Wagner SprayTech Paint Sprayer 2309 518 User Manual

Originalbetriebsanleitung  
- D - Betriebsanleitung  
2
32  
61  
90  
- GB - Operating manual  
- F - Mode d'emploi  
- NL - Gebruikshandleiding  
Plast Coat 430  
2309 518  
07 / 2011  
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Plast Coat 430  
table of contents  
table of Contents  
1
2
SAFety ReGuLAtIONS ______________________ 34  
9
MAINteNANCe _____________________________ 49  
9.1 Mechanical maintenance ______________________ 49  
9.2 Electrical maintenance ________________________ 49  
9.3 Long periods of non-usage_____________________ 49  
9.4 Rotor replacement ___________________________ 49  
INtRODuCtION tO WORkING WItH tHe  
MORtAR SPRAyING MACHINe PLAStCOAt 430 _ 36  
2.1 Function of the mortar spraying machine  
PlastCoat 430________________________________ 36  
2.2 Processible coating materials ___________________ 36  
10 eLIMINAtING FAuLtS________________________ 50  
11 SPARe PARtS LISt FOR PLAStCOAt 430 _______ 53  
12 SPARe PARtS LISt OF CARRIAGe______________ 54  
3
4
teCHNICAL DAtA ___________________________ 36  
exPLANAtORy DIAGRAM FOR PLAStCOAt 430 _ 37  
4.1 Operating elements and displays on device _______ 38  
4.2 Drive_______________________________________ 39  
4.3 Compressor (accessory) _______________________ 39  
4.4 Mortar hose for pneumatic spray lance ___________ 39  
4.5 Pneumatic spray lance ________________________ 39  
4.6 Mortar hose for automatic spray lance ___________ 40  
4.7 Automatic spray lance_________________________ 40  
13 SPARe PARtS LISt OF SPRAy LANCe  
WItH AutOMAtIC CONtROL _________________ 55  
14 SPARe PARtS LISt PNeuMAtIC SPRAy LANCe __ 56  
15 PLAStCOAt 430 ACCeSSORIeS________________ 57  
Testing of the mortar spraying machine_______________ 59  
Note on disposal__________________________________ 59  
Important information on product liability_____________ 59  
Guarantee declaration _____________________________ 59  
CE declaration of conformity _______________________ 119  
European service network _________________________ 120  
5
tRANSPORtAtION __________________________ 41  
5.1 Moving_____________________________________ 41  
5.2 Transportation in vehicle ______________________ 41  
6
COMMISSIONING ___________________________ 42  
6.1 Installation location___________________________ 42  
6.1.1 Connection to mains power supply/ Extension cable 42  
6.2 Initial starting-up_____________________________ 42  
6.2.1 Scope of supply______________________________ 42  
6.2.2 Assembly ___________________________________ 42  
6.3 Connecting the mortar hose ___________________ 43  
6.4 Compressor (accessory) _______________________ 43  
6.5 Connecting the spray lance ____________________ 43  
6.6 Remote control (accessory) ____________________ 44  
6.6.1 Remote control assembly ______________________ 44  
6.7 Preparing the mortar spraying machine __________ 45  
6.8 Beginning of the spraying process_______________ 46  
6.9 End of the spraying process ____________________ 46  
7
GeNeRAL INFORMAtION ABOut tHe  
APPLICAtION teCHNIQue ___________________ 47  
7.1 Spraying technique___________________________ 47  
8
SHuttING DOWN AND CLeANING ____________ 47  
8.1 Cleaning the mortar hose ______________________ 47  
8.2 Cleaning the device and replacing the stator ______ 47  
8.3 Cleaning the spray lance_______________________ 49  
33  
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Plast Coat 430  
safety regulatIons  
Breathing masks  
1
SAFety ReGuLAtIONS  
Make a breathing mask available to the processor in order to  
protect against mineral dust. Refer to the regulations of the  
German employer's liability insurance association ("Beruf-  
sgenossenschaft") "Rules for the use of breathing masks"  
(BGR 190) and "Processing coating materials" (BGV D25).  
Connection to the mains network only via a special feed-  
ing point, for example via a distribution board for con-  
struction sites, with residual current protective device  
with INF 30 mA.  
The following sources are just a sample of those containing  
safety requirements for mortar conveyors:  
a) Working reliability regulation, accident prevention  
regulation "Fundamental principles of prevention"  
(BetrbSichV, BGV A1) including explanations and details  
of BGR A1 (Occupational Safety Regulations)  
Avoid soiling of the socket for the remote control at the  
control unit.  
b) BG 183, Occupational Safety Regulation of the Beruf-  
genossenschaft der Bauwirtschaft (the statutory acci-  
dent and insurance prevention institution in the build-  
ing trade in Germany), mortar conveyors and mortar  
spraying machines  
Risk of injury from escaping material.  
Before switching on, always check that the  
material tap on the spray lance is closed.  
Close material tap whenever stopping  
work.  
c) DIN eN 12001: 2004-05, Conveying, spraying and  
placing machines for concrete and mortar - Safety  
requirements; German version; German version eN  
12001:2003  
Risk of crushing when adjusting height of  
holder and connecting material hose.  
Never operate mortar spraying machine  
with an exposed rotor.  
The following specifications are to be observed in particular to  
handle mortar spraying machines safely:  
Do not reach into the rotor when it is mov-  
ing. Risk of crushing.  
Caution if you have long hair. Only wear  
close-fitting clothes at work.  
usage of the mortar spraying machine  
The mortar spraying machine PlastCoat 430 may only be used  
to process the coating materials described on page 36. Any  
other usage is not allowed.  
Proper usage also includes the observance of the operating  
manual and the observance of the inspection and mainte-  
nance conditions. Always keep the operating manual on hand  
at the point of use of the mortar spraying machine.  
The mortar spraying machine PlastCoat 430 may only be oper-  
ated with a manometer. Only the mortar hose specified by the  
manufacturer may be used.  
Cleaning and maintenance  
Never decouple mortar hose or disassemble machine when  
under pressure. Note pressure reading on pressure gauge.  
When performing maintenance work, always switch off mor-  
tar spraying machine, disconnect mains plug and ensure it  
cannot be plugged back in by mistake.  
Do not spray down the motor and control unit of the mortar  
spraying machine with a water-jet, high-pressure cleaner or  
high-pressure steam cleaner. Danger of short-circuits caused  
by water ingressing.  
Use only marked mortar hoses with at least 40 bars operating  
pressure.  
Protection of persons  
In order to protect eyes, skin and the respiratory organs: Wear  
safety goggles, protective clothing, gloves, possibly use  
protective skin cream and respiratory equipment. Do  
not decouple the mortar hose as long as it is under pressure.  
Watch the manometer! Wear safety goggles! Do not point the  
spray lance at persons!  
electrical equipment  
Work on the machine’s electrical equipment may be carried  
out only by a qualified electrician. The electrical equipment is  
to be checked regularly. Eliminate faults such as loose connec-  
tions or scorched cables.  
In order to protect your ears wear ear protection.  
Wear safety shoes when transporting the machine or working  
with it.  
People not needed to assist with machine installation, assem-  
bly or operation, must keep away from the machine.  
The PC 430 is equipped with an EMERGENCY STOP switch for  
emergencies.  
keep the label on the mortar spraying machine clean and  
legible.  
Whenever the machine is automatically  
brought to a standstill or during power  
failure, immediately move the selec-  
tor switch to “A” to prevent the machine  
starting back up again unintentionally.  
there is a danger of injury.  
34  
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Plast Coat 430  
safety regulatIons  
Setup on an uneven surface  
The mortar spraying machine must be installed as shown in  
the diagram below to prevent it slipping.  
