Series 988
User’s Manual
Includes 986, 987, 988 and 989
1/8 DIN Microprocessor-Based Temperature/Process Controller
User Levels:
• New User........................... go to Introduction
• Experienced User................... go to page 4.1
Installers:
96
• Set-up..................................... go to page 1.1
• Wiring & Installation................ go to page 2.1
TOTAL
3Ye a rWa rra nty
ISO 9001
Registered Company
Winona, Minnesota USA
Watlow Controls
1241 Bundy Blvd., P.O. Box 5580, Winona, MN, USA 55987-5580, Phone: (507) 454-5300, Fax: (507) 452-4507
0600-0009-0001 Rev V
December 1997
$10.00
Made in the U.S.A.
Supersedes: W988-XUMN Rev U00
Printed on Recycled Paper 10% Postconsumer Waste
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Table of Contents
Introduction to the Watlow Series 988
Controllers
Chapter 6
The Factory Menus
ii
ii
iii
iii
iii
Using this Manual
6.1 Navigating the Factory Menus
6.2 Panel Lockout Menu
6.7 Diagnostics Menu
Document Every Step
Notes, Cautions and Warnings
Technical Assistance
6.13 Calibration Menu
We Value Your Feedback
Chapter 7
Chapter 1
Hardware Setup
Tuning, Manual Operation,
Alarms and Error Codes
1.1 Dip Switch Locations and Functions
7.1 Auto-tuning (Heat and/or Cool)
7.2 Manual Tuning
Chapter 2
7.4 Manual and Automatic Operation
7.5 Changing the Output 3 Alarm Jumper
7.6 Using Alarms
7.8 Error Code E1 and E2 Messages
7.9 Error Code Actions
Installation and Wiring
2.1 Panel Cutout and Dimensions
2.2 Installing the Series 988
2.4 Wiring the Series 988
2.4 Input-to-output Isolation
2.4 Power Wiring
Chapter 8
2.5 Sensor Installation Guidelines
2.6 Wiring Example
General Software
8.2 Burst Fire
2.8 Input 1 Wiring
2.9 Input 2 Wiring
8.4 Communications
8.6 Dead Band
2.11 Event Input 1 Wiring
2.12 Output 1 Wiring
2.13 Output 2 Wiring
8.8 Digital Events
8.10 Heater Current
8.12 Input Filter
2.14 Output 3 Wiring
2.15 Output 4 Wiring
8.14 Input Linearization
8.16 Ramp to Set Point
8.18 Remote Set Point
8.20 Retransmit
Chapter 3
Front Panel and Display Loop
3.1 Keys and Displays
3.2 Display Loop
8.22 Slidewire Feedback
Chapter 9
Enhanced Software
9.2 Cascade
9.6 Differential
9.8 Dual PID Sets
9.10 Duplex
Chapter 4
The Setup Menus
4.1 Navigating the Setup Menus
4.2 Input Menu
4.18 Output Menu
9.12 Ratio
4.34 Global Menu
4.44 Communications Menu
Appendix
A.2 Glossary
Chapter 5
A.4 Specifications
The Operation Menus
5.1 Navigating the Operation Menus
5.2 System Menu
A.5 Warranty and Returns
A.6 Index
A.10 Menu Overview
A.11 Model Number – Ordering Information
A.12 Declaration of Conformity
5.9 PID A and PID B Menus
Table of Contents
WATLOW Series 988 User’s Manual
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Introduction to the
Watlow Series 988 Controllers
Figure Int.1 -
The Series 988
Controllers.
Watlow’s Series 988 controllers set a new standard in the controller indus-
try by packing an impressive array of features into an 1/8-DIN package.
No other controller offers the flexibility, compact size and durability of the
Series 988. It can control a wide variety of temperature and process appli-
cations, with a broad range of input and output options that allow control
of virtually any process variable.
The Series 988 is the only 1/8 DIN controller that can provide single-unit
cascade control of a process. Its other features include heater current
monitoring, remote set point input, ratio control and valve control through
slidewire feedback. The Series 988 also delivers expanded auto-tuning
capabilities, increased alarm functionality and several unique control algo-
rithms.
When we refer to the “Series 988” controller, we refer also to the horizontal
and low-voltage versions of the Series 988: the 986, 987, 988 and 989. We
recommend that you read all of this manual’s introduction to familiarize
yourself with the conventions and content of this manual and the steps to
setting up a Series 988 controller. Make sure you understand the
“Caution” and “Warning” symbols we use in the book.
Introduction
WATLOW Series 988 User’s Manual
i
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Introduction
Using this Manual
This manual provides the information you will need to install and operate
a Series 988 controller.
If you need information about Series 988 configurations and model num-
bers, refer to the Appendix of this manual or, for more detailed informa-
tion, to Optimizing Your Proces s Sys tem w ith the Series 988 Controller: An
Applica tion Guide for the Wa tlow Series 988 Fa mily.
If your Series 988 controller will be used for data communications, you
will also need our communications manual, Da ta Communica tions w ith the
Wa tlow Series 988 Fa mily of Controllers (green cover).
˜
Series 988 controllers are calibrated in the factory, but if you need to do
periodic calibration you will need our calibration manual, Ca libra ting
Wa tlow Proces s Controllers, (blue cover).
NOTE:
The 12-digit number
is printed on the top
of the stickers on
each side of the
controller’s case
and on the right-
hand or top circuit
board.
This manual explains the five steps of setting up a Series 988 controller:
1. Set and document all of the DIP switches, if applicable: Chapter 1.
2. Mount the controller: Chapter 2.
3. Wire and document the controller wiring: Chapter 2.
4. Configure and document the controller software: Chapters 3-6.
5. Run, test and adjust your application. Update documentation.
˜
Chapters 7 and 8 and the Appendix provide detailed advice, definitions
and specifications along with application examples to help you optimize
the safety and performance of your application. Use the Table of Contents
and Index to find specific information.
NOTE:
The Menu Overview
in the Appendix
shows all the
menus and
prompts.
Document Every Step
The Series 988 provides powerful and complex features. Carefully docu-
ment each step of the setup and any subsequent changes. This will make
it much easier to change, adjust and troubleshoot your application.
Make the configuration documentation available to engineers and techni-
cians, on all shifts, who may need to work with the Series 988. We provide
space in this manual to record configurations. You may prefer to photo-
copy the blank forms and keep them in a separate binder. However you
maintain your documentation, be sure to replace all old copies of the doc-
umentation with updated versions whenever the controller configuration is
changed.
Introduction
ii
WATLOW Series 988 User’s Manual
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Introduction
Notes, Cautions and Warnings
We use note, caution and warning symbols throughout this book to draw
your attention to important operational and safety information.
A bold text “NOTE” marks a short message in the margin to alert you to
an important detail.
A bold text “CAUTION” safety alert appears with information that is
important for protecting your equipment and performance. Be especially
careful to read and follow all cautions that apply to your application.
A bold text “WARNING” safety alert appears with information that is
important for protecting you, others and equipment from damage. Pay
very close attention to all warnings that apply to your application.
The ç symbol (an exclamation point in a triangle) precedes a general
CAUTION or WARNING statement.
The Ó symbol (a lightning bolt in a triangle) precedes an electric shock
hazard CAUTION or WARNING safety statement.
Technical Assistance
If you encounter a problem with your Watlow controller, review all of your
configuration information for each step of the setup to verify that your
selections are consistent with your applications.
If the problem persists after checking all the steps, you can get technical
assistance by calling Watlow Controls at (507) 454-5300, between 7 a.m.
and 5 p.m. CST, and asking for an applications engineer. When you call
have the following information on hand: the controller’s model number
(the 12-digit number is printed on the top of the stickers on each side of
the controller’s case and on the right-hand or top circuit board); your
user’s manual; all configuration information; and the Diagnostics Menu
readings.
We Value Your Feedback
Your comments and suggestions on this manual are welcome. Please send
them to, Technical Writer, Watlow Controls, 1241 Bundy Blvd., P.O. Box
5580, Winona, MN 55987-5580 or call (507) 454-5300 or fax (507) 452-
4507.(1233)
Introduction
WATLOW Series 988 User’s Manual
iii
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Chapter 1 Hardware Setup
DIP Switch Locations and Functions
The Watlow Series 988 has at least one and as many as six dual in-line
package (DIP) switches inside the controller, depending on the model
number. They allow users to configure the controller for a variety of input
sensors, to provide power for external signal conditioners or to lockout
front panel access to some functions.
To set any DIP switch:
• Remove the controller from the case by pressing firmly on the two release
tabs on one side or the top of the bezel until they unsnap. Then firmly
press the two release tabs on the opposite side or the bottom of the con-
trol until they unsnap. You will need to gently rock the bezel back and
forth to release it from the chassis.
• Use the illustrations on the following pages to locate and set each DIP switch.
WATL
W
PROCESS
Release
Tabs
Release
Tabs
L1 L2 L3 L4
DEV
DISPLAY
% OUT
AUTO
MAN
MODE
SERIES 988
Release
Tabs
W
ATL
W
DSPY
MODE
Figure 1.1 - Press
the release tabs to
remove the con-
troller chassis.
PROCESS
DEV
AUTO
MAN
% OUT
SERIES 989
L1
L2
L3
L4
Release
Tabs
Hardware Setup, Chapter 1
WATLOW Series 988 User’s Manual
1.1
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DIP Switches
1. Set the input DIP
switches to match the
sensors you are using
in your application.
Only controllers with
model number 98_ _-
2_ _ _-_ _ _ _ or 98_ _-
_2_ _-_ _ _ _ have an
input DIP switch.
Input 2 DIP
Input 1 DIP
ON
ON
˜
NOTE:
Controller Chassis
Rear View
The Input 2 DIP
switch is mounted
upside down.
Input 1
Input 2
(98 _ _-2_ _ _-_ _ _ _)(98 _ _-_2_ _-_ _ _ _)
˜
NOTE:
↑
1
1
1
1
2
2
2
2
3
3
3
3
N
O
O
N
↑
Only controllers
with the indicated
model numbers
have these DIP
switches.
3
3
3
3
1
1
1
1
RTD (100 Ω)
↑
N
O
O
N
↑
thermocouple: R, S or B
↑
N
O
O
N
↑
thermocouple: J, K, T, N, E, C, D, Pt2
or 0-50mV (high impedance)
↑
N
O
Figure 1.2 -
Input DIP switches.
O
N
↑
0-20 or 4-20mA; 0-5, 1-5 or 0-10V
Hardware Setup, Chapter 1
1.2
WATLOW Series 988 User’s Manual
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DIP Switches
2. Set DIP switches for
outputs equipped with
an external signal con-
ditioner power supply.
Only controllers with
model number 98_ _-_
_ _T-_ _ _ _, 98_ _-_ _ _
_-T_ _ _ or 98_ _-_ _ _
_-_T_ _ have an exter-
nal signal conditioner
power supply.
Output 1
Option Board
on
off
Output 2
Option Board and DIP
Output 4
Option Board and DIP
off
off
on
on
Output 3
Option Board and DIP
˜
NOTE:
For other voltages
or current settings
contact the factory.
Controller Chassis
Top View (986 & 988)
Left-side View (987 & 989)
˜
NOTE:
Output 2
Output 3
Output 4
Only controllers
with the indicated
model numbers
have these DIP
switches.
(98 _ _-_ _ _T-_ _ _ _) (98 _ _-_ _ _ _-T_ _ _) (98 _ _-_ _ _ _-_T_ _)
1
1
1
2
2
2
1
1
1
2
2
2
1
1
1
2
2
2
O
N
↑
O
N
↑
O
N
↑
20V ± 5% @ 30mA
12V ± 5% @ 30mA
5V ± 5% @ 30mA
O
N
↑
O
N
↑
O
N
↑
Figure 1.3 -
O
N
↑
O
N
↑
O
N
↑
External signal con-
ditioner power sup-
ply DIPs.
3. When the DIP switches are set, gently insert the controller chassis into
the case and push it firmly into place until all four tabs snap into place.
Hardware Setup, Chapter 1
WATLOW Series 988 User’s Manual
1.3
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DIP Switches
4. The lockout DIP switch
hides the Setup Menus
(Input, Output, Global and
Communications) and the
Factory Menus (Panel
ç
CAUTION:
The lockout DIP
switch makes the
Setup and Factory
menus unavailable.
Configure all the
Setup and Factory
menus before lock-
ing them out. Fail-
ure to do so could
result in damage to
equipment in the
event of a setup
error.
Lockout, Diagnostics and
Calibration). All units have
a lockout DIP switch.
1
2
1
2
O
N
↑
O
N
↑
no hardware lockout
(Switch 1 has no effect.)
or
or
1
2
1
2
O
N
↑
O
N
↑
lockout Setup and Factory menus
(Switch 1 has no effect.)
Figure 1.4 -
Lockout DIP switch.
Commu-
nications
[COM
Input
Output
Global
[InPt]
[`SEt]
[OtPt] [GLbL]
[`SEt]
[`SEt]
[`SEt]
Panel
Lockout
[PLOC]
Diagnostics Calibration
[diAG] [`CAL]
[Fcty]
[Fcty]
[Fcty]
Hardware Setup, Chapter 1
1.4
WATLOW Series 988 User’s Manual
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Chapter 2 Installation and Wiring
W
ATL
W
˜
4.03"
NOTE:
(102mm)
Space panel
cutouts at least 1.66
inches (42.2mm)
apart.
PROCESS
W
ATL
W
4.03"
(102mm)
DSPY
MODE
L1 L2 L3 L4
2.18"
(55 mm)
DEV
PROCESS
DISPLAY
% OUT
DEV
% OUT
AUTO
MAN
AUTO
MAN
SERIES 989
L1
L2
L3
L4
MODE
˜
SERIES 988
NOTE:
2.18"
(55 mm)
Adjustable mount-
ing brackets can be
side-mounted.
Adjustable
Mounting Bracket
Panel
Panel Cutout
˜
Maximum Panel
Thickness
0.38" (9.65mm)
NOTE:
Holes can be cut in
the panel using a
Greenlee 1/8 DIN
Hydraulic Kit
#60068 (punch
#60069, die #60070).
3.62" + 0.03 -0.00
(92mm + 0.8)
Figure 2.1 -
Series 988 and
Series 989
dimensions and
terminal number
layout.
4.06"
(103 mm)
0.68"
(17 mm)
1.77 + 0.02 -0.00
(45mm + 0.6)
1
11
22
12
21
2
3
13
14
20
11
4
5
15
16
13
14
17
19
24
12
22
18
15
16
17
6
7
8
9
23
9
21
4
5
3
6
7
2
8
10
1
18
19
23
24
10
20
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
2.1
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Installation
Installing the Series 988
Installing and mounting requires access to the back of the panel.
1. Make a panel cutout using the panel cutout dimensions from the previ-
ous page.
2. To remove the controller chassis from its case, press in firmly on the two
tabs on one side or the top of the bezel until they unsnap, then unsnap
the two tabs on the opposite side or the bottom. Pull the chassis out of
the case by gently rocking it.
˜
NOTE:
3. Slide the case into the panel cutout. Check to see that the gasket is not
twisted, and is seated within the case bezel flush with the panel. Slide
Removing the con-
troller chassis from
its case makes
mounting easier.
Side (986 or 988)
or Top and Bottom (987 or 989) View
Top and Bottom (986 or 988)
or Side (987 or 989) View
Adjustable
Mounting Bracket
Panel
Figure 2.2 -
Side and top view.
Release Tabs
Mounting Slots
Bezel
External Gasket
Mounting Collar
Installation and Wiring, Chapter 2
2.2
WATLOW Series 988 User’s Manual
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Installation
the mounting collar over the back of the control.
4. Loosen the mounting bracket screws enough to allow for the mounting
collar and panel thickness. Place each mounting bracket into the
mounting slots (head of the screw facing the back of the controller).
Push each bracket backward then down to secure it to the control
case. To guarantee a proper NEMA 4X seal, Series 986 and 988
units (vertical) must have the mounting brackets located on either
sid e of the unit. When installing Series 987 and 989 units (horizon-
tal) the brackets must be on the t op a n d bot t om of the unit.
5. Make sure the case is seated properly. Tighten the installation screws
firmly against the mounting collar to secure the unit. To ensure a
NEMA 4X seal, there should be no space between the bezel and
panel. Overtightening the screws will distort the case and make it diffi-
cult to remove or replace the controller.
ç
CAUTION:
Follow the installa-
tion procedure
exactly to guarantee
a proper NEMA 4X
seal. Make sure the
gasket between the
panel and the rim of
the case is not
6. Make sure the inside gasket is seated properly and not twisted.
Insert the controller chassis into its case and press the bezel until all
four tabs snap.
7. To release the mounting brackets, loosen the mounting bracket screws
and push the brackets forward, then pull it up and out.
twisted and is seat-
ed properly. Failure
to do so could
result in damage to
equipment.
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
2.3
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Wiring
Wiring the Series 988
∫
WARNING:
Wiring options depend on the model number and DIP switch settings.
Check the terminal designation stickers on either side of the controller
and compare your model number to those shown here and with the model
number breakdown on the inside back cover of this manual.
To avoid potential
electric shock, use
National Electric
Code (NEC) safety
practices when
Input-to-output Isolation
wiring and connect-
ing this unit to a
power source and
to electrical sensors
or peripheral
devices. Failure to
do so could result
in injury or death.
The Series 988 uses optical isolation between the analog inputs and the
controller outputs/digital input. This isolation provides a 500VÅ (ac) bar-
rier to prevent ground loops when using grounded sensors and/or periph-
eral equipment.
Here is a breakdown of the isolation barriers:
• Analog inputs 1 and 2 are grouped together.
• Outputs 1 through 4 and the standard event input are grouped together.
This does not apply to Output 4 when configured as communications.
• The digital communications output (4) is separate from the above
groups.
˜
NOTE:
Input-to-output iso-
lation is defeated
when the external
signal conditioner
power supply is
used to power a
transmitter con-
nected to input 1 or
input 2.
Power Wiring
100 to 240V‡ (ac/dc) nominal, (85 to 264 actual)
L1
+
L2
-
Vertical Package
Horizontal Package
98 8 _ - _ _ _ _ - _ _ _ _
98 9 _ - _ _ _ _ - _ _ _ _
fuse
21
22
11
earth ground
24 to 28 V‡ (ac/dc) nominal, (20 to 30 actual)
Vertical Package
Horizontal Package
98 6 _ - _ _ _ _ - _ _ _ _
98 7 _ - _ _ _ _ - _ _ _ _
Figure 2.4 -
Power wiring.
Installation and Wiring, Chapter 2
2.4
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Wiring
Sensor Installation Guidelines
Maintain isolation between input 1 and input 2 to prevent a ground loop.
A ground loop may cause incorrect readings, dashes across the upper dis-
play or the display of error codes.
ç
CAUTION:
The Series 988 will
not function with
two grounded ther-
mocouple inputs.
Avoid using a
grounded thermo-
couple for both
input 1 and input 2.
Failure to follow this
guideline could
result in damage to
equipment.
Thermocouple input: Extension wire for thermocouples must be of the
same alloy as the thermocouple itself to limit errors.
Using grounded thermocouples for both input 1 and input 2 may create
ground loop problems. To correct this problem, replace at least one of the
grounded thermocouples with an ungrounded thermocouple. If the appli-
cation requires grounded thermocouples, use an isolated transmitter,
such as a Watlow Gordon 5702 isolated transmitter.
RTD (100 Ω) input: Each 1Ω of lead wire resistance can cause a +2°C
error when using a two-wire RTD. A three-wire RTD sensor overcomes this
problem. All three wires must have the same electrical resistance (i.e.,
same gauge, same length, multi-stranded or solid, same metal).
NOTE:
Input-to-output iso-
lation is defeated
when the external
signal conditioner
power supply is
used to power a
transmitter connect-
ed to input 1 or
input 2.
Process input: Isolation must be maintained between input 1 and input
2. If both input 1 and input 2 are used as process inputs, a separate
power supply and transmitter must be used for each input. Output option
T (external signal conditioner power supply) can be used to supply power
for only one input.
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
2.5
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Wiring Example
∫
WARNING:
To avoid potential
electric shock, use
L1
National Electric
Code (NEC) safety
practices when
120VÅ (ac)
L2
high-temperature
light
earth ground
wiring and connect-
ing this unit to a
power source and
to electrical sen-
sors or peripheral
devices. Failure to
do so could result
in injury or death.
high-limit
mechanical
contactor
coil
fuse
21 22 11
12 (+)
(-)
1
5
SSR-240-10A-DC1
out dc input
92A3-1DJ1-0000
limit control
13
SSR
1
4
2
3
in
heater
(+)
9
ç
13
11
14
10 (-)
red
10
+
-
WARNING:
988A-10CA-AARR
rear view
Install high or low
temperature limit
control protection
in systems where
an over tempera-
ture fault condition
could present a fire
hazard or other haz-
ard. Failure to
install temperature
limit control protec-
tion where a poten-
tial hazard exists
could result in dam-
age to equipment,
property and injury
to personnel.
optional
normally open
momentary switch
process sensor
limit sensor
120VÅ (ac)
L2
L1
21
22
11
1
3
2
1
Series 988
988A-10CA-AARR
temperature control
4
5
(+)
(-)
2
3
9
10
12
13
ç
4
6
7
SSR-240-10A-DC1
solid-state relay, dc input
WARNING:
in
3-32VÎ (dc)
To avoid damage to
property and equip-
ment, and/or injury
of loss of life, use
National Electric
Code (NEC) stan-
dard wiring prac-
tices to install and
operate the Series
988. Failure to do
so could result in
such damage,
(-)
(+)
1 CR-1
heater
10
5
out
2
2
9
8
1
24-240VÅ (ac)
1
13
14
2
6
1
7
11
12
13
Series 92
92A3-1DJ1-0000
limit control
8
(+)
(-)
14
15
9
10
10
11
11
4
3
1CR
16
and/or injury or
death.
2
2
12
1
13
17
5
R
18
high-temperature light
Figure 2.6 -
System wiring
example.
Installation and Wiring, Chapter 2
2.6
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Wiring Notes
L1
L2
earth ground
22
11
21
power
ç
WARNING:
To avoid damage to
property and equip-
ment, and/or injury
of loss of life, use
National Electric
Code (NEC) stan-
dard wiring prac-
tices to install and
operate the Series
988. Failure to do
so could result in
such damage,
and/or injury or
death.
˜
NOTE:
Sketch in your
application on this
page or a copy of it.
See wiring exam-
ples in this chapter
and in the Appen-
dix.
Figure 2.7 -
Wiring notes.
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
2.7
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Input 1 Wiring
Figure 2.8a — Thermocouple or 0-50mV (high impedance)
˜
NOTE:
Thermocouple only
98 _ _ - 1 _ _ _ - _ _ _ _ (no DIP switches)
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
Universal signal conditioner
98 _ _ - 2 _ _ _ - _ _ _ _
+
-
9
1
2
3
1
2
3
O
N
↑
O
N
↑
10
J, K, T, N, C, E, D, Pt2,
0-50mV DIP Settings
R, S, B
DIP Settings
+
-
9
Input impedance: 20MΩ
10
0-50mV
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Figure 2.8b — RTD (2- or 3-wire) (100 Ω)
Jumper
Universal signal conditioner
#9 to #10
98 _ _ - 2 _ _ _ - _ _ _ _
for 2-wire
RTD
1
2
3
S1
S2
8
9
O
N
↑
S1
S2
8
9
S3 10
DIP Switch
Setting
10
Î
Î
Î
Figure 2.8c — 0-5V , 1-5V or 0-10V (dc) Process
Universal signal conditioner
98 _ _ - 2 _ _ _ - _ _ _ _
1
2
3
O
N
↑
Input impedance: 10KΩ
DIP Switch
Setting
+
-
9
10
Figure 2.8d — 0-20mA or 4-20mA Process
Universal signal conditioner
98 _ _ - 2 _ _ _ - _ _ _ _
1
2
3
O
N
↑
-
Input impedance: 7Ω
8
DIP Switch
Setting
+
10
Installation and Wiring, Chapter 2
2.8
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Input 2 Wiring
Figure 2.9a — Thermocouple or 0-50mV (high impedance)
NOTE:
Successful installa-
tion requires five
steps:
Thermocouple only
98 _ _ - _ 1 _ _ - _ _ _ _ (no DIP switches)
• Model number and
software choice
(Appendix);
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
Universal signal conditioner
98 _ _ - _ 2 _ _ - _ _ _ _
↑
↑
N
O
N
O
19
20
+
-
3
2
1
3
2
1
0-50mV
R, S, B
DIP Settings
J, K, T, N, C, E, D, Pt2,
0-50mV DIP Settings
Input impedance: 20MΩ
19
20
+
-
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Figure 2.9b — RTD (2- or 3-wire) (100 Ω)
Jumper
Universal signal conditioner
0
98 _ _ - _ 2 _ _ - _ _ _ _
↑
N
18
19
18 S1
S1
O
3
2
1
S2
19
S2
DIP Switch
Setting
S3
20
20
Î
Î
Î
Figure 2.9c — 0-5V , 1-5V or 0-10V (dc) Process
↑
N
O
Universal signal conditioner
3
2
1
98 _ _ - _ 2 _ _ - _ _ _ _
DIP Switch
Setting
Input impedance: 10KΩ
19
20
+
-
Figure 2.9d — 0-20mA or 4-20mA Process
Universal signal conditioner
↑
N
O
3
2
1
98 _ _ - _ 2 _ _ - _ _ _ _
DIP Switch
Setting
-
18
20
Input impedance: 7Ω
+
Installation and Wiring, Chapter 2
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Input 2 Wiring
NOTE:
Figure 2.10a — Slidewire Feedback or Potentiometer Input
See Chapter 8 for
information on
slidewire feedback.
98 _ _ - _ 3 _ _ - _ _ _ _
18
CCW
19
Wiper
20
CW
˜
NOTE:
A process output
cannot be installed
on output 1 when
using a current
transformer input.
Figure 2.10b — Current Transformer Input
98 _ _ - _ 4 _ _ - _ _ _ _
L2
The current transformer must be pur-
chased separately. See Appendix for
Watlow current transformer part
numbers.
Load wire
CT
19
20
Center leg not used
L1
Single-phase
NOTE:
Systems that use more than 50 Amps
need an interstage transformer. For
example, if you use a 300A current
transformer, part #16-0073, and an
interstage transformer, part #16-
0176, the 300A current transformer
provides a 5A signal to the interstage
transformer. In turn, the transformer
sends a 20mA maximum signal to the
controller.
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
Phase
dot
T1
19
20
T3
T2
3-phase using 2 current transformers
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Figure 2.10c — Digital Event Input 2
98 _ _ - _ 5 _ _ - _ _ _ _
open 0-3VÎ (dc) Event Input 2 off
closed 14-36VÎ (dc) Event Input 2 on
18
20
19
20
+
-
+5VÎ (VDC)
Internal Circuitry
100Ω
4.7KΩ
.01µf
1KΩ
750Ω
18
19
20
Installation and Wiring, Chapter 2
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Event Input 1 Wiring
Figure 2.11a — Digital Event Input 1
NOTE:
Successful installa-
tion requires five
steps:
Available on all units.
OPTO
ISOLATOR
• Model number and
software choice
(Appendix);
open 14-36VÎ (dc) Event Input 1 off
closed 0-3VÎ (dc) Event Input 1 on
4.99KΩ
.01µf
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
750Ω
+24VÎ (dc)
23 24
+
-
10KΩ
4.99KΩ
Internal Circuitry
23 24
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
2.11
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Output 1 Wiring
Figure 2.12a — AC Outputs
NOTE:
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Solid-state Relay with Contact Suppression
98 _ _ - _ _ B _ - _ _ _ _
0.5 amps, minimum off-state impedance: 20KΩ
External
Load
NO
12
L2
L1
Electromechanical Relay with Contact Suppression
(Suppression between NO and COM contacts only)
98 _ _ - _ _ D _ - _ _ _ _
13 COM
Fuse
14 NC
(#14 for D & E outputs only)
Form C, 5 amps, minimum off-state impedance: 20KΩ
Electromechanical Relay without Contact Suppression
98 _ _ - _ _ E _ - _ _ _ _
Form C, 5 amps off-state impedance: 31MΩ
Solid-state Relay without Contact Suppression
98 _ _ - _ _ K _ - _ _ _ _
0.5 amps, off-state impedance: 31MΩ
NOTE:
Switching inductive
loads (relay coils,
solenoids, etc.) with
the mechanical
relay or solid state
relay output options
requires using an
R.C. suppressor.
Watlow carries the
R.C. suppressor
Quencharc brand
name, which is a
trademark of ITW
Paktron. Watlow
Part No. 0804-0147-
0000.
Figure 2.12b — Switched DC, Open Collector
98 _ _ - _ _ C _ - _ _ _ _
19 to 32VÎ (dc)
12
13
+
-
+
12
13
14
External
Load
790Ω
Maximum voltage: 42VÎ (dc)
14
COM
Maximum current: 1A
Internal Circuitry
Figure 2.12c — 0-20mA and 4-20mA Process
98 _ _ - _ _ F _ - _ _ _ _
12
+
-
Maximum load impedance: 800Ω
14
Î
Î
Î
Figure 2.12d — 0-5V , 1-5V and 0-10V (dc) Process
98 _ _ - _ _ F _ - _ _ _ _
13
+
Minimum load impedance: 1KΩ
14
-
Installation and Wiring, Chapter 2
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Output 2 Wiring
Figure 2.13a — AC Outputs
NOTE:
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Solid-state Relay with Contact Suppression
98 _ _ - _ _ _ B - _ _ _ _
0.5 amps, minimum off-state impedance: 20KΩ
Electromechanical Relay with Contact Suppression
(Suppression between NO and COM contacts only)
98 _ _ - _ _ _ D - _ _ _ _
External
Load
15
16
NO
L2
L1
COM
Fuse
NC
17
Form C, 5 amps, minimum off-state impedance: 20KΩ
(#17 for D & E outputs only)
Electromechanical Relay without Contact Suppression
98 _ _ - _ _ _ E - _ _ _ _
Form C, 5 amps off-state impedance: 31MΩ
Solid-state Relay without Contact Suppression
98 _ _ - _ _ _ K - _ _ _ _
0.5 amps, off-state impedance: 31MΩ
Figure 2.13b — Switched DC, Open Collector
NOTE:
Switching inductive
loads (relay coils,
solenoids, etc.) with
the mechanical
relay or solid state
relay output options
requires using an
R.C. suppressor.
Watlow carries the
R.C. suppressor
Quencharc brand
name, which is a
trademark of ITW
Paktron. Watlow
Part No. 0804-0147-
0000.
19 to 32VÎ (dc)
98 _ _ - _ _ _ C - _ _ _ _
+
15
790Ω
16
Maximum voltage: 42VÎ (dc)
Maximum current: 1A
15
16
+
-
17
External
Load
Internal Circuitry
17
COM
Figure 2.13c — 0-20mA and 4-20mA Process
15
17
+
98 _ _ - _ _ _ F - _ _ _ _
-
Maximum load impedance: 800Ω
Î
Î
Î
Figure 2.13d — 0-5V , 1-5V and 0-10V (dc) Process
˜
16
17
+
-
NOTE:
98 _ _ - _ _ _ F - _ _ _ _
Input-to-output iso-
lation is defeated
when the external
signal conditioner
power supply is
used to power a
transmitter connect-
ed to input 1 or
input 2.
Minimum load impedance: 1KΩ
Figure 2.13e — External Signal Conditioner Power Supply
Loop powered
15
16
1
2
+
-
Transmitter
+ V
98 _ _ - _ _ _ T - _ _ _ _
4-20mA out
- V
+
-
Input
1 or 2
Installation and Wiring, Chapter 2
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Output 3 Wiring
NOTE:
Figure 2.14a — AC Outputs
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
NC Form B
or
Solid-state Relay with Contact Suppression
98 _ _ - _ _ _ _ - B _ _ _
0.5 amps, minimum off-state impedance: 20KΩ
External
Load
1
2
NO Form A
L2
L1
COM
Fuse
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Electromechanical Relay without Contact Suppression
98 _ _ - _ _ _ _ - J _ _ _ _
Form A or B, 5 amps, off-state impedance: 31MΩ
Form A or B
alarm jumper
settings (98__-
____-J___ only)
Form A
Solid-state Relay without Contact Suppression
98 _ _ - _ _ _ _ - K _ _ _ _
0.5 amps, off-state impedance: 31MΩ
Form B
NOTE:
Figure 2.14b — Switched DC
Switching inductive
loads (relay coils,
solenoids, etc.) with
the mechanical
relay or solid state
relay output options
requires using an
R.C. suppressor.
Watlow carries the
R.C. suppressor
Quencharc brand
name, which is a
trademark of ITW
Paktron. Watlow
Part No. 0804-0147-
0000.
19 to 32VÎ (dc)
98 _ _ - _ _ _ _ - C _ _ _
1
+
-
External
Load
+
1
2
2
790Ω
Minimum load resistance: 500Ω
Internal Circuitry
Figure 2.14c — Process Retransmit
0-20mA, 4-20mA, Load impedance: 600Ω max.
1
2
+
-
98 _ _ - _ _ _ _ - M _ _ _
NOTE:
0-5VÎ, 1-5VÎ, 0-10VÎ (VDC), Load impedance: 500Ω min.
98 _ _ - _ _ _ _ - N _ _ _
Input-to-output iso-
lation is defeated
when the external
signal conditioner
power supply is
used to power a
transmitter con-
nected to input 1 or
input 2.
