value specified and will represent
the value at which output scaling stops.
[Alm]
[`Set]
[```1]
[Alm]
[```2]
[Alm]
[```3]
[Alm]
[```4]
[Alm]
Alarm Menu
Alarm 1
Alarm 2
Alarm 3
Alarm 4
[`Aty] Alarm (1 to 4)
[ A.ty]
Type
[`oFF] Off
[PRAL] Process Alarm
[dEAL]Deviation Alarm
Off
always
always
Select how the alarm will or will not track
the set point.
[`sra] Alarm (1 to 4)
[ Sr.A] Source
[``Ai]Analog Input
[PWr] Power (process only)
[CUrr] Current (process only)
Analog Input
1
Select what will trigger this alarm.
[`isa] Alarm (1 to 4)
1 or 2
there is more than one
instance of the Source
selection.
[ iS.A]
Source Instance
If Alarm Source is set to input, select
which input to use.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[`Ahy] Alarm (1 to 4)
[ A.hy] Hysteresis
0.001 to 9,999.000°F or units 1.0°F or units always
0.001 to 5,555.000°C
1.0°C
Set the hysteresis for an alarm. This de-
termines how far into the safe region the
process value needs to move before the
alarm can be cleared.
[`ALg] Alarm (1 to 4)
[ A.Lg] Logic
Select what the output condition will be
during the alarm state.
[`ALC] Close On Alarm
[`ALo] Open On Alarm
Close On
Alarm
always
always
always
always
[`ASd] Alarm (1 to 4)
[ A.Sd] Sides
Select which side or sides will trigger this
[both] Both
[high] High
[LoW] Low
Both
alarm.
[`ALA] Alarm (1 to 4)
[ A.LA] Latching
[nLAt] Non-Latching
[`LAt] Latching
Non-Latching
Off
Turn alarm latching on or off. A latched
alarm has to be turned off by the user.
[`AbL] Alarm (1 to 4)
[ A.bL] Blocking
Select when an alarm will be blocked.
[`oFF] Off
[`Str] Startup
[StPt] Set Point
[both] Both
After startup and/or after the set point
changes, the alarm will be blocked until
the process value enters the normal range.
[`ASi] Alarm (1 to 4)
[`oFF] Off
[``on] On
Off
On
0
always
always
always
[ A.Si]
Silencing
Turn alarm silencing on to allow the user
to disable this alarm.
[AdSP] Alarm (1 to 4)
[A.dSP] Display
[`oFF] Off
[``on] On
Display an alarm message when an alarm
is active.
[`AdL] Alarm (1 to 4)
[ A.dL] Delay
0 to 9,999 seconds
Set the time the alarm will be delayed
after the process value exceeds the alarm
set point.
[CUrr]
[`Set]
Current Menu (menu appears if PM6 _ _ _ _-_ T _ _ A _ _)
[`CSd] Current
[ C.Sd] Sides
[`oFF] Off
Off
always
[high] High
[LoW] Low
[both] Both
Select which side of the current to monitor.
[`CUr] Current
[ CU.r] Reading Enable
[``no] No
[`YES}Yes
No
9
always
always
always
Display under- or over-range current.
[`Cdt] Current
3 to 59
[ C.dt]
Detect Threshold
For factory adjustment only.
[`CSC] Current
0 to 9,999.000 amperes
50.0
[ C.SC] Scaling
Adjust scaling to match the transformer's
high range.
[CoFS] Current
[C.oFS] Offset
Calibrate the current reading with an
offset value.
-1,999.000 to 9,999.000
0.0
always
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[`CSi] Current
1 to 6
1 (if not pro-
cess)
2 (otherwise)
always
always
[ C.Si]
Source Output Instance
Select which output instance the current
transformer will monitor.
[`FUn]
[`Set]
Function Key Menu
[`Leu] Function Key
[high] High
High
[ LEv]
Level
[Low] Low
Select what state the Function Key will be
in at startup.
Pressing the Function Key will toggle the
selected action.
[``Fn] Function Key
[none] None
[idLE] Idle Set Point Enable
(level)
None
always, but only the
available features can be
selected.
[
Fn]
Digital Input Function
Program the EZ Key to trigger an action.
[tUnE]Tune (edge)
[ALM]Alarm Reset (edge)
[`SiL] Silence Alarms (edge)
Functions respond to a level state change
or an edge level change.
[MAn] Manual/Auto Mode
(level)
[`oFF] Control Outputs Off
(level)
[`rEn] Remote Set Point En-
able (level)
[PLoC] Lock Keypad (level)
[`FAL] Force Alarm (level)
®
[`tdA]TRU-TUNE+ Dis-
able (level)
[`AoF]Alarm Outputs &
Control Loop Off (level)
[USrr] Restore User Settings
(edge)
[PdiS] Profile Disable (level)
[PhoL] Profile Hold/Resume
(level)
[ProF] Profile Start Number
(edge)
[PStS] Profile Start/Stop
(level)
[LMr] Limit Reset (edge)
[``Fi] Function Key
0 All Instances (except Pro-
file)
(For example, if Digital Func-
tion is set to Silence Alarms
and Function Instance is set
to 0, then the digital input
would silence all alarms.)
0
there is more than one
instance of the Digital
Input Function selec-
tion.
[
Fi]
Instance
Select which instance the EZ Key will af-
fect. If only one instance is available, any
selection will affect it.
1 to 4
[gLbL]
[`Set]
Global Menu
[`C_F] Global
[```F] °F
[```C] °C
°F
always
always
[ C_F]
Display Units
Select which units will be displayed.
[ACLF] Global
[``50] 50 Hz
60 Hz
[AC.LF] AC Line Frequency
[``60] 60 Hz
Set the frequency to the applied ac line
power source.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Set Point
Appears If
[Ptyp] Global
[StPt] Set Point
[`Pro] Process
the controller includes
profiling (PM6 R _ _ _-_
_ _ _ A _ _).
[P.tyP] Profile Type
Set the profile startup to be based on a set
point or a process value.
[`GSE] Global
[`oFF] Off
[``on] On
Off
the controller includes
profiling (PM6 R _ _ _-_
_ _ _ A _ _).
[ gSE]
Guaranteed Soak Enable
Enables the guaranteed soak deviation
function in profiles.
[`GSd] Global
0.0 to 9,999.000°F or units
0.0 to 5,555.000°C
10.0°F or units the controller includes
[ gSd]
Guaranteed Soak Deviation
profiling (PM6 R _ _ _-_
6.0°C
Set the value of the deviation band that
will be used in all profile step types. The
process value must enter the deviation
band before the step can proceed.
_ _ _ A _ _).
[CoM]
[`SEt]
Communications Menu
[```1]
[CoM]
Communications 1
[```2]
[CoM]
Communications 2
[PCoL] Communications 1
[`Std] Standard Bus
[Mod] Modbus RTU
Modbus
1
the controller includes
Modbus RTU (PM6 _ _
_ _-1 _ _ _ A _ _).
Protocol
[PCoL]
Set the protocol of this controller to the
protocol that this network is using.
[`AdS] Communications 1
Address Standard Bus
1 to 16
Protocol is set to Stan-
dardbus
Range depends on the
model.
[ Ad.S]
Set the network address of this controller.
Each device on the network must have a
unique address.
The Zone Display on the front panel will
display this number.
[AdM] Communications (1 or 2)
1 to 247
1
Protocol is set to Modbus
Range depends on the
model.
Address Modbus
[Ad.M]
Set the network address of this controller.
Each device on the network must have a
unique address.
[bAUd] Communications (1 or 2)
9,600
19,200
38,400
9,600
Protocol is set to Modbus.
Range depends on the
model.
Baud Rate Modbus
[bAUd]
Set the speed of this controller's commu-
nications to match the speed of the serial
network.
[`PAr] Communications
Parity Modbus (1 or 2)
[none] None
[EuEn] Even
[`odd] Odd
None
Protocol is set to Modbus.
Range depends on the
model.
[ PAr]
Set the parity of this controller to match
the parity of the serial network.
[MhL] Communications (1 or 2)
[Lohi] Low-High
[hiLo] High-Low
Low-High
Protocol is set to Modbus.
Modbus Word Order
[M.hL]
Select the word order of the two 16-bit
words in the floating-point values.
[iPM] Communications 2
[dhCP] DHCP
[FAdd] Fixed Address
the controller includes
EtherNet/IP (PM6 _ _ _
_-3AA _ A _ _).
IP Address Mode
[iP.M]
Select DHCP to let a DHCP server assign
an address to this controller.
[iPF1] Communications 2
IP Fixed Address Part 1
0 to 255
0 to 255
169
254
IP Address Mode is set
to Fixed
[ip.F1]
Set the IP address of this controller. Each
device on the network must have a unique
address.
[iPF2] Communications 2
IP Fixed Address Part 2
IP Address Mode is set
to Fixed
[ip.F2]
Set the IP address of this controller. Each
device on the network must have a unique
address.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[iPF3] Communications 2
IP Fixed Address Part 3
0 to 255
0 to 255
1
1
IP Address Mode is set
to Fixed
[ip.F3]
Set the IP address of this controller. Each
device on the network must have a unique
address.
[iPF4] Communications 2
IP Fixed Address Part 4
IP Address Mode is set
to Fixed
[ip.F4]
Set the IP address of this controller. Each
device on the network must have a unique
address.
[iPS1] Communications 2
IP Fixed Subnet Part 1
Set the IP subnet mask for this controller.
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
255
255
0
IP Address Mode is set
to Fixed
[ip.S1]
[iPS2] Communications 2
IP Fixed Subnet Part 2
Set the IP subnet mask for this controller.
IP Address Mode is set
to Fixed
[ip.S2]
[iPS3] Communications 2
IP Fixed Subnet Part 3
Set the IP subnet mask for this controller.
IP Address Mode is set
to Fixed
[ip.S1]
[iPS4] Communications 2
IP Fixed Subnet Part 4
Set the IP subnet mask for this controller.
0
IP Address Mode is set
to Fixed
[ip.S4]
[iPg1] Communications 2
IP Fixed Gateway Part 1
0
IP Address Mode is set
to Fixed
[ip.g1]
Set the IP gateway address for this con-
troller.
[iPg2] Communications 2
IP Fixed Gateway Part 2
0 to 255
0 to 255
0 to 255
0
0
0
IP Address Mode is set
to Fixed
[ip.g2]
Set the IP gateway address for this con-
troller.
[iPg3] Communications 2
IP Fixed Gateway Part 3
IP Address Mode is set
to Fixed
[ip.g3]
Set the IP gateway address for this con-
troller.
[iPg4] Communications 2
IP Fixed Gateway Part 4
IP Address Mode is set
to Fixed
[ip.g4]
Set the IP gateway address for this con-
troller.
[MbE] Communications 2
[``no] No
[`YES}Yes
Yes
Yes
the controller includes
Modbus TCP (PM6 _ _ _
_-3AA _ A _ _).
Modbus TCP Enable
Activate Modbus TCP.
[Mb.E]
[EiPE] Communications 2
[``no] No
[`YES}Yes
the controller includes
EtherNet/IP (PM6 _ _ _
_-3AA _ A _ _).
EtherNet/IP™ Enable
Activate EtherNet/IP™.
[EiP.E]
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with other interfaces.
If there is only one instance of a menu, no submenus will appear.
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7
Chapter 7: Profiling Page
Note:
Navigating the Profiling Page
Some of these menus and parameters may not appear,
depending on the controller's options. See model num-
ber information in the Appendix for more information.
Profiling
Page
Home
Page
If there is only one instance of a menu, no submenus
will appear.
Steps
Step Types
[~~p~]ꢀˆ
[~~p1]ꢀˆ
[~~`1]
[~~ti]ꢀˆ
ꢂ
ꢃ
ꢀˆ
[~~Sp]‰ꢁ
[FiLe]‰ꢁ
[``P1] ‰ꢁ [StyP]‰ꢁ[tgSP]‰ꢁ[hoUr]‰ꢁ[Min]‰ꢁ[`SEC]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Time
<ꢃ
ꢂ>
Target Set
Point
Hours
Minutes
Seconds
Event
Output 1
Event
Output 2
Hold key for 3
seconds.
<ꢃ
ꢂ>
Steps 1 to 10
Profile 1
Profile 1
<ꢃ
ꢂ>
ꢄˆ[``P2]ꢀˆ
[~~11]
[``P2]
[rAtE]ꢀˆ
ꢂ
ꢃ
[FiLE]‰ꢁ
[StyP]‰ꢁ[tgSP]‰ꢁ[rAtE]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Rate
<ꢃ
ꢂ>
Target Set
Point
Rate
Event
Output 1
Event
Output 2
<ꢃ
ꢂ>
Steps 11 to 20
Profile 2
Profile 2
<ꢃ
ꢂ>
ꢄˆ
[``P3]ꢀˆ
[~~21]
[``P3]
[SoAH]ꢀˆ
ꢂ
ꢃ
[FiLE]‰ꢁ
[StyP]‰ꢁ[hoUr]‰ꢁ[Min]‰ꢁ[`SEC]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Soak
<ꢃ
ꢂ>
Hours
Minutes
Seconds
Event
Output 1
Event
Output 2
<ꢃ
ꢂ>
Steps 21 to 30
Profile 3
Profile 3
<ꢃ
ꢂ>
ꢄˆ[``P4]ꢀˆ [~~31]
[FiLE]‰ꢁ [``P4]
[`WE]ꢀˆ
ꢂ
ꢃ
[StyP]‰ꢁ[WE1]‰ꢁ[WE2]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Wait For Wait Event 1 Wait Event 2 Event
Event
Output 2
<ꢃ
ꢂ>
Steps 31 to 40
Profile 4
Profile 4
Event
Output 1
<ꢃ
ꢂ>
<ꢃ
ꢂ>
[WPr]ꢀˆ
ꢂ
ꢃ
[StyP]‰ꢁ[WPi]‰ꢁ[WPr]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Wait For Wait for
Process Process
<ꢃ
ꢂ>
Wait for
Process
Value
Event
Output 1
Event
Output 2
Instance
[Wbo]ꢀˆ
ꢂ
ꢃ
[StyP]‰ꢁ[tgSP]‰ꢁ[WE1]‰ꢁ[WE2]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Wait For Both Target Set
Wait Event 1 Wait Event 2 Event
Output 1
Event
Output 2
Point
<ꢃ
ꢂ>
[``JL]ꢀˆ
ꢂ
ꢃ
[StyP]‰ꢁ[``JS]‰ꢁ[``JC]‰ꢁ[Ent1]‰ꢁ[Ent2]‰
Jump Loop Jump Step
Step
Jump Count Event
Output 1
Event
Output 2
<ꢃ
ꢂ>
[`End]ꢀˆ
[StyP]‰ꢁ[`End]
End Step End Type
<ꢃ
ꢂ>
[UStP]
[StyP]
Unused Step
<ꢃ
ꢂ>
Watlow EZ-ZONE® PM Integrated Controller
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Chapter 7 Profiling Page
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The Profiling Page allows you to enter your ramp
and soak profile information.
How to Start a Profile
After defining the profile follow the steps below to
run the profile:
To go to the Profiling Page from the Home Page,
press the Advance Key ‰ for three seconds, until
[ProF] appears in the lower display and the pro-
file number appears in the upper display. Press
the Up ¿ or Down ¯ key to change to another pro-
file.
1. From the Home Page push the Advance Key ‰
repeatedly until Profile Start [PSt1] appears in
the lower display.