35  
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Plast Coat 430  
IntroDuctIon  
Use other coating materials only after agreement with the  
manufacturer or the WAGNER application technology service.  
2
INtRODuCtION tO WORkING WItH  
tHe MORtAR SPRAyING MACHINe  
PLAStCOAt 430  
3
teCHNICAL DAtA  
The suction pump PlastCoat 430 is conceived for using and  
processing ready mixed mineral coating materials from a  
bucket.  
PlastCoat 430  
230 V~, 50 Hz  
16 A time-lag  
5 m long, 3 x 1.5 mm2  
1.8 kW  
Voltage:  
The material supply is ensured by the immersion of the suc-  
tion tube into the material bucket.  
The machine is not designed for use as a cleaning device.  
Fusing:  
Device supply cable:  
Motor output P1:  
2.1 FuNCtION OF tHe MORtAR SPRAyING MACHINe  
Max. convey capacity (water):  
Max. operating pressure:  
Max. granular size:  
Dimensions L x W x H:  
Weight:  
12 l/min  
PLAStCOAt 430  
40 bar  
The coating material is fed through the suction effect of the  
screw pump. The suction effect causes the coating material  
to enter the eccentric screw pump. This pump builds up the  
pressure required for transportation through the mortar hose.  
The compressed air required for atomisation is supplied at the  
spray lance. The mortar spraying machine can be switched on  
and off using the electric control. This can also be used to con-  
trol the delivery volume.  
K3 mm  
700 x 600 x 1050 mm  
38 kg  
Max. tyre pressure:  
Degree of protection:  
Max. sound pressure level:  
Atomizing air connection:  
2.5 bar  
IP 55  
70 dB (A)*  
A soft even spray pattern can be achieved by means of the  
smoothly regulated convey capacity of the coating material.  
Rapid action coupling  
DN 7.2 mm  
Max. atomizing air pressure:  
10 bar  
2.2 PROCeSSIBLe COAtING MAteRIALS  
Minimum required compressed  
air volume:  
• Thermal insulation composite system bonding agent  
(mineral and artificial resin systems)  
• Artificial resin plasters up to 3 mm granular size  
• Silicate plasters up to 3 mm granular size  
• Silicone resin plasters up to 3 mm granular size  
• Mineral final coats up to 3 mm granular size  
• Lightweight plaster systems up to 3 mm granular size  
• Scraped stucco up to 3 mm granular size  
• Thermal insulation plasters  
• Restoration plaster  
280 l/min  
Max. mortar hose length:  
30 m (and 2.5 m hose  
whip)  
Max. delivery height:  
20 m  
* Place of measurement: 1 m distance from unit and 1.60 m  
above reverberant floor.  
• Porous concrete coating  
• Quartz plastic  
• Roof coatings  
• Fire protection coatings  
• Mineral sealing sludges  
• Bitumen emulsions  
• Armoring filler  
• Liquid wood-chip wall paper  
• Casement grouting mortar  
• Artificial resin rendering base  
• Wash primer  
• Filling paint, also fibrous  
• Elastic coating  
• Acoustic plaster, artificial resin bonded  
• Fillers, artificial resin bonded  
All the coating materials must be suitable for machine process-  
ing. Refer to the product data sheet of the coating material to  
be processed.  
36  
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Plast Coat 430  
explanatory DIagram  
4
exPLANAtORy DIAGRAM FOR PLAStCOAt 430  
1
Drive and control unit complete  
2
4
Base frame with wheels  
3
Operating light green (indicates that mains voltage  
is present)  
Indicator light red (indicates the presence of a mal-  
function)  
5
Control panel with selector switch for operating  
mode and delivery volume controller  
6
EMERGENCY STOP switch  
7
Suction tube with inside screw pump  
Connecting coupling for mortar hose  
Spray lance  
8
Manometer  
9
10  
12  
14  
16  
Mortar hose with air hose complete  
Special key  
11  
13  
15  
Suction flange  
Storage box  
Magnets for fixing locking pins  
Spray lance air hose connection (pneumatic version  
only)  
17  
Lock  
18  
Compressor air hose connection (pneumatic version  
only)  
19  
21  
Hose / cable holder  
20  
22  
External controller connection  
Remote control connection  
Switch for activating remote control  
22  
1
21  
20  
Rear view  
2
7
3
POWER  
6
ERROR  
19  
4
A
R
F
5
18  
17  
8
9
16  
15  
14  
10  
12  
11  
13  
37  
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Plast Coat 430  
overvIew  
4.1 OPeRAtING eLeMeNtS AND DISPLAyS ON  
The selector switch (Fig. 3, 2) offers the following modes:  
DeVICe  
A
“Aposition = automatic  
R
F
1
2
3
4
5
6
Delivery volume controller 0-10  
Selector switch for operating mode  
Indicator light (Error)  
Operating light (Power)  
EMERGENCY STOP switch  
Basic setting for control with an automatic  
spray lance, pneumatic spray lance or re-  
mote control  
“Fposition = manual activation  
Switches on the mortar spraying machine.  
This setting is required for:  
A
Switch for activating remote control  
R
F
• suction unit assembly  
POWER  
4
When using the pneumatic lance, this set-  
ting is also needed for:  
• pre-rinsing the mortar hose to improve  
the material‘s ability to slide  
• cleaning  
5
3
ERROR  
A
R
F
A
2
1
“Rposition = reverse gear (must be held in  
this position).  
This setting is required for:  
• relieving pressure on the mortar hose  
• suction unit disassembly  
R
F
Detailed explanation of selector switch use:  
If the selector switch is in the “A” position, the PC430 can be  
switched on and off with the material shut-off on the auto-  
matic or pneumatic spray lance.  
If there is no spray lance fitted (e.g.: assembly/disassembly of  
suction unit), the machine is switched on using the “F” switch  
position and off using the “Aposition.  
Since the air supply through the compressor needs to be  
switched off to clean the mortar hose, the pneumatic lance  
is not controlled using the material shut-off. In this case, the  
machine must therefore also be switched on using the “F” po-  
sition.  
Rear view  
6
Important: control via the selector switch and  
material shut-off are treated equally.  
The machine can be switched from the “Apo-  
sition (control using material shut-o) to “Fat  
any time.  
We would therefore recommend that only one  
person operate the machine.  
The delivery volume controller (Fig. 3, 1) is used to regulate  
the convey capacity from 0-10 smoothly.  
The operating light (green, Fig. 3, 4) indicates that the machine  
is energised and ready.  
The indicator light (red, Fig. 3, 3) indicates a fault. For detailed  
information about this kind of fault, refer to the „Rectification  
of faults“ section on page 50.  
The remote control (available separately, art.  
no. 2308 417) can be used to conveniently  
control the pump‘s delivery volume from the  
spray lance.  
The switch (Fig. 3, 6) allows you to switch between internal  
and external control. In Position “I, the PC 430 is controlled  
with the integrated control panel. In PositionIIit is controlled  
with the remote control.  
38  
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Plast Coat 430  
overvIew  
If the selector switch is in the “Fposition when  
the mains plug is plugged in, the machine will not  
switch on.  
Briefly move selector switch toA” and then back  
to “Fto switch on the machine.  
4.4 MORtAR HOSe FOR PNeuMAtIC SPRAy LANCe  
1
2
3
4
5
Material connection mortar spraying machine  
Atomizing air connection compressed air supply  
Material connection spray lance  
Mortar hose  
Atomizing air connection spray lance  
eMeRGeNCy StOP switch  
When the EMERGENCY STOP switch is pressed, the PC 430 is  
switched off immediately.  
2
1
Turn the EMERGENCY STOP switch in order to release it again.  