Figure 2.14d — External Signal Conditioner Power Supply
Loop powered
+ 1
2
-
98 _ _ - _ _ _ _ - T _ _ _
+ V
- V
Transmitter
4-20mA out
˜
NOTE:
-
+
Input
See Chapter 1 for
power supply DIP
switch information.
1 or 2
Installation and Wiring, Chapter 2
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Output 4 Wiring
NOTE:
Figure 2.15a — AC Outputs
Successful installa-
tion requires five
steps:
• Model number and
software choice
(Appendix);
Solid-state Relay with Contact Suppression
98 _ _ - _ _ _ _ - _ B _ _
0.5 amps, minimum off-state impedance: 20KΩ
• DIP switch set-
tings (Chapter 1);
• Sensor match
(Chapter 2 and
Appendix);
External
Load
Electromechanical Relay with Contact Suppression
(Suppression between NO and COM contacts only)
98 _ _ - _ _ _ _ - _ D _ _ _
5
6
NO
L2
L1
COM
Fuse
7
NC
(#7 for D & E outputs only)
Form C, 5 amps, minimum off-state impedance: 20KΩ
• Sensor installation
(Chapter 2); and
• Wiring (Chapter 2).
Electromechanical Relay without Contact Suppression
98 _ _ - _ _ _ _ - _ E _ _ _
Form C, 5 amps, off-state impedance: 31MΩ
Solid-state Relay without Contact Suppression
98 _ _ - _ _ _ _ - _ K _ _ _
0.5 amps, off-state impedance: 31MΩ
NOTE:
Switching inductive
loads (relay coils,
solenoids, etc.) with
the mechanical
relay or solid state
relay output options
requires using an
R.C. suppressor.
Watlow carries the
R.C. suppressor
Quencharc brand
name, which is a
trademark of ITW
Paktron. Watlow
Part No. 0804-0147-
0000.
Figure 2.15b — Switched DC, Open Collector
98 _ _ - _ _ _ _ - _ C _ _
19 to 32VÎ (dc)
5
6
+
-
+
5
6
7
External
Load
790Ω
Maximum voltage: 42VÎ (dc)
Maximum current: 1A
7
COM
Internal Circuitry
Figure 2.15c — External Signal Conditioner Power Supply
NOTE:
98 _ _ - _ _ _ _ - _ T _ _
Input-to-output iso-
lation is defeated
when the external
transmitter power
supply is used to
power a signal con-
ditioner connected
to input 1 or input 2.
Loop powered
+ 5
6
-
+ V
- V
Transmitter
4-20mA out
˜
-
+
Input
NOTE:
1 or 2
See Chapter 1 for
power supply DIP
switch information.
For data communications wiring refer to Data Communications
with the Watlow Series 988 Family of Controllers.
Installation and Wiring, Chapter 2
WATLOW Series 988 User’s Manual
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Chapter 3 Front Panel and Display Loop
Keys and Displays
Upper Display
Lower Display
Indicates the actual process value,
prompt parameter value or error
code.
Indicates the set point, deviation,
percent power, temperature unit,
menu prompt name or alarm code.
W
ATL
W
L1, L2, L3, L4
DEV LED
These LED’s indicate when output
1, 2, 3 or 4 are active. Outputs can
be configured as:
When lit, the lower display shows
the most recent deviation unit from
the set point.
Ot1
Ot2
Ot3
Ot4
Control
PROCESS
Control or Alarm
Alarm or Retransmit
Alarm or Communications
(flashes on transmit and
receive)
% OUT LED
When lit, the lower display shows
the current percent output.
L1 L2 L3 L4
Up-arrow Key
Display Key
DEV
Increases the value or changes the
parameter in the upper display
(except for set point changes in the
Display Loop, which occur in the
lower display). Hold the key down
to increase the value rapidly. New
data takes effect in five seconds or
when the Mode key or Display key
is pressed.
DISPLAY
% OUT
Pressing this key enters the
Display Loop. Press the Display
key at any time to return to this
loop. The next page has more
information on the Display Loop.
AUTO
MAN
Auto/Man Key
MODE
In Manual mode the lower display
shows percent output. Pressed
once, it clears any latched alarm. If
pressed again within five seconds
it will toggle between Auto and
Manual mode.
SERIES 988
Down-arrow Key
Decreases the value or changes
the parameter in the upper display
(except for set point changes in the
Display Loop, which occur in the
lower display). Hold the key down
to decrease the value rapidly. New
data takes effect in five seconds or
when the Mode key or Display key
is pressed.
Mode Key
Enters new data and steps to
the next prompt in the current
menu.
Auto/Man LED
Lit when the control is in Manual
operation. Press the Auto/Man key
twice to enter Automatic operation.
When blinking, press the Auto/Man
key to toggle between Auto and
Manual. After five seconds without
pressing the Auto/Man key, the
LED stops blinking and returns to
its previous state.
Mode + Up-arrow Keys
Hold the Mode key then press
the Up-arrow key to move
backwards through the cur-
rent menu. Scrolling stops
when you reach the top of the
menu.
Up + Down Keys
Press simultaneously for three sec-
onds to go to the Setup Menu.
Continue to press both keys for
another three seconds to go to the
Factory Menu. Access to the Setup
and Factory menus can be dis-
abled with lockout DIP switch.
Figure 3.1 -
Series 988 Keys and Displays
Front Panel and Display Loop, Chapter 3
WATLOW Series 988 User’s Manual
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Display Loop
Display Loop
The Display Loop is the “home” state of the Series 988 controller. Pressing
the Display key ∂ returns the controller to the Display Loop from any
prompt in any menu. The controller automatically returns to the Display
Loop from any menu when a minute passes without any keys being
pressed.
˜
NOTE:
For information on
input 1 [`In1] and
input 2 [`In2]
ranges, refer to
Chapter 4.
[`988]
[`988]
current input 1 reading
set point 1 (change with Up-arrow > or Down-arrow < key)
DISPLAY
DISPLAY
[`988]
[Pr`2]
current input 2 reading
input 2 process (appears only if controller equipped with input 2 hardware)
˜
NOTE:
[`988]
[`988]
current input 1 reading
deviation from set point, process 1 minus set point 1 (DEV light on)
If [``no] is selected
for [`In2], in the
Input Menu, the
[Pr`2] prompt will
not appear.
DISPLAY
DISPLAY
[`988]
[`100]
current input 1 reading
percent output (%OUT light on)
DISPLAY
[`988]
[``°C]
current input 1 reading
units selected (units, °F or °C)
Figure 3.2 -
The Display Loop
Front Panel and Display Loop, Chapter 3
3.2
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Chapter 4 The Setup Menus
Navigating the Setup Menus
NOTE:
When navigating
To reach the Setup Menus, begin in the Display Loop and press both the Up-
through menus,
outputs will be dis-
abled.
arrow >and Down-arrow < keys for three seconds. The Setup Menu
prompt [`SEt]will appear in the lower display, and the Input Menu prompt
[InPt]will appear in the upper display. The four Setup Menus are: Input
[InPt]; Output [OtPt]; Global [GLbL]; and Communications [COM]. Use the
Up-arrow >or Down-arrow <key to select a menu and the Mode key µ
to step through a menu. The Communications Menu appears only on units
equipped with the data communications option.
˜
NOTE:
You will not see every prompt in any of these menus. The unit’s configuration
and model number determine which prompts appear. After stepping through
each menu, the Series 988 returns to the Setup Menu prompt [`SEt]. Use
the Up-arrow >and Down-arrow <keys to select the next menu, or use
the Mode key µto advance through the same menu again. To move back-
wards through the menu hold the Mode key µdown and press the Up-
arrow key >. Use the Up-arrow >or Down-arrow <key to change the
prompt setting.
Press the Display
key ∂to return to
the Display Loop
from any point in
any menu.
Refer to the Appendix for model number options. For information about
communications and the communications prompts, refer to the supple-
mental manual Da ta Communica tions w ith the Wa tlow Series 988 Fa mily of
Controllers .
WATL
W
PROCESS
❶ Begin in the Display Loop, and press the Up-arrow
>and Down-arrow <keys simultaneously to
reach the Setup Menus.
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
[OtPt] [gLbL] [COm]
[`Set]
[Inpt]
[`Set]
[`Set]
[`Set]
Input
Menu
p. 4.2
Output
Menu
Global Communications
Menu Menu
Figure 4.1 -
Navigating the
Setup Menus.
p. 4.18 p. 4.34 p. 4.44
W
ATL
W
˜
NOTE:
PROCESS
❷ Press the Up-arrow key >to select one of the
Setup Menus.
The lockout DIP
switch hides the
Setup Menus. See
Chapter 1.
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
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[Inpt]
[`Set]
Setup-Input
Setup Prompt
Input 1
Enter your settings,
from the controller's
upper display.
MODE
[`In1]
[deC1]
[`rL1]
[`rH1]
[CAL1]
[rtd1]
[Ftr1]
[Lin1]
[`ln2]
[`rSp]
[deC2]
[`RL2]
[`RH2]
[LrnL]
[LrnH]
[CAL2]
[rtd2]
[Ftr2]
[Lin2]
[Hunt]
[SHYS]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
Reaching the Input Menu
*Decimal 1
Range Low 1
Range High 1
Calibration Offset 1
*RTD Calibration Curve 1
Software Filter 1
*Linearization 1
*Input 2
WATL
W
(p. 4.3
)
Input 1
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
% OUT
AUTO
MAN
M
SERIES 988
❸ Select the Input Menu, then press
the Mode key µto step through the
prompts.
MODE
*Remote Set Point
*Decimal 2
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
*Range Low 2
*Range High 2
*Learn Low
…
…
(p. 4.9
Input 2
)
…
[```0] [```1] [```2] [``60]
[Ftr1]
[Ftr1]
[Ftr1]
[Ftr1]
*Learn High
*Calibration Offset 2
*RTD Calibration Curve 2
*Software Filter 2
*Linearization 2
*Hunt
[``no] [root]
[Lin1]
[Lin1]
❹ Press the Up-arrow key >or the
Down-arrow key <to select one of
the prompt values.
MODE
MODE
MODE
(p. 4.16
Slidewire (
)
*Prompts may not appear,
depending on controller
configuration.
*Slidewire Hysteresis
Figure 4.2 -
The Input Menu.
Setup Menus, Chapter 4
4.2
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Setup-Input
Input Prompts
When you are in the Setup menus, the Series 988 displays the menu selec-
tion ( [InPt], [OtPt], [GLbL] or [COM] ) in the upper display, and [`SEt] in
the lower display.
˜
NOTE:
Decimal points may
not always be in the
position specified
below depending on
the the settings in
the Decimal 1
[dEC1]and Decimal
2 [dEC2]parame-
ters in the Input
Menu.
The Up-arrow >or Down-arrow key <selects another menu. Press the
Mode key µ to display the prompt in the lower display and its value in the
upper display. Use the Up-arrow >or Down-arrow <key to change the
value in the upper display. The new value will not take effect until after a
five-second delay or until you press the Mode key µ.
Input 1
[`In1]
Select sensor type for input 1. This selection must match the sensor type
connected to terminals 8, 9 and 10. See Appendix for more information
about sensors.
• Changing the value of [`In1] changes all other prompts to the factory
default values, except the Communications and Lockout menus, the
[`C_F] prompt in the Global Menu and the [`dFL] prompt in the
Calibration Menu. If you change the value, the default warning [dFLt]
will flash in the upper display.
ç
CAUTION:
Changing the value
of [`In1]changes
most other prompts
to the factory
• Changes do not take effect automatically after five seconds; you must
press the Mode key µ to enter the sensor type change and advance to
the next prompt.
default values.
Document all set-
tings before chang-
ing sensor type.
Verify the correct
sensor type before
making a change.
Failure to follow
this guideline could
result in damage to
equipment or prop-
erty. Document all
settings before
[`In1] This prompt always appears.
If
Default
↓
↓
98_ _-1_ _ _-_ _ _ _
no DIP
J
K
T
N
E
W5
W3
Pt2
0-50mV
[```J] [```H] [```t] [```n] [```E] [```C] [```d] [`Pt2] [0-50]
[`In1]
thermocouple
only
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
98_ _-2_ _ _-_ _ _ _
Input 1 DIP
J
K
T
N
E
W5
W3
Pt2
0-50mV
changing sensor
type.
[```J] [```H] [```t] [```n] [```E] [```C] [```d] [`Pt2] [0-50]
1
2
3
O
N
↑
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
thermocouple
Input 1 DIP
[`In1]
Input 1 continued
on next pa ge.
R
S
B
[```r] [```S] [```b]
1
2
3
O
N
↑
[`In1]
[`In1]
[`In1]
thermocouple
Setup Menus, Chapter 4
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Setup-Input
If
↓
Default
↓
RTD
[`In1]
Input 1 continued
from previous
pa ge.
Input 1 DIP
RTD(0.1°)
[`rtd] [`r†d]
1
2
3
O
N
↑
[`In1]
[`In1]
RTD
Input 1 DIP
4-20mA
0-20mA
0-5VÎ
1-5VÎ
0-10VÎ(dc)
[4-20] [0-20] [`0-5] [`1-5] [0-10]
1
2
3
O
N
↑
[`In1]
[`In1]
[`In1]
[`In1]
[`In1]
process
Decimal 1
[dEC1]
Select the decimal point location for process type input 1 data. This
prompt, in conjunction with the Range Low and Range High prompts,
allows you to format and limit units of measure for process 1.
• All prompts with units of measure related to input 1 will display in the
selected decimal format.
• This affects propbands, alarm set points, process set points, calibration
offsets, deadbands and ranges.
[dEC1] This prompt appears only if you have set input 1 [`In1] to a
process input or to a thermocouple input set to 0-50mV.
Default
↓
[```)] [``)0] [`)00] [)000]
[dEC1]
[DEC1]
[dEC1]
[dEC1]
Setup Menus, Chapter 4
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Setup-Input
Range Low 1 and Range High 1
[`rL1]
[`rH1]
Select the low and high limits for input 1. These prompts limit the
adjustment range for the set points. The default values are the same as
the limits of the sensor you selected by setting the input 1 DIP switch and
selecting a value for Input 1 [`In1].
• Process inputs are scaled by these values. Range high is the value dis-
played when the maximum process signal is present at the input. Range
low is the value displayed when the minimum process signal is present
at the input.
˜
NOTE:
Example:
Set [`In1] to [4-20]mA.
These values do not
affect the low or the
high set point limit
for process alarms.
Set [`rL1] to [`100].
Set [`rH1] to [`500].
A 4mA input will display [`100].
A 12mA input will display [`300].
A 20mA input will display [`500].
• The low and high values of each sensor type are listed on the specifica-
tions page of the Appendix.
• Choose between Fahrenheit and Celsius at the [`C_F] prompt in the
Global Menu.
[`rL1] [`rH1] These prompts always appear.
Default
Default
Default
Default
↓
↓
↓
↓
[``°F]
[``°C]
˜
[`rL1] [`rH1]
[`rL1] [`rH1]
NOTE:
[```J]
[``in]
[``32]…[1500]
[```0]…[`816]
98_ _-1_ _-_ _ _ or
98_ _-2_ _-_ _ _
When high imped-
ance [0-50]is
selected for input 1
the range high for
both [``°C]and
[``°F]can be
extended to
[9999]. The range
low when [``°C]is
selected can be
extended to
[`rL1]
[`rH1]
[`rL1]
[`rH1]
(K)
[```H]
[-328]…[2500]
[-328]…[`750]
[``32]…[2372]
[-328]…[1470]
[``32]…[4200]
[``32]…[4200]
[``32]…[2543]
[-999]…[`999]
[-200]…[1371]
[-200]…[`399]
[```0]…[1300]
[-200]…[`799]
[```0]…[2316]
[```0]…[2316]
[```0]…[1395]
[-573]…[`573]
[```t]
[```n]
[```E]
(W5)
[```C]
[-999].
(W3)
[```d]
[`rL1]
[`rH1]
Ra nge Low 1 a nd
Ra nge High 1
continued on next
pa ge.
[`Pt2]
high impedance
[0-50]
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
4.5
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Setup-Input
[``°F]
[``°C]
[`rL1]
[`rH1]
Ra nge Low 1 a nd
Ra nge High 1
[`rL1]
[`rH1]
[`rL1]
[`rH1]
[```r]
[``32]…[3200]
[```0]…[1760] 98_ _-2_ _-_ _ _
only
[`in1]
continued from
previous pa ge.
[```S]
[```b]
[`rtd]
[`r†d]
[4-20]
[0-20]
[`0-5]
[`1-5]
[0-10]
[``32]…[3200]
[``32]…[3300]
[-328]…[1472]
[-9(9]…[99(9]
[```0]…[1760]
[```0]…[1816]
[-200]…[`800]
[-7#3]…[53&7]
˜
NOTE:
These values do not
affect the low or the
high set point limit
for process alarms.
[-999]…[9999]
[-999]…[9999]
units
units
units
units
units
[-999]…[9999]
[-999]…[9999]
[-999]…[9999]
[CAL1]
Calibration Offset 1
Offset the input 1 signal by a positive or negative value. This allows you
to compensate for lead resistance, sensor errors or other factors.
[CAL1] This prompt always appears.
If
Default
↓
[``°F]
[`C_F]
(Global Menu)
↓
[-999] … [```0] … [9999]
[CAL1]
[CAL1]
[CAL1]
[``°F]
[`C_F]
[`r†d]
[`In1]
[-9(9] … [``)0] … [`9(9]
&
&
[CAL1]
[CAL1]
[CAL1]
(Global Menu)
(Input Menu)
[``°C]
[`C_F]
[-999] … [```0] … [9999]
[CAL1]
[CAL1]
[CAL1]
(Global Menu)
[``°C]
[`C_F]
[`r†d]
[`In1]
[-5%5] … [``)0] … [`5%5]
[CAL1]
[CAL1]
[CAL1]
(Global Menu)
(Input Menu)
units
[-999] … [```0] … [`999]
[CAL1]
[CAL1]
[CAL1]
a process input
is selected
Setup Menus, Chapter 4
4.6
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Setup-Input
RTD (100Ω) Calibration Curve 1
[rtd1]
Select the calibration curve for the RTD 1 input. The RTD input uses
either the European (DIN, 0.003850Ω/Ω/°C) or the Japanese (JIS,
0.003916Ω/Ω/°C) linearization standard.
[rtd1] This prompt appears only if you have set [`In1] to [`rtd] or
[`r†d].
Default
↓
[`din] … [`JIS]
[rtd1]
[rtd1]
Software Filter 1
[Ftr1]
Select the filter time constant, in seconds, for input 1. This smooths a
rapidly changing input signal for display or control purposes.
• Select a positive value to filter only the display.
• Select a negative value to filter the input signal.
• Set the value to [```0] to disable the filter.
[Ftr1] This prompt always appears.
Default
↓
[`-60] … [```0] … [``60]
[Ftr1]
[Ftr1]
[Ftr1]
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
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Setup-Input
[Lin1]
˜
Linearization 1
Select square root linearization for input 1.
[Lin1] This prompt appears only if you have set [`In1] to a process input
or to a thermocouple set to [0-50]mV.
NOTE:
See Chapter 8 for
more information
on input lineariza-
tion.
Default
↓
[``no]
[Lin1]
[root]
[Lin1]
Setup Menus, Chapter 4
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Setup-Input
Input 2
[`In2]
Select sensor type for input 2. This selection must match the sensor
type connected to terminals 18, 19 and 20. See Appendix for more infor-
mation about sensors.
CAUTION:
Changing the value
of [`In2]changes
most other prompts
to the factory
• Changing the value of [`In2] changes all other prompts to the facto-
ry default values, except the Communications and Lockout menus,
the [`C_F] prompt in the Global Menu and the [`dFL] prompt in the
Calibration Menu. If you change the value, the default warning
[dFLt] will flash in the upper display.
default values.
Document all set-
tings before chang-
ing sensor type.
Verify the correct
sensor type before
making a change.
Failure to follow
this guideline could
result in damage to
equipment or prop-
erty. Document all
settings before
• Changes do not take effect automatically after five seconds; you must
press the Mode key µ to enter the sensor type change and advance to
the next prompt.
[`In2] This prompt and other Input 2 prompts appear only on controllers
equipped with input 2 hardware (not 98_ _-_0_ _-_ _ _ _).
If
Default
changing sensor
type.
↓
↓
98_ _-1_ _ _-_ _ _ _
no DIP
J
K
T
N
E
W5
W3
Pt2
0-50mV
[``no] [```J] [```H] [```t] [```n] [```E] [```C] [```d] [`Pt2] [0-50]
thermocouple
only
[``In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
˜
NOTE:
98_ _-2_ _ _-_ _ _ _
Input 2 DIP
If [``no]is selected
for [`In2]none of
the other input 2
prompts will
J
K
T
N
E
W5
W3
Pt2
0-50mV
[``no] [```J] [```H] [```t] [```n] [```E] [```C] [```d] [`Pt2] [0-50]
1
2
3
O
N
↑
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
appear.
thermocouple
Input 2 DIP
R
S
B
[``no] [```r] [```S] [```b]
1
2
3
O
N
↑
[`In2]
[`In2]
[`In2]
[`In2]
thermocouple
Input 2 DIP
RTD
RTD (0.1°)
[``no] [`rtd] [`r†d]
1
2
3
O
N
↑
[`In2]
[`In2]
[`In2]
RTD
Input 2 DIP
4-20mA
0-20mA
0-5VÎ
1-5VÎ
0-10VÎ(dc)
[``no] [4-20] [0-20] [`0-5] [`1-5] [0-10]
1
2
3
O
N
↑
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
[`In2]
process
[`In2]
Input 2 continued
on next pa ge.
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
4.9
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Setup-Input
[`In2]
If
↓
Default
Input 2 continued
from previous
pa ge.
↓
98_ _-3_ _ _-_ _ _ _
no DIP
slidewire potentiometer
[``no] [SLid] [`POt]
resistance
only
[``In2]
[`In2]
[`In2]
98_ _-4_ _ _-_ _ _ _
no DIP
current
[``no] [SLid]
current
transformer
only
[``In2]
[`In2]
98_ _-5_ _ _-_ _ _ _
no DIP
event 2
[``no] [`Ei2]
digital event
only
[``In2]
[`In2]
Remote Set Point
[`rSP]
Enable a remote set point signal.
[`rSP] This prompt appears only if the controller is equipped with input 2
hardware and if [`In2] is not set to [``no] and if [CntL] (in the Global
Menu) is set to [`nor].
Default
↓
[`OFF]
[`rSP]
[``On]
[`rSP]
Setup Menus, Chapter 4
4.10
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Setup-Input
Decimal 2
[dEC2]
Select the decimal point location for process type input 2 data. This
prompt, in conjunction with the Range Low and Range High prompts,
allows you to format and limit units of measure for process 2.
• All prompts with units of measure related to input 2 will display in the
selected decimal format.
• This affects propbands, alarm set points, process set points, calibration
offsets, deadbands and ranges.
[dEC2] This prompt appears only if you have set input 2 [`In2] to a
process input, [Curr] or a thermocouple input set to [0-50] mV.
Default
↓
[```)]
[dEC2]
[``)0]
[dEC2]
[`)00}
[dEC2]
[)000]
[dEC2]
Range Low 2 and Range High 2
[`rL2]
[`rH2]
Select the low and high limits for input 2. These prompts limit the
adjustment range for the set points. The default values are the same as
the limits of the sensor you selected by setting the input 2 DIP switch and
selecting a value for Input 2 [`In2].
• Process inputs are scaled by these values. Range high is the value dis-
played when the maximum process signal is present at the input. Range
low is the value displayed when the minimum process signal is present
at the input.
Example:
Set [`In2] to [4-20]mA.
Set [`rL2] to [`100].
Set [`rH2] to [`500].
A 4mA input will display [`100].
A 12mA input will display [`300].
A 20mA input will display [`500].
• The low and high values of each sensor type are listed on the specifica-
tions page of the Appendix.
[`rL2]
[`rH2]
Ra nge Low 2 a nd
Ra nge High 2
continued on next
pa ge.
• Choose between Fahrenheit and Celsius at the [`C_F] prompt in the
Global Menu.
[`rL2] [`rH2] These prompts appear only if the controller is equipped
with input 2 hardware and with Input 2 [`In2] not set to [``no] or
[`Ei2].
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
4.11
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Setup-Input
Default
Default
↓
Default
Default
↓
[`rL2]
[`rH2]
Ra nge Low 2 a nd
Ra nge High 2 con-
tinued from previ-
ous pa ge.
↓
↓
[``°F]
[`rL2] [`rH2]
[``°C]
[`rL2] [`rH2]
[```J]
[`in2]
[``32]…[1500]
[`rL2]
[```0]…[`816]
[`rL2]
98_ _-1_ _-_ _ _ or
98_ _-2_ _-_ _ _
[`rH2]
[`rH2]
(K)
[```H]
[-328]…[2500]
[-328]…[`750]
[``32]…[2372]
[-328]…[1470]
[``32]…[4200]
[``32]…[4200]
[``32]…[2543]
[-999]…[`999]
[``32]…[3200]
[``32]…[3200]
[``32]…[3300]
[-328]…[1472]
[-9(9]…[99(9]
[-200]…[1371]
[-200]…[`399]
[```0]…[1300]
[-200]…[`799]
[```0]…[2316]
[```0]…[2316]
[```0]…[1395]
[-573]…[`573]
[```0]…[1760]
[```0]…[1760]
[```0]…[1816]
[-200]…[`800]
[-7#3]…[53&7]
[```t]
[```n]
[```E]
(W5)
[```C]
˜
NOTE:
(W3)
[```d]
These values do not
affect the low or the
high set point limit
for process alarms.
[`Pt2]
high impedance
[0-50]
[```r]
[```S]
[```b]
[`rtd]
[`r†d]
98_ _-2_ _-_ _ _ only
˜
NOTE:
When high imped-
ance [0-50]is
selected for input 1
the range high for
both [``°C] and
[``°F]can be
[4-20]
[0-20]
[`0-5]
[`1-5]
[0-10]
[0-50]
[0=00]
[-999]…[9999]
[-999]…[9999]
units
units
units
units
units
units
units
ohms
amps
ohms
extended to [9999].
The range low when
[``°C] is selected
can be extended to
[-999].
[-999]…[9999]
[-999]…[9999]
[-999]…[9999]
[-999]…[9999]
[-999]…[9999]
[`100]…[1200]
[```0]…[``50]
[```0]…[1200]
slidewire
[SLid]
current
[Curr]
potentiometer
[`POt]
Setup Menus, Chapter 4
4.12
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Setup-Input
Learn Low
[LrnL]
˜
Write the low-end resistance of the slidewire potentiometer to the
range low 2 parameter.
[LrnL] This prompt appears only on controllers equipped with input 2
hardware and with Input 2 [`In2] set to [SLid] or [`POt].
NOTE:
See Chapter 8 for
more information
on slidewire feed-
back.
Default
↓
[``no]
[LrnL]
[`YES]
[LrnL]
Learn High
[LrnH]
˜
Write the high-end resistance of the slidewire potentiometer to the
range low 2 parameter.
[LrnH] This prompt appears only on controllers equipped with input 2
hardware and with Input 2 [`In2] set to [SLid] or [`POt].
NOTE:
See Chapter 8 for
more information
on slidewire feed-
back.
Default
↓
[``no]
[LrnH]
[`YES]
[LrnH]
Setup Menus, Chapter 4
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Setup-Input
Calibration Offset 2
[CAL2]
Offset the input 2 signal by a positive or negative value. This allows
you to compensate for lead resistance, sensor errors or other factors.
[CAL2] This prompt appears only if the controller is equipped with input 2
hardware and if [`In2] is not set to [``no] or [`Ei2].
If
Minimum
Default Max. setting/range
↓
[``°F]
[`C_F]
(Global Menu)
↓
[-999] … [```0] … [`999]
[CAL2]
[CAL2]
[CAL2]
[``°F]
[`C_F]
[`r†d]
[`In2]
[-9(9] … [``)0] … [`9(9]
&
&
[CAL2]
[CAL2]
[CAL2]
(Global Menu)
(Input Menu)
[``°C]
[`C_F]
[-555] … [```0] … [`555]
[CAL2]
[CAL2]
[CAL2]
(Global Menu)
[``°C]
[`C_F]
[`r†d]
[`In2]
[-5%5] … [``)0] … [`5%5]
[CAL2]
[CAL2]
[CAL2]
(Global Menu)
(Input Menu)
units
[-999] … [```0] … [`999]
[CAL2]
[CAL2]
[CAL2]
a process input
is selected
RTD Calibration Curve 2
[rtd2]
Select the calibration curve for the RTD 2 input. The RTD input uses
either the European (DIN, 0.003850Ω/Ω/°C) or Japanese (JIS,
0.003916Ω/Ω/°C) linearization standard.
[rtd2] This prompt appears only on controllers equipped with input 2
hardware and with [`In2] set to [`rtd] or [`r†d].
Default
↓
[`din]
[rtd2]
[`JIS]
[rtd2]
Setup Menus, Chapter 4
4.14
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Setup-Input
Software Filter 2
[Ftr2]
Select the filter time constant, in seconds, for input 2. This smooths a
rapidly changing input signal for display or control purposes.
• Select a positive value to filter only the display.
• Select a negative value to filter the input signal.
• Set the value to [```0] to disable the filter.
[Ftr2] This prompt appears only on controllers equipped with input 2
hardware and with [`In2] not set to [``no] or [`Ei2].
Default
↓
[`-60] … [```0] … [``60]
[Ftr2]
[Ftr2]
[Ftr2]
Linearization 2
[Lin2]
˜
Select square root linearization for input 2.
[Lin2] This prompt appears only if you have set Input 2 [`In2] to a
process input or to a thermocouple input set to [0-50] mV.
NOTE:
See Chapter 8 for
more information
on input lineariza-
tion.
Default
↓
[``no]
[Lin2]
[root]
[Lin2]
Setup Menus, Chapter 4
WATLOW Series 988 User’s Manual
4.15
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Setup-Input
Hunt
[Hunt]
˜
Set the deadband, as a percentage of output, to keep the valve from
hunting.
• The slidewire hysteresis [SHYS] setting provides additional control over a
NOTE:
valve.
See Chapter 8 for
more information
on slidewire feed-
back.
[Hunt] This prompt appears only if the controller is equipped with slidewire
hardware (98_ _-_3_ _-_ _ _) and with [`In2] set to [SLid].
Default
↓
[``)3] … [``!0]… [10)0]
[Hunt]
[Hunt]
[Hunt]
Setup Menus, Chapter 4
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Setup-Input
Slidewire Hysteresis
[SHYS]
˜
Set the inner hysteresis, the point at which the valve output turns
off.
• The figure below illustrates the interaction between slidewire hysteresis
[SHYS] and hunt [Hunt].
[SHYS] This prompt appears only if the controller is equipped with slidewire
hardware (98_ _-_3_ _-_ _ _ _) and with Input 2 [`In2] set to [SLid]
NOTE:
See Chapter 8 for
more information
on slidewire feed-
back.
Default
↓
[```0]
[SHYS]
[Hunt]
[SHYS]
turn-on point (close)
turn-off point (close)
turn-off point (open)
Slidewire
Hysteresis
Hunt
slidewire position
set point
Figure 4.17 -
Hunt and slidewire
inner hysteresis.
turn-on point (open)
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[OtPt]
[`set]
Setup Prompt
Output 1
Enter your settings,
from the controller's
upper display.
Setup-Output
MODE
[`Ot1]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
Output 1
(p. 4.19
)
[Prc1]
[HyS1}
[`Ot2]
[Prc2]
Reaching the Output Menu
*Process 1
*Hysteresis 1
*Output 2
❶ Begin in the Display Loop, and
press the Up-arrow >and Down-
arrow <keys simultaneously for
three seconds to reach the Setup
Menus.
*Process 2
[Hys2]x*Hysteresis 2
Output 2
(p. 4.21
)
[Sp2c]
*Set Point 2 Control
[`Al2]
[A25d]
[LAt2]
[SIL2]
[`Ot3]
[`Al3]
*Alarm 2
[OtPt] [gLbL] [COm]
[`Set]
[Inpt]
[`Set]
[`Set]
[`Set]
*Alarm 2 Side
*Latching 2
Input
Menu
Output
Menu
Global Communications
Menu Menu
MODE
p. 4.2
p. 4.18 p. 4.34 p. 4.44
p. 4.2
p. 4.18 p. 4.34 p. 4.44
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
*Silencing 2
❷ Press the Up-arrow key >to select
one of the Setup Menus.
*Output 3
*Alarm 3
Output 3
(p. 4.25
)
[A3sd]
[Hys3]
[Lat3]
[SIL3]
[`Ot4]
[`AL4]
[A4Sd}
[HyS4]
[LAt4]
[SIL4}
*Alarm 3 Side
*Hysteresis 3
*Latching 3
❸ Press the Mode key µto step
through the prompts.
*Silencing 3
*Output 4
MODE
MODE
MODE
[``Ht] [``CL]
[`Ot1]
*Alarm 4
[`Ot1]
Output 4 (
p
.
4.28)
*Alarm 4 Side
*Hysteresis 4
*Latching 4
…
…
…
[```3] [`999]
MODE
MODE
MODE
MODE
[```1]
[Hys2]
[```2]
[Hys2]
[Hys2]
[Hys2]
*Silencing 4
❹ Press the Up-arrow key >or the
Down-arrow key <to select one of
the prompt values.