2. Use the Up ¿ or Down ¯ key to choose the file
or step number within a profile where you want
the profile to begin running.
3. Press the Advance Key ‰. This takes you to
Profile Action [PAC1], where you can select the
appropriate action.
• [none] No action
• [ProF] Begin execution from first step of the
specified profile number, whether it exists or not.
• [PAUS] Pause the currently running profile.
• Press the Advance Key ‰ to move to the selected
profile's first step.
• Press the Up ¿ or Down ¯ keys to move
through the steps.
• Press the Advance Key ‰ to move through the
selected step's settings.
• Press the Up ¿ or Down ¯ keys to change the
step's settings.
• Press the Infinity Key ˆ at any time to return
• [rESU] Resume running the profile from the
previously paused step.
• [`End] End the profile.
to the step number prompt.
• Press the Infinity Key ˆ again to return to the
profile number prompt.
• [StEP] Begin running the profile from the spec-
• From any point press and hold the Infinity Key
ified step number.
ˆ for two seconds to return to the Home Page.
Note: Changes made to profile parameters in the Profiling
Pages will be saved and will also have an immediate impact
on the running profile.
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM
is rated for 1,000,000 writes.
Some parameters in the Profile Status Menu can be changed
for the currently running profile, but should only be changed
by knowledgeable personnel and with caution. Changing pa-
rameters via the Profile Status Menu will not change the stored
profile but will have an immediate impact on the profile that is
running.
Display
Parameter name
Description
Set-
tings
Range
(Integer values for Mod-
bus in parentheses.)
Default
Appears If
Profiling parameters appear if the controller includes profiling (PM6 R _ _ _-_ _ _ _ A _ _).
[ProF]
[ProF]
Profile
Select the profile to be edited or viewed.
P1 to P4
1
always
always
[``p1]
[ P1] to
[``p4]
[ P4]
Step
Select a step to edit or view.
1 to 10 [profile 1]
11 to 20 [profile 2]
21 to 30 [profile 3]
31 to 40 [profile 4]
[Styp]
[S.typ]
Step Type
Select a step type.
[UStP] Unused Step
[``ti]Time
Unused
always
[rAtE] Rate
[SoAH] Soak
[`WE]Wait For Event
[WPr]Wait For Process
[Wbo]Wait For Both
[``JL] Jump Loop
[`End] End
[tgSP]
[tg.SP]
Step Type Parameters
Target Set Point
Select the set point for this step.
-1,999.000 to
9,999.000°F or units
-1,128 to 5,537.000°C
0.0°F or
units
-18°C
Step Type is set to Time,
Rate, Wait for Process or
Wait for Both.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with another interface.
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•
Chapter 7 Profiling Page
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Display
Parameter name
Description
Set-
tings
Range
(Integer values for Mod-
bus in parentheses.)
Default
Appears If
[hoUr]
[hoUr]
Step Type Parameters
Hours
Select the hours (plus Minutes and Seconds) for
0 to 99
0 to 59
0 to 59
0
Step Type is set to Time
or Soak.
a timed step.
[Min]
[Min]
Step Type Parameters
Minutes
Select the minutes (plus Hours and Seconds) for
a timed step.
0
0
Step Type is set to Time
or Soak.
[~SEC]
[ SEC]
Step Type Parameters
Seconds
Step Type is set to Time
or Soak.
Select the seconds (plus Hours and Minutes) for
a timed step.
[rate]
[rAtE]
Step Type Parameters
Rate
0 to 9,999.000°F or units 0.0
per minute
Step Type is set to Rate.
Select the rate for ramping in degrees or units
per minute.
0 to 5,555.000°C per
minute
[WPi]
[W.Pi]
Step Type Parameters
1 or 2
1
Step Type is set to Wait
For Process and the con-
troller has two process
inputs.
Wait For Process Instance
Select which analog input Wait For Process will
use.
[WPr]
[WPr]
Step Type Parameters
Wait For Process Value
-1,999.000 to
9,999.000°F or units
0.0°F or
units
Step Type is set to Wait
For Process.
The step will wait until the process value is
equal to the Wait-for Process Value. Once the
Wait For Process is satisfied, this step ends.
-1,128.000 to
5,537.000°C
-18.0°C
[WE1]
[WE.1]
or
[WE2]
[WE.2]
Step Type Parameters
Wait Event (1 and 2)
Select the event state that must be satisfied
during this step. Digital input 5 provides the
state of Event 1, and digital input 6 provides
the state of Event 2.
[`oFF] Off
[``on] On
[nonE] None
Off
Step Type is set to Wait
Event or Wait for Both.
[~~JS]
[ JS]
Step Type Parameters
Jump Step
Select a step to jump to.
1 to 40
0
0
Step Type is set to Jump
Loop.
[~~JC]
[ JC]
Step Type Parameters
Jump Count
0 to 9,999
Step Type is set to Jump
Loop.
Set the number of jumps. A value of 0 creates
an infinite loop. Loops can be nested four deep.
[~End]
[ End]
Step Type Parameters
End Type
[`oFF] Control Mode
set to Off
User
Step Type is set to End.
Select what the controller will do when this pro-
file ends.
[Hold] Hold last closed-
loop set point in the
profile
[USEr] User, reverts to
previous set point
[Ent1]
[Ent1]
or
Step Type Parameters
[`oFF] Off
[``on] On
Off
Step Type is set to Time,
Rate, Soak, Wait Event,
Wait for Process, Wait
for Both or Jump Loop.
Event Output (1 and 2)
Select whether Event Output 1 or 2 is on or off
during this step.
[Ent2]
[Ent2]
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with another interface.
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Display
Step Type
Description
Parameters in Step Type
Profiling parameters appear if the controller includes profiling (PM6 R _ _ _-_ _ _ _ A _ _).
[``ti]
Step Types
Time
[tgSP]Target Set Point
[hoUr] Hours
[Min] Minutes
[ ti]
A Time Step controls at the Target Set Point and maintains
two event output states for the designated time.
[`SEC] Seconds
[Ent1] Event Output 1
[Ent2] Event Output 2
[rAtE]
Step Types
Rate
[tgSP]Target Set Point
[rAtE] Rate
[Ent1] Event Output 1
[Ent2] Event Output 2
[rAtE]
A Rate Step ramps the process value to the Target Set Point
in degrees per minute while maintaining two event output
states.
[SoAH]
Step Types
[hoUr] Hours
Soak
[SoAk]
[Min] Minutes
[`SEC] Seconds
[Ent1] Event Output 1
[Ent2] Event Output 2
A Soak Step maintains the last Target Set Point and two
event output states for the designated time.
[`WE]
Step Types
Wait For Event
A Wait Event Step will wait for the event input states to
match the two Wait Event settings.
[WE1]Wait Event 1 (digital input 5)
[WE2]Wait Event 2 (digital input 6)
[Ent1] Event Output 1
[ W.E]
[Ent2] Event Output 2
[WPr]
Step Types
Wait For Process
A Wait For Process Step will wait for the process value to
match the Wait For Process value.
[WPr]Wait For Process Instance
[WPr]Wait For Process Value
[Ent1] Event Output 1
[W.Pr]
[Ent2] Event Output 2
[Wbo]
Step Types
[tgSP]Target Set Point
Wait For Both
[W.bo]
[WE1]Wait Event 1 (digital input 5)
[WE2]Wait Event 2 (digital input 6)
[Ent1] Event Output 1
A Wait For Both Step will wait for the process value to
match the Target Set Point and for the event states to match
the two event output settings
[Ent2] Event Output 2
[``JL]
Step Types
[``JS] Jump Step
Jump Loop
[ JL]
[``JC] Jump Count
[Ent1] Event Output 1
[Ent2] Event Output 2
A Jump Loop step will jump to the Jump Step the number
of times designated in Jump Count. Loops can be nested up
to four deep.
[`End]
Step Types
[`End] End Type
End
[ End]
An End Step will end the profile. If a profile doesn't include
an End Step, control will move to the next step. If no End
Step is confronted, after step 40 control will default to the
set point in effect before the profile started.
[UStP]
Step Types
Unused Step
[UStP]
This is an empty step that can be used to, in effect, erase a
step in a profile.
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8
Chapter 8: Factory Page
To go to the Factory Page from the Home Page,
press and hold both the Advance ‰ and Infinity ˆ
keys for six seconds.
• Press the Infinity Key ˆ to return to the Home
Page.
• Press the Advance Key ‰ to move through the
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM
is rated for 1,000,000 writes.
parameter prompts.
• Press the Up ¿ or Down ¯ keys to change the
parameter value.
Navigating the Factory Page
Note:
Some of these menus and parameters may
not appear, depending on the controller's
options. See model number information in
the Appendix for more information.
If there is only one instance of a menu, no
submenus will appear.
Home
Page
Factory Page
Parameters
[~~p~]ꢀˆ
[~~Sp]‰ˆꢁ
[CUST]ꢀˆ[```I]ꢀˆ
[FCty]‰ꢁ[CUST]‰ꢁ[`PAr]‰ꢁ[`iid]‰
ꢂ
ꢃ
Custom 1 Parameter
Submenu
Instance
Hold both keys
for 6 seconds.
Custom
Menu
<ꢃ
ꢂ>
Custom 2
to 20
ꢄˆ
Same as above.
Submenus
ꢄˆ[`LoC]ꢀˆ
ꢂ
ꢃ
[FCty]‰ꢁ[LoCo]‰ꢁ[LoCP]‰ꢁ[rLoC]‰ꢁ[SLoC]‰
Lock
Operations
Page
Lock
Profiling
Page
Read Lock
Set Lock
Lockout
Menu
<ꢃ
ꢂ>
ꢄˆ[diAg]ꢀˆ
ꢂ
ꢃ
[FCty]‰ꢁ[``Pn]‰ꢁ[`rEu]‰ꢁ[SbLd]‰ꢁ[``Sn]‰ꢁ[dAtE]‰ꢁ[USrr]‰ꢁ[USrS]‰ꢁ[iPA1] … [iPA4]‰ꢁ[CLEd]‰
Part Number Software
Revision
Software
Build
Serial
Number
Date of
Manufacture
User Restore User Save
IP Actual
Address
Part 1
IP Actual
Address
Part 4
Communica-
tions Indica-
tor Light
Diagnostic
Menu
Set
Set
<ꢃ
ꢂ>
ꢄˆ[`CAL]ꢀˆ[~~~I]ꢀˆ
ꢂ
ꢃ
[FCty]‰ꢁ[`CAl]‰ꢁ[`Mu]‰ꢁ[ELio]‰ꢁ[ELiS]‰ꢁ[ELoo]‰ꢁ[ELoS]‰
Calibration 1 Electrical
Electrical
Electrical
Electrical
Electrical
Output Slope
Calibration
Menu
Measure-
Input Offset Input Slope Output
Offset
Submenu
<ꢃ
ment
<ꢃ
ꢂ>
ꢂ>
Calibration 2
Submenu
ꢄˆ
Same as above.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
[CUSt]
[FCty]
[```1]
[CUSt]
[``20]
[CUSt]
Custom Menu
Custom 1
Custom 20
[`PAr] Custom Menu
[ PAr]
Parameter 1 to 20
[nonE] None
[`Pro] Process
[StPt] Set Point
Active Process
Value (1, Top
Display)
Active Set Point
(2, Bottom
Display)
User Control
Mode (4)
Heat Power (5)
Cool Power (6)
Autotune (7)
Idle Set Point
(8)
Profile Start (9)
Profile Action
(10)
always
Select the parameters that will
appear in the Home Page.
[ACpu]Active Process Value
[ACSP]Active Set Point
[``op] Open Loop Set Point
[`iCA] Input Calibration Offset
[`C_F] Display Units
[USrr]User Restore Set
[`ALo]Alarm Low Set Point
[`Ahi]Alarm High Set Point
[`Ahy]Alarm Hysteresis
[`AUt]Autotune
The Parameter 1 value will ap-
pear in the upper display of
the Home Page. It cannot be
changed with the Up and Down
Keys in the Home Page.
The Parameter 2 value will ap-
pear in the lower display in the
Home Page. It can be changed
with the Up and Down Keys, if
the parameter is a writable one.
[`CM] User Control Mode
[`hPr] Heat Power
[`CPr] Cool Power
Scroll through the other Home
Page parameters with the Ad-
vance Key ‰.
None (11 to 20)
[``ti]Time Integral
[``td]Time Derivative
[``db] Dead Band
[`hPb] Heat Proportional Band
[`hhy] Heat Hysteresis
[`CPb] Cool Proportional Band
[`Chy] Cool Hysteresis
[`rrt] Ramp Rate
[`CUr]Current Read
®
[ttUn]TRU-TUNE+ Enable
[idLE] Idle Set Point
[CUSt] Custom Menu
[PStr] Profile Start
[PACr] Profile Action Request
[`gSd] Guaranteed Soak Deviation Value
[`LLS] Limit Low Set Point
[`LhS] Limit High Set Point
[`Lhy]Limit Hysteresis
[`iid] Custom Menu
1 to 4
the parameter
may apply to more
than one instance.
Instance
[ iid]
Select which instance of the pa-
rameter will be selected.
[`LoC]
[FCty]
Lockout Menu
[LoCo] Lockout Menu
[LoC.o] Lock Operations Page
Change the security level of the
Operations Page.
1 to 3
1 to 3
2
3
always
always
[LoCP] Lockout Menu
[LoC.P] Lock Profiling Page
Change the security level of the
Profiling Page.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with another interface.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
Appears If
always
[rLoC] Lockout Menu
[rLoC]
Read Lockout Security
1 to 5
1 Home Page
5
Set the read security clearance
level. The user can access the se-
lected level and all lower levels.
If the Set Lockout Security level
is higher than the Read Lockout
Security, the Read Lockout Secu-
rity level takes priority.
2 Operations Page*
3 Profiling Page*
4 Setup Page and Diagnostics Menu
5 Lock, Calibration and Custom menus
*You can change the security level of the
Operations and Profiling pages with
Lock Operations Page and Lock Profil-
ing Page.
[SLoC] Lockout Menu
0 to 5
5
always
[SLoC]
Set Lockout Security
0 No changes allowed, except to [SLoC]
1 Home Page
2 Operations Page*
3 Profiling Page*
4 Setup Page and Diagnostics Menu
5 Lock, Calibration and Custom menus
*You can change the security level of the
Operations and Profiling pages with
Lock Operations Page and Lock Profil-
ing Page.
Set the write security clearance
level. The user can access the se-
lected level and all lower levels.
If the Set Lockout Security level
is higher than the Read Lockout
Security, the Read Lockout Secu-
rity level takes priority.
[diAg]
[FCty]
Diagnostics Menu
[``Pn] Diagnostics Menu
always
always
always
[ Pn]
Part Number
Display this controller's part
number.
[`rEu] Diagnostics Menu
[ rEu]
Software Revision
Display this controller's firmware
revision number.
[SbLd] Diagnostics Menu
[S.bLd] Software Build
0 to 2,147,483,647
Display the firmware build num-
ber.
[``Sn] Diagnostics Menu
0 to 2,147,483,647
0 to 2,147,483,647
always
always
always
[ Sn]
Serial Number
Display the serial number.
[dAtE] Diagnostics Menu
[dAtE]
Date of Manufacture
Display the date code.
[USrr] Diagnostics Menu
[none] None
None
None
None
None
[USr.r]
User Restore Set
[SEt1] User Set 1
[SEt2] User Set 2
[FCty] Factory Default
Replace all of this controller's set-
tings with another set.