The machine remains switched off after release. To switch it on  
again, the selector switch must be briefly set to “A” and then  
to “F.  
4.2 DRIVe  
When an overload occurs, the mortar spraying machine  
switches off automatically (red indicator light lights up).  
Move selector switch (Fig. 3, 2) to “A” and disconnect mains  
plug. Set delivery volume controller (Fig. 3, 1) to0.  
Waitaround5minutes,thenplugthemortarsprayingmachine  
back in and switch on. Set the delivery volume required.  
The drive unit heats up during operation. This  
is normal and not a sign of malfunction.  
3
5
4
4.3  
COMPReSSOR (ACCeSSORy)  
4.5 PNeuMAtIC SPRAy LANCe  
VkM 592 intake volume 590 l/min  
1
2
3
Atomizing air connection  
Texture tip  
Combined material and air tap  
Open: material tap at 90° to spray lance  
Closed: material tap facing to the rear  
Material connection  
Note:  
Only operate the compressor in accordance with the enclosed  
operating manual.  
4
3
4
1
2
Various texture tips can be used in the spray lance. The tip size  
depends on the granular size of the coating material and the  
desired spray pattern.  
39  
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Plast Coat 430  
overvIew  
4.6 MORtAR HOSe FOR AutOMAtIC SPRAy LANCe  
4.7 AutOMAtIC SPRAy LANCe  
1
2
3
4
5
6
7
Material connection mortar spraying machine  
Control cable connection / controller  
Atomizing air connection compressed air supply  
Material connection spray lance  
Mortar hose  
Atomizing air connection spray lance  
Control cable connection/ automatic spray lance  
1
2
Material connection  
Switch sleeve, switching the mortar spraying machine on  
and off using control cable  
Texture tip  
Air tap  
Material tap  
Open: material tap facing to the rear  
Closed: material tap at 90° to spray lance  
Control cable connection  
Atomization air connection  
3
4
5
6
7
3
2
1
1
2
3
7
6
5
4
7
6
5
4
Various texture tips can be used in the spray lance. The tip size  
depends on the granular size of the coating material and the  
desired spray pattern.  
40  
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Plast Coat 430  
transportatIon  
POWER  
ERROR  
5
tRANSPORtAtION  
4
3
A
R
F
5.1 MOVING  
Pull safety pin (1) to rear and press down on mortar spraying  
machine frame (2) until machine engages in the centre posi-  
tion.  
Roll up mains cable on cable bracket (3) and remove hose.  
Tip PC 430 towards rear using handle (4) so it can be easily  
pulled or pushed by hand.  
2
the machine must not be transported with  
a crane.  
1
5.2 tRANSPORtAtION IN VeHICLe  
Pull safety pin (1) to rear and press down on mortar spraying  
machine frame (2) until machine engages in the bottom posi-  
tion.  
Secure the unit in the vehicle by means of suitable fasteners.  
To prevent material residue from escaping  
from the suction tube, clean machine in ad-  
vance or seal suction tube.  
41  
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Plast Coat 430  
commIssIonIng  
The operation light (6) shows operational readiness.  
Fold locking pins (7) up towards the magnet holders in the  
handle to prevent them being twisted during assembly.  
6
COMMISSIONING  
6.1 INStALLAtION LOCAtION  
Only the person controlling the machine  
may assemble the pump unit.  
Never operate mortar spraying machine  
with an exposed rotor.  
Do not reach into the rotor when it is  
moving. Risk of crushing.  
Caution if you have long hair. Only wear  
close-fitting clothes at work.  
The mortar spraying machine and the bucket from which the  
material to be processed is to be pumped have to be set up on  
an even and firm underground. This ensures that the machine  
and bucket cannot slide away or fall over.  
6.1.1 CONNeCtION tO MAINS POWeR SuPPLy/  
exteNSION CABLe  
Connection to the mains network only via a special feed-  
ing point, for example via a distribution board for con-  
struction sites, with residual current protective device  
with INF 30 mA.  
Slide pump unit (8) over rotor (3) from below and press up-  
wards.  
Set delivery volume controller (5) to 1 or 2.  
Set selector switch (4) toFto switch on pump. The pump unit  
is automatically drawn up by the rotor.  
As soon as the pump unit is in its end position, fold the two  
locking pins (7) down and use nuts to fix the pump unit.  
Lay the device supply cable so that there is no  
danger of stumbling.  
Protect against damage, for example against  
being driven over.  
If necessary rotate pump unit (8) by hand to  
move locking pins (7) into end position.  
Min. wire cross-section 3 x 1.5 mm2. Unroll the  
extension cable completely. Ensure that the  
coupling pieces and plugs are free of dam-  
age.  
Set selector switch (4) to “Ato switch off pump.  
Disconnect mains plug.  
After assembling the pump unit, secure the  
union nut (9) on the pump unit, using the  
special key to do so.  
• Before connecting the unit to the mains supply, ensure that  
the line voltage matches that specified on the rating plate.  
POWER  
ERROR  
6.2 INItIAL StARtING-uP  
A
R
F
POWER  
6.2.1 SCOPe OF SuPPLy  
The machine is supplied by the manufacturer in the following  
individual components:  
6
4
5
ERROR  
2
A
R
F
• Complete basic machine comprising drive unit, control unit  
and transport frame with wheels  
Pump unit complete  
7
3
• Tool : Special key  
Hose package  
• Spray lance  
Pump sliding means  
1
6.2.2 ASSeMBLy  
8
9
Pull safety pin (1) to rear to release lock. Pull PC430 up by its  
frame (2) until the machine engages in the top position.  
Spray rotor (3) with a suitable pump lubricant (order no. 9992  
824).  
Move selector switch (4) toA” and set delivery volume con-  
troller (5) to0.  
Connect mains plug to mains power supply.  
42  
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Plast Coat 430  
commIssIonIng  
AutOMAtIC SPRAy LANCe  
PNeuMAtIC SPRAy LANCe  
6.3 CONNeCtING tHe MORtAR HOSe  
6.3. CONNeCtING tHe MORtAR HOSe  
• Check that the pump unit is seated firmly.  
Connect the mortar hose (Fig. 7, 1) and secure it with the  
clamping levers (Fig. 7, 2).  
Connect the atomizing air connection at the mortar hose  
to the compressed air supply, for example the compressor  
(accessory).  
• Check that the pump unit is seated firmly.  
• Connect mortar hose (Fig. 7, 1) to reduction piece and se-  
cure with clamping levers (Fig. 7, 2).  
• Connect atomising air connection on mortar hose to front  
connection on handle (Fig. 8,1) and compressor air hose (ac-  
cessory) to rear connection on handle (Fig. 8,2).  
1
2
2
1
6.4 COMPReSSOR (ACCeSSORy)  
Place the compressor at a secure location next to the mortar  
spraying machine and connect it to the mains network.  
Note:  
Only operate the compressor in accordance with the enclosed  
operating manual.  
6.4 COMPReSSOR (ACCeSSORy)  
Place the compressor at a secure location next to the mortar  
spraying machine and connect it to the mains network.  
Note:  
Only operate the compressor in accordance with the enclosed  
operating manual.  
6.5 CONNeCtING tHe SPRAy LANCe (FIG. 12)  
• Select a spray tip suitable for the material:  
6.5 CONNeCtING tHe SPRAy LANCe (FIG. 10)  
type of material  
tip colour  
• Mount the texture tip (1) in the spray lance with the cone  
pointing towards the spray head.  
the tip size should amount to at least three times the  
Fine grain  
3 mm (blue)  
4 mm (red)  
5 mm (yellow)  
granular size,  
e.g. granular size  
Coarse grain  
6 mm (black)  
7 mm (green)  
8 mm  
Artificial resin plasters –> 3 mm  
tip size –> 10 mm  
10 mm  
• Connect the spray lance (2) and secure it with the clamping  
levers (3).  