[Aout]
[Prc3}
[A`rL]
*Analog Output
*Process 3
MODE
MODE
MODE
Output 3 retransmit
*Prompts may not appear,
depending on controller
configuration.
(
p. 4.31)
*Retransmit Low Limit
*Retransmit High Limit
*Retransmit Calibration Offset
[A`rH]
[ACAL]
Figure 4.18 -
Navigating the
Output Menu.
Setup Menus, Chapter 4
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Setup-Output
Output Prompts
˜
NOTE:
When you are in the Setup menus, the Series 988 displays the menu
selection ( [InPt], [OtPt], [GLbL] or [COM] ) in the upper display, and
[`SEt] in the lower display.
Decimal points may
not always be in the
position specified
below depending
on the the settings
in the Decimal 1
[deC1]and Decimal
2 [deC2]parame-
ters in the Input
Menu.
The Up-arrow > or Down-arrow key < selects another menu. Press the
Mode key µ to display the first prompt in the lower display and its value
in the upper display. Use the Up-arrow > and Down-arrow < keys to
change the value in the upper display. The new value will not take effect
until after a five-second delay or until you press the Mode key µ.
Output 1
[`Ot1]
Set the way that output 1 will respond to a difference between the set
point and an input variable.
• [``Ht] select reverse action, so that output 1 responds when the input
signal is less than the setpoint.
• [``CL] select direct action, so that output 1 responds when the input
signal is more than the setpoint.
[`Ot1] This prompt always appears.
Default
↓
[``Ht]
[`Ot1]
[``CL]
[`Ot1]
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Setup-Output
Process 1
[Prc1]
Select the process range for output 1.
[Prc1] This prompt appears only on controllers equipped with output 1
process hardware (98_ _-_ _F_-_ _ _ _).
Default
↓
4-20mA
0-20mA
0-5VÎ
1-5VÎ
0-10VÎ(dc)
[4-20] [0-20] [`0-5] [`1-5] [0-10]
[Prc1]
[Prc1]
[Prc1]
[Prc1]
[Prc1]
Hysteresis 1
[HYS1]
Select the switching hysteresis for output 1. This determines the
change in temperature or process units needed to turn the output from
full on to full off.
[HYS1] This prompt does not appear on controllers equipped with output 1
process hardware (98_ _-_ _F_-_ _ _ _). This prompt only appears with the
controller set up as an on/off controller ( [PBIA] = [```0] ).
If
Default
↓
↓
[``°F]
[`C_F]
[```1] … [```3]… [`999]
[HYS1
][HYS1]
[HYS1]
(Global Menu)
[``°F]
[`C_F]
& [`r†d]
[`In1]
[``)1] … [``#0]… [`9(9]
[HYS1]
[HYS1]
[HYS1]
(Global Menu)
(Input Menu)
[``°C]
[`C_F]
[```1] … [```2]… [`555]
[HYS1]
[HYS1]
[HYS1]
(Global Menu)
[``°C]
[`C_F]
& [`r†d]
[`In1]
[``)1] … [``@0]… [`5%5]
[HYS1]
[HYS1]
[HYS1]
(Global Menu)
(Input Menu)
[```1] … [```3]… [`999] units
[HYS1]
[HYS1]
[HYS1]
a
process input
is selected
Setup Menus, Chapter 4
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Setup-Output
Output 2
[`Ot2]
Set the way that output 2 will respond to a difference between the set
point and an input variable.
• [`AL2] de-energizes output 2 in an alarm condition.
• [AL2n] energizes output 2 in an alarm condition.
• [``Ht] select reverse action, so that output 2 responds when the input
signal is less than the set point.
• [``CL] select direct action, so that output 2 responds when the input
signal is more than the set point.
[`Ot2] This prompt appears only on controllers equipped with output 2
hardware (not 98_ _-_ _ _A-_ _ _ _). [`AL2] and [AL2n] do not appear if out-
put 2 is a process output (98_ _-_ _ _F-_ _ _ _). [``Ht] and [``CL] do not
appear if [AL90] (in the Global Menu) is set to [dUPL].
Default
↓
[``no] [`AL2] [Al2n] [``Ht] [``CL]
[`Ot2]
[`Ot2]
[`Ot2]
[`Ot2]
[`Ot2]
Process 2
[Prc2]
Select the process range for output 2.
[Prc2] This prompt appears only on controllers equipped with output 2
process hardware (98_ _-_ _ _F-_ _ _ _) and with [`Ot2] not set to [``no].
Default
↓
4-20mA
0-20mA
0-5VÎ
1-5VÎ
[4-20] [0-20] [`0-5] [`1-5] [0-10]
0-10VÎ(dc)
[Prc2]
[Prc2]
[Prc2]
[Prc2]
[Prc2]
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Setup-Output
Hysteresis 2
[HYS2]
Select the switching hysteresis for output 2. This determines the
change in temperature or process units needed to turn the output from off
to on.
• If [`AL2] is set to [rAtE] settings for [HYS2] will be in degrees per
minute or units per minute.
• If the input referenced by [`AL2] is set to [`r†d] the range is affected as
listed below.
[HYS2] This prompt appears only on controllers equipped with output 2
hardware and with the controller set up as an on/off controller ([Pb2A} =
[```0]), and with [`Ot2] not set to [``no]. This prompt does not appear
on controllers equipped with output 2 process hardware, ([`In2} = [sLid],
or if [ALg0} in the Global menu = [dUPL]).
If
↓
Default
↓
[``°F]
[`C_F]
[```1] … [```3] … [`999]
[HYS2]
[HYS2]
[HYS2]
(Global Menu)
[``°F]
[`C_F]
& [`r†d]
Input 1 or 2
[``)1] … [``#0] … [`9(9]
[HYS2]
[HYS2]
[HYS2]
(Global Menu) (see note above)
[``°C]
[`C_F]
[```1] … [```2] … [`555]
[HYS2][
HYS2]
[HYS2]
(Global Menu)
[``°C]
[`C_F]
& [`r†d]
Input 1 or 2
[``)1] … [``@0] … [`5%5]
[HYS2]
[HYS2]
[HYS2]
(Global Menu) (see note above)
[```1] … [```3] … [`999]units
[HYS2]
[HYS2]
[HYS2]
a process input
is selected
Set Point 2 Control
[SP2c]
Select a second set point.
• [``Pr] enables a set point independent from the Set Point 1 [`SP1]
value.
• [``dE] enables a set point at a deviation from the Set Point 1 [`SP1]
value.
[Prc1] This prompt appears only if output 2 hardware is present and is
equal to the output 1 setting.
Default
↓
[``Pr]
[SPc2]
[``dE]
[SPc2]
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Setup-Output
Alarm 2
[`AL2]
˜
Select the alarm type for alarm 2. Select the trigger points for the alarm
with the [A2LO] and [A2HI] settings in the System Menu [`SYS].
• [`Pr1] uses the process signal from input 1. Changing the set point
does not change the alarm response.
• [`dE1] uses a deviation from the input 1 signal. Changing the set point
changes the alarm response.
NOTE:
See Chapter 7 for
more information
on alarms.
• [`Pr2] uses the process signal from input 2. This choice does not appear
if the controller is not equipped with input 2 hardware or if [`In2] is set
to [``no] or [`Ei2].
• [`dE2] uses a deviation from the input 2 signal. This prompt does not
appear if the controller is not equipped with input 2 hardware or if
[`In2] is set to [``no] or [`Ei2].
• [rAtE] uses the rate of change at input 1 in degrees per minute.
[`AL2] This prompt appears only on controllers equipped with output 2
hardware and with [`Ot2] set to [`AL2] or [AL2n].
Default
↓
[`Pr1] [`de1] [`Pr2] [`de2] [rAtE] [``no]
[`AL2] [`AL2]
[`AL2] [`AL2] [`AL2] [`AL2]
Alarm 2 Side
[A2Sd]
Select what triggers alarm 2.
• [both] triggers an alarm when the signal ≤ [A2LO] or ≥ [A2HI].
• [HigH] triggers an alarm when the signal ≥ [A2HI].
• [LoW] triggers an alarm when the signal ≤ [A2LO].
[A2Sd] This prompt appears only on controllers equipped with output 2
hardware and with [`Ot2] set to [`AL2] or [AL2n].
Default
↓
[both] [HigH] [Low]
[A2Sd]
[A2Sd]
[A2Sd]
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Setup-Output
Latching 2
[LAt2]
Select whether alarm 2 will be latching or non-latching. A latching
alarm [`LAt] must be turned off manually. A non-latching alarm [`nLA]
turns off when an alarm condition no longer exists.
[LAt2] This prompt appears only on controllers equipped with output 2
hardware and with [`Ot2] set to [`AL2] or [AL2n].
˜
NOTE:
See Chapter 7 for
more information
on alarms.
Default
↓
[`nLA]
[LAt2]
[`LAt]
[LAt2]
Silencing 2
[SIL2]
Select silencing to inhibit alarm 2 on startup and to allow the opera-
tor to reset the alarm output, not the visual display.
• Silencing disables the alarm until the signal is between [A2LO] and
[A2HI].
[`AL2] This prompt appears only on controllers equipped with output 2
hardware and with [`Ot2] set to [`AL2] or [AL2n].
Default
↓
[`OFF]
[SIL2]
[``On]
[SIL2]
Setup Menus, Chapter 4
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Setup-Output
Output 3
[`Ot3]
˜
Select the alarm condition for output 3.
• [`AL3] de-energizes output 3 in an alarm condition.
• [AL3n] energizes output 3 in an alarm condition.
[`Ot3] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _).
NOTE:
See Chapter 7 for
more information
on alarms.
Default
↓
[`AL3]
[`Ot3]
[AL3n]
[`Ot3]
[``no]
[`Ot3]
Alarm 3
[`AL3]
Select the alarm type for alarm 3.
• [`Pr1] uses the process signal from input 1.
• [`dE1] uses a deviation from the input 1 signal.
• [`Pr2] uses the process signal from input 2. This prompt does not
appear if the controller is not equipped with input 2 hardware or if
[`In2] is set to [``no] or [`Ei2].
• [`dE2] uses a deviation from the input 2 signal. This prompt does not
appear if the controller is not equipped with input 2 hardware or if
[`In2] is set to [``no] or [`Ei2].
• [rAtE] uses the rate of change at input 1 in degrees per minute.
[`AL3] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _), and with [`Ot3]
set to [`AL3] or [AL3n].
Default
↓
[`Pr1]
[`AL3]
[`de1]
[`AL3]
[`Pr2]
[`AL3]
[`de2]
[`AL3]
[rAtE]
[`AL3]
[``no]
[`AL3]
Setup Menus, Chapter 4
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Setup-Output
Alarm 3 Side
[A3Sd]
˜
Select what triggers alarm 3.
• [both] triggers an alarm when the signal ≤ [A3LO] or ≥ [A3HI].
• [HiGH] triggers an alarm when the signal ≥ [A3HI].
• [LOW] triggers an alarm when the signal ≤ [A3LO].
NOTE:
See Chapter 7 for
more information
on alarms.
[A3Sd] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _) and with [`Ot3]
set to [`AL3] or [AL3n].
Default
↓
[both]
[A3Sd]
[HiGH]
[A3Sd]
[LOW]
[A3Sd]
[HYS3]
Hysteresis 3
Select the switching hysteresis for alarm 3. This determines the change
in temperature or process units needed to turn the output from off to on.
• If [`AL3] is set to [rAtE] settings for [HYS3] will be in degrees per
minute or units per minute.
• If the input referenced by [`AL3] is set to [`r†d] the range is affected as
listed below.
[HYS3] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _).
If
Default
↓
↓
[``°F]
[`C_F]
[```1]… [```3] …[`999]
[HYS3]
[HYS3]
[HYS3]
(Global Menu)
&
[``°F]
[`C_F]
[`r†d]
Input 1 or 2
[``)1]… [``#0] …[`9(9]
[HYS3]
[HYS3]
[HYS3]
(Global Menu) (see note above)
[``°C]
[`C_F]
[```1]… [```2] …[`555]
[HYS3]
[HYS3]
[HYS3]
(Global Menu)
&
[``°C]
[`C_F]
[`r†d]
Input 1 or 2
[``)1]… [``@0] …[`5%5]
[HYS3]
[HYS3]
[HYS3]
(Global Menu) (see note above)
units
[```1]… [```3] …[`999]
[HYS3]
[HYS3]
[HYS3]
a process input
is selected
Setup Menus, Chapter 4
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Setup-Output
Latching 3
[LAt3]
˜
Select whether alarm 3 will be latching or non-latching. A latching
alarm [`LAt] must be turned off manually. A non-latching alarm [`nLA]
turns off when an alarm condition no longer exists.
[LAt3] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _) and with [`Ot3] set
to [`AL3] or [AL3n].
NOTE:
See Chapter 7 for
more information
on alarms.
Default
↓
[`nLA]
[LAt3]
[`LAt]
[LAt3]
[SIL3]
˜
Silencing 3
Select silencing to inhibit alarm 3 on startup and to allow the opera-
tor to reset the alarm output, not the visual display.
• Silencing disables the alarm until the signal is between [A3LO] and
[A3HI].
NOTE:
[SIL3] This prompt appears only on controllers equipped with output 3
hardware for a relay (98_ _-_ _ _ _-B_ _ _, 98_ _-_ _ _ _-J_ _ _ or
98_ _-_ _ _ _-K_ _ _) or switched dc (98_ _-_ _ _ _-C_ _ _) and with [`Ot3] set
to [`AL3] or [AL3n].
See Chapter 7 for
more information
on alarms.
Default
↓
[`OFF]
[SIL3]
[``On]
[SIL3]
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Setup-Output
[`Ot4]
˜
Output 4
Select the alarm condition for output 4.
• [`AL4] de-energizes output 4 in an alarm condition.
• [AL4n] energizes output 4 in an alarm condition.
NOTE:
See Chapter 7 for
more information
on alarms.
[`Ot4] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_D_ _ ,
98_ _-_ _ _ _-_E_ _ or 98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _).
Default
↓
[`AL4]
[`Ot4]
[AL4n]
[`Ot4]
Alarm 4
[`AL4]
Select the alarm type for alarm 4.
• [`Pr1] uses a process signal from input 1.
• [`dE1] uses a deviation from the input 1 signal.
• [`Pr2] uses the process signal from input 2. This prompt does not
appear if the controller is not equipped with input 2 hardware or if
[`In2] is set to [``no] or [`Ei2].
• [`dE2] uses a deviation from the input 2 signal. This prompt does not
appear if the controller is not equipped with input 2 hardware or if
[`In2] is set to [``no] or [`Ei2].
• [rAtE] uses the rate of change at input 1 in degrees per minute.
[`AL4] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_D_ _ ,
98_ _-_ _ _ _-_E_ _ or 98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _).
Default
↓
[`Pr1]
[`AL4]
[`dE1]
[`AL4]
[`Pr2]
[`AL4]
[`dE2]
[`AL4]
[rAtE]
[`AL4]
[``no]
[`AL4]
Setup Menus, Chapter 4
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Setup-Output
Alarm 4 Side
[A4Sd]
˜
Select what triggers alarm 4.
• [both] triggers an alarm when the signal ≤ [A4LO] or ≥ [A4HI].
• [HiGH] triggers an alarm when the signal ≥ [A4HI].
• [LOW] triggers an alarm when the signal ≤ [A4LO].
NOTE:
See Chapter 7 for
more information
on alarms.
[A4Sd] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_D_ _ ,
98_ _-_ _ _ _-_E_ _ or 98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _)
and with [`Ot4] set to [`AL4] or [AL4n].
Default
↓
[BOTH]
[A4SD]
[HIGH]
[A4SD]
[LOW]
[A4SD]
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4.29
Setup-Output
Hysteresis 4
[HYS4]
Select the switching hysteresis for alarm 4. This determines the change
in temperature or process units needed to turn the output from off to on.
• If [`AL4] is set to [rAtE] settings for [HYS4] will be in degrees per
minute or units per minute.
• If the input referenced by [`AL4] is set to [`r†d] the range is affected as
listed below.
[HYS4] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_D_ _ ,
98_ _-_ _ _ _-_E_ _ or 98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _).
If
Default
↓
↓
[``°F]
[`C_F]
[```1] … [```3] … [`999]
[HYS4]
[HYS4]
[HYS4]
(Global Menu)
[``°F]
[`C_F]
[`r†d]
Input 1 or 2
[``)1] … [``#0] … [`9(9]
&
[HYS4]
[HYS4]
[HYS4]
(Global Menu) (see note above)
[``°C]
[`C_F]
[```1] … [```2] … [`555]
[HYS4]
[HYS4]
[HYS4]
(Global Menu)
[``°C]
[`C_F]
[`r†d]
Input 1 or 2
[``)1] … [``@0] … [`5%5]
&
[HYS4]
[HYS4]
[HYS4]
(Global Menu) (see note above)
[```1] … [```3] … [`999] units
[HYS4]
[HYS4]
[HYS4]
a process input
is selected
[LAt4]
˜
Latching 4
Select whether alarm 4 will be latching or non-latching. A latching
alarm [`LAT] must be turned off manually. A non-latching alarm [`nLA]
turns off when an alarm condition no longer exists.
[LAt4] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_J_ _ or
98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _). and with [`Ot4] set
to [`AL4] or [AL4n].
NOTE:
See Chapter 7 for
more information
on alarms.
Default
↓
[`nLA]
[LAt4]
[`LAt]
[LAt4]
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Setup-Output
Silencing 4
[SIL4]
˜
Select silencing to inhibit alarm 4 on startup and to allow the opera-
tor to reset the alarm output, not the visual display.
• Silencing disables the alarm until the signal is between [A4LO] and
[A4HI].
NOTE:
See Chapter 7 for
more information
on alarms.
[SIL4] This prompt appears only on controllers equipped with output 4
hardware for a relay (98_ _-_ _ _ _-_B_ _, 98_ _-_ _ _ _-_D_ _ ,
98_ _-_ _ _ _-_E_ _ or 98_ _-_ _ _ _-_K_ _) or switched dc (98_ _-_ _ _ _-_C_ _)
and with [`Ot4] set to [`AL4] or [AL4n].
Default
↓
[`OFF]
[SIL4]
[``On]
[SIL4]
Analog Output
[Aout]
˜
Select which value to retransmit as the output 3 signal.
• [Prc1] retransmits the process 1 value.
• [StPt] retransmits the set point.
NOTE:
• [Prc2] retransmits the process 2 value. This prompt appears only if the
controller is equipped with input 2 hardware and if [`In2] is not set to
[``no] or [`Ei2].
See Chapter 8 for
more information
on retransmit.
• [``no] turns off retransmit function.
[Aout] This prompt appears only on controllers equipped with retransmit
hardware (98_ _-_ _ _ _-M_ _ _ or 98_ _-_ _ _ _-N_ _ _).
Default
↓
[Prc1]
[Aout]
[StPt]
[Aout]
[Prc2]
[Aout]
[``no]
[Aout]
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Setup-Output
Process 3
[Prc3]
Select the range for the retransmit signal at output 3.
[Prc3] This prompt appears only on controllers equipped with retransmit
hardware (98_ _-_ _ _ _-M_ _ _ or 98_ _-_ _ _ _-N_ _ _) and with [Aout] not
set to [``no].
Default
↓
4-20mA
0-20mA
0-5VÎ
1-5VÎ 0-10VÎ(dc)
[4-20] [0-20] [`0-5] [`1-5] [0-10]
[Prc3]
[Prc3]
[Prc3]
[Prc3]
[Prc3]
Retransmit Low Limit
[A`rL]
˜
Select the low limit for the retransmit signal at output 3.
• The default value is equal to [`rL1] or [`rL2] (in the Input Menu)
depending on whether [Aout] is set to [Prc1] or [Prc2].
NOTE:
• The decimal precision of [A`rL] is determined by [dEC1] (Input Menu) if
[Aout] is set to [Prc1] or [StPt]; it is determined by [dEC2] if [Aout] is
set to [Prc2].
See Chapter 8 for
more information
on retransmit.
[A`rL] This prompt appears only on controllers equipped with retransmit
hardware (98_ _-_ _ _ _-M_ _ _ or 98_ _-_ _ _ _-N_ _ _) and with [Aout] not
set to [``no].
[-999] … [A`rH]
[A`rL]
[A`rL]
Setup Menus, Chapter 4
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Setup-Output
Retransmit High Limit
[A`rH]
Select the high limit for the retransmit signal at output 3.
• The default value is equal to [`rH1] or [`rH2] (in the Input Menu)
depending on whether [Aout] is set to [Prc1] or [Prc2].
• The decimal precision of [ACAL] is determined by [dEC1] (Input Menu) if
[Aout] is set to [Prc1] or [StPt]; it is determined by [dEC2] if [Aout] is
set to [Prc2].
[A`rH] This prompt appears only on controllers equipped with retransmit
hardware (98_ _-_ _ _ _-M_ _ _ or 98_ _-_ _ _ _-N_ _ _) and with [Aout] not
set to [``no].
[A`rL] … [9999]
[A`rH]
[A`rH]
Retransmit Calibration Offset
[ACAL]
˜
Select an offset value for the retransmit signal at output 3.
• The decimal precision of [ACAL] is determined by [dEC1] (Input Menu) if
[Aout] is set to [Prc1] or [StPt]; it is determined by [dEC2] if [Aout] is
set to [Prc2].
NOTE:
See Chapter 8 for
more information
on retransmit.
[ACAL] This prompt appears only on controllers equipped with retransmit
hardware (98_ _-_ _ _ _-M_ _ _ or 98_ _-_ _ _ _-N_ _ _) and with [Aout] not
set to [``no].
If
Default
↓
↓
[``°F]
[`C_F]
[-999] … [```0] … [`999]
[ACAL]
[ACAL]
[ACAL]
(Global Menu)
[``°C]
[`C_F]
[-555] … [```0] … [`555]
[ACAL]
[ACAL]
[ACAL]
(Global Menu)
[-999] … [```0] … [`999]units
a process input
is selected
[ACAL]
[ACAL]
[ACAL]
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Setup-Global
Reaching the Global Menu
[GlbL]
[`Set]
Setup prompt
Enter your settings,
from the controller's
upper display.
MODE
[`C_F]
[FaIL]
[`Err]
[CntL]
[CSAC]
[ALGO]
[Pid2]
[Proc]
[StPt]
[`EiI]
[`Ei2]
[Anun]
[`LoP]
[`HiP]
[AtSp]
[``rP]
[Rate]
*Celsius-Fahrenheit
Failure Mode
❶ Begin in the Display Loop, and
press the Up-arrow > and Down-
arrow < keys simultaneously for
three seconds to reach the Setup
Menus.
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
Error Latching
*Control Type
*Cascade Action
*Algorithm
[OtPt] [gLbL] [COm]
[`Set]
[Inpt]
[`Set]
[`Set]
[`Set]
Input
Menu
Output
Menu
Global Communications
Menu Menu
*PID 2 Crossover Selection
*Crossover Process Value
*Crossover Set Point Value
Event Input 1
p. 4.2
p. 4.18 p. 4.34 p. 4.44
(p. 4.38
)
PID
❷ Press the Up-arrow key > to select
one of the Setup Menus.
MODE
(p. 4.40
)
Event Input
MODE
MODE
MODE
MODE
MODE
MODE
MODE
*Event Input 2
❸ Press the Mode key µ to step
through the prompts.
Annunciator
Low Power Limit
High Power Limit
Auto-tune Set Point
*Ramping Function
*Ramp Rate
[``°F]
[`C_F]
[``°C]
[`C_F]
…
…
(
p. 4.43)
Ramping
…
[```1] [```2] [9999]
[```0]
[rate]
[rate]
[rate]
[rate]
❹ Press the Up-arrow key > or the
Down-arrow key < to select one of
the prompt values.
*Prompts may not appear, depending
on controller configuration.
Figure 4.34 -
Navigating the
Global Menu.
Setup Menus, Chapter 4
4.34
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Setup-Global
Global Prompts
˜
NOTE:
When you are in the Setup menus, the Series 988 displays the menu
selection ([InPt], [OtPt], [GLbL] or [COM]) in the upper display, and
[`SEt] in the lower display.
Decimal points may
not always be in the
position specified
below depending on
the the settings in
the Decimal 1
[dEC1]and Decimal
2 [dEC2] parame-
ters in the Input
Menu.
The Up-arrow > or Down-arrow key < selects another menu. Press
the Mode key µ to display the first prompt in the lower display and its
value in the upper display. Use the Up-arrow > and Down-arrow <
keys to change the value in the upper display. The new value will not take
effect until after a five-second delay or until you press the Mode key µ.
Celsius-Fahrenheit
[`C_F]
[FAIL]
Select which temperature scale the controller will use.
[`C_F] This prompt appears only on controllers with either Input 1 or
Input 2 set to something other than a process input.
Default
↓
[``°F]
[`C_F]
[``°C]
[`C_F]
Failure Mode
Select the output level that the controller will maintain if an input
fails.
• Bumpless transfer [bPLS] maintains the same output settings after an
input failure.
[FAIL] This prompt always appears.
If
Default
↓
↓
[bPLS]
[FAIL]
%
%
%
[-100] … [`100]
a heat/cool
application
[FAIL]
[FAIL]
[bPLS]
[FAIL]
[```0] … [`100]
a heat-only
application
[FAIL]
[FAIL]
[bPLS]
[FAIL]
[-100] … [```0]
a cool-only
application
[FAIL]
[FAIL]
Setup Menus, Chapter 4
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Setup-Global
Error Latching
[`Err]
Select whether errors will be latching or non-latching.
• Non-latching alarms [`nLA] turn off when there is no alarm condition.
• Latching alarms [`LAt] must be turned off manually.
[`Err] This prompt always appears.
Default
↓
[`nLA]
[`Err]
[`LAt]
[`Err]
Control Type
[CntL]
Select a control method: normal [`nor]; cascade [CSCd]; ratio [rAti];
or differential [diFF].
[CntL] This prompt appears only on controllers equipped with enhanced
software (98_B-_ _ _ _-_ _ _ _) and input 2 hardware for a basic thermocou-
ple signal conditioner (98_ _-_1_ _-_ _ _ _) or a universal signal conditioner
(98_ _-_2_ _-_ _ _ _) and with [`rSP] set to [`OFF].
Default
↓
[`nor]
[CntL]
[CSCd]
[CntL]
[rAti]
[CntL]
[diFF]
[CntL]
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Setup-Global
Cascade Action
[CSAC]
Select the control action between the inner and outer loop of a cas-
cade system.
• Direct action [`dir] makes the percent output from the outer loop
directly proportional to the set point of the inner loop (input 2). A 100%
signal in the outer loop will set the inner loop to range high 2 [`rH2]
(Input Menu). A 0% signal in the outer loop will set the inner loop to
range low 2 [`rL2] (Input Menu).
• Reverse action [`rEU] makes the percent output from the outer loop
inversely proportional to the set point of the inner loop (input 2). A 100%
signal in the outer loop will set the inner loop to range low 2 [`rL2]
(Input Menu). A 0% signal in the outer loop will set the inner loop to
range high 2 [`rH2] (Input Menu).
[CSAC] This prompt appears only on controllers equipped with enhanced
software (98_B-_ _ _ _-_ _ _ _) and with [CntL] set to [CSCd].
Default
↓
[`dir]
[CASC]
[`rEU]
[CASC]
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Setup-Global
Algorithm
[ALGO]
Select the control algorithm.
• [`Pid] selects one set of PID prompts.
• [`Pdr] selects proportional/derivative control with manual reset in per-
cent power.
• [Pid2] selects two complete sets of PID prompts. This selection does not
appear if [CntL] is set to [CSCd].
• [dUPL] selects duplex (heating and cooling) control. This prompt does
not appear unless output 1 is a process output.
[ALGO] This prompt appears only on controllers equipped with enhanced
software (98_B-_ _ _ _-_ _ _ _).
Default
↓
[`Pid]
[ALGO]
[`Pdr]
[ALGO]
[Pid2]
[ALGO]
[dUPL]
[ALGO]
PID 2 Crossover Selection
Select which parameter determines the crossover from PID A to PID
B: process [Proc]; set point [StPt]; or none [``no].
[Pid2]
[Pid2] This prompt appears only on controllers with [ALGO] set to [Pid2].
Default
↓
[Proc]
[Pid2]
[StPt]
[Pid2]
[``no]
[Pid2]
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Setup-Global
Crossover Process Value
[Proc]
Select the process value at which the control algorithm will crossover
between PID A and PID B. PID A is active below this value and PID B is
active above this value.
• This value cannot be set lower than range low 1 [`rL1] or higher than
range high 1 [`rH1].
[Proc] This prompt appears only on controllers with [Pid2] set to [Proc].
Default
↓
[`rL1]
[Proc]
[`rH1]
[Proc]
Crossover Set Point Value
[StPt]
Select the set point value at which the control algorithm will
crossover between PID A and PID B. PID A is active below this value and
PID B is active above this value.
• This value cannot be set lower than range low 1 [`rL1] or higher than
range high 1 [`rH1].
[StPt] This prompt appears only on controllers with [Pid2] set to [StPt].
Default
↓
[`rL1]
[StPt]
[`rH1]
[StPt]
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Setup-Global
Event Input 1
[`Ei1]
Select the effect of closing the event input 1 switch.
• [``no] disables event input 1.
• [`LOC] locks out the front panel keys.
• [`ALr] resets an alarm.
• [A-M] switches the controller to manual mode at the power level set at
[FAIL] (Global Menu) and disables the Auto/Man key.
• [`OFF] turns all control outputs off (de-energize relays).
• [`Pid] switches from PID A to PID B.
• [Actn] selects the opposite control action for output 1 and 2.
• [`rSP] switches to a remote set point.
• [IdSP] switches to an idle or second set point.
[`Ei1] This prompt always appears.
Default
↓
[``no] [`LOC] [`ALr] [A-M] [`OFF] [`Pid] [Actn] [`rsp] [IdSP]
[`Ei1]
[`Ei1] [`Ei1]
[`Ei1]
[`Ei1] [`Ei1] [`Ei1] [`Ei1] [`Ei1]
[`Ei2]
Event Input 2
Select the effect of closing the event input 2 switch. The selections are
the same as for event input 1.
[`Ei2] This prompt appears only on controllers equipped with hardware
for a second event input (98_ _-_5_ _-_ _ _ _) and with [`In2] set to
[`Ei2].
Default
↓
[``no] [`LOC][`ALr] [A-M] [`OFF] [`Pid] [Actn] [IdSP]
[`Ei2] [`Ei2] [`Ei2] [`Ei2] [`Ei2]
[`Ei2]
[`Ei2]
[`Ei2]
Setup Menus, Chapter 4
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Setup-Global
Annunciator
[Anun]
[`LoP]
Select whether alarm messages will flash in the lower display.
[Anun] This prompt always appears.
Default
↓
[``on]
[Anun]
[`OFF]
[Anun]
Low Power Limit
Select the low limit for the percent output. For cooling (direct acting)
enter a negative number.
[`LoP] This prompt always appears.
If
Default
↓
↓
[-100]%… [`Hip]
a heat/cool
application
[`LoP]
[`LoP]
[```0]%… [`Hip]
a heat only
application
[`LoP]
[`LoP]
[-100]%… [`Hip]
a cool only
application
[`LoP]
[`LoP]
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Setup-Global
High Power Limit
[`HiP]
Select the high limit for the percent output. For cooling (direct acting)
enter a negative number.
[`HiP] This prompt always appears.
If
Default
↓
↓
%
%
%
[`LoP] … [`100]
a heat/cool
application
[`HiP]
[`HiP]
[`LoP] … [`100]
a heat only
application
[`HiP]
[`HiP]
[`LoP] … [```0]
a cool only
application
[`HiP]
[`HiP]
Auto-tune Set Point
[AtSP]
Select the percentage at which the controller will auto tune the cur-
rent control set point.
[AtSP] This prompt always appears.
Default
↓
[``50] … [``90] … [`150] %
[AtSP]
[AtSP]
[AtSP]
Setup Menus, Chapter 4
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Setup-Global
Ramping Function
[``rP]
[rAtE]
Setup Menus, Chapter 4
Select when the controller will ramp. Ramping limits the speed at
which an element can heat up. Ramping is often used to protect parts that
would crack or warp if they heat up too quickly.
• [`OFF] sets the system to heat as quickly as possible.
• [Strt] sets the system to ramp only at startup.
• [StPt] sets the system to ramp at startup and whenever the set point
changes.
[``rP] This prompt appears only on controllers with [`rSP] (Input Menu)
set to [`OFF] and with [`Ei1] not set to [`rSP] and with [CntL] (Global
Menu) not set to [diff] or [rati].
Default
↓
[`OFF]
[``rP]
[Strt]
[``rP]
[StPt]
[``rP]
Ramp Rate
Select the ramping rate in degrees per minute.
[rAtE] This prompt appears only on controllers with [``rP] set to [Strt]
or [StPt].
Default
↓
[``90] … [`100] … [9999] °/min.
[rAtE]
][rAtE]
[rAtE]
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Setup-Comm
Reaching the Communications Menu
❶ Begin in the Display Loop, and
press the Up-arrow >and Down-
arrow <keys simultaneously for
three seconds to reach the Setup
Menus.
[COm]
[`Set]
Setup Prompt
Baud Rate
Enter your settings,
from the controller's
upper display.