[USrS] Diagnostics Menu
[USr.S] User Save Set
[none] None
[SEt1] User Set 1
[SEt2] User Set 2
always
Save all of this controller's set-
tings to the selected set.
[iPA1] Diagnostics Menu
0 to 255
0 to 255
the controller in-
cludes EtherNet/
IP (PM6 _ _ _ _-
3AA _ A _ _).
[iP.A1]
IP Actual Address Part 1
Display the first part of this
controller's IP address.
[iPA2] Diagnostics Menu
[iP.A2]
IP Actual Address Part 2
the controller in-
cludes EtherNet/
IP (PM6 _ _ _ _-
3AA _ A _ _).
Display the second part of this
controller's IP address.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with another interface.
If there is only one instance of a menu, no submenus will appear.
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Dis-
play
Parameter Name
Description
Set-
tings
Range
Default
None
Appears If
[iPA3] Diagnostics Menu
[iP.A3]
IP Actual Address Part 3
0 to 255
the controller in-
cludes EtherNet/
IP (PM6 _ _ _ _-
3AA _ A _ _).
Display the third part of this
controller's IP address.
[iPA4] Diagnostics Menu
[iP.A4]
IP Actual Address Part 4
0 to 255
None
the controller in-
cludes EtherNet/
IP (PM6 _ _ _ _-
3AA _ A _ _).
Display the fourth part of this
controller's IP address.
[CLEd] Diagnostics Menu
[C.LEd] Communications Indicator
Light
[`oFF] Off
[Con1] Channel 1
[Con2] Channel 2
[Both] Both
Select which channel the Commu-
nications Activity indicator light
will monitor.
[`CAL]
[FCty]
[```1]
[`CAL]
[```2]
[`CAL]
Calibration Menu
Calibration 1
Calibration 2
(input 2 appears if PM6 _ _ _ _-_ [R, T or L] _ _ A _ _)
[`Mu] Calibration Menu (1 or 2)
-1,999.000 to 9,999.000
always
[ Mv]
Electrical Measurement
Read the raw electrical value
for this input in the units cor-
responding to the Sensor Type
(Setup Page, Analog Input Menu)
setting.
[ELio] Calibration Menu (1 or 2)
[ELi.o]
Electrical Input Offset
-1,999.000 to 9,999.000
-1,999.000 to 9,999.000
-1,999.000 to 9,999.000
0.0
1.0
0.0
always
always
Change this value to calibrate the
low end of the input range.
[ELiS] Calibration Menu (1 or 2)
[ELi.S]
Electrical Input Slope
Adjust this value to calibrate the
slope of the input value.
[ELoo] Calibration Menu (1 or 2)
[ELo.o] Electrical Output Offset
Change this value to calibrate the
low end of the output range.
the controller has
process outputs:
(PM6_ _F_- _ _ _
_A_ _) or (PM6_
_ _ _-_ _F_A_ _)
Menu 2 calibrates output 3.
[ELoS] Calibration Menu (1 or 2)
[ELo.S] Electrical Output Slope
Adjust this value to calibrate the
slope of the output value.
-1,999.000 to 9,999.000
1.0
the controller has
process outputs:
(PM6_ _F_- _ _ _
_A_ _) or (PM6_
_ _ _-_ _F_A_ _)
Menu 2 calibrates output 3.
Note: Some values will be rounded off to fit in the four-character display. Full values can be read with another interface.
If there is only one instance of a menu, no submenus will appear.
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9
Chapter 9: Features
Saving and Restoring User Settings. . . . . . . . . . . . . . . . . . . . . . . . . .54
Tuning the PID Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Filter Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Sensor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Sensor Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Scale High and Scale Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Range High and Range Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Receiving a Remote Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
No-arc Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Retransmitting a Process Value or Set Point . . . . . . . . . . . . . . . . . . . . 58
Cool Output Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Auto (closed loop) and Manual (open loop) Control . . . . . . . . . . . . . . 59
On-Off Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Proportional Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Proportional plus Integral (PI) Control . . . . . . . . . . . . . . . . . . . . . . . . . 61
Dead Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Variable Time Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Process and Deviation Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Alarm Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Alarm Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Alarm Silencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Alarm Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Programming the EZ Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
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A new feature in EZ-ZONE® PM products will al-
low set point changes while the control is autotun-
ing, this includes while running a profile or ramping.
When the auto tune is initially started it will use
the current set point and will disregard all set point
changes until the tuning process is complete. Once
complete, the controller will then use the new set
point.
Saving and Restoring User Settings
Recording setup and operations parameter settings
for future reference is very important. If you uninten-
tionally change these, you will need to program the
correct settings back into the controller to return the
equipment to operational condition.
After you program the controller and verify
proper operation, use User Save Set [USrS] (Fac-
tory Page, Diagnostics Menu) to save the settings
into either of two files in a special section of memory.
If the settings in the controller are altered and you
want to return the controller to the saved values, use
User Restore Set [USrr] (Factory Page, Diagnostics
Menu) to recall one of the saved settings.
This is why it is a good idea to enter the active set
point before initiating an autotune.
Autotuning calculates the optimum heating and/
or cooling PID parameter settings based on the sys-
tem's response. Autotuning can be enabled whether
or not TUNE-TUNE+™ is enabled. The PID settings
generated by the autotune will be used until the au-
totune feature is rerun, the PID values are manually
adjusted or TRU-TUNE+® is enabled.
A digital input or the Function Key can also be
configured to restore parameters.
To initiate an autotune, set Autotune Request
[`AUt] (Operations Page, Loop Menu) to [`YES].
You should not autotune while a profile is running. If
the autotune cannot be completed in 60 minutes, the
autotune will time-out and the original settings will
take effect.
The lower display will flash between [tUnE] and
the set point while the autotuning is underway. The
temperature must cross the Autotune Set Point five
times to complete the autotuning process. Once com-
plete, the controller controls at the normal set point,
using the new parameters.
Note: Only perform the above procedure when you are sure that
all the correct settings are programmed into the controller. Sav-
ing the settings overwrites any previously saved collection of
settings. Be sure to document all the controller settings.
Programming the Home Page
Watlow’s patented user-defined menu system im-
proves operational efficiency. The user-defined Home
Page provides you with a shortcut to monitor or
change the parameter values that you use most of-
ten.
You can create your own Home Page with as
many as 20 of the active parameters. When a param-
eter normally located in the Setup Page or Opera-
tions Page is placed in the Home Page, it is acces-
sible through both. If you change a parameter in the
Home Page, it is automatically changed in its origi-
nal page. If you change a parameter in its original
page it is automatically changed in the Home Page.
The default parameters will automatically appear
in the Home Page.
Change the list of parameters in the Home Page
from the Custom Menu [CUSt] (Factory Page).
Select a set point for the tune with Autotune Set
Point. The Autotune Set Point is expressed as a per-
cent of the Closed Loop Set Point.
If you need to adjust the tuning procedure's ag-
gressiveness, use Autotune Aggressiveness [TAgr]
(Setup Page, Loop Menu). Select under damped [Un-
dr] to bring the process value to the set point quick-
ly. Select over damped [ouer] to bring the process
value to the set point with minimal overshoot. Select
critical damped [Crit] to balance a rapid response
with minimal overshoot.
Process Set Point
Autotune begins
Autotune complete
Tuning the PID Parameters
Autotuning
When an autotune is performed on the EZ-ZONE®
PM, the set point is used to calculate the tuning set
point.
Autotune Set Point
(90 percent of Process Set Point)
For example, if the active set point is 200° and
Autotune Set Point [AtSP] (Operations Page, Loop
Menu) is set to 90 percent, the autotune function
utilizes 180° for tuning. This is also how autotun-
ing works in previous Watlow Winona controllers. In
addition, changing the active set point in previous
controllers causes the autotune function to restart;
where with the EZ-ZONE® PM changing the set
point after an autotune has been started has no af-
fect.
Time
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Chapter 9 Features
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The preferred and quickest method for tuning a
loop is to establish initial control settings and contin-
ue with the adaptive mode to fine tune the settings.
Setting a controller's control mode to tune starts
this two-step tuning process. (See Autotuning in this
chapter.) This predictive tune determines initial,
rough settings for the PID parameters. Then the loop
automatically switches to the adaptive mode which
fine tunes the PID parameters.
Once the process variable has been at set point for
a suitable period (about 30 minutes for a fast process
to roughly two hours for a slower process) and if no
further tuning of the PID parameters is desired or
needed, TRU-TUNE+™ may be turned off. However,
keeping the controller in the adaptive mode allows it
to automatically adjust to load changes and compen-
sate for differing control characteristics at various
set points for processes that are not entirely linear.
Once the PID parameters have been set by the
TRU-TUNE+™ adaptive algorithm, the process, if
shut down for any reason, can be restarted in the
adaptive control mode.
Manual Tuning
In some applications, the autotune process may not
provide PID parameters for the process characteris-
tics you desire. If that is the case, you may want to
tune the controller manually.
1. Apply power to the controller and establish a set
point typically used in your process.
2. Go to the Operations Page, Loop Menu, and set
Heat Proportional Band [`hPb] and/or Cool Pro-
portional Band [`CPb] to 5. Set Time Integral
[``ti] to 0. Set Time Derivative [``td] to 0.
3. When the system stabilizes, watch the process
value. If it fluctuates, increase the Heat Propor-
tional Band or Cool Proportional Band value in 3
to 5° increments until it stabilizes, allowing time
for the system to settle between adjustments.
4. When the process has stabilized, watch Heat
Power [`hPr] or Cool Power [`CPr] (Operations
Page, Monitor Menu). It should be stable 2%. At
this point, the process temperature should also
be stable, but it will have stabilized before reach-
ing the set point. The difference between the set
point and actual process value can be eliminated
with Integral.
Turn TRU-TUNE+™ on or off with TRU-TUNE+™
Enable [ttUn](Setup Page, Loop Menu).
Use TRU-TUNE+™ Band [tbnd] (Setup Page,
Loop Menu) to set the range above and below the
set point in which adaptive tuning will be active.
Adjust this parameter only in the unlikely event
that the controller is unable to stabilize at the set
point with TRU-TUNE+™ Band set to auto (0). This
may occur with very fast processes. In that case, set
TRU-TUNE+™ Band to a large value, such as 100.
Use TRU-TUNE+™ Gain [`tgn] (Setup Page,
Loop Menu) to adjust the responsiveness of the adap-
tive tuning calculations. Six settings range from 1,
with the most aggressive response and most poten-
tial overshoot (highest gain), to 6, with the least ag-
gressive response and least potential for overshoot
(lowest gain). The default setting, 3, is recommended
for loops with thermocouple feedback and moderate
response and overshoot potential.
5. Start with an Integral value of 6,000 and allow
10 minutes for the process temperature to reach
the set point. If it has not, reduce the setting by
half and wait another 10 minutes. Continue re-
ducing the setting by half every 10 minutes until
the process value equals the set point. If the pro-
cess becomes unstable, the Integral value is too
small. Increase the value until the process stabi-
lizes.
6. Increase Derivative to 0.1. Then increase the set
point by 11° to 17°C. Monitor the system’s ap-
proach to the set point. If the process value over-
shoots the set point, increase Derivative to 0.2.
Increase the set point by 11° to 17°C and watch
the approach to the new set point. If you increase
Derivative too much, the approach to the set
point will be very sluggish. Repeat as necessary
until the system rises to the new set point with-
out overshoot or sluggishness.
Before Tuning
Before autotuning, the controller hardware must be
installed correctly, and these basic configuration pa-
rameters must be set:
For additional information about autotune and PID
control, see related features in this chapter.
Autotuning with TRU-TUNE+®
•
Sensor Type [`SEn] (Setup Page, Analog Input
Menu), and scaling, if required;
The TRU-TUNE+® adaptive algorithm will optimize
the controller's PID values to improve control of dy-
namic processes. TRU-TUNE+® monitors the process
variable and adjusts the control parameters auto-
matically to keep your process at set point during set
point and load changes. When the controller is in the
adaptive control mode, it determines the appropriate
output signal and, over time, adjusts control param-
eters to optimize responsiveness and stability. The
TRU-TUNE+® feature does not function for on-off
control.
•
Function [``Fn] (Setup Page, Output Menu) and
scaling, if required.
How to Autotune a Loop
1. Enter the desired set point or one that is in the
middle of the expected range of set points that
you want to tune for.
2. Enable TRU-TUNE+®.
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3. Initiate an autotune. (See Autotuning in this
chapter.)
Follow these steps for a thermocouple or pro-
cess input:
1. Apply the low source signal to the input you are
calibrating. Measure the signal to ensure it is ac-
curate.
When autotuning is complete, the PID parameters
should provide good control. As long as the loop is in
the adaptive control mode, TRU-TUNE+® continu-
ously tunes to provide the best possible PID control
for the process.
2. Read the value of Electrical Measurement [`Mu]
(Factory Page, Calibration Menu) for that input.
3. Calculate the offset value by subtracting this val-
ue from the low source signal.
4. Set Electrical Input Offset [ELio] (Factory Page,
Calibration Menu) for this input to the offset val-
ue.
5. Check the Electrical Measurement to see whether
it now matches the signal. If it doesn’t match, ad-
just Electrical Offset again.
ç
WARNING! During autotuning, the controller sets the output
to 100 percent and attempts to drive the process variable
toward the set point. Enter a set point and heat and cool
power limits that are within the safe operating limits of your
system.
6. Apply the high source signal to the input. Mea-
sure the signal to ensure it is accurate.
7. Read the value of Electrical Measurement for
that input.
Inputs
Calibration Offset
8. Calculate the gain value by dividing the low
source signal by this value.
9. Set Electrical Slope [ELiS] (Factory Page, Cali-
bration Menu) for this input to the calculated
gain value.
10. Check the Electrical Measurement to see wheth-
er it now matches the signal. If it doesn’t match,
adjust Electrical Slope again.
Set Electrical Offset to 0 and Electrical Slope to 1 to
restore factory calibration.
Calibration offset allows a device to compensate for
an inaccurate sensor, lead resistance or other factors
that affect the input value. A positive offset increases
the input value, and a negative offset decreases the
input value.
The input offset value can be viewed or changed
with Calibration Offset [`iCA] (Operations Page,
Analog Input Menu).
Follow these steps for an RTD input:
Negative Calibration Offset will
compensate for the difference
between the Sensor Reading and
1. Measure the low source resistance to ensure it
is accurate. Connect the low source resistance to
the input you are calibrating.
Temperature Reading
from Sensor
the Actual Temperature
2. Read the value of Electrical Measurement [`Mu]
(Factory Page, Calibration Menu) for that input.
3. Calculate the offset value by subtracting this val-
ue from the low source resistance.
4. Set Electrical Input Offset [ELio] (Factory Page,
Calibration Menu) for this input to the offset val-
ue.
Actual Process Temperature
Time
5. Check the Electrical Measurement to see whether
it now matches the resistance. If it doesn’t match,
adjust Electrical Offset again.
6. Measure the high source resistance to ensure it
is accurate. Connect the high source resistance to
the input.
7. Read the value of Electrical Measurement for
that input.
8. Calculate the gain value by dividing the low
source signal by this value.
9. Set Electrical Slope [ELiS] (Factory Page, Cali-
bration Menu) for this input to the calculated
gain value.
10. Check the Electrical Measurement to see wheth-
er it now matches the signal. If it doesn’t match,
adjust Electrical Slope again.