12 mm  
• Close the material tap (4) (material tap at 90° to spray  
lance).  
• Screw coupling plug (5) for remote control to the control ca-  
ble of the mortar hose.  
the tip size should amount to at least three times the  
granular size,  
e.g. granular size  
Artificial resin plasters –> 3 mm  
tip size –> 10 mm  
• Connect atomization air connection (6) to the air hose of the  
mortar hose.  
• Connect mortar hose‘s control cable to bottom pump con-  
nection. (Fig. 11)  
• Insert tip (1) at front in spray lance (2) and secure with ring  
(3).  
• Fit spray lance with reduction piece (4) on mortar hose (5)  
and secure with clamping levers (6).  
• Close material tap (7) (facing to the rear)  
• Couple atomising air connection (8) to air hose on mortar  
hose.  
• Set selector switch toA.  
• Set selector switch toA.  
43  
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Plast Coat 430  
commIssIonIng  
AutOMAtIC SPRAy LANCe  
PNeuMAtIC SPRAy LANCe  
3
7
2
3
1
5
4
6
8
2
1
6
5
4
6.6 ReMOte CONtROL (ACCeSSORy/ NOt INCLuDeD  
IN tHe SCOPe OF DeLIVeRy)  
The remote control can be used to set the operating mode  
(Fig. 13, 1) and delivery volume (Fig. 13, 2) without the opera-  
tor having to physically go to the machine.  
The remote control can be secured to the spray lance with a  
cable tie.  
6.6 ReMOte CONtROL (ACCeSSORy/ NOt INCLuDeD  
6.6.1 ReMOte CONtROL ASSeMBLy  
IN tHe SCOPe OF DeLIVeRy)  
• Ensure that the selector switch (Fig. 6, 4) is in theA” position  
and that the mains plug is disconnected.  
• Connect connection cable (Fig. 14, 1) to top connection (Fig.  
14,2).  
• Connect mains plug to mains power supply.  
• Set the switch (Fig. 14, 3) to “II, to activate the remote con-  
trol.  
The remote control can be used to set the operating mode  
(Fig. 13, 1) and delivery volume (Fig. 13, 2) without the opera-  
tor having to physically go to the machine.  
The remote control can be secured to the spray lance with a  
cable tie.  
6.6.1 ReMOte CONtROL ASSeMBLy  
• Ensure that the selector switch (Fig. 6, 4) is in theA” position  
and that the mains plug is disconnected.  
• Connect connection cable (Fig. 14, 1) to top connection (Fig.  
14,2).  
If the connection cable is disconnected from  
the pump, the pump automatically switches  
off.  
• Connect mains plug to mains power supply.  
Set the switch (Fig. 14, 3) to “II, to activate the remote con-  
trol.  
1
3
If the connection cable is disconnected from  
the pump, the pump automatically switches  
off.  
2
1
2
44  
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Plast Coat 430  
commIssIonIng  
AutOMAtIC SPRAy LANCe  
PNeuMAtIC SPRAy LANCe  
6.7 PRePARING tHe MORtAR SPRAyING MACHINe  
6.7 PRePARING tHe MORtAR SPRAyING MACHINe  
(FIG. 15)  
(FIG. 15)  
Recommended sliding means for the mortar hose  
Recommended sliding means for the mortar hose  
Water is not sufficient as a sliding means.  
Danger of clogging!  
Use cellulose paste (e.g. Metylan wallpaper  
paste, art no. 2312136)  
Water is not sufficient as a sliding means.  
Danger of clogging!  
Use cellulose paste (e.g. Metylan wallpaper  
paste, art no. 2312136)  
• Fill 2–3 l cellulose paste into a suitable container.  
• Connect the mortar spraying machine to the mains supply.  
The operation light (1) shows operational readiness.  
• Place container under mortar spraying machine.  
• Pull safety pin (2) to the rear and press down mortar spray-  
ing machine frame (3) until machine engages in the bottom  
position.  
• Fill 2–3 l cellulose paste into a suitable container.  
• Connect the mortar spraying machine to the mains supply.  
The operation light (1) shows operational readiness.  
• Place container under mortar spraying machine.  
• Pull safety pin (2) to the rear and press down mortar spray-  
ing machine frame (3) until machine engages in the bottom  
position.  
Risk of injury from escaping material.  
Before switching on, always check that the  
material tap on the spray lance is closed.  
Close material tap whenever stopping  
work.  
Risk of injury from escaping material.  
Before switching on, always check that the  
material tap on the spray lance is closed.  
Close material tap whenever stopping  
work.  
• Set selector switch (4) toA.  
• Set delivery volume controller (5) to3.  
• Set selector switch (4) toA.  
• Set delivery volume controller (5) to3.  
• Switch off compressor.  
Do not bend the mortar hose!  
Protect it against damage, for exam-  
ple against being driven over as well as  
against sharp objects and edges.  
Do not bend the mortar hose!  
Protect it against damage, for exam-  
ple against being driven over as well as  
against sharp objects and edges.  
• Hold the spray lance over the container.  
• Open material tap (3, Fig. 16) on spray lance (material tap  
facing to the rear), the mortar spraying machine is switched  
on.  
• If cellulose paste is pumped into the mortar hose, close ma-  
terial tap (3, Fig. 16). (Material tap at 90° to spray lance)  
• Replace container and lubricant with container and coating  
material.  
• Hold the spray lance over the container.  
Set selector switch to “F.  
• Open material tap (1, Fig. 17) on spray lance. (Material tap at  
90° to spray lance)  
• If cellulose paste is pumped into the mortar hose, close ma-  
terial tap (material tap facing to the rear).  
• Set selector switch toA.  
• Hold spray lance above container with cellulose paste.  
• Open material tap (3, Fig. 16) on spray lance.  
• As soon as coating material exits from spray lance,  
close material tap (3, Fig. 16).  
• Replace container and lubricant with container and coating  
material.  
• Hold spray lance above container with cellulose paste.  
Set selector switch to “F.  
• Open material tap (1, Fig. 17) on spray lance.  
• As soon as coating material exits from spray lance, close ma-  
terial tap (1, Fig. 17).  
The mortar spraying machine is now full and ready.  
• Set selector switch toA.  
• Switch on compressor.  
The mortar spraying machine is now full and ready.  
45  
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Plast Coat 430  
commIssIonIng  
AutOMAtIC SPRAy LANCe  
PNeuMAtIC SPRAy LANCe  
POWER  
1
4
ERROR  
A
R
F
1
5
3
2
3
2
1
6.8 BeGINNING OF tHe SPRAyING PROCeSS  
• Open material tap (1, Fig. 17) on spray lance.  
Set the amount of material using the volume regulator (fig.  
15, 5) in order to achieve the corresponding spray pattern.  
6.8 BeGINNING OF tHe SPRAyING PROCeSS  
• Open the air tap (Fig. 16, 2) and material tap (Fig. 16, 1) at the  
spray lance.  
Set the amount of material using the volume regulator and  
the amount of air by setting the air tap (Fig. 16, 2) in order to  
achieve the corresponding spray pattern.  
Increased material tap wear. Do not use the  
material tap to set the material volume.  
the delivery volume controller should be  
used for this purpose.  
Increased material tap wear. Do not use the  
material tap to set the material volume.  
the delivery volume controller should be  
used for this purpose.  
6.9 eND OF tHe SPRAyING PROCeSS  
• Close material tap (1, Fig. 17) on spray lance.  