MODE
[BaUd]
[Data]
[Prot]
[addr]
[IntF]
MODE
MODE
MODE
MODE
MODE
Data Bits and Parity
Protocol Type
*Address
[OtPt] [gLbL] [COm]
[`Set]
[Inpt]
[`Set]
[`Set]
[`Set]
Input
Menu
Output
Menu
Global Communications
Menu Menu
*Interface Type
p. 4.2
p. 4.18 p. 4.34 p. 4.44
❷ Press the Up-arrow key >to select
one of the Setup Menus.
*Prompts may not
appear, depending
on controller config-
uration.
❸ Press the Mode key µto step
through the prompts.
˜
…
…
NOTE:
The Communications Menu
appears only on controllers
equipped with communications
hardware (98_ _-_ _ _ _-_R_ _,
98 _ _-_ _ _ _-_U_ _ or 98_ _-_ _
_ _-_S_ _).
…
[9600]
[baUD]
[1200] [4800]
[baUD]
[baUD]
[`300]
[baUD]
See Data Communications with
the Series 988 Family of
Controllers for detailed informa-
tion on communications.
[`485] [`422]
[Intf]
[Intf]
❹ Press the Up-arrow key >or the
Down-arrow key <to select one of
the prompt values.
Figure 4.44 -
Navigating the
Communications Menu.
Setup Menus, Chapter 4
4.44
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Setup-Comm
Communications Prompts
When you are in the Setup menus, the Series 988 displays the menu
selection ( [InPt], [OtPt], [GLbL] or [COM] ) in the upper display, and
[`SEt] in the lower display.
The Up-arrow > or Down-arrow key < selects another menu. Press the
Mode key µ to display the first prompt in the lower display and its value
in the upper display. Use the Up-arrow > and Down-arrow < keys to
change the value in the upper display. The new value will not take effect
until after a five-second delay or until you press the Mode key µ.
Baud Rate
[bAUd]
[dAtA]
Select the communications speed.
[bAUd] This prompt appears only on controllers equipped with communi-
cations hardware (98_ _-_ _ _ _-_R_ _, 98_ _-_ _ _ _-_U_ _ or 98_ _-_ _ _ _-
_S_ _).
Default
↓
[9600]
[bAUd]
[`300]
[bAUd]
[`600]
[bAUd]
[1200]
[bAUd]
[2400]
[bAUd]
[4800]
[bAUd]
Data Bits and Parity
Select the communications format (start bit = 1, stop bit = 1).
• Setting [Prot] to [Mod] automatically sets [dAtA] to [``8n].
[dAtA] This prompt appears only on controllers equipped with communi-
cations hardware (98_ _-_ _ _ _-_R_ _, 98_ _-_ _ _ _-_U_ _ or 98_ _-_ _ _ _-
_S_ _).
Default
↓
[``7o]
[dAtA]
[``7E]
[dAtA]
[``8n]
[dAtA]
Setup Menus, Chapter 4
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Setup-Comm
Protocol Type
[Prot]
Select the communications protocol.
• [FULL] selects ANSI X3.28 2.2 - A.3.
• [``on] selects Xon/Xoff.
• [Mod] selects Modbus
[Prot] This prompt appears only on controllers equipped with communi-
cations hardware (98_ _-_ _ _ _-_R_ _, 98_ _-_ _ _ _-_U_ _ or 98_ _-_ _ _ _-
_S_ _).
Default
↓
[FULL]
[Prot]
[``On]
[Prot]
[mod]
[Prot]
Address
[Addr]
Select an address for the controller. The computer will use this address
when communicating with this controller.
[Addr] This prompt appears only on controllers equipped with communica-
tions hardware for EIA/TIA-485 and EIA/TIA-422.
If
Default
↓
[`485]
[IntF]
↓
[```0]… [``31]
[Addr]
[Addr]
[`422]
[Intf]
[```0]… [```9]
[Addr]
[Addr]
[Mod]
[Intf]
[```0]…[```1]… [`247]
[Addr]
[Addr]
[Addr]
Setup Menus, Chapter 4
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Setup-Comm
Interface Type
[IntF]
Select the interface type for Output 4, Option S.
• [`485] selects EIA/TIA-485.
• [`422] selects EIA/TIA-422.
[IntF] This prompt appears only on controllers equipped with communications
hardware for EIA/TIA-485 and EIA/TIA-422 (98_ _-_ _ _ _-_S_ _).
Default
↓
[`485]
[IntF]
[`422]
[IntF]
Interface Type
[IntF]
Select the interface type for Output 4, Option U.
• [`485] selects EIA/TIA-485.
• [`232] selects EIA/TIA-232.
[IntF] This prompt appears only on controllers equipped with communications
hardware for EIA/TIA-485 and EIA/TIA-232 (98_ _-_ _ _ _-_U_ _).
Default
↓
[`232]
[IntF]
[`485]
[IntF]
Setup Menus, Chapter 4
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Chapter 5 The Operation Menus
Navigating the Operation Menus
To reach the Operation Menus, begin in the Display Loop and press the
Mode key µ. Depending on the controller configuration, either the Set
Point 2 prompt [`SP2], the Idle Set Point prompt [IdSP] or the Operation
Menu prompt [OPEr] will appear in the lower display. The three Operation
Menus are: System [`SYS]; PID A [PidA]; and PID B [Pidb]. Use the
Mode key µ to step past the Set Point 2 prompt [`SP2] or the Idle Set
Point prompt [IdSP], if they appear (see prompt information). Upon reach-
ing the Operation Menu prompt [OPEr] use the Up-arrow > or Down-
arrow < key to select a menu and the Mode key µ to step through a
menu.
˜
NOTE:
Press the Display
key ∂ to return to
the Display Loop
from any point in
any menu.
You will not see every prompt in any of these menus. The unit’s configura-
tion and model number determine which prompts appear. After stepping
through each menu, the Series 988 returns to the Operation Menu prompt
[OPEr]. Use the Up-arrow > and Down-arrow < keys to select the next
menu, or use the Mode key µ to advance through the same menu again.
To move backwards through the menu hold the Mode key µ down and
press the Up-arrow key >. Use the Up-arrow > or Down-arrow <
key to change the prompt setting.
W
ATL
W
❶ Begin in the Display Loop, and press the Mode key
µ to reach the Set Point 2 prompt [`SP2], the Idle
Set Point prompt [IdSP] or the Operation Menu
[OPEr].
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
M
SERIES 988
[`988]
[`SP2]
Set Point 2
MODE
[`988]
[IdSP] Idle Set Point
MODE
[`SyS]
[OPEr]
[PIDA]
[OPEr]
[PIdb]
[OPEr]
System
Menu
PID A
Menu
PID B
Menu
p. 5.2
p. 5.9
p. 5.9
W
ATL
W
❷ Use the Mode key µ to step past the Set Point 2
prompt [`SP2] or the Idle Set Point prompt [IdSP], if
they appear (see prompt information). Upon reaching
the Operation Menu prompt [OPEr] use the Up-arrow
> key to select a menu.
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
Figure 5.1 -
MODE
Navigating the
Operation Menus.
SERIES 988
Operation Menus, Chapter 5
WATLOW Series 988 User’s Manual
5.1
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Operation-System
Reaching the System Menu
Enter your settings,
from the controller's
upper display.
[`SP2] *Set Point 2
Set Points (p.5.3
)
MODE
[IdSP]
*Idle Set Point
MODE
MODE
[`SyS]
[`SP2]
Operation Prompt
WATL
W
PROCESS
[Ei1S]
*Event Input 1 Status
(p. 5.4
)
Event Input
L1 L2 L3 L4
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
DEV
DISPLAY
%
OUT
AUTO
MAN
[Ei2S]
*Event Input 2 Status
M
SERIES 988
[A2LO]
*Alarm 2 Low
[A2HI]
*Alarm 2 High
❸ Select the System Menu, then
press the Mode key µ to step
through the prompts.
[A3LO]
MODE
*Alarm 3 Low
(p. 5.4
)
Alarms
[A3HI]
*Alarm 3 High
[A4LO]
*Alarm 4 Low
[A4HI]
*Alarm 4 High
…
…
[`AUT]
*Auto-tune
[-999] [-998] [-997]
[A2LO]
…
[```0]
[A2LO]
[A2LO]
[A2LO]
[`L-r]
*Local-remote
*Prompts may not appear, depending
on controller configuration.
❹ Press the Up-arrow key > to step
through the prompt values. The
Down-arrow key < backs through
the values.
Figure 5.2 -
The System Menu.
Operation Menus, Chapter 5
5.2
WATLOW Series 988 User’s Manual
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Operation-System
System Prompts
˜
NOTE:
After you step past the Set Point 2 prompt [`SP2] and the Idle Set Point
prompt [IdSP] to the Operation menus, the Series 988 displays the menu
selection ( [`SYS], [PidA] or [PidB] ) in the upper display and [OPEr] in
the lower display.
Decimal points may
not always be in the
position specified
below depending
on the the settings
in the Decimal 1
[dEC1]and Decimal
2 [dEC2]parame-
ters in the Input
Menu.
The Up-arrow > or Down-arrow key < selects another menu. Press the
Mode key µ to display the first prompt in the lower display and its value
in the upper display. Use the Up-arrow > and Down-arrow < keys to
change the value in the upper display. The new value will not take effect
until after a five-second delay or until you press the Mode key µ.
Set Point 2
[`SP2]
Select a second set point that will activate output 2. This allows you to
boost the heating or cooling action of the output 1 device.
• The range and default settings depend on the [`In1], [`rL1] and
[`rH1] settings (Input Menu).
[`SP2] This prompt appears only if [`Ot1] and [`Ot2] (Output Menu) are
both set to [``Ht] or [``CL].
[`rL1] … [`rH1]
[`SP2]
[`SP2]
Idle Set Point
[IdSP]
Select the set point to be activated by an event input. This allows you
to select a temperature that will be maintained when the application is
idle.
• The range and default settings depend on the [`In1], [`rL1] and
[`rHI] settings (Input Menu).
[IdSP] This prompt appears only if [`Ei1] or [`Ei2] (Global Menu) is set
to [IdSP].
[`rL1] … [`rH1]
[IdSP]
[IdSP]
Operation Menus, Chapter 5
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Operation-System
Event Input 1 Status
[Ei1S]
Indicates whether the event input 1 circuit is open or closed (read
only).
[Ei1S] This prompt appears only if [`Ei1] (Global Menu) is set to some-
thing other than [``no].
Default
↓
[OpEn]
[Ei1S]
[CLOS]
[Ei1S]
Event Input 2 Status
[Ei2S]
Indicates whether the event input 2 circuit is open or closed (read
only).
[Ei2S] This prompt appears only on controllers equipped with a second
digital event input (98_ _-_5_ _-_ _ _ _) and with [`Ei2] (Global Menu) set
to something other than [``no].
Default
↓
[OpEn]
[Ei2S]
[CLOS]
[Ei2S]
Alarm 2 Low
[A2LO]
Select the low trigger value for the output 2 alarm.
[A2LO] This prompt appears only if [`AL2] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
lowest
[`Pr1] or [`pr2]
value of
sensor
range
…
value of
… [A2HI]
[A2LO]
[`AL2]
[`AL2]
[`rL1] (or [`rL2])
(Input Menu)
(Output Menu)
[`dE1] or [`dE2] or [rAtE]
[-999]
[A2LO]
…
[```0]
[A2LO]
[`AL2]
[`AL2]
[`AL2]
(Output Menu)
Operation Menus, Chapter 5
5.4
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Operation-System
Alarm 2 High
[A2HI]
Select the high trigger value for the output 2 alarm.
[A2HI] This prompt appears only if [`AL2] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
highest
[`Pr1] or [`pr2]
[A2LO]
[A2HI]
…
value of
… value of
sensor
[`AL2]
[`AL2]
[`rH1] (or [`rH2])
(Input Menu)
(Output Menu)
range
[`dE1] or [`dE2]or [rAtE] [```0] … [`999]
…
[9999]
[A2HI]
[`AL2]
[`AL2]
[`AL2]
[A2HI]
[A2HI]
(Output Menu)
Alarm 3 Low
[A3LO]
Select the low trigger value for the output 3 alarm.
[A3LO] This prompt appears only if [`AL3] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
lowest
[`Pr1] or [`pr2]
value of
sensor
range
…
value of
… [A3HI]
[A3LO]
[`AL3]
[`AL3]
[`rL1] (or [`rL2])
(Input Menu)
(Output Menu)
[`dE1] or [`dE2]or [rAtE]
[-999]
[A3LO]
…
[```0]
[A3LO]
[`AL3]
[`AL3]
[`AL3]
(Output Menu)
Operation Menus, Chapter 5
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5.5
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Operation-System
Alarm 3 High
[A3HI]
Select the high trigger value for the output 3 alarm.
[A3HI] This prompt appears only if [`AL3] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
highest
[`Pr1] or [`pr2]
[A3LO]… value of
… value of
sensor
[`AL3]
[`AL3]
[A3HI]
[`rH1] (or [`rH2])
(Output Menu)
(Input Menu)
range
[`dE1] or [`dE2]or [rAtE] [```0]… [`999]
…
[9999]
[A3HI]
[`AL3]
[`AL3]
[`AL3]
[A3HI]
[A3HI]
(Output Menu)
Alarm 4 Low
Select the low trigger value for the output 4 alarm.
[A4LO]
[A4LO] This prompt appears only if [`AL4] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
lowest
[`Pr1] or [`pr2]
value of …
sensor
value of
… [A4HI]
[A4LO]
[`AL4
[`AL4]
[`rL1] (or [`rL2])
(Input Menu)
(Output Menu)
range
[`dE1] or [`dE2]or [rAtE]
[-999]
[A4LO]
…
[```0]
[A4LO]
[`AL4]
[`AL4]
[`AL4]
(Output Menu)
Operation Menus, Chapter 5
5.6
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Operation-System
Alarm 4 High
[A4HI]
Select the high trigger value for the output 4 alarm.
[A4HI] This prompt appears only if [`AL4] (Output Menu) is set to some-
thing other than [``no].
If
Default
↓
↓
highest
[`Pr1] or [`pr2]
[A4LO] … value of
… value of
sensor
[`AL4]
[`AL4]
[A4HI]
[`rH1] (or [`rH2])
(Output Menu)
(Input Menu)
range
[`dE1] or [`dE2]or [rAtE] [```0] … [`999]
…
[9999]
[A4HI]
[`AL4]
[`AL4]
[`AL4]
[A4HI]
[A4HI]
(Output Menu)
Auto-tune
[`AUt]
Initiate an auto-tune.
[Pidb] appears only on controllers with enhanced software (98_B-_ _ _ _-_
_ _) and with [ALgO] (Global Menu) set to [Pid2] or [cscd].
[`AUt] This prompt always appears.
Default
NOTE:
↓
[`OFF]
[`AUt]
For more informa-
tion on auto-tune
see Chapter 7.
[PidA] [Pidb]
[`AUt]
[`AUt]
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Operation-System
Local-remote
[`L-r]
Select a local or remote set point. With [```r] selected the controller
displays the remote set point rather than the internal (local) set point, and
the set point cannot be changed with the Up-arrow or Down-arrow key.
[`L-r] This prompt appears only if [`rSP] (Input Menu) is set to [``On].
Default
↓
[```L]
[`L-r]
[```r]
[`L-r]
Operation Menus, Chapter 5
5.8
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Operation-PID A or B
[PIDA]
[Oper]
Reaching the PID Menus
Operation Prompt
Enter your settings,
from the controller's
upper display.
MODE
[````]
[Pb1A]
Proportional Band, Output 1A
*Reset, Output 1A
❶ Begin in the Display Loop, and
press the Mode key µ to reach the
Set Point 2 prompt [`SP2], the Idle
Set Point prompt [IdSP] or the
System Menu [`SYS].
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
[````]
[RE1A]
[````]
[It1A]
*Integral, Output 1
A
Output 1 (p.5.10
)
[````]
[rA1A]
*Rate, Output 1
A
[````]
[dE1A]
*Derivative, Output 1
A
[````]
[Ct1A] *Cycle Time, Output 1
[`988]
[`SP2]
MODE
A
Set Point 2
MODE
[````]
[Pb2A]
[`988]
*Proportional Band, Output 2A
[IdSP] Idle Set Point
[````]
[Re2A]
*Reset, Output 2
A
MODE
[````]
[It2A]
*Integral, Output 2
A
[`SyS]
[OPEr]
[PIDA]
[OPEr]
[PIdb]
[OPEr]
Output 2 (p. 5.13
)
[````]
[rA2A]
*Rate, Output 2
A
System
Menu
p. 5.2
PID A
Menu
p. 5.9
PID B
Menu
p. 5.9
MODE
MODE
MODE
[````]
[dE2A]
*Derivative, Output 2
A
[````]
[Ct2A]
*Cycle Time, Output 2
A
[````]
[db`A]
*Dead Band A
❷ Use Mode key µ to step past
the Set Point 2 prompt [`SP2] and
the Idle Set Point prompt [IdSP], if
they appear (see prompt informa-
tion). Upon reaching the Operation
Menu prompt [OPEr] use the Up-
arrow > key to select a menu.
[PIdb]
[OPer]
*Operation Prompt
Enter your settings,
from the controller's
upper display.
MODE
{Pb1b]
[RE1b]
[It1b]
[rA1b]
[de1b]
{CT1b}
[Pb2b]
[re2b]
[It2b}
[rA2b]
[dE2b]
[Ct2b]
[db`b]
*Proportional Band, Output 1B
*Reset, Output 1B
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
*Integral, Output 1B
*Rate, Output 1B
(p. 5.10
)
Output 1
❸ Press the Mode key µ to step
through the prompts.
*Derivative, Output 1B
*Cycle Time, Output 1B
…
…
*Prompts may not
appear, depending on
controller configuration.
MODE
*Proportional Band
,
Output 2B
[`)00]
[dE1A]
[`)01] [`)02]… [`(99]
[dE1A]
[dE1A]
[dE1A]
*Reset, Output 2B
❹ Press the Up-arrow key > to
step through the prompt values.
The Down-arrow key < backs
through the values.
*Integral, Output 2B
*Rate, Output 2B
Output 2
(p. 5.13
)
MODE
MODE
MODE
*Derivative, Output 2B
*Cycle Time, Output 2B
*Dead Band B
Figure 5.9 -
The PID Menus.
Operation Menus, Chapter 5
WATLOW Series 988 User’s Manual
5.9
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Operation-PID A or B
PID A or PID B Prompts
˜
NOTE:
After you step past the Set Point 2 prompt [`SP2] and the Idle Set Point
prompt [IdSP] to the Operation menus, the Series 988 displays the menu
selection ( [`SYS], [PidA] or [Pidb] ) in the upper display and [OPEr] in
the lower display.
Decimal points may
not always be in the
position specified
below depending
on the the settings
in the Decimal 1
[dEC1]and Decimal
2 [dEC2]parame-
ters in the Input
Menu.
The Up-arrow > or Down-arrow key < selects another menu. Press the
Mode key µ to display the first prompt in the lower display and its value
in the upper display. Use the Up-arrow > and Down-arrow < keys to
change the value in the upper display. The new value will not take effect
until after a five-second delay or until you press the Mode key µ.
Proportional Band, Output 1A or 1B
[Pb1A]
[Pb1b]
Select the proportional band for PID output 1. If set to [```0] it func-
tions as an on/off control, and the switching differential is determined by
the [HYS1] value (Output Menu). The decimal precision is determined by
[dEC1] (Input Menu).
[Pb1A] This prompt always appears.
If
Default
↓
↓
&
…
…
[``°F] [```0] [``25] [9999]
[``US]
[`dFL]
[`C_F]
[Pb1A]
[Pb1A]
[Pb1A]
˜
(Calibration Menu)(Global Menu)
NOTE:
&
…
[`r†d] [``)0] [``25] [99(9]
…
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _)
and with [AhgO]set
to [Pid2].
[Pb1A]
[Pb1A]
[Pb1A]
Input 1 or 2
(Input Menu)
&
…
[``°C] [```0] [``14] [9999]
[`C_F]
…
[``US]
[`dFL]
[Pb1A]
[Pb1A]
[Pb1A]
(Calibration Menu)(Global Menu)
&
&
…
[`r†d] [``)0] [``14] [99(9]
Input 1 or 2
(Input Menu)
…
[Pb1A]
[Pb1A]
[Pb1A]
…
…
[``SI]
[`dFL]
[Pid2] [``)0] [``#0] [99(9] % of span
[ALgO]
[Pb1A]
[Pb1A]
[Pb1A]
(Calibration Menu) (Global Menu)
Operation Menus, Chapter 5
5.10
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Operation-PID A or B
Reset, Output 1A or 1B
[rE1A]
[rE1b]
Tune reset to eliminate the offset or droop between the set point and
the actual process temperature for PID output 1. When set to [```0]
reset is disabled.
[rE1A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``US] and [Pb1A] is not set to [```0].
If
Default
↓
↓
[00)0] … [99(9] repeats/min.
[rE1A]
[rE1A]
[`Pdr]
[ALG0]
[=0)0]% … [``)0]% … [10)0]%
[rE1A]
[rE1A]
[rE1A]
(Global Menu)
Integral, Output 1A or 1B
[It1A]
[It1b]
Tune integral to eliminate the offset or droop between the set point
and the actual process temperature for PID output 1. When set to
[```0] integral is disabled.
[It1A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``S1] and [Pb1A] is not set to [```0].
˜
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
Default
NOTE:
↓
[`)00] … [9(99] min. / repeat
[It1A]
[It1A]
Operation Menus, Chapter 5
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Operation-PID A or B
Rate, Output 1A or 1B
[rA1A]
[rA1b]
Adjust the rate to eliminate overshoot on startup or after the set
point changes. The rate setting will not influence the percent power if the
process temperature is more than twice the proportional band from the set
point. When set to [```0] rate is disabled.
[rA1A] This prompt appears only if [`dfL] (Calibration Menu) is set to
[``US] and [Pb1A] is set higher than [```0].
Default
↓
[`)00] … [`(99] min.
[rA1A]
[rA1A]
Derivative, Output 1A or 1B
[dE1A]
[dE1b]
Adjust the derivative to eliminate overshoot on startup or after the
set point changes. The derivative setting will not influence the percent
power if the process temperature is more than twice the proportional band
from the set point. When set to [```0] derivative is disabled.
[dE1A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``SI] and [Pb1A] is set higher than [```0].
Default
˜
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
↓
NOTE:
[`)00] … [`(99] min.
[dE1A]
[dE1A]
Operation Menus, Chapter 5
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Operation-PID A or B
Cycle Time, Output 1A or 1B
[Ct1A]
[Ct1b]
Select the time, in seconds, of a complete on/off cycle.
[Ct1A] This prompt appears only if [`In1] (Input Menu) is not set to a
process, [CntL] (Global Menu) is not set to [CSCd] and [Pb1A] is set high-
er than [```0].
If
Default
↓
↓
mechanical
[``%0]… [`1)0] … [99(9] min.
relay
[Ct1A]
[Ct1A]
[Ct1A]
outputs
open collector
or solid-state
relay outputs
[brSt]
[Ct1A]
[``)1]… [``!0] … [99(9] min.
[Ct1A]
[Ct1A]
[Ct1A]
Proportional Band, Output 2A or 2B
[Pb2A]
[Pb2B]
Select the proportional band for PID output 2. If set to [```0] it func-
tions as an on/off control, and the switching differential is determined by
the [HYS2] value (Output Menu). Decimal precision is determined by the
[`dEC1] or [`dEC2] setting (Input Menu).
[Pb2A] This prompt appears only if [CntL] (Global Menu) is not set to
[CSCd] and if [`Ot2] (Output Menu) is set to [``Ht] or [``CL] or if [ALg0]
(Global Menu) is set to [dUPL].
˜
NOTE:
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
If
Default
↓
[``US]
[`dFL]
↓
[``°F]
[`C_F]
[```0]…[``25]…[9999]
&
[Pb2A]
[Pb2A]
[Pb2A]
(Calibration Menu) (Global Menu)
[`r†d]
Input 1 or 2
(Input Menu)
[``)0]…[``25]…[99(9]
&
&
[Pb2A]
[Pb2A]
[Pb2A]
[``US]
[`dFL]
[``°C]
[`C_F]
[```0] [``14]…[9999]
[Pb2A]
[Pb2A]
[Pb2A]
(Calibration Menu) (Global Menu)
[`r†d]
Input 1 or 2
[``)0]…[``14]…[99(9]
&
[Pb2A]
[Pb2A]
[Pb2A]
(Input Menu)
[``SI]
[`dFL]
[``)0]…[``#0]…[99(9]
% of span
[Pb2A]
[Pb2A]
[Pb2A]
(Calibration Menu)
Operation Menus, Chapter 5
WATLOW Series 988 User’s Manual
5.13
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Operation-PID A or B
Reset, Output 2A or 2B
[rE2A]
[rE2b]
Tune reset to eliminate the offset or droop between the set point and
the actual process temperature for PID A output 2. When set to [```0]
reset is disabled.
[rE2A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``US] and [Pb2A] is set higher than [```0].
If
Default
↓
↓
[00)0] … [99(9] repeats/min.
[rE2A]
[rE2A]
[`Pdr]
[ALG0]
[=0)0]%… [``)0]%… [10)0]%
[rE2A]
[rE2A]
[rE2A]
(Global Menu)
Integral, Output 2A or 2B
[It2A]
[It2b]
Tune integral to eliminate the offset or droop between the set point
and the actual process temperature for PID output 2. When set to
[```0] integral is disabled.
[It2A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``SI] and [Pb2A] is set higher than [```0].
˜
NOTE:
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
Default
↓
[`)00] … [9(99]repeats / min.
[It2A]
[It2A]
Operation Menus, Chapter 5
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Operation-PID A or B
Rate, Output 2
[rA2A]
[rA2b]
Adjust the rate to eliminate overshoot on startup or after the set
point changes. The rate setting will not influence the percent power if the
process temperature is more than twice the proportional band from the
set point. When set to [```0] rate is disabled.
[rA2A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``US] and [Pb2A] is set higher than [```0].
Default
↓
[`)00] … [`(99]min.
[rA2A]
[rA2A]
Derivative, Output 2A or 2B
[dE2A]
[dE2b]
Adjust the derivative to eliminate overshoot on startup or after the
set point changes. The derivative setting will not influence the percent
power if the process temperature is more than twice the proportional band
from the set point. When set to [```0] derivative is disabled.
[dE2A] This prompt appears only if [`dFL] (Calibration Menu) is set to
[``SI] and [Pb2A] is set higher than [```0].
Default
˜
↓
NOTE:
[`)00] … [`(99]min.
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
[dE2A]
[dE2A]
Operation Menus, Chapter 5
WATLOW Series 988 User’s Manual
5.15
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Operation-PID A or B
Cycle Time, Output 2A or 2B
[Ct2A]
[Ct2b]
Select the time, in seconds, of a complete on/off cycle.
[Ct2A] This prompt appears only if [CntL] (Global Menu) is not set to
[CSCd] and [Pb2A] is set higher than [```0].
If
Default
↓
↓
mechanical
[``%0] … [`1)0] … [99(9]
relay
[Ct2A]
[Ct2A]
[Ct2A]
outputs
open collector
or solid-state
relay outputs
[brSt]
[Ct2A]
[``)1] … [``!0] … [99(9]
[Ct2A]
[Ct2A]
[Ct2A]
Dead Band A or B
[db`A]
[db`b]
Select the width of the zone between the action of the heating output
and the cooling output. If you select a positive value the heat and cool
outputs cannot be energized at the same time. If you select a negative
value, both outputs can be energized at the same time.
• If a process input is selected the decimal precision will be determined by
the [`dEC1] setting (Input Menu).
˜
[db`A] This prompt appears only if [Pb2A] is set higher than [```0] and
one output performs heating action and the other performs cooling action.
NOTE:
The PID B Menu
appears only on
controllers with
enhanced software
(98_B-_ _ _ _-_ _ _ _).
If
Default
↓
[``°F]
[`C_F]
(Global Menu)
↓
[-999] … [```0] … [`999]
[db`A]
[db`A]
[db`A]
[``°C]
[`C_F]
[-555] … [```0] … [`555]
[db`A]
[db`A]
[db`A]
(Global Menu)
a process
[-999] … [```0] … [`999]units
input is selected
[db`A]
[db`A]
[db`A]
Operation Menus, Chapter 5
5.16
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Chapter 6 The Factory Menus
Navigating the Factory Menus
˜
To reach the Factory Menus, begin in the Display Loop and press the Up-
arrow > and Down-arrow < keys together and hold for three seconds.
The [`SEt] prompt will appear in the lower display. Press and hold the
Up-arrow > and Down-arrow < keys together again for three seconds
until the [Fcty] prompt appears in the lower display. The Factory Menus
will not appear if the hardware lockout DIP is set to on. (See Chapter 1 for
more information on DIP switch settings.) The three Factory Menus are:
Panel Lockout [PLOC]; Diagnostics [diAg]; and Calibration [`CAL]. Upon
reaching the Factory Menu prompt [Fcty] use the Up-arrow > or Down-
arrow < key to select a menu and the Mode key µ to step through a
menu.
NOTE:
The Factory Menus
will not appear if the
hardware lockout
DIP is set to on.
See Chapter 1 for
more information.
˜
NOTE:
You will not see every prompt in any of these menus. The unit’s configura-
tion and model number determine which prompts appear. After stepping
through each menu, the Series 988 returns to the Factory Menu prompt
[Fcty]. Use the Up-arrow > and Down-arrow < keys to select the next
menu, or use the Mode key µ to advance through the same menu again.
To move backwards through the menu hold down the Mode key µ and
press the Up-arrow key >. Use the Up-arrow > or Down-arrow <
key to change the prompt setting.
The Factory Menus
can only be entered
when the setup
prompt [`SEt] is
displayed.
˜
NOTE:
WATL
W
❶ Press the Up-arrow > and Down-arrow < keys
together and hold until the [`SEt] prompt appears in
the lower display. Press and hold again until the
[Fcty] prompt appears in the lower display.
Press the Display
key ∂ to return to
the Display Loop
from any point in
any menu.
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
[PLOC] [diAg] [`CAL]
[Fcty]
[Fcty]
[Fcty]
Panel
Lockout
Menu
Diagnostics Calibration
Menu
p 6.7
Menu
p 6.13
Figure 6.1 -
p 6.2
Navigating the
Factory Menus.
WATL
W
PROCESS
❷ Use the Up-arrow key > to select one of the
Factory Menus.
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.1
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Factory-Panel Lockout
Reaching the Panel
Lockout Menu
[PLOC]
[Fcty]
Factory Prompt
Front Panel Lockout
System Menu
Enter your settings,
from the controller’s
upper display.
MODE
[````]
[`LOC]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
[````]
[`SYS]
WATL
W
[````]
[PidA]
PROCESS
PID A Menu
[````]
[PidB]
L1 L2 L3 L4
*PID B Menu
DEV
DISPLAY
% OUT
[````]
[Inpt]
AUTO
MAN
MODE
Input Menu
M
[````]
[Otpt]
SERIES 988
Output Menu
❸ Select the Panel Lockout Menu,
then press the Mode key µ to step
through the prompts.
[````]
[GlbL]
Global Menu
[````]
[COM]
*Communications Menu
Diagnostics Menu
Calibration Menu
[````]
[Diag]
[````]
[`CAL]
[FULL] [rEAd] [nonE]
[InPt]
[Inpt]
[Inpt]
*Prompts may not appear, depending
on controller configuration.
[```3]
[`LOC]
[```0]
[`LOC]
[```2]
[`LOC]
[```1]
[`LOC]
❹ Press the Up-arrow key > or the
Down-arrow key < to select one of
the prompt values.
Figure 6.2 -
The Panel Lockout
Menu.
Factory Menus, Chapter 6
6.2
WATLOW Series 988 User’s Manual
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Factory-Panel Lockout
Panel Lockout Prompts
When you are in the Factory menus, the Series 988 displays the menu
selection ( [PLOC], [diAg] or [`CAL] ) in the upper display and [FctY] in
the lower display.
The Up-arrow > or Down-arrow key < selects another menu. Press the
Mode key µ to display the first prompt in the lower display and its value
in the upper display. Use the Up-arrow > and Down-arrow < keys to
change the value in the upper display. The new value will not take effect
until after a five-second delay or until you press the Mode key µ.
Front Panel Lockout
Sets the Lockout level for the Front Panel. This allows you to disable
keys on the front of the controller.
[`LOC]
• [```0] enables all keys.
ç
• [```1] disables the Mode key µ.
CAUTION:
• [```2] disables the Mode key µ and the Auto/Man key å.
Setting [`LOC] to
[```2] or [```3]
disables the
• [```3] disables the Mode key µ and the Auto/Man key å and locks
the set point value.
Auto/Man key å
and will force the
controller into man-
ual mode if an open
sensor occurs.
Verify that the con-
troller is operating
in the desired mode
(auto or manual)
before setting the
lockout level.
[`LOC] This prompt always appears.
Default
↓
[```0] [```1] [```2] [```3]
[`LOC]
[`LOC]
[`LOC]
[`LOC]
Failure to do so
could result in dam-
age to equipment
and or property.
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.3
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Factory-Panel Lockout
The prompts within the Panel Lockout Menu allow you to lockout an
entire menu. You can set the level of lockout to none [nonE], read only
[rEAd], or lockout read and write [FULL].
System Menu
[`SYS]
[PidA]
[PidB]
Select the lockout level for the System Menu. Set the System Menu
lockout to no lockout [none], read only [read] or full lockout [FULL].