Calibration
To calibrate an analog input, you will need to provide
two electrical signals or resistance loads near the ex-
tremes of the range that the application is likely to
utilize. See recommended values below:
Sensor Type
thermocouple
millivolts
Low Source
0.000 mV
High Source
50.000 mV
0.000 mV
0.000V
50.000 mV
10.000V
volts
milliamps
100 Ω RTD
1,000 Ω RTD
0.000 mA
50.00 Ω
20.000 mA
350.00 Ω
500.00 Ω
3,500.00 Ω
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Set Electrical Offset to 0 and Electrical Slope to 1 to
restore factory calibration.
open-loop set point.
High Limit of selected functional range
Range High Range (between High Limit of Sensor and Range Low)
Filter Time Constant
Set Point High
Set Point Range (must be between Range High and Range Low)
Set Point Low
Filtering smoothes an input signal by applying a
first-order filter time constant to the signal. Filter-
ing the displayed value makes it easier to monitor.
Filtering the signal may improve the performance of
PID control in a noisy or very dynamic system.
Range Low Range (between Low Limit of Sensor and Range High)
Low Limit of selected functional range
Adjust the filter time interval with Filter Time
[`FiL] (Setup Page, Analog Input Menu).
Scale High and Scale Low
Example: With a filter value of 0.5 seconds, if the
process input value instantly changes from 0 to 100
and remained at 100, the display will indicate 100 after
five time constants of the filter value or 2.5 seconds.
When an analog input is selected as process voltage
or process current input, you must choose the value
of voltage or current to be the low and high ends. For
example, when using a 4 to 20 mA input, the scale
low value would be 4.00 mA and the scale high value
would be 20.00 mA. Commonly used scale ranges are:
0 to 20 mA, 4 to 20 mA, 0 to 5V, 1 to 5V and 0 to 10V.
Unfiltered Input Signal
You can create a scale range representing other
units for special applications. You can reverse scales
from high values to low values for analog input sig-
nals that have a reversed action. For example, if 50
psi causes a 4 mA signal and 10 psi causes a 20 mA
signal.
Time
Scale low and high low values do not have to match
the bounds of the measurement range. These along
with range low and high provide for process scaling
and can include values not measureable by the control-
ler. Regardless of scaling values, the measured value
will be constrained by the electrical measurements of
the hardware.
Filtered Input Signal
Time
Select the low and high values with Scale Low
[`SLo] and Scale High [`Shi]. Select the displayed
range with Range Low [`rLo] and Range High
[`rhi] (Setup Page, Analog Input Menu).
Sensor Selection
You need to configure the controller to match the in-
put device, which is normally a thermocouple, RTD or
process transmitter.
Range High and Range Low
Select the sensor type with Sensor Type [`Sen]
(Setup Page, Analog Input Menu).
With a process input, you must choose a value to rep-
resent the low and high ends of the current or voltage
range. Choosing these values allows the controller’s
display to be scaled into the actual working units of
measurement. For example, the analog input from a
humidity transmitter could represent 0 to 100 per-
cent relative humidity as a process signal of 4 to 20
mA. Low scale would be set to 0 to represent 4 mA
and high scale set to 100 to represent 20 mA. The in-
dication on the display would then represent percent
humidity and range from 0 to 100 percent with an
input of 4 to 20 mA.
Sensor Backup
Sensor backup maintains closed-loop control after an
input failure by switching control to input 2.
The sensor backup feature is only available in an
EZ-ZONE® PM Integrated limit or remote set point
controller.
Turn sensor backup on or off with Sensor Backup
Enable [`SbA] (Setup Page, Analog Input 1).
Set Point Low Limit and High Limit
The controller constrains the set point to a value be-
tween a set point low limit and a set point high limit.
Select the low and high values with Range Low
[`rLo] and Range High [`rhi] (Setup Page, Analog
Input Menu).
Set the set point limits with Low Set Point
[`LSP] and High Set Point [`hSP] (Setup Page,
Loop Menu).
There are two sets of set point low and high lim-
its: one for a closed-loop set point, another for an
Receiving a Remote Set Point
The remote set point feature allows the controller
to use a thermocouple, RTD, 1 k potentiometer or
process signal at input 2 to establish the set point,
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which allows its set point to be manipulated by an
fact that when contacts open while current is flowing
external source. A common application would use one metal degradation occurs. This action produces un-
ramping controller with a set-point retransmit out-
put to ramp multiple controllers using the remote set
avoidable electrical arcing causing metal to transfer
from one contact to the other. The arcing conditions
point. Or you could use an analog output from a PLC continue on each subsequent contact opening until
to send set point values to an EZ-ZONE® PM.
The controller must have two process inputs to
use the remote set point feature.
You may select between local and remote set
points at the front panel, with an event input, from a
remote computer using the communications feature
or from an external switch using an event input.
Make sure all input and output impedances are
compatible.
Switch to the remote set point with Remote En-
able [`rEn] (Operations Page, Loop Menu). Select
whether the remote set point controls an open- or
closed-loop set point with Remote Set Point Type
[`rty].
over time the resistance through the contacts in-
creases causing the contacts to increase in tempera-
ture. Eventually, the contacts will weld together and
the relay remains in the on state.
The Watlow no-arc relay is a hybrid relay. It uses
a mechanical relay for the current load and a triac
(solid-state switch) to carry the turn-on and turn-off
currents. No-arc relays extend the life of the relay
more than two million cycles at the rated full-load
current.
Although a no-arc relay has significant life advan-
tages, a few precautions must be followed for accept-
able usage:
Do not use:
• hybrid relays for limit contactors. A limit or
safety device must provide a positive mechanical
break on all hot legs simultaneously;
Assign the function of switching to a remote set
point to a digital input with Digital Input Function
[``Fn] (Setup Page, Digital Input Menu).
• dc loads with hybrid relays. The triacs used for
arc suppression will turn off only with ac line
voltage;
Assign the function of switching to a remote set
point to the EZ Key with Digital Input Function
[``Fn] (Setup Page, Function Key Menu).
• hybrid switches to drive any inductive loads, such
as relay coils, transformers or solenoids;
• cycle times less than five seconds on hybrid
switches;
• on loads that exceed 264V ac through relay;
• on loads that exceed 15 amperes load;
• on loads less than 100 mA;
Outputs
Duplex
Certain systems require that a single process output
control both heating and cooling outputs. An EZ-
ZONE® PM controller with a process output can func-
tion as two separate outputs.
• no-arc relays in series with other no-arc relays.
With a 4 to 20mA output the heating output will
operate from 12 to 20mA (0 to +100 percent) and the
cooling output will operate from 12 to 4mA (0 to -100
percent).
In some cases this type of output is required by
the device that the EZ-ZONE® PM controls, such as
a three-way valve that opens one way with a 12 to
20mA signal and opens the other way with a 4 to
12mA signal. This feature reduces the overall system
cost by using a single output to act as two outputs.
Outputs 1 and 3 can be ordered as process out-
puts. Select duplex [dUPL] as the Output Function
[``Fn] (Setup Page, Output Menu). Set the output to
volts [uoLt] or milliamps [`MA] with Output Type
[`oty]. Set the range of the process output with
Scale Low [`SLo] and Scale High [`Shi].
Retransmitting a Process Value or Set Point
The retransmit feature allows a process output to
provide an analog signal that represents the set
point or process value. The signal may serve as a
remote set point for another controller or as an in-
put for a chart recorder documenting system perfor-
mance over time.
In choosing the type of retransmit signal the op-
erator must take into account the input impedance
of the device to be retransmitted to and the required
signal type, either voltage or milliamps.
Typically applications might use the retransmit
option to record one of the variables with a chart re-
corder or to generate a set point for other controls in
a multi-zone application.
Outputs 1 and 3 can be ordered as process out-
puts. Select retransmit [rMt] as the Output Func-
tion [``Fn] (Setup Page, Output Menu). Set the out-
put to volts [uoLt] or milliamps [`MA] with Output
Type [`oty]. Select the signal to retransmit with
Retransmit Source [`rSr].
No-arc Relay
A no-arc relay provides a significant improvement in
the life of the output relay over conventional relays.
Conventional mechanical relays have an expected
life of 100,000 cycles at the rated full-load current.
The shorter life for conventional relays is due to the
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figured in any combination. For instance, all three
could be set to cool.
Range High
Heat and cool outputs use the set point and Oper-
ations parameters to determine the output value. All
heat and cool outputs use the same set point value.
Heat and cool each have their own set of control pa-
rameters. All heat outputs use the same set of heat
control parameters and all cool outputs use the same
set of cool output parameters.
Range Low
Scale Low
Scale High
Retransmit Source
Each alarm output has its own set of configura-
tion parameters and set points, allowing independent
operation.
Set the range of the process output with Scale
Low [`SLo] and Scale High [`Shi]. Scale the re-
transmit source to the process output with Range
Low [`rLo] and Range High [`rhi].
Auto (closed loop) and Manual (open loop) Control
When the retransmit source is at the Range Low
value, the retransmit output will be at its Scale Low
value. When the retransmit source is at the Range
High value, the retransmit output will be at its Scale
High value.
The controller has two basic modes of operation, auto
mode and manual mode. Auto mode allows the con-
troller to decide whether to perform closed-loop con-
trol or to follow the settings of Input Error Failure
[FAiL] (Setup Page, Loop Menu). The manual mode
only allows open-loop control. The EZ-ZONE® PM
controller is normally used in the auto mode. The
manual mode is usually only used for specialty appli-
cations or for troubleshooting.
Manual mode is open-loop control that allows the
user to directly set the power level to the controller’s
output load. No adjustments of the output power level
occur based on temperature or set point in this mode.
In auto mode, the controller monitors the input to
determine if closed-loop control is possible. The con-
troller checks to make certain a functioning sensor is
providing a valid input signal. If a valid input signal
is present, the controller will perform closed-loop con-
trol. Closed-loop control uses a process sensor to de-
termine the difference between the process value and
the set point. Then the controller applies power to a
control output load to reduce that difference.
Cool Output Curve
A nonlinear output curve may improve performance
when the response of the output device is nonlinear.
If a cool output uses one of the nonlinear curves a
PID calculation yields a lower actual output level
than a linear output would provide.
These output curves are used in plastics extruder
applications: curve 1 for oil-cooled extruders and
curve 2 for water-cooled extruders.
100
80
60
If a valid input signal is not present, the control-
ler will indicate an input error message in the upper
display and [Attn] in the lower display and respond
to the failure according to the setting of Input Error
Failure [FAiL]. You can configure the controller to
perform a “bumpless” transfer [bPLS], switch power
to output a preset fixed level [MAn], or turn the out-
put power off.
Linear
Curve 1
40
Curve 2
20
0
Bumpless transfer will allow the controller to
transfer to the manual mode using the last power
value calculated in the auto mode if the process had
stabilized at a 5 percent output power level for the
time interval of Time Integral (Operations Page,
Loop) prior to sensor failure, and that power level is
less than 75 percent.
PID Calculation
Select a nonlinear cool output curve with Cool
Output Curve [`CCr] (Setup Menu, Loop Menu).
Control Methods
Output Configuration
Each controller output can be configured as a heat
output, a cool output, an alarm output or deactivat-
ed. No dependency limitations have been placed on
the available combinations. The outputs can be con-
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and off more frequently, and may result in the output
“chattering.”
On-off control can be selected with Heat Algo-
rithm [`hAg] or Cool Algorithm [`CAg] (Setup Page,
Loop Menu).
Actual Temperature
Set Point
Sensor
Break
On-off hysteresis can be set with Heat Hysteresis
[`hhY] or Cool Hysteresis [`ChY] (Operations Page,
Loop Menu).
100%
Output Power
40%
0%
Locks in
Output
Power
2 minutes
Note: Input Error Failure Mode [faIl] does not function in on-
off control mode. The output goes off.
Time
Input Error Latching [`iEr] (Setup Page, Ana-
log Input Menu) determines the controller’s response
once a valid input signal returns to the controller.
If latching is on, then the controller will continue to
indicate an input error until the error is cleared. To
clear a latched alarm, press the Advance Key ‰ then
the Up Key ¿.
The heating action switches off when the process
temperature rises above the set point.
Set Point
Hysteresis
Process Temperature
If latching is off, the controller will automatically
clear the input error and return to reading the tem-
perature. If the controller was in the auto mode when
the input error occurred, it will resume closed-loop
control. If the controller was in manual mode when
the error occurred, the controller will remain in
open-loop control.
The heating action switches on when the process temperature
drops below the set point minus the hysteresis.
The heating action
switches on at startup.
Time
The cooling action switches on when
the process temperature rises above
the set point plus the hysteresis.
The cooling action
switches
on at startup.
The Manual Control Indicator Light % is on when
the controller is operating in manual mode.
You can easily switch between modes if the Con-
trol Mode [`CM] parameter is selected to appear in
the Home Page.
Hysteresis
Process Temperature
Set Point
To transfer to manual mode from auto mode,
press the Advance Key ‰ until [`CM] appears in
the lower display. The upper display will display
[AUto] for auto mode. Use the Up ¿ or Down ¯ keys
to select [Man]. The manual set point value will be
recalled from the last manual operation.
The cooling action switches off when the process
temperature drops below the set point.
Time
To transfer to auto mode from manual mode,
press the Advance Key ‰ until [`CM] appears in
the lower display. The upper display will display
[MAn] for manual mode. Use the Up ¿ or Down ¯
keys to select [AUto]. The automatic set point value
will be recalled from the last automatic operation.
Changes take effect after three seconds or imme-
diately upon pressing either the Advance Key ‰ or
the Infinity Key ˆ.
Proportional Control
Some processes need to maintain a temperature or
process value closer to the set point than on-off con-
trol can provide. Proportional control provides closer
control by adjusting the output when the temperature
or process value is within a proportional band. When
the value is in the band, the controller adjusts the
output based on how close the process value is to the
set point.
The closer the process value is to the set point, the
lower the output power. This is similar to backing
off on the gas pedal of a car as you approach a stop
sign. It keeps the temperature or process value from
swinging as widely as it would with simple on-off
control. However, when the system settles down, the
temperature or process value tends to “droop” short
of the set point.
On-Off Control
On-off control switches the output either full on or
full off, depending on the input, set point and hys-
teresis values. The hysteresis value indicates the
amount the process value must deviate from the set
point to turn on the output. Increasing the value de-
creases the number of times the output will cycle.
Decreasing hysteresis improves controllability. With
hysteresis set to 0, the process value would stay clos-
er to the set point, but the output would switch on
With proportional control the output power level
equals (set point minus process value) divided by the
proportional band value.
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In an application with one output assigned to
heating and another assigned to cooling, each will
have a separate proportional parameter. The heating
parameter takes effect when the process temperature
is lower than the set point, and the cooling param-
eter takes effect when the process temperature is
higher than the set point.
Reduced Overshoot
Set Point
Proportional Band
Proportional Band x 2
Heating Slows
Adjust the proportional band with Heat Pro-
portional Band [`hPb] or Cool Proportional Band
[`CPb] (Operations Page, Loop Menu).
Overshoot
Set Point
Time
Droop
Proportional Band
Dead Band
In a PID application the dead bands above and below
the set point can save an application’s energy and
wear by maintaining process temperature within ac-
ceptable ranges.
Time
Proportional action ceases when the process value
is within the dead band. Integral action continues to
bring the process temperature to the set point.
Proportional plus Integral (PI) Control
The droop caused by proportional control can be cor-
rected by adding integral (reset) control. When the
system settles down, the integral value is tuned to
bring the temperature or process value closer to the
set point. Integral determines the speed of the cor-
rection, but this may increase the overshoot at start-
up or when the set point is changed. Too much inte-
gral action will make the system unstable. Integral
is cleared when the process value is outside of the
proportional band.