Always close material tap at end of the  
spray process.  
6.9 eND OF tHe SPRAyING PROCeSS  
• Close the material tap (Fig. 16, 3).  
• Close the air tap (Fig. 16, 2).  
Always close material tap at end of the  
spray process.  
46  
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Plast Coat 430  
general InformatIon about the applIcatIon technIque  
• Remove the texture tip from the spray lance and clean it.  
• Submerge suction tube in a bucket full of water and hold  
spray lance above material container.  
7
GeNeRAL INFORMAtION ABOut  
tHe APPLICAtION teCHNIQue  
• Set delivery volume controller to5.  
• If using automatic lance, open material tap on spray lance; if  
using pneumatic lance, set selector switch to “F.  
• Pump material out of hose into container until the material  
exiting the hose is just a thin liquid.  
• If using automatic lance, close material tap on spray lance; if  
using pneumatic lance, set selector switch to “A.  
7.1 SPRAyING teCHNIQue  
While spraying hold the spray lance at a uniform distance of  
30 – 60 cm from the object. Otherwise the spray pattern will  
be uneven.  
The spray pattern depends on the coating material, viscosity,  
tip size, convey capacity and amount of atomizing air.  
the mortar hose must be pressureless.  
If necessary, set the selector switch briefly  
to “R”(reverse).  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
examples:  
Fine texture  
–> large amount of atomizing air  
–> small amount of atomizing air  
• Decouple mortar hose from pump unit.  
• Decouple spray lance from mortar hose.  
• Insert cleaning ball into mortar hose and reconnect mortar  
hose  
Rough texture  
Higher convey capacity –> larger amount of atomizing air  
• Set selector switch to F .  
• After a few seconds the cleaning ball is emitted from the  
spray lance.  
• Depending on the processed coating material, repeat the  
cleaning process 3 – 4 times.  
Test the desired texture on a test surface.  
The lateral limit of the spray jet should not be too sharp. The  
distance between the spray lance and the object should there-  
fore be selected correspondingly.  
the mortar hose must be pressureless.  
If necessary, set the selector switch briefly  
to “R”(reverse).  
The spray edge should be gradual in order to facilitate over-  
lapping of the next coat.  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
If the spray lance is moved parallel and at an angle of 90° to  
the surface to be coated, the paint mist is minimized.  
• Set selector switch toA.  
• Decouple mortar hose from pump unit.  
Note:  
Grains and pigments with a sharp edge result in a high rate of  
wear of the pump, mortar hose, material tap and tip.  
A further cleaning option is to use the clean-  
ing adapter (accessory).  
This cleaning adapter can be connected to a  
water hose or a tap by means of the claw cou-  
pling.  
Insert cleaning ball into the mortar hose. Cou-  
ple the mortar hose to the cleaning adapter  
and rinse through with water.  
8
SHuttING DOWN AND CLeANING  
Do not clean the motor and control unit of  
the mortar spraying machine moistly. And  
certainly do not spray down the unit with  
high-pressure cleaners or high-pressure  
steam cleaners. Danger of short-circuits  
caused by water ingressing.  
8.2 CLeANING tHe DeVICe AND RePLACING tHe  
StAtOR  
• Clean mortar spraying machine.  
To do so, pump graphite pump sliding means or water mixed  
with dishwashing liquid through the pump.  
8.1 CLeANING tHe MORtAR HOSe  
• Pump the paint bucket empty or replace it by an empty ves-  
sel/bucket.  
Important: Do not let the mortar spraying machine run  
dry.  
• Switch off mortar spraying machine and compressor.  
• Close material tap on spray lance.  
47  
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Plast Coat 430  
shuttIng Down anD cleanIng  
POWER  
ERROR  
A
Dismantling  
R
F
POWER  
ERROR  
Mortar spraying machine must be depres-  
surised.  
If necessary, set the selector switch briefly  
to “R”(reverse).  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
4
A
R
F
5
1
2
10  
Only the person operating the machine may  
remove the pump unit.  
11  
• Move selector switch (1) toA” and set delivery volume con-  
troller (2) to0.  
3
• Pull safety pin (3) to rear to release lock. Pull PC430 up by its  
frame (4) until the machine engages in the top position.  
Loosen the union nut on the pump tube using the special  
key (approx. a one-quarter turn)  
6
• Remove nuts from locking pins (5). Fold up locking pins so  
that they remain in contact with magnets in handle.  
• Set delivery volume controller (2) to 1 or 2.  
• Firmly hold pump unit (6) with one hand. Move selector  
switch (1) to “R” position (reverse gear) and hold there. As  
soon as the pump unit (6) has released, move selector switch  
to “Aand remove pump unit.  
Disconnect mains plug.  
• Loosen/unscrew pump pipe (8) from pump unit (6) using  
the special key provided.  
• Remove stator (9) from pump pipe.  
6
9
Cleaning the pump unit  
Once the pump pipe has been removed from the pump unit,  
the pump housing (10) up to the seals can be cleaned with a  
jet of water and suitable bottle brush.  
Thoroughly clean rotor (11), stator (9) and pump pipe (8) with  
water and a brush too if necessary.  
Then spray rotor (11) and stator (9) with a suitable pump lu-  
bricant.  
Keep the thread of the pump housing and the pump tube  
clean so that leaking after the assembly is avoided.  
Mounting  
8
Insert stator (9) in pump pipe (8) such that the journal sits in  
the largest recess.  
Use special key to screw pump pipe back onto pump unit (6).  
48  
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Plast Coat 430  
maIntenance  
8.3 CLeANING tHe SPRAy LANCe  
9.3 LONG PeRIODS OF NON-uSAGe  
Clean the texture tip.  
Use cleaning needles to clean the air holes in the texture  
tip.  
If the mortar spraying machine is not used for a longer period,  
it has to be cleaned thoroughly and protected against corro-  
sion.  
• Use a bottle brush to clean the inside of the spray lance.  
Remove pump unit so that rotor cannot seize  
on stator.  
9
MAINteNANCe  
ATTENTION! It is imperative that the machine be  
deenergized by unplugging the plug before all  
work and maintenance work. Otherwise there is  
a danger of short-circuiting!  
Repairs may only be carried out by qualified per-  
sonnel who dispose the corresponding training  
and experience. The device must be tested by a  
skilled electrician after every repair.  
9.4 ROtOR RePLACeMeNt (FIG. 20)  
• Loosen fixing screw (1) and remove old rotor (2).  
• Fit new rotor with new fixing screw.  
• Glue fixing screw with Loctite 243.  
Note: use Loctite 243 only.  
The mortar spraying machine is designed so that a minimum  
of care and maintenance is required. However, the following  
work has to be carried out and components checked regu-  
larly:  
9.1 MeCHANICAL MAINteNANCe  
Keep the thread at the pump tube and pump housing  
clean and, if appropriate, seal.  
Check the seals at all the couplings and connecting pieces  
for leaks. If appropriate, replace worn seals.  
• Check the following for damage before every usage:  
- Mortar hose  
- Power cable  
- Control unit  
- Remote control connection cable (if present)  
1
2
• Check the suction system for leaks during every usage.  
9.2 eLeCtRICAL MAINteNANCe  
• The electrical drive and its ventilation slots must always be  
kept clean and may not be cleaned with water. Danger of  
short-circuits.  
49  
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Plast Coat 430  
elImInatIng faults  
10 eLIMINAtING FAuLtS  
malfunctIon  
possIble cause  
elImInatIon  
Mortar spraying machine not  
running.  