[`LOC] This prompt always appears.
Default
↓
[none] [read] [FULL]
[`SYS]
[`SYS]
[`SYS]
PID A Menu
Select the lockout level for the PID A Menu. Set the PID A Menu lock-
out to no lockout [none], read only [read] or full lockout [FULL].
[PidA] This prompt always appears.
Default
↓
[none] [read] [FULL]
[PiDA]
[pida]
[pida]
PID B Menu
Select the lockout level for the PID B Menu. Set the PID B Menu lock-
out to no lockout [none], read only [read] or full lockout [FULL].
[PidB] This prompt appears only on controllers with enhanced software
(98_B-_ _ _ _-_ _ _ _) and with [ALgO] (Global Menu) set to [Pid2] or
[CntL] (Global Menu) set to [CSCd].
Default
↓
[none] [read] [FULL]
[PiDb]
[pidb]
[pidb]
Factory Menus, Chapter 6
6.4
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Factory-Panel Lockout
Input Menu
[Inpt]
[Otpt]
[GLBL]
Select the lockout level for the Input Menu. Set the Input Menu lock-
out to no lockout [none], read only [read] or full lockout [FULL].
[InPt] This prompt always appears.
Default
↓
[none] [read] [FULL]
[Inpt]
[InPt]
[Inpt]
Output Menu
Select the lockout level for the Output Menu. Set the Output Menu
lockout to no lockout [none], read only [read] or full lockout [FULL].
[OtPt] This prompt always appears.
Default
↓
[none] [read] [FULL]
[Otpt]
[Otpt]
[Otpt]
Global Menu
Select the lockout level for the Global Menu. Set the Global Menu lock-
out to no lockout [none], read only [read] or full lockout [FULL].
[gLbL] This prompt always appears.
Default
↓
[none] [read] [FULL]
[GLBL]
[GLBL]
[GLBL]
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.5
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Factory-Panel Lockout
Communications Menu
Select the lockout level for the Communications Menu. Set the
Communications Menu lockout to no lockout [none], read only [read] or
full lockout [FULL].
[COM]
[COM] This prompt appears only on controllers equipped with
Communications hardware (98_ _ -_ _ _ _-_R_ _ or 98_ _ -_ _ _ _-_S_ _ ).
Default
↓
[none] [read] [FULL]
[COM]
[COM]
[COM]
Diagnostics Menu
[diag]
[`CAL]
Select the lockout level for the Diagnostics Menu. Set the Diagnostics
Menu lockout to no lockout [none], read only [read] or full lockout
[FULL].
[diAg] This prompt always appears.
Default
↓
[none] [read] [FULL]
[Diag]
[diag]
[diag]
Calibration Menu
Select the lockout level for the Calibration Menu. Set the Calibration
Menu lockout to no lockout [none], read only [read] or full lockout
[FULL].
[`CAL] This prompt always appears.
Default
↓
[none] [read] [FULL]
[`CAL]
[`CAL]
[`CAL]
Factory Menus, Chapter 6
6.6
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Factory-Diagnostics
[Diag]
[Fcty] Factory Prompt
Reaching the Diagnostics Menu
Enter your settings,
from the controller's
upper display.
MODE
?
[date]
Factory Ship Date
❶ Press the Up-arrow > and Down-arrow
< keys together and hold until the
[`SEt] prompt appears in the lower dis-
play. Press and hold again until the [Fcty]
prompt appears in the lower display.
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[SOft]
Software Revision
?
[Sn--]
Serial Number
?
[AMB]
Ambient Temperature
?
[Acnt]
Ambient A/D count
?
[`gnd]
Ground A/D count
[PLOC] [diAg] [`CAL]
?
[cnt1]
[Fcty]
[Fcty]
[Fcty]
Input 1 A/D count
Panel
Lockout
Menu
Diagnostics Calibration
?
[cnt2]
Menu
p 6.7
Menu
p 6.13
Input 2 A/D count
p 6.2
?
[ity1]
Input 1 Module Type
❷ Use the Up-arrow > key to step from
the Panel Lockout Menu [PLOC] to the
Diagnostics Menu [diag].
?
[ity2]
MODE
Input 2 Module Type
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[Oty1]
Output 1 Module Type
Output 2 Module Type
Output 3 Module Type
Output 4 Module Type
Test Display
?
[Oty2]
❸ Press the Mode key µ to step through
the prompts.
?
[Oty3]
?
[Oty4]
?
[dISP]
[``no] [`YES]
[dISP] [dISP]
?
[tout]
Test Outputs
?
[OPLP]
Open Loop
[`OFF] [out1]
[tout] [tout]
…
[out4]
[tout]
❹ Press the Up-arrow key > or the Down-
arrow key < to select one of the prompt
values.
Figure 6.7 -
The Diagnostics Menu.
In the Diagnostics Menu only the values of
[dISP], [tout] and [OPLP] can be
changed.
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.7
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Factory-Diagnostics
Factory Ship Date
[DAte]
[sOft]
[Sn--]
Shows the date that the final factory control test was performed. The
first two digits represent the week as numbered from [01--] to [52--].
The second two digits represent the year [--94], [--95], etc…
[dAtE] This prompt always appears.
Software Revision
[`yes]
Shows the controller’s software revision code when set to
letter should match the software revision code on the cover of the manual
that came with your controller; [```n] and W988-XUMN Rev N00.
. This
[SOFt] This prompt always appears.
Serial Number
Shows the controller’s serial number. The first two letters in the upper
display are to indicate that the controller is in serial number mode. The
right half of the upper display shows the first two digits of the serial num-
ber. The lower display shows the last four digits of the serial number.
[Sn34]
[5678]
This is what the controller with the serial number 0988345678 would dis-
play.
[Sn--] This prompt always appears.
Ambient Temperature
[AMB]
Shows the ambient temperature at the Input 1 terminals. The temper-
ature is shown in °F in the form [00)0] regardless of the settings of
[deC1], [deC2], [`dfL] or [`C_F].
[AMb] This prompt always appears.
Factory Menus, Chapter 6
6.8
WATLOW Series 988 User’s Manual
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Factory-Diagnostics
Factory Use Only
[acnt]
[`gnd]
[cnt1]
[cnt2]
These prompts are used only at the factory.
[Acnt] [`gnd] [cnt1] [cnt2] These prompts always appear.
Inputs 1 and 2 Module Types
[ity1]
[ity2]
Displays which input module is installed in the controller. Please doc-
ument this value before contacting the factory for technical assistance.
Input Types
• [none] No input module
• [``tc] Thermocouple only module
• [Curr] Current detect
• [SLid] Slidewire module
• [UOFF] Universal off
• [Urtd] Universal rtd
• [Utch] Universal high-gain thermocouple
• [UtcL] Universal low-gain thermocouple
• [UMu] Universal millivolts
• [UPrc] Universal process
• [`Ei2] Event input 2
[ity1] [ity2] These prompts always appear.
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.9
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Factory-Diagnostics
Outputs 1, 2, 3 and 4 Module Types
[Oty1]
[Oty2]
[Oty3]
[Oty4]
Display the controller’s output module. Please document this value
before contacting the factory for technical assistance.
Output Types
• [none] no output module (A)
• [SSr1] 0.5A solid-state relay (K)
• [SS1S] 0.5A solid-state relay with suppression (B)
• [``dc] switched dc open collector (C)
• [rLyc] form C relay (E)
• [rLcS] form C relay with suppression (D)
• [rLAb] relay A/B (J)
• [Proc] process output (F)
• [Uret] voltage/retransmit (N)
• [Iret] current/retransmit (M)
• [SpLy] power supply (T)
• [`232] EIA/TIA-232 communications (R)
• [`485] EIA/TIA-485 or EIA/TIA-422 communications (S)
• [`232] EIA/TIA-232 or EIA/TIA-485 communications (U)
[Oty1] [Oty2] [Oty3] [Oty4] These prompts always appear.
Factory Menus, Chapter 6
6.10
WATLOW Series 988 User’s Manual
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Factory-Diagnostics
Test Displays
[disp]
Runs a brief test of the controller’s displays and LEDs. To run the test,
scroll through the Diagnostics Menu until [disp] is shown in the lower
display. Use the Up-arrow key > or Down-arrow key < to select
[`YES] from the upper display and press the mode key µ.
The controller will run pattern tests, blink all the LEDs on and off, and
end with the model number in both displays.
[diSP] This prompt always appears.
Default
↓
[``no]
[disp]
[`yes]
[disp]
Test Outputs
[tout]
This prompt tests each output. To run the test, scroll through the
Diagnostics Menu until [tout] is shown in the lower display. Use the Up-
arrow key > or Down-arrow key < to select an output [out1], [out2],
[out3], or [out4]. The LED for that output should light after a second or
two indicating that the output has been successfully energized. Do not
press the mode key µ to activate the test; it starts automatically when
anything other than [`OFF] is selected.
If any of the LEDs fail to light contact the factory.
[tout] This prompt always appears.
Default
↓
[`OFF] [out1] [out2] [out3] [out4]
[tout]
[tout]
[tout]
[tout]
[tout]
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.11
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Factory-Diagnostic
Open Loop
[OPLP]
Checks the control loop, consisting of the controller output, power
control, heater and sensor. With open loop enabled, the controller moni-
tors the output power level and checks for a change in the process input
value. If the output power is at maximum for a period of time equal to the
reset time and the process input has not changed by at least ±5°F, the
controller will switch to manual mode at 0% output power and [OPLP] will
be displayed in the lower display.
To clear this error, enter the Setup Menu and press the display key ∂.
To get back into auto mode, press the Auto/Man key å.
[OPLP] This prompt always appears.
Default
↓
[`OFF]
[``on]
[OPLP]
[OPLP]
Factory Menus, Chapter 6
6.12
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Factory-Calibration
[`CAL]
[Fcty]
Diagnostics Prompt
Enter your settings,
from the controller's
upper display.
Reaching the Calibration
Menu
MODE
?
[A`50]
❶ Begin in the Display Loop, and
press the Up-arrow > and Down-
arrow < key simultaneously for six
seconds until the Setup Menu [`SEt],
then the Factory Menu [fcty]
appear.
❷ Use the Up-arrow key > or Down-
arrow key < to step through the
Factory Menu to the Calibration Menu
[`CAL].
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[A`00]
?
[``tc]
?
[b380]
?
[a`0H]
MODE
?
[b10U]
?
[A`20]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[b`0U
?
[A`15]
?
[b20A]
?
[A380]
?
[b`4A]
[PLOC] [diAg] [`CAL]
?
[A10U]
[Fcty]
[Fcty]
[Fcty]
?
[b`0U]
MODE
Panel
Lockout
Menu
Diagnostics Calibration
?
[A`0U]
Menu
p 6.7
Menu
p 6.13
?
[b100]
p 6.2
?
[A20A]
❸ Press the Mode key µ to step
through the prompts.
MODE
?
[1`4`]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[A`4A]
?
[1`20]
?
[A`OU]
[``no] [`YES]
[`rSt] [`rSt]
?
[1`0`]
?
[A100]
?
[1`10]
❹ Press the Up-arrow key > or the
Down-arrow key < to select one of
the prompt values.
?
[b`50]
MODE
MODE
MODE
MODE
MODE
MODE
MODE
?
[2`4`]
?
[b`00]
Refer to Ca libra ting Wa tlow Proces s
Controls for information about the
Calibration Menu.
?
[2`20]
?
[b`0H]
?
[2`0`]
?
[b`20]
ç
CAUTION:
?
[2`10]
?
[b`15]
Before attempting to calibrate, make sure
you have the proper equipment called for in
each procedure. The Series 988 is calibrat-
ed and tested before it leaves the factory.
Attempting to calibrate the controller with-
out the proper equipment could result in
damage to property and/or equipment.
?
[`3LO]
?
[`3HI]
?
[`rSt]
Restore
MODE
?
[`dFL]
Default
Figure 6.13 -
The Calibration Menu.
Factory Menus, Chapter 6
WATLOW Series 988 User’s Manual
6.13
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Factory-Calibration
Restore
[`rst]
[`YES]
Restores the original factory calibration values when set to
.
This is a simple way to recover from a mistake made while calibrating the
controller.
[`rSt] This prompt always appears.
Default
↓
[``no]
[`rSt]
[`yes]
[`rSt]
[`dfl]
Default
Set the operating parameter defaults to domestic or international
measures.
• [``US] (domestic) sets the controller to °F; rate in minutes; proportional
band in degrees or units; and reset in repeats per minute.
• [``SI] (international) sets the controller to °C; derivative in minutes;
proportional band in percent of span; and integral in minutes per repeat.
[`dFL] This prompt always appears.
Default
↓
[``US]
[`dFL]
[``sI]
[`dFL]
Factory Menus, Chapter 6
6.14
WATLOW Series 988 User’s Manual
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Chapter 7 Tuning, Manual Operation,
Alarms and Error Codes
Auto-tuning (Heat and/or Cool)
The Series 988 can automatically tune the PID parameters to fit the char-
acteristics of your particular thermal system.
Standard software units (98_ A -_ _ _ _-_ _ _ _) have 1 set of PID parame-
ters. Units with enhanced software (98_ B -_ _ _ _-_ _ _ _) and [AlgO] set
to [Pid2] (Global Menu) have two sets of PID parameters, PID A and PID
B. Only one PID set can be auto-tuned at a time. For information on tun-
ing a cascade system, see Chapter 8.
˜
NOTE:
A useful reference
on tuning is Tuning
of Industrial Control
Systems by Arman-
do B. Corripio, pub-
lished by the
Before beginning the auto-tune sequence, make sure the [AtSP] parame-
ter located in the Global Menu is at the proper setting. This allows the
user to select the tuning set point as a percentage of the current control
set point. See Chapter 4 for more information on this parameter. The fig-
ure below uses the default setting, 90%, to define the auto-tuning process.
Instrument Society
of America.
Once the auto-tune sequence has begun, the output 1 and output 2 pro-
portional band is set to 0 and the control goes into an on/off mode of con-
trol at the set point percentage determined by the [AtSP] parameter. The
displayed set point remains unchanged.
NOTE:
Auto-tune can be
initiated if [`rSp]
is set to [``on].
NOTE:
For information
about tuning a cas-
cade system, see
Chapter 9.
Auto-tuning at a set point of 200°F
auto-tune
begins
auto-tune
complete
NOTE:
Before attempting to
auto-tune a cascade
system, see
set point
200°
Cascade Setup in
Chapter 9.
180°
process
90% of
set point
( [AtSP]default setting)
100°
Figure 7.1 -
Auto-tuning
example.
Time
WATLOW Series 988 User’s Manual
7.1
Tuning, Manual Operation, Alarms and Error Codes, Chapter 7
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Tuning
When the control finishes “learning” the system, it resumes standard PID
control using the PID values established by the auto-tuning process.
Changing the set point during an auto-tune restarts the auto-tune proce-
dure.
During auto-tuning the process must cross the set point four times within
an 80-minute time span for the Series 988 to successfully complete the
auto-tune. If this does not happen within the 80-minute time limit, the
Series 988 chooses PID values based on the 80-minute tuning cycle per-
formed.
ç
CAUTION:
If a mechanical
relay or contactor is
switching power to
the load, a longer
cycle time may be
desirable to mini-
mize wear on the
mechanical compo-
nents. The typical
life of a mechanical
relay is 100,000
cycles. Verify that
the cycle time
To start auto-tuning:
1. Press the Mode key µ to advance to the System Menu [`SyS].
Press the Mode key µ to advance through the menu until the [`AUt]
prompt appears in the lower display.
2. Use the Up-arrow > or Down-arrow < key to select [PidA]or [Pidb],
if your controller is equipped with enhanced software (98_ B -_ _ _ _-_ _ _ _)
.
Only one PID set can be auto-tuned at a time.
3. Press the Display key ¥. While the control is in the tuning mode
the lower display alternates every second between the normal informa-
tion and the [tunE] prompt.
selected is appro-
priate for the output
device type. Failure
to do so could
result in damage to
equipment and/or
property.
4. When tuning is complete, the displays return to their previous state
and [`AUt] reverts to [`OFF]. The Series 988 installs the PID tuning
parameters it has calculated and saves them in non-volatile memory.
To abort auto-tuning either reset the [`AUt] prompt to off, press the
Auto/Man key å twice, or cycle power off and on. In all cases, aborting
auto-tune restores all values to their state before auto-tuning began.
Manual Tuning
For optimum control performance, tune the Series 988 to your thermal
system. The tuning settings here are for a broad spectrum of applications;
your system may have somewhat different requirements. NOTE: This is a
slow procedure that may take hours to obtain optimum values.
Tune heating outputs at a set point above the ambient process value.
Tune cooling outputs at a set point below the ambient process value.
If your controller is equipped with enhanced software (98_B-_ _ _ _-_ _
_ _), the [Pidb] parameters may need to be tuned also. Perform this
procedure on both PID sets, they are functionally identical. The para-
meters within the procedure apply to both output 1 and 2, and PID A
and B.
7.2
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Tuning
1. Apply power to the Series 988 and enter a set point. Begin with
[``Pb] set to [```1]; [``rE] or [``It] set to [`0)0]; [``rA] or [``dE]
set to [`0)0]; [``Ct] set to [``%0]; [`CAL] set to [```0]; and [`AUt]
set to [`OFF].
2. Proportional Band Adjustment: Gradually increase [``Pb] until the
upper display process value stabilizes at a constant value. The process
value will not be right on set point because the initial reset value is
0.00 repeats per minute. (If [``Pb] is set to [```0] then [``rE],
[``It], [``rA] and [``dE] are inoperative, and the Series 988 func-
tions as a simple on/off control.) The [`HYS] prompt determines the
switching differential value.
3. Reset/Integral Adjustment: Gradually increase [``rE] or [``It] until
the upper display process value begins to oscillate or “hunt.” Then
slowly decrease [``rE] or [``It] until the upper display stabilizes
again near set point.
4. Cycle Time Adjustment: Set [``Ct] as required. Faster cycle times
sometimes achieve the best system control. See Chapter 8 for more
information on the burst fire feature. However, if a mechanical contac-
tor or solenoid is switching power to the load, a longer cycle time may
be desirable to minimize wear on the mechanical components.
Experiment until the cycle time is consistent with the quality of control
you want. [``Ct] will not appear on units with a process output (98_ _
-_ _ F _-_ _ _ _ or 98_ _ -_ _ _ F -_ _ _ _).
5. Rate/Derivative Adjustment: Increase [``rA] or [``dE] to 0.10
minute. Then raise set point by 20° to 30°F, or 11° to 17°C. Observe the
system’s approach to the set point. If the load process value overshoots
the set point, increase [``rA] or [``dE] to 0.50 minutes.
Raise the set point by 20° to 30°F, or 11° to 17°C and watch the
approach to the new set point. If you increase [``rA] or [``dE] too
much, the approach to set point will be very sluggish. Repeat as neces-
sary until the system rises to the new set point without overshooting or
approaching the set point too slowly.
6. Calibration Offset Adjustment: You may want your system to control
to a process value other than the value coming from the input sensor.
If so, measure the difference between that process value (perhaps at
another point in the system) and the process value showing in the
upper display. Then enter the [`CAL] offset value you want.
Calibration offset adds or subtracts degrees from the value of the input
signal.
WATLOW Series 988 User’s Manual
7.3
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Auto/Man
Manual and Automatic Operation
To change from auto to manual operation, press the Auto/Man key å
twice.
Manual operation provides open-loop control of the outputs from a range
of -100% to 100% output. The Series 988 allows a negative output value
only when [`Ot1] or [`Ot2] (Output Menu) is set to [``CL] (cool).
Automatic operation provides closed-loop on/off or PID control. When the
operator transfers from a closed loop to an open loop, the Series 988 sets
the power level to the setting of the [FAIL] parameter. If [FAIL] is set to
[BPLS] the controller retains the power level from the closed-loop control.
When the Series 988 returns to closed-loop control, it restores the previ-
ous set-point process value.
˜
NOTE:
When a sensor
opens, the con-
troller switches
from automatic to
manual operation.
The Auto/Man LED (located on the Auto/Man key å) indicates whether
the controller is in automatic or manual operation. When the LED is lit,
the control is in manual operation. When the LED is off, it is in automatic
operation. When the LED flashes, press the key again within five seconds
to complete the change in operation.
• If [FAIL] is set to [BPLS] and the process has stabilized at a power level
less than 75% ( 5%) for a two-minute period prior to the sensor break,
then the Series 988 switches to manual operation at the last automatic
power level. If these conditions are not met, the output goes to 0% power
(output disabled).
When transferring from automatic to manual operation, the control out-
put, or outputs, remain stable — a bumpless, or smooth, transition. The
lower display changes from the set point to the % output value.
• If [FAIL] is set from [`=00] to [`100], the Series 988 switches to man-
ual operation at that percent power.
7.4
WATLOW Series 988 User’s Manual
Tuning, Manual Operation, Alarms and Error Codes, Chapter 7
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Alarms
Changing the Output 3 Alarm Jumper
If you have model number 98 _ _ -_ _ _ _- J _ _ _ , output 3 can be con-
figured as a Form A (NO and common contact) or Form B (NC and com-
mon contact) alarm. To change the alarm jumper:
1. Remove the control from the case. Release the two tabs on one side of
the control, then release the two tabs on the opposite side. You may
need to rock the bezel back and forth several times to release the chas-
sis.
2. Set the jumper to the position you want. See below for jumper location.
NC
NO
Contacts
Contacts
Figure 7.5 -
Alarm jumper
location.
(Form B)
(Form A)
Controller Chassis - Top View
3. Return the controller chassis to the case. Be sure you have it oriented
correctly. Press firmly, but gently, to seat the chassis.
If you select Form A, the contact is open when power is removed from
the control. If you select Form B, the contact closes when power is
removed.
WATLOW Series 988 User’s Manual
7.5
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Alarms
Using Alarms
Output 2, 3, and 4 of the Series 988 can function as alarms. This is
accomplished with the [`Ot2], [`Ot3] or [`Ot4] prompt (Output Menu). If
[`AL2], [`AL3] or [`AL4] is selected, the output is energized in the non-
alarm condition and de-energizes the output in the alarm condition.
Selecting [AL2n], [AL3n] or [AL4n] reverses this action: de-energizing the
output in a non-alarm condition and energizing it in an alarm condition.
If the L2, L3 or L4 LED on the front panel is lit, this indicates an alarm
condition for output 2, 3 or 4 respectively.
Once you’ve configured the outputs as alarms, enter the Output Menu
again and select the [`AL2], [`AL3] or [`AL4] prompt. At these prompts
you can select the type of alarm: process; deviation; or rate. Each may be
independently set low and high. Choose between [`Pr1] (process alarm
input 1), [`Pr2] (process alarm input 2), [`dE1] (deviation alarm input
1), [`dE2] (deviation alarm input 2) or [rAtE] (rate alarm referenced to
input 1).
Example: [`Pr1] can reference the input 1 process value against the
[A2LO] and [A2HI] settings, or [`Pr2] can reference the input 2 process
value against the [A2LO] and [A2H1] settings.
˜
NOTE:
An alarm display
will be masked by
an error condition
or when the control
is in the Calibration
or Setup menus.
A process alarm sets an absolute temperature range or process value
range. When the temperature or process leaves the range an alarm occurs.
A process alarm is not tied to the set point.
Example: If your set point is 100°F and a process alarm high limit is set
to 150°F and the low limit is set to 50°F, the high limit trips at 150°F, and
the low alarm at 50°F. If you change the set point, the process alarm lim-
its remain the same.
A deviation alarm alerts the operator when the process strays too far
from the set point. The operator can enter independent high and low
alarm settings. The reference for the deviation alarm is the set point. Any
change in set point causes a corresponding shift in the deviation alarm.
Low alarms are usually set at a negative deviation while high alarms are a
positive deviation.
Example: If your set point is 100°F, a deviation alarm high limit is set to
+7°F and the low limit is set to -5°F, then the high alarm trips at 107°F,
and the low alarm at 95°F. If you change the set point to 130°F, the
alarms follow the set point and trip at 137°F and 125°F.
7.6
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Alarms
A rate alarm alerts the operator when the process monitored by input 1 is
increasing at a rate higher than the alarm high setting ( [A2HI], [A3HI] or
[A4HI] ) or decreasing at a rate lower than the alarm alarm low setting
( [A2LO], [A3LO] or [A4LO] ). The rate is sampled once a second.
Alarms can be latching or non-latching. When the alarm condition is
removed, a non-latching alarm automatically clears the alarm output and
alarm message, if one is present. You must manually clear a latching
alarm before it will disappear.
The alarm output is indicated by the corresponding LED on the front
panel: L2; L3; or L4. There may be an alarm message flashing in the lower
display, but if the [`Anun] prompt is set to [`OFF] (Global Menu), no
alarm message is displayed. When an alarm message is displayed, it alter-
nately flashes with the current prompt at a one-second interval in the
lower display.
To clear a latching alarm, first correct the condition then press the
Auto/Man key å once.
Alarm silencing is available with all alarms. This function overrides the
alarm on initial power up. On power up, the alarm message will not
appear and the appropriate L2, L3 or L4 LED and output will reflect a
non-alarm condition. Silencing is active until the process has entered the
safe region located between the low- and high-alarm settings. Then devia-
tion outside this safe zone triggers an alarm. If an alarm occurs at this
point, the output can be silenced by pressing the Auto/Man key å once,
but the controller still displays the alarm message.
WATLOW Series 988 User’s Manual 7.7
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Tuning, Manual Operation, Alarms and Error Codes, Chapter 7
Error Codes
Error Code E1 and E2 Messages
Four dashes, [----], in the upper display indicate a Series 988 error. The
control goes into the manual mode and maintains the percent output
selected at the [FAIL] prompt (Global Menu). That value (percent of out-
put) is shown in the lower display.
˜
NOTE:
To view the error
code press the
Auto/Man key å
once. The upper dis-
play shows the
error code for five
seconds before
returning to the
[----]display.
[E1`1] [E2`1]: A/D underflow error
The analog-to-digital (A/D) converter of the input indicated by the first
number is under range. An open or reversed polarity sensor is the most
likely cause. Check the sensor. Make sure the input prompt is set to the
correct sensor.
WATL
W
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
A
Figure 7.8 -
Error code display.
MODE
SERIES 988
[E1`2] [E2`2]: Sensor under-range error
The sensor at the input indicated by the first number generated a value
lower than that allowed for the range of the sensor, or the analog-to-digital
(A/D) converter malfunctioned. Make sure the setting for the input (Input
Menu) matches the sensor type and that the sensor range falls within the
range of the process being controlled.
[E1`3] [E2`3]: Sensor over-range error
The sensor at the input indicated by the first number generated a value
higher than that allowed for the range of the sensor, or the analog-to-digi-
tal (A/D) converter malfunctioned. Make sure the setting for the input
(Input Menu) matches the sensor type and that the sensor range falls
within the range of the process being controlled.
˜
NOTE:
An alarm display
will be masked by
an error condition
or when the control
is in the Calibration
or Setup menus.
[E1`4] [E2`4]: A/D overflow error
The analog-to-digital (A/D) converter at the input indicated by the first
number is over range. An open or reversed polarity sensor is the most like-
ly cause. Check the sensor. Make sure the input (Input Menu) is set to the
correct sensor type.
The analog-to-digital (A/D) converter input voltage may be too high to con-
vert an A/D signal.
7.8
WATLOW Series 988 User’s Manual
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Error Codes
[`Er3]: Ambient temperature error
The ambient temperature of the Series 988 has dropped below 32°F/0°C
or risen above 149°F/65°C. Calibration errors can also cause this error
code. Try setting [`rSt] (Calibration Menu) to [`yES]. (Read about
Factory Calibration in Chapter 6.)
[`Er4]: RAM verification error
An internal RAM failure has occurred. Contact the factory.
[`Er5]: Non-volatile checksum error
An EEPROM checksum error was detected. Turn the power off then back
on again. If this does not clear the error, contact the factory.
[OPLP]: Open-loop detect
This error is not available while in the on/off mode. It is only active when
[OPLP] is set to [``on] (Diagnostics Menu).
[`Er9]: Configuration error
An incorrect module has been installed in the control. Contact the factory.
Error Code Actions
All of the above error codes except [`Er4], [`Er5]and [`Er9]
will result in these conditions:
• If [FAIL]is set to [bPLS](Global Menu)…
…and the control was in automatic operation when the error
occurred, it goes into manual (% power) operation. If the output power
is less than 75% ( 5%) power and there was a change in power (< 5%)
within the last two minutes, the Series 988 switches to manual opera-
tion at the last automatic power level (bumpless transfer). If the con-
trol was in manual operation, it remains there. (Press the Auto/Man
key å once to see the error code.) The error code is shown in the
upper display for five seconds and the lower display shows the %
power. After five seconds the upper display reverts to the [----] dis-
play.
• If the control was operating with stable output values when the error
occurred, it continues to operate at those levels on a percent-power
basis.
• If output values were not stable, or the percent output was greater
than 75%, the control outputs drop to 0% power (off).
• If [FAIL] is not set to [bPLS]…
… and the control was in automatic operation when the error
occurred, it goes into manual (% power) operation. The power level is
determined by the [FAIL] prompt value ([`=00] to [`100] percent).
WATLOW Series 988 User’s Manual
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Error Codes
To clear an error code…
• If [`Err] is set to [`nLA], the error code should clear once the prob-
lem is corrected.
• If [`Err] is set to [`LAt], correct the problem and cycle power. You
can also clear the error by pressing both the Up-arrow > and Down-
arrow < keys to enter the Setup Menu, then press the Display key
¥.
Error codes [`Er4], [`Er5]and [`Er9]will result in these
conditions:
• The control is in automatic operation with both control outputs off.
• The alarm outputs are in their alarm state (de-energized with the LED
lit).
• The lower display is blank.
• The upper display indicates the error code.
• All keys are inactive.
• With [`Er5], all Setup Menu prompts return to default values.
• The above conditions occur regardless of the [FAIL] value, or the set-
tings in the Setup and Factory menus.
˜
NOTE:
An alarm display
will be masked by
an error condition
or when the control
is in the Calibration
or Setup menus.
Cycle power to the control. If the error is still present contact the factory.
7.10 WATLOW Series 988 User’s Manual
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Tuning, Manual Operation, Alarms and Error Codes, Chapter 7
Chapter 8 General Software
Burst Fire
8.2
Communications
Dead Band
8.4
8.6
Digital Events
Heater Current
Input Filter
Input Linearization
Ramp to Set Point
Remote Set Point
Retransmit
8.8
8.10
8.12
8.14
8.16
8.18
8.20
8.22
Slidewire Feedback
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual
8.1
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General Software
Burst Fire
Requirements
• This feature only works with zero-cross, solid-state devices. It will not
function correctly with random-fire devices.
• To enable burst fire the Series 988 must have an open collector or solid-
state relay output: controllers with option “B,” “C” or “K” selected for
output 1 (98_ _-_ _*_-_ _ _ _), output 2 (98_ _-_ _ _*-_ _ _ _), output 3 (98_
_-_ _ _ _-*_ _ _) or output 4 (98_ _-_ _ _ _-_*_ _).
ç
CAUTION:
The burst fire fea-
ture only func-
tions with zero-
cross, solid-state
devices. It will not
function correctly
with random-fire
devices. Verify
that the output
switching device
is compatible
• The time burst is appropriate for fast loads or very tight control. It pro-
vides advantages only for PID control, not for on/off control.
• The short time bases used by burst fire makes it incompatible with the
heater current feature (98_ _-_4_ _-_ _ _ _). The heater current option
requires a minimum of 300 milliseconds on time to get a reading.
• The Series 988 has built in zero-cross detection circuitry, eliminating the
need for external firing circuitry to trigger SCR’s. The controller will not
allow burst fire to be selected if its zero-cross detection circuitry is not
functioning.
before selecting
burst fire. Failure
to follow this
• The feature is enabled by selecting burst fire [brst] at the cycle time
prompt for the appropriate output in the PID Menu — [Ct1A], [Ct1b],
[Ct2a] or [Ct2b].
guideline could
result in damage
to equipment.
• Only the 988 and 989 can use the burst fire feature. The low-voltage
units (986 and 987) cannot use burst firing.
Overview
Variable, time-base burst firing from the Series 988 provides the most
even distribution of power with the lowest level of noise generation (RFI).
An SSR or SCR firing card translates a command signal into a burst of ac
cycles. The output is zero-cross fired, which always allows at least one full
ac cycle to pass within the variable time base. Burst firing is the preferred
mode to control resistive loads.
The Series 988 detects when the ac sine wave of the load will cross the 0-
volt point. It uses this information to switch the load on or off only at a 0-
volt point, minimizing RFI.
The burst fire time base in the Series 988 varies from a maximum 1.66-
second time base (1-percent output; 1 cycle on, 99 off) down to a 33.3-mil-
lisecond time base (50-percent output; 1 cycle on, 1 off). The graphs on
the next page show how the time base varies with the percent output.
General Software Features, Chapter 8
8.2
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General Software
100% output
66% output
10 on, 0 off
2 on, 1 off
10% output
50% output
1 on, 9 off
1 on, 1 off
Figure 8.3a - Sine
waves of burst fire
settings.
Semiconductor Oven
QPAC
with
QCD
input
WATL
W
input 1
output 1
temperature
sensor
limit
PROCESS
limit
sensor
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
heated platen
MODE
SERIES 988
Figure 8.3b -
Semiconductor
oven with burst fire.