Using a positive dead band value keeps the two
systems from fighting each other.
Cool Output Active
Set Point
Heat Output Active
Adjust the integral with Time Integral [``ti]
(Operations Page, Loop Menu).
Positive Dead Band
Proportional plus Integral plus Derivative (PID)
Control
Use derivative (rate) control to minimize the over-
shoot in a PI-controlled system. Derivative (rate) ad-
justs the output based on the rate of change in the
temperature or process value. Too much derivative
(rate) will make the system sluggish.
Time
When the dead band value is zero, the heat-
ing output activates when the temperature drops be-
low the set point, and the cooling output switches on
when the temperature exceeds the set point.
Derivative action is active only when the process
value is within twice the proportional value from the
set point.
Cool Output Active
Set Point
Adjust the derivative with Time Derivative
Heat Output Active
[``td] (Operations Page, Loop Menu).
Zero Dead Band
Time
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When the dead band value is a negative val-
ue, both heating and cooling outputs are active when
the temperature is near the set point.
50 percent output
3 ON, 3 OFF
Cool Output Active
Set Point
Heat Output Active
66 percent output
6 ON, 3 OFF
Negative Dead Band
Time
Adjust the dead band with Dead Band [``db]
(Operations Page, Loop Menu).
Note:
When output 1 is a universal process output, output 2 cannot
use variable time base, fixed time base only.
Variable Time Base
Variable time base is the preferred method for con-
trolling a resistive load, providing a very short time
base for longer heater life. Unlike phase-angle firing,
variable-time-base switching does not limit the cur-
rent and voltage applied to the heater.
When output 3 is configured as a universal process, output 4
cannot use variable time base, fixed time base only.
Single Set Point Ramping
Ramping protects materials and systems that can-
not tolerate rapid temperature changes. The value of
the ramp rate is the maximum degrees per minute or
hour that the system temperature can change.
Select Ramp Action [``rP] (Setup Page, Loop
Menu):
With variable time base outputs, the PID algo-
rithm calculates an output between 0 and 100%, but
the output is distributed in groupings of three ac
line cycles. For each group of three ac line cycles, the
controller decides whether the power should be on or
off. There is no fixed cycle time since the decision is
made for each group of cycles. When used in conjunc-
tion with a zero cross (burst fire) device, such as a
solid-state power controller, switching is done only at
the zero cross of the ac line, which helps reduce elec-
trical noise (RFI).
Variable time base should be used with solid-state
power controllers, such as a solid-state relay (SSR)
or silicon controlled rectifier (SCR) power controller.
Do not use a variable time base output for control-
ling electromechanical relays, mercury displacement
relays, inductive loads or heaters with unusual resis-
tance characteristics.
[`oFF] ramping not active.
[`Str] ramp at startup.
[StPt] ramp at a set point change.
[both] ramp at startup or when the set point
changes.
Select whether the rate is in degrees per minute
or degrees per hour with Ramp Scale [`rSC]. Set
the ramping rate with Ramp Rate [`rrt] (Setup
Page, Loop Menu).
The combination of variable time base output and
a solid-state relay can inexpensively approach the ef-
fect of analog, phase-angle fired control.
Set Point
Select the AC Line Frequency [ACLF](Setup Page,
Global Menu), 50 or 60 Hz.
Temperature reaches Set Point quickly
Time
100 percent output
10 ON, 0 OFF
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value to the alarm low set point or subtracting the
hysteresis value from the alarm high set point.
View or change alarm hysteresis with Hysteresis
[`Ahy] (Setup Page, Alarm Menu).
Set Point
degrees
per minute
High Side Alarm Range
Alarm High Set Point
Temperature ramps to Set Point at a set rate
Time
Alarm Hysteresis
Normal Operating Range
Alarm Hysteresis
Alarms
Alarms are activated when the output level, process
value or temperature leaves a defined range. A user
can configure how and when an alarm is triggered,
what action it takes and whether it turns off auto-
matically when the alarm condition is over.
Alarm Low Set Point
Low Side Alarm Range
Time
Configure alarm outputs in the Setup Page before
setting alarm set points.
Alarms do not have to be assigned to an output.
Alarms can be monitored and controlled through the
front panel or by using software.
Alarm Latching
A latched alarm will remain active after the alarm
condition has passed. It can only be deactivated by
the user.
An active message, such as an alarm message,
will cause the display to toggle between the normal
settings and the active message in the upper display
and [Attn] in the lower display.
Push the Advance Key to display [ignr] in the
upper display and the message source in the lower
display.
Process and Deviation Alarms
A process alarm uses one or two absolute set points
to define an alarm condition.
A deviation alarm uses one or two set points that
are defined relative to the control set point. High
and low alarm set points are calculated by adding or
subtracting offset values from the control set point.
If the set point changes, the window defined by the
alarm set points automatically moves with it.
Use the Up ¿ and Down ¯ keys to scroll through
possible responses, such as Clear [`CLr] or Silence
[`SiL]. Then push the Advance ‰ or Infinity ˆ key
to execute the action.
Select the alarm type with Type [`Aty] (Setup
Page, Alarm Menu).
See the Keys and Displays chapter and the Home
Page chapter for more details.
Alarm Set Points
An alarm that is not latched (self-clearing) will
deactivate automatically when the alarm condition
has passed.
Turn alarm latching on or off with Latching
[`ALA] (Setup Page, Alarm Menu).
The alarm high set point defines the process value
or temperature that will trigger a high side alarm.
It must be higher than the alarm low set point and
lower than the high limit of the sensor range.
The alarm low set point defines the temperature
that will trigger a low side alarm. It must be lower
than the alarm high set point and higher than the
low limit of the sensor range.
The alarm state begins when the temperature
reaches the Alarm High Set Point
Alarm High
Set Point
View or change alarm set points with Low Set
Point [`ALo] and High Set Point [`Ahi] (Operations
Page, Alarm Menu).
Alarm Hysteresis
Normal Operating Range
Alarm Hysteresis
The alarm state continues until the
temperature drops to the Alarm High
Set Point minus the hysteresis. A
An alarm state is triggered when the process value
reaches the alarm high or alarm low set point. Alarm
hysteresis defines how far the process must return
into the normal operating range before the alarm can
be cleared.
Process
Temperature
latching alarm could be turned off by
the operator at this point. A non-
latching alarm would turn off
automatically.
Alarm Low
Set Point
Alarm hysteresis is a zone inside each alarm set
point. This zone is defined by adding the hysteresis
Time
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Alarm Silencing
Programming the EZ Key
If alarm silencing is on the operator can disable the
alarm output while the controller is in an alarm
state. The process value or temperature has to enter
the normal operating range beyond the hysteresis
zone to activate the alarm output function again.
You can program the EZ Key either in the Setup
Menu or with configuration software, such as EZ-
ZONE® Configurator, using a personal computer.
The following examples show how to program the
EZ Key to start and stop a profile.
An active message, such as an alarm message,
will cause the display to toggle between the normal
settings and the active message in the upper display
and [Attn] in the lower display.
Push the Advance Key to display [ignr] in the
upper display and the message source in the lower
display.
Using keys and display:
1. To go to the Setup Page from the Home Page,
press both the Up ¿and Down ¯keys for six sec-
onds. [``Ai]will appear in the upper display and
[`Set]will appear in the lower display.
2. Press the Up Key ¿ until [`Fun]appears in the
upper display and [`SEt]will appear in the lower
display.
3. Press the Advance Key ‰until Digital Input Level
[`leu]appears in the lower display. Use an ar-
row key to specify the state of the key (high or low)
when the controller is powered up. Functions will
toggle with each press of the EZ Key, such as Pro-
file Start/Stop.
Use the Up ¿ and Down ¯ keys to scroll through
possible responses, such as Clear [`CLr] or Silence
[`SiL]. Then push the Advance ‰ or Infinity ˆ key
to execute the action.
See the Keys and Displays chapter and the Home
Page chapter for more details.
Turn alarm silencing on or off with Silencing
[`ASi] (Setup Page, Alarm Menu).
4. Press the Advance Key ‰. The lower display will
show Digital Function [``Fn]. Press the Up ¿or
Down ¯key to scroll through the functions that
can be assigned to the EZ Key
Alarm Blocking
Alarm blocking allows a system to warm up after
it has been started up. With alarm blocking on, an
alarm is not triggered when the process tempera-
ture is initially lower than the alarm low set point
or higher than the alarm high set point. The process
temperature has to enter the normal operating range
beyond the hysteresis zone to activate the alarm
function.
When Profile Start/Stop [PStS] appears in the
upper display and [``Fn] appears in the lower
display, press the Advance Key ‰ once to select
that function and move to the Function Instance
[``Fi] parameter.
5. Press the Up ¿or Down ¯key to scroll to the
If the EZ-ZONE® PM has an output that is func-
tioning as a deviation alarm, the alarm is blocked
when the set point is changed, until the process value
re-enters the normal operating range.
Turn alarm blocking on or off with Blocking
[`AbL] (Setup Page, Alarm Menu).
profile that you want the EZ Key to control.
6. The instance tells the controller which of the
numbered functions should be acted upon. For
profiles, there are 4 instances. Press the Infinity
Key ˆ once to return to the submenu, twice to
return to the main menu or three times to return
to the Home Page.
Current Sensing
Using the software with Standard Bus:
Open heater circuit detection
1. Make the necessary physical connections between
the personal computer and the EZ-ZONE® PM.
Set Protocol (Setup Page, Communications Menu)
to Standard Bus. Run the software and allow it
to connect to the controller by directing it or al-
lowing it to find the appropriate communications
port.
2. After the software connects to the controller, look
on the left side of your screen under the Param-
eters Menus for Function Key under Setup. Click
on the plus sign to reveal the Function Key 1
submenu.
3. Click on Function Key 1, then select a Digital In-
put Function and a Function Instance.
If you want to start and stop a profile with the EZ
Key, select Profile Start/Stop and the number of the
profile that you want the EZ Key to control.
Current Error [`CEr] (Operations Page, Current
Menu) detects an open load circuit if no current is
flowing through the current transformer when the
output is active and the load is supposed to be on.
Shorted heater circuit detection
Current Error detects a shorted load circuit if cur-
rent is flowing through the current transformer
when the output is inactive and the load is supposed
to be off.
Set the current detect set points with High Set
Point [`Chi] and Low Set Point [`CLo] (Operations
Page, Current Menu).
View the current level and most recent faults with
Read, Current Error [`CEr] (Operations Page, Cur-
rent Menu) and Heater Error [`hEr] (Operations
Page, Current Menu).
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The following examples show how the Lockout
Menu parameters may be used in applications:
1. You can lock out access to the Operations Page
but allow an operator access to the Profile Menu,
by changing the default Profile Page and Opera-
tions Page security levels. Change Lock Opera-
tions Page [LoCo] to 3 and Lock Profiling Page
[LoCP] to 2. If Set Lockout Security [SLoC] is
set to 2 or higher and the Read Lockout Security
[rLoC] is set to 2, the Profiling Page and Home
Pages can be accessed, and all writable parame-
ters can be written to. Pages with security levels
greater than 2 will be locked out (unaccessible).
Using Lockout to Secure Settings
If unintentional changes to parameter settings might
raise safety concerns or lead to downtime, your can
use the lockout feature to make them more secure.
Each of the menus in the Factory Page and each
of the pages, except the Factory Page, has a security
level assigned to it. You can change the read and
write access to these menus and pages by using the
parameters in the Lockout Menu (Factory Page).
2
If Set Lockout Security [SLoC] is set to 0 and
Read Lockout Security [rLoC] is set to 5, all
pages will be accessible, however, changes will
not be allowed on any pages or menus, with one
exception: Set Lockout Security [SLoC] can be
changed to a higher level.
3. The operator wants to read all the menus and not
allow any parameters to be changed.
In the Factory Page, Lockout Menu, set Read
Lockout Security [rLoC] to 5 and Set Lockout
Security [SLoC] to 0.
Lockout Menu
There are four parameters in the Lockout Menu (Fac-
tory Page):
4. The operator wants to read and write to the
Home Page and Profiling Page, and lock all other
pages and menus.
Lock Operations Page [LoCo] sets the security level
for the Operations Page. (default: 2)
Lock Profiling Page [LoCP] sets the security level
In the Factory Page, Lockout Menu, set Read
Lockout Security [rLoC] to 2 and Set Lockout
Security [SLoC] to 2.
In the Factory Page, Lockout Menu, set Lock
Operations Page [LoCO] to 3 and Lock Profiling
Page [LoCP] to 2.
for the Profiling Page. (default: 3)
Read Lockout Security [rLoC] determines which
pages can be accessed. The user can access the
selected level and all lower levels. (default: 5)
Set Lockout Security [SLoC] determines which pa-
rameters within accessible pages can be written
to. The user can write to the selected level and
all lower levels. (default: 5)
5. The operator wants to read the Operations
Page, Setup Page, Profiling Page, Diagnostics
Menu, Lock Menu, Calibration Menu and Cus-
tom Menus. The operator also wants to read and
write to the Home Page.
Security Levels
1
2
3
4
0
5
In the Factory Page, Lockout Menu, set Read
Lockout Security [rLoC] to 1 and Set Lockout
Security [SLoC] to 5.
In the Factory Page, Lockout Menu, set Lock
Operations Page [LoCO] to 2 and Lock Profiling
Page [LoCP] to 3.
Home Page: 1
Operations Page: 1
default
2
or 3
Setup Page: 4
Profiling Page: 1
Note: Avoid continuous writes within loops. Excessive writes to
EEPROM will cause premature EEPROM failure. The EEPROM is
rated for 1,000,000 writes.
2
default
or 3
Factory Page Menus
Custom Menu: 5
Lockout Menu: 0
Diagnostic Menu: 0
Calibration Menu: 5
Bars indicate page and menu access by security level.