Delivery volume controller is set to0“ Increase delivery volume  
Green operating light lights up  
Lance control cable not connected or Check control cable  
damaged  
Switched to remote control operation Connect a remote control or set switch (6 Fig. 3) to  
(Switch 6 Fig. 3 in Position “II”) but re- PositionI, in order to switch off operation with re-  
mote control not connected  
mote control.  
Mortar spraying machine not  
running.  
Green operating light not does  
not light up  
Power supply missing.  
- Plug in the power plug.  
- Check the power cable for damage and replace,  
if necessary.  
- Check the power supply.  
Mortar spraying machine not  
running.  
Red indicator light lights up  
Mortar spraying machine was over-  
loaded/overheated.  
Close material tap and disconnect mains plug.  
Switch the mortar spraying machine on again after  
about 5 minutes.  
Mortar spraying machine can-  
not be switched on/off by  
means of the remote control.  
Remote control not on.  
Set selector switch to “Aand set switch (Fig. 3, 6)  
to position “II, in order to activate remote control.  
Remote control line not connected or Connect remote control, check connections, check  
defect.  
remote control line for damage.  
Mortar spraying machine can-  
not rotate the rotor  
Rotor stuck in stator.  
Pump was not lubricated with pump  
sliding means.  
Set the selector switch alternatively briefly toF”  
(forwards) – “R(reverse).  
Contact Wagner customer service if the problem  
cannot be resolved.  
Mortar spraying machine builds Coating material "plug" in the mortar  
Depressurize the mortar hose – set the selector  
up pressure in the mortar hose. hose. Mortar hose not prerinsed with switch to “R(reverse).  
However, coating material does cellulose paste.  
not arrive at the spray lance.  
Pump the coating material back into the con-  
tainer.  
the mortar hose must be pres-  
sureless.  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
Decouple mortar hose and rinse with water hose.  
When the plug has been removed, fill cellulose  
paste in the mortar hose. Couple the mortar hose  
back on.  
50  
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Plast Coat 430  
elImInatIng faults  
malfunctIon  
possIble cause  
elImInatIon  
Coating material is suddenly  
not emitted during spraying.  
Texture tip is clogged because of  
impurity in the coating material or be- Close the material cock at the spray lance.  
cause the granular size is too large.  
Texture tip too small.  
Switch the mortar spraying machine off.  
Remove the texture tip and clean it.  
Select a larger texture tip.  
Rule of thumb: Granular size x 3 ––> Tip size  
Coating material “plugin the mortar  
Depressurize the mortar hose – set the selector  
hose. Mortar hose not prerinsed with switch to “R(reverse).  
cellulose paste.  
Pump the coating material back into the con-  
tainer.  
the mortar hose must be pres-  
sureless.  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
Decouple mortar hose and rinse with water hose.  
When the plug has been removed, fill cellulose  
paste in the mortar hose. Couple the mortar hose  
back on.  
No coating material in the container.  
Pump has sucked in air.  
Top up coating material in container and pump  
round until coating material exits without bub-  
bles.  
Attention:  
Always top up with sufficient coating material.  
Do not let the pump run dry. Pump overheats,  
resulting in a danger ofplugs.  
Spray pattern is not clean and  
even.  
Air ducts in the texture tip are partially Switch the mortar spraying machine off.  
closed with coating material.  
Close the material tap at the spray lance.  
Remove the texture tip. Clean the air ducts of the  
texture tip.  
Air volume incorrectly set.  
Change air volume setting.  
Poor mortar spraying machine clean-  
Thoroughly clean mortar spraying machine  
ing  
No coating material in the container.  
Pump has sucked in air.  
Top up coating material in container and pump  
round until coating material exits without bub-  
bles.  
Attention:  
Always top up with sufficient coating material.  
Do not let the pump run dry. Pump overheats,  
resulting in a danger ofplugs.  
51  
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Plast Coat 430  
elImInatIng faults  
malfunctIon  
possIble cause  
elImInatIon  
Pressure at the manometer rises Viscosity of the coating material too  
Dilute the coating material.  
to more than 40 bars.  
high.  
Mortar hose diameter too small.  
Use a mortar hose with a larger diameter.  
Use a shorter mortar hose.  
Mortar hose is too long.  
Coating material “plugin the mortar  
Depressurize the mortar hose – set the selector  
hose. Mortar hose not prerinsed with switch to “R(reverse).  
cellulose paste. Pump the coating material back into the con-  
tainer.  
the mortar hose must be pres-  
sureless.  
Watch the manometer ––> 0 bar.  
Wear safety goggles.  
Decouple mortar hose and rinse with water hose.  
When the plug has been removed, fill cellulose  
paste in the mortar hose. Couple the mortar hose  
back on.  
Mortar spraying machine does Convey capacity selected too low.  
Set the volume regulator higher.  
not pump enough coating ma-  
terial.  
Mortar hose diameter too small.  
Stator worn.  
Use a mortar hose with a larger diameter.  
Mount a new stator, if necessary, also a new rotor.  
Attention: Spray on pump sliding means.  
Texture tip too small.  
Select a larger texture tip.  
Rule of thumb: Granular size x 3 ––> Tip size  
Coating material is emitted at  
the inspection hole (1).  
The shaft seal that seals between the  
pump unit and the drive unit is worn.  
Stop work immediately because otherwise coat-  
ing material may enter the drive and result in a  
defect.  
Clean machine and contact Wagner customer  
service.  
1
If the defect is not caused by one of the above-mentioned faults, have the defect eliminated by the WAGNER customer service.  
52  
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Plast Coat 430  
spare parts lIst for plastcoat 430  
11 SPARe PARtS LISt FOR PLAStCOAt 430  
Item orDer no.  
DesIgnatIon  
Item orDer no.  
DesIgnatIon  
1
2
2311 768  
2309 572  
Grab handle (1)  
5
2312 304  
0342 314  
2304 954  
2312 305  
2308 535  
Pipe bend, complete  
Flow switch, complete  
(pneumatic version only)  
6
7
Fix coupling seal M 27  
Stator  
2312 306  
2304 989  
Rotor and fixing screw  
3
4
8
9
Suction tube, complete  
Rubber seal  
Special key  
1
2
3
4
5
7
6
9
8
53  
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Plast Coat 430  
spare parts lIst of carrIage  
12 SPARe PARtS LISt OF CARRIAGe  
Item  
orDer no.  
2304 966  
2312 303  
9990 866  
2309 787  
DesIgnatIon  
1
Locking pin  
2
3
4
Wheel and wheel cap (1)  
Rubber cover (1)  
Protective cap (1)  
1
2
4
3
54  
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Plast Coat 430  
spare parts lIst of spray lance  
13 SPARe PARtS LISt – SPRAy LANCe WItH AutOMAtIC CONtROL  
Item part no.  
DesIgnatIon  
Item part no.  