Sample Application
A Series 988 controls a heated platen in a semiconductor oven. Previously
it used a power control requiring a 4-20mA signal to implement burst-fire
control. We have replaced the power control with a Watlow Loyola QPAC
with a QCD card that accepts a signal directly from an open-collector out-
put of the Series 988. This gives smooth control at a lower overall system
cost.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual
8.3
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General Software
Communications
Requirements
Choose which interface your application will use: EIA/TIA-232 serial com-
munications (98_ _-_ _ _ _-_R_ _), EIA/TIA-485 or EIA/TIA 232 serial com-
munications (98_ _-_ _ _ _-_U_ _), or EIA/TIA-485 or EIA/TIA-422 serial
communications (98_ _-_ _ _ _-_S_ _). The computer must have a compati-
ble serial port or an appropriate converter must be used.
Overview
The serial communications feature allows the Series 988 family to receive
commands from and transmit data to a master device, usually a comput-
er. Any function that can be performed via the front panel, can also be
accomplished using a serial communications port, allowing you to operate
the controller from a computer and to store process data on a computer.
L4 acts as the RX/TX indicator on the front display panel of the 988.
The Series 988 is available with a choice of serial hardware interfaces. An
EIA/TIA-232 interface allows for one master (computer) and one con-
troller, with a maximum network length of 50 feet (15 meters).
The EIA/TIA-485 or EIA/TIA-422 option equips the controller for a multi-
drop interface: up to 32 total network devices with EIA/TIA-485 and up to
10 total network devices with EIA/TIA-422. Each controller will have its
own unique address. The total maximum network length is 4,000 feet
(1,219 meters). All interfaces are isolated.
To select between EIA/TIA-485 or EIA/TIA-422, enter the Setup Menus by
holding the up-arrow > and down-arrow < keys simultaneously until
setup [`SEt] appears in the bottom display. Use the up-arrow key to
select the Communications Menu [COM]. At the interface prompt [Intf]
select between [`422] or [`485].
Other parameters that must be configured in the Communications Menu
[COM] are the baud rate [bAUd], data bits and parity [data], protocol
[Prot], and device address [Addr]. The protocol prompt must be set to
full (ANSI X3.28 2.2-A3) or RTU Modbus if multiple devices are used with
the EIA/TIA-485 or EIA/TIA-422 interface. If the full protocol or RTU
Modbus is selected, a device address must be selected at the address
prompt. For EIA/TIA-232, full [FULL] or on [``on] (XON/XOFF) protocol
may be selected.
General Software Features, Chapter 8
8.4
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General Software
Test
Test
Test
Test
Test
Chamber 1 Chamber 2
Chamber 3
Chamber 4
Chamber 5
WATL
W
WATL
W
WATL
W
WATL
W
WATL
W
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
DEV
DEV
DEV
DEV
DEV
DISPLAY
DISPLAY
DISPLAY
DISPLAY
DISPLAY
%
OUT
%
OUT
%
OUT
%
OUT
%
OUT
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
MODE
MODE
MODE
MODE
MODE
SERIES 988
SERIES 988
SERIES 988
SERIES 988
SERIES 988
output 4
output 4
output 4
output 4
output 4
personal
computer
with EIA/TIA-422 port
Figure 8.5 - Test
chambers with
communications.
Sample Application
A test engineer uses Series 988s to control the temperatures of several
automated test chambers. His computer is linked to the controllers
through its EIA/TIA-422 serial communications port. His computer pro-
gram monitors the temperatures of the chambers and initiates automatic
test sequences when certain program parameters are met. After complet-
ing a sequence, the computer loads the next temperature to the controller.
The computer periodically interrogates each controller for its process tem-
perature, set point and alarm status. This information is stored on a disk
to provide test verification data for the completed products.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual
8.5
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General Software
Dead Band
Requirements
The dead band feature is standard on any Series 988 controller with two
control outputs. The dead band prompts will appear if the control outputs
are configured for heat/cool or cool/heat.
ç
WARNING:
Overview
If the dead band is
set to a negative
value, the heat
and cool outputs
can both be ON at
the same time.
The dead band prompts, [db`A] and [db`b], located in the PID menus,
determine the amount of interaction between heat (reverse acting) and cool
(direct acting) control outputs. The dead band directly offsets the target set
point of the cool control output.
With a positive dead band, both control outputs will never be ON at the
same time. With the process in a positive dead band, the output value is
determined by adding the percent heat output to the percent cool output
and only applying the result to the correct output — cooling action if the
sum is negative and heating action if it is positive.
General Software Features, Chapter 8
8.6
WATLOW Series 988 User’s Manual
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General Software
cool
set point
77°
cooling action
no action
75
[`SP1]
+
2
=
77°
(
)
[`dbA] cool set point
2° deadband
75°
primary
set point
set point
heating action
Figure 8.7a -
Dead band graph.
Environmental Chamber
WATL
W
input 1
output 1
output 2
chiller
PROCESS
temperature
sensor
limit
sensor
L1 L2 L3 L4
limit
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
heater
SERIES 988
Figure 8.7b -
Environmental
chamber with dead
band.
Sample Application
An engineer for an environmental chamber manufacturer, who is design-
ing the heating and cooling system for a new chamber, wants to minimize
the energy costs of operating the chamber. She has chosen the Series 988
and will configure the heat and cool outputs with a positive dead band.
When the chamber temperature is near ambient the cooling and heating
systems had a tendency to buck one another, resulting in inefficient use of
energy. The engineer started with a dead band of five degrees, but in the
process of tuning the system for optimal control, the setting was reduced
to two degrees. This made the chamber more energy efficient and reduced
wear on the refrigeration system.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual
8.7
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General Software
Digital Events
Requirements
A single digital event input is standard on all controls. A second digital
input is available as an option for input 2 (98_ _-_5_ _-_ _ _ _).
Overview
The digital event input options on the Series 988 controller allow the oper-
ator to select one of several software functions with the close of a cus-
tomer-supplied switch or by a change in dc voltage (See Chapter 2 for volt-
age and wiring information.).
The list below outlines the functions that can be controlled with a digital
event input:
• Idle set point [IdSP] lets the operator select a second (idle) set point.
• Turn control outputs off [`OFF] inhibits the control outputs.
• Alarm reset [`ALr] resets alarms from a remote location.
• Switch PID sets [`Pid] selects between PID set A or B (requires
enhanced software, 98_B-_ _ _ _-_ _ _ _).
• Remote set point [`rsp] switches to remote set points.
• Front panel lockout [`LOC] locks out the front panel keys to prevent
tampering.
• Control output action [Actn] switches the control action of outputs 1
and 2 from heating to cooling, or vice versa.
• Auto/Manual operation [A-M] switches to the manual mode of opera-
tion at the percent power selected with [FAIL] (Global Menu) and disables
the Auto/Man key.
General Software Features, Chapter 8
8.8
WATLOW Series 988 User’s Manual
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General Software
WATL
W
input 1
output 1
temperature
sensor
limit
sensor
limit
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
heater
MODE
SERIES 988
switch
input 3
(event input 1)
Figure 8.9 - Heater
with digital event.
Sample Application
A manufacturing engineer is building an application that needs to switch
to an idle temperature at the end of a batch and maintain that tempera-
ture until the next batch is loaded, with minimum operator interaction.
By connecting an external switch to the digital event input, he can select
either the operating temperature or the idle temperature with the flip of a
switch. The idle set point prompt is enabled by setting the Event Input 1
prompt [`Ei1], in the Global Menu, to idle set point [Idsp]. The idle set
point value is accessed by pressing the MODE key µ from anywhere in
the display loop. When the switch closes, the lower display will indicate
the idle set point, and the controller will maintain this new set point.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual
8.9
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General Software
Heater Current
Requirements
Choose the heater current option (98_ _-_4_ _-_ _ _ _) for input 2 and an
appropriate current transformer. A current transformer must be ordered
separately.
˜
Output 1 cannot be used as a process output. The heater current feature
monitors only output 1.
NOTE:
To obtain a reading,
the output ON-time
must be a minimum
of 0.3 seconds.
Overview
The heater current feature measures and responds to heater current in a
system. This is an ideal method for detecting heater loss in applications
with multiple heaters. The current is measured when output 1 is on. For
instance, if a system has five, 10-amp heaters, the heater current input
measures 50 amps regardless of the percent output.
˜
NOTE:
The heater current
feature will not
function with burst-
fire outputs.
To view the heater current press the DISPLAY key and advance to the
Process 2 prompt [Pr`2]. The upper display indicates the last valid cur-
rent reading.
The Input 2 prompt [`In2] under the Input Menu [InPt] can be set to
current [Curr] or loop error detect [LooP]. Current [Curr] allows you to
monitor heater current and set alarm set points based on high and low
heater current values. Alarms can only be configured as process alarms
(see Alarms, in Chapter 7). Setting to loop error detect [LooP] enables
monitoring and alarm functions, and also triggers an error and shuts off
all outputs if current is present with output 1 off or when no current is
present and output 1 power is more than zero.
˜
NOTE:
The heater current
feature will not
function when the
Series 988 has a
process output for
output 1.
There are limits associated with this feature:
• To obtain a reading, the output on-time must be a minimum of 0.3 sec-
onds. To calculate this, multiply the percent output by the cycle time set-
ting. Example: With 30-percent output and a 2.0 second cycle time, the
on-time would be: 0.30 x 2.0 = 0.6 seconds. This would yield a valid read-
ing. If a valid reading is not possible, the 988 will display the last valid
reading.
• The heater current feature will not function with burst-fire outputs:
Controllers with option “B,” “C” or “K” selected for output 1
(98_ _-_ _*_-_ _ _ _), output 2 (98_ _-_ _ _*-_ _ _ _), output 3
(98_ _-_ _ _ _-*_ _ _) or output 4 (98_ _-_ _ _ _-_*_ _). This does not neces-
sarily apply to the loop error detect feature. If enabled, any current detect-
ed with no output triggers an error.
• This feature will not function when the Series 988 has a process output
for output 1 (98_ _-F _ _ _-_ _ _ _). A known cycle time is required to detect
the current. There is no cycle time associated with process outputs.
The maximum signal the input can accept from the current transformer
secondary is 50mA. So, you must calculate the output range of the cur-
rent transformer before wiring the system.
General Software Features, Chapter 8
8.10 WATLOW Series 988 User’s Manual
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General Software
WATL
W
Compression Molding Press
input 1
input 2
output 1
limit
PROCESS
current
transformer
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
10A heaters
SERIES 988
limit
sensor
temperature
sensor
Figure 8.11 -
Sample Application
Compression mold-
ing press using the
heater current fea-
ture.
The Series 988 controls the lower platen of a compression molding press
that contains five, 10-ampere heaters. A 50A:50mA current transformer is
used to monitor heater current.
Set the Input 2 prompt [`In2] to current [Curr], the Range Low 2 prompt
[`rL2] to 0 and the Range High 2 prompt [`rH2] to 50. Find the range
high 2 value with the following equation:
range high 2 = (maximum CT primary current (load current)) x 50mA
(maximum output from CT secondary (input))
The application uses a Watlow current transformer (CT) part# 16-0233,
which has a maximum input of 50 amperes, which corresponds to a maxi-
mum output of 50mA.
range high 2 = (50Amps) x 50mA
50mA
Solving for rH2 gives you 50. This is the range high 2 setting.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.11
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General Software
Input Filter
Requirements
This feature is standard on all Series 988 controllers.
Overview
In certain applications the process being measured can be unstable,
which makes it difficult to control and also makes the constantly changing
display difficult to read. The Series 988 input filter can solve these prob-
lems by smoothing out just the display or the display and the input signal.
NOTE:
Use this feature
with caution,
because a large
time constant could
hide system
upsets.
You can set a time constant in seconds for a low-pass filter that will, if you
select a positive value, affect the display only. Select a negative value to fil-
ter the input signal itself.
General Software Features, Chapter 8
8.12 WATLOW Series 988 User’s Manual
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General Software
Display readings with input filter ON
Display readings with input filter OFF
time
time
Figure 8.13a -
Display readings
with input filtering.
Humidity Chamber
WATL
W
input 1
output 1
limit
sensor
limit
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
humitidy
MODE
transmitter
heater
SERIES 988
Figure 8.13b -
Humidity chamber
with input filtering.
Sample Application
A Series 988 controls the humidity in an environmental chamber. The rel-
ative humidity (RH) sensor provides a 4-20mA signal over a 0-100% RH
range. The sensor is very sensitive to changes caused by air flow in the
chamber. The turbulence in the chamber makes the controller display
jump two to three percent. To remove this display dithering set the filter
time constant [Ftr1] for input 1 to two seconds. This will smooth the dis-
play and provide a more realistic reading.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.13
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General Software
Input Linearization
Requirements
The square root extraction feature is standard on any Series 988 con-
troller with universal signal conditioner inputs. The linearization prompt
will appear if a process input is selected with the DIP switches (see
Chapter 1).
Overview
In many flow applications the output signal from a flow transmitter repre-
sents a squared value of the actual flow. The square root must be extract-
ed from the signal to make it useful to the operator. Many flow transmit-
ters offer this feature in the transmitter itself, but this can add significant-
ly to the cost. Using the square root extraction option in the Series 988
controller can save the operator money. The feature is enabled simply by
setting input 1 linearization [lin1] or input 2 linearization [lin2] to
square root extraction [root].
General Software Features, Chapter 8
8.14 WATLOW Series 988 User’s Manual
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General Software
16
14
12
10
8
O
O
O
linearized signal
O
flow in
gallons per
minute
O
O
O
6
non-linearized signal
O
4
O
O
O
O
2
O
8
O
O
6
0
O
O
4
10
12
14
16
18
20
Figure 8.15a -
Graph of linearized
signal.
4-20mA input signal
WATL
W
input 1
output 1
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
flow
transmitter
Water Treatment Pond
Figure 8.15b -
Sample Application
Waste-water treat-
ment with input lin-
earization.
A waste water process engineer needs to control the flow of a solution to
be mixed with wastewater to treat it. The transmitter provides a 4-20mA
output without square root extraction. The engineer used the Series 988
with a universal signal conditioner input and a 4-20mA process output to
control the flow. The input signal was linearized using the square root
extraction feature of the 988.
The above system has a flow range of 0 to 16 gallons per minute. The
range low and range high parameters for input 1 would be set to 0 and 16
respectively. The input 1 linearization prompt [lin1] would then be set to
square root extraction [root]. You can see from the above graph that
without square root extraction to linearize the signal it would not be use-
ful for controlling the process.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.15
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General Software
Ramp To Set Point
Requirements
This feature is standard on all units.
Overview
Ramp to set point enables the Series 988 to ramp the set point at a user-
defined rate. This allows the controller to start up a system or change
between set points at a rate that will not stress the product or system
components. The ramp rate is defined in degrees per minute. Ramp to set
point can be initiated at start up only, or at start up and also on any set
point changes.
When a ramp is initiated, the starting point for the ramp is the current
process value. If the ramp is initiated on start up, the Series 988 looks at
the process value upon power up, and uses that value as the starting
point for the ramp. If a set point change initiates the ramp to set point
function, the controller looks at the process value when the change is
made and uses that value as the starting point for the ramp. If the set
point is changed during a ramp, the process value at the time of the
change becomes the starting point for the new ramp.
General Software Features, Chapter 8
8.16 WATLOW Series 988 User’s Manual
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General Software
heaters
Muffle Furnace
WATL
W
input 1
output 1
limit
sensor
limit
PROCESS
temperature
sensor
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
heaters
SERIES 988
Figure 8.17 -
Muffle furnace with
ramp to set point.
Sample Application
An engineer needs to control the temperature of a muffle furnace. The fur-
nace set point must be ramped up at a defined rate to prevent stressing
the muffle and other system components. By enabling the ramp to set
point function in the Series 988, the engineer can control the rate at
which the set point will rise. Ramp to set point is enabled in the Global
Menu using the Ramping Function prompt [``rp]. To ramp on start up
only, select start [Strt]. To ramp on start up and on any set point
changes, select set point [StPt]. The ramp rate [rate] is in degrees per
minute.
For further protection of the system, output 2, 3 or 4 can be configured as
a rate alarm, monitoring the rate of increase or decrease in the process
variable on input 1. The Alarm Low [A2LO] and Alarm High [A2HI]
prompts (The “2” in these examples refers to output 2.) establish the
ramp-down and ramp-up rate set points, respectively, in degrees per
minute.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.17
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General Software
Remote Set Point
Requirements
Input 2 must be either a thermocouple (98_ _-_1_ _-_ _ _ _ ) or universal
signal conditioner (98_ _-_2_ _-_ _ _ _).
NOTE:
Make sure all input
and output
impedances are
compatible.
To use a Series 988 as a master controller, choose one of the retransmit
options for output 3 of the master (98_ _-_ _ _ _-M_ _ _ for 0-20mA or 4-
20mA; or 98_ _-_ _ _ _-N_ _ _ for 0-5VÎ (dc), 1-5VÎ or 0-10VÎ).
Overview
The remote set point feature allows the Series 988 to use a thermocouple,
RTD or process signal at input 2 to establish the set point. This feature
gives the Series 988 the ability to have its set point value manipulated by
an external source. A common application would use one ramping con-
troller with a set-point retransmit output to ramp multiple controllers
using the remote set point. Or you could use an analog output from a PLC
to send set point values to a Series 988.
NOTE:
Input 1 and 2 are not
isolated from each
other.
You may select between local and remote set points at the front panel,
with an event input, from a remote computer using the communicatons
feature or from an external switch using an event input.
General Software Features, Chapter 8
8.18 WATLOW Series 988 User’s Manual
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General Software
zone 1
zone 2
zone 3
zone 4
zone 5
zone 6
zone 7
zone 8
Master
WATL
W
PROCESS
Remote
Remote
Remote
Remote
Remote
Remote
Remote
WATL
W
WATL
W
WATL
W
WATL
W
WATL
W
WATL
W
WATL
W
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
PROCESS
AUTO
MAN
MODE
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
L1 L2 L3 L4
DEV
DEV
DEV
DEV
DEV
DEV
DEV
SERIES 988
DISPLAY
DISPLAY
DISPLAY
DISPLAY
DISPLAY
DISPLAY
DISPLAY
%
OUT
%
OUT
%
OUT
%
OUT
%
OUT
%
OUT
%
OUT
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
AUTO
MAN
MODE
MODE
MODE
MODE
MODE
MODE
MODE
SERIES 988
SERIES 988
SERIES 988
SERIES 988
SERIES 988
SERIES 988
SERIES 988
output 3
input 2
input 2
input 2
input 2
input 2
input 2
input 2
Figure 8.19 -
Zone heating with
remote set point.
Sample Application
An engineer has a machine with eight independent zones of heat. He
wants to change set points on all zones without having to adjust each con-
trol individually. This can be achieved using a Series 988 with a 0-5VÎ
(dc) retransmit output as the master controller. The seven remote 988s
will use the 0-5VÎ (dc) signal on input 2 as a remote set point. When the
set point is changed on the master controller, the retransmit output
changes the set points of the seven remote controllers. By enabling the
ramp to set point feature in the master controller, all eight zones are
ramped up to set point at a user-defined rate on power up.
The retransmit output from the master Series 988 is set so that 0VÎ (dc)
represents 0°F and 5VÎ (dc) represents 800°F. On the remote controllers,
set the input 2 DIP switch to the position for the 0-5, 1-5, 0-10VÎ (dc)
process input. In the Input Menu, under the Input 2 prompt [`In2],
select 0-5. The Remote Set Point prompt [`rsp] should be set to ON
[``on] and decimal 2 [deC2] set to 0. The range low 2 [`rL2] and the
range high 2 [`rH2] parameters will establish the scaling for the remote
set point input. Range low 2 [`rL2] should be set to 0 and range high 2
[`rH2] should be set to 800. To operate a specific zone ten degrees hotter
than the others, increase the range low 2 [`rL2] to 10 and the range high
2 [`rH2] to 810.
With remote set point [`rSP] enabled and local [```L] selected under the
Local-remote prompt [`L-r] in the System Menu, the set point is adjusted
using the up-arrow and down-arrow keys. Selecting remote [```r] under
the Local-remote prompt [`L-r], disables the up-arrow and down-arrow
keys, allowing the set point value to be manipulated by the input 2 signal.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.19
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General Software
Retransmit
Requirements
Output 3 is used for the retransmit option. Choose either a milliamp (98_
_-_ _ _ _-M_ _ _) or a voltage (98_ _-_ _ _ _-N_ _ _) signal. Select the output
range in the Output Menu.
Overview
The retransmit feature can be used to transmit an analog signal repre-
senting the value of either input process variable or the target set point
variable. The retransmit signal is factory configured as either a milliamp
(98_ _-_ _ _ _-M_ _ _) or a voltage (98_ _-_ _ _ _-N_ _ _) signal. In choosing
the type of retransmit signal the operator must take into account the
input impedance of the device to be retransmitted to and the required sig-
nal type, either voltage or milliamps.
NOTE:
Enhanced software
is not required for
this feature.
Typically applications might use the retransmit option to record one of the
variables with a chart recorder or to generate a set point for other controls
in a multi-zone application (see page 8.19).
General Software Features, Chapter 8
8.20 WATLOW Series 988 User’s Manual
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General Software
Heat-treat Oven
WATL
W
input 1
output 1
output 3
temperature
sensor
limit
PROCESS
limit
L1 L2 L3 L4
sensor
heaters
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
Chart
Recorder
Figure 8.21 -
Heat-treat oven with
retransmit.
Sample Applications
A Series 988 is being used to control the temperature of a heat-treat oven.
The temperature of the process must be recorded on a chart recorder. The
oven temperature range stays between 600° and 900° F. The chart
recorder requires a 4-20mA signal.
In the Output Menu [OtPt] set analog output [Aout] to [Prc1] to tag the
input 1 process value as the parameter to be retransmitted. Set retransmit
low limit [`ArL] to 600 to set the low range for the retransmit signal to
600. Set retransmit high limit [`ArH] to 900 to set the high range for the
retransmit signal to 900. Set retransmit calibrate offset [ACAL] to 0,
assuming there is no calibration offset required.
The retransmit output will be 4mA until the oven temperature is greater
than 600 degrees F, at which point the signal will increase with tempera-
ture to 20mA at 900° F and will not exceed 20mA.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.21
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General Software
Slidewire Feedback
Requirements
A slidewire configuration uses at least two inputs and two control out-
puts. Input 2 can only be selected as a slidewire input (98_ _-_3_ _-_ _ _ _).
NOTE:
Outputs must be
compatible with the
slidewire valve actu-
ators.
Overview
The Series 988 can control the position of a valve with a slidewire feed-
back position indicator. The controller senses the resistance of the
slidewire and compares it to the range low and range high settings to
determine the valve position. The controller compares this to the percent
output and takes action to match the two by opening or closing the valve.
Set the hunt [hunt] parameter to limit valve hunting. The value is set for
the percent of output (0.0 to 100.0). When the valve is within this dead
band, a change in output greater than half the hunt parameter is required
to trigger action. Output 1 responds to “close” commands and output 2
responds to “open” commands.
General Software Features, Chapter 8
8.22 WATLOW Series 988 User’s Manual
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General Software
Gas-fired Furnace
Valve Actuator
W
ATL
W
input 1
input 2
output 1 (close)
output 2 (open)
temperature
sensor
limit
PROCESS
limit
sensor
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
gas
MODE
SERIES 988
flow
gas valve
cut-off
valve
slidewire input
Figure 8.23 -
Sample Application
Gas-fired furnace
with slidewire feed-
back.
A Series 988 controls the gas valve for a gas-fired furnace to heat treat
large metal parts. First the controller must be “married” to the slidewire
feedback from the valve actuator. To do this, first set the Input 2 prompt
[`In2] to slidewire [Slid]. Advance to the Learn Low Resistance prompt
[LrnL]. Close the valve manually to the minimum resistance reading from
the slidewire. Select [`yes] in the upper display and press the Mode key
µ to advance to the Learn High Resistance prompt [LrnH]. Manually
open the valve (maximum slidewire resistance). Select [`YES] in the upper
display and press the Mode key µ. At this point both the high and low
resistance values have been learned and stored in the range low 2 and
range high 2 parameters.
You can also manually set the range low and range high values. From the
slidewire specifications, determine the low and high resistance values and
enter these at the Range Low [`rL2] and Range High [`rH2] prompts.
Once the control is operating, adjust the hunt [hunt] parameter, to mini-
mize valve oscillations. The hunt parameter sets up a dead band on both
sides of the current valve position. The desired valve position is then com-
pared to the actual position. If the difference is greater than the one-half of
the hunt value, the Series 988 repositions the valve to achieve the temper-
ature set point. Once repositioning is complete, the dead band is recalcu-
lated for the new valve position.
General Software Features, Chapter 8
WATLOW Series 988 User’s Manual 8.23
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Chapter 9 Enhanced Software
Cascade
Differential
Dual PID
Duplex
9.2
9.6
9.8
9.10
9.12
Ratio
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual
9.1
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Enhanced Software
Cascade
Requirements
Cascade control requires enhanced software and two analog inputs, input
1 to monitor the primary, or outer, loop and input 2 to monitor the sec-
ondary, or inner, loop. At least one control output is required to control
the process.
Overview
Cascade control can handle a difficult process with minimal overshoot,
while reaching the set point quickly. This minimizes damage to system
components and allows for oversizing heaters for optimal heat-up rates.
Heater life is also extended by reducing thermal cycling of the heater.
Systems with long lag times between the energy source (heater, steam,
etc.) and the measured process value cannot be controlled accurately or
efficiently with a single control loop, because a lot of energy can build up
before a response is detected. This
can cause the system to overshoot
the set point, which could damage
the heater, product or heat transfer
medium, such as a heat transfer
fluid.
This graph illustrates a system with
a long lag time. Curve A represents
a single-control system with PID
parameters that allow a maximum
heat-up rate. Too much energy is
introduced and the set point is over-
Figure 9.2a - System
heat-up profiles
using three different
control methods.
shot. In most long-lag-time systems the process value may never settle out
to an acceptable error. Curve C represents a single-control system tuned
to minimize overshoot. This results in unacceptable heat-up rates, with
the final value taking hours to reach. Curve B shows a cascade system
that limits the energy
introduced into the sys-
Two controllers in one
tem, allowing an opti-
mal heat-up rate with
minimal overshoot.
output 1
% out
input 1
input 2
In2
In1
SP
Figure 9.2b - The
cascade feature
allows one Series
988 controller to
internalize the func-
tions of two con-
trollers.
SPint
% int
This drawing shows two
controllers configured
as a cascade system.
The second controller
generates the internal
set point. The Series
Outer-loop
Controller
Inner-loop
Controller
988 effectively combines both controllers into a single package.
The primary controller measures the process in the outer, or primary, loop
with input 1 and compares the value to the desired set point. The differ-
Enhanced Software Features, Chapter 9
9.2
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Enhanced Software
ence between the set point and the process temperature generates an
internal percent output value for the second, or inner loop, controller. This
value cannot be seen by the operator. This internal percent (% int) output
generates the internal set point for the secondary, or inner loop. The sec-
ondary loop uses this set point and the value of input 2 (typically attached
to the heater sheath) to control the heat source temperature.
Algorithm
The following formulas show how the primary control sends a set point
(based on input 2 range-high and range-low values) to the secondary con-
trol. The secondary control uses this set point (SP int) to generate a per-
cent output (% out) to the heater.
1.) %
int
= PID Set A [In1 - SP]
2.) SP
= (rH2 - rL2) * %
int
+ rL2
int
3.) %
= PID Set B [In2 - SP
]
out
int
The critical parameters are the range settings for input 2 of the inner loop
controller. The range-high value (rH2) is the maximum allowed set point
for the secondary, or inner, loop. The range-low value (rL2) is the mini-
mum allowed set point. In a system controlling a heater this would be the
maximum and minimum desired sheath temperatures of the heater.
Typically the range-low term is set below the ambient temperature.
Otherwise the system could never fully cool down.
Setup
When tuning a cascade system, the inner loop must be tuned first. In a
heating system the inner loop is comprised of the output device and the
input 2 sensor, which usually measures the heater sheath temperature.
The output device controls a power switching device, which, in turn
switches the heater. The set point for the inner loop is generated by the
outer loop and will have a range between range low 2 [`rL2] and range
high 2 [`rH2].
Before tuning the inner loop you must make sure [`rL2] and [`rH2] are
set properly. Set the value of [`rL2] slightly lower than the ambient tem-
perature, otherwise the system will never fully cool down. Set [`rH2] to
the maximum desired heat source temperature. The inner loop can be
auto-tuned by setting [`AUt] to [Pidb]. While auto-tuning, the inner loop
will be controlled in an ON/OFF mode at a set point equal to [AtSP] x
[`rH2].
Once the inner loop, PID B, has completed auto-tuning, we can then auto-
tune the outer loop, PID A. The outer loop will generate the set point for
the inner loop. This is done by comparing the value of the input 1 sensor
to the process set point, performing the control algorithm by using the val-
ues of [PidA], then generating a set point between [`rL2] and [`rH2].
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual
9.3
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Enhanced Software
The outer loop can be auto-tuned by setting [`AUt] to [PidA]. While auto-
tuning, the outer loop will be controlled in an on/off mode at a set point
equal to [AtSP] x [`SP1]. In a heating application, make sure the set
point is set at a value above ambient temperature. In most cases, the
auto-tuning feature will tune [PidA] for acceptable control. If not, you
must then manually tune the outer loop.
Before beginning manual tuning, record the values of [Pb1A] and [rE1A]
generated by the auto-tuning feature. The auto-tune for the outer loop will
not generate a value for [rA1A], because rate (derivative) in the outer loop
seems to cause instability in most systems.
Start manual tuning by setting [rE1A] to [`)00]. Enter the desired
process set point and let the system stabilize. Once the system stabilizes,
observe the value of [`Pr2] in the Display Menu. If the [`Pr2] value fluc-
tuates, make the proportional band setting [Pb1A] wider until the [`Pr2]
value stabilizes. Make adjustment [Pb1A] in 5° to 10° increments, allowing
time between adjustments for the system to stabilize.
Once [`Pr2] has stabilized, observe percent power in the display loop. It
should be stable, 10%. At this point, the process temperature should also
be stable, but will exhibit droop (stabilized below set point). The droop can
be eliminated with reset of integral.
Start with a setting of 0.01; allow 10 minutes for the process temperature
to come up to set point. If it has not, increase the setting to 0.05 and wait
another 10 minutes. After this, double the reset setting until process value
equals the set point. If the process becomes unstable, the reset value is
too large. Decrease the setting until the process stabilizes.
Enhanced Software Features, Chapter 9
9.4
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Enhanced Software
outer-loop
thermocouple
W
ATL
W
oil in
oil out
input 1
input 2
output 1
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
inner-loop
thermocouple
SERIES 988
heater
limit
limit sensor
Lube Oil Tank
Figure 9.5 - Lube oil
tank with cascade
control.
Sample Application
A Series 988 controller is used to heat lube oil to 125°F with a screw-plug-
style heater. To protect the oil from breaking down and maximize its life, it
is desirable to limit the maximum heater sheath temperature to 250° F.
The Series 988 is ordered with two thermocouple inputs. Input 2, the
inner loop in the cascade configuration, measures the heater sheath.
Input 1, the outer loop, measures the lube oil temperature before it leaves
the tank. The external set point is 125°. By setting range high 2 [`rH2] to
250° the set point for the heater sheath will be limited, thus extending the
lube oil life.
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual
9.5
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Enhanced Software
Differential
Requirements
Two inputs and the enhanced software option are required.
Overview
Differential control allows the Series 988 to control one process at a differ-
ence to another process. Input 2 acts as a remote set point input. However
the displayed set point indicates the desired difference between input 1
and input 2. The set point that input 1 will use is determined by the equa-
tion:
internal set point = input 2 + differential set point
The lower display shows the differential set point, which can be adjusted
with the increment (up-arrow) and decrement (down-arrow) keys.
Please note that while in the differential control mode the internal set
point for input 1 cannot be viewed and must be calculated with the equa-
tion.
Enhanced Software Features, Chapter 9
9.6
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Enhanced Software
Water Boiler
WATL
W
outside
temperature
sensor
input 1
input 2
output 1
limit
PROCESS
temperature
sensor
limit
sensor
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
heating element
Figure 9.7 - Water
boiler with differen-
tial control.
Sample Application
The most common application using differential control is to maintain
water temperature in a boiler at a differential to the outside air tempera-
ture. A thermocouple at input 2 senses the outside air temperature and
adjusts the internal set point to maintain the boiler water temperature
120 degrees higher. Substituting values we have: boiler temperature =
outside temperature + 120°.
In this application the system uses two type J thermocouples: one to
sense boiler water temperature (input 1) and one to sense the outside air
temperature (input 2).
To configure the controller, first enable input 2 (set [`In2] to [```J] ). To
enable the differential control algorithm set the control prompt [CntL] in
the Global Menu to differential [diFF]. Press the DISPLAY key. The lower
display will read 0, indicating no differential between input 1 and input 2.
Adjust the set point to 120. The internal set point for input 1 is now equal
to the input 2 value plus 120, which will maintain the boiler water tem-
perature 120 degrees higher than the outside air temperature.
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual
9.7
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Enhanced Software
Dual PID Sets
Requirements
The Series 988 controller needs the enhanced software option to use dual
PID sets.