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Chapter 10: Appendix
Troubleshooting Alarms, Errors and Control Issues
Indication
Description
Possible Cause(s)
Corrective Action
Alarm won’t clear or Alarm will not clear or reset • Alarm latching is active
• Reset alarm when process is within
range or disable latching
reset
with keypad or digital input
• Alarm set to incorrect output
• Alarm is set to incorrect source
• Set output to correct alarm source
instance
• Set alarm source to correct input in-
stance
• Sensor input is out of alarm set point • Correct cause of sensor input out of
range
alarm range
• Alarm set point is incorrect
• Set alarm set point to correct trip
point
• Alarm is set to incorrect type
• Set alarm to correct type: process, de-
viation or power
• Digital input function is incorrect
• Set digital input function and source
instance
Alarm won’t occur
Alarm will not activate output • Alarm silencing is active
• Alarm blocking is active
• Disable alarm silencing, if required
• Disable alarm blocking, if required
• Alarm is set to incorrect output
• Set output to correct alarm source
instance
• Alarm is set to incorrect source
• Alarm set point is incorrect
• Alarm is set to incorrect type
• Set alarm source to correct input in-
stance
• Set alarm set point to correct trip
point
• Set alarm to correct type: process, de-
viation or power
[ALE1]Alarm Error Alarm state cannot be deter- • Sensor improperly wired or open
• Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
mined due to lack of sensor
input
[ALE2]
[ALE3]
[ALE4]
• Incorrect setting of sensor type
• Calibration corrupt
[ALL1]Alarm Low
[ALL2]
Sensor input below low alarm • Temperature is less than alarm set
set point point
• Check cause of under temperature
• Alarm is set to latching and an alarm • Clear latched alarm
occurred in the past
[ALL3]
[ALL4]
• Incorrect alarm set point
• Incorrect alarm source
• Establish correct alarm set point
• Set alarm source to proper setting
[ALh1}Alarm High Sensor input above high
• Temperature is greater than alarm
set point
• Alarm is set to latching and an alarm • Clear latched alarm
occurred in the past
• Check cause of over temperature
alarm set point
[ALh2]
[ALh3]
[ALh4]
• Incorrect alarm set point
• Incorrect alarm source
• Establish correct alarm set point
• Set alarm source to proper setting
[Eri1] Error Input Sensor does not provide a
valid signal to controller
• Sensor improperly wired or open
• Incorrect setting of sensor type
• Calibration corrupt
• Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
[Eri2]
Limit won’t clear or Limit will not clear or reset
reset with keypad or digital input
• Sensor input is out of limit set point • Correct cause of sensor input out of
range
limit range
• Limit set point is incorrect
• Digital input function is incorrect
• Set limit set point to correct trip point
• Set digital input function and source
instance
[LiE1] Limit Error Limit state cannot be deter-
• Sensor improperly wired or open
• Incorrect setting of sensor type
• Calibration corrupt
• Correct wiring or replace sensor
• Match setting to sensor used
• Check calibration of controller
mined due to lack of sensor
input, limit will trip
[LiE2]
[LiL1] Limit Low
[LiL2]
Sensor input below low limit • Temperature is less than limit set
set point point
• Limit outputs latch and require reset • Clear limit
• Incorrect alarm set point • Establish correct limit set point
• Check cause of under temperature
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Indication
Description
Possible Cause(s)
Corrective Action
[Lih1] Limit High
[Lih2]
Sensor input above high limit • Temperature is greater than limit set • Check cause of over temperature
set point
point
• Limit outputs latch and require reset • Clear limit
• Incorrect alarm set point
• Establish correct limit set point
[LPo1]
Open Loop Detect is active
and the process value did
not deviate by a user-select-
ed value in a user specified
period.
• Setting of Open Loop Detect Time
incorrect
• Setting of Open Loop Detect Devia-
tion incorrect
• Set correct Open Loop Detect Time for
application
• Set correct Open Loop Deviation value
for application
• Determine cause of open thermal loop:
misplaced sensors, load failure, loss of
power to load, etc.
Loop Open Error
• Thermal loop is open
• Open Loop Detect function not re-
quired but activated
• Deactivate Open Loop Detect feature
[LPr1]
Open Loop Detect is active
and the process value is
headed in the wrong direc-
tion when the output is
activated based on devia-
tion value and user-selected
value.
• Setting of Open Loop Detect Time
incorrect
• Setting of Open Loop Detect Devia-
tion incorrect
• Output programmed for incorrect
function
• Thermocouple sensor wired in reverse • Wire thermocouple correctly, (red wire
• Set correct Open Loop Detect Time for
application
• Set correct Open Loop Deviation value
for application
Loop Reversed Error
• Set output function correctly
polarity
is negative)
[`rP1] Ramping 1
Controller is ramping to new • Ramping feature is activated
set point
• Disable ramping feature if not re-
quired
[tUN1]Autotuning 1 Controller is autotuning the
• User started the autotune function
• Wait until autotune completes or dis-
able autotune feature
control loop
• Digital input is set to start autotune • Set digital input to function other
than autotune, if desired
No heat/cool action
Output does not activate load • Output function is incorrectly set
• Set output function correctly
• Control mode is incorrectly set
• Set control mode appropriately (Open
vs Closed Loop)
• Output is incorrectly wired
• Load, power or fuse is open
• Control set point is incorrect
• Correct output wiring
• Correct fault in system
• Set control set point in appropriate
control mode and check source of set
point: remote, idle, profile, closed loop,
open loop
• Incorrect controller model for applica- • Obtain correct controller model for ap-
tion
plication
No Display
No display indication or LED • Power to controller is off
• Turn on power
• Replace fuse
illumination
• Fuse open
• Breaker tripped
• Safety interlock switch open
• Separate system limit control acti-
vated
• Reset breaker
• Close interlock switch
• Reset limit
• Wiring error
• Correct wiring issue
• Incorrect voltage to controller
• Apply correct voltage, check part
number
No Serial Communi- Cannot establish serial com- • Address parameter incorrect
• Set unique addresses on network
• Match protocol between devices
• Match baud rate between devices
• Match parity between devices
• Correct wiring issue
cation
munications with the con-
troller
• Incorrect protocol selected
• Baud rate incorrect
• Parity incorrect
• Wiring error
• EIA-485 converter issue
• Check settings or replace converter
• Incorrect computer or PLC communi- • Set correct communication port
cations port
• Incorrect software setup
• Correct software setup to match con-
troller
• Termination resistor may be required • Place 120 Ω resistor across EIA-485
on last controller
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Indication
Description
Possible Cause(s)
Corrective Action
Process doesn’t con- Process is unstable or never
trol to set point reaches set point
• Controller not tuned correctly
• Perform autotune or manually tune
system
• Control mode is incorrectly set
• Control set point is incorrect
• Set control mode appropriately (Open
vs Closed Loop)
• Set control set point in appropriate
control mode and check source of set
point: remote, idle, profile, closed loop,
open loop
Temperature runway Process value continues to
• Controller output incorrectly pro-
• Thermocouple reverse wired
• Verify output function is correct (heat
or cool)
increase or decrease past set grammed
point.
• Correct sensor wiring (red wire nega-
tive)
• Controller output wired incorrectly
• Short in heater
• Verify and correct wiring
• Replace heater
• Power controller connection to con-
troller defective
• Replace or repair power controller
• Controller output defective
• Controller defective
• Replace or repair controller
• Replace or repair controller
[`100] Device Error Controller displays internal
malfunction message at
power up.
[rEtn]
[`hEr] Heater Error Heater Error
• Current through load is above current • Check that the load current is proper.
trip set point
Correct cause of overcurrent and/or en-
sure current trip set point is correct.
• Current through load is below current • Check that the load current is proper.
trip set point
Correct cause of undercurrent and/or
ensure current trip set point is correct.
[`CEr]
Load current incorrect.
• Shorted solid-state or mechanical
relay
• Replace relay
Current Error
• Open solid-state or mechanical relay • Replace relay
• Current transformer load wire associ- • Route load wire through current
ated to wrong output
transformer from correct output, and
go to the [`CSi] Source Output In-
stance parameter (Setup Page, Current
Menu) to select the output that is driv-
ing the load.
• Defective current transformer or con- • Replace or repair sensor or controller
troller
• Noisy electrical lines
• Route wires appropriately, check for
loose connections, add line filters
Menus inaccessible
Unable to access [`SEt],
[OPEr], [FCty] or [ProF]
menus or particular prompts
in Home Page
• Security set to incorrect level
• Check lockout setting in Factory Page
• Change state of digital input
• Digital input set to lockout keypad
• Custom parameters incorrect
• Change custom parameters in Factory
Page
EZ-Key doesn’t work EZ-Key does not activate re- • EZ-Key function incorrect
quired function
• Verify EZ-Key function in Setup Menu
• EZ-Key function instance not incor-
rect
• Check that the function instance is
correct
• Keypad malfunction
• Replace or repair controller
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• Process, 0 to 20 mA @ 100 Ω, or 0 to 10VÎ (dc) and 0 to 50 mV @
20 kΩ input impedance; scalable
• Inverse scaling
Specifications
Line Voltage/Power
• 85 to 264VÅ (ac), 47 to 63 Hz
Accuracy Range
• 12 to 40VÎ (dc); 20 to 28VÅ (ac), 47 to 63 Hz
• 10VA maximum power consumption
• Data retention upon power failure via nonvolatile memory
• Compliant with Semi F47-0200, Figure R1-1 voltage sag require-
ments @ 24Å (ac) or higher
Type J: 0 to 750°C or 32 to 1,383°F ( 1.75°C)
Type K: -200 to 1,250°C or -328 to 2,282°F ( 2.45°C)
Type T: -200 to 350°C or -328 to 662°F ( 1.55°C)
Type E: -328 to 1,652°C or -200 to 900°F ( 2.10°C)
Type N: 0 to 1,250°C or 32 to 2,282°F ( 2.25°C)
Type C: 0 to 2,315°C or 32 to 4,199°F ( 3.32°C)
Type D: 0 to 2,315°C or 32 to 4,199°F ( 3.32°C)
Type F: 0 to 1,343°C or 32 to 2,450°F ( 2.39°C)
Type R: 0 to 1,450°C or 32 to 2,642°F ( 3.90°C)
Type S: 0 to 1,450°C or 32 to 2,642°F ( 3.90°C)
Type B: 870 to 1,700°C or 1,598 to 3,092°F ( 2.66°C)
RTD (DIN): -200 to 800°C or -328 to 1,472°F ( 2.00°C)
Volts: 0 to 10 ( 0.01V)
Environment
• -18 to 65°C (0 to 149°F) operating temperature
• -40 to 85°C (-40 to 185°F) storage temperature
• 0 to 90 percent RH, non-condensing
Accuracy
• Calibration accuracy and sensor conformity: 0.1 percent of ac-
curacy span, 1°C at the calibrated ambient temperature and
rated line voltage
mA DC: 0 to 20 ( 0.02 mA)
mV: 0 to 50 ( 0.05 mV)
Potentiometer: 0 to 1,200 Ω ( 1.0 Ω)
• Types R, S, B; 0.2 percent
• Type T below -50°C (58°F); 0.2 percent
• Calibration ambient temperature @ 25°C, 3°C (77°F, 5°F)
• Accuracy span: 540°C (1,000°F) minimum
• Temperature stability: 0.1°C/°C ( 0.1°F/°F) rise in ambient
maximum
Functional Operating Range
Type J: -210 to 1,200°C or -346 to 2,192°F
Type K: -200 to 1,370°C or -328 to 2,500°F
Type T: -200 to 400°C or -328 to 750°F
Type E: -200 to 1,000°C or -328 to 1,832°F
Type N: -200 to 1,300°C or -328 to 2,372°F
Type C: 0 to 2,315°C or 32 to 4,200°F
Type D: 0 to 2,315°C or 32 to 4,200°F
Type F: 0 to 1,395°C or 32 to 2,543°F
Type R: -50 to 1,767°C or -58 to 3,214°F
Type S: -50 to 1,767°C or -58 to 3,214°F
Type B: 0 to 1,816°C or 32 to 3,300°F
RTD (DIN): -200 to 800°C or -328 to 1,472°F
Process: -1,999 to 9,999 units
• Process Output: 15 mV using 0 to 10 VÎ (dc), resolution @ 3
mV and 30 μA using 0 to 20 mA, resolution @ 6 μA
Agency Approvals
®
•
UL Listed to UL 61010-1 File E185611.
• UL Reviewed to CSA C22.2 No. 61010-1-04.
• UL 50 Type 4X, NEMA 4X indoor locations, IP66 front panel seal.
• FM Class 3545 File 3029084 temperature limit switches.
• CE – See Declaration of Conformity. RoHS and W.E.E.E. compliant.
• ODVA – EtherNet/IP™ Compliance.
®
•
UL Listed to ANSI/ISA 12.12.01-2001 File E184390.
• UL reviewed to CSA C22.2 No. 213-1987.
• This equipment is suitable for use in Class I, Division 2, Groups A,
B, C and D or Non-Hazardous locations only. Temperature Code
T4A.
• WARNING – EXPLOSION HAZARD. Substitution of component
may impair suitability for Class I, Division 2.
Digital Input
• Update rate 10 Hz
• Dry contact or dc voltage
DC voltage
• WARNING – EXPLOSION HAZARD. Do not disconnect equipment
unless power has been switched off or the area is known to be non-
hazardous.
• Maximum input 36V at 3 mA
• Minimum high state 3V @ 0.25 mA
• Maximum low state 2V
Controller
Dry contact
• Microprocessor-based, user-selectable control modes
• PID module: Single universal input, 2 outputs
• Limit module: Single universal input, 2 outputs
• Minimum open resistance 10 kΩ
• Maximum closed resistance 50 Ω
• Maximum short circuit 13 mA
• 2 total additional digital input/outputs shared between PID and
limit functions
• Control sampling rates: input 10 Hz, outputs 10 Hz
Digital Output
• Update rate 10 Hz
• Output voltage 24V
• Current limit, Output 5, 24 mA maximum; Output 6, 10 mA
maximum
Serial Communications
• Isolated communications EIA-485, Standard Bus: all models;
EIA-232/485, Modbus™ RTU and Ethernet IP/Modbus™ TCP
serial communications. Future options include DeviceNet™ and
Profibus™ DP
Current Measurement
• Requires optional current transformer 16-0246
• Accepts 0 to 50 mA signal (user programmable range) 2 to 50A
usable
• Displayed operating range and resolution can be scaled and are
user programmable.
Wiring Termination, Touch-Safe Terminals
• Input, power and controller output terminals touch-safe remov-
able 3.30 to 0.0507mm² (12 to 30 AWG)
• Wire strip length 7.6 mm (0.30 in)
• Torque 0.8 Nm (7.0 lb.- in.)
Output Hardware
• User selectable for heat-cool as on-off, P, PI, PD, PID, alarm ac-
tion or limit.
Universal Input
• Thermocouple, grounded or ungrounded sensors
>20 MΩ input impedance
Switched DC
• Unregulated 22 to 32VÎ (dc) low side @ 30 mA outputs 1 and 3,
10 mA outputs 2 and 4
Maximum of 2K Ω source resistance
• RTD 2- or 3-wire, platinum, 100 and 1,000 Ω @ 0°C calibration
to DIN curve (0.00385 Ω/Ω/°C); lead resistance effect: 0.3°C/Ω
maximum
Open Collector
• Output sink 100 mA @ 30VÎ (dc) maximum
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Solid-State Relay
• 0.5 A @ 24 to 264VÅ (ac) maximum, opto-isolated, without con-
tact suppression; maximum off-state leakage current: 105 micro-
amperes
Electromechanical Relay, Form A
• 5 A, 24 to 240VÅ (ac) or 30VÎ (dc) maximum, resistive load,
100,000 cycles at rated load, 125 VA pilot duty
• Requires a minimum load of 20 mA @ 24V
Electromechanical Relay, Form C
• 5 A, 24 to 240VÅ (ac) or 30VÎ (dc) maximum, resistive load,
100,000 cycles at rated load, 125 VA pilot duty
• Requires a minimum load of 20 mA @ 24V
No-arc Relay Form A
• 15 A, 85 to 264VÅ (ac), no VÎ (dc), resistive load, 2 million cycles
at rated load (preliminary), maximum off-state leakage current:
2 mA
Process
• Universal process/Retransmit, outputs range selectable, 0 to 10
VÎ (dc) into minimum 1,000 Ω load, 0 to 20 mA into maximum
800 Ω load
Operator Interface
• Dual 4-digit, 7-segment LED displays
• Advance, infinity, up and down keys plus an EZ Key program-
mable function key
• Typical display update rate 1Hz
• Agency approved to IP66/NEMA 4X
Dimensions
Size
Behind
Panel
Width
Height
Display Height
(max.)
1/16 101.6 mm 53.3 mm 53.3 mm up: 10.80 mm (0.425 in)
(4.00 in) (2.10 in) (2.10 in) low: 6.98 mm (0.275 in)
Weight
• Controller: 200 g (7.1 oz.)