DesIgnatIon  
8
0342 350  
0342 351  
0348 346  
0348 922  
0348 943  
9902 309  
0348 460  
0348 216  
0348 244  
3105 540  
0348 461  
9920 104  
0268 338  
9983 237  
9983 238  
Sealing washer  
Union nut  
0348 241  
0348 904  
Spray lance with automatic control  
Extension kit 500 mm long  
(material pipe and air pipe)  
Extension kit 800 mm long  
(material pipe and air pipe)  
Hexagon nut M8 DIN 985  
Washer 8.4 DIN 433  
Lever  
9
10  
Material pipe 100 mm long  
Material pipe 800 mm long  
Material pipe 500 mm long  
Pan head tapping screw 4.2 x 16  
Cover  
Cable  
Connection sleeve  
O-ring 26 x 2  
Stop  
Washer 4.3  
Ball tap  
Double nipple 3/4 in – 1 in  
0348 923  
1
2
3
4
5
9910 208  
9920 102  
0348 243  
3051 679  
0348 354  
0348 921  
0348 942  
0348 355  
0268 779  
0348 915  
0268 780  
0348 916  
0268 781  
0348 917  
0268 782  
0342 327  
11  
12  
13  
14  
15  
16  
17  
18  
19  
O-ring 35 x 2  
Air pipe 100 mm long  
Air pipe 800 mm long  
Air pipe 500 mm long  
Nozzle head  
Texture tip 4  
Texture tip 5  
Texture tip 6  
Texture tip 7  
Texture tip 8 (standard)  
Texture tip 9  
Texture tip 10  
6
7
Double nipple 3/4 in – round  
thread 32 x 1/8 in  
Fix nipple connection V 27*  
Ball tap*  
20  
21  
22  
0342 313  
9991 112  
0268 604  
Air hose*  
Texture tip 12  
* Loctite 222  
1
2
3
4
20  
5
11  
17  
15  
19  
4
16  
18  
6
7
8
9
14  
13  
12  
11  
22  
10  
21  
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Plast Coat 430  
spare parts lIst of spray lance  
14 SPARe PARtS LISt – PNeuMAtIC SPRAy LANCe  
Item  
part no.  
DesIgnatIon  
Item  
part no.  
DesIgnatIon  
2310 475  
Spray lance complete  
(pos. 1-8,10-12)  
13  
2314 215  
2314 216  
2314 217  
2314 218  
2314 219  
2315 346  
2315 347  
2315 348  
Texture tip blue (3mm)  
Texture tip red (4mm)  
Texture tip yellow (5mm)  
Texture tip black (6mm)  
Texture tip green (7mm)  
Texture tip (8mm)  
9
2312 568  
2312 570  
Air hose *  
Union nut  
12  
Texture tip (10mm)  
Texture tip (12mm)  
* Glue with Loctite 243  
7
6
5
4
8
9
3
2
1
13  
12  
10  
11  
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Plast Coat 430  
plastcoat 430 accessorIes  
15 PLAStCOAt 430 ACCeSSORIeS  
Item orDer no.  
DesIgnatIon  
Item orDer no.  
DesIgnatIon  
1
2
0348 241  
Automatic spray lance  
0348 946  
Mortar hose DN 35 – 13,3 m,  
Connection V 27  
Texture tips for automatic spray lance 0348241:  
0268 779  
0348 915  
0268 780  
0348 916  
0268 781  
0348 917  
0268 782  
0342 327  
0268 905  
2310 475  
Texture tip 4  
12 0342 314  
Fix coupling seal M 27  
Texture tip 5  
13 Mortar hose (including air hose)  
for pneumatic spray lance 2310475  
Texture tip 6  
0342 736  
0342 737  
2316 304  
Mortar hose DN 19 – 10 m,  
Connection V 27 – M 27  
Texture tip 7  
Texture tip 8 (standard)  
Texture tip 9  
Mortar hose DN 27– 10 m,  
Connection V 27 – M 27  
Texture tip 10  
Mortar hose DN 19 – 2 m,  
Connection V 27 – round  
thread 32 x 1/8  
Texture tip 12  
Texture tip set 4, 6, 8, 10  
Pneumatic spray lance  
2311 632  
Mortar hose DN 25 – 10 m,  
Connection V 27 – M 27  
3
4
Texture tips for pneumatic spray lance 2310475  
14 0342 912  
15 0268 726  
16 2311 921  
Rendering lance 200 U  
2314 215  
2314 216  
2314 217  
2314 218  
2314 219  
2315 346  
2315 347  
2315 348  
Texture tip blue (3mm)  
Texture tip red (4mm)  
Texture tip yellow (5mm)  
Texture tip black (6mm)  
Texture tip green (7mm)  
Texture tip (8mm)  
Rendering tip set 14, 16, 18  
Compressor VKM 592, 230 V~, 50 Hz,  
suction volume 590 l/min  
17  
2309 956  
2309 960  
Large volume container 100 litres incl.  
lid  
Large volume container 100 litres incl.  
lid and bag support with pressing  
roller  
Texture tip (10mm)  
Texture tip (12mm)  
5
6
0342 916  
0342 330  
0342 331  
0342 329  
Cleaning needle  
Cleaning ball for DN 19 mm  
Cleaning ball for DN 25/27 mm  
18  
2312 159  
Connection kit for large volume con-  
tainer  
7
Bottle brush for cleaning the inside of  
the outlet unit and spray lance  
19  
20  
2308 417  
2309 961  
Remote control  
Remote control extension cable 15m  
(no picture)  
8
9992 824  
0342 215  
0342 241  
0348 948  
Pump sliding means 500 ml  
Hose holder  
9
21  
22  
23  
2311 692  
2312 136  
0348 960  
Control cable for automatic spray  
lance 14 m (no picture)  
10  
Cleaning adapter M 27 – GK  
Cleaning adapter M 35 – GK  
Lubricant for mortar hose (Metylan  
wallpaper paste) 125g (no picture)  
11  
Mortar hose (including air hose and control cable)  
for automatic spray lance 0348241  
Ceiling spray lance  
2317 758  
Mortar hose DN 19 – 2 m,  
Connection V 27 – round thread  
32 x 1/8  
0342 706  
0348 930  
Mortar hose DN 19 – 10 m,  
Connection V 27  
Mortar hose DN 19 – 20 m,  
Connection V 27  
0348 912  
Mortar hose DN 27 – 10 m,  
Connection V 27  
57  
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GB  
Plast Coat 430  
plastcoat 430 accessorIes IllustratIon  
PlastCoat 430 Accessories illustration  
6
1
2
4
7
3
5
8
11  
9
10  
13  
16  
12  
14  
12  
15  
17  
19  
18  
23  
58  
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GB  
Plast Coat 430  
test / DIsposal / guarantee DeclaratIon  
teStING OF tHe MORtAR SPRAyING MACHINe  
GuARANtee DeCLARAtION  
(Status 01.02.2009)  
For safety reasons, we would recommend having the device  
checked by an expert as required but at least every 12 months  
to ensure that it can continue to operate safely.  
In the case of unused devices, the check can be postponed  
until they are next started up.  
1. Scope of guarantee  
All Wagner professional colour application devices (here-  
after referred to as products) are carefully inspected,  
tested and are subject to strict checks under Wagner  
quality assurance. Wagner exclusively issues extended  
guarantees to commercial or professional users (hereafter  
referred to as “customer”) who have purchased the prod-  
uct in an authorised specialist shop, and which relate to  
the products listed for that customer on the Internet under  
The buyer’s claim for liability for defects from the purchase  
agreement with the seller as well as statutory rights are not  
impaired by this guarantee.  
We provide a guarantee in that we decide whether to replace  
or repair the product or individual parts, or take the device  
back and reimburse the purchase price. The costs for materials  
and working hours are our responsibility. Replaced products  
or parts become our property.  
All (potentially deviating) national inspection and mainte-  
nance regulations must also be observed.  
If you have any questions, please contact the customer service  
team at Wagner.  
NOte ON DISPOSAL  
In accordance with European Directive 2002/96/EC on the  
disposal of waste electrical equipment and its implementa-  
tion in national law, this product may not be disposed of with  
the household refuse, but must rather be recycled in an envi-  
ronmentally correct manner.  
Your waste WAGNER device will be taken back by us or our  
representatives and disposed of environmentally correctly.  
Please contact one of our service points or one of our repre-  
sentatives or us directly to this purpose.  
2. Guarantee period and registration  
The guarantee period amounts to 36 months. For industrial  
use or equal wear, such as shift operations in particular, or in  
the event of rentals it amounts to 12 months.  