Overview
Standard software units have a single set of PID parameters. Units with
enhanced software can use two independent sets of heat/cool PID para-
meters, PID A [PidA] and PID B [Pidb]. To enable dual PID, enter the
Global Menu and set the algorithm prompt [ALgO] to dual PID [Pid2].
This second set of PID parameters enables the controller to switch
between two sets of PIDs, to compensate for changes in the system char-
acteristics. This need can arise from a variety of circumstances, such as
significant set point changes (controlling at 250, then controlling at 750),
operating a furnace with half a load versus a full load of steel, changing
the speed of a conveyor through a curing oven or using different materials
in an extruder.
Series 988 controllers can be configured to switch between PID A and PID B
based on a process value, a set point value or the event input status.
• At [Pid2] PID 2 Crossover Selection (Global Menu) select what will
cause the switch:
• [Proc] Crossover Process Value, (input 1), PIDs will switch
based on the crossover process value;
• [StPt] Crossover Set Point (1) Value, PIDs will switch at the
crossover set point value, PID A used below the crossover
point and PID B above;
• [``no] no crossover.
• At [`Ei1] Event Input 1 or [`Ei2] Event Input 2 select [`Pid]:
• PID A is used when the event input switch is open;
• PID B when the event input switch is closed.
(Note: One event input is standard on all units, a second event input is an
option.)
Enhanced Software Features, Chapter 9
9.8
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Enhanced Software
Test Chamber
chiller
WATL
W
input 1
input 2
output 1
output 2
temperature
sensor
PROCESS
limit
sensor
L1 L2 L3 L4
limit
DEV
DISPLAY
%
OUT
pressure
AUTO
MAN
switch
MODE
heater
SERIES 988
Figure 9.9 - Test
chamber controlled
with dual PID sets.
Sample Application
A test engineer needs to control the temperature in a test chamber that
can be operated at normal atmosphere or under vacuum conditions. If he
tunes the controller for normal atmospheric conditions, when he reaches
the portion of his test that requires a vacuum, he must stop the test and
enter new PID parameters to maintain stable temperatures. The system
characteristics are so very different, that one set of PIDs will not give satis-
factory results under both normal and vacuum conditions.
The Series 988 solves this problem with the dual PID option. Auto-tuning
PID A under normal atmospheric conditions, then auto-tuning PID B
under vacuum conditions, establishes PID values for two sets of system
characteristics. A pressure switch connected to the event input tells the
controller when to switch between PID A and PID B, eliminating the need
to change PID values manually.
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual
9.9
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Enhanced Software
Duplex
Requirements
The duplex control feature requires enhanced software and a process out-
put.
NOTE:
Overview
Duplex applications
require a special
valve.
Certain systems require that a single process output control both heating
and cooling outputs. A Series 988 controller configured with enhanced
software and a process output can function as two separate outputs. With
a 4 to 20mA output the heating output will operate from 12 to 20mA (0 to
+100 percent) and the cooling output will operate from 12 to 4mA (0 to -
100 percent). In some cases this type of output is required by the device
that the 988 controls, such as a three-way valve that opens one way with
a 12 to 20mA signal and opens the other way with a 4 to 12mA signal.
This feature reduces the overall system cost by using a single output to
act as two outputs.
Enhanced Software Features, Chapter 9
9.10 WATLOW Series 988 User’s Manual
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Enhanced Software
Fluid Sample Container
WATL
W
input 1
output 1
hot water
PROCESS
temperature
transmitter
L1 L2 L3 L4
DEV
DISPLAY
%
OUT
AUTO
MAN
MODE
SERIES 988
cold water
Figure 9.11 - Fluid
sample container
Sample Application
The system outlined above uses a three-way valve for heating and cooling
a fluid sample. Coils surround the container holding the fluid. When the
temperature needs to be raised, the signal to the valve will be between 12
and 20mA, sending hot water through the coils. When cooling is required,
the signal will be between 12 and 4mA, sending cold water through the
coils.
with duplex control.
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual 9.11
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Enhanced Software
Ratio
Requirements
Ratio control requires enhanced software. Two analog inputs are required
to monitor the process, and at least one output adjusts the controlled part
of the process.
Overview
This feature allows the Series 988 to control one process as a ratio of
another process. This is especially useful in applications that mix two
materials, whether steam, paint or food ingredients.
Input 2 of the controller measures the part of the process that is either
uncontrolled or controlled by another device. The part of the process con-
trolled by the 988 will be maintained at a level equal to the quantity mea-
sured at input 2 multiplied by the ratio term set by the user. Input 1 mon-
itors the controlled part of the process.
Enhanced Software Features, Chapter 9
9.12 WATLOW Series 988 User’s Manual
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Enhanced Software
WATL
W
input 1
input 2
output 1
mixed paint
PROCESS
L1 L2 L3 L4
DEV
DISPLAY
flow
transmitter
%
OUT
flow
transmitter
controlled flow
of pigment
AUTO
MAN
MODE
Mixing Tank
SERIES 988
uncontrolled
flow of
unmixed paint
motorized
valve
Figure 9.13 - Mixing
tank with ratio con-
trol.
Sample Application
Blue pigment must be added to paint at a ratio of one part per 100 to cre-
ate a mixed paint of the desired color. The uncolored paint flows into the
mixer in an uncontrolled stream that is set manually and sensed by input
2. A motorized valve controls the flow of pigment, which is monitored by
the flow sensor to input 1. The flow rate of the uncolored paint determines
the set point for the motorized valve that controls the pigment flow. If an
operator needs to change the rate of flow for the uncolored paint, the set
point will shift accordingly to maintain the correct ratio in the mixing
tank.
The application engineer set up this feature in software by choosing ratio
[rAti] as the control [CntL] parameter in the Global Menu. The set point
value displayed was then a ratio value. He entered 0.01 to maintain an
input 1:input 2 ratio of 1:100.
Enhanced Software Features, Chapter 9
WATLOW Series 988 User’s Manual 9.13
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Appendix
Glossary
A.2
Specifications
Warranty and Returns
Index
A.4
A.5
A.6
Menu Overview
Model Number
Declaration of Conformity
A.10
A.11
A.12
Appendix
WATLOW Series 988 User’s Manual
A.1
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Glossary, A - L
(RC) filter.
digital adaptive filter — A filter that rejects high
frequency input signal noise (noise spikes).
annunciator — A visual display that uses pilot lights to
indicate the former or existing condition of several items in
a system.
heat/cool output filter — A filter that slows the
change in the response of the heat or cool output. The out-
put responds to a step change by going to approximately
2/3 its final value within the number of scans that are set.
bumpless transfer — A smooth transition from auto
(closed loop) to manual (open loop) operation. The control
output(s) does not change during the transfer.
form A — A single-pole, single-throw relay that uses only
the normally open (NO) and common contacts. These con-
tacts close when the relay coil is energized. They open
when power is removed from the coil.
burst fire — A power control method that repeatedly turns
on and off full ac cycles. Also called zero-cross fire, it
switches close to the zero-voltage point of the ac sine wave.
Variable-time-base burst fire selectively holds or transits
ac cycles to achieve the desired power level.
form B — A single-pole, single-throw relay that uses only
the normally closed (NC) and common contacts. These
contacts open when the relay coil is energized. They close
when power is removed from the coil.
calibration offset — An adjustment to eliminate the dif-
ference between the indicated value and the actual process
value.
form C — A single-pole, double-throw relay that uses the
normally open (NO), normally closed (NC) and common
contacts. The operator can choose to wire for a Form A or
Form B contact.
cascade — Control algorithm in which the output of one
control loop provides the set point for another loop. The
second loop, in turn, determines the control action.
closed loop — A control system that uses a sensor to
measure a process variable and makes decisions based on
that feedback.
hunting — Oscillation of process temperature between the
set point and the process variable.
hysteresis — A change in the process variable required to
re-energize the control or alarm output. Sometimes called
switching differential.
cold junction — See junction, cold.
cold junction compensation — Electronic means to com-
pensate for the effective temperature at the cold junction.
integral — Control action that automatically eliminates
offset, or droop, between set point and actual process tem-
perature. See reset, automatic.
current transformer — A transformer designed for mea-
suring electrical current.
isolation — Electrical separation of sensor from high volt-
age circuitry. Allows use of grounded or ungrounded sens-
ing element.
dead band — The range through which a variation of the
input produces no noticeable change in the output. In the
dead band, specific conditions can be placed on control
output actions. Operators select the dead band. It is usu-
ally above the heating proportional band and below the
cooling proportional band.
Joint Industrial Standards (JIS) — A Japanese agency
that establishes and maintains standards for equipment
and components. Also known as JISC (Japanese Industrial
Standards Committee), its function is similar to Germany’s
Deutsche Industrial Norm (DIN).
default parameters — The programmed instructions that
are permanently stored in the microprocessor software.
JIS — Joint Industrial Standards.
derivative — The rate of change in a process variable.
Also known as rate. See PID.
junction — The point where two dissimilar metal conduc-
tors join to form a thermocouple.
cold junction — Connection point between ther-
mocouple metals and the electronic instrument. See refer-
ence junction.
Deutsche Industrial Norm (DIN) — A set of technical, sci-
entific and dimensional standards developed in Germany.
Many DIN standards have worldwide recognition.
grounded junction — Type of thermocouple
probe in which the hot, or measuring junction, is an inte-
gral part of the sheath material. No electrical isolation is
provided.
DIN — See Deutsche Industrial Norm.
droop — In proportional controllers, the difference
between set point and actual value after the system stabi-
lizes.
isolated junction — A form of thermocouple
probe construction in which the measuring junction is
fully enclosed in a protective sheath and electrically isolat-
ed from it. Commonly called an ungrounded junction.
reference junction — The junction in a thermo-
couple circuit held at a stable, known temperature (cold
junction). Standard reference temperature is 32°F (0°C).
thermocouple junction — The point where the
two dissimilar metal conductors join. In a typical thermo-
couple circuit, there is a measuring junction and a refer-
ence junction. See reference junction.
duty cycle — The percentage of a cycle time in which the
output is on.
external signal conditioner power supply — A dc voltage
source that powers external devices.
filter —
digital filter (DF) — A filter that slows the
response of a system when inputs change unrealistically
or too fast. Equivalent to a standard resistor-capacitor
ungrounded junction — See isolated junction.
Appendix
A.2
WATLOW Series 988 User’s Manual
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Glossary, M - Z
linearization, square root — The extraction of a linear
signal from a nonlinear signal corresponding to the mea-
sured flow from a flow transmitter. Also called square root
extraction.
perature. Also see integral.
automatic reset — The integral function of a PI
or PID temperature controller that adjusts the process
temperature to the set point after the system stabilizes.
The inverse of integral.
Modbus (RTU) — Remote Terminal Unit.
automatic power reset — A feature in latching
limit controls that does not recognize power outage as a
limit condition. When power is restored, the output is re-
energized automatically, as long as the temperature is
within limits.
NEMA 4X — A NEMA specification for determining resis-
tance to moisture infiltration. This rating certifies the con-
troller as washable and corrosion resistant.
manual reset — 1) A feature on a limit control
that requires human intervention to return the limit to
normal operation after a limit condition has occurred. 2)
The adjustment of a proportional control to raise the pro-
portional band to compensate for droop.
on/off — A method of control that turns the output full on
until set point is reached, and then off until the process
error exceeds the hysteresis.
open loop — A control system with no sensory feedback.
no key reset — A method for resetting the con-
troller’s memory (for instance, after an EPROM change).
output — Control signal action in response to the differ-
ence between set point and process variable.
resistance temperature detector (RTD) — A sensor that
uses the resistance temperature characteristic to measure
temperature. There are two basic types of RTDs: the wire
RTD, which is usually made of platinum, and the thermis-
tor, which is made of a semiconductor material. The wire
RTD is a positive temperature coefficient sensor only,
while the thermistor can have either a negative or positive
temperature coefficient.
overshoot — The amount by which a process variable
exceeds the set point before it stabilizes.
P control — Proportioning control.
PD control — Proportioning control with derivative (rate)
action.
retransmit output — An analog output signal that may
PDR control — Proportional derivative control with manu-
al reset, used in fast responding systems where the reset
causes instabilities. With PDR control, an operator can
enter a manual reset value that eliminates droop in the
system.
be scaled to represent the process value or set point value.
RTD — See resistance temperature detector.
slidewire feedback — A method of controlling the position
of a valve. It uses a potentiometer to vary resistance and
indicate position of the valve.
PI control — Proportioning control with integral (automat-
ic reset) action.
switching sensitivity — In on/off control, the tempera-
ture change necessary to change the output from full on to
full off. See hysteresis.
PID — Proportional, integral, derivative. A control mode
with three functions: proportional action dampens the sys-
tem response, integral corrects for droop, and derivative
prevents overshoot and undershoot.
thermal system — A regulated environment that consists
of a heat source, heat transfer medium or load, sensing
device and a control instrument.
process variable — The parameter that is controlled or
measured. Typical examples are temperature, relative
humidity, pressure, flow, fluid level, events, etc. The high
process variable is the highest value of the process range,
expressed in engineering units. The low process variable is
the lowest value of the process range.
thermocouple (t/c) — A temperature sensing device
made by joining two dissimilar metals. This junction pro-
duces an electrical voltage in proportion to the difference
in temperature between the hot junction (sensing junction)
and the leadwire connection to the instrument (cold junc-
tion).
proportional band (PB) — A range in which the propor-
tioning function of the control is active. Expressed in
units, degrees or percent of span. See PID.
thermocouple break protection — The ability of a con-
trol to detect a break in the thermocouple circuit and take
a predetermined action.
proportional control — A control using only the P (pro-
portional) value of PID control.
three-mode control — Proportioning control with integral
rate band — A range in which the rate function of a con-
troller is active. Expressed in multiples of the proportional
band. See PID.
(reset) and derivative (rate). Also see PID.
time proportioning control — A method of controlling
power by varying the on/off duty cycle of an output. This
variance is proportional to the difference between the set
point and the actual process temperature.
ratio — A method by which the controller measures the
flow of an uncontrolled variable and uses a proportion of it
to control the flow of a second variable.
zero cross — Action that provides output switching only
at or near the zero-voltage crossing points of the ac sine
wave. See burst fire.
reference junction — See junction.
reset — Control action that automatically eliminates off-
set, or droop, between set point and actual process tem-
zero switching — See zero cross.
Appendix
WATLOW Series 988 User’s Manual
A.3
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•
•
Process, 0-20mA, 4-20mA into 800Ω maximum, 0-
5VÎ (dc), 1-5VÎ (dc) or 0-10VÎ (dc) into 1kΩ mini-
mum1, reverse acting, isolated.
Electromechanical relay, Form A/B, 5A @ 120/240VÅ
(ac), 6A @ 28VÎ (dc), 1/8 hp. @ 120VÅ (ac) or
125VA @ 120VÅ (ac). Without contact suppression.
External transmitter power supply, 5V ±5% @ 30mA,
12V ±5% @ 30mA or 20V ±5% @ 30mA.
Specifications
(1234)
Control Mode
•
•
•
Dual input, quad output, optional retransmit of set
point or process variable.
Programmable direct and reverse acting control out-
puts.
•
•
EIA/TIA-232 communications or EIA/TIA-485, EIA/TIA-
422 communications, opto-isolated.
One-step auto-tuning.
Accuracy
•
Operator Interface
Calibration accuracy and sensor conformity: ± 0.1% of
span, ±1 LSD, 77°F ± 5°F (25°C ± 3°C) ambient and
rated line voltage ±10%.
Accuracy span: 1000°F (540°C) minimum.
Temperature stability: ± 0.2°F/°F (0.1°C/°C) change in
ambient.
Voltage stability: ± 0.01% of span /% of rated line volt-
age.
•
•
Local/remote set point capability.
Dual, 4-digit LED displays: upper, 0.4” (10mm); lower,
0.3” (8mm).
•
•
•
Mode, Auto/Man, Display, Up and Down keys.
Input
•
•
Contact input for software function select.
Type J, K, T, N, C(W5)2, D(W3)2, E, R, S, B, Pt 22
thermocouple, 1° or 0.1° RTD.
•
Agency Approvals
•
•
•
0-50mVÎ (dc), 0-20mA, 4-20mA, 0-5VÎ (dc), 1-5VÎ
(dc), 0-10VÎ (dc) process.
UL, C-UL File #43684
CE: 89/336/EEC Electromagnetic Compatibility
Directive.
EN 50081-2: 1994 Emissions.
EN 50082-2: 1995 Immunity.
73/23/EEC Low-Voltage Directive.
EN 61010-1: 1993 Safety.
NEMA 4X
•
•
Slidewire, digital event input or heater current options.
Sensor break protection de-energizes control output to
protect system or selectable bumpless transfer to
manual operation. Latching or non-latching.
°F or °C display or process units, user selectable.
•
•
•
Sensor Ranges
J t/c:
Terminals
#6 compression universal head screws (tighten to 5
inch/pounds maximum), accepts 20-14 gauge wire.
Line Voltage/Power
32 to 1500°F or
0
to 816°C
•
K t/c:
T t/c:
-328 to 2500°F or -200 to 1371°C
-328 to 750°F or -200 to 399°C
N t/c:
R t/c:
S t/c:
32 to 2372°F or
32 to 3200°F or
32 to 3200°F or
0
0
0
to 1300°C
to 1760°C
to 1760°C
•
•
•
•
100 to 240VÅ 1 (ac) +10%/-15%, 50/60Hz, ± 5%.
24 to 28V‡ 1 (ac/dc) +10%/-15%, 50/60Hz, ±5%.
16VA maximum.
Fused internally (factory replaceable only) Slo-Blo®
type (time-lag): 2A, 250V for high-voltage versions;
5A, 250V for low-voltage versions.
B t/c:
E t/c:
1598 to 3300°F or 870 to 1816°C
-328 to 1470°F or -200 to 799°C
C t/c (W5)2:
D t/c (W3)2:
Pt 22:
32 to 4200°F or
32 to 4200°F or
32 to 2543°F or
0
0
0
to 2316°C
to 2316°C
to 1395°C
•
Non-volatile memory retains data if power fails.
Operating Environment
•
32 to 149°F (0 to 65°C), 0 to 90% RH, non-condens-
ing.
1°RTD (JIS): -328 to 1166°F or -200 to 630°C
1°RTD (DIN): -328 to 1472°F or -200 to 800°C
0.1°RTD
Storage Temperature
-40 to 185°F (-40 to 85°C).
•
Mechanical
(JIS and DIN):-99.9 to 999.9°F or -73.3 to 537.7°C
• 1/8 DIN panel mount, NEMA 4X (IP65 equivalent) front
panel.
0-5VÎ (dc):
1-5VÎ (dc):
0-10VÎ (dc): -999 to
0-20mA:
4-20mA:
-999 to
-999 to
9999
9999
9999
9999
9999
9999
• Overall width x height x depth:
horizontal - 4.03" x 2.18" x 4.74"
(102mm x 55mm x 120mm);
vertical - 2.18" x 4.03" x 4.74"
(55mm x 102mm x 120mm).
• Depth behind panel; 4.06" (103mm).
• Weight: less than or equal to 14.0oz (0.40kg).
Sample/Update Rates
•
•
•
•
•
•
•
•
-999 to
-999 to
0-50mVÎ (dc):-999 to
Slidewire:
Current:
Potentiometer:
Output Options
100 to 1200Ω
0 to 50A
0 to 1200Ω
1 input: 10Hz.
2 inputs: 5Hz.
Retransmit: 1Hz.
Remote set point: 1Hz.
PID: 10Hz.
Outputs: 10Hz.
Display: 2Hz.
•
Solid-state relay, 0.5A @ 24VÅ (ac) min., 253VÅ (ac)
max., opto-isolated, burst fire. With or without contact
suppression.
•
•
Open collector: Max. voltage 42VÎ (dc), max. current
1A.
Switched dc signal: Min. turn-on voltage of 3VÎ (dc)
into min. 500Ω load; max. On voltage not greater than
32VÎ (dc) into an infinite load, isolated.
Electromechanical relay1, Form C, 5A @ 120/240VÅ
(ac), 6A @ 28VÎ (dc), 1/8 hp. @ 120VÅ (ac) or
125VA @ 120VÅ (ac). With or without contact sup-
pression. Off-state output impedance with RC sup-
pression is 20kΩ.
Alarm Outputs: 1 Hz
Resolution
•
•
Inputs: 16 bits.
Outputs: 12 bits.
•
1 Electromechanical relays are warranted for 100,000 clo-
sures only. Solid-state switching devices are recom-
mended for applications requiring fast cycle times or
extended service life.
2 Not an ANSI symbol.
A.4
WATLOW Series 988 User’s Manual
Appendix
Download from Www.Somanuals.com. All Manuals Search And Download.
Warranty/Returns
Total
Customer
Satisfaction
Warranty
Returns
The Watlow Series 988 is warranted to be free of
defects in material and workmanship for 36 months
after delivery to the first purchaser for use, providing
that the units have not been misapplied. Since
Watlow has no control over their use, and some-
times misuse, we cannot guarantee against failure.
Watlow's obligations hereunder, at Watlow's option,
are limited to replacement, repair or refund of pur-
chase price, and parts which upon examination
prove to be defective within the warranty period
specified. This warranty does not apply to damage
resulting from transportation, alteration, misuse or
abuse.
1. Call Watlow Customer Service, (507) 454-5300,
for a Return Material Authorization (RMA) num-
ber before returning any item for repair. We
need this information:
• Ship to address
• Contact name
• Ship via
• Bill to address
• Phone number
• Your P.O. number
• Symptoms and/or special instructions
• Name and phone number of person returning
the material.
2. Prior approval and an RMA number, from the
Customer Service Department, is needed when
returning any unused product for credit. Make
sure the RMA number is on the outside of the
carton, and on all paperwork returned. Ship on
a Freight Prepaid basis.
Watlow Controls
Watlow Controls is a division of Watlow Electric Mfg.
Co., St. Louis, Missouri, a manufacturer of industrial
electric heating products since 1922. Watlow begins
with a full set of specifications and completes an
industrial product that is manufactured totally in-
house, in the U.S.A. Watlow products include elec-
tric heaters, sensors, controls and switching
devices. The Winona operation has been designing
solid state electronic control devices since 1962,
and has earned the reputation as an excellent sup-
plier to original equipment manufacturers. These
OEMs depend upon Watlow Controls to provide
compatibly engineered controls which they can
incorporate into their products with confidence.
Watlow Controls resides in a 100,000-square-foot
marketing, engineering and manufacturing facility in
Winona, Minnesota.
3. After we receive your return, we will examine it
and determine the cause for your action.
4. In cases of manufacturing defect, we will enter
a repair order, replacement order, or issue cred-
it for material. A 20-percent restocking charge is
applied for all returned stock controls and
accessories.
5. If the unit is unrepairable, it will be returned to
you with a letter of explanation. Repair costs will
not exceed 50 percent of the original cost.
Shipping Claims
When you receive your Watlow control, examine the
package for any signs of external damage it may
have sustained enroute. If there is apparent dam-
age either outside the box or to its contents, make a
claim with the shipper immediately. Save the origi-
nal shipping carton and packing material.
Appendix
WATLOW Series 988 User’s Manual
A.5
Download from Www.Somanuals.com. All Manuals Search And Download.
Index a-h
%OUT LED 3.1
0-5VÎ (dc) process wiring
input 1 2.8
DIN A.2
B
DIP switch functions 1.1 - 1.4
DIP switch locations 1.1 - 1.4
DIP switch setting
input 1.2
lockout 1.4
output 1.3
display 6.11
Display Key 3.1
Display Loop 3.2
displays 3.1
documentation, maintaining ii, 6.9
Down-arrow Key 3.1
droop A.2
dual in-line package (DIP) switches 1.1 -
1.4
dual PID sets 9.8 - 9.9
duty cycle A.2
baud rate 4.45, 8.4
brackets 2.1 - 2.3
bumpless transfer 4.35, 7.4
burst fire 8.1 - 8.3, A.2
input 2 2.9
output 1 2.12
output 2 2.13
0-10VÎ (dc) process wiring
input 1 2.8
C
input 2 2.9
calibration curve, RTD 2 4.14
calibration manual ii
Calibration Menu 6.13 - 6.14
lockout 6.6
output 1 2.12
output 2 2.13
0-20mA process wiring
input 1 2.8
calibration offset A.2
calibration offset 1 4.6
calibration offset 2 4.14
calibration offset adjustment 7.3
cascade control 9.2 - 9.5, A.2
auto-tuning 9.3
input 2 2.9
output 1 2.12
output 2 2.13
0-50mV (high impedance) wiring
input 1 2.8
duplex control 9.10 - 9.11
input 2 2.9
manual tuning 9.4
cascade action 4.37
cautions iii
Celsius 4.35
clearing error codes 7.10
closed loop A.2
cold junction A.2
1-5VÎ (dc) process wiring
input 1 2.8
E
input 2 2.9
environmental chamber 8.7
error code messages 7.8
error code results 7.10
error codes, clearing 7.10
error latching 4.36
output 1 2.12
output 2 2.13
4-20mA process wiring
input 1 2.8
communications 8.4 - 8.5
Communications Menu 4.44 - 4.48, 8.4
lockout 6.6
compression molding press 8.11
consumer feedback iii
controller chassis, removing 1.1, 7.5
controlling output action 8.8
control outputs off 8.8
control type 4.36
input 2 2.9
output 1 2.12
output 2 2.13
event input 1 4.40
event input 1 Status 5.4
event input 1 wiring 2.11
event input 2 4.40
event input 2 status 5.4
event input 2 wiring 2.10
external signal conditioner
power supply A.2
A
access to panel back 2.2
ac output wiring
output 1 2.12
crossover process value 4.39
crossover set point value 4.39
current 8.10
current transformer 8.11, A.2
current transformer input 2.10
current transformer wiring 2.10
cycle time
output 1 5.13
output 2 5.16
cycle time adjustment 7.3
power supply DIPs 1.3
power supply wiring
output 2 2.13
output 2 2.13
output 3 2.14
output 4 2.15
output 3 2.14
output 4 2.15
address 4.46
alarm
deviation 7.6
process 7.6
rate 7.7
F
Factory Menus 6.1 - 6.14
factory ship date 6.8
failure mode 4.35
Fahrenheit 4.35
feedback iii
filter time constants 8.12 - 8.13
input 1 4.7
input 2 4.15
fluid sample container 9.11
form A 7.5, A.2
form B 7.5, A.2
form C A.2
alarm 2 4.23
alarm 2 high 5.5
alarm 2 low 5.4
alarm 2 side 4.23
alarm 3 4.25
alarm 3 high 5.6
alarm 3 low 5.5
alarm 3 side 4.26
alarm 4 4.28
alarm 4 high 5.7
alarm 4 low 5.6
alarm 4 side 4.29
alarm display, masked 7.6
alarm high 5.2
alarm jumper, changing 7.5
alarm low 5.2
D
data bits & parity 4.45, 8.4
data communications ii, 2.15, 4.1, 8.4
Da ta Communica tions w ith the Wa tlow
Series 988 Fa mily of Controllers ii,
2.15, 4.1, 4.44
date 6.3
dead band 5.16, 8.6 - 8.7
sample application 8.7
decimal 1 4.4
front panel 3.1
front panel lockout 6.3, 8.8
decimal 2 4.11
decimal point, location of 4.3, 4.35
Declaration of Conformity A.12
default 6.14, A.2
G
alarm reset 8.8
alarms 7.5 - 7.7
gas-fired furnace 8.23
Global Menu 4.34 - 4.43, 9.8
lockout 6.5
Glossary A.2 - A.3
ground loops 2.4 - 2.5
derivative A.2
alarms, latching 7.7
alarms, non-latching 7.7
alarm silencing 7.7
algorithm 4.38, 9.3
ambient temperature 6.3
analog output 4.31
annunciator 4.41, A.2
Auto/Manual key 3.1, 7.4
Auto/Manual LED 3.1, 7.4
auto/manual operation 7.4, 8.8
automatic operation 7.4
auto-tune 5.7
output 1 5.12
output 2 5.15
deviation alarm 7.6
device address 8.4
DEV LED (set point deviation) 3.1
Diagnostics Menu 6.7 - 6.12
lockout 6.6
differential control 9.6 - 9.7
digital event input options 8.8 - 8.9
digital event wiring
H
heater with digital event 8.9
heater current 8.10 - 8.11
heat-treat oven 8.21
high power limit 4.42
humidity chamber 8.13
hunt 4.16, 8.22, 8.23
hunting A.2
input 1 2.11
input 2 2.10
dimensions 2.1
auto-tune set point 4.42
auto-tuning 7.1, 9.3
Appendix
A.6
WATLOW Series 988 User’s Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Index h-r
L4 (output 4) 3.1
latching 2 4.24
latching 3 4.27
latching 4 4.30
hysteresis A.2
process retransmit 2.14
switched dc, open collector 2.14
output 4 4.28
output 4 wiring 2.15
hysteresis 1 4.20
hysteresis 2 4.22
hysteresis 3 4.26
hysteresis 4 4.29
latching alarm 7.7
ac outputs 2.15
learn high range 4.13
learn low range 4.13
linearization A.2
linearization, input 8.14 - 8.15
linearization 1 4.8
external transmitter power supply 2.15
switched dc, open collector 2.15
output configurations
output 1 (control) 3.1
output 2 (control or alarm) 3.1
output 3 (alarm or retransmit) 3.1
output 4 (alarm or communications) 3.1
output DIP switches 1.3
Output Menu 4.18 - 4.33
lockout 6.5
I
idle set point 5.3, 8.8
inner loop, cascade 9.2 - 9.3
input 1 4.3 - 4.8
linearization 2 4.15
local-remote 5.8
input 1 wiring 2.8
locating DIP switches 1.1 - 1.4
Lockout, Panel Menu 6.2 - 6.6
lockout DIP switch 1.4
lockout level, setting 6.2 - 6.6
loop error detect 8.10
lower display 3.1
0-5VÎ (dc) process 2.8
0-10VÎ (dc) process 2.8
0-20mA process 2.8
0-50mV (high impedance) 2.8
1-5VÎ (dc) process 2.8
4-20mA process 2.8
RTD (2- or 3-wire) 2.8
thermocouple 2.8
output module types 6.10
output power supply
output 2 2.13
output 3 2.14
output 4 2.15
low power limit 4.41
lube oil tank 9.5
overriding alarms 7.7
overshoot A.3
input 2 4.9 -4.16
input 2 wiring 2.9 - 2.10
0-5VÎ (dc) process 2.9
0-10VÎ (dc) process 2.9
0-20mA process 2.9
0-50mV (high impedance) 2.9
1-5VÎ (dc) process 2.9
4-20mA process 2.9
current transformer input 2.10
digital event input 2 2.10
potentiometer input 2.10
RTD (2- or 3-wire) 2.9
slidewire feedback 2.10
thermocouple 2.9
M
maintaining documentation ii, 6.9
manual operation 7.4
manual tuning 7.2
P
P control A.3
mechanical relay 7.2
menu lockout 6.2 - 6.6
mixing tank 9.13
Mode Key 3.1, 8.23
Modbus 8.4
model number ii, iii, A.11
module types 6.9 - 6.10
mounting 2.1 - 2.3
panel back access 2.2
panel cutouts 2.1 - 2.2
Panel Lockout Menu 6.2 - 6.6
PD control A.3
PDR control A.3
PI control A.3
PID 2 crossover selection 4.38
PID control A.3
muffle furnace 8.17
PID A Menu 5.9 - 5.16
PID B Menu 5.9 - 5.16
PID Menu lockout 6.4
PID parameters 7.1, 9.8
PID sets, switching 8.8
PLOC Menu 6.2
potentiometer wiring 2.10
power supply (see external signal conditioner)
DIP switches 1.3
input DIP switches 1.2
0-5V 1.2
0-10V 1.2
0-20mA 1.2
0-50mV 1.2
0-50mV (high impedance) 1.2
1-5 1.2
4-20mA 1.2
RTD 1.2
thermocouple 1.2
N
National Electric Code (NEC) 2.4, 2.6, 2.7
NEMA 4X seal 2.3, A.2
non-latching alarm 7.7
notes iii
output 2 2.13
output 3 2.14
output 4 2.15
O
input filter 8.12 - 8.13
input linearization 8.14 - 8.15
Input Menu 4.2 - 4.17
lockout 6.5
input module 6.9
input ranges (tables)
input 1 4.5 - 4.6
on/off control A.2
Operation Menus 5.1 - 5.16
operation parameters, manual tuning 7.2
open loop 6.12, A.2
ordering information A.5
outer loop, cascade 9.2 - 9.3
output A.2
power wiring 2.4
process variable A.3
process 1 4.20
process 2 4.21
process 3 4.31
process alarm 7.6
input 2 4.12
output 1 4.19
output 1 wiring 2.12
process retransmit wiring 2.14
process value, 8.16
proportional band A.3
output 1 5.10
input-to-output isolation 2.4, 2.13 - 2.15
installation 2.1 - 2.3
integral A.2
output 1 5.11
output 2 5.14
interface type 4.47
isolation 2.4, A.2
0-5VÎ (dc) process 2.12
0-10VÎ (dc) process 2.12
0-20mA process 2.12
1-5VÎ (dc) process 2.12
4-20mA process 2.12
ac outputs 2.12
output 2 5.13
proportional band adjustment 7.3
proportioning control A.3
protocol type 4.46, 8.4
switched dc, open collector 2.12
output 2 4.21
output 2 wiring 2.13
J
Q, R
JIS A.2
0-5VÎ (dc) process 2.13
0-10VÎ (dc) process 2.13
0-20mA process 2.13
1-5VÎ (dc) process 2.13
4-20mA process 2.13
ac outputs 2.13
ramping function 4.43, 8.16
ramp rate 4.43, 8.16
ramp to set point 8.16 - 8.17
range high 1 4.5 - 4.6
range high 2 4.11 - 4.12
range low 1 4.5 - 4.6
range low 2 4.11 - 4.12
rate
jumper location 7.5
junctions A.2
K
keys 3.1
external transmitter power supply 2.13
switched dc, open collector 2.13
output 3 4.25
L
output 1 5.12
output 2 5.15
rate alarm 7.7, 8.17
rate band A.3
output 3 wiring 2.14
L1 (output 1) 3.1
L2 (output 2) 3.1
L3 (output 3) 3.1
ac outputs 2.14
external transmitter power supply 2.14
Appendix
WATLOW Series 988 User’s Manual
A.7
Download from Www.Somanuals.com. All Manuals Search And Download.