• User manual: 167.26 g (5.9 oz)
Modbus® is a trademark of AEG Schneider Automation Inc.
EtherNet/IP™ is a trademark of ControlNet International Ltd. used
under license by Open DeviceNet Vendor Association, Inc. (ODVA).
UL® is a registered trademark of Underwriters Laboratories Inc.
DeviceNet™ is a trademark of Open DeviceNet Vendors Associatlon.
Note: These specifications are subject to change without prior
notice.
Watlow EZ-ZONE® PM Integrated Controller
•
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Ordering Information for Integrated Controller Models
EZ-ZONE® Integrated Controller Models
A
Controller
P M
6
__ __ __ __ - __ __ __ __
__ __
Universal Sensor Input, configuration communications
®
TRU-TUNE+ Adaptive Tune, red-green 7-segment displays
Package Size
6
1⁄16 DIN
Primary Function
PID Controller
Ramp and Soak
Custom Firmware
C
R
S
Power Supply, Digital Input/Output
1
2
3
4
100 to 240VÅ (ac)
100 to 240VÅ (ac) plus 2 digital i/o points
12 to 40VÎ (dc) and 20 to 28VÅ (ac)
12 to 40VÎ (dc) and 20 to 28VÅ (ac), plus 2 digital i/o points
Output 1 and 2 Hardware Options
Output 1
Output 2
Switched dc/open collector
Switched dc/open collector
Switched dc/open collector
Switched dc/open collector
Switched dc/open collector
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Universal process
None
CA
CH
CC
CJ
CK
EA
EH
EC
EJ
EK
FA
FC
FJ
FK
AK
KK
KH
No-arc 15 A power control
Switched dc
Mechanical relay 5 A, form A
Solid-state relay 0.5 A, form A
None
No-arc 15 A power control
Switched dc
Mechanical relay 5 A, form A
Solid-state relay 0.5 A, form A
None
Universal process
Switched dc (cannot use variable time base)
Mechanical relay 5 A, form A (cannot use variable time base)
Solid-state relay 0.5 A, form A (cannot use variable time base)
Solid-state relay 0.5 A, form A
Universal process
Universal process
None
Solid-state relay 0.5 A, form A
Solid-state relay 0.5 A, form A
Solid-state relay 0.5 A, form A
No-arc 15 A power control
Communications Options All options below include EIA-485 Standard Bus.
None
A
®
EIA 485 Modbus RTU
1
With options 2 or 3, order option AA for outputs 3 & 4.
Modbus RTU 232/485
2
3
EtherNet/IP™, Modbus TCP
Auxilliary Control Functions With Communications Options 2 to 6, option A must be ordered below.
None
A
R
T
L
Remote Set point input
Current Transformer Input (no Output 3 & 4 Option FA, FC, FJ or FK)
Integrated Limit Controller with universal input (outputs 3 & 4 Option CJ, EJ or AJ only)
Output 3 and 4 Hardware Options With Communications Options 2 or 3, option AA must be ordered below.
Output 3 Output 4
None
None
AA
AJ
CA
CC
CJ
CK
EA
EC
EJ
EK
FA
FC
FJ
None
Mechanical relay 5 A, form A
None
Switched dc/open collector
Switched dc/open collector
Switched dc/open collector
Switched dc/open collector
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Mechanical relay 5 A, form C
Universal Process
Switched dc
Mechanical relay 5 A, form A
Solid-state relay 0.5 A, form A
None
Switched dc
Mechanical relay 5 A, form A
Solid-state relay 0.5 A, form A
None
Universal Process
Switched dc (cannot use variable time base)
Mechanical relay 5 A, form A (cannot use variable time base)
Solid-state relay 0.5 A, form A (cannot use variable time base)
Solid-state relay 0.5 A, form A
Solid-state relay 0.5 A, form A
Universal Process
Universal Process
FK
AK
KK
None
Solid-state relay 0.5 A, form A
Future Options
Additional Options
®
AA Standard EZ-ZONE face plate
Class 1, div. 2 (not available with Integrated Limit Controller or mechanical relay outputs)
12
Note: The model of controller that you have is one of many possible models in the EZ-ZONE® PM family of controllers. To view the others, visit
our website (http://www.watlow.com/literature/pti search.cfm) and type EZ-ZONE® into the Keyword field.
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Index
[`AbL]Alarm Blocking 41, 64
[ACLF]AC Line Frequency 42, 62
[ACSP]Active Set Point 32
[AdM] Address Modbus 43
[`Ads] Address Standard Bus 43
[AdSP]Alarm Display 41
[CUrr]Current Menu 31, 41
[CUSt]Custom Menu 26, 50, 54
[dAtE]Date of Manufacture 51
[``db]Dead Band 31, 62
[`dEC]Decimal 35
[iPA2]IP Actual Address Part 2 51
[iPA3]IP Actual Address Part 3 52
[iPA4]IP Actual Address Part 4 52
[iPF1]IP Fixed Address Part 1 43
[iPF2]IP Fixed Address Part 2 43
[iPF3]IP Fixed Address Part 3 44
[iPF4]IP Fixed Address Part 4 44
[iPg1]IP Fixed Gateway Part 1 44
[iPg2]IP Fixed Gateway Part 2 44
[iPg3]IP Fixed Gateway Part 3 44
[iPg4]IP Fixed Gateway Part 4 44
[iPM]IP Address Mode 43
[diAg] Diagnostics Menu 51
[`Ahi]Alarm High Set Point 31, 63 [`dio]Digital Input/Output Menu
[`Ahy] Alarm Hysteresis 41, 63
[``Ai]Analog Input Menu 29, 34
[`ain]Process Value 29
[`ALA] Alarm Latching 41, 63
[ALE1] [ALE2] [ALE3] [ALE4]
Alarm Error 1 to 4 24, 27
29
[`dir]Direction 35
[`doS]Digital Output State 29
[EiPE]Ethernet/IP™ Enable 44
[`EiS]Event Input Status 29
[ELio]Electrical Input Offset 52, 56 [iPS1]IP Fixed Subnet Part 1 44
[`ALg] Alarm Logic 41
[ALh1] [ALh2] [ALh3] [ALh4]
Alarm High 1 to 4 24, 27
[ALL1] [ALL2] [ALL3] [ALL4]
Alarm Low 1 to 4 24, 27
[ELiS]Electrical Input Slope 52, 56 [iPS2]IP Fixed Subnet Part 2 44
[ELoo]Electrical Output Offset 52
[ELoS]Electrical Output Slope 52
[`End]End 48
[iPS3]IP Fixed Subnet Part 3 44
[iPS4]IP Fixed Subnet Part 4 44
[`isa]Alarm Source Instance 40
[``JC]Jump Count 47
[`End]End Type 47
[ALM]Alarm Menu 31, 40
[`ALo]Alarm Low Set Point 31, 63 [Ent1]Event Output 1 47
[Ent1]Active Event Output 1 32
[``JC]Jump Count Remaining 32
[``JL]Jump Loop 48
[`ASd]Alarm Sides 41
[Ent2]Active Event Output 2 32
[Ent2]Event Output 2 47
[Eri1][Eri2]Error Input 1 or 2
24, 27
[FAiL]Input Error Failure 38, 59
[`FiL]Filter 35
[``Fi]Digital Input Function In-
stance 36
[``Fi]Function Key Instance 42
[``Fi]Digital Output Function
Instance 35
[``JS]Jump Step 47
[`ASi]Alarm Silencing 41, 64
[AtSP]Autotune Set Point 30, 54
[Attn]Attention 24, 26, 27, 63, 64
[`Aty]Alarm Type 40, 63
[`AUt]Autotune 30, 54
[AUt1]Autotune, Home Page 26
[bAUd]Baud Rate 43
[`CAg]Cool Algorithm 37, 60
[`CAL]Calibration Menu 52
[`CCr]Cool Output Curve 37, 59
[`leu]Digital Input Level 36, 42
[`Ldd]Open Loop Detect Deviation
38
[`LdE]Open Loop Detect Enable 38
[`Ldt]Open Loop Detect Time 38
[`LhS]Limit High Set Point 29
[`Lhy]Limit Hysteresis 36
[LiE1][LiE2]Limit Error 1 or 2 24,
27
[Lih1] [Lih2]Limit High 1 or 2 24,
27
[`Cdt]Current Detect Threshold 41 [``Fi]Output Function Instance 39,
[`CEr]Current Error 24, 27, 31, 64
[`C_F]Display Units 42
[`Chi]Current High Set Point 31,
64
[`Chy]Cool Hysteresis 30, 60
[CLEd]Communications Indicator
Light 52
40
[LiL1] [LiL2]Limit Low 1 or 2 24,
27
[LiM]Limit Menu 29, 36
[`Lin]Linearization 34
[`Lit]Limit Integrate 37
[`LLS]Limit Low Set Point 29
[``Fn]Digital Input Function 36, 42
[[``Fn]Digital Output Function 35
[``Fn]Output Function 39, 40, 55
[`FUn]Function Key Menu 42
[gLbL]Global Menu 42
[`gSd]Guaranteed Soak Deviation [`LoC]Lockout Menu 50
[`CLo]Current Low Set Point 31, 64
[`CM]Control Mode 30, 60
43
[LoCo]Lock Operations Page 50, 65
[`gSE] Guaranteed Soak Enable 43 [LoCP]Lock Profiling Page 50, 65
[CM1]Control Mode, Home Page 26 [`hAg]Heat Algorithm 37, 60
[Loop]Loop Menu 30, 37
[CMA]Control Mode Active 29
[CoFS]Current Offset 41
[CoM]Communications Menu 43
[`hEr]Heater Error 24, 27, 31, 64
[`hhy]Heat Hysteresis 30, 60
[hoUr]Hours 47
[LPo1]Loop Open Error 24, 27
[LPr1]Loop Reversed Error 24, 27
[`LSd]Limit Sides 36
[`CPb]Cool Proportional Band 30, [`hPb]Heat Proportional Band 30, [`LSP]Loop Low Set Point 38
55, 61
55, 61
[MAn]Manual Power 38
[`CPr]Cool Power 29, 55
[`hPr]Heat Power 29, 55
[MbE]Modbus TCP Enable 44
[CPr1]Cool Power, Home Page 26 [hPr1]Heat Power, Home Page 26 [MhL]Modbus Word Order 43
[`CSC]Scaling 41
[`hSP]Control Loop High Set Point
[Min]Minutes 47
[`CSd]Current Sides 41
[`CSi]Current Source Output
Instance 42
[`CSP]Closed Loop Set Point 30
[`CSP]Closed Loop Working Set
Point 29
38
[Mon]Monitor Menu 29
[`iCA]Calibration Offset 29, 56–57 [`Mu]Electrical Measurement 52,
[`idS]Idle Set Point 30 56
[idS1]Idle Set Point, Home Page 26 [`oCA]Calibration Offset 39
[`iEr]Input Error Latching 35
[`iEr]Input Error Status 29
[`iid]Instance 50
[`oCt]Output Control 35, 40
[`ohi]Output High Power Scale
35, 39, 40
[`CUr]Current Read 31
[`CUr]Current Reading Enable 41 [iPA1]IP Actual Address Part 1 51 [`oLo]Output Low Power Scale
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[`tgn]TRU-TUNE+® Gain 37, 55
[tgSP]Active Target Set Point 32
[tgSP]Target Set Point 46
[``ti] Time 48
[``ti] Time Integral 30, 55, 61
[ttUn]TRU-TUNE+® Enable 37, 55
[tUn1]Tuning 24, 27
[`UFA]User Failure Action 37
[USrr]User Restore Set 51, 54
[USrS] User Save Set 51, 54
[UStP]Unused Step 48
35, 39, 40
Attention Codes 24, 26
Autotune 54
Home Page 26
[``oP]Open Loop Set Point 31
[`otb]Output Time Base 35, 40
[otPt] Output Menu 39
[`oty]Output Type 39
[PAC1]Profile Action Request 27
[PAC1]Profile Action Request,
Home Page 26
[PACr]Profile Action Request 32
[`PAr]Parameter 1 to 20 50
[`PAr]Parity 43
Autotune Aggressiveness 37
Autotune Request 30
Autotune Set Point 30, 54
autotuning 54–55
autotuning with TRU-TUNE+® 55
auto (closed loop) control 59
B
Baud Rate 43
Blocking 41, 64
bumpless transfer 59
[PCoL]Protocol 43
[Wbo]Wait For Both 48
[`WE]Wait For Event 48
[WE1]Wait Event 1 47
[`PEE]Process Error Enable 34
[`PEL]Process Error Low 35
[``Pn]Part Number 51
[ProF]Profile 46
[WE2]Wait Event 2 47
C
[WPi]Wait For Process Instance 47
[WPr]Wait For Process 48
[WPr]Wait For Process 47
calibrating an analog input 56
Calibration Menu 52
Factory Page 49
[PSt1]Profile Start 27
[PSt1]Profile Start, Home Page 26
[PStA]Profile Status Menu 31
[PStr]Profile Start 32
[PtyP]Profile Type 43
[`PuA]Process Value Active 29
[rAtE]Rate 47, 48
Calibration Offset 29, 39, 56–57
changing the set point 26
chattering output 60
chemical compatibility 10
Closed Loop Set Point 30
Closed Loop Working Set Point 29
communications activity light 24
Communications Indicator Light 52
Communications Menu 43
Setup Page 33
Control 35, 40
controller specifications 69
control methods 59
Control Mode 30, 60
Home Page 26
A
accuracy 69
Active Event Output (1 or 2) 32
Active Process Value
Home Page 26
Active Set Point 32
Home Page 26
[`rEn]Remote Enable 30, 58
[`rEu]Software Revision 51
[`rhi]Range High 34, 39, 57
[`rLo]Range Low 34, 39, 57
[rLoC]Read Lockout Security 51, 65
[``rP]Ramp Action 38, 62
[`rP1]Ramping 24, 27
[`rrt]Ramp Rate 38, 62
[`rSC]Ramp Scale 38, 62
[`rSr]Retransmit Source 39
[`rtL]RTD Leads 34
[`rty]Remote Set Point Type 30
[`SbA]Sensor Backup Enable 35,
57
[SbLd]Software Build 51
[`SEC]Seconds 47
[`SEn]Sensor Type 34, 55, 57
[`Shi]Scale High 34, 39, 57
[`SLo]Scale Low 34, 39, 57
[SLoC]Set Lockout Security 51, 65
[``Sn]Serial Number 51
[SoAh]Soak 48
[SPhi]Set Point High Limit Open
Loop 38
[SPLo]Set Point Low Limit Open
Loop 38
Active Step 32
Active Step Type 32
Active Target Set Point 32
AC Line Frequency 42, 62
adaptive tuning 55
Address Modbus 43
Address Standard Bus 43
Advance Key 24
agency approvals 2, 69
alarms 63
Blocking 41, 64
deviation 63
Display 41
Hysteresis 41, 63
Latching 41, 63
Logic 41
Control Mode Active 29
Cool Algorithm 37, 60
Cool Hysteresis 30, 60
Cool Output Curve 37, 59
cool output curve 59
Cool Power 29, 55
Home Page 26
Cool Proportional Band 30, 55, 61
Current Error 24, 31, 64
current measurement 69
Current Menu 31, 41
Operations Page 28
Setup Page 33
Current Sensing 64
current sensing 64
Custom Menu 26, 50, 54
Factory Page 49
Home Page 26
process 63
set points 63
Sides 41
Silencing 41, 64
Source 40
Source Instance 40
Type 40
alarm blocking 64
Alarm Error 1 to 4 24
Alarm High 1 to 4 24
Alarm Low 1 to 4 24
Alarm Menu 31, 40
Operations Page 28
Setup Page 33
Analog Input Menu 29, 34
Operations Page 28
Setup Page 33
[`sra]Alarm Source 34
[StEP]Step 46
[`Sti]Step Time Remaining 32
[`StP]Active Step 32
[StyP]Active Step Type 32
[StyP]Step Type 46
D
Date of Manufacture 51
Dead Band 31, 61, 62
Decimal 35