Systems driven by petrol or air are also guaranteed for a 12  
month period.  
The guarantee period begins with the day of delivery by the  
authorised specialist shop. The date on the original purchase  
document is authoritative.  
For all products bought in authorised specialist shops from  
01.02.2009 the guarantee period is extended to 24 months  
providing the buyer of these devices registers in accordance  
with the following conditions within 4 weeks of the day of de-  
livery by the authorised specialist shop.  
IMPORtANt INFORMAtION ON PRODuCt LIABILIty  
An EU directive valid since 01.01.1990 specifies that the manu-  
facturer is only liable for his products if all the parts originate  
from the manufactured or are approved by him, and if the  
units are mounted and operated properly. If accessories or  
spare parts from third parties are used, liability can be partially  
or completely inapplicable. In extreme cases the responsible  
authorities can prohibit the use of the entire unit (German in-  
dustrial employer's liability insurance association and factory  
inspectorate).  
Registration can be completed on the Internet under  
With original WAGNER accessories and spare parts, compli-  
The guarantee certificate is valid as confirmation, as is the  
original purchase document that carries the date of the pur-  
chase. Registration is only possible if the buyer is in agreement  
with having the data being stored that is entered during reg-  
istration.  
ance with all safety regulations is guaranteed.  
When services are carried out under guarantee the guarantee  
period for the product is neither extended nor renewed.  
Once the guarantee period has expired, claims made against  
the guarantee or from the guarantee can no longer be en-  
forced.  
59  
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Plast Coat 430  
guarantee DeclaratIon  
3. Handling  
5. Additional regulations.  
If defects can be seen in the materials, processing or perform-  
ance of the device during the guarantee period, guarantee  
claims must be made immediately, or at the latest within a  
period of 2 weeks.  
The authorised specialist shop that delivered the device is enti-  
tled to accept guarantee claims. Guarantee claims may also be  
made to the service centres named in our operating instruc-  
tions. The product has to be sent without charge or presented  
together with the original purchase document that includes  
details of the purchase date and the name of the product. In  
order to claim for an extension to the guarantee, the guaran-  
tee certificate must be included.  
The above guarantees apply exclusively to products that have  
been bought by authorised specialist shops in the EU, CIS,  
Australia and are used within the reference country.  
If the check shows that the case is not a guarantee case, re-  
pairs are carried out at the expense of the buyer.  
The above regulations manage the legal relationship to us  
concludingly. Additional claims, in particular for damages and  
losses of any type, which occur as a result of the product or  
its use, are excluded from the product liability act except with  
regard to the area of application.  
Claims for liability for defects to the specialist trader remain  
unaffected.  
The costs as well as the risk of loss or damage to the product  
in transit or by the centre that accepts the guarantee claims  
or who delivers the repaired product, are the responsibility of  
the customer.  
German law applies to this guarantee. The contractual lan-  
guage is German. In the event that the meaning of the Ger-  
man and a foreign text of this guarantee deviate from one an-  
other, the meaning of the German text has priority.  
4. exclusion of guarantee  
J. Wagner GmbH  
Division Professional Finishing  
Otto Lilienthal Strasse 18  
88677 Markdorf  
Guarantee claims cannot be considered  
for parts that are subject to wear and tear due to use or other  
-
natural wear and tear, as well as defects in the product that  
are a result of natural wear and tear, or wear and tear due  
to use. This includes in particular cables, valves, packaging,  
jets, cylinders, pistons, means-carrying housing components,  
filters, pipes, seals, rotors, stators, etc. Damage due to wear and  
tear that is caused in particular by sanded coating materials,  
such as dispersions, plaster, putty, adhesives, glazes, quartz  
foundation.  
Federal Republic of Germany  
J. WAGNER GmbH  
Subject to modifications · Printed in Germany  
in the event of errors in devices that are due to non-compliance  
-
with the operating instructions, unsuitable or unprofessional  
use, incorrect assembly and/or commissioning by the buyer  
or by a third party, or utilisation other than is intended,  
abnormal ambient conditions, unsuitable coating materials,  
unsuitable operating conditions, operation with the incorrect  
mains voltage supply/frequency, over-operation or defective  
servicing or care and/or cleaning.  
for errors in the device that have been caused by using  
accessory parts, additional components or spare parts that  
-
are not original Wagner parts.  
for products to which modifications or additions have been  
carried out.  
-
for products where the serial number has been removed or  
is illegible  
-
for products to which attempts at repairs have been carried  
out by unauthorised persons.  
-
for products with slight deviations from the target properties,  
which are negligible with regard to the value and usability of  
-
the device.  
for products that have been partially or fully taken apart.  
-
60  
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d
Plast Coat 430  
119  
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Plast Coat 430  
euROPA-SeRVICeNetz / euROPeAN SeRVICe NetWORk / RéSeAu De SeRVICe APRèS-VeNte eN euROPe  
Rete DI ASSISteNzA euROPeA / euROPA SeRVICeNetWeRk  
A
J. Wagner Ges.m.b.H.  
Ottogasse 2/20  
Dk Wagner Spraytech  
Scandinavia A/S  
GB Wagner Spraytech (UK) Limited  
The Coach House  
2333 Leopoldsdorf  
Österreich  
Tel. +43/ 2235 / 44 158  
Telefax +43/ 2235 / 44 163  
Helgeshøj Allé 28  
2630 Taastrup  
Denmark  
Tel. +45/43/ 27 18 18  
Telefax +45/43/ 43 05 28  
2 Main Road  
Middleton Cheney OX17 2ND  
Great Britain  
UK-Helpline 0844 335 0517  
5 p per minute (landline)  
B
Wagner Spraytech Benelux b.v.  
Veilinglaan 56  
1861 Meise-Wolvertem  
Belgium  
e
Wagner Spraytech Iberica S.A.  
P.O. Box 132, Crta. N-340  
08750 Molins de Rey  
I
Wagner Colora  
Via Fermi, 3  
20040 Burago di Molgora (MI)  
Italia  
Barcelona / Espania  
Tel. +32/2/269 46 75  
Telefax +32/2/269 78 45  
Tel. +34/93/6800028  
Telefax +34/93/66800555  
Tel. +39/ 039 / 625 021  
Telefax +39/ 039 / 685 18 00  
CH Wagner International AG  
Industriestrasse 22  
F
J. Wagner France S.a.r.l  
Parc de Gutenberg - Bâtiment F 8  
8 voie la Cardon,  
NL Wagner Spraytech Benelux b.v.  
Zonneban 10,  
9450 Altstätten  
3542 EC Utrecht  
Schweiz  
91127 Palaiseau Cedex  
France  
Tel. +33/1/825 011 111  
Telefax +33/1/698 172 57  
Netherlands  
Tel. +41/71 / 7 57 22 11  
Telefax +41/71 / 7 57 22 22  
Tel. +31/ 30/241 41 55  
Telefax +31/ 30/241 17 87  
D
Cz Wagner, spol. s r.o.  
Nedasovská str. 345  
155 21 Praha 5 -Zlicín  
Czechia  
S
Wagner Spraytech  
Scandinavia A/S  
Helgeshøj Allé 28  
2630 Taastrup  
J. Wagner GmbH  
Otto-Lilienthal-Straße 18  
D-88677 Markdorf  
Postfach 11 20  
D-88669 Markdorf  
Tel. +42/ 2 / 579 50 412  
Telefax +42/ 2 / 579 51 052  
Denmark  
Tel. +45/43/ 21 18 18  
Telefax +45/43/ 43 05 28  
Deutschland  
Tel.: +49 / 75 44 / 505 -1664  
Fax: +49 / 75 44 / 505 -1155  
120  
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