Index r-z
Prompt Index
rate/derivative adjustment 7.3
ratio control 9.12 - 9.13, A.3
reference junction A.2
relay, mechanical 7.2
release tabs 1.1, 2.2 - 2.3, 7.5
remote set point 4.10, 8.8, 8.18 - 8.19
removing controller chassis 1.1, 2.2 - 2.3,
7.5
temperature limit control protection 2.6
terminal designation stickers 2.4
test chambers
wih communications 8.5
with dual PID sets 9.9
test displays 6.11
[----](error) 7.8
A
[A2HI](alarm 2 high) 5.5, 8.17
[A2LO](alarm 2 low) 5.4, 8.17
[A2Sd](alarm 2 side) 4.23
[A3HI](alarm 3 high) 5.6
test output 6.11
thermal system A.3
thermocouple 2.5, A.3
thermocouple break protection A.3
thermocouple wiring
input 1 2.8
reset
output 1 5.11
output 2 5.14
reset/integral adjustment 7.3
restore 6.14
retransmit 8.20 - 8.21, A.3
retransmit calibration offset 4.33
retransmit high limit 4.32
retransmit low limit 4.32
RTD A.3
RTD calibration curve 1 4.7
RTD calibration curve 2 4.14
RTD input 2.5
[A3LO](alarm 3 low) 5.5
[A3Sd](alarm 3 side) 4.26
[A4HI](alarm 4 high) 5.7
input 2 2.9
[A4LO](alarm 4 low) 5.6
three-mode control A.3
time constant, filter
input 1 4.7
input 2 4.15
time proportioning control A.3
tuning
[A4Sd](alarm 4 side) 4.29
[ACAL](retransmit calibration offset) 4.33
[Actn](control output action) 8.8
[Addr](device address) 4.46
[`AL2](alarm 2) 4.23
]AL2n](alarm 2 reverse) 7.6
[`AL3](alarm 3) 4.25
[AL3n](alarm 3 reverse) 7.6
{~AL4}(alarm 4) 4.28
[AL4n[(alarm 4 reverse) 7.6
[ALgO](algorithm) 4.38, 9.8
[`ALr](alarm reset) 8.8
[AMb](ambient temperature) 6.8
[Anun](annunciator) 4.41
[Aout](analog output) 4.31
[`ArH](retransmit high limit) 4.32
[`ArL](retransmit low limit) 4.32
[AtSP](auto-tune set point) 4.42, 7.1
[`AUt](auto-tune) 5.7, 7.2
automatic 7.1 - 7.2
manual 7.2 - 7.4
settings 7.2 - 7.3
RTD wiring
input 1 2.8
input 2 2.9
RTU Modbus 8.4
Tuning of Indus tria l Control Sys tems 7.1
U
S
Up-arrow Key 3.1
upper display 3.1
using manual ii - iii
safety practices 2.4, 2.6, 2.7
semiconductor oven 8.3
sensor installation 2.5
sensor type
V, W
input 1 4.3
input 2 4.9 - 4.10
warnings iii
serial number 6.8
warranty A.5
B
set point, in tuning 7.2 - 7.3
set point, ramp to 8.16 - 8.17
set point 1 3.2
set point 2 5.1, 5.3
set point 2 control 4.22
setting DIP switches 1.1 - 1.4
input 1.2
lockout 1.4
output 1.3
Setup Menus 4.1 - 4.48
shipping claims A.5
silencing 2 4.24
waste-water treatment 8.15
water boiler 9.7
wiring 2.1, 2.4 - 2.15
event input 1 2.11
event input 2 2.10
input 1 2.8
[bAUd](baud rate) 4.45
[both](alarm 3 trigger) 4.26
[bPLS](bumpless transfer) 4.35
[brSt] (burst fire) 8.2
input 2 2.9 - 2.10
output 1 2.12
output 2 2.13
output 3 2.14
output 4 2.15
C
[`C_F](Celsius_Fahrenheit) 4.35
[`CAL](calibration lockout) 6.6
[`CAL](Calibration Menu) 6.13
[CAL1](calibration offset 1) 4.6
wiring example 2.6
wiring safety 2.4, 2.6, 2.7
silencing 3 4.27
silencing 4 4.30
[CAL2](calibration offset 2) 4.14
[CntL](control type) 4.36
[COM](Communications lockout) 6.6
[COM](Communications Menu) 4.44, 8.4
[CSAC](cascade action) 4.37
silencing alarms 7.7
slidewire feedback 8.22 - 8.23, A.3
slidewire feedback wiring 2.10
slidewire hysteresis 4.16
software filter 1 4.7
software filter 2 4.15
software revision 6.8
specifications A.4
square root extraction (linearization,
square root) 8.14 - 8.15, A.2
storing data 8.4 - 8.5
switched dc, open collector wiring
output 1 2.12
X, Y, Z
zero switching A.3
zone heating 8.19
[CSCd](cascade control) 4.36
[Ct1A](cycle time, output 1, PID A) 5.13, 8.2
[Ct1b](cycle time, output 1, PID B) 5.13, 8.2
[Ct2A](cycle time, output 2, PID A) 5.16, 8.2
[Ct2b](cycle time, output 2, PID B) 5.16, 8.2
[Curr](current) 8.10, 8.11
D
[dAtA](data bits & parity) 4.45, 8.4
[DAtE](factory ship date) 6.8
output 2 2.13
output 3 2.14
output 4 2.15
[``db](dead band) 5.16
switching sensitivity A.3
system heat-up profiles 9.2
System Menu 5.1 - 5.8
lockout 6.4
[db`A](dead band PID A) 5.16, 8.6
[db`b](dead band PID B) 5.16, 8.6
[`dE1](deviation alarm input 1) 7.6
[`dE2](deviation alarm input 2) 7.6
[dE1A](derivative, output 1, PID A) 5.12
[dE1b](derivative, output 1, PID B) 5.12
[dE2A](derivative, output 2, PID A) 5.15
[dE2b](derivative, output 2, PID B) 5.15
[dEC1](decimal 1) 4.4
T
technical assistance iii, 6.10
Appendix
A.8
WATLOW Series 988 User’s Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Index—prompts
[`LOC](front panel lockout) 6.3, 8.8
[`LoP](low power limit) 4.41
[LooP](loop error detect) 8.10
[LOW](alarm 3 trigger) 4.26
[`L-r](local-remote) 5.8
[dEC2](decimal 2) 4.11
[`dFL](default) 6.14
[rtd2](RTD calibration curve 2) 4.14
[diAg](Diagnostics Menu) 6.7
[diAg](diagnostics lockout) 6.6
[diFF](differential) 4.36, 9.7
[`dir](direct action) 4.37
[dISP](test displays) 6.11
[dUPL](duplex) 4.38
S
[LrnH](learn high) 4.13, 8.23
[LrnL](learn low) 4.13, 8.23
[`SEt](Setup Menu) 4.1
[SHYS](slidewire hysteresis) 4.16
[SIL2](silencing 2) 4.24
[SIL3](silencing 3) 4.27
[SIL4](silencing 4) 4.30
[SLid](slidewire) 8.23
M, N
E
[Mod](Modbus) 4.46
[`nLA](non-latching) 4.36
[``no](none) 4.38, 9.8
[`nor](normal) 4.36
[E1`1](A/D underflow error) 7.8
[E2`1](A/D underflow error) 7.8
[E1`2](sensor under-range error) 7.8
[E2`2](sensor under-range error) 7.8
[E1`3](sensor over-range error) 7.8
[E2`3](sensor over-range error) 7.8
[E1`4](A/D overflow error) 7.8
[E2`4](A/D overflow error) 7.8
[`Ei1](event input 1) 4.40
[``Sn](serial number) 6.8
[SOFt](software revision) 6.8
[`SP1](set point 1) 9.3
[`SP2](set point 2) 5.3
O
[SP2c](set point 2 control) 4.22
[StPt](set point) 8.17, 9.8
[StPt](crossover set point value) 4.39
[Strt](start) 8.17
[`SYS](system lockout) 6.4
[`SyS](System Menu) 5.2
[`OFF](control outputs off) 8.8
[``on](on) 8.4, 8.19
[OPEr](Operation Menus) 5.1 - 5.16
[OPLP](open loop) 6.12, 7.9
[`Ot1](output 1) 4.19
[`Ot2](output 2) 4.21
[`Ot3](output 3) 4.25
[Ei1S](event input 1 status) 5.4
[`Ei2](event input 2) 4.40 - 4.41
[Ei2S](event input 2 status) 5.4
[`Er3](ambient temperature error) 7.9
[`Er4](RAM identification error) 7.9
[`Er5(non-volatile checksum error) 7.9
[`Er9(configuration error) 7.9
[`Err](error latching) 4.36
T, U, V, W, X, Y, Z
[`Ot4](output 4) 4.28
[OtPt](output lockout) 6.5
[OtPt](Output Menu) 4.18
[OtY1](output 1 module type) 6.10
[OtY2](output 2 module type) 6.10
[OtY3](output 3 module type) 6.10
[OtY4](output 4 module type) 6.10
[tout](test outputs) 6.11
F
[FAIL](failure mode) 4.35
[Ftr1](software filter 1) 4.7
[Ftr2](software filter 2) 4.15
[FULL](full) 4.46, 8.4
P
[Pb1A](proportional band, output 1, PID A) 5.10
[Pb1b](proportional band, output 1, PID B) 5.10
[Pb2A](proportional band, output 2, PID A) 5.13
[Pb2b](proportional band, output 2, PID B) 5.13
[`Pid](switch PID sets) 4.38, 8.8
[Pid2](PID 2 crossover selection) 4.38, 9.8
[PidA](PID A Menu) 5.3, 9.8
G
[gLbL](Global Menu) 4.34
[gLbL](global lockout) 6.5
[Pidb](PID B Menu) 5.3, 9.8
[PidA](PID A lockout) 6.4
[Pidb](PID B lockout) 6.4
[PLOC](Panel Lockout Menu) 6.1 - 6.6
[Pr`2](input 2 process ) 3.2, 8.10, 9.4
[Prc1](process 1) 4.20
[Prc2](process 2) 4.21
[Prc3](process 3) 4.31
H
[HigH](alarm 3 trigger) 4.26
[`HiP](high power limit) 4.42
[Hunt](hunt) 4.16, 8.22, 8.23
[HYS1](hysteresis 1) 4.20
[HYS2](hysteresis 2) 4.22
[HYS3](hysteresis 3) 4.26
[HYS4](hysteresis 4) 4.29
[Proc](crossover process value) 4.39, 9.8
[Prot](protocol type) 4.46, 8.4
I
Q, R
[IdSP](idle set point) 5.3, 8.8
[`In1](input 1) 4.3 - 4.4
[rA1A](rate, output 1, PID A) 5.12, 9.4
[rA1b](rate, output 1, PID B) 5.12
[rA2A](rate, output 2, PID A) 5.15
[rA2b](rate, output 2, PID B) 5.15
[rAtE](ramp rate) 4.43
[`In2](input 2) 4.9
[InPt](Input Menu) 4.2
[InPt](input lockout) 6.5
[IntF](interface type) 4.47
[rAti](ratio) 4.36, 9.13
[It1A](integral, output 1, PID A) 5.11
[It1b](integral, output 1, PID B) 5.11
[It2A](integral, output 2, PID A) 5.14
[It2b](integral, output 2, PID B) 5.14
[itY1](input 1 module type) 6.9
[itY2](input 2 module type) 6.9
[rE1A](reset, output 1, Pid A) 5.11, 9.4
[rE1b](reset, output 1, PID B) 5.11
[rE2A](reset, output 2, PID A) 5.14
[rE2b](reset, output 2, PID B) 5.14
[`reU](reverse action) 4.37
[`rH1](range high 1) 4.5 - 4.6
[`rH2](range high 2) 4.11 - 4.12, 8.11, 9.3
[`rL1](range low 1) 4.5 - 4.6
J, K, L
[`LAt](latching) 4.36
[`rL2](range low 2) 4.11 - 4.12, 8.11, 9.3
[root](square root extraction) 8.14, 8.15
[``rP](ramping function) 4.43, 8.17
[`rSP](remote set point) 4.10, 8.8, 8.19
[`rSt](restore) 6.14
[LAt2](latching 2) 4.24
[LAt3](latching 3) 4.27
[LAt4](latching 4) 4.30
[Lin1](input 1 linearization) 4.8, 8.14, 8.15
[Lin2](input 2 linearization) 4.15, 8.14
[rtd1](RTD calibration curve 1) 4.7
Appendix
WATLOW Series 988 User’s Manual
A.9
Download from Www.Somanuals.com. All Manuals Search And Download.
Menu Overview
75
Pr 2
InSP
0
50
°F
Press ¥ to exit
any menu and
Display Loop
(Lower Display)
Set point 1,
Remote
Process input 2
Inner Loop
set point
DEV LED on
% OUT LED on
Process units
reach the Display
Loop at any time.
set point or
Ratio value
(cascade only)
Press µ to advance to the Operation
menus. Outputs are still active.
SP2
(
(
(
)
)
)
Set point 2
Operation Menus
IdSP
OPEr
Idle set point
Operation
Figure A.10 -
The Series 988 Map.
>
(SyS)
(PIDA)
(System)
(PIDA)
(PIDB)
(PIDB)
Ei1S
(
(
(
)
)
)
Pb1A
(
(
(
)
)
)
Event input 1 status
Event input 2 status
Alarm 2 low
Output 1 proportional band A
Output 1 reset A
Pb1b
(
(
(
)
)
)
Output 1 proportional band B
Output 1 reset B
Ei2S
rE1A
It1A
rE1b
It1b
˜
NOTE:
A2LO
A2HI
A3LO
A3HI
Output 1 integral A
Output 1 integral B
(
(
(
(
)
)
)
)
(
(
(
(
)
)
)
)
rA1A
dE1A
Ct1A
µ
Alarm 2 high
Alarm 3 low
Alarm 3 high
Output 1 rate A
(
(
(
(
)
)
)
)
rA1b
dE1b
Ct1b
Output 1 rate B
Output 1 derivative A
Output 1 cycle time A
Output 1 derivative B
Output 1 cycle time B
µ
This is a complete
listing of all Series
988 prompts.
µ
A4LO
A4HI
AUt
Pb2A
rE2A
It2A
Alarm 4 low
Alarm 4 high
Auto-tune
Output 2 proportional band A
Output 2 reset A
Pb2b
rE2b
It2b
Output 2 proportional band B
Output 2 reset B
(
(
)
)
(
(
)
)
(
(
)
)
Output 2 integral A
Output 2 integral B
(
)
(
(
(
)
)
)
L-r
rA2A
dE2A
Ct2A
Local-remote
Output 2 rate A
(
(
(
)
)
)
rA2b
dE2b
Ct2b
Output 2 rate B
Output 2 derivative A
Output 2 cycle time A
Output 2 derivative B
Output 2 cycle time B
Not all prompts will
appear on your con-
trol. They are
dependent on your
configuration and
model number.
(
)
db A
Dead band A
(
)
db b
Dead band B
Press > and < for 3 seconds to enter
the Setup menus. Outputs are disabled.
Setup Menus
>
µ
(OtPt)
(COM)
(Output)
(Communications)
(InPt)
(Global)
(gLbL)
(Input)
bAUd
dAtA
Prot
(
(
(
)
)
)
Baud rate
Ot1
(
(
(
)
)
)
Output 1
(
)
)
)
)
In1
(
(
(
(
(
(
(
)
)
)
)
)
)
)
Input 1
C_F
Celcius_Fahrenheit µ
Data bits and parity
Protocol type
Address
Prc1
HYS1
Ot2
Process 1
Hysteresis 1
dEC1
rL1
(
(
(
Decimal place 1
Range low 1
FAIL
Err
Failure mode
Error latching
Control type
(
(
)
)
Addr
intF
(
(
(
(
)
)
)
)
Output 2
rH1
Range high 1
To navigate:
CntL
Interface type
Prc2
HYS2
Process 2
Hysteresis 2
CAL1
Calibration offset 1
CSAC
ALgO
(
)
Cascade action
Press ¥ to return
to the Display Loop
from any location and
to advance through
the Display Loop.
rtd1
RTD calibration curve 1
Input 1 software filter
Input 1 linearization
(
)
Control algorithm
SP2c
AL2
Control set point 2
Alarm 2
Ftr1
Lin1
(
)
Pid2
Proc
PID 2 crossover selection
Crossover process value
Crossover set point value
Event input 1
(
(
(
)
)
)
(
(
(
)
)
)
(
(
(
(
(
(
(
(
(
(
)
)
)
)
)
)
)
)
)
)
A2Sd
LAt2
Alarm 2 side
In2
Input 2
StPt
Latching for alarm 2
rSP
µ
Remote set point
Ei1
(
(
)
)
SIL2
Ot3
Silence alarm 2
Output 3
(
(
(
)
)
)
dEC2
rL2
Decimal place 2
Range low 2
Event input 2
Ei2
Annunciator
Anun
LoP
AL3
(
(
(
(
(
)
)
)
)
)
Alarm 3
rH2
Range high 2
Low power limit
High power limit
Auto-tune set point
Ramping function
Ramp rate
A3Sd
µ
Alarm 3 side
(
(
(
(
(
(
(
(
)
)
)
)
)
)
)
)
LrnL
LrnH
Learn range low
Press > or < to
move between the
menus.
HYS3
LAt3
HiP
Hysteresis 3
Learn range high
Latching for alarm 3
AtSP
rP
CAL2
rtd2
Calibration offset 2
RTD calibration curve 2
Input 2 software filter
Input 2 linearization
SIL3
Ot4
Silence alarm 3
Output 4
(
)
Ftr2
rAtE
(
(
)
)
AL4
Lin2
Alarm 4
A4Sd
Press µ to
advance through a
menu.
Alarm 4 side
Hysteresis 4
Hunt
Slidewire dead band
(
(
)
)
HYS4
SHyS
Slidewire inner
hysteresis
LAt4
SIL4
Latching for alarm 4
Silence alarm 4
(
(
)
)
Aout
Prc3
Analog output
Process 3
(
(
(
(
)
)
)
)
Hold µ while
A
r L
Retransmit low limit
A r H
ACAL
Retransmit high limit
Retransmit cal. offset
pressing > to
move backwards
through the menus.
At the [`SEt]prompt, press > and < another
3 seconds to enter the Factory menus.
(
)
Fcty
Factory
Factory Menus
>
Press > or < to
select prompt values.
(Calibration)
(Panel Lockout)
Front Panel lockout
(diAg)
(
(Diagnostics)
(CAL)
(
(
(
(
(
(
(
(
(
)
)
)
)
)
)
)
)
)
b380
b10U
LOC
(
(
(
)
)
)
)
)
)
)
)
)
Factory ship date
dAtE
A 50
A 00
tc
(
(
(
)
)
)
SyS
PidA
Pidb
InPt
OtPt
System menu lockout
PIDA menu lockout
(
(
(
(
(
SOFt
Sn
Software revision
Serial number
b 0U
b20A
b 4A
b 0u
b100
1 4
(
(
(
(
)
)
)
)
µ
PIDB menu lockout
Input menu lockout
Output menu lockout
Global menu lockout
AMb
Acnt
gnd
Ambient temperature
Ambient A/D count
Ground A/D count
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
A 0H
A 20
A 15
NOTE:
µ
The controller will
not default back to
normal display
while in the Factory
Menu. All outputs
are disabled while
in this menu.
gLbL
COM
cnt1
cnt2
ity1
(
(
(
)
)
)
Input 1 A/D count
Input 2 A/D count
A380
A10U
A 0u
(
(
(
)
)
)
Communications menu lockout
Diagnostics menu lockout
1 20
Input 1 module
diAg
CAL
1 0
(
(
(
(
(
(
)
)
)
)
)
)
Input 2 module
Calibration menu lockout
(
(
(
(
(
(
(
(
)
)
)
)
)
)
)
)
ity2
A20A
A 4A
1 10
2 4
Output 1 module
Output 2 module
Output 3 module
Oty1
Oty2
Oty3
A 0u
2 20
2 0
A100
b 50
b 00
Output 4 module
Test displays
Oty4
dISP
tout
2 10
3 LO
(
(
(
(
)
)
)
)
µ
Test output
Open loop
b 0H
b 20
3 HI
rSt
OPLP
Restore factory values
Default prompts
b 15
dFL
Appendix
A.10 WATLOW Series 988 User’s Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
Model Number
Ordering Information
(1237)
To order, complete the code number to the right with the information below:
9 8 _ _ - _ _ _ _ - _ _ _ _
Series 988: a single-channel, temperature/process controller,
1 analog input, 1 digital input, 1 analog or digital input, 4 outputs.
Power Supply & Mounting
6
7
8
9
= 24 to 28Vı (ac/dc) nominal, vertical mounting
= 24 to 28Vı (ac/dc) nominal, horizontal mounting
= 100 to 240Vı (ac/dc) nominal vertical mounting
= 100 to 240Vı (ac/dc) nominal horizontal mounting
Software
A
B
= Standard
= Enhanced (Includes cascade, ratio, |
duplex, dual PID set)
Input 1
1
2
= Thermocouple only (Excluding Type B, R, and S)
= Universal signal conditioner
Input 2
0
1
2
3
4
5
= None
= Thermocouple only (Excluding Type B, R, and S)
= Universal signal conditioner
= Slidewire feedback
= Current transformer2
= Digital contact event (One digital event is standard on all units)
Output 1
B
C
D
E
F
= Solid-state relay, Form A, 0.5A, with RC suppression (NO & C)
= Switched dc or open collector, isolated
= Electromechanical relay1, Form C, 5A with RC suppression
= Electromechanical relay1, Form C, 5A without contact suppression
= Universal process, 0-5VÎ (dc), 1-5VÎ (dc), 0-10VÎ (dc),
0-20mA, 4-20mA, isolated
K
= Solid-state relay, Form A, 0.5A, without contact suppression (NO & C)
Output 2
A
B
C
D
E
F
= None
= Solid-state relay, Form A, 0.5A, with RC suppression (NO & C)
= Switched dc or open collector, isolated
= Electromechanical relay1, Form C, 5A with RC suppression (NO, NC & C)
= Electromechanical relay1, Form C, 5A without contact suppression (NO, NC & C)
= Universal process 0-5VÎ (dc), 1-5VÎ (dc), 0-10VÎ (dc),
0-20mA, 4-20mA, isolated
K
T
= Solid-state relay, Form A, 0.5A, without contact suppression (NO & C)
= External signal conditioner power supply, 5, 12 or 20VÎ (dc) @ 30mA
Output 3
A
B
C
J
K
M
N
T
= None
= Solid-state relay, Form A, 0.5A, with RC suppression (NO & C)
= Switched dc or open collector, isolated
= Electromechanical relay1, Form A or B, 5A without contact suppression (NO or NC)
= Solid-state relay, Form A, 0.5A without contact suppression (NO & C)
= Retransmit, 0-20mA, 4-20mA
= Retransmit, 0-5VÎ (dc), 1-5VÎ (dc), 0-10VÎ (dc)
= External signal conditioner power supply, 5, 12 or 20VÎ (dc) @ 30mA
1Electromechanical relays
warranted for 100,000 clo-
sures only. Solid-state
switching devices recom-
mended for applications
requiring fast cycle times or
extended service life.
Output 4
A
B
C
D
E
K
R
S
T
= None
= Solid-state relay, Form A, 0.5A, with RC suppression (NO & C)
= Switched dc or open collector, isolated
= Electromechanical relay1, Form C, 5A with RC suppression (NO, NC & C)
= Electromechanical relay1, Form C, 5A without contact suppression (NO, NC & C)
= Solid-state relay, Form A, 0.5A without contact suppression (NO & C)
= EIA/TIA-232 communications, opto-isolated
2A Current Transformer input
cannot be used in conjunc-
tion with a process output
installed on output 1.
= EIA/TIA-485 / EIA/TIA-422 communications, opto-isolated
= External signal conditioner power supply, 5, 12 or 20VÎ (dc) @ 30mA
= EIA/TIA-485 / EIA/TIA-232 communications, opto-isolated
U
Display
GG = Green/Green displays
GR = Green/Red displays
RG = Red/Green displays
RR
XX
=
=
Red/Red displays
Custom overlays or default settings
Slo-Blo® is a registered
trademark of Littelfuse, Inc.
Appendix
WATLOW Series 988 User’s Manual
A.11
Download from Www.Somanuals.com. All Manuals Search And Download.
Declaration of Conformity
Erklärt, daß das folgende Produkt:
Deutsch
Series 986, 987, 988, 989
WATLOW CONTROLS
96
Beschreibung:
Serie 986, 987, 988, 989
Modellnummer(n):
9 8 (6 7 8 oder 9) (beliebiger Buchstabe) - (1 oder 2)
(0 1 2 3 4 oder 5) (B C D E F oder K) (A B C D E F K
oder T) - (A B C J K M N oder T) (A B C D E K R S
oder T) (2 beliebige Buchstaben)
1241 Bundy Boulevard
Winona, Minnesota 55987 USA
Klassifikation:
Regelsystem, Installationskategorie II, Emissionsgrad II
Nennspannung:
Nennfrequenz:
Stromverbrauch:
100 bis 240 V~ (ac) oder 24 bis 28 V‡ (ac/dc)
50/60 Hz
Max. 16 VA
Declares that the following product:
English
Erfüllt die wichtigsten Normen der folgenden Anweisung(en) der Europäischen
Union unter Verwendung der untenstehenden einschlägigen Dokumente:
Designation:
Series 986, 987, 988, 989
89/336/EEC Elektromagnetische Übereinstimmungsanweisung
Model Number(s):
9 8 (6, 7, 8 or 9) (Any letter) - (1 or 2) (0 1 2 3 4 or 5)
(B C D E F or K) (A B C D E F K or T) - (A B C J K M
N or T) (A B C D E K R S or T) (Any two letters)
EN 50082-2:
1995 EMC-Rahmennorm für Störsicherheit, Teil 2: Industrielle
Umwelt
EN 61000-4-2: 1995 Elektrostatische Entladung
EN 61000-4-4: 1995 Elektrische schnelle Stöße
Classification:
Rated Voltage:
Rated Frequency:
Control, Installation Category II, Polution Degree II
100 to 240V~ (ac) or 24 to 28V‡ (ac/dc)
50/60 Hz
ENV 50140:
ENV 50141:
ENV 50204:
1994 Strahlungsimmunität
1994 Leitungsimmunität
1995 Mobiltelefon
Rated Power Consumption: 16VA maximum
Meets the essential requirements of the following European Union Directive(s)
using the relevant section(s) of the normalized standards and related documents
shown:
EN 50081-2:
1994 EMC-Rahmennorm für Emissionen, Teil 2: Industrielle
Umwelt
EN 55011:
1991 Beschränkungen und Methoden der Messung von
Funkstörungsmerkmalen industrieller, wissenschaftlicher und
medizinischer Hochfrequenzgeräte (Klasse A)
89/336/EEC Electromagnetic Compatibility Directive
EN 50082-2:
1995 EMC Generic immunity standard, Part 2: Industrial
environment
EN 61000-3-2: 1995 Grenzen der Oberwellenstromemissionen
EN 61000-3-3: 1995 Grenzen der Spannungsschwankungen und Flimmern
EN 61000-4-2: 1995 Electrostatic discharge
EN 61000-4-4: 1995 Electical fast transients
72/23/EEC Niederspannungsrichtlinie zu entsprechen
ENV 50140:
ENV 50141:
ENV 50204:
EN 50081-2:
1994 Radiated immunity
1994 Conducted immunity
1995 Cellular phone
1994 EMC Generic emission standard, Part 2: Industrial
environment
1991 Limits and methods of measurement of radio disturbance
characteristics of industrial, scientific and medical radio-
frequency equipment (Class A)
EN 61010-1:
1993 Sicherheitsrichtlinien für Elektrogeräte zur Messung, zur
Steuerung und im Labor, Teil 1: Allgemeine Richtlinien
Declara que el producto siguiente:
Español
EN 55011:
Designación:
Números de modelo:
Series 986, 987, 988, 989
9 8 (6 7 8 ó 9)(Cualquier letra) - (1 ó 2)(0 1 2 3 4 ó
5)(B C D E F o K)(A B C D E F K o T) - (A B C J K M
N o T)(A B C D E K R S o T)(Cualquier combinación
de dos letras)
Control, categoría de instalación II, grado de
contaminación ambiental II
EN 61000-3-2: 1995 Limits for harmonic current emissions
EN 61000-3-3: 1995 Limitations of voltage fluctuations and flicker
73/23/EEC Low-Voltage Directive
Clasificación:
EN 61010-1:
1993 Safety requirements for electrical equipment for
measurement, control, and laboratory use, Part 1:
General requirements
Tensión nominal:
Frecuencia nominal:
Consumo nominal
de energía:
100 a 240 V~ (Vca) o 24 a 28V ‡ (Vca/Vcc)
50/60 Hz
Déclare que le produit suivant :
Français
16 VA máximo
Désignation :
Numéro(s) de modèle(s) :
Série 986, 987, 988, 989
Cumple con los requisitos esenciales de las siguientes directivas de la Unión
Europea, usando las secciones pertinentes de las reglas normalizadas y los
documentos relacionados que se muestran:
98 (6, 7, 8 ou 9) (lettre quelconque) - (1 ou 2) (0, 1, 2,
3, 4 ou 5) (B, C, D, E, F ou K) (A, B, C, D, E, F, K ou
T) - (A, B, C, J, K, M, N ou T) (A, B, C, D, E, K, R, S,
ou T) (deux lettres quelconques)
Commande, installation catégorie II, degré de
pollution II
89/336/EEC - Directiva de compatibilidad electromagnética
EN 50082-2:
1995 Norma de inmunidad genérica del EMC, parte 2:
Ambiente industrial
Classification :
EN 61000-4-2: 1995 Descarga electrostática
EN 61000-4-4: 1995 Perturbaciones transitorias eléctricas rápidas
Tension nominale :
Fréquence nominale :
Consommation
100 à 240 V ~ ou 24 à 28 V ‡ (c.a./c.c.)
50/60 Hz
ENV 50140:
ENV 50141:
ENV 50204:
EN 50081-2:
1994 Inmunidad radiada
1994 Inmunidad conducida
1995 Teléfono portátil
1994 Norma de emisión genérica del EMC, parte 2: Ambiente
industrial
d’alimentation nominale :
16 VA maximum
Conforme aux exigences de la (ou des) directive(s) suivantes de l’Union
Européenne figurant aux sections correspondantes des normes et documents
associés ci-dessous :
EN 55011:
1991 Límites y métodos de medición de características de
perturbaciones de radio correspondientes a equipos de
radiofrecuencia industriales, científicos y médicos (Clase A)
89/336/EEC Directive de compatibilité électromagnétique
EN 61000-3-2: 1995 Límites para emisiones de corriente armónica
EN 61000-3-3: 1995 Limitaciones de fluctuaciones del voltaje
EN 50082-2 :
1995 Norme générique d’insensibilité électromagnétique,
Partie 2 : Environnement industriel
73/23/EEC Directiva de baja tensión
EN 61000-4-2 : 1995 Décharge électrostatique
EN 61000-4-4 : 1995 Courants électriques transitoires rapides
EN 61010-1:
1993 Requerimientos de seguridad para equipos eléctricos
de medición, control y uso en laboratorios, Parte 1:
Requerimientos generales
ENV 50140 :
ENV 50141 :
ENV 50204 :
1994 Insensibilité à l’énergie rayonnée
1994 Insensibilité à l’énergie par conduction
1995 Téléphone cellulaire
EN 50081-2 :
1994 Norme générique sur les émissions électromagnétiques,
Partie 2 : Environnement industriel
EN 55011 :
1991 Limites et méthodes de mesure des caractéristiques
d’interférences du matériel radiofréquence industriel,
scientifique et médical (Classe A)
Erwin D. Lowell
Name of Authorized Representative
Winona, Minnesota, USA
Place of Issue
EN 61000-3-2 : 1995 Limites d’émission d’harmoniques
EN 61000-3-3 : 1995 Limitations d’écarts de tension et de papillotement
General Manager
Title of Authorized Representative
January 9, 1996
Date of Issue
73/23/EEC Directive liée aux basses tensions
EN 61010-1 :
1993 Exigences de sécurité pour le matériel électrique de
mesure, commande et de laboratoire, Partie 1 :
Exigences générales
_
Signature of Authorized Representative
(1230)
Appendix
A.12 WATLOW Series 988 User’s Manual
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Watlow Series 988 User’s Manual
Watlow Controls, 1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
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