[tAgr]User Tune Aggressiveness
37, 54
Declaration of Conformity 76
default Home Page parameters 26
Detect Threshold 41
[tbnd]TRU-TUNE+® Band 37, 55
[``td]Time Derivative 30, 55, 61
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deviation alarms 63
Diagnostics Menu 51
Factory Page 49
Digital Input/Output Menu 29, 35
Operations Page 28
Setup Page 33
Alarm 31, 63
Current 31, 64
Limit 29
Lockout Menu 50, 65
Factory Page 49
Lock Operations Page 50, 65
Lock Profiling Page 50, 65
Logic 41
Loop Menu 30, 37
Operations Page 28
Setup Page 33
Loop Open Error 24
Loop Reversed Error 24
lower display 24
Low Power Scale 35, 39, 40
low range 57
low scale 57
Low Set Point
Alarm 31, 63
Current 31, 64
Limit 29
Loop 38, 57
Loop 38, 57
Home Page 26, 54
default display 26
Hours 47
digital inputs 3
Digital Input Function 3, 42
digital input specifications 69
digital output specifications 69
dimensions 8, 70
Direction 35
Display 41
displays 24
Display Units 42
Down Key 24
Hysteresis 36, 41, 63
I
Integrate 37
Idle Set Point 30
Home Page 26
Infinity Key 24
inputs 3
Input Error Failure 38, 59
Input Error Latching 35, 60
Input Error Status 29
input events 3
Input Function Instance 36
Input Sensor Type 55
installation 9
duplex 58
E
Electrical Gain 56
M
Electrical Input Offset 52
Electrical Input Slope 52
Electrical Measurement 52, 56
Electrical Output Offset 52
Electrical Output Slope 52
End 48
End Set Point Value 47
environment 69
Error Input 1 or 2 24
EtherNet/IP™ 23
manual (open loop) control 59
Manual Control Indicator Light 60
Manual Power 38
Instance 42, 50
IP Actual Address Part 1 51
IP Actual Address Part 2 51
IP Actual Address Part 3 52
IP Actual Address Part 4 52
IP Address Mode 43
IP Fixed Address Part 1 43
IP Fixed Address Part 2 43
IP Fixed Address Part 3 44
IP Fixed Address Part 4 44
IP Fixed Gateway Part 1 44
IP Fixed Gateway Part 2 44
IP Fixed Gateway Part 3 44
IP Fixed Gateway Part 4 44
IP Fixed Subnet Part 1 44
IP Fixed Subnet Part 2 44
IP Fixed Subnet Part 3 44
IP Fixed Subnet Part 4 44
manual tuning 54
message, display 24
Message Action 27
Minutes 47
Modbus TCP 23
Modbus TCP Enable 44
Modbus Word Order 43
Monitor Menu 29
Ethernet/IP™ Enable 44
Event Input Status 29
Event Output (1 and 2) 47
EZ Key 24, 64
Operations Page 28
N
F
navigating
Factory Page 49
Filter Time 35, 57
filter time constant 57
Function 36, 55
Factory Page 49
Operations Page 28
pages and menus 25
Profiling Page 45
Setup Page 33
network wiring 23
No-arc Relay 58
Function Instance 35, 39, 40
Function Key Menu 42, 64
Setup Page 33
J
Jump Count 47
Jump Count Remaining 32
Jump Loop 48
Jump Step 47
G
O
Global Menu 42
Offset 41
Setup Page 33
Guaranteed Soak Deviation 43
Guaranteed Soak Enable 43
on-off control 60
K
Open Loop Detect Deviation 38
Open Loop Detect Enable 38
Open Loop Detect Time 38
Open Loop Set Point 31
Operations Page 28, 50
operator interface 70
ordering information
integrated controller models 71
outputs 3
output activity lights 24
output configuration 59
output events 3
Output Function 35, 39, 40
output hardware specifications 69
keys 24
H
L
Heater Error 24, 31, 64
Heat Algorithm 37, 60
Heat Hysteresis 30, 60
Heat Power 29, 55
Home Page 26
Latching 41, 63
Level 36, 42
Limit Error 1 or 2 24
Limit High 1 or 2 24
Limit Low 1 or 2 24
Limit Menu 29, 36
Operations Page 28
Setup Page 33
Linearization 34
line voltage/power 69
Heat Proportional Band 30, 55, 61
High Power Scale 35, 39, 40
high range 57
high scale 57
High Set Point
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Output Menu 39
Setup Page 33
output power scaling 59
Output State 29
Output Type 39
Sensor Backup Enable 35, 57
sensor selection 57
Sensor Type 34, 55, 57
serial communications 69
Serial Number 51
Setup Page 33
Set Lockout Security 51, 65
set point high limit 57
Set Point High Limit Open Loop 38
set point low limit 57
Set Point Low Limit Open Loop 38
Sides
Alarm 41
Current 41
Limit 36, 37
Silencing 41, 64
single set point ramping 62
Soak 48
Software Build 51
Software Revision 51
Source 40
Source Output Instance 42
specifications 69
Step 46
weight 70
wiring
digital input or output 5 13
digital input or output 6 13
EIA-232/485 Modbus RTU commu-
nications 22
P, Q
high power 13
P3T armor sealing system 2
Parameter 1 to 20 50
Parity 43
input 1 potentiometer 14
input 1 process 14
input 1 RTD 14
input 1 thermocouple 14
input 2 current transformer 16
input 2 potentiometer 15
input 2 process 15
input 2 RTD 15
input 2 thermocouple 15
low power 13
Modbus RTU or standard bus
EIA-485 communications 22
output 1 mechanical relay, form C
17
output 1 solid-state relay, form A
18
output 1 switched dc/open collec-
tor 17
output 1 universal process 17
output 2 mechanical relay, form
A 18
output 2 no-arc relay, form A 18
output 2 solid-state relay, form A
19
output 2 switched DC/open collec-
tor 18
output 3 mechanical relay, form C
19
output 3 solid-state relay, form A
20
output 3 switched dc/open collec-
tor 19
output 3 universal process 20
output 4 mechanical relay, form
A 20
output 4 solid-state relay, form A
21
output 4 switched DC/solid-state
relay 20
standard bus EIA-485 communica-
tions 22
Part Number 51
percent units indicator light 24
process alarms 63
Process Error Enable 34
Process Error Low 35
Process Value 29
Process Value Active 29
Profile 46
Profile Action 26
Profile Action Request 32
Home Page 27
profile activity light 24
Profile Start 27, 32
Home Page 26
Profile Status Menu 31
Operations Page 28
Profile Type 43
Profiling Page 45, 50
programming the Home Page 54
proportional control 60
plus integral (PI) control 61
plus integral plus derivative (PID)
control 61
Step Time Remaining 32
Step Type 46
T
Target Set Point 46
temperature units indicator lights 24
Time 48
Time Base 35, 40
Time Derivative 30, 55, 61
Time Integral 30, 55, 61
troubleshooting 66
Protocol 43
R
TRU-TUNE+® Band 37, 55
TRU-TUNE+® Enable 37, 55
TRU-TUNE+® Gain 37, 55
tuning the PID parameters 54
Type 40, 63
Ramp Action 38
Ramp Rate 38, 62
Ramp Scale 38, 62
Range High 34, 39, 57
Range Low 34, 39, 57
Rate 47, 48
U
Read 31, 64
universal input 69
Unused Step 48
Reading Enable 41
Read Lockout Security 51, 65
receiving a remote set point 57
Remote Enable 30, 58
Remote Set Point Type 30
restoring user settings 54
retransmit 58
upper display 24
Up Key 24
User Failure Action 37
User Restore Set 51, 54
User Save Set 51, 54
User Tune Aggressiveness 54
using the software 64
wiring a network 23
wiring termination, touch-safe termi-
nals 69
Retransmit Source 39
RTD Leads 34
V
Z
S
variable time base 62
zone display 24
saving user settings 54
Scale High 34, 39, 57
Scale Low 34, 39, 57
Scaling 41
W, X,Y
Wait Event (1 and 2) 47
Wait For Both 48
Wait For Event 48
Wait For Process 47, 48
Wait For Process Instance 47
Seconds 47
secure settings 65
sensor backup 57
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Declaration of Conformity
Series EZ Zone PM
Watlow Winona, Inc.
1241 Bundy Blvd.
Winona, MN 55987 USA
Declares that the following product:
Designation:
Series EZ Zone PM (Panel Mount)
Model Numbers:
PM (3 or 6)(Any letter or number) – (1, 2, 3 or 4)(A, C, E, F or K)
(A, C, H, J or K)(Any letter or number) – (Any letter or number)
(A, C, E, F or K)(A, D, J or K)(Any two letters or numbers)
Temperature control, Installation Category II, Pollution degree 2
Classification:
Rated Voltage and Frequency: 100 to 240 V~ ac 50/60 Hz or 15 to 36 Vt dc/24 V~ ac 50/60 Hz
Rated Power Consumption:
Environmental Rating:
10 VA maximum.
Front Panel IP66
Meets the essential requirements of the following European Union Directives by using the relevant
standards show below to indicate compliance.
2004/108/EC Electromagnetic Compatibility Directive
EN 61326
1997
A1:1998
A2:2002
Electrical equipment for measurement, control and
laboratory use – EMC requirements (Industrial Immunity,
Class B Emissions
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-11
1996
2002
2004
1995
1996
2004
A1, A2, 2001
A1, A2, 2005
Electrostatic Discharge Immunity
Radiated Field Immunity
Electrical Fast-Transient / Burst Immunity
Surge Immunity
A1, A2, 2001
A1,A2,A3, 2005 Conducted Immunity
Voltage Dips, Short Interruptions and Voltage Variations
Immunity
EN 61000-3-2
EN 61000-3-31
2000
1995
ED.2.
A1, A2, 2002
Harmonic Current Emissions
Voltage Fluctuations and Flicker
1For mechanical relay loads, cycle time may need to be extended up to 30 seconds to meet flicker
requirements depending on load switched and source impedance.
73/23/EEC Low-Voltage Directive
Safety Requirements of electrical equipment for measurement, control
and laboratory use. Part 1: General requirements
EN 61010-1
2001
Compliant with 2002/95/EC RoHS Directive
2002/96/EC WEEE Directive
Equipment Requires Recycling
Raymond D. Feller III
Name of Authorized Representative
Winona, Minnesota, USA
Place of Issue
General Manager
Title of Authorized Representative
August, 2007
Date of Issue
Signature of Authorized Representative
Watlow EZ-ZONE® PM Integrated Controller
•
76
•
Appendix
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How to Reach Us
Corporate Headquarters
Watlow Electric Manufacturing Company
12001 Lackland Road
St. Louis, MO 63146
Sales: 1-800-WATLOW2
Manufacturing Support: 1-800-4WATLOW
Email: [email protected]
From outside the USA and Canada:
Tel: +1 (314) 878-4600
Europe
Watlow France SARL
Immeuble Somag
Watlow Ibérica, S.L.U.
CME - Avda. de la Vía Láctea, s/n. Oficina 24
28830 - San Fernando de Henares Madrid
Spain
Tel: +34.91.675.1292
Fax: +34.91.648.7380
16, Rue Ampère
95307 Cergy-Pontoise CEDEX
France
Tel: + 33 (0)1 30 73 24 25
Fax: + 33 (0)1 30 73 28 75
Email: [email protected]
Email: [email protected]
Watlow
Storgatan 24
Fax: +1 (314) 878-6814
Watlow GmbH
Postfach 11 65, Lauchwasenstr. 1
D-76709 Kronau
Germany
Tel: +49 (0) 7253 9400-0
Fax: +49 (0) 7253 9400-900
Email: [email protected]
302 43 Halmstad
Sweden
Tel: + 46 (0)35 27 11 66
Fax: +46 (0)35 27 11 67
Email: [email protected]
Latin America
Watlow de México S.A. de C.V.
Av. Fundición No. 5
Col. Parques Industriales
Querétaro, Qro. CP-76130
Mexico
Tel: +52 442 217-6235
Fax: +52 442 217-6403
Watlow UK Ltd.
Linby Industrial Estate
Linby, Nottingham, NG15 8AA
United Kingdom
Telephone: (0) 115 964 0777
Fax: (0) 115 964 0071
Email: [email protected]
From outside The United Kingdom:
Tel: +44 115 964 0777
Fax: +44 115 964 0071
Watlow Italy S.r.l.
Viale Italia 52/54
20094 Corsico MI
Italy
Tel: +39 024588841
Fax: +39 0245869954
Email: [email protected]
Asia and Pacific
Watlow Singapore Pte Ltd.
16 Ayer Rajah Crescent,
#06-03/04,
Watlow Korea Co., Ltd.
#1406, E&C Dream Tower, 46, Yangpyeongdong-3ga
Yeongdeungpo-gu, Seoul 150-103
Republic of Korea
Singapore 139965
Tel: +65 6773 9488
Email: [email protected]
Fax: +65 6778 0323
Tel: +82 (2) 2628-5770
Fax: +82 (2) 2628-5771
Watlow Australia Pty., Ltd.
4/57 Sharps Road
Tullamarine, VIC 3043
Australia
Tel: +61 3 9335 6449
Fax: +61 3 9330 3566
Watlow Malaysia Sdn Bhd
No. 14-3 Jalan 2/114
Kuchai Business Centre
Jalan Kuchai Lama
58200 Kuala Lumpur
Malaysia
Tel: +60 3 7980 7741
Fax: +60 3 7980 7739
瓦特隆电子科技(上海)有限公司
(销售办事处)
瓦特龍電機股份有限公司
80143 高雄市前金區七賢二路189號 10樓之一
上海市浦东新区张江工业园区碧波路115号572弄22棟 *
邮编: 201203
電話: 07-2885168
傳真: 07-2885568
Watlow Electric Taiwan Corporation
10F-1 No.189 Chi-Shen 2nd Road Kaohsiung 80143
Taiwan
电话: 86 21 5080-0902
传真: 86 21 5080-0906
Tel: +886-7-2885168
Fax: +886-7-2885568
Watlow Electric Manufacturing (Shanghai) Company
115-22#, 572nd Lane, Bibo Road, Zhangjiang High-Tech Park,
Shanghai, PRC 201203
Your Authorized Watlow Distributor
People’s Republic of China
Tel: +86 21 5080-0902
Email: [email protected]
Fax: +86 21 5080-0906
ワトロー・ジャパン株式会社
〒101-0047 東京都千代田区内神田1-14-4
四国ビル別館9階
Tel: 03-3518-6630
Fax: 03-3518-6632
Email: [email protected]
Watlow Japan Ltd.
1-14-4 Uchikanda, Chiyoda-Ku
Tokyo 101-0047
Japan
Tel: +81-3-3518-6630
Email: [email protected]
Fax: +81-3-3518-6632
Website: www.watlow.co.jp
Revised: September 20, 2007
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